Rosemount Analytical 3900 Installation Guide

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Page 1

Installation & Calibration Equipment

Sensor & Instrument Mounting, Accessories, Systems and More

Visualize > Analyze > Optimize

Page 2

INSTALLATION & CALIBRATION EQUIPMENT

Emerson Process Management offers a variety of Rosemount Analytical accessories to fit many requirements. This brochure includes mounting tees, ball valve kits, and other configurations used for mounting conductivity, pH, ORP and amperometric (dissolved oxygen, chlorine, and ozone) sensors and instruments. Please note that each mounting accessory is only valid for the stated sensor(s). Also included is information on instrument mounting, cables, junction boxes and various chemicals. The accessories in this brochure can be used in a wide variety of applications commonly found in the following industries:

TABLE OF CONTENTS

Mounting Recommendations for Sensors includes best practices for in-line and tank mounting............................4-5

> Chemical

> Food and Beverage

> Water and Wastewater Treatment

> Power

> Water Treatment

> Utilities

> Pulp and Paper

> Metals and Mining

> Hydrocarbon Processing

> Textile

> Pharmaceutical

Insertion Sensor Mounting including tees, low flow cells, handrail mounting, floating balls,

jet spray cleaner, mounting adapters, and process connectors.............................................................................6-18

Retraction Assemblies including ball valve kits, retraction assemblies

for higher pressures, and a rotary retraction unit ...............................................................................................19-27

Instrument Mounting with mounting brackets for wall, pipe, or panel mount....................................................28-30

Wiring Accessories includes best practices for cable lengths. Also includes junction boxes,

extension cables, VP connector cables and cable glands....................................................................................31-37

Calibration Accessories with pH buffer solutions and conductivity standard solutions Also included is a conductivity validation unit, a pH benchtop calibration unit,

a pH simulator, and VP plug simulator for pH and conductivity ..........................................................................38-40

Flow Accessories including rotameters and a constant head flow controller.......................................................41-42

Tags for Sensors and Instruments............................................................................................................................43

Sample Cooler.........................................................................................................................................................43

Special Parts and Assemblies including examples of customer requested panels with sensors,

flow cells, instruments, and sample cooling system mounted for easy installation.............................................44-45

Certificates for Sensors, Instruments and Chemicals including Certificate of Calibration,

Electronic Calibration, Loop Calibration, & Material Certificates. .............................................................................46

Index for quick and easy searching for parts by number or description....................................................................47

Page 3

CHOOSING THE RIGHT MOUNTING SOLUTION

VP CONNECTOR SHOWN; SENSORS ARE ALSO AVAILABLE WITH INTEGRAL CABLE

PROCESS END (FRONT END) THREADS, CLOSEST TO SENSING/MEASURING END OF THE SENSOR

Figure 1. The 3900 general purpose pH sensor is offered with 1 inch MNPT threads in two locations: one on the process end and one on the cable end. It also

has a 3/4” MNPT process end thread.

Understanding sensor process connections:

Rosemount Analytical sensors are offered with a wide variety of threaded process connections.

The sensor shown above is a 3900 pH sensor. All sensors use similar terminology for process connection threads. Note that not all sensors are offered with front and back end threads. Below are examples of sensors using other types of sensor-to-process connection threads.

The sensors shown in Figures 2 and 3 are much different than the sensor shown in Figure 1. Figure 2 is a 228 Toroidal sensor with 3/4" MNPT threads and is also available with 5/8" UNC threads. Figure 3 shows a non-threaded 3300HT pH sensor which is used with a

BACK END PROCESS THREADS, CLOSEST TO CABLE OR VP CONNECTOR

process connector (sold separately) to allow variable insertion depths for the sensor and easy sensor removal without twisting the cable.

Ordering Information

All sensors used with the accessories mentioned in this catalog must be purchased separately. Also, please note that additional accessory items must be purchased along with the stated mounting accessories in order for the complete mounting to be accomplished. Please consult your local representative for more information about sensors or consult the factory at 1-800-854-8257 (in the U.S.) or 1-949-757-8500 (outside of the U.S.). You can also visit us at RosemountAnalytical.com.

Figure 2. The 228 Toroidal Conductivity Sensor is offered with back end process threads only.

Process connector required for connection of sensor to process.

Figure 3. The 3300HT sensor is offered without process threads. A compression fit, process connector is used on the sensor body and gives the user flexibility for insertion. Retractable sensors (a longer version of what is shown above) are also offered without process threads. This is so the sensor can be mounted through a ball valve.

Page 4

MOUNTING RECOMMENDATIONS FOR SENSORS

Sensors mounted in tees and flow cells:

> To prevent leakage, wrap the sensor threads with pipe

tape before inserting into its mounting.

> Do not over tighten the sensor when installing. Hand

tighten the sensor, and then tighten with a wrench.

> The electrodes must be completely submerged in the

process liquid to measure properly

> Air bubbles accumulating on sensors will cause erro-

neous or erratic readings.

> To control air bubble formation, apply a small amount

of back pressure to the flow cell or pipe.

> All sensor cables should be run through a conduit to

protect the back end from moisture intrusion.

Figure 4. pH sensor recommended mounting orientation. pH sensors should be mounted at least 10° from the

horizontal to ensure correct measurement. Sensors can also be mounted vertically.

Figure 5. Chlorine, dissolved oxygen, and ozone sensor recommended mounting orientation. Chlorine, dissolved

oxygen, ozone sensors should be mounted vertically or within 45° of the horizontal position. Also, these sensors have recommended flow rates that should be observed. Check instruction manual for more information on recommended flow rates.

Figure 6. Conductivity (contacting) sensors should have at least 1/4 in. (0.6 cm) clearance between electrodes and piping (as shown in both illustrations above). The recom-

mended sensor orientation is either horizontal or no more than 30° below horizontal. It is best that the inlet flow is facing the sensor to ensure full pipe and minimal air bubbles.

Page 5

MOUNTING RECOMMENDATIONS FOR SENSORS

Metal Pipe

Plastic Pipe

True Conductivity

Distance to Wall

Measured Conductivity

3/4 to 1 Toroidal Sensor diameter

Conductivity (toroidal) sensors should be kept at a far enough distance between sensor and pipe wall to ensure the pipe wall does not interfere with the reading. If clearance is too small, the sensor should be calibrated

Figure 7. The measured toroidal conductivity value can be affected when installed close to a pipe wall.

Sensors submerged in tanks, ponds, or basins

> To prevent leakage, wrap the sensor threads with pipe

tape before inserting into its mounting part.

> Do not over tighten the sensor when installing. Hand

tighten the sensor, and then tighten one or two (1–2) turns with a wrench.

while in the pipe. The sensor should be completely submerged in liquid. Mounting the sensor in a vertical pipe run with the flow from bottom to top is best. If the sensor must be mounted in a horizontal pipe run, orient the sensor in the 3 o’clock or 9 o’clock position.

Figure 8. Correct sensor orientation

> The electrodes must be completely submerged in the

process liquid to measure properly.

> All sensor cables should be run through a pipe conduit;

do not use the sensors cable to dangle the sensor into the tank, pond, or basin.

Do not install sensor by hanging it directly into water.

Incorrect Installation

Figure 9. Correct sensor installation is critical to to proper sensor performance.

Correct Installation

Always install sensor using pipe conduit.

Page 6

INSERTION SENSOR MOUNTING

he mounting parts contained in this section include in-

T line tees, low flow cells, a handrail mounting assembly, a floating ball system, a jet spray cleaner, mounting

dapters, and process connectors. The in-line tees are

a offered in various configurations to assist in easy sensor insertion and removal without twisting cables. The low

low cells are available for sidestream samples with 1/4"

f OD tubing. The handrail mounting assembly is available with all the parts needed to install a sensor into a pond

nsor

uct

MEASUREMENT

TYPE

pH and ORP

389, 396, 396P

, T

F396, 3300HT

Conductivity

r basin; the jet-spray cleaner can be used with this

o assembly for dirty applications. The floating ball system can be used as an alternative method of installing a

ensor into a pond or basin. Many mounting adapters

s are offered for tank and pipe insertion, as well as for submersion applications. The process connectors are

ffered specifically for use with metal body sensors for

o insertion, submersion, and retractable applications.

, 3500, 3900, Hx338, 3800, RB546

140, 400, 228

Dissolved Oxygen

499ADO, 499AT

RDO

Ozone

99AOZ

Chlorine

499ACL, 498Cl

* Sensors with integral cable or VP connector can be used.

Page 7

IN-LINE TEES

These versatile in-line tees can be used with Rosemount Analytical pH, ORP, conductivity, dissolved oxygen, ozone, and chlorine sensors having 1-inch process connections. Compatible sensor models are listed in the table below. Tees can be installed directly in process piping or in slip streams. PN 23567-00 and PN 91524003, -04, and -05 have union fittings that allow the sensor

In-Line Tees

2002011 23567- 00 915240- 03 915240- 04 915240-05

Size 1.5" 2.0"

Process Connection Ends 1.0" thread 1.5" socket .75" threads 1.0" threads 1.5" threads

Material CPVC, Schedule 80 PVC, Schedule 80

O- ring or Gasket Material – Buna N

Maximum rating 150 psig (1136 kPa) 65 psig (549 kPa) 60 psig (515 kPa) at 120°F (49°C)

@150°F (65°C) @ 122°F (50°C)

Compatible Sensor Models*

pH and ORP 396P, 389, 3500, 3900 396P, 389, 3500,

Conductivity 150 –

Dissolved Oxygen 499ADO 499ADO

Ozone 499AOZ 499AOZ

Chlorine 499ACl 499ACl

*Note: All sensor models noted in this graph are listed with integral cables.

The sensor models with the “VP” connectors can also be used.

In-Line Tee Part Number

to be removed without the need to unscrew it, thus eliminating the possibility of the cable becoming twisted and damaged. Tees are offered in PVC and CPVC and can connect to ¾, 1, and 1 ½ inch process lines.

lways install tees so that the sensor is completely

A submerged in the process liquid, and allow enough headroom to remove the sensor.

3900 using adapter PN S10283-LQD

Figure 10. When using sensor Model 3900VP

with Tee PN 915240-03, -04, or -05, order

adapter PN S10283-LQD (top of photo)

Direct mount into tee threads

IN-LINE TEE (PN 2002011) PRESSURE/TEMPERATURE SPECIFICATIONS

psig (kPa) °F (°C)

150 (1136) 150 (65)

128 (984) 160 (71) 102 (805) 170 (77)

80 (653) 180 (82) 57 (494) 200 (93) 48 (432) 210 (99)

FIGURE 11. 11⁄2 in. tee with 1 in. threaded process connection (PN 2002011) shown with TUpH 396P mounted for angle or straight process flow.

Figure 12. 389 pH sensor in PN 2002011 Tee

Figure 13. Sensor tip in process stream flow path.

Page 8

IN-LINE TEES

Tees with union adapters offer quick and easy access and eliminate damage from cable twisting.

Figure 14. 1½ in. tee with 1½ in. socket process connection (PN 23567-00) shown with a Model 499A amperometric sensor. The tee assembly is offered with

a sensor mounting adapter that allows the user to remove the sensor without twisting the cable.

Figure 15. 499ACL sensor in PN 23567-00 Tee

Figure 18. PERpH-X 3500VP pH sensor in PN 915240-03 Tee

Figure 16. Sensor tip in process stream flow path.

Figure 19. Sensor tip in process stream flow path

Figure 17. 2 in. tee with ¾, 1, or 1½ in. threaded process connections (PN 915240-03, -04, -05 respectively) shown with a Model 499A amperometric sensor. The tee assembly is offered with a sensor mounting adapter that allows the

user to remove the sensor without twisting the cable.

Figure 20. 3900VP pH sensor in PN 915240-03 Tee with adapter PN S10293-LDQ

Figure 21. Sensor tip in process stream flow path

Page 9

LOW FLOW CELLS

Emerson offers a variety of low flow cells for sidestream applications where it is impractical to divert a large volume of sample, particularly if the sample must be sent to waste. Choose a transparent plastic or stainless steel body—both have ¼ inch FPT process connections. Plastic flow cells PN 24091-00, -01, and -02 are also supplied with ¼ inch MPT to ¼ inch OD tubing fittings

Low Flow Cells

Process Connection 1/4 inch 316 SST male tube connector

Wetted Materials Body and Nut - Polycarbonate/polyester blend; 316 SST

Maximum Temperature 158°F (70°C) Consult Factory

Maximum Pressure 90 psig (621 kPa) Consult Factory

Sensor Threaded Connection 1 inch 1 inch 3/4 inch 1 inch 3/4 inch

Special features None

Compatible Sensor Models*

pH and ORP Sensors

Conductivity Sensors ––400, 400 VP – 400, 400 VP

Dissolved Oxygen 499ATrDO, 499ADO 499ADO – 499A DO –

Ozone 499AOZ ––––

Chlorine 499ACL 498CL, 499ACL –––

*Note: All sensor models noted in this graph are listed with integral cables. The sensor models with the “VP” designation can also be used.

PN 24091-00 PN 24091-01 PN 24091-02 S10240 (SQ 7716 ) S10290 (SQ 7637)

1/4" Fittings - 316 SST; O-ring - Silicone

Bubble shedding nozzle

396P, 389, 3500, 3900

– RB-546

and have a union connection that allows easy removal of the sensor.

Valved rotameters are also available (see page 41) to adjust and measure sample flow in sidestream

nstallations. Accurate control of flow is especially

i important when measuring dissolved oxygen, chlorine, and ozone.

None Order as a special request only

396P, 389, 3500, 3900

–

Figure 22. PN 24091-00 with 3900VP pH sensor

Figure 23. Low Flow Cell (PN 24091-00, 24091-01 or 24091-02) dimensions

Figure 24. PN S10290 with 400VP sensor

Figure 25. Metal Low Flow Cell (PN S10240 and S10290) dimensions

Page 10

HANDRAIL MOUNTING

Use a handrail mounting assembly whenever a pH, ORP, or dissolved oxygen sensor must be installed in a tank, aeration basin, pond, or open channel. Two versions are available. PN 11275-01 consists of a 13-ft (4.0-m) long PVC pipe with a 45° bend about two feet (0.6 m) from the lower end where the sensor is connected. The angle allows bubbles to slide off the sensor. Clamps attach the pipe to a frame that can be bolted to a handrail.

Handrail Mounting Assemblies

Part Number 11275-01

Process Connection Mounting brackets for Various Sizes of Handrails

Wetted Materials PVC NA NA

Temperature Rating 140°F (60°C) max. NA NA

Compatible Sensors*

pH and ORP Sensors 396P, 389, 3500, 3900

Dissolved Oxygen Sensors 499ADO**

Optional Accessory

* Note: All sensor models noted in this graph are listed with integral cables. The sensor models with the “VP”

connector can also be used.

* If used with the Handrail Mounting Assembly in a tank, the correct measurement can only be made if there is a

continuous flow or movement past the membrane of the sensor. These sensors will not operate properly in standing liquid.

*** 1 1/2 inch pipe not supplied in these systems.

Jet Spray Cleaner (see pg 13)

HRMS-01

***

HMRS-02

***

The pipe insertion depth is adjustable. The HRMS consists of a 1½ inch pipe clamp held by a clevis and pin assembly, which can be attached to a railing. The user supplies the 1 ½ inch pipe. The clamp can be rotated from side to side and up and down and locked in place once the pipe is in the desired position. The sensor attaches to the pipe using either a threaded adapter (HRMS-02) or a union coupling (HRMS-01).

HINT: Using a sensor with a VP connector and cable will allow for easier access to the sensor when cleaning or calibration is necessary.

Figure 26. Photo on left shows sensor being dangled into the pond, an incorrect installation. Photo on

right shows correct sensor mounting – sensor is threaded into a pipe conduit while cable is run through the pipe of the Handrail Mounting Assembly.

Figure 27. HRMS-01 shown with usersupplied 1-1/2" pipe (top) and assembled (bottom).

Page 11

HANDRAIL MOUNTING ASSEMBLY

Figure 28. Handrail Mounting Assembly (PN 11275-01) shown with Model 499A Dissolved Oxygen Sensor.

Page 12

FLOATING BALL SYSTEM

The floating ball system when used with the HRMS provides a convenient way of keeping the sensor a fixed distance below the surface of a pond or basin independent of the water level. The system accommodates any sensor having 1-inch back facing threads. The sensor attaches to the bottom of the float through a union coupling, and the sensor is held a 45° angle allows air bubbles to side off the sensor. The float can be readily inflated using a hand pump.

Floating Ball System

Part No. Description

BB11-01 For Model 499ADO; includes sensor union adapter

BB11-03 For any sensor with a 1 inch rear-facing MNPT

connection; includes union adapter

Wetted Material: Flexible PVC, rigid PVC

Temperature Range: 32°F to 140°F (0°C to 60°C)

Size (Diameter x Length): 11 x 13 inches (28 x 33 cm)

Maximum Inflation Pressure: 2.1 psig (0.15 bar)

Maximum Circumference: 34-1/2 inches (88.0 cm)

Buoyancy: 27lbs (12 kg)

Minimum Sensor Insertion Depth Into Process:

BB11-01 with 499ADO sensor: 13 inches (33 cm) BB11-03 with standard 1 inch sensor: 17 inches (43 cm)

Pipe Boom Support Arm: 1-1/2 inch Sch 80 PVC pipe (by others)

Sensor Compatibility: 1 inch MNPT on sensor cable end

Figure 29. Assembled Floating Ball BB11-01 for the 499ADO dissolved oxygen sensor

Figure 30. Floating Ball and Sensor with 1 inch Rear Facing MNPT Connection

Page 13

JET SPRAY CLEANER

The jet spray cleaner is intended for use with pH, ORP, or oxygen sensors. It directs a spray of air, water, or other cleaning fluid at the end of the sensor flushing away suspended solids that have accumulated there. The cleaner can be used only if the sensor is installed in a tank or basin. It is not suitable for in-pipe installations.

Cleaning frequency and spray duration is controlled by

n interval timer in the analyzer. During cleaning the

a analyzer can be programmed to hold the last reading, thus avoiding spurious outputs and relay actions. Hold can be continued beyond the end of the cleaning

Timer: supplied By

user or uTilize

imer funcTion

inside rosemounT

AnAlyTicAl

nsTrumenTs

period, allowing the sensor time to stabilize before the analyzer returns to normal operation.

Cleaning intervals and frequency as well as the best cleaning agent can be determined only by experience. Several trials will likely be necessary to determine the best program.

Jet Spray Cleaner

Part Number 12707-00

Process Connection 2" NPT threads OR use sensor/conduit

Wetted Materials 316 SST, polypropylene, PVC

Maximum Pressure 50 psig (446 Kpa)

Compatible sensors*

pH and ORP 396P, 389, 3900, 3500

Chlorine, dissolved 499ACL, 499ADO, 499AOZ oxygen, and ozone

*Note: All sensor models noted in this graph are listed with integral

cables. The sensor models with the “VP” designation can also be used.

Figure 31. Example of Jet Spray Cleaner with timer and solenoid valve for interval timed cleaning

Figure 32. Jet Spray Cleaner shown with Model 3900 pH sensor using the front threads to connect to the cleaner and the back threads to connect to a watertight pipe conduit

Typical install uses these threads

Page 14

MOUNTING ADAPTERS – THREADED CONNECTIONS

Use these adapters to install sensors with back facing threads into process piping or sample tees. The sensor screws into a plastic adapter that is held in the process connector by a union nut. The rear of the adapter is threaded for a conduit connection, if required. The union connection allows the sensor to be removed without the danger of twisting and damaging the cable.

Mounting Adapters

ADAPTER 23242-02 23242-03 2001990

Materials of 316 SST, 316 SST, CPVC, PEEK, Construction PEEK, Viton PEEK, Viton Viton

Process Connection 1-1/2" MNPT 1-1/2" MNPT 2" MNPT

Sensor Adapter/ 1" x 3/4" FPT 3/4" x 5/8 - 3/4" x 3/4" FPT Union Thread Size 11 UNC

Temperature, 392F (200C) 392F (200C) 100F(38C) at Maximum

Pressure, 295 psig 295 psig 100 psig Maximum (2135 kPa abs) (2135 kPa abs) (791 kPa abs)

Compatible Sensor Models*

pH and ORP 389, 396P

3500, 3900 --

Conductivity 228-21 228-20 228-21

*Note: Most sensor models noted in this graph are listed with integral cables. The sensor models with the “VP” designation can also be used.

100 psig (791 kPa abs)

185F (85C) at

45 psig (412 kPa abs)

Figure 33. 3500 PERpH-X pH sensor with adapter PN 23242-02

Figure 35. The 228 Toroidal Conductivity Sensor with Adapter PN 23242-03

Figure 34. 228 Toroidal Conductivity sensor with adapter PN 23242-02 (or -03)

A “A” Dimension

Sensor* inches mm

396P 3.5 88.9

389 3.75 95.2 3900 4.5 114.3 3500 5.5 139.7

Figure 36. The 396P pH Sensor with Adapter PN 23242-02. Can also be used for connection

to a 228-21 toroidal conductivity sensor using the reversible PEEK adapter.

*The VP connector

versions can also be used.

Figure 37. Adapter PN 2001990 with 228-21 Toroidal Conductivity sensor

Page 15

MOUNTING ADAPTERS – SUBMERSION

Use this adapter to connect sensors with 1 inch back facing threads to standpipes for installation in tanks and basins.

Figure 38. Example of pipe mounting sensor with mounting adapter PN 9320057.

Figure 39. 499ADOVP Dissolved Oxygen Sensor with adapter PN 9320057

ADAPTER 9320057

Materials of PVC, Sch 80 Construction

Process Connection 1" FNPT

Sensor Adapter/ 1" FNPT Union Thread Size

Temperature, Ambient Maximum

Compatible Sensor Models*

pH and ORP 389, 396P,

3500, 3900

Conductivity -

Dissolved Oxygen 499ADO

Ozone 499AOZ

Chlorine 499ACL

*Note: Most sensor models noted in this graph are listed with integral cables. The sensor models with the “VP” designation can also be used.

Page 16

MOUNTING ADAPTERS – TRI-CLAMP®CONNECTIONS

Use these adapters to install threaded sensors into 1 ½ inch or 2 inch Tri-Clamp

process connections

Mounting Adapters

ADAPTER S10021 (SQ8940) SQP-10098-LQD* SQ 10904A & B

Materials of Construction 316 SST, 16 Ra finish 316 SST 304 SST

Process Connection 1.5" Tri-Clamp 2" Tri-Clamp

Sensor Adapter/Union Thread Size PG 13.5 1" 1" FNPT

Compatible Sensor Models**

pH and ORP 3800, Hx338 385+, 396, 396R, 398R, 389, 396P, 3500, 3900

TF396, 398, 3300HT, 3400HT

Conductivity –– –

Dissolved Oxygen Hx438 ––

* Formerly PN 23513-00 **Note: Most sensor models noted in this graph are listed with integral cables.

The sensor models with the “VP” connection can also be used.

2" (A) or 1.5" (B) Tri-Clamp

Figure 40. SQ10904 1.5" Tri-Clamp adapter (bottom) and 2" adapter (top)

Figure 41. 396P TUpH sensors shown with 1 inch threaded, 1.5 and 2 inch Tri-Clamp adapters

Figure 42. PN SQP-10098-LQD Compression fitting with Tri-Clamp Flange shown on TF396 sensor

Page 17

PROCESS CONNECTORS FOR 1 INCH SENSOR TUBES

Certain models of pH and ORP sensors lack threads and must be installed in the process piping using one of the fittings shown below. The sensor slides into the fitting, and a nut and ferrule tightened against the sensor tube holds the sensor in place. The insertion depth is adjustable. A collar on the tube prevents the sensor from

being ejected by the process pressure if the nut is not sufficiently tightened. The fittings are available with 1-in MPT and 2-in Tri-Clamp process connections. To prevent the sensor from turning and twisting the cable while a threaded fitting is being installed or removed, loosen the nut to free the sensor.

Process Connectors

ADAPTER PN 23166-00 PN 23166-01 PN 9510066 SQP-10098-LQD**

Materials of Construction 316 Stainless Steel Titanium Nylon 316 Stainless Steel

O-Ring Material EPDM EPDM Polyethylene Viton

Process Connection 1" MNPT 1" MNPT 1" MNPT 2" Tri-Clamp

Sensor Tube OD 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm) 1" (25.4 mm)

Compatible pH and 385+, 396, 398, 396R, 385+, 396, 398, 396R, 396, 398, 3300HT 385+, 396, TF396, 398, ORP Sensors 398R, 3300HT, 3400HT 398R, 3300HT, 3400HT

*Note: Most sensor models noted in this graph are listed with integral cables. The sensor models with the “VP” designation can also be used. **Formerly PN 23513-00

396R, 398R, 3300HT, 3400HT

Page 18

PROCESS CONNECTORS FOR 1 INCH SENSOR TUBES

Figure 43. Metal process connector (PN 23166-00 [316 SST] or PN 23166-01 [titanium]) shown with TUpH Model 396 pH sensor. This process connector can be used for all 396, 398, and 3300HT sensor

installations. Also, it must be used for 396R, 398R, and 3400HT installations with or without a ball valve. See ball valve section for more information.

Figure 44. The 23166-00 (or -01) metal process connector, shown with the 3300HT PERpH-X sensor, allows various insertions depths, depending on where the user locates the compression fitting.

Also the threads can be switched to face the top end of the sensor (right) for connection to submersion pipes.

Figure 45. Nylon Process Connector PN 9150066 can be installed with threads facing up or down. NOTE: This

connector should be used for low pressure, non-aggressive chemical processes only.

Figure 46. 398 TUpH pH Sensor with SQP-10098LQD Tri-Clamp flange adapter

Figure 47. PN SQP-10098-LQD Compression fitting with Tri-Clamp Flange shown here with TF396. Can

also be used with the 396, 398, and 3300HT sensors.

Page 19

RETRACTION ASSEMBLIES

Retraction assemblies allow a pH, ORP, or conductivity sensor (both contacting and toroidal) to be inserted or removed from a vessel or pipe without the need for depressurizing or draining it. Insertion depth is adjustable. Five retraction assemblies are available. Two

nsor

Conductivit

MEN

385+, 396, 396P

228, 402

, 396R, 398, 398R, 3300HT

include the ball valve needed to close off the process line before the sensor is removed. Two require the ball valve to be purchased separately. The fifth assembly is a rotary retraction valve.

, 3400HT

See following pages for retractable mounting options.

Page 20

RETRACTION ASSEMBLIES – BALL VALVE INCLUDED

Two retraction assemblies are available. PN 23240-00 has a 1 ½ inch full port ball valve and PN 23765-00 has a 1 ¼ inch ball valve. Both assemblies can be used with the pH sensors listed in the table below. Model 402 and 402VP sensors can be used only with PN 23765-00.

PN 23765-00 includes a retraction chamber, 1 ¼ inch ball valve, and close nipple for attaching the retraction

Ball Valve Kits

1 1/2 in. Ball Valve Kit 1 1/4 in. Ball Valve Kit

Process Connections 1 1/2" FNPT 1 1/4" MNPT

Wetted Materials 316 SST 316 SST

Temperature Rating 32-212°F(0-100°C) 32-212°F(0-100°C)

Pressure Rating 100 psig (790 kPa) 200 psig (1481 kPa)

Maximum Retraction For 21 inch pH sensors: 64 psig (542 kPa) Pressure 64 psig (542 kPa)

For 36 inch pH sensors:

35 psig (343 kPa)

Compatible Sensor Models*

pH and ORP 396R, 398R, 385, 385+, 3400HT, RB-547

Conductivity – 402

Other information Use PN 23166-00 or -01 If ball valve is already

sensor to ball valve.** alone is available (PN 23796-00)

Use 1-1/2" close nipple (PN 93101-02)

to attach ball valve to FTP

process connection.

assembly to an FPT process connection. PN 23240-00 includes only the ball valve and retraction chamber. A fitting (PN 23166-00 or 23166-01) is required to connect the sensor to the retraction chamber, and a 1 ½ inch close nipple (PN 9310102) is needed to attach the ball valve to a FPT process connection.

PN 23240-00 PN 23765-00

to connect available, the retraction assembly

* All sensor models noted in this graph are listed with integral cables. The sensor models with the

“VP” connector can also be used.

**Process connector is included with the 385 and 385+ sensors

Short insertion

Long insertion

Figure 48. Retractable sensors have the distinct advantage of having an adjustable insertion depth. Sensor tubes can be installed with a short (top photo) or a longer (bottom) insertion. See sensor model information for more about sensor tube lengths.

Page 21

RETRACTION ASSEMBLIES – BALL VALVE INCLUDED

pH sensors should be mounted at least 10 degrees above horizontal

Conductivity sensors should be mounted between 0 and -30 degrees from the horizontal

Figure 49. Examples of sensor mounting using a ball valve retraction kit connected to a standard pipe tee, pipe “Y”, or pipe weldolet.

To retract a sensor:

1) Loosen the retraction chamber or process connector nut.

2) Slide the sensor into the retraction chamber. The stop collar on the sensor prevents the sensor from sliding out of the retraction chamber.

Kit

lve

¼”

Figure 50. Observe the above mounting angles to obtain best measuring results.

3) Close the ball valve.

4) Remove the process connector or retraction chamber and sensor from the ball valve.

” Ball Valve Kit PN 23240-00

Figure 51. Follow these four steps to easily remove the sensor from a pressurized system.

sensor out of process

Slid

retraction chamber

Close ball valve

3 .

4 .

Loose

Remove retraction chamber plus sensor

Sensor stop collar

Page 22

RETRACTION ASSEMBLIES – BALL VALVE INCLUDED

BASENSOR TUBE

mm/in mm/in

LENGTH

327.7/12.9 586.2/23.1 21 in.

660.0/27.4 954.5/37.58 36 in.

Figure 52. 1½ in. FNPT Ball Valve Kit (PN 23240-00) shown with process connector (sold separately) and TUpH Model 396R pH sensor. Ball valve kit includes a 1½ in. full port ball valve, a 1½ in. FTP to 1 in. FTP reducer (which serves as the retraction

chamber) and a 1½ in. close nipple that connects the reducer to the ball valve. A connector (PN 23166-00 or 23166-01) is required to connect sensor to the reducer.

P PN

re sens va

epar

r tub

it .

e k

e to

tel co

)

the bal

Ball valve kit PN 23240-00 includes

inch ball valve, a close nipple

⁄2

a 1

o connect the reducer to the ball

h c

inc

⁄

inc

(not

ble fo

vai

a an M the 1

inch FNPT threads.

⁄

pple PN

e ni

ded in ball val

all

inst

n to

nnect

9310102

) is

e kit

ns requirin

e to

valve. The reducer is also the retraction chamber.

Figure 53. Ball valve kit PN 23240-00 with other accessories (sold separately).

Page 23

RETRACTION ASSEMBLIES – BALL VALVE INCLUDED

Figure 54. 1¼ in. MNPT Ball Valve Kit (PN 23765-00 or 23765-01) shown with retraction kit and Endurance Model 402 conductivity sensor. Ball valve kit includes a 1¼ in. full port ball valve, a 1¼ in. nipple, and a retraction chamber.

Model A Dimensions B Dimensions C Dimensions

Minimum* Maximum

inches mm inches mm inches mm inches mm 402-11 3.21 82 5.34 136 18.13 460.5 1.19 30.2 402-12 2.34 59 4.47 114 17.33 440.2 1.19 30.2 402-13 2.36 60 4.49 114 17.33 440.2 1.19 30.2 402-14 3.89 99 4.91 125 18.83 478.3 1.19 30.2

396R-21 2.0 50.8 12.12 307.85 21 533.4 1.0 25.4 398R-21 2.0 50.8 12.12 307.85 21 533.4 1.0 25.4

3400HT-21 2.0 50.8 12.12 307.85 21 533.4 1.0 25.4

396R-25 2.0 50.8 26.62 676.15 36 914.4 1.0 25.4 398R-25 2.0 50.8 26.62 676.15 36 914.4 1.0 25.4

3400HT-25 2.0 50.8 26.62 676.15 36 914.4 1.0 25.4

*Minimum dimension must be met in order for sensor to measure correctly

Retraction

Chamber

" Full port ball valve

⁄

" nipple

⁄

Figure 55. The ball valve kit (PN 23765-00 or -01) has all parts needed to install the sensor. The retraction chamber (PN 23796-00) can be purchased separately.

Page 24

RETRACTION ASSEMBLIES (BALL VALVES NOT INCLUDED)

These retraction assemblies are primarily intended for use with Model 228 toroidal conductivity sensors.

owever, they can be modified for use with certain pH

H and contacting conductivity sensors. Consult the factory for information.

A mechanical (PN 23311-00) and manual (PN 23311-

01) retraction assembly are available. The mechanical

Shown with Model

28 Toroidal Sensor

retraction assembly, which uses a drive screw to insert and retract the sensor, can be operated against a

ressure as high as 295 psig (2036 kPa abs). Both

p retraction assemblies are fitted with 1/8" flush ports on the retraction chamber to allow the sensor to be

ashed clean of sample before it is removed. Both

w assemblies were designed to be used with a 1-1/2" full port ball valve (purchased separately – PN 9340065).

hown with Model

S 228 Toroidal Sensor

PART NUMBER 23311-00 PART NUMBER 23311-01 Mechanical Retraction Assembly Manual Retraction Assembly

Process Connection 1.5" MNPT 1.5" MNPT

Wetted Materials 316 SST, Teflon, EP 316 SST, Teflon, EP

Maximum Operating Temperature 392°F (200°C) 392°F (200°C)

Maximum Operating Pressure 295 psig (2036 kPa) 295 psig (2036 kPa)

Max. Insertion/Retraction Conditions 392°F (200°C) 266°F (130°C)

295 psig (2036 kPa) 35 psig (241 kPa)

Maximum Insertion Travel 8.5" (21.6 cm) 12" (30 cm)

Maximum Insertion Travel 6.25" (15.9 cm) 7.0" (17.8 cm) using PN 9340065 Ball Valve

Compatible Toroidal Model 228 Model 228 Conductivity Sensors

Compatible Contacting Consult factory for information Consult factory for information Conductivity Sensors

Compatible pH & ORP Sensors Consult factory for information Consult factory for information

Page 25

RETRACTION ASSEMBLIES (BALL VALVES NOT INCLUDED)

Figure 56. Mechanical Retraction/Insertion Assembly (PN 23311-00). To remove the sensor, use a socket

wrench to turn the drive screw until the sensor is inside the retraction chamber. Close the ball valve (not shown) and flush the retraction chamber. Loosen the hex union nut. Remove the stop collar and the front half of the guide clamp. Remove the sensor.

Figure 57. Manual Retraction/Insertion Assembly (PN 23311-01). To remove the sensor, loosen the

collet nut and pull the sensor into the retraction chamber. Close the ball valve (not shown) and flush the chamber. Loosen the hex union nut and remove the sensor.

Page 26

PASVE ROTARY RETRACTION VALVE

The PASVE is a mounting/service valve for pH sensors. It allows the cleaning and calibration of pH sensors without stopping the process. When required, this can be done automatically.

hen using the sensor in abrasive processes, it can be

W rotated to the measuring position only for the duration of the actual measurement.

The PASVE valve is available in a manually operated type or equipped with a pneumatic or electric actuator. It is offered in a version for welding directly onto the pipe or tank. It is also available with flanged connections. Contact factory for more details.

Figure 58. PASVE valve, shown in welded on tank, manual operation configuration

PASVE Specifications

Process Connections Code B: Welded on Tank at 15° angle

Code C: Welded on Tank Code P: Welded on Pipe Code F: Flange Code D: Flow through with flanged connection

Wetted Materials (Valve) AISI 316LSST or Titanium

Wetted Materials (Seals) PTFE (Teflon) or PTFE (With carbon graphite filling)

Maximum Operating 482°F (250°C) Temperature

Maximum Operating Pressure 570 psig (4000 kPa)

Cleaning Port Connections ¼ inch

Compatible pH Sensors 396, 396P, 389, 398, and 3300HT (with SQ9608)

385+, 396PVP, 3300HTVP (SQ 9608) and no others

Page 27

PASVE ROTARY RETRACTION VALVE

Figure 59. Operating PASVE Measuring Position Figure 60. Operating PASVE Servicing and Calibration

Position

Figure 61. Pasve valve with spring return, double action, and pneumatic (left) or electric (right) actuator

Flush ports to connect cleaning liquid

or air to spray directly onto the sensor.

Spray tube from cleaning port.

Sensing end of the pH sensor.

Figure 63. PASVE Example of Flush Water Set-Up

Figure 62. Close-up of PASVE valve with cleaning ports

Page 28

INSTRUMENT MOUNTING

The instrument mounting accessories found in this section include instrument mounting kits for pipe or wall mounting. These can be used with the following Rosemount Analytical Instruments:

TWO-WIRE INSTRUMENTS

5081 Transmitter

Features a rugged, weatherproof, corrosion-resistant enclosure.

> Meets NEMA 7B explosion proof

standards.

> Digital communication protocols:

HART

and FOUNDATION®fieldbus, allowing access to

AMS (Asset Management Systems)

1066

ansmit

oad

ange

anced

lity,

ses

comm

unic

defina

WIRELESS INSTRUMENTATION

6081

Remote locations and installation costs are no longer barriers to getting information you require for critical applications.

> 6081-C measures conductivity

> 6081-P measures pH

> Self-organizing network for

high data reliability and network stability

> Industry leading wireless

security

comm

and

fie

ation

ble

mea

unic

uni

ldbus

mea

que

ations

se-

and

gital

tocols

nts

OUR-WI

H c p

P t

> Pr

to a

use

dia

gnos

tic

amet

> Pr

> T

Wid

1056

Sin

L allo g allo

1057

C Contacting Conductivity/ Resistivity, in any combination.

ocess

ivat

C (Du

ance

wable

y to ins

hoo

eso

met

ess

din

USB d

ional,

ive

h Mod

aly

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ata c

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(PID

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zer

ual in

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zer

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ators

an b

Inte

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) c

ont

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ion).

ana

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amete

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H/ORP/ISE or

at w

nload

hin

int

Page 29

INSTRUMENT MOUNTING ACCESSORIES

tru

the

tin

its

eed

for

tru

Mounting part 23820-00 23820-01

Bracket Carbon Steel, blue epoxy coating 316 SST

Bracket Dimensions 7.5" x 4.0" x 1.2"

U-Bolt SST

U-Bolt Dimensions for 2" pipe maximum

Screws and washers SST

Compatible Instruments 56, 1056, 1057, 1066, 5081, 6081

rsa

PN 23820-00 and 23820-01 are Mounting Bracket Kits

for Pipe, Surface or Wall Mounting. Kit includes one

bracket and two u-bolts with washers and screws. Use for mounting Rosemount 56, 1056, 1057, 1066, 5081, and 6081 instruments.

Figure 64. These two graphics are examples of pipe or wall mounting a 6081 instrument using either of the mounting bracket kits. On the left is an example of the instrument mounting onto a

pipe. On the right, the instrument uses the kit to mount onto a wall. Other Rosemount Analytical instruments can be mounted similarly.

Page 30

INSTRUMENT MOUNTING ACCESSORIES

165

6.5

130

5.1

33.5

1.3

232

9.1

2 INCH PI PE SUPPLIED

BY CUSTOMER

SIDE VIEW

0.85”

22 mm

4.0”

102 mm

1.2”

30.5 mm

1.2”

30.5 mm

0.85”

22 mm

3.0”

76 mm

6.5”

65 mm

.8”

1 mm

3.0”

76 mm

Figure 65. 5081 pipe mounted with the PN 23820-01 SST Kit.

Figure 67. 1056 shown mounted on a pipe using either pipe mount kit, side view.

Figure 66. Dimensions of the mounting bracket found in kits PN 23820-00 and 23820-01

Figure 68. The 1056 is shown mounted on a wall/surface using either pipe mount kit, side view.

Page 31

WIRING ACCESSORIES

This section features junction boxes and cables compatible with Rosemount Analytical sensors and instruments.

Cable Extensions through Junction Boxes

Use a junction box when the analyzer must be installed

urther from the sensor than the standard cable length

f allows. To replace the sensor, disconnect the cable at the junction box. The cable between the junction box and the analyzer never needs to be disturbed.

> The distances between the sensor and instrument are

recommendations only.

> Long cable distances may degrade the signal; for best

performance, install long cable runs in a noise-free environment.

> For contacting conductivity sensors, long cable runs

will result in some loss of linearity.

> Consider an Emerson Wireless solution instead.

Mount the analyzer within standard cable length of the sensor and send the signal wirelessly to the control room. Emerson offers wireless pH and conductivity instruments as well as the THUM, which converts any Rosemount Analytical HART instrument into a wireless device. All wireless instruments require

a Model 1420 Gateway to receive the signal.

Best Practice Tip

The best practice for extended distances are recommended below to assist with the easiest sensor replacement. Follow this guideline when installing sensors at a long distance from the instrument:

1. Install the junction box closest to the sensor.

2. Use an extension cable to run the signal from the junction box to the instrument. The use of factory prepared cable is strongly recommended. The cables designated as “prepped” are prepared with the cable jacket and all of the wires stripped and ready for a quick installation.

3. Distances between the sensor and instrument are cumulative and include the sensor cable plus the extension cable. For instance, if the maximum cable required is 200 ft (61.0 m) and the sensor cable is 15 ft (4.6 m), the extension cable maximum length is 185 ft (56.4m).

Chlorine, Dissolved Oxygen, and Ozone Sensors

Sensor to Analyzer Separation Distances

Sensor Cable Length

Measurement Sensor Standard Junction Box Prepped Unprepped

Dissolved Oxygen 499ADO 25 ft (7.6m) 200 ft (61.0m) 23550-00 23747-00 9200275

Chlorine 498CL or 499ACL 25 ft (7.6m) 200 ft (61.0m) 23550-00 23747-00 9200275

Ozone 499AOZ 25 ft (7.6m) 200 ft (61.0m) 23550-00 23747-00 9200275

Chlorine, Dissolved Oxygen or Ozone Sensor

Standard sensor cable or VP cable (50 ft (15m) max)

Maximum recommended distance between sensor and instrument is 200 ft (61.0m)

Recommended maximum distance

between sensor and instrument*

Junction box PN 23550-00

Extension cable

Extension Cable

Analyzer

Page 32

WIRING ACCESSORIES

Conductivity Sensors

Sensor to Analyzer Separation Distances

Sensor Cable Length

Recommended

maximum distance

etween sensor and

Measurement Sensor Standard Optional Junction Box Prepped Unprepped

instrument*

140, 141, 142 No Cable; use extension cable 200 ft (61.0m) Included 23747-00 9200275 Contacting 150 10 ft (3.1m) 200 ft (61.0m) 23550-00 23747-00 9200275 Conductivity 400, 401, 403, 404 10 ft (3.1m) 50 ft (15.2m) 200 ft (61.0m) 23550-00 23747-00 9200275

402 10 ft (3.1 m) 200 ft (61.0m) Included 23747-00 9200275

225, 226, 228 20 ft (6.1m) 200 ft (61.0m) 23550-00 23294-04 9200276 Toroidal 222 20 ft (6.1m) 100 ft (30.5m) 23550-00 23294-04 9200276 Conductivity 242, 245 Use extension 200 ft (61.0m) Included 23909-00

(flow through) cable

Extension Cable

Contacting Conductivity Sensors

Toroidal Conductivity Sensors

Standard sensor cable or VP cable (50 ft (15m) max)

unctio

23550-

Extension cable

Maximum recommended distance between sensor and instrument is 200 ft (61.0m)

Standard sensor cable or VP cable (50 ft (15m) max)

Junction box PN 23550-00

Extension cable

Maximum recommended distance between sensor and instrument is 100 ft (30.5m) to 200 ft

(61.0m) depending on the sensor model. See chart for more information.

Analyzer

Contacting or Toroidal Conductivity Sensors with sensor mounted junction box

Maximum recommended distance between sensor and instrument is 200 ft (61.0m)

Extension cable

Page 33

WIRING ACCESSORIES

pH and ORP Sensors

Sensor to Analyzer Separation Distances

Sensor Cable Length

Recommended

maximum distance

etween sensor and

Measurement Sensor Standard Optional Junction Box Prepped Unprepped

instrument*

No preamp 15 ft (4.6m) 200 ft (61.0m) 23555-00 23646-01 9200273

pH Sensors in the sensor (contains preamp)

Preamp in the sensor 25 ft (7.6m) 200 ft (61.0m) 23550-00 23646-01 9200273

Preamplifier in Sensor No Cable; 200 ft (61.0m) - 23646-01 9200273

Mounted Junction Box use extension cable

pH or ORP Sensor NON preamplified version

Extension Cable

pH or ORP Sensor with integral preamplifier

Standard sensor cable or VP cable (50 ft (15m) max)

Junction box PN 23555-00

WITH preamplifier

Extension cable

Maximum recommended distance between sensor and instrument is 200 ft (61.0m)

Standard sensor cable or VP cable (50 ft (15m) max)

Junction box PN 23550-00

with extension board

Extension cable

Maximum recommended distance between sensor and instrument is 200 ft (61.0m)

Extension cable

Maximum recommended distance between sensor and instrument is 200 ft (61.0m)

Page 34

REMOTE JUNCTION BOXES

Use remote junction boxes to extend the sensor cable

for longer runs. Two captive screws allow easy access to

the board inside the box. There are two ports for cable;

the bottom port is for the sensor cable and the side port

is for the extension cable. These weatherproof junction

boxes are also ideal for indoor mounting.

> PN 23550-00 can be used to extend the cable of

lmost any Rosemount Analytical sensor. The terminal

a board allows point-to-point wiring between the sensor and extension cable.

> PN 23555-00 has an integral preamplifier (PN 23557-

00) and is used for pH and ORP sensors only. The preamplifier has FM, CSA and ATEX approval for use in hazardous locations. Any non-preamplified Rosemount Analytical pH or ORP sensor can be used with this junction box. The preamplified signal is compatible with Rosemount Analytical 56, 1056, 1057, 1066, 5081, and 6081 instruments.

> Both junction boxes have identical dimensions.

Figure 69. Junction Box PN 23550-00.

Figure 70. Junction Box PN 23550-00 is used for extending any Rosemount Analytical sensor’s cable by connecting the sensor cable to an internal extension board. Extension cable

sold separately.

Figure 71. Junction Box PN 23555-00 is used for pH and ORP sensors only. A preamplifier board is mounted internally.

Figure 72. Junction Box PN 23555-00 dimensions. Junction Box PN 23550-00 has identical dimensions.

Page 35

MOUNTING BRACKET FOR REMOTE JUNCTION BOXES

Remote mount junction boxes can be mounted on a wall or pipe using the Mounting Bracket PN 2002526.

Mounting Bracket Specifications

Mounting part 2002526

U-Bolt SST

U-Bolt Dimensions for 2" pipe maximum

Screws and washers SST

Compatible Junction Boxes 23550-00 and 23555-00

SENSOR HEAD JUNCTION BOX

Sensor Head Junction box PN 23709-00 is for use with all Rosemount Analytical retractable style pH and ORP sensors. It is mounted on the back end of the sensor using a compression fitting. The junction box contains an integral preamplifier (PN 23557-00) and has terminals to connect an extension cable (sold separately) directly to an instrument.

11.5 inches 292 mm

.4 inches

—————

—

12 mm

> Dimensions: 5"D x 5

⁄8" H x 4"W

> Materials: Aluminum Alloy

> Preamplifier: FM, CSA, ATEX

> Compatible Sensors: 396R, 398R, 3400HT and RB547

Figure 72. Sesor Head Junction Box PN PN 23709-00.

Page 36

VP CONNECTOR CABLES, EXTENSION CABLES, AND CABLE GLANDS

Rosemount Analytical offers various extension and connector cables for the best EMI protection in the industry. VP connector cables are used with sensors

VP Connector Cables

pH and ORP Sensor Cables

The VP8 connector cable is compatible with the following sensors: 3300HTVP, 3400HTVP, 3500VP, 3900VP, 389VP, 396VP, 396PVP, 396RVP, 398VP, 398RVP, HX338, 3800VP.

Part Number VP8 Cable for pH & ORP sensors

Feet Meters

24281-02 2.5 0.8

24281-05 4 1.2

24281-06 10 3.0

24281-00 15 5

24281-07 20 6.1

24281-01 25 7.6

24281-08 30 9.1

24281-03 50 15.2

24281-04 100 30.5

having VP quick disconnect fittings. Extension cables are used with sensor mounted or remote junction boxes. Follow this simple guide to select the appropriate cable.

The VP8 Cable PN 24281-XX is a 6 conductor cable with 1 coax and 3 shields.

Jacket Material: PVC

Jacket Maximum Diameter: 0.31 inches

Temperature Range: -40C to 105C; sunlight resistant

Figure 73. VP8 connector cables (bottom) can be used with all pH and ORP sensors with a VP designation. 3500VP (top)

and 396PVP shown.

Conductivity, DO, OZ, and Chlorine Sensor Cables

VP6 cable PN 23747-XX is compatible with the following sensors: 400VP, 402 VP, 403VP, 499ACL-VP, 499ADO-VP, 400ATrDO-VP, and 499AOZ-VP. For 410VP (four-electrode contacting sensor) use PN 24287-00 or -01.

VP6 Cable

for conductivity,

dissolved oxygen, ozone

& chlorine sensors

Part Number Feet Meters

23747-02 10 3.0

23747-03 50 15.2

23747-04 4 1.2

23747-05 2.25 0.7

23747-06 2.5 0.8

23747-07 15 4.6

23747-08 20 6.1

23747-09 25 7.6

23747-10 30 9.1

23747-11 100 30.5

24287-00 10 3.0

24287-01 20 15.2

The VP6 Cable PN 23747-XX is a 3 conductor cable with 2 coax and 3 shields.

Jacket Material: PVC

Jacket Maximum Diameter: 0.31 inches

Temperature Range: -40C to 105C; sunlight resistant

The VP6 cable PN 24287-XX is a cable with 2 twisted pairs and 1 triad.

Jacket Material: PVC

Jacket Maximum Diameter: 0.31 inches

Temperature Range: 0C to 105C; sunlight resistant

Figure 74. VP6 connector cables can be used with conductivity and amperometric sensors with a VP designation. 499ADO-VP and 400VP (bottom) shown.

Page 37

EXTENSION CABLES

Rosemount Analytical offers two types of cables; prepped and unprepped. The unprepped cables are raw cables; user must cut the cable jacket and strip all of the wires before use. The cables designated as prepped are

prepared with the cable jacket and all of the wires stripped and ready for quick installation. The use of factoryprepped cables is strongly recommended. All extension cables can be ordered at user specified length.

pH and ORP Sensor Extension Cables

3300HT/HTVP

3400HT/HTVP

3500/VP

3900/VP

385+

389/VP

396/VP / 398/VP

396P/VP

396R/VP 398R/VP

398R/VP

Cable Part No. Cable Description

9200273 Gray Ext Cable, 11-cond, shielded, unprepped XXX XXXXXXX

23646-01 Extension Cable, 11-cond, shielded, XXX X XX XXX

prepped (raw cable PN 9200273)

Conductivity

Amperometric*

Conductivity and Amperometric Sensor Extension Cables

Cable Part Extension Cable Description Number

9200275 Shielded 9-cond, unprepped XX X

9200276 Unprepped XXX

9200334 For 410VP sensor X

23294-00 Unshielded, Prepped XX

23294-04 Shielded for improved EMI/RFI protection. XX

Prepped

23294-05 Shielded with additional shield wire for -03 option. XX

Prepped

23747-00 Prepped XX X X

23909-00 Prepped XXX

24289-00 For 410VP sensor X

9200275 is the raw cable for prepped cable 23747-00 9200276 is the raw cable for prepped cables 23909-00, 23294-00, 23294-04, 23294-05 * Amperometric sensors measure dissolved oxygen, ozone, and/or chlorine

140, 141, 142

150

222

225, 226, 228

242

245

400 & 400VP, 401,

402 & 402VP, 403

& 403VP, 404

410VP

499ACl, 499ADO

499AOZ,

499ATRDO

Cable Glands

Use cable glands to seal the cable where it enters the analyzer or junction box. Cable glands also prevent the weight of the cable from pulling on and dislodging wiring connections in the analyzer. Cable gland kit PN 23554-00 provides 5 cable glands that fit all Rosemount Analytical instruments and junction boxes.

Figure 75. Cable gland found in kit PN 23554-00

Page 38

CALIBRATION ACCESSORIES

Portable Conductivity Validation Unit

he conductivity validation unit (CVU) consists of a

T factory-calibrated Model 1056 conductivity analyzer and Model 404 flow-through conductivity sensor

oused in a rugged carrying case. The CVU is ideal for

h applications where calibrating a conductivity sensor against a standard solution is impractical. This includes

ensors that cannot easily be removed from the process

s piping and sensors having 0.01/cm cell constants for which stable low conductivity calibration standards are not available. The CVU is widely used for calibrating conductivity sensors in water for injection applications.

Using the CVU is easy. Connect the Model 404 sensor in series with the process sensor using the tubing provided with the CVU. Allow the sample to flow past both sensors. Once readings are stable, adjust the process analyzer reading to match the CVU reading.

The calibration system is completely enclosed. The solution never contacts atmospheric carbon dioxide, which can contaminate low conductivity standards, leading to erroneous calibration. Thus, the CVU is ideal for calibrating 0.01/cm cell constant sensors.

Figure 76. The 1056 conductivity instrument and 404 conductivity sensor are hard mounted into a protective case. Each unit includes all cabling and tubing needed for

connection to a water system.

The CVU is available in two versions:

> CVU-01: One 404-11-17 Stainless Steel Sensor with a

0.01 cell constant pre-wired to the 1056-01-20-38-AN analyzer.

> CVU-02: Two sensors, one 404-11-17 Stainless Steel

Sensor with a 0.01 cell constant and one 404-12-17 Stainless Steel Sensor with a 0.1 cell constant prewired to the model 1056-01-20-30-AN analyzer.

See Product Data Sheet PDS 71-CONDVALII for more information.

Page 39

CALIBRATION STANDARDS

pH Buffer Solutions

Emerson offers pH 4.01, pH 6.86, and pH 9.18 NIST buffer solutions that meet most pH calibration requirements. Accuracy is ±0.02 pH at 25°C (77°F). A chart listing the pH of the buffer at other temperatures is provided on the label.

Other buffer solutions, pH 4.00, pH 7.00, and pH 10.00, are available. These solutions are color-coded for easy recognition. They are available as single bottles or in packages of six.

All Rosemount Analytical pH instruments have an auto-

matic buffer calibration features that recognizes the pH of the buffer and uses the temperature-adjusted pH value during calibration.

A 475 mV ORP (redox) standard solution is also available.

Part Number Description Size Color Code

9210012 Rosemount Analytical pH 4.01 buffer solution 16 oz (473 ml) Pink

9210013 Rosemount Analytical pH 6.86 buffer solution 16 oz (473 ml) Clear

9210014 Rosemount Analytical pH 9.18 buffer solution 16 oz (473 ml) Clear

905-3506 pH 4 buffer solution 16 oz (473 ml) Red

905-582517 6 pack of pH 4 buffer solution (PN 905- 3506) Box of 6 16 oz (473 ml) bottles Red

905- 3501 pH 7 buffer solution 16 oz (473 ml) Green

905- 582521 6 pack of pH 7 buffer solution (PN 905- 3501) Box of 6 16 oz (473 ml) bottles Green

905- 3505 pH 10 buffer solution 16 oz (473 ml) Blue

905- 582525 6 pack of pH 10 buffer solution (PN 905- 3505) Box of 6 16 oz (473 ml) bottles Blue

R508- 8oz ORP Standard, 475mV, 8oz 8 oz (237 ml) NA

Conductivity Standards

Emerson offers a variety of conductivity standards in both 16 oz (473 mL) and 1 gal (3.8 L) sizes. To determine the best standard to use, consult the analyzer product data sheet and choose a standard whose conductivity is in the recommended range for the cell constant.

Part Number Standard Solution Value Size Color Code

05010781899 (SS- 6) 200 μS/cm 16 oz (473 ml) Red

05000705464 (SS-1) 1409 μS/cm 16 oz (473 ml) Blue

05010782468 (SS-5) 1000 μS/cm 16 oz (473 ml) Yellow

05010782147 (SS-7) 5000 μS/cm 16 oz (473 ml) Violet

05010797875 (SS- 6A) 200 μS/cm 1 gallon (3.8 L) Red

05000709672 (SS-1A) 1409 μS/cm 1 gallon (3.8 L) Blue

05010783002 (SS-5A) 1000 μS/cm 1 gallon (3.8 L) Yellow

05010782026 (SS-7A) 5000 μS/cm 1 gallon (3.8 L) Violet

Page 40

CALIBRATION ACCESSORIES

Bench Top Calibrator

he bench top calibrator lets you take full advan-

T tage of the power of Emerson’s SMART pH sensors. Instead of carrying buffer solutions,

eakers, a waste container, and a wash bottle

into the plant to calibrate the sensor, just discon-

nect the SMART sensor and bring it to the

hop or laboratory. Connect the sensor to

the bench top calibrator and complete

the calibration. The results are auto-

matically stored in the sensor. When

the sensor is reconnected to the field analyzer, it transfers the stored calibration data to the field instrument.

The calibrator has a pre-wired VP cable

and pre-wired spring-loaded push connec-

ors, so it can be used with both VP and integral cable

t sensors. Although the calibrator is most convenient for use with SMART sensors, it can also be used with non-

MART pH sensors. In the latter instance, the user notes

S the calibration data and enters it manually in the field instrument.

The bench top calibrator (PN S10119) consists of a dual channel Model 1056 pH analyzer—one channel connected to the VP cable, the other to the push connectors—mounted on a stand with openings in front to accommodate three 250 mL beakers for buffers and rinse water. Beakers are not provided.

pH sensors and buffers solutions are sold separately. See product data sheet PDS 71-BTC for more information.

Handheld pH Simulator

The handheld pH simulator PN S10104 (SQ7428) supplies switch-selectable pH 4, 7, and 10 inputs to an analyzer. Two other switches allow the user to simulate a cracked glass membrane and a coated reference junction. The simulator is compatible with any Rosemount Analytical pH instrument. The unit is battery operated.

Consult the factory for more information.

pH and Conductivity Simulator Module with VP plug

Simulator modules, when connected to a VP cable, simulate either a pH or contacting conductivity sensor. They are used for checking the proper working of the cable and analyzer.

PN SQ8705 simulates pH 7.00, 25°C, 100 MΩ glass impedance, and 5 kΩ reference impedance. Use it with any VP pH cable having part number 24281-XX.

PN 23979-00 contains two modules for checking VP conductivity cables and conductivity analyzers. One module puts a 20 kΩ resistor across the electrode

terminals; the other puts a 100 kΩ resistor across the terminals. The expected conductivity or resistivity depends on the cell constant stored in the analyzer. Both modules simulate 25°C. Use the module with any VP conductivity cable having part number 23747-XX

Consult the factory for more information.

Page 41

FLOW ACCESSORIES

Rosemount Analytical offers a variety of rotameters with integral valves to help measure and control flow in sidestream samples. A constant head flow controller is also available.

Rotameters – Sensor Recommendations

Sensor Model Flow Recommended

Rate* Valve Rotameter

All pH Sensor Models 2-5 g/hr (7.6 - 19 L/hr) PN 9390004 or PN 196-898754

499A CL 8-15 g/hr (30-57 L/hr) PN 196-898754

499A DO 2-5 g/hr (7.6-19 L/hr) PN 9390004

499A OZ 2-5 g/hr (7.6-19 L/hr) PN 9390004

When used with low flow cells (see page 9)

Rotameter Specifications

PN 9390004 PN 196-898754

Range of Flow Required 0.4 - 5.0 g/hr (1.5 - 19.0 L/hr) 2.0 - 20.0 g/hr (7.6 - 76.0 L/hr)

Wetted Parts Acrylic, 316 SST, Viton polycarbonate, 316 SST, brass, Buna N

Process Connection 1/4 inch FNPT (316 SST) 1/8 inch FNPT (brass)

Maximum Pressure 100 psig (790 kPa) 100 psig (790 kPa)

Maximum Temperature 130°F (54°C) 130°F (54°C)

Page 42

CONSTANT HEAD FLOW CONTROLLER

The constant head flow controller SQP-10077-LQD (SQ10957) uses gravity to control flow in sidestream samples, eliminating the need for pressure regulators, valves, and rotameters. The overflow sampler consists of two concentric tubes with the annular space closed at the bottom. The sample enters through a fitting at the bottom of the outside tube and fills the space between the tubes, eventually overflowing the inside tube and running to drain. A second fitting on the outside tube connects to a low flow cell, which holds the sensor. The outlet from the low flow cell joins the drain from the overflow sampler. The flow of sample to the sensor is controlled by the difference between the height of the overflow tube and the outlet from the low flow cell as well as by an orifice in the flow cell inlet. The flow controller provides a steady flow of 2 gph (126 mL/min)

Flow Controller Specifications

Inlet flow 3 – 80 gph (0.2 – 30 L/hr)

Inlet pressure 3 – 65 psig (122 – 549 kPa abs)*

Temperature 32 - 122°F (0 - 50°C)

*The minimum inlet pressure is required to open a check valve, which prevents the flow cell from draining if sample flow is lost. Removing the check valve lowers the inlet pressure requirement to a few feet of water head.

as long as the inlet flow is enough to cause the sample to overflow the center tube of the flow controller.

The flow controller is part of the FCL, FCLi, and MCL systems for measuring free chlorine and monochlo-

amine. The system shown can also be used with pH and

r ORP sensors. It is not recommended for ENDURANCE conductivity sensors because the orientation of the flow

ell does not allow the sensor to be completely

c submerged in the sample. The flow controller may not be suitable for ozone or oxygen sensors. Consult the factory for these applications.

The flow controller is mounted on a plastic back plate for ease of installation.

Figure 78. Example of a panel using a specially design constant head flow controller designed to control the flow to three flow cells. Panels with choice of one, two, or three flow cells and choice of one or two instruments (shown with the 56 are offered under SQ 11102. Consult factory for more information

Figure 77. Example of Overflow Sampler with Low flow cell PN 24091-00 (see page 9).

Page 43

TAGS FOR SENSORS AND INSTRUMENTS

It is common for most facilities to tag their sensors and instruments. It is especially critical in large facilities so that all instruments and sensors are correctly located. Rosemount Analytical makes it simple to tag all of your

Figure 79. PN 2001492 SST Tag

Used for sensors, commonly installed on sensor with wire Dimensions: 3.125"W x 1.31"H

SAMPLE COOLERS

new equipment before it gets installed into your facility. Tags are also useful for large projects and OEM users. Up to three lines of information can be added with 13 characters per line including spaces.

Figure 80. PN 9240048-00 SST Tag

Used for most instruments Dimensions: 3.125"W x 1.31"H

Figure 81. PN 9241178-00 SST Tag

Used for 5081 and 6081 instruments only Dimensions: 2.56"W x 1.28"H

Rosemount Analytical offers a pre-packaged sample cooler suitable for cooling high temperature and pressure liquid samples, such as boiler and boiler feedwater. The cooler is not recommended for steam. The cooler consists of a sediment trap to remove suspended solids, a coil-in-shell heat exchanger, a needle valve for control-

Figure 82. Sample Cooler example

ling flow and pressure, a pressure relief valve set to 75 psig (618 kPa abs), and a bimetal thermometer for local display of temperature. The entire system is mounted on a strut channel frame. The system is available in two versions: the sample cooler alone (Model BSA), or the sample cooler with a Model 141-06 conductivity sensor (Model 99-14).

Uncooled sample

Temperature: 600 F (315C) max Pressure: 1500 psig (10,440 Kpa abs)

Cooled sample

Operating Temperature Range: 32 F to 203 F (0C to 95C) Preferred: 70F to 90 F (21 C to 32 C)

Cooling Water

Temperature: 122F (50C) maximum Pressure: 200 psig (1480 Kpa abs) maximum

Contact factory for more information.

Page 44

SPECIAL PARTS AND ASSEMBLIES

Need a small modification to a standard product? Want a small sampling system but don’t have the facilities or personnel to design and build it yourself? Whether your requirement is as simple as increasing the insertion length of a retractable sensor or building a special sample panel, our Special Request Department can help.

Figure 82 shows an example of a sample cooling system

uilt to customer specifications. It includes a sample

b cooler, throttle valve, bimetal thermometer, stainless steel flow cell, and pressure relief valve. The entire sample system is mounted on a stainless steel back plate along with a Model 5081 transmitter.

Figure 83 shows a stainless steel enclosure with air purge. A 5081 transmitter and flow cell is visible inside the enclosure.

Figure 84 is an example of a customer specified special system with an air purge system located on the outside of the Hoffman enclosure. The 5081 instrument, 499DO sensor, and rotameter are mounted in the enclosure and was build under the special request part number SQ10645E1 / SQP 10081-LQD. Similar systems can be specified to mount multiple sensors and instruments, such as that found in Figure 85.

Examples of other special requests include sensor material substitutions, modifications of a mounting parts, and cable length adjustments. Some of special requests are found throughout this catalog and are designated with a part number starting with SQP or SQ. Other types of special requests can be accommodated upon request. Consult the factory for more information about your special needs.

Figure 82. Customer specified system including a sample cooling system with a 5081 instrument and a conductivity sensor was created as PN SQ 8413B.

Figure 84. Stainless steel Hoffman enclosure with 5081 instrument mounted internally. The process inlet is

controlled with a flow meter with regulator valve. The liquid flows into a plastic low flow cell and pass the 499ADO dissolved oxygen sensor. Systems can be special ordered to have instruments and sensors mounted in a similar manner. Special order part number for system shown is SQ10645E1 / SQP 10081-LQD. Contact factory for details.

Figure 83. 5081 and sensor mounted inside customer specified Hoffman enclosure.

Page 45

SPECIAL PARTS AND ASSEMBLIES

Figure 85. Stainless steel Hoffman enclosure with 3 5081 instruments mounted internally. A corrosion protection air purge system is mounted

on the outside of the enclosure. A flow meter with regulator valve controls the flow to the 400VP conductivity, 499ADO dissolved oxygen, and 389 pH sensors. All three sensors are mounted in low flow cells. Customized systems for wall or panel mount can be special ordered similarly, having instruments and sensors mounted and ready to connect to 1/4 inch tubing. This system was designed per customer specifications – special order part number is SQ10645F1 / SQP 10082-LDQ. Contact factory for details.

Figure 86. Clarity II turbidity sampling system with Z purge heated enclosure for hazardous areas. One of many examples that is offered

through our special request system. This system was designed per customer specifications – special order part number is SQ 10341 / SQP 10030-LQD. Contact factory for details.

Figure 87. Multiple 1056 instruments with HART communication, shown mounted on a panel for simple Plug-N-Plumb installation. Four sensors (conductivity, pH,

dissolved oxygen, and turbidity) are mounted with a flow regulator. The system shown was designed on a stand-alone panel for table-top mounting but can be purchased as a panel mount version.

Page 46

CERTIFICATES FOR SENSORS, INSTRUMENTS, AND CHEMICALS

Level 1 Code 99EC 0506-24 9002 ,3 .guA :etaD .veR

Rosemount Analytical Inc.

400 Barranca Parkway

Irvine, CA 92606-5018 USA

el 1(800) 854-8257

ax 1(949) 863-0171

Fax 1 (949) 757-8520 (QA Office)

www.emersonprocess.com

Certificate of Calibration

TO:

DATE:

CM or SO #

O #:

Line Item

Model Number/ Customer

Part Number

Range K= Serial Number Tag Number

1 5081-C-HT-20-60-99CC 0-20mS 1.0 A10-1220470-017 40-AT-402

6 3200HP-01-99CC Refer. Manual N/A A10-1218201-008 40-AT-401

7 5081-P-HT-21-69-99CC 0-14pH±1400mV N/A A10-1226016-001 N/A

8 400-11-60-99CC 0-50µS 0.01/cm J09-698212 N/A

This certifies tha t the furnished materials have been manufactured and tested in accordance with all a

pplicable product specifications under compliance of our Quality System. Rosemount Analytical is certified

o ISO 9001:2008 by Det Norske Veritas Certification # 09242-2006-AQ-HOU-ANAB

nd complies with Standard CSA Z299.3. Our calibration system is maintained in accordance with all requirements of ANSI/NCSL Z540-1-1994, American National Standard for Calibration System Requirements, and is traceable to the National Institute of Standards and Technology (NIST).

All products, including packaging, are free of Mercury and are certified to contain no hazardous materials or wood products. Records of inspection, testing and other required supporting documentation are on file and available for your examination upon request.

QA INSPECTOR

eltiT evitatneserpeR ynapmoC AQ -UEIT .K

Level 3 Code 99LC 42-6048

Rev. Date: Aug. 3, 2009

osemount Analytical Inc.

2400 Barranca Pkwy. Irvine, CA 92606-5018 Tel 1(800) 854-8257 Fax 1(949) 863-0171 Fax 1 (949) 757-8520 (QA Office)

www. emersonprocess.com

Certificate of Loop Calibration

To: Date:

SO# or RMA# P.O.#

his certifies that the furnished materials have been manufactured and tested in accordance with all

pplicable product specifications under compliance of our Quality System. Rosemount Analytical is certified

to ISO 9001:2008 by Det Norske Veritas Certification # 09242-2006-AQ-HOU-ANAB

and complies with Standard CSA Z299.3. Our calibration system is maintained in accordance with all requirements of A

NSI/NCSL Z540-1-1994, American National Standard for Calibration System Requirements, and is

raceable to the National Institute of Standards and Technology (NIST).

ll products, including packaging, are free of Mercury and are certified to contain no hazardous materials or wood products. Records of inspection, testing and other required supporting documentation are on file and available for your examination upon request.

Units Under Test (UUT)

Calibrated Range: 0-100mS Verified Range:

N/A

ine

Item

nstrument/Sensor

Model Number

ustomer

Part Number

erial

Number

ell

Constant

1056-02-21-38-AN-99LC N/A J09-694219 N/A N/A

225-07-56-99CB-99LC-99Q8 N/A J09-694079 N/A 3.3000

tandards (STD):

tandards

Asset No. /

NIST Report No.

Lot

Number

Calibration

Date

Calibration

Due/Expiration

Date

KCL ( 650001 ) N/A G30422 N/A N/A

01-70-20 90-70-80 A/N 2082 02-CR

THERMOMETER 1808/48380-2 N/A 02-27-09 02-27-10

01-90-10 90-90-90 A/N 7401 53Y05H

Test Results:

STD

Value

UUT

Reading Tolerance Deviation

In/Out of Tol.

STD Temp.

Reading

UUT

Tolerance

UUT Temp

Reading

111.624mS 111.700mS ±1% .07 % IN 21.5 °C ± 1°C 21.5 °C ±1% % °C ± 1°C °C

After C

alibration

±1% % °C ± 1°C °C

pH Sensor Only

SLOPE =

mV/pH @ 25 °C OFFSET= mV

Note: UUT and RTD must be within tolerance specified of the Standard Value

Sr. Test Technician

eltiT evitatneserpeR ynapmoC - serolF .J

CERTIFICATES and CALIBRATIONS: All certificates state our compliance with our quality system which is in accordance with ISO-9001, ANSI/NCSL Z540-1-1994, and traceability to NIST.

EVEL 1: Analyzer or Sensor Certificate of Calibration

(NO actual test data provided): Code 99CC. Calibration certificate at standard factory ranges only. Identifies the

odel, Serial and/or Tag numbers. Does not include

M actual test data. Can be provided after the fact. Certificates states compliance to our quality system, as noted above.

LEVEL 2: Electronic Calibration Test Data Report, Code 99EC or Electronic Calibration Tag, Code 99ET: Calibration certificate for specific, customer specified ranges. Identifies the Model, Serial and/or Tag numbers, applicable test standards, and NIST report numbers. This certificate includes the actual test data recorded during the electronic calibration. It also states that instrumentation on the specified order is compliant with our quality system.

LEVEL 3: Loop Calibration (with Test Data Report ) Code 99LC with one or two sensors. A custom calibration with validation point within Cell Constant range is also available. A loop calibration is where the analyzer is calibrated with its mating sensor(s). The loop is calibrated against our NIST traceable certified reference instruments, at our standard or customer specified range. The calibration certificate identifies the Model, Serial and/or Tag numbers, test standards, and NIST report numbers. In addition, this certificate includes the actual test data recorded during the calibration, therfore this certificate can not be provided after shipment has been made. It also states that equipment on the specified order is compliant with our quality system.

OTHER CERTIFICATES

1. Hazardous Area Certificates: (FM, CSA, Baseefa) Specify requirements with placement of order.

2. NAFTA Certificates of Origin with or without Chamber of Commerce stamp.

3. Material Certificate: for various Sensors and calibration chemicals.

Page 47

INDEX

Part Number Description Page

2001492 Tag 43

2001990 Adapter 14

002011 Tee 7

2002526 Junction box 35

9200245 Extension Cable 32

9200273 Extension Cable 33, 37

9200275 Extension Cable 31, 37

9200276 Extension Cable 37

9200334 Extension Cable 37

9210012 pH Buffer 39

9210013 pH Buffer 39

9210014 pH Buffer 39

9310102 Nipple 22

9320057 Adapter 15

9390004 Rotameter 41

9510066 Process Connector 17

05000705464 Conductivity Standard 39

05000709672 Conductivity Standard 39

05010781899 Conductivity Standard 39

05010782026 Conductivity Standard 39

05010782147 Conductivity Standard 39

05010782468 Conductivity Standard 39

05010783002 Conductivity Standard 39

05010797875 Conductivity Standard 39

11275-01 Handrail Mounting Assy 10

12707-00 Jet Spray Cleaner 13

196-898754 Rotameter 41

23166-00 Process Connector 17

23166-01 Process Connector 17

23240-00 Ball Valve Kit 20

23242-02 Adapter 14

23242-03 Adapter 14

23294-04 Extension Cable 32, 37

23294-05 Extension Cable 37

23311-00 Retraction Assembly 24

23311-01 Retraction Assembly 24

23550-00 Junction box 31-33, 34

23554-00 Cable Gland Kit 37

23555-00 Junction box 33, 34

23567-00 Tee 7

23646-01 Extension Cable 33, 37

23709-00 Junction box 35

23747-00 Extension Cable 37

23747-XX VP6 Cable 31, 32, 36

23765-00 Ball Valve Kit 20

23796-00 Retraction Kit 20

Part Number Description Page

23820-00 Instrument Mounting Kit 29

23820-01 Instrument Mounting Kit 29

3909-00

23979-00 Conductivity Simulator 40

24035-00 Rotameter 41

24091-00 Low Flow Cell 9

24091-01 Low Flow Cell 9

24091-02 Low Flow Cell 9

24281-XX VP8 Cable 36

24287-XX VP6 Cable 36

24289-00 Extension Cable 37

905-3501 pH Buffer 39

905-3505 pH Buffer 39

905-3506 pH Buffer 39

905-582517 pH Buffer 39

905-582521 pH Buffer 39

905-582525 pH Buffer 39

915240-03 Tee 7

915240-04 Tee 7

915240-05 Tee 7

9240048-00 Tag 43

9241178-00 Tag 43

99-14 Sample Cooler 43

BB11 Floating Ball System 12

Calibration Certificate Certificates 46

CVU Conductivity Validation Unit 38

Electronic Calibration Cert. Certificates 46

HRMS-01 Handrail Mounting System 10

HRMS-02 Handrail Mounting System 10

Loop Calibration Certificate Certificates 46

Material Certificate Certificates 46

Pasve Retraction Assembly 26

R508-8oz ORP Standard 39

S10021 (SQ 8940) Triclamp 16

S10104 (SQ 7428) pH Simulator 40

S10119 Bench Top Calibrator 40

S10240 (SQ 7716) Low Flow Cell 9

S10283-LQD Tee Adapter 7

S10290 (SQ 7637) Low Flow Cell 9

SQ 10904 Triclamp 16

SQ 8705 pH Simulator 40

SQP 10081-LQD Special Assembly 44

SQP-10077-LQD (SQ 10957) Overflow Sampler 42

SQP-10098-LQD (formerly PN 23513-00)

xtension Cable

Triclamp 16, 17

2, 37

Page 48

COMPLETE PROCESS ANALYTICAL SOLUTIONS

GAS CHROMATOGRAPH CENTER OF EXCELLENCE

Emerson Process Management Rosemount Analytical 10241 West Little York, Suite 200 Houston TX 77040 USA T 1.713.396.8700 T 866.422.3683 F 1.713.466.8175 gc.csc@emerson.com

LATIN AMERICA

Emerson Process Management Rosemount Analytical 10241 West Little York, Suite #200 Houston, TX 77040 USA T 713.467.6000 F 713.827.3328

GAS AND COMBUSTION CENTER OF EXCELLENCE

Emerson Process Management Rosemount Analytical 6565 P Davis Industrial Parkway Solon, OH 44139 USA T 1.440.914.1261 T 800.433.6076 F 1.440.914.1262 gas.csc@emerson.com

EUROPE

Emerson Process Management AG Blegistrasse 21 CH-6341 Baar-Walterswil Switzerland T 41.41.768.6111 T 41.41.761.8740

RosemountAnalytical.com

Online ordering available.

ANALYTICAL HEADQUARTERS

Emerson Process Management Rosemount Analytical 2400 Barranca Parkway Irvine, CA 92606 USA T 1.949.757.8500 T 800.854.8257 F 1.949.474.7250 liquid.csc@emerson.com

MIDDLE EAST AND AFRICA

Emerson Process Management EPM Building P. O. Box 17033 Jebe Ali Free Zone Dubai, United Arab Emirates T 971.4.8835235 F 971.4.8835312

FLAME AND GAS DETECTION

Emerson Process Management Net Safety Monitoring 2721 Hopewell Place N.E. Calgary, AB T1Y 7J7 Canada T 1.403.219.0688 T 866.347.3427 F 1.403.219.0694 safety.csc@emerson.com

ASIA- PACIFIC

Emerson Process Management Asia Pacific Private Ltd. 1 Pandan Crescent Singapore 0512 Republic of Singapore Phone: +65.777.8211 Fax: +65.777.0947

Emerson Process Management, Rosemount Analytical, PlantWeb, TUpH and ENDURANCE, are marks of Emerson Process Management group of companies. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure its accuracy, they are not to be construed as warranties or guarantees, expressed or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modif y or improve the designs or specifications of such products at any time without notice.

91-6020/rev. C

Rosemount Analytical 3900 Installation Guide

Specifications and Main Features

Frequently Asked Questions

User Manual