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X-STREAM X1 Short Form Manual-Orig. Issue
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Rosemount X-STREAM X1 Short Form Manual-Orig. Issue Manuals & Guides

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Short Form Manual
HASAxE-SFM-HS 07/2006
Gas Analyzer Series
Short Form Manual
www.EmersonProcess.com
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Emerson Process
Management (Rosemount Analytical) representative for clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.
• Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes.
Connect all products to the proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement parts specified by Emerson Process Management (Rosemount Analytical). Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.
The information contained in this document is subject to change without notice.
Edition 2006-07
Emerson Process Management GmbH & Co. OHG
Industriestrasse 1 D-63594 Hasselroth Germany T +49 (0) 6055 884-0 F +49 (0) 6055 884-209 Internet: www.EmersonProcess.com
Short Form Manual
HASAxE-SFM-HS 05/2006
X-STREAM

PREAMBLE

This quick start guide provides BRIEF INFORMATION about X-STREAM series gas analyzers concerning installation and operation. For more detailled information about these topics as well as subassemblies, functions, procedures and maintenance refer to the related sections of the X-STREAM gas analyzer instruction manual.
This guide covers several X-STREAM series analyzer variations and therefore may describe configurations and/or options not part of your specific analyzer.
For more detailled safety instructions and precautions refer to the related sections of the X-STREAM gas analyzer instruction manual.

DEFINITIONS

The following definitions apply to WARNINGS, CAUTIONS and NOTES found throughout this publication.
Highlights an operation or maintenance procedure, practice, condition, state­ment, etc.
If not strictly observed, could result in injury, death, or long-term health hazards of personnel.
Safety Instructions
Highlights an operation or maintenance procedure, practice, condition, state­ment, etc.
If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.
NOTE!
Highlights an essential operating procedure, condition or statement.
Emerson Process Management GmbH & Co. OHG S-1
Short Form Manual
X-STREAM
HASAxE-SFM-HS
05/2006
IMPORTANT

Safety Instructions

Wiring and Installation of this Apparatus
The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU st ates should also comply with the following unless superseded by local or National Standards.
1. Adequate earth connections should be made to all earthing points, internal and external, where provided.
2. After installation or troubleshooting, all safety covers and safety grounds must be replaced. The integrity of all earth terminals must be maintained at all times.
3. To ensure safe operation of this equipment, connection to the mains supply should only be made through a circuit breaker which will disconnect all circuits carrying conductors during a fault situation. The circuit breaker may also include a mechanically operated isolating switch. Circuit breakers or switches must comply with a recognized standard such as IEC947. All wiring must conform with any local standards.
4. Where equipment or covers are marked with the symbol to the right, hazardous voltages are likely to be present beneath. These covers should only be removed when power is removed from the equipment — and then by trained service personnel only .
5. Where equipment or covers are marked with the symbol to the right, there is a danger from hot surfaces beneath. These covers should only be removed by trained service personnel when power is removed from the equipment. Certain surfaces may remain hot to the touch.
6. Where equipment or covers are marked with the symbol to the right, refer to the Instruction Manual for instructions.
7. Further graphical symbols used in this product:
Electrostatic discharge (ESD)
Harmful (to Health)!
Explosion Hazard!
Toxic!
Heavy Instrument!
Disconnect from Mains!
All graphical symbols used in this product are from one or more of the following standards: EN61010-1, IEC417, and ISO3864.
Emerson Process Management GmbH & Co. OHGS-2
Short Form Manual
HASAxE-SFM-HS 05/2006
X-STREAM
Safety Instructions
Operating and Maintaining this Apparatus
This instrument has left the factory in com­pliance with all applicable safety regulations. To maintain this operating condition, the user must strictly follow the instructions and consider the warnings in this manual or provided on the instrument.
Before switching on the instrument, verify that the electrical supply voltage matches the instrument´s operating voltage as set in the factory .
Any interruption in the instrument´s ground line, whether inside or outside the instrument, or removal or interruption of its ground line connection, could result in hazardous operating conditions. Intentionally interrupting the instrument´s protective ground is strictly prohi­bited.
Opening cover panels could expose voltage­carrying components. Connectors may also be under voltage. The instrument must be disconnected from all electrical supplies before attempting any calibrations, maintenance operations, repairs or component replacements requiring opening of the instrument. Any calibrations, maintenance operations, or repairs that need the instrument to be opened while connected to electrical supplies should be subject to qualified technicians familiar with the hazards involved only!
Observe all applicable regulations when operating the instrument from an auto­transformer or variac.
Substances hazardous to health may emerge from the instrument‘s exhaust. Please pay attention to the safety of your operation personnel. Protective measures must be taken, if required.
Safety Instructions
Use only fuses of the correct type and current ratings as replacements. Using repaired fuses and short circuiting of fuse holders is prohibited.
Emerson Process Management GmbH & Co. OHG S-3
Short Form Manual
X-STREAM
Safety Instructions
HASAxE-SFM-HS
05/2006
INTENDED USE STATEMENT
X-Stream series gas analyzers are intended to be used as analyzers for industrial purposes. They must not be used in medical, diagnostic or life support applications nor as safety devices, and no independent agency certifications or approvals are to be implied as covering such applications!
AUTHORIZED PERSONNEL
If this equipment is used in a manner not specified in these instructions, protective systems may be impaired.
SAFETY SUMMARY
T o avoid loss of life, personal injury and damage to this equipment and on-site property , do not operate or service this instrument before reading and understanding this quick start guide. The analyzer‘s instruction manual gives more detailled instructions. Save these documents.
ELECTRICAL SHOCK HAZARD !
Do not operate without covers secure. Do not open while energized. Installation requires access to live parts which can cause death or serious injury.
For safety and proper performace this instrument must be connected to a properly grounded three-wire source of power.
TOXIC GASES !
This unit’s exhaust may contain toxic gases such as sulfur dioxide. These gases can cause serious injuries. Aviod inhalation of the exhaust gases at the exhaust fitting.
Connect exhaust outlet to a safe vent. Check vent line and connections for leakage.
Keep all fittings tight to avoid leaks. See section 7-2, page 7-2 for leak test instructions.
Emerson Process Management GmbH & Co. OHGS-4
Short Form Manual
HASAxE-SFM-HS 05/2006
X-STREAM
Safety Instructions
EXPLOSION HAZARD !
Do not operate nor install these instruments in hazardous areas with­out additional measures!
HEAVY INSTRUMENTS !
The analyzer variation X-STREAM F, intended to be wall mounted and/or outdoor installed, weighs up to approx. 26 kg (57 lbs), depending on included options!
Use two people and/or suitable tools for transportation and lifting these instruments!
Take care to use anchors and bolts specified to be used for the weight of the units!
T ake care the wall or stand the unit is intended to be inst alled at is solid and stable to hold the units!
Safety Instructions
HIGH TEMPERATURES !
While working with photometers and/or thermostated components inside the analyzers hot components may be accessible!
Emerson Process Management GmbH & Co. OHG S-5
X-STREAM

Magnetically Operated Front Panel

Magnetically Operated Front Panel
Persons with cardiac pacemakers should absolutely avoid magnetic fields !
Negative effects on persons beyond those described above caused by magnetic fields are not known. It is presumed that persons showing allergic reaction on contact with ceramic or metallic material show the same behavior on contact with magnetic material.
Short Form Manual
HASAxE-SFM-HS
05/2006
DANGER TO LIFE !
Permanent magnets are surrounded by magnetic fields. These magnetic fields can disturb and even destroy sensitive electronic measuring devices, but also mechanical watches, credit cards, etc.
Usually a distance of 20 inch (0.5 m) is enough to avoid damages. All sintered permanent magnets are hard and brittle. Hitting of sintered permanent magnets by the magnetic attraction causes splitting into fragments with many sharp edges. This especially occurs with high energy magnets, and can also cause skin bruises by high attraction.
High energy magnets made of rare-earth materials have to be stored dry, otherwise the surfaces would oxidise. Unprotected operation in a humid environment may cause corrosion. A void damaging the protective galvanic coating.
A storage in a hydrogen atmosphere destroys these magnets. A demagnetisation is caused when permanent magnet materials have been exposed in a radioactive radiation for a long time.
For air transportation of magnetic material the IATA instructions have to be observed:
Magnetic fields are not allowed to penetrate the package, if necessary the magnets have to be shorted using a metal plate.
Emerson Process Management GmbH & Co. OHGS-6
Short Form Manual
HASAxE-SFM-HS 05/2006
X-STREAM
TABLE OF CONTENTS
Preamble S-1 Definitions S-1 Safety Instructions S-2
Magnetically Operated Front Panel...................................................................................... S-6
Chapter 1 Installation 1-1
1-1 Abstract.......................................................................................................................1-1
1-2 Gas Conditioning .......................................................................................................1-2
1-3 Electrical Connections .............................................................................................. 1-5
1-4 Installation Instructions.............................................................................................1-6
1-4-1 X-STREAM GP, X-STREAM GPS...........................................................................1-6
1-4-1-1 Plugs & Sockets Version .................................................................................. 1-7
1-4-1-2 Terminals Version..............................................................................................1-9
1-4-2 X-STREAM F.........................................................................................................1-13
Chapter 2 Startup 2-1
2-1 Abstract.......................................................................................................................2-1
2-2 The User Interface......................................................................................................2-1
2-3 The Keys .....................................................................................................................2-2
2-4 Power-On Sequence .................................................................................................. 2-3
2-4-1 Measuring Screen .................................................................................................. 2-3
2-5 Menu structure ........................................................................................................... 2-4
2-6 Calibration ..................................................................................................................2-5
Table of Contents
Table of Figures
Fig. 1-0: Example of Gas Fittings Label ................................................................................................................1-3
Fig. 1-1: Bypass Mode Installation.........................................................................................................................1-5
Fig. 1-2: Frontal View .............................................................................................................................................1-6
Fig. 1-3: Rear Panel - Plugs & Sockets Version ....................................................................................................1-7
Fig. 1-4: Socket X1 - Pin Assignment ...................................................................................................................1-8
Fig. 1-5: IEC Mains Input Plug ...............................................................................................................................1-8
Fig. 1-6: Rear Panel - Terminals Version...............................................................................................................1-8
Fig. 1-7: Analog Signal Output Terminals ..........................................................................................................1-10
Fig. 1-8: Mains Terminals.....................................................................................................................................1-10
Fig. 1-9: X-STREAM F ..........................................................................................................................................1-12
Fig. 1-10: X-STREAM F -Allocation of Terminals and Gas Fittings .................................................................. 1-14
Fig. 1-11: X-STREAM F - Analog Output Terminals...........................................................................................1-16
Fig. 1-12: Mains Terminals...................................................................................................................................1-17
Fig. 2-1: X-STREAM User Interface........................................................................................................................2- 1
Fig. 2-2: X-STREAM Software Menu Structure ....................................................................................................2-4
Emerson Process Management GmbH & Co. OHG
T-1
X-STREAM
Short Form Manual
HASAxE-SFM-HS
05/2006
Table of Contents
T-2
Emerson Process Management GmbH & Co. OHG
Short Form Manual
HASAxE-SFM-HS 07/2006
X-STREAM
Chapter 1
Installation
This chapter describes in a brief manner how to safely install the different analyzer models. For more detailled instructions see the X-STREAM instruction manual.

1-1 Abstract Carefully examine the shipping carton and contents for signs of damage.

Immediately notify the shipping carrier if the carton or its contents are damaged. Retain the carton and packing material until the instrument is operational.
ELECTRICAL SHOCK HAZARD!
Prior to connecting the analyzer to mains ensure all safety instructions as given in the appropriate chapters of this manualand the X-STREAM instruction manual!
Installation area has to be clean, free from moisture, excessive vibration and frost­protected. T ake care to meet the permissible ambient temperatures as given in the techni­cal data section!
Instruments must not be exposed to direct sunlight nor sources of heat.
1 Installation
For outdoor installation it is recommended to mount the instruments into a cabinet. At least sheltering against rain is recommended.
1-1Emerson Process Management GmbH & Co. OHG
X-STREAM

1-2 Gas Conditioning

Short Form Manual
HASAxE-SFM-HS
07/2006
1-1 Installation - Abstract
To ensure trouble-free analyzer operation one has to attach great importance to gas conditioning:
All gases must be conditioned before supplying!
When supplying corrosive gases ensure that gas path components are not affected!
Flammable gases must not supplied without additional protective measures!
It is prohibited to supply explo­sive gases!
Furthermore the gases must be
- dry
- free of dust
- free of aggressive components affecting gas path materials (e.g. by corrosion).
If moisture can not be avoided take care that the gas‘ dew point is at least 18 F (10 °C) below ambient temperature to avoid condensation within the gas path. Pressure and flow must be within the limits given by the measurement specifications table 3-7
X-STREAM instruction manual, page 3-17).
(
1-2 Emerson Process Management GmbH & Co. OHG
Short Form Manual
HASAxE-SFM-HS 07/2006
Take care that all external gas lines are connected as described and are tight to avoid leaks!
Improperly connected gas lines may cause explosion or death! Exhaust may contain hydrocarbon and other toxic components (e.g. carbon
monoxide)! Carbon monoxide is highly toxic and can cause headache, nausea, loss of consciousness, and death. Avoid inhalation of exhaust!
X-STREAM
1-2 Installation - Gas Conditioning
TOXIC GAS HAZARDS!
Do not interchange gas inlet and outlet! All gases must be conditioned before supplying! When supplying corrosive gases ensure that gas path components are not affected!
Max. permissible gas pressure: 21.7 psi (1,500 hPa), except instruments with integrated valve blocks (7.25 psi; 500 hPa) and/or paramagnetic oxygen sensor
table 3-7, page 3-17)!
( Exhaust lines must be installed in a descending way, need to be pressureless,
frost-protected and in compliance with applicable legislative requirements!
The number of gas fittings as well as their assignment vary depending on analyzer model and selected options. All gas fittings are labeled and are located at
• the analyzer's rear panel (X-STREAM GP , X-STREAM GPS)
• the analyzer's bottom side (X-STREAM F)
When it is necessary to open gas paths seal the analyzer‘s gas fittings using PVC caps to
Fig. 1-0: Example of Gas Fittings Label
avoid pollution of the internal gas path by moisture, dust, etc.
1 Installation
1-3Emerson Process Management GmbH & Co. OHG
X-STREAM
Short Form Manual
HASAxE-SFM-HS
07/2006
1-2 Installation - Gas Conditioning
The analyzer should be mounted near the sample source to minimize sample transport time. A sample pump may be used to decrease response time, whereat the analyzer is either
Overpressure valve
Filter
Sample pump
Fig. 1-1: Bypass Mode Installation
operated in bypass mode or protected by an overpressure valve against too high flow and pressure (fig. 1-1).
Output
Analyzer
Flowmeter
Output
Internal Solenoid Valve Block
Supply overpressure for all gases is limited to
0.7 to 7.2 psi (50 to 500 hPa) when the analyzer is equipped with an internal solenoid valve block.
1-4 Emerson Process Management GmbH & Co. OHG
Short Form Manual
HASAxE-SFM-HS 07/2006
1-3 Installation - Electrical Connections

1-3 Electrical Connections

Installation and connecting mains and signal cables are subject to qualified personnel only taking into account all applicable standards and legislative requirements! V erify the mains volt age at site of inst allation corresponds to the analyzer´s rated voltage as given on the nameplate label!
Failure to follow may cause warranty invalidation, property damage and/or personal injury or death!
Installation of these instruments is subject to qualified personnel only, familiar with the resulting potential risks! Instruments providing screw terminals for electrical connections may require working near live part!
X-STREAM
ELECTRICAL SHOCK HAZARD!
X-STREAM gas analyzers do not provide a mains switch! For X-STREAM F analyzers a mains switch or circuit breaker (complying with IEC 60947-1/-3) has to be provided in the building installation. This switch has to be installed near by analyzer , must be easily operator accessible and has to be assigned as disconnector for the analyzer.
Disconnect instruments with screw terminals from mains when working at mains terminals (pull mains plug or operate mains switch/ circuit breaker in building installation)!
The analyzers provide a protective earth terminal. T o prevent electrical shock hazards the instruments must be connected to a protective earth. Therefore the instruments must be connected to mains by using a three wire mains cable with earth conductor!
Any interruption of the earth connector inside or outside the instrument or disconnecting the earth terminal may cause potential electrical shock hazzard!
The analyzers do not provide a mains switch and are operable when connec­ted to power.
Installation instructions for
1 Installation
X-STREAM GP, X-STREAM GPS Page 1-6 X-STREAM F Page 1-13
1-5Emerson Process Management GmbH & Co. OHG
X-STREAM
1-4-1 Installation - X-STREAM GP, X-STREAM GPS

1-4 Installation Instructions 1-4-1 X-STREAM GP, X-STREAM GPS

Short Form Manual
HASAxE-SFM-HS
07/2006
The analyzer variations X-STREAM GP and GPS are intended for horizontal orientation during operation. X-STREAM GP / GPS with mounting frames beside the front panel may be mounted into a rack (rack mount version). Use four screws to fix the analyzer in the rack (fig. 1-2).
Depending on which variation was ordered either screw terminals or plugs and sockets are provided for electrical connections, accessible at the rear panel (fig. 1-3 and 1-6).
The analyzers do not provide a power switch and are operable when connected to power.
Fixing holes for rack mounting (rack mount version only) (0.3 x 0.4 inches / 7.5 x 10.5 mm)
Fig. 1-2:Frontal view
1-6 Emerson Process Management GmbH & Co. OHG
Short Form Manual
HASAxE-SFM-HS 07/2006
1-4-1 Installation - X-STREAM GP, X-STREAM GPS
1-4-1-1 Plugs & Sockets Version
1 2
Gas inlets
Gas outlets
X-STREAM
Modbus interface
Analog outputs
Digital inputs /
Relays
outputs
3 4
(option)
Mains fuses
Purge gas inlet
Fig. 1-3: Rear panel - plugs & sockets version (GPS)
Mains appliance
The number and assignment of gas inlet and outlet fittings depends on the application and is given on a label attached to the analyzer's rear panel adjacent to the fittings. For simple installation we recommend to mark the gas lines according to fig. 1-3 (In1, Out1, In2, Out2, ...). This avoids confusion during rae-installation when the analyzer had to be disconnected for whatever reason.
Gas inlets and outlets
Quantity: max. 8 (+ 1 optional purge gas fitting) Specification: 6/4 mm PVDF optional 6/4 mm or 1/4", stainles steel,
other on request
1 Installation
1-7Emerson Process Management GmbH & Co. OHG
X-STREAM
1-4-1 Installation - X-STREAM GP, X-STREAM GPS
Preparing the analog output signal cable
The signal cable is to be connected via a submin-d connector at the analyzer's rear panel:
Short Form Manual
HASAxE-SFM-HS
07/2006
1 / not used 2 / not used
3 / (+) 4 (0) - 20 mA, channel 1
4 / not used
5 / (+) 4 (0) - 20 mA, channel 2
Burden: RB ≤ 500 Ω
Legend: Pin # / Signal
Fig. 1-4: Socket X1 - pin assignment
Note!
For information on how to connect other signal cables check the related section of the X-STREAM instruction manual!
Preparation of mains cable
6 / not used 7 / (-) 4 (0) - 20 mA channel 1 8 / not used 9 / (-) 4 (0) - 20 mA channel 2
The mains power inlet appliance is of type IEC. Use a standard mains cable with IEC connector complying with your local requirements to supply the instrument with power.
Fig. 1-5: IEC mains input plug
1-8 Emerson Process Management GmbH & Co. OHG
Protective Earth (PE)
Short Form Manual
HASAxE-SFM-HS 07/2006
1-4-1 Installation - X-STREAM GP, X-STREAM GPS
1-4-1-2 Terminals Version
Gas inlets
Gas outlets
1 2 3 4
Strain-reliefs
Edge protection
}
X-STREAM
Analog outputs / relays /
Digital inputs / outputs
Modbus interface
Mains fuse Mains
terminals Mains fuse
Cover
(illustrated transparent)
Fig. 1-6: Rear panel - terminals version (GP)
4 screws for
fixing the cover
The number and assignment of gas inlet and outlet fittings depends on the application and is given on a label attached to the analyzer's rear panel adjacent to the fittings. For simple installation we recommend to mark the gas lines according to fig. 1-3 (In1, Out1, In2, Out2, ...). This avoids confusion during re-installation when the analyzer had to be disconnected for whatever reason.
A label fixed to the inner side of the terminals cover shows how the terminals are assigned.
Gas inlets and outlets
Quantity: max. 8 (+ 1 optional purge gas fitting) Specification: 6/4 mm PVDF optional 6/4 mm or 1/4", stainles steel,
other on request
1 Installation
1-9Emerson Process Management GmbH & Co. OHG
X-STREAM
1-4-1 Installation - X-STREAM GP, X-STREAM GPS
Connecting the analog output signal cable
Short Form Manual
HASAxE-SFM-HS
07/2006
The signal cable is to be connected via screw terminals, located at the analyzer's rear panel.
to the cable shield after the cable's outer insulation is stripped.
The strain reliefs provide a metal strip to connect
Maximum outer cable diameter: 0.6 inch (15 mm) Supported wire cross sections: 24 to 14 A WG (0.2 to 2.5 mm
no need to use wire end sleeves Cable skinning length: 0.354 inch (9 mm) Screw thread: M 2.5 Tightening torque, min: 3.5 in.lb (0.4 Nm)
To connect the terminals remove the cover at the analyzer's rear panel (4 screws). Feed the analog signals cable through the uppermost edge protection, and through the upper strain­relief. The upper 4 terminals (# 1 - 4) of the terminals row next to the mains terminals are reserved for analog signal outputs.
Note!
For information on how to connect other signal cables check the related section of the X-STREAM instruction manual!
2
),
(+) 4 (0) - 20 mA, channel 1 (-) 4 (0) - 20 mA, channel 1 (+) 4 (0) - 20 mA, channel 2 (-) 4 (0) - 20 mA, channel 2
Burden: RB ≤ 500 Ω
Fig. 1-7: Analog Signal Output Terminals
1-10 Emerson Process Management GmbH & Co. OHG
Short Form Manual
HASAxE-SFM-HS 07/2006
1-4-1 Installation - X-STREAM GP, X-STREAM GPS
Connecting the mains cable
The mains cable is connected by screw termi­nals, located at the analyzer's rear panel.
Use a mains cable with plug for wall outlet so­cket.
ELECTRICAL SHOCK HAZARD!
Verify cables are disconnected from mains prior to working at the mains terminals!
Maximum outer cable diameter: 0.6 inch (15 mm)
X-STREAM
Supported wire cross sections: 24 to 14 A WG (0.2 to 2.5 mm2),
no need to use wire end sleeves Cable skinning length: 0.354 inch (9 mm) Screw thread: M 2.5 Tightening torque, min: 3.5 in.lb (0.4 Nm)
To connect the terminals remove the cover at the analyzer's rear panel (4 screws). Feed the
The 3 rightmost terminals (between the fuse
holders) are reserved for mains. mains cable through the lower edge protection, through the lower strain-relief and around the separation between mains terminals and next terminals row.
Line (L) Protective
Earth (PE) Neutral (N)
1 Installation
Fig. 1-8: Mains terminals
1-11Emerson Process Management GmbH & Co. OHG
X-STREAM
Short Form Manual
HASAxE-SFM-HS
07/2006
1-4-1 Installation - X-STREAM GP, X-STREAM GPS
ELECTRICAL SHOCK HAZARD!
Before completing the electrical connection of the instrumen verify screws are tight and cables are inserted correctly!
Ensure the earthing conductor is connected!
After all connections are established in correct manner and verified,
• place the edge protection rubbers into the associated openings of the cover
and finally
• attach the terminals cover to the instru­ment's rear panel utilizing all 4 torx screws.
1-12 Emerson Process Management GmbH & Co. OHG
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HASAxE-SFM-HS 07/2006
1-4-2 Installation - X-STREAM F

1-4-2 X-STREAM F

The X-STREAM F analyzer variation is intended for outdoor installation and wall mounting, utilizing 4 supports:
X-STREAM
4 supports for bolts with diameters 6 mm / 0.23 inch
Eyebolts detail
509 [20]
sash fasteners (2 pcs)
330 [13]
Dimensions: mm [inch]
Fig. 1-9: X-STREAM F
1 Installation
HEAVY INSTRUMENTS !
The analyzer variation X-STREAM F , intended to be wall mounted and/or outdoor installed, weighs up to approx. 26 kg / 57 lbs), depending on included options!
Use two people and/or suitable tools for transportation and lifting these instruments!
Take care to use anchors and bolts specified to be used for the weight of the units!
T ake care the wall or stand the unit is intended to be inst alled at is solid and stable to hold the units!
1-13Emerson Process Management GmbH & Co. OHG
X-STREAM
Short Form Manual
HASAxE-SFM-HS
07/2006
1-4-2 Installation - X-STREAM F
The instrument provides internal screw termi­nals for connecting mains and electrical signal cables. This requires opening the instrument during installation utilizing the sash fasteners. Gas fittings are accessible at the instrument‘s outer bottom side. The number and assignment of gas inlet and outlet fittings depends on the application and
is given on a label attached to the analyzer's bottom side adjacent to the fittings. For simple installation we recommend to mark the gas lines according to the marking. This avoids confusion during re-installation when the analyzer had to be disconnected for whatever reason.
1
4
1423
1 T erminals for signal cables 2 Mains EMI filter 3 4 cable glands for mains and signal cables 4 Mains terminals with integrated fuses
Fig. 1-10: X-STREAM F -Allocation of terminals and gas fittings
7
5 Cable glands for mains and signal cables 6 Gas inlet and outlet fittings 7 Purge gas inlet fitting (option)
6
Gas inlets
Gas outlets
5
Gas inlets and outlets
Quantity: max. 8 (+ 1 optional purge gas fitting) Specification: 6/4 mm PVDF optional 6/4 mm or 1/4", stainles steel;other on request
1-14 Emerson Process Management GmbH & Co. OHG
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HASAxE-SFM-HS 07/2006
1-4-2 Installation - X-STREAM F
ELECTRICAL SHOCK HAZARD!
V erify mains cables are disconnected and/or instrument is de-energized prior to working at the terminals!
Preparation of signal cables
All signal cables are to be connected via screw terminals, located inside the analyzer. The instruments inner components are accessible
X-STREAM
after loosening the two fasteners at it‘s upper end and opening the front door downwards.
Supported outer cable diameter: 0.27 to 0.47 inch (7 to 12 mm) Supported wire cross sections: 24 to 14 A WG (0.2 to 2.5 mm
no need to use wire end sleeves Cable skinning length: 0.354 inch (9 mm) Screw thread: M 2.5 Tightening torque, min: 3.5 in.lb (0.4 Nm)
All cables need to be fed through cable glands when entering the instrument and fixed by the gland nut when connected to the terminals.
The cable glands provide strain-relief and protection against EMI (Electro Magnetic Interference) when installed in a proper way:
Cable Gland Assembly Instruction for Shielded Cables
1. Strip the cable insulation
2. Uncover the shielding
5. Stick the fixing element into the neck and fix the gland.
3. Feed cable through gland nut and into fixing element
2
),
1 Installation
4. Put the shielding net over the element the way that it covers the o-ring 2 mm.
1-15Emerson Process Management GmbH & Co. OHG
X-STREAM
1-4-2 Installation - X-STREAM F
Connecting the analog output signal cable
For access to the terminals open the instru­ment's front door.
Insert the cable into the housing utilizing one of the three rear cable glands. Strip the outer insulation, skin and connect the conductors to the terminals (a descriptive label is fixed nearby the terminals). When done, fix the cable by tightening the outer cable gland nut.
Short Form Manual
HASAxE-SFM-HS
07/2006
Note!
For information on how to connect other signal cables check the related section of the X-STREAM instruction manual!
The rightmost 4 terminals (# 1 - 4) of the terminals row next to the mains terminals are reserved for analog signal outputs.
Burden: RB ≤ 500 Ω
(-) 4 (0) - 20 mA, channel 2
(+) 4 (0) - 20 mA, channel 2
(-) 4 (0) - 20 mA, channel 1
(+) 4 (0) - 20 mA, channel 1
Fig. 1-11: X-STREAM F - Analog output terminals
1-16 Emerson Process Management GmbH & Co. OHG
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HASAxE-SFM-HS 07/2006
X-STREAM
1-4-2 Installation - X-STREAM F
Connecting the mains cable
The mains cable is connected by screw terminals, located inside analyzer.
Supported outer cable diameter: 0.27 to 0.47 inch (7 to 12 mm) Supported wire cross sections: 24 to 12 A WG (0.2 to 4 mm2),
no need to use wire end sleeves Cable skinning length: 0.315 inch (8 mm) Screw thread: M 3 Tightening torque, min: 4.4 in.lb (0.5 Nm)
ELECTRICAL SHOCK HAZARD!
V erify mains cables are disconnected and/or instrument is de-energized prior to working at the terminals!
Verify the mains cable has a distance of at least 1 cm (0.5“) to any signal cable to ensure proper insulation from signal circuits!
Insert the mains cable through the foremost cable gland, strip the outer insulation, skin and connect the conductors to the terminals (a descriptive label is fixed to the filter‘s housing nearby the terminals). When done, fix the mains cable by tightening the outer cable gland nut.
L=Line N=Neutral PE=Protective Earth
for label
PE
N
Fig. 1-12: Mains terminals
Mains cable glandLocation
L
1 Installation
1-17Emerson Process Management GmbH & Co. OHG
X-STREAM
Before completing the electrical connection of the instrument verify cables are inserted correctly!
Ensure the earthing conductor is connected!
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1-4-2 Installation - X-STREAM F
ELECTRICAL SHOCK HAZARD!
After all connections are established in correct manner and verified,
• close the front door and secure it utilizing the two sash fasteners.
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Chapter 2

2-1 Abstract

Once the analyzer has been istalled success­fully just ensure all gases are applied and po­wer on the instrument to operate it.

2-2 The User Interface

The X-STREAM gas analyzer‘s user interface consists of a 4x20 character alphanumeric LC display (fieldhousing:optional VF display), providing all the necessary information to operate, calibrate and function check the instrument.
X-STREAM
Startup
The underlying software is operated by six keys. Additional status information is provided utili­zing three LEDs right below the display . In case of X-STREAM F the display, LEDs and keys are located behind a protective glass and the keys (sensors) are operated by a magnetic tool.
12345678
1 Display 2 Failure LED 3 Maintenance / Check requests / Off spec LED 4 Power LED
Fig. 2-1: X-STREAM user interface
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5 HOME key 6 UP / DOWN keys 7 ENTER key 8 LEFT / RIGHT keys
2 Startup
X-STREAM
2-3 The Keys
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2-3 The Keys

Six keys are provided to operate the menu system. Depending on the three operation
modes (measure-browse-edit) they have the following functionality:
ENTER key: Mode Function
Measure Exit measuring screen Browse Select menu (..) or function (!) Edit Submit new input
HOME key: Mode Function
Measure (without function) Browse Return to measuring screen Edit Abort editing
UP / DOWN keys: Mode Function
Measure Exit measuring screen Browse - Select a menu line
- Open previous/next menu page if placed in a line starting with /
Edit increase /decrease the input value
LEFT key: Mode Function
Measure Exit measuring screen Browse One page/level back in menu tree Edit - Shift cursor on the input field
- Leave Component Selection menu
- Abort editing an enumerated variable
RIGHT key: Mode Function
Measure Exit measuring screen Browse - Enter submenu in lines ending ..
- show next menu page for menu
pages with in the 4th line
Edit Shift cursor on the input field
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2-4 Power-On Sequence

2-4 Power-On Sequence
After Power-On a sequence of start-up messa­ges is displayed. During this time all keys are disabled. The sequence takes a few seconds (a counter shows the remaining time) until the measuring screen shows up.

2-4-1 Measuring Screen

X-STREAM
The measuring screen shows up
• automatically after the start-up sequence has finished
• when pressing the HOME key
• when a programmable time has elapsed
without user interaction (without pressing a key).
The information shown on the upper three lines is (within limits) user configurable and by default are setup to as follows:
• The upper line shows the channel 1 data.
• For dual channel instruments the second
line gives the data for the second measuring channel.
• The 3rd line may show an additional parameter (e.g. internal temperature).
• The 4th line is used for cleartext status infor- mation like failures, calibration events etc. Messages are stored in an internal message buffer and then put onto the line. If there is more than one message in the buffer the content of the message line will change every 1-2 seconds.
Any failure, maintenance, function check or out­of-spec message appearing in this line activates the related front panel LED and the NAMUR relay , too.
CO2.1 135.1 ppm O2.2 201952 ppm Temp-1 58.8 °C (Messages)
MEASURING SCREEN
Refer to fig. 2-2 for an overview about the software menu structure.
2 Startup
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X-STREAM
2-5 Menu structure
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05/2006

2-5 Menu Structure

Fig. 2-2: X-STREAM Software menu structure
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2-6 Set User Interface Language
2-6 Set User Interface Language
X-STREAM
Sequence of keys to be entered for chan­ging the language of an analyzer, if the operator is not competent in the currently setup language
(Sequence starting from the measuring screen)
Note!
After pressing the ENTER key the 4th time within this sequence you entered the LANGUAGE parameter line.
The DOWN key changes the language. A f ter pressing the ENTER key this language is set and the menu's language is updated immediately. If the selected language is not the one desired, repeat the sequence of last three keys multiple times until the desired language is set.
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2 Startup
X-STREAM
2-7 Calibration
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2-7 Calibration
To achieve valid measuring results it is recommended to perform a calibration. This section describes in short form how to perform a manual calibration procedure.
Setup.. Calibration.. Calibration gases..
Calibration gases
ZeroGas: 0.0 ppm SpanGas: 500.0 ppm
For more detailled information about calibration and available calibration procedures refer to the X-STREAM instruction manual.
Within the measuring screen press the DOWN key and then enter the CALIBRATION setup menu for specifying the calibration gas concentrations.
Within this screen enter the values for the listed gases: Take the correct values from your gas supplier's certificate. Proper values only assure faultless measuring results. For multichannel instruments enter the values for each channel separately .
Zero calibration.. Span calibration..
Next enter the CONTROL menu to start a zero calibration.
Make sure the required calibra­tion gas is applied and flowing!
Supply all calibration gases with the same flow as the sample gas (recommeded approx. 1 l/min), pressureless and utilizing the right gas fitting.
Ensure the warm-up time after switching on has elapsed! Warm-up time is 15 to 50 minutes depending on installed measu­ring system and configuration!
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X-STREAM
2-7 Calibration
CANCEL calibration! START calibration! ZeroGas 0.000 ppm
CO2.1 0.200 ppm
CANCEL calibration! START calibration! SpanGas 20.000 ppm
CO2.1 16.200 ppm
Select the second line to start the calibration. Line 3 shows the calibration gas setup (here: required zero gas concentration is 0.000 ppm), while line 4 shows the currently measured gas concentration.
When finished press the LEFT key two times to return to the controls menu, which allows you to start a span calibration. The procedure and screens look similiar to those of a zero calibration:
Before selecting any further line make sure the required calibra­tion gas is applied and flowing!
Select the second line to start the calibration. Line 3 shows the calibration gas setup (here: required span gas concentration is 20 ppm), while line 4 shows the currently measured gas concentration.
When finished press the HOME key to return to the measurement screen to finish the manual calibration procedures.
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2 Startup
X-STREAM
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X-STREAM
X-STREAM
EUROPE
Emerson Process Management GmbH & Co. OHG
Industriestrasse 1 63594 Hasselroth Germany T +49 (6055) 884-0 F +49 (6055) 884-209 Internet: www.emersonprocess.de
EUROPE, MIDDLE EAST , AFRICA Emerson Process Management Shared Services Limited
Heath Place Bognor Regis West Sussex PO22 9SH England T +44-1243-863121 F +44-1243-845354 Internet: www.emersonprocess.co.uk
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NORTH AMERICA Emerson Process Management Rosemount Analytical Inc.
6565P Davis Industrial Parkway Solon, OH 44139-3922 USA T +1 (440) 914-1261 F +1 (440) 914-1271 Internet: www.emersonprocess.com
LATIN AMERICA Emerson Process Management Rosemount Analytical Inc. Latin America Headquarters
11100 Brittmoore Park Drive Houston, TX 77041 USA T +1 (713) 467-6000 F +1 (713) 827-3329
ASIA - P ACIFIC Emerson Process Management Asia Pacific Pte Ltd
1 Pandan Crescent Singapore 128461 T +65 6777 8211 F +65 6777 0947 Internet: www.ap.emersonprocess.com
© 2006 Emerson Process Management GmbH & Co. OHG
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