Rosemount Analytical 3200HP Operating Manual
Instruction Manual
IQ-MAN-3200HP
L
Rev. G
April 2017
Rosemount
pH Sensors
™
3200HP
asgkas
h
Essential Instructions
Read this page before proceeding!
Emerson designs, manufactures and tests its products to meet many national and international stan-
dards. Because these sensors are sophisticated technical products, you MUST properly install, use,
nd maintain them to ensure they continue to operate within their normal specifications. The
a
following instructions MUST be adhered to and integrated into your safety program when installing,
using, and maintaining Rosemount products. Failure to follow the proper instructions may cause
any one of the following situations to occur: loss of life; personal injury; property damage; damage
to this sensor; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Emerson representative for
clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and maintenance
of the product.
• Install your equipment as specified in the Installation Instructions of the appropriate
Instruction Manual and per applicable local and national codes. Connect all products to
the proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update,
program, and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement parts
specified by Emerson. Unauthorized parts and procedures can affect the product's
performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY.
Third-party substitutions may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place, except when
maintenance is being performed by qualified persons, to prevent electrical shock and
personal injury.
The information contained in this document is subject to change without notice.
CAUTION
Sensor/Process Application Compatibility
The wetted sensor materials may not be compatible with process composition and operating
conditions. Application compatibility is entirely the responsibility of the user.
CAUTION
Special Conditions for Safe Use
1. All pH sensors have a plastic enclosure which must only be cleaned with a damp cloth to avoid the
danger due to a build up of an electrostatic charge.
2. All pH sensor models are intended to be in contact with the process fluid and may not meet the 500V
r.m.s. a.c. test to earth.
This must be taken into consideration at installation.
About This Document
his manual contains instructions for installation and operation of the Rosemount 3200HP
T
pH Sensors.
The following list provides concerning all revisions of this document.
Rev. Level Date Notes
G 04/17 Reformatted to reflect the latest Emerson documentation style
Wiring Diagrams, and EC Declaration of conformity.
Instruction Manual Table of Contents
LIQ-MAN-3200HP April 2017
Contents
Section 1: Specifications
1.1 Specifications ......................................................................................................1
1.2 Product Certifications ..........................................................................................2
Section 2: Installation
2.1 Unpacking and Inspection ...................................................................................3
2.2 Mechanical Installation ........................................................................................3
2.3 Putting the Rosemount 3200HP Sensor in Service................................................4
Section 3: Wiring
3.1 Wiring for Rosemount 3200HP ............................................................................7
Section 4: Calibration
4.1 Calibration.........................................................................................................11
Section 5: Maintenance
5.1 Replacing the Electrolyte Solution (PN 9210391) ...............................................13
5.2 Replacing the Capillary Disc (PN 34142-00)........................................................13
Section 6: Troubleshooting
6.1 Troubleshooting ................................................................................................15
Section 7: Accessories
7.1 Accessories........................................................................................................17
EC Declaration of Conformity.............................................................................19
Intrisicallly Safe Sensor Installation Drawing - FM ................................21
Table of Contents i
Table of Contents Instruction Manual
April 2017 LIQ-MAN-3200HP
ii Table of Contents
Instruction Manual Specifications
LIQ-MAN-3200HP April 2017
Section 1: Specifications
1.1 Specifications
Table 1-1: Rosemount 3200HP sensor specifications
Conductivity Range
> 0.4 µS/cm
Sample Temperature
0 °C to 70 °C (32 °F to 160 °F)
Sample Inlet Pressure
5 to 10 psig (134-170 kPa abs); no back pressure allowed; sample must drain to open atmosphere
Accuracy
± 0.05 pH
Noise
< 0.02 pH
Drift
< 0.05 pH per week
Sample Flow Rate
1 to 3 GPH, (60 to 180 mL/min)
Process Connections
1/4 in. FPT
Weight/Shipping Weight
5.4 lbs/7.6 lbs (2.5 kg/3.5 kg)
Wetted Materials
Silicone, polycarbonate/polyester, glass, stainless steel, PVDF, Viton
Description and Specifications 1
Specifications Instruction Manual
April 2017 LIQ-MAN-3200HP
1.2 Product Certifications
Please see online certificates for further details.
IECEx
Ex ia IIC T4 Ga (-20 °C ≤ Ta ≤ +60 °C)
Per standards IEC60079-0 : 2011, IEC 60079-11 : 2011
ATEX
II 1 G Ex ia IIC T4 Ga (-20˚C ≤ Ta ≤ +60 °C)
Per standards EN 60079-0: 2012+A11:2013, EN 60079-11:2012
FM
Intrinsically Safe for use in Class I, II, and III, Division 1, Groups A, B, C, D, E, F, and G; Temperature
Class T6 Ta = -20 °C to +60 °C
Intrinsically Safe for use in Class I, Zone 0, AEx ia IIC T6 Ta = -20 °C to +60 °C
Nonincendive for use in Class I, Division 2, Groups A, B, C, and D; Temperature Class T6 Ta = -20 °C
to +60 °C
Suitable for use in Class II and III, Division 2, Groups E, F, and G; Temperature Class T6 Ta = -20 °C to
+60 °C Hazardous (Classified) Locations
IS/I,II,III/1/ABCDEFG/T6 Ta = 60 °C - 1400332; Entity; I/0/AEx ia IIC/T6 Ta = 60 °C - 1400332;
Entity; NI/I/2/ABCD/T6 Ta = 60 °C; S/II,III/2/EFG/T6 Ta = 60 °C; Entity Parameters
Per standards 3600:1998, 3610:2010, 3611:2004, 3810:2005
CSA
Intrinsically Safe and Non-Incendive:
Class I, Division 1, Groups ABCD; Class II, Division 1, Groups EFG; Class III; Class I, Division 2, Groups
ABCD; Ex ia IIC; T6; Ambient temperature rating -20°C to +60°C: (Simple Apparatus)
Per standards C22.2 No. 142 – M1987, C22.2 No 157 – M1992, CAN/CSA E60079-0:07,
CAN/CSA E60079-11:02, UL 50:11th Ed., UL 508:17th Ed., UL 913: 7th Ed., UL 60079-0: 2005,
UL 60079-11: 2002
2 Description and Specifications
Instruction Manual Installation
LIQ-MAN-3200HP April 2017
Section 2: Installation
2.1 Unpacking and Inspection
Inspect the outside of the carton for any damage. If damage is detected, contact the carrier
immediately. Inspect the instrument and hardware. Make sure all items in the packing list are
present and in good condition. Notify the factory if any part is missing.
2.2 Mechanical Installation
1. Refer to Figure 2-1 for dimensions of the mounting plate and the positions and diameter
of the mounting holes.
2. Remove the bag containing the diffuser plate from the flow cell. Place the diffuser plate
flat in the bottom of the flow cell. See Figure 2-2. Do not install the sensor yet.
3. Connect the sample and drain lines to the flow cell. Process connections are ¼ inch FNPT.
Note: The flow cell must drain immediately to open atmosphere. Do not use a long or convoluted
drain line.
Figure 2-1: Dimensional Drawing for Rosemount 3200HP
Installation 3
Loading...