Rosemount Analytical 1056 Operating Manual

Instruction Manual
LIQ-MAN-1056
Rev. K
April 2017
Rosemount
1056
Dual-Input Intelligent Analyzer
READ THIS PAGE BEFORE PROCEEDING!
WARNING
RISK OF ELECTRICAL SHOCK
Your instrument purchase from Emerson is one of the finest available for your particular application. These instruments have been designed, and tested to meet many national and international standards. Experience indicates that its performance is directly related to the quality of the installation and knowl­edge of the user in operating and maintaining the instrument. To ensure their continued operation to the design specifications, personnel should read this manual thoroughly before proceeding with installa­tion, commissioning, operation, and maintenance of this instrument. If this equipment is used in a man­ner not specified by the manufacturer, the protection provided by it against hazards may be impaired.
• Failure to fo llow th e prope r instructions ma y ca use a ny one o f the f ollowin g situati ons to occur: Loss of life; personal injury; property dam­age; damage to this instrument; and warranty invalidation.
• Ensure that you have received the correct model and options from your purchase order. Verify that this manual covers your model and options. If not, cal l 1- 800-854-8257 or 94 9-757-8500 to request correct manual.
• For cl ari fication o f instruction s, contact y our Rosemount representative.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Use only qualified personnel to install, operate, update, program and maintain the product.
• Educate your personnel in the proper installation, operation, and maintenance of the product.
• Install equipment as specified in the Installation section of this manual. Follow appropriate local and national codes. Only connect the product to electrical and pressure sources specified in this manual.
• Use only factory documented components for repair. Tampering or unauthorized substitution of parts and procedures can affect the performance and cause unsafe operation of your process.
• All equipment doors must be closed and protec­tive covers must be in place unless qualified per­sonnel are performing maintenance.
Equipment protected throughout by double insulation.
• Installation and servicing of this product may expose personel to dangerous voltages.
• Main power wired to separate power source must be disconnected before servicing.
• Do not operate or energize instrument with case open!
• Signal wiring connected in this box must be rated at least 240 V.
• Non-metallic cable strain reliefs do not provide grounding between conduit connections! Use grounding type bushings and jumper wires.
• Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with personal safety and environmental protection requirements. Unused conduit openings must be sealed with NEMA 4X or IP65 conduit plugs to maintain the ingress protection rating (NEMA 4X).
• Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
• Operate only with front panel fastened and in place.
• Safety and performance require that this instrument be connected and properly grounded through a three-wire power source.
Proper use and configuration is the responsibility of the
user.
CAUTION
This product generates, uses, and can radiate radio frequency energy and thus can cause radio communication interference. Improper installation, or operation, may increase such interfer­ence. As temporarily permitted by regulation, this unit has not been tested for compliance within the limits of Class A comput­ing devices, pursuant to Subpart J of Part 15, of FCC Rules, which are designed to provide reasonable protection against such interference. Operation of this equipment in a residential area may cause interference, in which case the user at his own expense, will be required to take whatever measures may be required to correct the interference.
CAUTION
This product is not intended for use in the light industrial, residential or commercial environments per the instru­ment’s certification to EN50081-2.
Quick Start Guide
Rosemount 1056 Dual-Input Intelligent Analyzer
1. Refer to Section 2.0 for mechanical installation instructions.
2. Wire sensor(s) to the signal boards. See Section 3.0 for wiring instructions. Refer to the sensor instruction sheet for additional details. Make current output, alarm relay and power connections.
3. Once connections are secured and verified, apply power to the analyzer.
WARNING
RISK OF ELECTRICAL SHOCK
Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
4. When the analyzer is powered up for the first time, Quick Start screens appear. Quick Start operating tips are as follows:
a. A backlit field shows the position of the cursor.
b. To move the cursor left or right, use the keys to the left or right of the ENTER key. To scroll up or down
or to increase or decrease the value of a digit use the keys above and below the ENTER key . Use the left or right keys to move the decimal point.
c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT during Quick
Start returns the display to the initial start-up screen (select language).
5. Complete the steps as shown in the Quick Start Guide flow diagram, Fig. A on the following page.
6. After the last step, the main display appears. The outputs are assigned to default values.
7. To change output, and temperature-related settings, go to the main menu and choose Program. Follow the prompts. For a general guide to the Program menu, see the Quick Reference Guide, Fig.B.
8. To return the analyzer to the default settings, choose Reset Analyzer under the Program menu.
Figure A. Quick Start Guide
Quick Start Guide
Figure B. Model 1056 Menu Tree
Quick Reference Guide
About This Document
This manual contains instructions for installation and operation of the Rosemount 1056 Dual Input Intelligent Analyzer. The following list provides notes concerning all revisions of this document.
Rev. Level Date Notes
A 01/07 This is the initial release of the product manual. The manual has been reformatted to reflect the
B 2/07 Added CE mark to p.2. Replaced Quick Start Fig A. C 9/07 Revised Sections 1,3,5,6, and 7. Added new measurements and features - Turbidity, Flow, Current
D 11/07 Added 24VDC power supply to Sec. 3.4. Added CSA and FM agency approvals for option codes
E 05/08 Add HART and Profibus DP digital communication to Section 1 specifications. F 08/08 Updates G 09/08 FM and CSA agency approval, Class 1, Div 2. for 24 VDC and AC switching power supplies. H 04/10 Update DNV logo and company name
I 03/12 Update addresses - mail and web
J 05/14 Update enclosure information
K 04/17 Updated Address and Emerson Logo. Also, updated CE declarations.
Emerson documentation style and updated to reflect any changes in the product offering.
Input, Alarm relays and 4-electrode conductivity.
-01, 20, 21, 22, 24, 25, 26, 30, 31, 32, 34, 35, 36 and 38.
Instruction Manual
LIQ-MAN-1056
MODEL 1056
DUAL INPUT INTELLIGENT ANALYZER
TABLE OF CONTENTS
QUICK START GUIDE QUICK REFERENCE GUIDE TABLE OF CONTENTS
Section Title Page
1.0 DESCRIPTION AND SPECIFICATIONS ................................................................ 1
2.0 INSTALLATION ....................................................................................................... 11
2.1 Unpacking and Inspection........................................................................................ 11
2.2 Installation................................................................................................................ 11
3.0 WIRING.................................................................................................................... 21
3.1 General .................................................................................................................... 21
3.2 Preparing Conduit Openings.................................................................................... 21
3.3 Preparing Sensor Cable .......................................................................................... 22
3.4 Power, Output, Alarms and Sensor Connections..................................................... 22
4.0 DISPLAY AND OPERATION................................................................................... 29
4.1 User Interface .......................................................................................................... 29
4.2 Instrument Keypad................................................................................................... 29
4.3 Main Display ............................................................................................................ 30
4.4 Menu System ........................................................................................................... 31
5.0 PROGRAMMING – BASICS ................................................................................... 33
5.1 General .................................................................................................................... 33
5.2 Changing the StartUp Settings ................................................................................ 33
5.3 Choosing Temperature units and Automatic/Manual Temperature Compensation .. 34
5.4 Configuring and Ranging the Current Outputs......................................................... 34
5.5 Setting a Security Code ........................................................................................... 36
5.6 Security Access........................................................................................................ 37
5.7 Using Hold ............................................................................................................... 37
5.8 Resetting Factory Defaults – Reset Analyzer .......................................................... 38
5.9 Alarm Relays............................................................................................................ 39
6.0 PROGRAMMING - MEASUREMENTS ................................................................... 43
6.1 Programming Measurements – Introduction ........................................................... 43
6.2 pH ............................................................................................................................ 44
6.3 ORP ......................................................................................................................... 45
6.4 Contacting Conductivity .......................................................................................... 47
6.5 Toroidal Conductivity ................................................................................................ 50
6.6 Chlorine.................................................................................................................... 53
6.6.1 Free Chlorine .................................................................................................. 53
6.6.2 Total Chlorine ................................................................................................. 55
6.6.3 Monochloramine ............................................................................................ 56
6.6.4 pH-independent Free Chlorine ....................................................................... 57
6.7 Oxygen..................................................................................................................... 59
6.8 Ozone ...................................................................................................................... 60
Table of Contents
April 2017
i
Instruction Manual
LIQ-MAN-1056
6.9 Turbidity ................................................................................................................... 62
6.10 Flow ......................................................................................................................... 65
6.11 Current Input ............................................................................................................ 66
7.0 CALIBRATION ...................................................................................................... 77
7.1 Calibration – Introduction ......................................................................................... 77
7.2 pH Calibration .......................................................................................................... 78
7.3 ORP Calibration ....................................................................................................... 80
7.4 Contacting Conductivity Calibration ......................................................................... 81
7.5 Toroidal Conductivity Calibration ............................................................................. 84
7.6 Chlorine Calibration ................................................................................................. 86
7.6.1 Free Chlorine .................................................................................................. 86
7.6.2 Total Chlorine .................................................................................................. 88
7.6.3 Monochloramine ............................................................................................. 90
7.6.4 pH-Independent Free Chlorine ....................................................................... 92
7.7 Oxygen Calibration .................................................................................................. 94
7.8 Ozone Calibration .................................................................................................... 97
7.9 Temperature Calibration........................................................................................... 99
7.10 Turbidity ................................................................................................................... 100
7.11 Pulse Flow ............................................................................................................... 102
8.0 RETURN OF MATERIAL ........................................................................................ 115
Warranty................................................................................................................... 115
EC DECLARATION OF CONFORMITY.................................................................. 117
Table of Contents
April 2017
TABLE OF CONTENTS CONT’D
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Instruction Manual
LIQ-MAN-1056
Section 1.0: Description and Specification
April 2017
Section 1.0
Description and Specifications
• MULTI-PARAMETER INSTRUMENT – single or dual input. Choose from pH/ORP/ISE, Resistivity/Conductivity, % Concentration, Chlorine, Oxygen, Ozone, Temperature, Turbidity, Flow, and 4-20mA Current Input.
• LARGE DISPLAY – large easy-to-read process measurements.
• EASY TO INSTALL – modular boards, removable connectors, easy to wire power, sensors, and outputs.
• INTUITIVE MENU SCREENS with advanced diagnostics and help screens.
• SEVEN LANGUAGES included: English, French, German, Italian, Spanish, Portuguese, and Chinese.
®
• HART
AND PROFIBUS®DP Digital Communications options
1.1 Features and Applications
The 1056 dual-input analyzer offers single or dual sen­sor input with an unrestricted choice of dual measure­ments. This multi-parameter instrument offers a wide range of measurement choices supporting most indus­trial, commercial, and municipal applications. The modular design allows signal input boards to be field replaced making configuration changes easy. Conveniently, live process values are always displayed during programming and calibration routines.
Quick Start Programming: Exclusive Quick Start screens appear the first time the 1056 is powered. The instrument auto-recognizes each measurement board and prompts the user to configure each sensor loop in a few quick steps for immediate deployment.
Digital Communications: HART and Profibus DP dig­ital communications are available. The 1056 HART units communicate with the Model 375 HART held communicator and HART hosts, such as AMS Intelligent Device Manager. Model 1056 Profibus units are fully compatible with Profibus DP networks and Class 1 or Class 2 masters. HART and Profibus DP configured units will support any single or dual measurement configuration of Model 1056.
®
hand-
Menus: Menu screens for calibrating and programming are simple and intuitive. Plain language prompts and help screens guide the user through these procedures.
Dual Sensor Input and Output: The 1056 accepts single or dual sensor input. S t andard 0/4-20 m A current outputs ca n b e programm ed to corre­spond to any measurement or temperature.
Enclosure: The instrument fits standard ½ DIN panel cutouts. The versatile enclosure design supports panel-mount, pipe-mount, and surface/wall-mount installations.
Isolated Inputs: Inputs are isolated from other signal sources and earth ground. This ensures clean signal inputs for single and dual input configurations. For dual input configurations, isolation allows any combi­nation of measurements and signal inputs without cross-talk or signal interference.
Temperature: Most measurements require tempera­ture compensation. The 1056 will automatically recog­nize Pt100, Pt1000 or 22k NTC RTDs built into the sensor.
Security Access Codes: Two levels of security access are available. Program one access code for routine cal­ibration and hold of current outputs; program another access code for all menus and functions.
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Instruction Manual
LIQ-MAN-1056
Section 1.0: Description and Specification
April 2017
Diagnostics: The analyzer continuously monitors itself and the sensor(s) for problematic conditions. The display flashes Fault and/or Warning when these conditions occur.
S1: 1.234µS/cm 25.0ºC
S2: 12.34pH 25.0ºC
Diagnostics Faults Warnings Sensor 1 Sensor 2
Out 1: 12.05 mA Out 2: 12.05 mA 1056-01-20-32-HT Instr SW VER: 2.12 AC Freq. Used: 60Hz
Information about each condition is quickly accessible by pressing DIAG on the keypad. User help screens are displayed for most fault and warning conditions to assist in troubleshooting.
Display: The high-contrast LCD provides live meas­urement readouts in large digits and shows up to four additional process variables or diagnostic parame­ters. The display is back-lit and the format can be cus­tomized to meet user requirements.
LOCAL LANGUAGES:
Rosemount extends its worldwide reach by offering seven local languages – English, French, German, Italian, Spanish, Portuguese, and Chinese. Every unit includes user programming menus; calibration routines; faults and warnings; and user help screens in all seven languages. The displayed language can be easily set and changed using the menus.
CURRENT OUTPUTS: Two 4-20 mA or 0-20 mA current outputs are electrically isolated. Outputs are fully scalable and can be programmed to linear or logarithmic modes. Output dampening can be enabled with time constants from 0 to 999 seconds. Output 1 includes digital signal 4-20 mA superimposed HART (option -HT only)
Special Measurements: The Model 1056 offers measuring capabilities for many applications.
l
Single or Dual Turbidity: Ideal in municipal appli­cations for measurement of low-NTU filtered drinking water. Must be used with Clarity II sensor, sensor cable and debubbler.
Model T1056
Clarity®II
Turbidimeter
System
l
4-Electrode Conductivity:
The 1 0 5 6 i s compatible with Rosemount 4-elec­trode Model 410VP in the PUR-SENSE family of conductivity sensors. This sensor supports a wide array of applications and is capable of measuring a large range of conductivity with one geometric configuration. Wired to the 1056, this sensor can measure 2µS/cm to 300mS/cm with an accuracy of 4% of reading throughout the entire range.
l
4-20mA Current Input: Accepts any analog current input from an external device for temperature compen­sation of measurements and atmospheric pressure input for partial pressure correction of oxygen.
l
Selective Ions: The analyzer is able to measure ammonia and fluoride using commercially available ion-selective electrodes. All analyzers with installed pH boards can be programmed to measure selective ions.
l
pH Independent Free Chlorine: With Rosemount 498Cl-01 sensor, the analyzer is able to measure free chlorine with automatic correction for process pH with­out the need for a pH sensor.
l
Inferential pH: The analyzer is able to derive and display inferred pH (pHCalc) using two contacting con­ductivity signal boards and the appropriate contacting conductivity sensors. This method will calculate the pH of condensate and boiler water from conductivity and cation conductivity measurements.
l
Differential Conductivity: Dual input conductivity configurations can measure differential conductivity. The analyzer can be programmed to display dual conductivity as ratio, % rejection, or % passage.
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Instruction Manual
LIQ-MAN-1056
Section 1.0: Description and Specification
April 2017
1.2 Specifications - General
Enclosure: Polycarbonate. Type 4X, IP65.
Note: To ensure a water-tight seal, tighten all four front panel
screws to 6 in-lbs of torque
Dimensions: Overall 155 x 155 x 131mm (6.10 x 6.10 x 5.15 in.). Cutout: 1/2 DIN 139mm x 139mm (5.45 x 5.45 in.)
Conduit Openings: Accepts 1/2” or PG13.5 conduit fittings
Display: Monochromatic graphic liquid crystal display.
128 x 96 pixel display resolution. Backlit. Active display area: 58 x 78mm (2.3 x 3.0 in.).
Ambient Temperature and Humidity: 0 to 55 °C
(32 to 131°F). Turbidity only: 0 to 50°C (32 to 122°F), RH 5 to 95% (non-condensing)
Hazardous Location Approvals -
Options for CSA: 01, 02, 03, 20, 21, 22, 24, 25, 26, 27, 30, 31, 32, 34, 35, 36, 37, 38, AN, DP and HT.
Class I, Division 2, Groups A, B, C, & D Class Il, Division 2, Groups E, F, & G
Class Ill T4A Tamb= 50 °C
Type 4X, IP66 Enclosure
Power: Code -01: 115/230 VAC ±15%, 50/60 Hz. 10W.
Note: Code -02 and -03 power supplies include four
Alarms relays*: Four alarm relays for process measure­ment(s) or temperature. Any relay can be configured as a fault alarm instead of a process alarm. Each relay can be configured independently and each can be programmed with interval timer settings.
Relays: Form C, SPDT, epoxy sealed
Inductive load: 1/8 HP motor (max.), 120/240 VAC
*Relays only available with 02 power supply (20 - 30 VDC) or 03 switching power supply (85 - 265 VAC)
Code -02: 20 to 30 VDC. 15 W.
Code -03: 85 to 265 VAC, 47.5 to 65.0 Hz, switching. 15 W.
programmable relays
Equipment protected by double insulation
RFI/EMI: EN 61326-1
LVD: EN 61010-1
Maximum Relay Current
Resistive
28 VDC 5.0 A 115 VAC 5.0 A 230 VAC 5.0 A
CAUTION
RISK OF ELECTRICAL SHOCK
Non-Incendive Field Wiring (NIFW) may be used when installed per drawing 1400325. The ‘C’ and ‘US’ indicators adjacent to the CSA Mark signify that the product has been evaluated to the applicable CSA and ANSI/UL Standards, for use in Canada and the U.S. respectively. Evaluated to CSA Standard 22.2 No. 0-10, 0.4-04, 25-1996, 94-M1991, 142-M1987, 213-M1987, 60529-2005/2015. ANSI/IEC 60529-2004/2011. ANSI/ISA 12.12.01:2007. UL No. 50, 11th Ed., 508 17th Ed.
Options for FM: 01, 02, 03, 20, 21, 22, 24, 25, 26, 30, 31, 32, 34, 35, 36, 38, AN, and HT. 01 power supply not available with turbidity sensor options.
Class I, Division 2, Groups A, B, C, & D Class Il & lll, Division 2, Groups E, F, & G T4A -20°C ≤ Tamb ≤ +50°C Enclosure Type 4X
Non-Incendive Field Wiring (NIFW) may be used when installed per drawing 1400324. Evaluated to FM standards 3600:1998, 3611:2004, 3810:2005,ANSI/NEMA 250:2003.
Storage Temperature Effect: -20 to 60 ºC (-4 to 140 °F)
POLLUTION DEGREE 2: Normally only non-conductive
pollution occurs. Occasionally, however, a temporary con­ductivity caused by condensation must be expected. Altitude: for use up to 2000 meter (6562 ft.)
WARNING
WARNING
Exposure to some chemicals may degrade the sealing properties used in the following devices: Zettler Relays (K1-K4) PN AZ8-1CH-12DSEA
Inputs: One or two isolated sensor inputs
Outputs: Two 4-20 mA or 0-20 mA isolated current
outputs. Fully scalable. Max Load: 550 Ohm.
Output 1 has superimposed HART signal
(1056-0X-2X-3X-HT only)
Current Output Accuracy: ±0.05 mA @ 25 ºC
Terminal Connections Rating:
Power c onnector (3-leads): 24-12 AWG wire size. Signal board terminal blocks: 26-16 AWG wire size. Current output connectors (2-leads): 24-16 AWG wire size.
Alarm rela y t ermi n al blo cks: 24 -12 AWG w ire siz e (-02 24 VDC power supply and -03 85-265VAC power supply)
Weight/Shipping Weight:
(rounded up to nearest lb or nearest 0.5 kg): 3 lbs/4 lbs (1.5 kg/2.0 kg)
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Instruction Manual
LIQ-MAN-1056
1.3 Contacting Conductivity (Code -20 and -30)
Section 1.0: Description and Specification
April 2017
Measures conductivity in the range 0 to 600,000 µS/cm (600mS/cm). Measurement choices are conductivity, resistivity, total dissolved solids, salinity, and % concen­tration. The % concentration selection includes the choice of five common solutions (0-12% NaOH, 0-15% HCl, 0-20% NaCl, and 0-25% or 96-99.7% H2SO4).
The conductivity concentration algorithms for these solutions are fully temperature compensated. Three temperature compensation options are available: manual slope (X%/°C), high purity water (dilute sodium chloride), and cation conductivity (dilute hydrochloric acid). Temperature compensation can be disabled, allowing the analyzer to display raw conductivity. For more information concerning the use and operation of the contacting conductivity sensors, refer to the product data sheets.
Note: When two contacting conductivity sensors are used, Model 1056 can derive an inferred pH value called pHCalc. pHCalc is calculated pH, not directly measured pH.(Model 1056-0X-20-30-AN required)
Note: Selected 4-electrode, high-range contacting conductivity sensors are compatible with Model 1056.
Input filter: time constant 1 - 999 sec, default 2 sec.
Response time: 3 seconds to 100% of final reading
Salinity: uses Practical Salinity Scale
Temperature Specifications:
Temperature range 0-150ºC
Temperature Accuracy, Pt-1000, 0-50 ºC
Temperature Accuracy,
Pt-1000, Temp. > 50 ºC
± 0.1ºC
± 0.5ºC
Recommended Sensors For Conductivity
All Rosemount ENDURANCE Model 400 series conduc­tivity sensors (Pt 1000 RTD) and Model 410 sensor.
4-electrode sensors
family
Total Dissolved Solids: Calculated by multiplying conductivity at 25 ºC by 0.65
ENDURANCETMseries of
conductivity sensors
Performance Specifications
Recommended Range – Contacting Conductivity
Cell 0.01µS/cm 0.1µS/cm 1.0µS/cm 10µS/cm 100µS/cm 1000µS/cm 10mS/cm 100mS/cm 1000mS/cm Constant
0.01
0.1
1.0
4-electrode
4
0.01µS/cm to 200µS/cm
0.1µS/cm to 2000µS/cm
1 µS/cm to 20mS/cm
200µS/cm to 6000µS/cm
2000µS/cm to 60mS/cm
20mS/cm to 600mS/cm
2 µS/cm to 300mS/cm
Cell Constant Linearity
±0.6% of reading in recommended range
+2 to -10% of reading outside high recommended range
±5% of reading outside low recommended range
±4% of reading in recommended range
Instruction Manual
LIQ-MAN-1056
1.4 Toroidal Conductivity (Code -21 and -31)
Section 1.0: Description and Specification
April 2017
Measures conductivity in the range of 1 (one) µS/cm to 2,000,000 µS/cm (2 S/cm), Measurement choices are conductivity, resistivity, total dissolved solids, salinity, and % concentration. The % concentration selection includes the choice of five common solutions (0-12% Na OH, 0-15% HCl, 0-20% Na Cl, and 0-25% or 96-99.7% H2SO4). The conductivity concentration algorithms for these solutions are fully temperature compensated. For other solutions, a simple-to-use menu allows the customer to enter his own data. The analyzer accepts as many as five data points and fits either a linear (two points) or a quadratic function (three or more points) to the data. Two temperature compensation options are available: manual slope (X%/°C) and neutral salt (dilute sodium chloride). Temperature compensation can be disabled, allowing the analyzer to display raw conductivity. Reference temperature and linear temper­ature slope may also be adjusted for optimum results. For more information concerning the use and operation of the toroidal conductivity sensors, refer to the product data sheets.
Repeatability: ±0.25% ±5 µS/cm after zero cal
Input filter: time constant 1 - 999 sec, default 2 sec.
Response time: 3 seconds to 100% of final reading
Salinity: uses Practical Salinity Scale
Total Dissolved Solids: Calculated by multiplying
conductivity at 25ºC by 0.65
Temperature Specifications:
Temperature range -25 to 210ºC (-13 to 410ºF)
Temperature Accuracy,
Pt-100, -25 to 50 ºC
Temperature Accuracy,
Pt-100,. 50 to 210ºC
± 0.5ºC
± 1ºC
Recommended Sensors
All Rosemount submersion/immersion and flow­through toroidal sensors.
High performance toroidal conductivity sensors
Models 226 and 225
Performance Specifications
Recommended Range - Toroidal Conductivity
Model 1µS/cm 10µS/cm 100µS/cm 1000µS/cm 10mS/cm 100mS/cm 1000mS/cm 2000mS/cm
226
225 & 228
242
222 (1in & 2in)
5 µS/cm to 500mS/cm
15 µS/cm to 1500mS/cm
100 µS/cm to 2000mS/cm
500 µS/cm to 2000mS/cm
LOOP PERFORMANCE (Following Calibration)
Model 226: ±1% of reading ±5 µS/cm in recommended range Models 225 & 228: ±1% of reading ±10 Models 222,242: ±4% of reading in recommended range
Model 225, 226 & 228: ±5% of reading outside high recommended range
Model 226: ±5 Models 225 & 228: ±15 µS/cm outside low recommended range
µS/cm outside low recommended range
µS/cm in recommended range
500mS/cm to 2000mS/cm
1500mS/cm to 2000mS/cm
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Instruction Manual
LIQ-MAN-1056
1.5 pH/ORP/ISE (Code -22 and -32)
For use with any standard pH or ORP sensor. Measurement choices are pH, ORP, Redox, ammonia, fluoride or custom ISE. The automatic buffer recognition feature uses stored buffer values and their temperature curves for the most common buffer standards available worldwide. The analyzer will recognize the value of the buffer being measured and perform a self stabilization check on the sensor before completing the calibration. Manual or automatic temperature compensation is menu selectable. Change in pH due to process temper­ature can be compensated using a programmable tem­perature coefficient. For more information concerning the use and operation of the pH or ORP sensors, refer to the product data sheets.
Model 1056 can also derive an inferred pH value called pHCalc (calculated pH). pHCalc can be derived and displayed when two contacting conductivity sensors are used. (Model 1056-0X-20-30-AN)
Section 1.0: Description and Specification
April 2017
Performance Specifications (ORP Input)
Measurement Range [ORP]: -1500 to +1500 mV
Accuracy: ± 1 mV
Temperature coefficient: ±0.12mV / ºC
Input filter: time constant 1 - 999 seconds, default 4
seconds.
Response time: 5 seconds to 100% of final reading
RECOMMENDED SENSORS FOR pH:
All standard pH sensors.
RECOMMENDED SENSORS FOR ORP:
All standard ORP sensors.
Performance Specifications (pH Input)
Measurement Range [pH]: 0 to 14 pH
Accuracy: ±0.01 pH
Diagnostics: glass impedance, reference impedance
Temperature coefficient: ±0.002pH/ ºC
Solution temperature correction: pure water, dilute
base and custom.
Buffer recognition: NIST, DIN 19266, JIS 8802, BSI,
DIN19267, Ingold, and Merck.
Input filter: time constant 1 - 999 seconds, default 4
seconds.
Response time: 5 seconds to 100%
Temperature Specifications:
Temperature range 0-150 ºC
Temperature Accuracy, Pt-100, 0-50 ºC ± 0.5 ºC
Temperature Accuracy, Temp. > 50 ºC ± 1 ºC
General purpose and high performance pH sensors
Models 396PVP, 399VP and 3300HT
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Instruction Manual
LIQ-MAN-1056
Section 1.0: Description and Specification
April 2017
1.6 Flow (Code -23 and -33)
For use with most pulse signal flow sensors, the 1056 user-selectable units of measurement include flow rates in GPM (Gallons per minute), GPH (Gallon per hour), cu ft/min (cubic feet per min), cu ft/hour (cubic feet per hour), LPM (liters per minute), LPH (liters per hour), or m3/hr (cubic meters per hour), and velocity in ft/sec or m/sec. When configured to measure flow, the unit also acts as a totalizer in the chosen unit (gallons, liters, or cubic meters).
Dual flow instruments can be configured as a % recovery, flow difference, flow ratio, or total (combined) flow.
Performance Specifications
Frequency Range: 3 to 1000 Hz
Flow Rate: 0 - 99,999 GPM, LPM, m3/hr, GPH, LPH,
cu ft/min, cu ft/hr.
1.7 4-20mA Current Input (Code -23 and -33)
For use with any transmitter or external device that transmits 4-20mA or 0-20mA current outputs. Typical uses are for temperature compensation of live meas­urements (except ORP, turbidity and flow) and for continuous atmospheric pressure input for determina­tion of partial pressure, needed for compensation of live dissolved oxygen measurements. External input of atmospheric pressure for DO measurement allows continuous partial pressure compensation while the Model 1056 enclosure is completely sealed. (The pressure transducer component on the DO board can only be used for calibration when the case is open to atmosphere.)
Externally sourced current input is also useful for calibration of new or existing sensors that require temperature measurement or atmospheric pressure inputs (DO only).
For externally sourced temp or pressure compensation, the user must program the 1056 to input the 4-20mA current signal from the external device.
In addition to live continuous compensation of live measurements, the current input board can also be used simply to display the measured temperature. or the calculated partial pressure from the external device.
Totalized Flow: 0 – 9,999,999,999,999 Gallons or m3, 0 – 999, 999,999,999 cu ft.
Accuracy: 0.5%
Input filter: time constant 0-999 sec., default 5 sec.
Recommended Sensors*
+GF+ Signet 515 Rotor-X Flow sensor
* Input voltage not to exceed ±36V
This feature leverages the large display variables on the Model 1056 as a convenience for technicians. Temperature can be displayed in degrees C or degrees F. Partial pressure can be displayed in inches Hg, mm Hg, atm (atmospheres), kPa (kiloPascals), bar or mbar.
The current input board can be used with devices that do not actively power their 4-20mA output signals. The Model 1056 actively powers to the + and – lines of the current input board to enable current input from a 4-20mA output device.
Note: this Model 1056 signal input board (23, 33 model option code) also includes flow measurement function­ality. The signal board, however, must be configured to measure either mA current input or flow.
PERFORMANCE SPECIFICATIONS
Measurement Range *[mA]: 0-20 or 4-20
Accuracy: ±0.03mA
Input filter: time constant 0-999 sec., default 5 sec.
*Current input not to exceed 22mA
7
Instruction Manual
LIQ-MAN-1056
Section 1.0: Description and Specification
April 2017
1.8 Chlorine (Code -24 and -34)
Free and Total Chlorine
The 1056 is compatible with the 499ACL-01 free chlorine sensor and the 499ACL-02 total chlorine sensor. The 499ACL-02 sensor must be used with the TCL total chlorine sample conditioning system. The 1056 fully compensates free and total chlorine readings for changes in membrane permeability caused by temper­ature changes. For free chlorine measurements, both automatic and manual pH correction are available. For automatic pH correction select code 32 and an appropri­ate pH sensor. For more information concerning the use and operation of the amperometric chlorine sensors and the TCL measurement system, refer to the product data sheets.
Performance Specifications
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0 nA – 100 µA Automatic pH correction (requires Code P): 6.0 to
10.0 pH
Temperature compensation: Automatic (via RTD) or
manual (0-50°C).
Input filter: time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 100% of final reading
Recommended Sensors
Rosemount Model 499ACL-03 Monochloramine sensor
pH-Independent Free Chlorine
The 1056 is compatible with the Model 498CL-01 pH­independent free chlorine sensor. The Model 498CL-01 sensor is intended for the continuous determination of free chlorine (hypochlorous acid plus hypochlorite ion) in water. The primary application is measuring chlorine in drinking water. The sensor requires no acid pre-treat­ment, nor is an auxiliary pH sensor required for pH correction. The Model 1056 fully compensates free chlorin e r eadings f o r change s i n me m b r a n e permeability caused by temperature. For more information concerning the use and operation of the amperometric chlorine sensors, refer to the product data sheets.
Performance Specifications
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0 nA – 100 µA Automatic pH correction: 6.5 to 10.0 pH Temperature compensation: Automatic (via RTD) or
manual (0-50°C).
Input filter: time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 100% of final reading
Recommended Sensors*
Chlorine: Model 499ACL-01 Free Chlorine or Model
499ACL-02 Total Residual Chlorine
pH: The following pH sensors are recommended for
automatic pH correction of free chlorine readings: Models: 399-09-62, 399-14, and 399VP-09
Monochloramine
The Model 1056 is compatible with the Model 499A CL-03 Monochloramine sensor. The Model 1056 fully compensates readings for changes in membrane permeability caused by temperature changes. Because monochloramine measurement is not affected by pH of the process, no pH sensor or correction is required. For more information concerning the use and operation of the amperometric chlorine sensors, refer to the product data sheets.
Performance Specifications
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0nA – 100 Temperature compensation: Automatic (via RTD) or
manual (0-50°C).
Input filter: time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 100% of final reading
µA
Recommended Sensors
Rosemount Model 498CL-01 pH independent free
chlorine sensor
Chlorine sensors with Variopol connection
and cable connection
Model 498CL-01
8
Instruction Manual
LIQ-MAN-1056
Section 1.0: Description and Specification
April 2017
1.9 Dissolved Oxygen (Code -25 and -35)
The 1056 is compatible with the 499ADO, 499ATrDO, Hx438, and Gx438 dissolved oxygen sensors and the 4000 percent oxygen gas sensor. The 1056 displays dissolved oxygen in ppm, mg/L, ppb, µg/L, % satura­tion, % O2in gas, ppm O2in gas. The analyzer fully compensates oxygen readings for changes in mem­brane permeability caused by temperature changes. An atmospheric pressure sensor is included on all dis­solved oxygen signal boards to allow automatic atmos­pheric pressure determination at the time of calibration. If removing the sensor from the process liquid is imprac­tical, the analyzer can be calibrated against a standard instrument. Calibration can be corrected for process salinity. For more information on the use of ampero­metric oxygen sensors, refer to the product data sheets.
Performance Specifications
Resolution: 0.01 ppm; 0.1 ppb for 499A TrDO sensor
(when O2<1.00 ppm); 0.1%
Input Range: 0 nA – 100 Temperature Compensation: Automatic (via RTD) or
manual (0-50 °C).
Input filter: time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 100% of final reading
µA
1.10 Dissolved Ozone (Code -26 and -36)
The 1056 is compatible with the Model 499AOZ sen­sor. The 1056 fully compensates ozone readings for changes in membrane permeability caused by temper­ature changes. For more information concerning the use and operation of the amperometric ozone sensors, refer to the product data sheets.
Performance Specifications
Resolution: 0.001 ppm or 0.01 ppm – selectable Input Range: 0nA – 100 Temperature Compensation: Automatic (via RTD) or
manual (0-35°C)
Input filter: time constant 1 - 999 sec, default 5 sec. Response time: 6 seconds to 100% of final reading
Recommended Sensor
Rosemount Model 499A OZ ozone sensor
µA
Recommended Sensors
Rosemount amperometric membrane and
steam-sterilizable sensors listed above
Dissolved Oxygen sensor with Variopol connection
Model 499ADO
Dissolved Ozone sensors with Polysulfone body
Variopol connection and cable connection
Model 499AOZ
9
Instruction Manual
LIQ-MAN-1056
Section 1.0: Description and Specification
April 2017
1.11 Turbidity (Code 27 and 37)
The 1056 instrument is available in single and dual tur­bidity configurations for the Clarity II®turbidimeter. It is intended for the determination of turbidity in filtered drinking water. The other components of the Clarity II turbidimeter – sensor(s), debubbler/measuring cham­ber(s), and cable for each sensor must be ordered separately or as a complete system with the Model
1056.
The 1056 turbidity instrument accepts inputs from both USEPA 180.1 and ISO 7027-compliant sensors
When ordering the Model 1056 turbidity instrument, the 02 (24VDC power supply) or the 03 (switching 115/230VAC power supply) are required. Both of these power supplies include four fully programmable relays with timers.
Note: Model 1056 Turbidity must be used with Clarity II sensor, sensor cable and debubbler.
Performance Specifications
Units: Turbidity (NTU, FTU, or FNU); total suspended
solids (mg/L, ppm, or no units)
Display resolution-turbidity: 4 digits; decimal point moves from x.xxx to xxx.
Display resolution-TSS: 4 digits; decimal point moves from x.xxx to xxxx
Calibration methods: user-prepared standard, com­mercially prepared standard, or grab sample. For total suspended solids user must provide a linear calibration equation.
Inputs: Choice of single or dual input, EPA 180.1 or ISO 7027 sensors.
Field wiring terminals: removable terminal blocks for sensor connection.
Accuracy after calibration at 20.0 NTU:
0-1 NTU ±2% of reading or 0.015 NTU, whichever is greater.
0-20 NTU: ±2% of reading.
10
Clarity ll Turbidimeter
Instruction Manual
LIQ-MAN-1056
Section 2.0: Installation
April 2017
Section 2.0 Installation
2.1 Unpacking and Inspection
2.2 Installation
2.1 Unpacking and Inspection
Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present. If items are missing, notify Emerson immediately.
2.2 Installation
2.2.1 General Information
1. Although the analyzer is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme tem­peratures.
2. Install the analyzer in an area where vibration and electromagnetic and radio frequency interference are min­imized or absent.
3. Keep the analyzer and sensor wiring at least one foot from high voltage conductors. Be sure there is easy access to the analyzer.
4. The analyzer is suitable for panel, pipe, or surface mounting. Refer to the table below.
Type of Mounting Figure
Panel 2-1
Wall and Pipe 2-2
WARNING
RISK OF ELECTRICAL SHOCK
Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
11
Figure 2-1 Panel Mounting Dimensions
MILLIMETER
INCH
154.9
6.1
154.9
6.1
17.13
1.1
126.4
5.0
101.6
4.00
(
126.4
5.0
Front View
Side View
)
76.2
3.0
41.4
1.6
Bottom View
152.73
6.0
Note: Panel mounting seal integrity (4/4X) for outdoor applications is the responsibility of the end user.
12
Figure 2-2 Pipe and Wall Mounting Dimensions
(Mounting bracket PN:23820-00)
187
7.4
154.9
6.1
MILLIMETER
INCH
154.9
6.1
102
4.0
Wall / Surface Mount
130
5.1
232
9.1
33.5
1.3
165
6.5
108.9
4.3
80.01
3.2
45.21
1.8
Front View
Bottom View
Pipe Mount
Side View
130
5.1
Side View
232
9.1
33.5
1.3
165
6.5
71.37
2.8
The front panel is hinged at the bottom. The panel swings down for easy access to the wiring locations.
13
Instruction Manual
OR
OR
R20
4
1
R56
R27
R47
C47
R28
C43
C44
Y1
C6
U16
+
U25
+
+
+
U23
4
1
1
U12
U2
+
+
C36
U4
U5
R75
R73
R14
C13
C11
R16
R17
R67
C7
C12
R15
R66
R12
R13
C10
C24
C3
R4
R5
R6
C4
C56
R68
R74
C53
J1
R52
C54
2
U7
U17
U18
R49
U8
U15
U13
U11
R35
U9
C25
U19
C30
C26
TB3
TB1
TB2
U14
C45
R70
U21
R71
C31
C32
C55
R42
R41
C42
R44
U10
R37
C35
C1
Z2
Z1
R2
R7
R8
R3
R9
R18
R53
C50
C46
C23
C22
C52
C21
C9
C2
U3
C8
Z4
R10
Z3
R24
U22
R11
C15
C5
R22
R25
R21
Z5
R29
Z6
Z7
R19
R23
R40
R38C37
C28
C27
R58
C29
R59
R34
C39
R36
R46
C41
R45
R63
R61
R60
R62
C34
C33
R69
Q3
R72
C38
C48
R55
R54
R65
C51
C49
R57
AN SH
AMPEROMETRIC
RTD RET
RTD IN
RTD SH
ANODE
SNS
+5V
-4.5V
CA SH
CATH
ASSY 24203- REV
C14
R32
C47
2
1
J2
6
5
1
J4
4
R11
U9
U18
U15
U16
U13
U5
C49
C46
R77
R73
U3
U4
R3
R1
1
J3
2
U1
C8
U2
R9
R4
R10
Z6
C16
R23
R15
U10
C6
R6
+
C19
+
C20
+
C28
C24
+
C21
+
+
C55
R75
C41
R58
R57
C43
C13
U6
R12
C52
R49
C37
C42
R67
C38
R70
R71
C54
R72
C56
R74
R68
C23
C35
R50
C25
C26
R28
R22
C10
R30
Z3
Z4
R35
C15
Z5
C12
R46
U11
R41
C27 C36
R51
R47
J1
C30
R38
R63
C51 C29
R64
R44
U12
U8
R20
R31
R36
Y1
C32
C33
C34
R8
R14
R21
R19
R16
R54
C44
R55
R56
C45
R2
R69
U7
C7
Q3
R29
Z1
C5
R17
Z2
C3
C4
R5
R61
R65
R66
C18
R27
C1
R7
R13
U20
C48
C50
R62
R25
C2
U19
C22
R76
R53
R45
C17
R60
R33
U22
U14
U26
D1
U21
C39
TB1
-5SHLD
RTD RTN
1
+5
SENSE
REF
GND
RTD IN
pH
SMART pH/ORP
ASSY 24312- REV
SHLD
R40
C58
1
Z4
R64
37R
66R
C3
C2
Z3
C4
56R
U21
RTD RTN
CONTACTING
CONDUCTIVITY
ASSY 24355- REV
SHLDSHLD
RTD IN
SEN SEN
4CT4CT
SEN
SHLD
C35
R40
R52
C38
C17
R54
R49
85R
C44
C20
Q3
R44
R41
C13
24R
R13
R55
C12
53R
92C
C24
R37
R60
C34
R36
R75
R70
C25
74C
C40
R20
U14
C42
C62
C5
R45
C41
C54
C1
C39
C45
R9
R6
R68
C49
R67
15C
C55
C57
R63
R3
R12
R1
C63
R25
R18
R30
Z1
C65
C64
R7
35C
Z9
C23
C30
+
C52
U17
R48
U16
1
R74
R19
C18
U19
U2
R69
R72
U1
C21
R31
R46
R14
R4
R5
13C
C28
+
R57
U26
R53
72C
+
05
C
+
C14
Z8
R2
R62
R61
R8
U10
R11
R76
R15
C16
R28
C56
R59
C22
01R
C26
+
U22
U23
C6
U11
TB1
23C
C36
C59
C7
C48
Z2
U24
Y1
R38
U25
U4
U15
R71
R47
U12
C43
U28
92U
C46
J1
U6
U5
TB2
1
6
C8
C9
C10
C11
C15
C66
C67
L1
Z5
U9
C60
+
U27
U20
6Z
Z7
C37
16C
U7
R19
U19
J1
R38
C37
R40
R42
C28
C39
R34
R59
92C
R58
C35
R37
R74
R68
Q1
R64
R52
R21
C27
U10
R46
R36
C41
R20
C5
R18
C6
R13
C14
R32
C7
C15
R26
R12
U3
C2
R24
R33
C17
C16
Z6
C3
R23
R22
R51
C13
C8
C24
R29
R50
Z5
C1
R30
R31
C10
Z2
Z1
C9
Z4
Z3
C12
C11
C21
61R
U12
C34
R62
R60
R61
R63
C33
U15
U13
R45
R41
C53
C43
C44
C42
Y1
U14
R44
R69
Q3
C54
C38
R72
C45
U21
C36
+
C55
C30
R70
R71
U11
C31
+
C26
R35
R11
U9
R25
R66
C4
R54
R55
C48
R53
C46
05C
U18
C49
C23
R57
U8
C52
U17
C32
U16
R65
C51
R73
R75
C22
R56
R49
R47
C47
J3
ASSY 24236- REV
TURBIDITY
1 3
+
+
+
+
C25
4
POWER SUPPLY
ALARM
WIRING (VAC)
(OPTIONAL)
ANALOG OUTPUT
SENSOR 1
ANY CSA APPROVED DEVICE
OR SIMPLE APPARATUS
UNCLASSIFIED AREA
1056
CLASS 1 DIVISION 2, GROUPS ABCD 0-50°C
CLASS II, III DIVISION 2 GROUPS EFG
9. THE EPA AND ISO CLARITY II TURBIDITY SENSORS ARE APPROVED BY CSA FOR CLASS 1 DIVISION 2
8. THE 200 SERIES TOROIDAL CONDUCTIVITY SENSORS ARE APPROVED BY CSA FOR CLASS 1 DIVISION 2
GROUPS ABCD AND NIFW FOR USE WITH THE OPTIONS 21 AND 31.
1.3W. CONTACTING CONDUCTIVITY SENSORS AND pH, ORP, AMPEROMETRIC SENSORS WITHOUT
6
NON-INCENDIVE FIELD WIRING METHODS MAY BE USED FOR CONNECTING SENSORS TO THE 20/30, 21/31, 22/32,
Voc AND Isc LISTED IN TABLES
1A TO 1C AND THE Ci AND Li OF THE SENSOR AND INTERCONNECTED WIRING MUST BE
Ca AND La LISTED IN
TABLES 1A TO 1C
OR BE CLASSIFIED AS SIMPLE APPARATUS
.
5
4
DURING INSTALLATION, LEAVE MAXIMUM AMOUNT OF JACKET INSULATION POSSIBLE ON N.I. FIELD
WIRING WITHIN INSTRUMENT ENCLOSURE. AFTER TERMINATION, WRAP N.I. FIELD WIRING WITHIN
3
GROUND CONNECTION MAY BE MADE IN HAZARDOUS AREA.
1. INSTALLATION MUST CONFORM TO THE CEC.
SENSOR 2 (OPTIONAL)
ANY CSA APPROVED DEVICE OR
SIMPLE APPARATUS
UNCLASSIFIED AREA
METAL CONDUIT
METAL CONDUIT
METAL CONDUIT
METAL CONDUIT
5 6
SENSOR CABLE
IS SHIELDED
SENSOR CABLE
IS SHIELDED
5 6
METAL CONDUIT
3
4
4
SENSOR 1
ANY CSA APPROVED DEVICE OR
SIMPLE APPARATUS
SENSOR 2 (OPTIONAL)
ANY CSA APPROVED DEVICE OR
SIMPLE APPARATUS
WARNING
IF THE SENSOR TIP HAS EXPOSED ELECTRODES, THEN IT MUST
TABLE 1A
ENTITY PARAMETERS FOR
OPTIONS 24/34, 25/35, 26/36 (AMPEROMETRIC SENSOR BOARD)
TABLE 1B
ENTITY PARAMETERS FOR
OPTION 22/32 (pH / ORP / ISE SENSOR BOARD)
TABLE 1C
ENTITY PARAMETERS FOR OPTION 20/30
(CONTACTING CONDUCTIVITY SENSOR BOARD)
OPTION 21/31 (TOROIDAL CONDUCTIVITY SENSOR
BOARD)MAY ONLY BE USED WITH 200 SERIES SENSORS.
NON-INCENDIVE FIELD WIRING CONNECTIONS
FOR CLASS 1, DIVISION 2, GROUPS ABCD
OPTION 24/34, 25/35, 26/36 (CHLORINE,
DISSOLVED OXYGEN & OZONE SENSOR BOARD)
OPTION 22/32 (pH/ORP SENSOR BOARD)
OPTION 20/30 (CONTACTING CONDUCTIVITY
SENSOR BOARD)
MAY ONLY BE USED WITH A CLARITY II SENSOR.
OUTPUT
PARAMETERS
AMPEROMETRIC
CONNECTORS
TB1, TB2, TB3
Voc, Vo
9.624 V
Isc, Io
250.4 mW
Ca
La
OUTPUT
PARAMETERS
pH TB1
CONNECTOR
Voc, Vo
9.624 V
Isc, Io
115 mA
Ca
La
6 mH
OUTPUT
PARAMETERS
CONDUCTIVITY
CONNECTORS
TB1, TB2
Voc, Vo
6.633 V
Isc, Io
30.45 mA
50.5 mW
Ca
La
85 mH
NOTES: UNLESS OTHERWISE SPECIFIED
SCALE: 1:1
WEIGHT:
SIZE
D
DWG NO
SHEET 1 OF 1
G
1400325
REV
THIS DOCUMENT IS CERTIFIED BY CSA
(REVISION F)
REVISIONS ARE NOT PERMITTED
WITHOUT CSA APPROVAL
LIQ-MAN-1056
FIGURE 2-3. CSA Non Incendive Field Wiring Installation
Section 2.0: Installation
April 2017
14
Instruction Manual
OR
OR
2
2
POWER SUPPLY
ALARM
WIRING (VAC)
(OPTIONAL)
ANALOG OUTPUT
10
IF A CURRENT LOOP INPUT IS USED WITH CURRENT/FLOW OPTIONS (23/33), THE MAXIMUM ALLOWED VALUES OF THE INPUTS
ARE: 28 VOLTS, 22mA AND 616mW AND THE POWER SOURCE MUST BE FM APPROVED FOR CLASS 1 DIVISION 2.
9. WHEN INSTALLING IN CLASS II AND III LOCATIONS, USE A CLASS II AND III WIRING METHOD
8
MODEL 222, 225, 226, 228, 242 AND 245 TOROIDAL CONDUCTIVITY SENSORS HAVE BEEN APPROVED BY FM FOR USE WITH THE 1056.
ORP SENSORS WITH APPROVED PREAMPS MAY BE USED IN 1056 CLASS I DIVISION 2 INSTALLATIONS. WHEN SELECTED WITH ORP AND
APPROVED PREAMP 23546-00. ORP SENSORS WITHOUT PREAMPS ARE SIMPLE APPARATUS.
SENSORS WHICH ARE FM APPROVED FOR CLASS I DIVISION 2, OR ARE SIMPLE APPARATUS MAY BE USED WITH THE 1056.
SIMPLE APPARATUS IS DEFINED AS AN ELECTRICAL DEVICE THAT DOES NOT GENERATE MORE
THAN 1.5V, 100mA, AND 25 mW OR A PASSIVE COMPONENT THAT DOES NOT DISSIPATE
MORE THAN 1.3W. CONTACTING CONDUCTIVITY SENSORS AND pH SENSORS WITHOUT
PREAMPS MAY BE A SIMPLE APPARATUS, VERIFY THIS WITH THE SENSOR MANUFACTURER.
6
THE EPA AND ISO CLARITY II TURBIDITY SENSORS ARE APPROVED FOR CLASS 1, DIVISION 2
5 4. NO REVISION TO DRAWING WITHOUT FM APPROVAL. THIS IS AN AGENCY CONTROLLED DOCUMENT.
3
GROUND CONNECTION MAY BE MADE IN HAZARDOUS AREA.
2
WHEN CONDUIT IS USED, A SEAL IS REQUIRED AT EACH CONDUIT ENTRANCE.
METAL CONDUIT
METAL CONDUIT
METAL CONDUIT
METAL CONDUIT
5
6
SENSOR CABLE
IS SHIELDED
SENSOR CABLE
IS SHIELDED
METAL CONDUIT
3
SENSOR 1
8
5 6
CLARITY II
TURBIDITY
(OPTIONAL)
CLARITY II
TURBIDITY
8
UNCLASSIFIED
AREA
UNCLASSIFIED
AREA
1056
HAZARDOUS
AREA
CLASS I, DIV. 2, GPS A-D, 0° - 50°C
CLASS II, III, DIV 2, GPS E-G
10
10
NOTES: UNLESS OTHERWISE SPECIFIED
SCALE: NONE
WEIGHT:
SIZE
D
DWG NO
SHEET 1 OF 1
1400324
REV
E
AGENCY CONTROLLED DRAWING
ANY CHANGE WILL REQUIRE
CERTIFICATION AGENCY
SUBMITTAL / APPROVAL
LIQ-MAN-1056
FIGURE 2-3. FM Non Incendive Field Wiring Installation
Section 2.0: Installation
April 2017
15
Instruction Manual
MYLAR AGENCY
LABEL SEE SHEET 2
2X POLYCARBONATE
10 PIN RIBBON CABLE
POWER SUPPLY
PCB ASSY
115/230V OR
24VDC OR
85-265VAC
POLYCARBONATE
TRANSFORMER CLAMP
2
POLYCARBONATE WIRING INSULATOR,
USED WITH 24VDC POWER SUPPLY OPTION
WHEN ORDERED WITH UL OPTION
MAIN PCB ASSY
WITH LCD DISPLAY
NEOPRENE GASKET
POLYCARBONATE
ENCLOSURE
SENSOR 1
SIGNAL PCB ASSY
SENSOR 2
SIGNAL PCB ASSY
(OPTIONAL)
POLYCARBONATE
14 PIN RIBBON CABLE
SS GROUNDING
PLATE
NEOPRENE GASKET
POLYCARBONATE
FRONT COVER
POLYESTER OVERLAY
SS HINGE WIRE
NOTES: UNLESS OTHERWISE SPECIFIED
1. ALL INSULATING MATERIALS HAVE CTI
2
USED WITH UL OPTION ONLY.
3
INFORMATION FROM OTHER AGENCIES (NOT RATIFIED BY CSA)MAY OPTIONALLY APPEAR HERE.
2
POLYCARBONATE WIRING INSULATOR
USED WITH 85-265VAC SWITCHING POWER SUPPLY OPTION
WHEN ORDERED WITH UL OPTION
POLYCARBONATE
PCB INSULATOR
154.9
6.1
6.1
129.1
5.1
NON-INCENDIVE CLASS 1, DIVISION 2 GROUPS A, B, C & D
T4A Tamb 0°-50°C
DUST-TIGHT CLASS II DIVISION 2, GROUPS E, F & G
CLASS III ENCLOSURE TYPE 4X
FOR USE IN THE FOLLOWING
HAZARDOUS (CLASSIFIED) AREAS:
SCALE: 1:2
WEIGHT:
SIZE
D
DWG NO
SHEET 1 OF 2
H
1700629
REV
AGENCY CONTROLLED DOCUMENT
CERTIFICATION AGENCY
SUBMITTAL / APPROVAL
Section 2.0: Installation
LIQ-MAN-1056
FIGURE 2-3. CSA NonIncendive Class I, Division 2 Certified product for selected configurations
April 2017
16
Instruction Manual
WARNING
C
US
LISTED
R
U
L
AGENCY LABEL
TOP EDGE
TIPS OF SENSORS WITH EXPOSED ELECTRODES SUCH AS THE MODEL
100 SERIES CONTACTING CONDUCTIVITY SENSORS
200 SERIES TOROIDAL CONDUCTIVITY SENSORS
300 SERIES pH SENSORS
400 SERIES CONTACTING CONDUCTIVITY SENSORS
498CL CHLORINE SENSOR
499A SERIES AMPEROMETRIC SENSORS
3000 SERIES pH SENSOR
SEE DRAWING 1400325 FOR NONINCENDIVE FIELD WIRING (NIFW) INSTALLATION
(CLASSIFIED) AREAS
ALL ALLOWABLE SENSOR CONFIGURATIONS MUST PROVIDE CABLE PROTECTION
PROVISIONS (i.e. METAL CONDUIT OR RACEWAYS) IN COMPLIANCE WITH THE
CANADIAN ELECTRICAL CODE
MODEL OPTION CODE EXAMPLES:
1056-02-24-38-HT-UL
1056-03-22-38-HT
MODEL OPTION STRING
SERIAL NUMBER
ASSEMBLY LOCATION
IF OPTION UL, PRINT THIS
3
IF OPTION 01, PRINT:
ELSE, IF OPTION 02 PRINT:
POWER: --- 24 VDC, (20-30VDC), 15W
ELSE, IF OPTION 03 PRINT:
BAR CODE
WARNING
C
US
WARNING
AVERTISSEMENT
ORDINARY LOCATION:
HAZARDOUS LOCATION:
DESIGN AUTHORITY LOCATION
CODE
POWER SUPPLY
01
02
24VDC
03
CODE
MEASUREMENT 2
30
CONTACTING CONDUCTIVITY
31
TOROIDAL CONDUCTIVITY
32
pH/ORP/ISE34 CHLORINE35 DISSOLVED OXYGEN
36
OZONE37 TURBIDITY (WHEN INSTALLED PER DRAWING 1400325)
33
FLOW/CURRENT INPUT
38
NONE
CODE
OUTPUTSAN ANALOG 4-20mA
HT
HART 4-20mA
DP
PROFIBUS DP PROTOCOL
CODE
MEASUREMENT 1
20
CONTACTING CONDUCTIVITY
21
TOROIDAL CONDUCTIVITY
22
pH/ORP/ISE24 CHLORINE25 DISSOLVED OXYGEN
26
OZONE27 TURBIDITY (WHEN INSTALLED PER DRAWING 1400325)
23
FLOW/CURRENT INPUT
CODE
UL APPROVAL (BLANK IF NONE SELECTED)
UL
UL ORDINARY LOCATIONS APPROVAL
REV
1700629
H
SHEET 2 OF 2
DWG NO
D
SIZE
WEIGHT:
SCALE: 1:2
NOTES: UNLESS OTHERWISE SPECIFIED
Section 2.0: Installation
LIQ-MAN-1056
FIGURE 2-3. CSA NonIncendive Class I, Division 2 Certified product for selected configurations
April 2017
17
MYLAR
AGENCY LABEL
SEE SHEET 2
2X POLYCARBONATE
10 PIN RIBBON
CABLE
POWER SUPPLY ASSY
OR OROR
POLYCARBONATE
TRANSFORMER CLAMP
OR
2
POLYCARBONATE WIRING INSULATOR
MAIN PCB ASSY
WITH LCD DISPLAY
NEOPRENE GASKET
POLYCARBONATE
ENCLOSURE
SENSOR 1
SIGNAL PCB ASSY
SENSOR 2
SIGNAL PCB ASSY
POLYCARBONATE
SS GROUNDING
PLATE
NEOPRENE GASKET
POLYCARBONATE
FRONT COVER
POLYESTER OVERLAY
SS HINGE WIRE
NOTES: UNLESS OTHERWISE SPECIFIED
1. ALL INSULATING MATERIALS HAVE CTI
2
USED WITH UL OPTION ONLY.
3
POLYCARBONATE WIRING INSULATOR
2
POLYCARBONATE
PCB INSULATOR
OVERALL DIMENSIONS
PROFIBUS BOARD
RIBBON CABLE
SEE SHEET 2
6.1
6.1
129.1
5.1
NON-INCENDIVE CLASS 1, DIVISION 2 GROUPS A, B, C & D
DUST-TIGHT CLASS II DIVISION 2, GROUPS E, F & G
FOR USE IN THE FOLLOWING
HAZARDOUS (CLASSIFIED) AREAS:
SCALE: 1:2
WEIGHT:
SIZE
D
DWG NO
SHEET 1 OF 2
1700630
REV
J
AGENCY CONTROLLED DOCUMENT
CERTIFICATION AGENCY
SUBMITTAL/ APPROVAL
Instruction Manual
LIQ-MAN-1056
FIGURE 2-3. FM NonIncendive Class I, Division 2 Certified product for selected configurations
Section 2.0: Installation
April 2017
18
Instruction Manual
WARNING
C
US
LISTED
R
U
L
AGENCY LABEL
TOP EDGE
TIPS OF SENSORS WITH EXPOSED ELECTRODES SUCH AS THE MODEL
100 SERIES CONTACTING CONDUCTIVITY SENSORS
200 SERIES TOROIDAL CONDUCTIVITY SENSORS
300 SERIES pH SENSORS
3000 SERIES pH SENSOR
IF NONINCENDIVE FEILD WIRING METHODS ARE NOT USED, THEN:
NATIONAL ELECTRICAL CODE
1056 OPTION CODE EXAMPLES:
1056PP03ANKC
1056CL02HTN5
MODEL OPTION STRING
SERIAL NUMBER
ASSEMBLY LOCATION
PRINTED IF OPTION UL
3
IF OPTION 01, PRINT:
ELSE, IF OPTION 02 PRINT:
ELSE, IF OPTION 03 PRINT:
BAR CODE
WARNING
C
US
WARNING
AVERTISSEMENT
ORDINARY LOCATION:
HAZARDOUS LOCATION:
CHINA RoHS LOGO MAY BE PRINTED HERE
DESIGN AUTHORITY ADDRESS
CODE
POWER SUPPLY
010203
CODE
MEASUREMENT 2
30
CONTACTING CONDUCTIVITY
31
TOROIDAL CONDUCTIVITY
32
pH/ORP/ISE
CHLORINE35 DISSOLVED OXYGEN
36
OZONE37 TURBIDITY33 FLOW/CURRENT INPUT
38
NONE
CODE
OUTPUTS
AN
HT
DP
PROFIBUS DP PROTOCOL
CODE
MEASUREMENT 1
20
CONTACTING CONDUCTIVITY
21
TOROIDAL CONDUCTIVITY
22
pH/ORP/ISE
CHLORINE25 DISSOLVED OXYGEN
36
OZONE27 TURBIDITY23 FLOW/CURRENT INPUT
CODE
UL APPROVAL (BLANK IF NONE SELECTED)
UL
UL ORDINARY LOCATIONS APPROVAL
REV
1700630
SHEET 2 OF 2
DWG NO
D
SIZE
WEIGHT:
SCALE: 1:2
NOTES: UNLESS OTHERWISE SPECIFIED
J
Section 2.0: Installation
LIQ-MAN-1056
FIGURE 2-3. FM NonIncendive Class I, Division 2 Certified product for selected configurations
April 2017
19
Instruction Manual
LIQ-MAN-1056
Section 2.0: Installation
April 2017
20
Instruction Manual
LIQ-MAN-1056
Section 3.0: Wiring
April 2017
Section 3.0
Wiring
3.1 General
3.2 Preparing Conduit Openings
3.3 Preparing Sensor Cable
3.4 Power, Output, and Sensor Connections
3.1 General
The 1056 is easy to wire. It includes removable connectors and slide-out signal input boards. The front panel is hinged at the bottom. The panel swings down for easy access to the wiring locations.
3.1.1. Removable connectors and signal input boards
Model 1056 uses removable signal input boards and communication boards for ease of wiring and instal­lation. Each of the signal input boards can be partially or completely removed from the enclosure for wiring. The Model 1056 has three slots for placement of up to two signal input boards and one communication
board.
Slot 1-Left Slot 2 – Center Slot 3 – Right
Comm. board Input Board 1 Input Board 2
3.1.2 Signal Input Boards
Slots 2 and 3 are for signal input measurement boards. Wire the sensor leads to the measurement board following the lead locations marked on the board. After wiring the sensor leads to the signal board, carefully slide the wired board fully into the enclosure slot and take up the excess sensor cable through the cable gland. Tighten the cable gland nut to secure the cable and ensure a sealed enclosure.
3.1.3 Digital Communication Boards
HART and Profibus DP communication boards will be available in the future as options for Model 1056 digital communication with a host. The HART board supports Bell 202 digit al communications over an analog 4-20mA current output. Profibus DP is an open communications protocol which operates over a dedicated digital line to the host.
3.1.4 Alarm Relays
Four alarm relays are supplied with the switching power supply (85 to 265VAC, 03 order code) and the 24VDC power supply (20-30VDC, 02 order code). All relays can be used for process measurement(s) or temperature. Any relay can be configured as a fault alarm instead of a process alarm. Each relay can be configured independently and each can be programmed as an interval timer, typically used to activate pumps or control valves. As process alarms, alarm logic (high or low activation or USP*) and deadband are user-programmable. Customer-defined failsafe operation is supported as a programmable menu function to allow all relays to be energized or not-energized as a default condition upon powering the analyzer. The USP* alarm can be programmed to activate when the conductivity is within a user-selectable percentage of the limit. USP alarming is available only when a contacting conductivity measurement board is installed.
3.2 Preparing Conduit Openings
There are six conduit openings in all configurations of Model 1056. (Note that four of the openings will be fitted with plugs upon shipment.)
Conduit openings accept 1/2-inch conduit fittings or PG13.5 cable glands. To keep the case watertight, block unused openings with NEMA 4X or IP65 conduit plugs.
NOTE: Use watertight fittings and hubs that comply with your requirements. Connect the conduit hub to the conduit before attaching the fitting to the analyzer.
21
Instruction Manual
LIQ-MAN-1056
Section 3.0: Wiring
April 2017
3.3 Preparing Sensor Cable
The 1056 is intended for use with all Rosemount sensors. Refer to the sensor installation instructions for details on preparing sensor cables.
3.4 Power, Output, and Sensor Connections
3.4.1 Power Wiring
Three Power Supplies are offered for Model 1056:
a. 115/230 VAC Power Supply (-01 ordering code)
b. 24 VDC (20 – 30V) Power Supply (-02 ordering code)
c. 85 – 265 VAC Switching Power Supply (-03 ordering code)
AC mains (115 or 230 V) leads and 24 VDC leads are wired to the Power Supply board which is mounted vertical­ly on the left side of the main enclosure cavity. Each lead location is clearly marked on the Power Supply board. Wire the power leads to the Power Supply board using the lead markings on the board.
The grounding plate is connected to the earth terminal of power supply input connector TB1 on the -01 (115/230 VAC) and -03 (85-265 VAC) power supplies. The green colored screws on the grounding plate are intended for connection to some sensors to minimize radio frequency interference. The green screws are not intended to be used for safety purposes.
115/230 VAC Power Supply (-01 ordering code) is shown below:
CAUTION
AC Power switch shipped in the 230 VAC position. Adjust switch upwards to 115 VAC position
for 110 VAC – 120 VAC operation.
Figure 3-1
24 VDC Power Supply (-02 ordering code) is shown below:
This power supply automatically detects DC power and accepts 20 VDC to 30 VDC inputs.
Four programmable alarm relays are included.
Figure 3-2
Switching AC Power Supply (-03 ordering code) is shown below:
22
This power supply automatically detects AC line condi­tions and switches to the proper line voltage and line frequency.
Four programmable alarm relays are included.
Figure 3-3
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