Rosemount Analytical 3500 Operating Manual
Instruction Manual
IQ-MAN-PERpH-X
L
April 2017
Rosemount™3300HT/3300HTVP/3400HT/
3400HTVP/3500P/3500VP
PERpH-X High Performance pH/ORP Sensors
Rev. J
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Essential Instructions
Read this page before proceeding!
Emerson designs, manufactures and tests its products to meet many national and international stan-
dards. Because these sensors are sophisticated technical products, you MUST properly install, use,
nd maintain them to ensure they continue to operate within their normal specifications. The
a
following instructions MUST be adhered to and integrated into your safety program when installing,
using, and maintaining Rosemount products. Failure to follow the proper instructions may cause
any one of the following situations to occur: loss of life; personal injury; property damage; damage
to this sensor; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Emerson representative for
clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and maintenance
of the product.
• Install your equipment as specified in the Installation Instructions of the appropriate
Instruction Manual and per applicable local and national codes. Connect all products to
the proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update,
program, and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement parts
specified by Emerson. Unauthorized parts and procedures can affect the product's
performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY.
Third-party substitutions may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place, except when
maintenance is being performed by qualified persons, to prevent electrical shock and
personal injury.
The information contained in this document is subject to change without notice.
CAUTION
Sensor/Process Application Compatibility
The wetted sensor materials may not be compatible with process composition and operating
conditions. Application compatibility is entirely the responsibility of the user.
WARNING
Before removing the sensor, be absolutely certain that the process pressure is reduced to 0 psig and
the process temperature is lowered to a safe level!
CAUTION
Special Conditions for Safe Use
1. All pH/ORP sensors have a plastic enclosure which must only be cleaned with a damp cloth to avoid
the danger due to a build up of an electrostatic charge.
2. All pH/ORP sensor models are intended to be in contact with the process fluid and may not meet the
500V r.m.s. a.c. test to earth.
This must be taken into consideration at installation.
About This Document
This manual contains instructions for installation and operation of the Rosemount 3300HT/3300HTVP/
3400HT/3400HTVP/3500P/3500VP.
The following list provides concerning all revisions of this document.
Rev. Level Date Notes
J 04/2017 Updated information with new Emerson Style Guidelines, Updated
Ordering Information, Specifications, and Wiring Diagrams. Added
Accessories Information, EC Declaration of Conformity and
FM Installation Drawings.
Instruction Manual Table of Contents
LIQ-MAN-PERpH-X April 2017
Contents
Section 1: Specifications
1.1 Specifications ......................................................................................................1
1.2 Product Certifications ..........................................................................................3
1.3 Ordering Information...........................................................................................4
Section 2: Installation
2.1 Storage................................................................................................................7
2.2 Installation...........................................................................................................7
2.3 Retraction with Kit P/N 23240-00 ......................................................................16
2.4 Electrical Installation..........................................................................................17
Section 3: Startup and Calibration
3.1 Electrode Preparation .......................................................................................21
3.2 pH Sensor Calibration ........................................................................................21
3.3 Recommended pH Sensor Standardization ........................................................21
Section 4: Maintenance
4.1 Electrode Cleaning.............................................................................................23
4.2 Reference Junction Replacement and Sensor Electrolyte Recharge.....................23
Section 5: Accessories
5.1 Accessories........................................................................................................25
EC Declaration of Conformity.............................................................................27
Intrisicallly Safe Sensor Installation Drawing - FM ................................29
Table of Contents i
Table of Contents Instruction Manual
April 2017 LIQ-MAN-PERpH-X
ii Table of Contents
Instruction Manual Specifications
LIQ-MAN-PERpH-X April 2017
Section 1: Specifications
1.1 Specifications
Table 1-1: Percent linearity over pH
pH Range HT Series
0-2 pH 94%
2-12 pH 99%
12-13 pH 97%
13-14 pH 92%
Table 1-2: Rosemount 3300HT/3300HTVP sensor specifications
Measured Range
pH range 0 to 14 pH
ORP range -1500 mV to 1500 mV
Operating Temperature
Without Preamplifier 41 to 311 °F (5 to 155 °C)
With Preamplifier up to 212 °F (100 °C)
Storage Temperature
14 to 138 °F (-10 to 70 °C)
Maximum Process Pressure
400 psig (2859 kPa [abs])
CRN Rating: 200 psig at room temperature
Wetted Materials
Titanium, Ryton, Teflon, Glass, and User Specified O-ring Material (EPDM, Viton or Kalrez)
Reference Electrode
Double junction with replaceable process side electrolyte and Teflon junction
Temperature Sensor
Pt-100 RTD
Process Connections
Must use 1 in. compression process connector (P/N 23166-00 or 23166-01)
Weight/Shipping Weight
1 lb/2 lb (0.5 kg/0.9 kg)
Cable Length
15 ft. integral cable (Rosemount 3300HT) or VP8 Cable for Rosemount 3300HTVP (sold separately)
Specifications 1
Specifications Instruction Manual
April 2017 LIQ-MAN-PERpH-X
Table 1-3: Rosemount 3400HT/3400HTVP sensor specifications
Measured Range
pH range 0 to 14 pH
ORP range -1500 mV to 1500 mV
perating Temperature
O
Without Preamplifier 41 to 311 °F (5 to 155 °C)
ith Preamplifier
W
Storage Temperature
14 to 138 °F (-10 to 70 °C)
Maximum Process Pressure
400 psig (2859 kPa [abs])
CRN Rating: 200 psig at room temperature
Wetted Materials
Titanium, Ryton, Teflon, Glass, and User Specified O-ring Material (EPDM, Viton or Kalrez)
Reference Electrode
Double junction with replaceable process side electrolyte and Teflon junction
Temperature Sensor
Pt-100 RTD
Process Connections
Must use 1 in. compression process connector (P/N 23166-00 or 23166-01)
Can be inserted through a ball valve
Weight/Shipping Weight
21 inch Sensor 2 lbs/3 lbs (0.9 kg/1.4 kg)
36 inch Sensor 3 lbs/4 lbs (1.4 kg/1.8 kg)
p to 293 °F (145 °C)
u
Table 1-4: Rosemount 3500P/3500VP sensor specifications
Measured Range
pH range 0 to 14 pH
ORP range -1500 mV to 1500 mV
Operating Temperature
41 to 248 °F (5 to 120 °C)
Storage Temperature
14 to 122 °F (-10 to 50 °C)
Maximum Process Pressure
100 psig (790 kPa [abs])
CRN Rating: 40 psig at room temperature
Wetted Materials
Titanium, Ryton, Teflon, Glass, and User Specified O-ring Material (EPDM, Viton or Kalrez)
Reference Electrode
Double junction with replaceable process side electrolyte and Teflon junction
Temperature Sensor
Pt-100 RTD
Process Connections
1in. MNPT Front and Rear facing threads
Weight/Shipping Weight
21 inch Sensor 2 lbs/3 lbs (0.9 kg/1.4 kg)
2 Specifications
Instruction Manual Specifications
LIQ-MAN-PERpH-X April 2017
1.2 Product Certifications
lease see online certificates for further details.
P
IECEx
Sensors without preamp – Ex ia IIC T4 Ga (-20 °C ≤ Ta ≤ +60°C)
Sensors with SMART preamp (pH only) – Ex ia IIC T4 Ga (-20°C ≤ Ta ≤ +60°C)
Sensors with standard preamp (ORP only) – Ex ia IIC T4 Ga (-20°C ≤ Ta ≤ +80°C) or
Ex ia IIC T5 Ga (-20°C ≤ Ta ≤ +40°C)
Per standards IEC60079-0 : 2011, IEC 60079-11 : 2011
ATEX
Sensors without preamp – II 1 G Ex ia IIC T4 Ga (-20˚C ≤ Ta ≤ +60˚C)
Sensors with SMART preamp (pH only) – II 1 G Ex ia IIC T4 Ga (-20˚C ≤ Ta ≤ +60˚C)
Sensors with standard preamp (ORP only) – II 1 G Ex ia IIC T4 Ga (-20˚C ≤ Ta ≤ +80˚C) or
II 1 G Ex ia IIC T5 Ga (-20˚C ≤ Ta ≤ +40˚C)
Per standards EN 60079-0: 2012+A11:2013, EN 60079-11:2012
FM
See online FM Certificate of Compliance for applicable sensor options:
Intrinsically Safe for use in Class I, II, and III, Division 1, Groups A, B, C, D, E, F, and G; Temperature
Class T6 Ta = -20˚C to +60˚C
Intrinsically Safe for use in Class I, Zone 0, AEx ia IIC T6 Ta = -20˚C to +60˚C
Nonincendive for use in Class I, Division 2, Groups A, B, C, and D; Temperature Class T6 Ta = -20˚C
to +60˚C
Suitable for use in Class II and III, Division 2, Groups E, F, and G; Temperature Class T6 Ta = -20˚C
to +60˚C Hazardous (Classified) Locations
IS/I,II,III/1/ABCDEFG/T6 Ta = 60°C - 1400332; Entity; I/0/AEx ia IIC/T6 Ta = 60°C - 1400332; Entity;
NI/I/2/ABCD/T6 Ta = 60°C; S/II,III/2/EFG/T6 Ta = 60°C
Per standards 3600:1998, 3610:2010, 3611:2004, 3810:2005
CSA
See online CSA Certificate of Compliance for applicable sensor options:
Sensors with preamp – Intrinsically Safe:
Class I, Division 1, Groups ABCD; Class II, Division 1, Groups EFG; Class III; Class I, Division 2, Groups
ABCD; Ambient temperature rating -20˚C to +60˚C; Ex ia IIC; T6
Sensors without preamp – Intrinsically Safe and Non-Incendive:
Class I, Division 1, Groups ABCD; Class II, Division 1, Groups EFG; Class III; Class I, Division 2, Groups
ABCD; Ex ia IIC; T6; Ambient temperature rating -20˚C to +60˚C: (Simple Apparatus)
Per standards C22.2 No. 0-10, C22.2 No. 0.4-M2004, C22.2 No. 94-M1991, C22.2 No. 142 – M1987,
C22.2 No 157 – M1992, CAN/CSA E60079-0:07, CAN/CSA E60079 - 11:02, UL50 11th Ed, UL508
17th Ed, UL913 7th Ed, UL 60079-0: 2005, UL 60079-11: 2002
Specifications 3
Specifications Instruction Manual
April 2017 LIQ-MAN-PERpH-X
1.3 Ordering Information
able 1-5: Rosemount 3300HT sensor ordering information
T
Model Sensor type
3300HT pH/ORP Sensor
Measuring Electrode
10 pH - GPHT Glass
12 ORP
O-ring Material
30 EPDM
31 Viton
32 Kalrez
Typical Model Number: 3300HT-10-30
Table 1-6: Rosemount 3300HTVP sensor ordering information
Model Sensor type
3300HTVP pH/ORP Sensor
Measuring Electrode
10 pH - GPHT Glass
12 ORP
O-ring Material
30 EPDM
31 Viton
32 Kalrez
Preamplifier Option
_ No selection
70 SMART Preamplifier
Typical Model Number: 3300HTVP-10-30-70
(1)
1. Only available if selected with option 10.
4 Installation
Instruction Manual Specifications
LIQ-MAN-PERpH-X April 2017
able 1-7: Rosemount 3400HT sensor ordering information
T
Model Sensor type
3300HTVP pH/ORP Sensor
easuring Electrode
M
10 pH - GPHT Glass
12 ORP
Sensor Length
21 21 in. Titanium Tube
22 36 in. Titanium Tube
O-ring Material
30 EPDM
31 Viton
32 Kalrez
Cable Length
61 9.5 in. cable without BNC
62 15 ft. cable without BNC
Typical Model Number: 3400HT-10-21-30-62
(1)
(2)
1. For use with sensor head junction boxes.
2. For wiring directly to transmitter or junction box.
Table 1-7: Rosemount 3400HTVP sensor ordering information
Model Sensor type
3400HT pH/ORP Sensor
Measuring Electrode
10 pH - GPHT Glass
12 ORP
Sensor Length
21 21 in. Titanium Tube
22 36 in. Titanium Tube
O-ring Material
30 EPDM
31 Viton
32 Kalrez
Preamplifier Option
_ No Selection
70 SMART Preamplifier
Typical Model Number: 3400HTVP-10-21-30-70
(1)
1. Only available if selected with option 10.
Installation 5
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