Rosemount X-STREAM X1 Flameproof Addendum for Hazardous Area Applications-3rd Ed. Manuals & Guides

Instruction Manual

HASADE-IM-Ex
07/2007

Flameproof Gas Analyzer

Instruction Manual Addendum for

Hazardous Area Applications

www.EmersonProcess.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management (Rosemount Analytical) designs, manufactures and
tests its products to meet many national and international standards. Because these
instruments are sophisticated technical products, you MUST properly install, use, and
maintain them to ensure they continue to operate within their normal speci.cations.
The following instructions MUST be adhered to and integrated into your safety program
when installing, using and maintaining Emerson Process Management (Rosemount
Analytical) products. Failure to follow the proper instructions may cause any one of the
following situations to occur: Loss of life; personal injury; property damage; damage to
this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process

Management (Rosemount Analytical) representative for clarication.

• Follow all warnings, cautions, and instructions marked on and supplied with the

product.

• Inform and educate your personnel in the proper installation, operation, and
maintenance of the product.

• Install your equipment as speci.ed in the Installation Instructions of the
appropriate Instruction Manual and per applicable local and national codes.

Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualied personnel to install, operate, update,
program, and maintain the product.

• When replacement parts are required, ensure that qualied people use replacement
parts specied by Emerson Process Management (Rosemount Analytical).

Unauthorized parts and procedures can affect the product’s performance, place the
safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike

substitutions may result in re, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place,

except when maintenance is being performed by qualied persons, to prevent

electrical shock and personal injury.

The information contained in this document is subject to change without notice.

3rd edition 2007-07
2nd edition 2007-04
1st edition 2006-07

Emerson Process Management GmbH & Co. OHG

Industriestrasse 1
D-63594 Hasselroth
Germany
T [phone]
F [phone]
Internet: www.EmersonProcess.com

Instruction Manual

HASDE-IM-Ex
04/2007

X-STREAM FD

PREAMBLE

This instruction manual provides information about installing, operating and maintaining/
servicing X-STREAM series gas analyzers in hazardous (classied) areas and shall be read
in conjunction with the standard analyzer instruction manual only!

This instruction manual covers several X-STREAM series analyzer variations and therefore
may describe congurations and/or options not part of your specic analyzer.

DEFINITIONS

The following denitions apply to WARNINGS, CAUTIONS and NOTES found throughout
this publication.

Highlights an operation or maintenance procedure, practice, condition,
statement, etc.

If not strictly observed, could result in injury, death, or long-term health
hazards of personnel.

Highlights an operation or maintenance procedure, practice, condition,
statement, etc.

Safety Instructions

If not strictly observed, could result in damage to or destruction of equipment,
or loss of effectiveness.

NOTE

Highlights an essential operating procedure, condition or statement.

Emerson Process Management GmbH & Co. OHG S-1

Instruction Manual

HASDE-IM-Ex

04/2007

Emerson Process Management GmbH & Co. OHGS-2

X-STREAM FD

Symbols

SYMBOLS USED IN THIS MANUAL

1. Where equipment or covers are marked with the symbol to the right, hazar­dous voltages are likely to be present beneath. These covers should only be
removed when power is removed from the equipment — and then by trained
service personnel only.

2. Where equipment or covers are marked with the symbol to the right, there is a
danger from hot surfaces beneath. These covers should only be removed by
trained service personnel when power is removed from the equipment. Certain
surfaces may remain hot to the touch.

3. Where equipment or covers are marked with the symbol to the right, refer to
the Instruction Manual for instructions.

4. Further graphical symbols possibly used in this product:

Elektrostatic discharge (ESD)

Harmful (to Health)!

Explosion Hazard!

Toxic!

Heavy Instrument!

Disconnect from Power!

Instruction Manual

HASDE-IM-Ex
04/2007

TERMS USED IN THIS MANUAL

ATEX

Directive 94/9/EC, commonly called the
ATEX („Atmosphères Explosibles“) directive,
dealing with equipment intended to be used
in potentially explosive atmospheres.
This directive is valid for equipment to be
sold into and/or installed and operated in the
European Union (EU).

Area Classication

X-STREAM FD

Terms

Safety Instructions

Zone 1

Where ignitable concentrations of ammable
gases can exist some of the time under nor­mal operating conditions.
(A guideline value [not part of a standard ] is
10 to 1.000 hours per year.)

Flammable Gas(es)

Gases and gas mixtures are assigned to be
ammable if they might become ignitable
when in a mixture with air.

Lower Explosion Limit (LEL)

Volume ratio of ammable gas in air below
which an explosive gas atmosphere will not
be formed: the mixture of gas and air lacks

sufcient fuel (gas) to burn.

Zone 2

Where ignitable concentrations of ammable
gases are not likely to exist under normal
operating conditions.
(A guideline value [not part of a standard ] is
less than 10 hours per year.)

Upper Explosion Limit (UEL)
Volume ratio of ammable gas in air above
which an explosive gas atmosphere will not
be formed: the mixture of gas and air is too

rich in fuel (decient in oxygen) to burn.

Emerson Process Management GmbH & Co. OHG S-3

Instruction Manual

HASDE-IM-Ex

04/2007

Emerson Process Management GmbH & Co. OHGS-4

X-STREAM FD

Safety Instructions

SAFETY INSTRUCTIONS

INTENDED USE STATEMENT

X-Stream series gas analyzers are intended to be used as analyzers for industrial pur­poses. They must not be used in medical, diagnostic or life support applications nor as
safety devices, and no independent agency certications or approvals are to be implied
as covering such applications!

SAFETY SUMMARY

If this equipment is used in a manner not specied in these instructions, protective sy­stems may be impaired.

AUTHORIZED PERSONNEL

To avoid explosions, loss of life, personal injury and damage to this equipment and on-site
property, do not operate or service this instrument before reading and understanding this
instruction manual and receiving appropriate training.

ADDITIONAL LITERATURE

This manual covers aspects specic for using ameproof X-STREAM FD analyzers in
hazardous (classied) areas, only.

To install, start-up, operate and maintain/service the instrument in a safe manner it is
MANDATORY to read all additional instruction manuals shipped together with the instru­ment!

The following instruction manuals are available and/or referenced within this manual at
hand:
HASAxE-IM-HS X-STREAM series instruction manual
HASFAE-IM-H Flame arrestors series instruction manual
The original manufacturer´s cable gland or conduit instruction manual, depending on
what is used.

Contact your local service center or sales ofce when missing documents.

Save all instructions for future use!

Instruction Manual

HASDE-IM-Ex
04/2007

X-STREAM FD

Safety Instructions

EXPLOSION HAZARD BY MODIFICATION

Any addition, substitution, or replacement of components installed on or
in this device, must be certied to meet the hazardous area classication
that the device was certied to prior to any such component addition,
substitution, or replacement. In addition, the installation of such device or
devices must meet the requirements specied and dened by the hazardous
area classication of the unmodied device.

Any modications to the device not meeting these requirements, will void

the product certication(s).

Contact Emerson Process Management‘s customer service center for return
authorization.

POSSIBLE EXPLOSION HAZARD
Do not open instrument when energized.
Ensure that external circuitry is disconnected or de-energized before

opening the instrument.

Safety Instructions

Ensure that all gas connections are made as labeled and are leak free.
Improper gas connections could result in explosion and death.

POSSIBLE EXPLOSION HAZARD

The X-STREAM analyzer may utilize not only sample gas but one or more
pressurized carrier gases and/or calibration gases.

If an external owmeter is required for ow control, legislative requirements
and instructions for installation in hazardous (classied) areas must be
considered.

Emerson Process Management GmbH & Co. OHG S-5

Instruction Manual

HASDE-IM-Ex

04/2007

Emerson Process Management GmbH & Co. OHGS-6

X-STREAM FD

The analyzer model X-STREAM FD, to which this manual relates, intended
to be wall mounted and/or outdoor installed, weighs up to approx. 63 kg
(139 lbs), depending on included options!

Use two people and/or suitable tools for transportation and lifting these
instruments!

Take care to use anchors and bolts specied to be used for the weight of
the units!

Safety Instructions

HEAVY INSTRUMENT

Take care the wall or stand the unit is intended to be installed at is solid and
stable to hold the units!

HOW TO STAY IN COMPLIANCE WITH THE

EUROPEAN DIRECTIVE 94/9/EC ("ATEX") WHEN PERFORMING GAS

ANALYSIS WITHIN A FLAMEPROOF ENCLOSURE.

Special conditions apply to using a ameproof enclosure analyzer under the scope of the
"European Directive for Equipment used in Explosive Atmosphere" (Directive 94/9/EC;
ATEX). To stay compliant to the directive please consider the following clarication sheet
released by the European ATEX Notied Body Group (see next page):

Instruction Manual

HASDE-IM-Ex
04/2007

X-STREAM FD

Safety Instructions

Safety Instructions

Emerson Process Management GmbH & Co. OHG S-7

X-STREAM FD

Instruction Manual

HASDE-IM-Ex

04/2007

Emerson Process Management GmbH & Co. OHGS-8

Instruction Manual

HASDE-IM-Ex
04/2007

X-STREAM FD

Table of ConTenTs

Preamble S-1

Denitions S-1

Symbols used in this manual .............................................................................................S-2

Terms used in this manual .................................................................................................S-3

Safety instructions ..............................................................................................................S-4

Chapter 1 Technical Description 1-1

1-1 Overview ................................................................................................................. 1-1

1-2 Design Features ..................................................................................................... 1-1

1-3 Protective Measures in Detail ............................................................................... 1-1

1-4 Explosion Protection Compliances......................................................................1-3

1-5 Technical Data ........................................................................................................1-4

Table of Contents

Chapter 2 Installation 2-1

2-1 Installing the Analyzer ...........................................................................................2-2

2-2 Connecting Gas Lines ........................................................................................... 2-3

2-3 Electrical Installation ............................................................................................. 2-5

Chapter 3 Startup 3-1

Chapter 4 Service and Maintenance 4-1

4-1 Verications and Tests after Service or Maintenance ........................................4-3

4-1-1 Routine Tests ......................................................................................................4-3

4-1-1-1 Visual Inspection ............................................................................................4-3

4-1-1-2 Tests on Flame Arrestors .............................................................................. 4-3

4-2 Replacement of Parts ............................................................................................4-4

Appendix A-1

A-1 EC Declaration of Conformity ...............................................................................A-2

A-2 ATEX EC Type Examination Certicate ...............................................................A-3

A-3 Cable gland ADL 1F installation instruction ........................................................A-7

A-4 Block diagram X-STREAM FD ...............................................................................A-8

A-5 Assignment of Terminals and Socket .................................................................A-9

TOC-1Emerson Process Management GmbH & Co. OHG

Instruction Manual

X-STREAM FD

HASDE-IM-Ex

04/2007

Table of Contents

Table of figures

Fig. 1-1: X-STREAM FD .....................................................................................................................................1-1

Fig. 1-2: X-STREAM FD, bottom view ..............................................................................................................1-2

Fig. 1-3: X-STREAM FD - dimensions .............................................................................................................1-4

Fig. 1-4: X-STREAM FD - power terminals / fuse holders ..............................................................................1-7

Fig. 1-5: X-STREAM FD - signals terminals ....................................................................................................1-8

Fig. 2-1: X-STREAM FD dimensions ................................................................................................................2-2

Fig. 2-2: Flame arrestor installed into instrument enclosure ........................................................................2-3

Fig. 2-3: Flame arrestor elements, considering as example FA 01 ...............................................................2-3

Fig. 2-4: X-STREAM FD - allocation of terminals ..........................................................................................2-10

Fig. 2-5: X-STREAM FD - Analog output terminals .......................................................................................2-12

Fig. 2-6: X-STREAM FD - Modbus interface terminals .................................................................................2-13

Fig. 2-7: X-STREAM F - Modbus over ethernet connector ...........................................................................2-14

Fig. 2-9: X-STREAM FD - Relay Status Terminals ........................................................................................2-15

Fig. 2-8: Relay status signals, block diagram ..............................................................................................2-15

Fig. 2-10: Digital Inputs & Outputs Terminals ...............................................................................................2-16

Fig. 2-11: Power terminals ..............................................................................................................................2-17

Fig. 2-12: Equipotential bonding conductor terminal ..................................................................................2-18

Fig. A-1: Terminals strip 1 ................................................................................................................................A-9

Fig. A-2: Terminals strip 2 ................................................................................................................................A-9

Fig. A-3: Power terminals ................................................................................................................................A-9

Fig. A-4: Ethernet connector for Modbus ....................................................................................................... A-9

TOC-2 Emerson Process Management GmbH & Co. OHG

Instruction Manual

HASADE-IM-EX
07/2007

X-STREAM FD

Chapter 1

Technical Description

1-1 Overview

The new X-STREAM FD gas analyzer is de­signed to be used in hazardous areas. Its a­meproof enclosure can be installed at Zone 1
locations without the need of any additional
protective measures, e.g. purge gas supply.

1-2 Design Features

Packaged into a cast aluminum enclosure, the
X-STREAM FD gas analyzer provides all the
measurement options available for general
purpose instruments, but for installation at lo­cations where explosive atmosphere might be
present frequently and classied as Zone 1.

The basic concept used is to protect the sur­rounding atmosphere from being ignited if an
internal failure results in high temperatures,

ames or even an explosion.

To provide adequate explosion protection
the X-STREAM FD analyzer features several
protection methods:

•

The cast aluminum enclosure is designed to

• withstand an internal explosion,

• extinguish the ames resulting from an

internal explosion (thus preventing a
sur-rounding explosive atmoshere from
being ignited).

• Flame arrestors avoide ame transmission

from the gas paths into the surrounding
atmosphere.

• Approved cable glands (option: conduits)

protect the cable inlets and outlets.

1-3 Protective Measures in Detail

The cast aluminum enclosure consists of
two parts: base and cover, connected by
hinges.
The area where the two parts are in contact
is designed to work as a ange, quenching
ames entering the small path between them.
When operated, the analyzer enclosure has to
be closed and secured by 20 screws evenly

arranged all over the ange.

6

3

1: Enclosure base
2: Screws
3: Enclosure cover
4: Flange
5: Eyebolts for lifting
6: Eyebolts for installation
7: Hinges

Fig. 1-1: X-STREAM FD

Emerson Process Management GmbH & Co. OHG 1-1

2

7

4

5
1

1 Technical Description

X-STREAM FD

Emerson Process Management GmbH & Co. OHG1-2

Instruction Manual

HASADE-IM-EX

07/2007

1-3 Protective Measures in Detail

The only openings penetrating the enclosure
are threads, to be used for gas and cable in­and outlets:

Depending on the measurement application
the instrument provides up to 8 gas in- and
outlets, each protected by an approved ame
arrestor. These arrestors are installed into
threads at the bottom side of the enclosure
base. Two tting sizes are available for ex­ternal connection of gas pipes with 3.18 mm
(1/8“) or 6.35 mm (1/4“) outer diameter (OD).
Optionally a clamping ring for 6 mm OD may
be used, replacing the 6.35 mm version.

Cables are fed into the enclosure utilizing up
to 4 cable glands, located at the enclosure`s
bottom right side. The approved glands accept
3 different internal elastomeric sealing rings
with different internal diameters, supporting
a wide range of cables.

For installation in North-America cable glands
are replaced by a combination of conduits and
metric-to-NPT thread adapters.

All threads provide a ame path of a length
ensuring that possibly entering ames are
extin-guished before reaching the external
atmos-phere.

Unused threads must be closed with plugs
when the instrument is operated to ensure
explosion protection.

Note!

See the X-STREAM series instruction manual
for more information about common X-STREAM
series gas analyzers features and special
features of the X-STREAM FD.

1: Plugged when not used
2: Gas tting (part of ame arrestor)
3: Plug
4: Cable gland (or conduits)

1 2 3 4

Fig. 1-2: X-STREAM FD, bottom view

Instruction Manual

HASADE-IM-EX
07/2007

X-STREAM FD

1-4 Compliances

1-4 Explosion Protection Compliances

This product is available in two different variations, separately certied by agencies for the use
in hazardous (classied) areas:

The one version, to be equipped with metric-to-NPT adapters and conduits (these components
are not part of the instrument certication), is certied by the Canadian Standards Association,
an „OSHA Nationally Recognized Testing Labor tory“ (NRTL), for Canada and USA and conforms
to the provisions of CAN/CSA-E60079-0:02 (R2006), CAN/CSA-E60079-1:02 (R2006), ANSI/ISA-

12.00.01-2002 (IEC 60079-0 Mod), ANSI/ISA-12.22.01-2002 (IEC 60079-1 Mod).
The second variation, to be equipped with cable glands, is certied by Fyzikálně technický

zkušební ústav, s.p (FTZÚ), an European Notied Body under the Directive 94/9/EC („ATEX“)
and conforms to the provisions of EN 60079-0 and EN 60079-1. See appendix for a copy of the

CE type examination certicate.

Depending on the variation, the following certication markings apply to the product:

Class I, Zone 1, AEx d IIB + H2 T3

USA
Canada Class I, Zone 1, Ex d IIB + H2 T3

European Union (EU) ATEX, category 2, Zone 1, Ex d IIB + H2 T4
EC ATEX Type Examination Certicate: FTZU 06 ATEX 0186.

Conforms with the provisions of the „Equipment intended for use in Potentially Explosive Atmosphe­res (ATEX)“ Directive 94/9/EC, EMC Directive 89/336/EEC and CE Directive 93/68/EEC.

1 Technical Description

Emerson Process Management GmbH & Co. OHG 1-3

X-STREAM FD

Emerson Process Management GmbH & Co. OHG1-4

Instruction Manual

HASADE-IM-EX

07/2007

1-5 Technical Data

1-5 Technical Data

Flame arrestors with gas ttings

(enclosure threads: M18 x 1.5)

(enclosure threads; M20 x 1.5)

Cable inlets

Eyebolt detail

approx. in mm [inches]

Fig. 1-3: X-STREAM FD - dimensions

Housing

Permissible ambient temperature range -22 F to 122 F ( -30 °C to +50 °C)
Weight: approx. up to 139 lbs (63 kg)

(depending on analyzer conguration)

Protection class: IP 66 (EN 60529) / NEMA 4X
for outdoor installation
Analyzer must not be exposed to direct
sun light

Gas ttings: quantity: max. 8
specication: ame arrestors with ttings
6/4 mm or 1/4“, stainless steel

Instruction Manual

HASADE-IM-EX
07/2007

X-STREAM FD

1-5 Technical Data

Site of installation

Humidity (non condensing) < 90 % r. h. at 68 F (+20 °C)
< 70 % r. h. at 104 F (+40 °C)

Pollution degree 2
Installation category I I

Altitude 0 to 6560 ft (2000 m) above sea level
Sourrounding atmosphere Analyzers must not be operated in

corrosive atmosphere.

General Purpose Compliances

Electrical safety CAN / USA CSA-C/US, based on
CAN/CSA-C22.2 No. 61010-1-04 /
UL 61010-1, 2nd Edition
Europe CE, based on EN 61010-1

Electromagnetic compatibility
Europe CE, based on EN 61326
other NAMUR

Power supply

Rated input voltageated input voltage

100 - 240 V 50/60 Hz, wide range input

Power supply voltage uctuations are
not to exceed +/- 10 % of the nominal
supply voltage!

Input voltage range 85 - 264 V , 47 - 63 Hz
Rated input current

standard 0,75 - 0,35 A max.
with thermostated physics 2 - 1 A max.

1 Technical Description

Emerson Process Management GmbH & Co. OHG 1-5

X-STREAM FD

Emerson Process Management GmbH & Co. OHG1-6

Instruction Manual

HASADE-IM-EX

07/2007

1-5 Technical Data

Interfaces, signal inputs / outputs

2 analog outputs channel 4 (0) - 20 mA (RB < 500 Ω)
(optically isolated; congurable by keypad
start and end concentration user congurable)

Modbus interface RS 485 (2- or 4-wire)
optional:
RS 232 with or without optical isolation
Ethernet (RJ45 socket)

3 relay outputs (option „status signals“) “Failure”
according NAMUR NE 107 “Maintenance required / Off specication“
“Function check”

dry contacts, max. 30 V; 1 A; 30 W resi­stive

Digital Inputs and Outputs (option)
7 digital inputs zero calibration ch1 & ch2,

(common ground) span calibration ch1,
span calibration ch2,
open valve V4
open valve V1
open valve V2
open sample gas valve V3 /
switch off sample pump

max. 30 V, internally limited to 2.3 mA
H level: min. 4 V; L level: max. 3 V

8 digital outputs 2 thresholds per channel,
(optically isolated, common ground) sample gas valve,
zero gas valve V4,
span gas valve V1,
span gas valve V2

“Open Collector”, max. 30 V / 30 mA

Gas parameters

X-STREAM Instruction Manual, chapter 3 Measuring Principles

Instruction Manual

HASADE-IM-EX
07/2007

X-STREAM FD

1-5 Technical Data

Power Connection

Connection via internal screw terminals near
cable entries, (g. 2-8).
Cross section: max. 10 AWG (4 mm2), using conductor
sleeves is not required

Cable entry via 1 cable gland, classied IP 68 or suitable
conduit with metric-to-NPT adaptor

Permissible outer cable diameter for power
cord when provided with cable glands: 0.11 to 0.5 inch (3-13 mm),

depending on used cable gland sealing ring

Power fuses

The power terminals integrate fuse holders.
Fuse ratings: AC 230 V, 3.15 A, 5x20 mm

324 1

1 Technical Description

1 Power terminals with integrated
fuse holders
2 Protective earth terminal (PE)

Fig. 1-4: X-STREAM FD - power terminals / fuse holders

Emerson Process Management GmbH & Co. OHG 1-7

3 Power cable entry
4 EMI power lter

Instruction Manual

X-STREAM FD

HASADE-IM-EX

07/2007

1-5 Technical Data

Signal inputs / outputs

All signal lines need to be connected to internal

screw terminals (g. 1-5), except the optional RJ45 ethernet connector.

Cross section: max. 12 AWG (2.5 mm2), using conductor
sleeves is not required

Cable entry via

3 cable glands, classied IP 68 or suitable

conduits with metric-to-NPT adaptors
Permissible outer cable diameter for signal

cables when provided with cable glands: 0.11 to 0.5 inch (3-13 mm)

depending on used cable gland sealing rings

Available signals: standard: Analog signal outputs
Relay status signals
Modbus interface (RS232; RS 485)
optional: Digital inputs/outputs
Modbus RJ45 ethernet connector

Detailed pin assignment 2 Installation

The optional ethernet connector (RJ45),

Fig. 1-5: X-STREAM FD - signals terminals

Emerson Process Management GmbH & Co. OHG1-8

located on the electronics

main board BKS

Instruction Manual

HASADE-IM-EX
07/2007

Installing and wiring this instrument must comply with all relevant national
legislative requirements and regulations.

Consider all safety instructions within this on hand manual and all associa­ted analyzer instruction manuals!

X-STREAM FD

Chapter 2

Installation

POSSIBLE EXPLOSION HAZARD

POSSIBLE EXPLOSION HAZARD

Installing this instrument requires opening the enclosure and working at
the open instrument. This is permitted only when both no hazardous atmos­phere is present and the instrument and connected external circuitry are
de-energized!

Depending on the local regulation, this may require a competent hot work
supervisor to issue a hot work permit.

HEAVY INSTRUMENT

The analyzer model X-STREAM FD, to which this manual relates, intended
to be wall mounted and/or outdoor installed, weighs up to approx. 63 kg
(139 lbs), depending on included options!

Use two people and/or suitable tools for transportation and lifting these
instruments!

Take care to use anchors and bolts specied to be used for the weight of
the units!

Take care the wall or stand the unit is intended to be installed at is solid and
stable to hold the units!

2 Installation

Emerson Process Management GmbH & Co. OHG 2-1

Emerson Process Management GmbH & Co. OHG2-2

Instruction Manual

HASADE-IM-EX

07/2007

X-STREAM FD

2-1 Installing the Analyzer

2-1 Installation - Analyzer

Install the analyzer to a stand or a wall by
means of 4 eyebolts, provided at the instru­ments rear side.
It is recommended to install the analyzer in an

Note!

Add 15 [0.59] to left and right side to include
hinges.

upright (vertical) position; other orientations
may affect the measuring results.

Flame arrestors with gas ttings

Fig. 2-1: X-STREAM FD dimensions

Electrical connections

Eyebolt detail

All dimensions in mm
[inches in brackets]

Instruction Manual

HASADE-IM-EX
07/2007

2-2 Connecting Gas Lines

X-STREAM FD

2-2 Installation - Gas Lines

Gas inlets and outlets are protected by cer­tied ame arrestors (FTZU 06 ATEX 0164),
suppor-ting stainless steel pipes of either 3,18
mm (1/8“) or 6,35 mm (1/4“) outer diameter
(OD). The 1/4“ tting may optionally be supplied
with a clamping ring for 6 mm OD pipes.

POSSIBLE EXPLOSION HAZARD
Take care not to damage the threats, this may void the instrument´s safety

and cause hazards!
Take care to follow the instructions of the separate ame arrestor instruction

manual (HASFAE-IM-H)!
Ensure unused entries remain sealed with approved plugs!

When thightening the tting, counterhold the
ame arrestor with a wrench placed at the

hexagon (items 5 of g. 2) next to the cap
nut (items 1, 4) to be tightened.

Always counterhold the ame
arrestor while thightening t­tings; otherwise the ame arre­stor may be damaged!

The instrument provides up to 8 gas inlets and
outlets, depending on the ordered congura­tion. Unused entries are closed by approved
plugs.

1
5

2
3

6

5

7

4

1: Gas tting 1/8“ (inside instrument) *
2: M18 male threat (inside enclosure wall)
3: O-ring
4: Gas tting 1/4“ or 1/8“ (outside instrument) *
5: Hexagon for counter holding while thightening
6: Hexagon for wrench when mounting into a M18 threat

7: O-ring shoulder

*) FA 01 with 1/4“ (outside instrument) and 1/8“ (inside)
FA 02 with 1/4“ at both ends
FA 03 with 1/8“ at both ends

Fig. 2-2: Flame arrestor installed

into instrument enclosure

Emerson Process Management GmbH & Co. OHG 2-3

Fig. 2-3: Flame arrestor elements,

considering as example FA 01

)

)

2 Installation

Emerson Process Management GmbH & Co. OHG2-4

Instruction Manual

HASADE-IM-EX

07/2007

X-STREAM FD

2-2 Installation - Gas Lines

Gas ttings are accessible at the instrument‘s
outer bottom side.The number and assign­ment of gas inlet and outlet ttings depends
on the application and is given on a label at­tached to the analyzer‘s bottom side adjacent

to the ttings.

For simple installation we recommend to mark
the gas lines according to the marking on the
analyzer label. This avoids confusion during
re-installation when the analyzer had to be
disconnected for whatever reason.

Instruction Manual

HASADE-IM-EX
07/2007

2-3 Installation - Electrical

2-3 Electrical Installation

ELECTRICAL SHOCk H AZARD

Installation and connecting power and signal cables are subject to qualied
personnel only taking into account all applicable standards and legislative
requirements!

Failure to follow may cause warranty invalidation, property damage and/or
personal injury or death!

Installation of these instruments is subject to qualied personnel only,
familiar with the resulting potential risks! Instruments providing screw
terminals for electrical connections may require working near live part!

X-STREAM FD

X-STREAM FD gas analyzers do not provide a power switch!
A power switch or circuit breaker (complying with IEC 60947-1/-3) has to be
provided in the building installation. This switch has to be installed near
by analyzer, must be easily operator accessible and has to be assigned as
disconnector for the analyzer.

Disconnect instruments with screw terminals from power when working at
power terminals (pull power plug or operate power switch/ circuit breaker
in building installation)!

The analyzers provide a protective earth terminal. To prevent electrical shock
hazards the instruments must be connected to a protective earth. Therefore
the instruments must be connected to power by using a three wire power
cable with earth conductor!

Any interruption of the earth connector inside or outside the instrument
or disconnecting the earth terminal may cause potential electrical shock
hazzard!

The analyzers do not provide a power switch and are operable when connec­ted to power.

Emerson Process Management GmbH & Co. OHG 2-5

2 Installation

Emerson Process Management GmbH & Co. OHG2-6

Instruction Manual

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X-STREAM FD

Do not open instrument when energized.
Ensure that external circuitry is disconnected or de-energized before

opening the instrument.
All cables (power and signal) must end (be connected) in either a safe (non-

hazardous) area or in a protecting enclosure (e.g. Ex e junction box)!

2-3 Installation - Electrical

POSSIBLE EXPLOSION HAZARD

SELECT THE CORRECT TYPE OF CABLE ENTRY
Before starting to install the analyzer, verify what type of cable entry is required at your
site of installation:
X-STREAM FD gas analyzers may be equipped with cable glands (regulated e.g. for instal­lations covered by ATEX) or may be installed with conduits (e.g. in North-America).

INSTALLATION USING CONDUITS

X-STREAM FD analyzers provide metric threads for installing cable entries.
Installing conduits requires using metric-to-NPT adaptors!
To stay compliant with the North-American certication use only ameproof

certied adaptors, e.g. the following type:

Redapt AD-U series, stainless steel with captive o-ring seals,
size male M20 x 1.5 to female 3/4-NPT or 1/2-NPT.

Select a type of conduit according the local code, suitable for above
mentioned adaptors and the site of installation.

During installation follow the instructions provided by the manufacturer of
the conduits!

Unused entries must be provided with ameproof plugs, secured in place
with thread locking compound!

Instruction Manual

HASADE-IM-EX
07/2007

When installing the analyzer in a Hydrogen environment and/or applying
Hydrogen to the analyzer, do not use the standard ADL type cable glands!
Use suitable compound barrier cable glands to stay compliant to EN 60079-14.
During installation follow the instructions provided by the manufacturer of
the glands!

When using the ADL type cable glands: Take care to use the correct cable
gland internal elastomeric ring with an internal diameter supporting the cable
to be used! The supported cable diameters are noted on the sealing ring.

X-STREAM FD

2-3 Installation - Electrical

INSTALLATION USING CABLE GLANDS

Use only cables as specied in the cable glands installation instruction, and
carefully follow the installation instructions!

The next two pages show

• the English section of the ADL type cable

gland installation instructions, reprinted with
the permission of

Cooper Industries
Cooper Menvier Division
CAPRI-CODEC sas .

and

• the English installation instructions for type

AD-U adapters, reprinted with the permis­sion of

Redapt Ltd

Note!

See appendix of this manual for a complete
reprint, and the documentation delivered
together with your analyzer for an original
version of the cable gland or adapter instal­lation instructions, where applicable !

2 Installation

Emerson Process Management GmbH & Co. OHG 2-7

Emerson Process Management GmbH & Co. OHG2-8

Instruction Manual

HASADE-IM-EX

07/2007

X-STREAM FD

2-3 Installation - Electrical

Type AD-U adapter installation instructions

Instruction Manual

HASADE-IM-EX
07/2007

ADL type cable gland in­stallation instructions

X-STREAM FD

2-3 Installation - Electrical

The elastomeric sealing
rings, provided together
with the cable gland,
are designed to cover
the diameter ranges

3 to 8 mm
6,5 to 10.5 mm
or
10 to 13 mm.

Emerson Process Management GmbH & Co. OHG 2-9

2 Installation

Emerson Process Management GmbH & Co. OHG2-10

Instruction Manual

HASADE-IM-EX

07/2007

X-STREAM FD

2-3 Installation - Electrical

The analyzer provides 4 cable entries and
is shipped with selected sets of plugs and
glands or adaptors, depending on the ordered

analyzer conguration:

The default set consists of

• 1 gland/adaptor for the power cord

• 1 gland/adaptor for one signal cable

• 3 plugs for unused entries, taking into

account an installation without even one
signal cable.

Unused entries during installation have to be
provided with plugs, secured in place with
thread locking compound.

Installation under CSA certication requires
the use of approved conduits and suitable
metric-to-NPT adaptors. .

The instrument provides internal screw termi­nals for connecting power and signal cables.
This requires opening the instrument during
installation:

• Unsrew the 20 screws located on the

enclosure ange.

• Flap down the cover part to gain access

to the analyzer inside.

1 42 35

1 Terminals for signal cables
2 Power EMI lter
3 4 cable entries for power and signal cables
4 Power terminals with integrated fuses

5 Ethernet connector (option)

Fig. 2-4: X-STREAM FD - allocation of terminals

Instruction Manual

HASADE-IM-EX
07/2007

X-STREAM FD

2-3 Installation - Electrical

Installation with conduits

Ensure all required parts are available:
Adaptors, suitable conduits, plugs for not used
entries and compound (see accessory kit).

Place some locking compound onto the male
thread of the required number of adaptors and
install them into the related cable entries:The
3 rear entries are reserved for signal cables,

the rst one is for the power cord.

Ensure the explosionproof seal is placed
at the analyzer enclosure or within 2“ from
enclosure.

All cables need to be fed properly through
conduits when entering the instrument and
connected to the terminals (

warning

notes, page 2-5).
To seal the cable entries proceed according to

the installation instruction given in the related
conduits manufacturer documentation.

Seal unused entries utilizing ameproof certi-
ed plugs, also provided with some compound
on their threads.

Installation with cable glands

Ensure all required parts are available:
Cable glands, plugs for not used entries and
compound (see accessory kit).

Place some locking compound onto the male
thread of the required number of cable glands
body parts and install them according the
manufacturers instruction into the related
cable entry:The 3 rear entries are reserved
for signal cables, the rst one is for the power
cord.

All cables need to be fed properly through the
cable glands when entering the instrument
and connected to the terminals (

warning

notes, page 2-5).
To seal the cable entries proceed according to

the installation instruction given in the related
cable glands manufacturer documentation.

Seal unused entries utilizing the plugs, also
provided with some compound on their th­reads.

Preparation of signal cables

All signal cables are to be connected via
screw terminals, except the optional ethernet
connector, located inside the analyzer.

Supported wire cross sections: 24 to 14 AWG (0,2 to 2,5 mm2),
no need to use wire end sleeves

Cable skinning length: 0.354 inch (9 mm)
Hole diameter: 0.05 inch (1,2 mm)
Screw thread: M 2,5
Tightening torque, min: 3.5 in.lb (0,4 Nm)

Emerson Process Management GmbH & Co. OHG 2-11

2 Installation

Emerson Process Management GmbH & Co. OHG2-12

Instruction Manual

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07/2007

X-STREAM FD

2-3 Installation - Electrical

Signal inputs / outputs

Analog signal outputs

The rightmost 4 terminals (# 1 - 4) of the ter­minals row next to the power terminals are
reserved for analog signal outputs.

Burden: RB ≤ 500 Ω

Note!

Take care of the special installation instruc­tions in section 4-5 of the X-STREAM gas
analyzer series manual!

(-) 4 (0) - 20 mA, channel 2

(+) 4 (0) - 20 mA, channel 2

(-) 4 (0) - 20 mA, channel 1

(+) 4 (0) - 20 mA, channel 1

Fig. 2-5: X-STREAM FD - Analog output terminals

Instruction Manual

HASADE-IM-EX
07/2007

2-3 Installation - Electrical

Modbus interface

Specication and driving the interface:

X-STREAM gas analyzer series manual,

chapter 7.

Note 1!

Take care of the special installation instruc­tions in section 4-5 of the X-STREAM gas
analyzer series manual!

The leftmost 5 terminals (# 11 - 15) of the
terminals row next to the power terminals are
reserved for the Modbus interface, which can
be either of type RS 232 or RS 485.

X-STREAM FD

Terminal RS 232 RS 485/2w RS 485/4w
11 Common Common Common
12 RXD not used RXD0
13 TXD not used RXD1
14 not used D1 TXD1
15 Common D0 TXD0

Note 2!

X-STREAM analyzers are to be considered
a DTE (Data Terminal Equipment).

Fig. 2-6: X-STREAM FD - Modbus interface terminals

1112131415

2 Installation

Emerson Process Management GmbH & Co. OHG 2-13

Emerson Process Management GmbH & Co. OHG2-14

Instruction Manual

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07/2007

X-STREAM FD

2-3 Installation - Electrical

Optional Modbus RJ45 connection

If installed, the optional RJ45 connector is
located on the BKS main board, in the upper
part of the instrument.
To install this connection one has to insert
a cable without connetor through the cable
inlet.

Once the open end is inside the instrument,
the plug connector can be installed:
We recommend using a VARIOSUB RJ45
QUICKON plug connector (PHOENIX CON­TACT), as supplied together with the instru­ment, not requiring special tools. See the
separate installation instruction, provided
together with the plug connector for informa­tion on how to install it.

Note!

Notice, that the modbus screw terminals
( page 2-12) are installed, too, but wit­hout function!

Pin 1 Pin 8

Fig. 2-7: X-STREAM F - Modbus over ethernet connector

Pin Signal
1 TX+
2 TX­ 3 RX+
6 RX­ other not used

RJ45 connector on

main board BKS

Instruction Manual

HASADE-IM-EX
07/2007

Relay status Signals

X-STREAM FD

2-3 Installation - Electrical

Design: dry relay contacts
Electrical specication: max. 30 V , 1 A,
30 W

Note!

Take care of the special installation instruc­tions in section 4-5 of the X-STREAM gas
analyzer series manual!

The middle 6 terminals (# 5 - 10) of the ter­minals row next to the power terminals are
reserved for the relay status signals.

Signal output
(NC); congurati­on on request

Signal output
(NO); factory
standard congu­ration

Fig. 2-8: Relay status signals, block diagram

Terminal Signal

5 Failure COM
6 Failure NO
7 Maintenance, off-spec COM
8 Maintenance, off-spec NO
9 Function check COM
10 Function check NO

10

9

Fig. 2-9: X-STREAM FD - Relay Status Terminals

Emerson Process Management GmbH & Co. OHG 2-15

5678

2 Installation

Emerson Process Management GmbH & Co. OHG2-16

Instruction Manual

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07/2007

X-STREAM FD

2-3 Installation - Electrical

Digital Inputs & Outputs

Design: Open collector (outputs)
Electrical specication:
outputs: max. 30 V , 30 mA
inputs: max. 30 V , internally limited to 2,3 mA
H level: min. 4 V; L level: max. 3 V

Note!

The leftmost terminal strip is reserved for the
digital inputs and outputs.

Take care of the special installation instruc­tions in section 4-5 of the X-STREAM gas
analyzer series manual!

Digital Inputs DigitalOutputs

Terminal 13

Terminal 14

Terminal 15

Terminal 16

Terminal 17

Open V4

Open V1

Open V2

Open sample valve or close all

DIG In GND

Fig. 2-10: Digital Inputs & Outputs Terminals

Terminal 10

Terminal 11

Terminal 12

Zero cal. Ch1 & Ch2

Span cal. Ch1

Span cal. Ch2

Terminal 7

Terminal 8

Terminal 9

Valve V1

Valve V2

DIG Out GND

Terminal 4

Terminal 5

Terminal 6

Ch2: threshold 2

Sample valve

Valve V4

Terminal 1

Terminal 2

Terminal 3

Ch1: threshold 1

Ch1: threshold 2

Ch2: threshold 1

Instruction Manual

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X-STREAM FD

2-3 Installation - Electrical

Connecting the power cord

The power cord is connected by screw termi­nals, located inside analyzer.

Supported wire cross sections: 24 to 12 AWG (0,2 to 4 mm2),
no need to use wire end sleeves

Cable skinning length: 0.315 inch (8 mm)
Hole diameter: 0.05 inch (1,2 mm)
Screw thread: M 3
Tightening torque, min: 4.4 in.lb (0,5 Nm)

To install the cable proceed according to the
installation instructions for either conduits or
cable glands, given on page 2-11.

Insert the power cord through the foremost
entry, strip the outer insulation, skin and
connect the conductors to the terminals (a
descriptive label is xed to the lter‘s housing
nearby the terminals), by inserting them from
the bottom sides.

ELECTRICAL SHOCk HAZARD

Verify the power supply at installation site meets the specication given on
the analyzer´s nameplate label, before installing the instrument!

Location
for label

L
N

PE

L= Line
N=Neutral
PE=Protective Earth

Power cord
entry

Fig. 2-11: Power terminals

Verify power cables are disconnected and/or instrument is de-energized
prior to working at the terminals!

Verify the power cord is layed with a distance of at least 1 cm (0.5“) to any
signal cable to ensure proper insulation from signal circuits!

Emerson Process Management GmbH & Co. OHG 2-17

2 Installation

Emerson Process Management GmbH & Co. OHG2-18

Instruction Manual

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07/2007

X-STREAM FD

2-3 Installation - Electrical

Connecting an optional equipotential
bonding conductor

The X-STREAM FD enclosure provides an
additional terminal for connecting an equi­potential conductor, located at the base part
ange´s rear side (see g. 2-6), near the
nameplate label.

Screw thread: M5

Fig. 2-12: Equipotential bonding conductor terminal

Instruction Manual

HASADE-IM-EX
07/2007

2-3 Installation - Electrical

ELECTRICAL SHOCk HAZARD

Before completing the electrical connection of the instrument, verify cables
are inserted and connected in correct manner!

Ensure the earthing conductor (protective earth; PE) is connected!

After all connections are established in correct

manner and veried,

• x the cables according to the installati-

on instruction given in the cable glands/
conduits manufacturer documentation.

• Install the analyzer´s cover by means of

ALL 20 screws!
Tightening torque: min. 354 in.lb (40 Nm)

X-STREAM FD

POSSIBLE EXPLOSION HAZARD

Do NOT operate the instrument with doors or covers open! This is permitted
only when no hazardous atmosphere is present!

Depending on the local regulation, this may require a competent hot work
supervisor to issue a hot work permit.

Use ALL 20 screws to x the cover! Violation may cause an explosion
hazard!

Emerson Process Management GmbH & Co. OHG 2-19

2 Installation

X-STREAM FD

Instruction Manual

HASADE-IM-EX

07/2007

2-3 Installation - Electrical

Emerson Process Management GmbH & Co. OHG2-20

Instruction Manual

HASADE-IM-EX
04/2007

X-STREAM FD

Chapter 3

Startup

Once the X-STREAM FD analyzer is installed
correctly and in accordance to the instruc­tions given in chapter2 „Installation“ it is
prepared for startup.

POSSIBLE EXPLOSION HAZARD

Ensure all covers, plugs and housing parts are in place and secured properly
before supplying power and signal voltages!

Ensure all requirements given
by the clarication sheet for
performing gas analysis within
a ameproof enclosure are
considered BEFORE supplying
gases (see page S-5)!

The sheet also gives instruc­tions for the sequence of supply­ing gases during process and
analyzer startup .

3 Startup

After all safety aspects are followed and
checked, the instrument may be powered and
operated according the instructions given in
the X-STREAM series instruction manual.
Read this manual for detailled information
about software, parameter settings and
more.

Emerson Process Management GmbH & Co. OHG 3-1

X-STREAM FD

Instruction Manual

HASADE-IM-EX

04/2007

3 Startup

Emerson Process Management GmbH & Co. OHG3-2

Instruction Manual

HASADE-IM-EX
07/2007

X-STREAM FD

Chapter 4

Service and Maintenance

Note!

This chapter deals with service and maintenance procedures related to explosion protection only!
More detailled instructions about servicing and maintaining general purpose components of
X-STREAM gas analyzers are subject of the X-STREAM analyzer instruction manual.

POSSIBLE EXPLOSION HAZARD

Inspection, maintenance and service must be carried out considering all
related standards (e.g. EN 60079-17 „Inspection and maintenance of
electrical installations in hazardous areas (other than mines)“ ).

POSSIBLE EXPLOSION HAZARD

Service or replacement of safety related components or requiring to open
the instrument are permitted only if no hazardous atmosphere is present
and both the instrument and connected circuitry are de-energized!

Depending on the local regulation this may require a competent hot work
supervisor to issue a hot work permit.

POSSIBLE EXPLOSION HAZARD

After maintenance or replacement of parts concerning explosion protection
an authority on explosion protection has to verify that the analyzer still meets
the requirements for explosion protection before it is switched on again.

Parts essential for explosion protection must not be repaired, they must be
replaced if defective!

4 Maintenance

The authority has to issue a certicate for this and/or attach a test label to
the equipment before startup after maintenance or replacement of parts.

Emerson Process Management GmbH & Co. OHG 4-1

Emerson Process Management GmbH & Co. OHG4-2

X-STREAM FD

Instruction Manual

HASADE-IM-EX

07/2007

FLAMMABLE GASES - POSSIBLE EXPLOSION HAZARD

Leaks may cause explosion when measuring ammable gases!

When measuring ammable gases it is recommended to perform a leak test
on all gas paths, connections and components before startup or applying
power. Leak tests should be carried out on a 2 month‘s regular basis and
after repair/maintenance.

See the analyzer instruction manual for instructions on how to carry out
leak tests.

4 Service and Maintenance

HAZARDOUS GASES

When measuring ammableand/or toxic gases it is recommended to purge
the system with air or an inert gas, e.g. nitrogen, prior to opening the gas
paths.

Violation may cause an explosion and/or personal injury or death!

POSSIBLE EXPLOSION HAZARD

Modications affecting the integrity of type of protection (e.g. afxing
addtional threads, replacing the ame arrestors by other model) are NOT
PERMITTED!

Violation may cause an explosion and/or personal injury or death!

Instruction Manual

HASADE-IM-EX
07/2007

4-1 Verications and Tests after Service or Maintenance

4-1 Verications and Tests after Service or Maintenance

Modications made on the electrical appara­tus affecting the integrity of the type of protec­tion or the temperature of the apparatus shall
be permitted only if the modied apparatus is
resubmitted to a testing station.
In the case of repairs affecting the type of
protection, the parts which have been re­paired should be subjected to new routine
verications and tests. These tests need not
necessarily be made by the manufacturer.

4-1-1 Routine Tests

X-STREAM FD

The following tests shall be performed on a
regular basis:

4-1-1-1 Visual Inspection

The instrument shall be visually checked for
damages to the enclosure and external ana­lyzer components.

4-1-1-2 Tests on Flame Arrestors

Depending on the application ame arrestors
should be checked periodically according
the information given in the ame arrestors
instruction manual.

4 Maintenance

Emerson Process Management GmbH & Co. OHG 4-3

Emerson Process Management GmbH & Co. OHG4-4

X-STREAM FD

Instruction Manual

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07/2007

4-2 Replacement of Parts

4-2 Replacement of Parts

POSSIBLE EXPLOSION HAZARD !

Replacement of parts found defective is permitted only by using original
parts!

Violation voids the approvals and may cause explosions!

Parts beside the cast enclosure, the safety of the X-STREAM FD relies on:

Cable glands, standard
for ATEX approved analyzers

Type: ADL 1F ISO 20 No. 05 by CAPRI
LCIE 97 ATEX 6006 X

Compound Cable glands (optional)
for ATEX approved analyzers

Type: to be selected for the installed cable

and with ATEX (EU) or suitable local approval
(outside EU)
Male thread: M20 x 1.5

Available from several manufacturers, e.g.
type CR-X by PeppersCable Glands Limited

Cable entries stopping plugs
for ATEX approved analyzers

Type: 120209 by CAPRI
Male thread: M20 x 1.5
98 ATEX 0001U

Metric-to-NPT adapters
for CSA approved analyzers

Any ameproof certied type
Male thread: M20 x 1.5
Female thread: 1/2“ or 3/4“ per request

e.g.
Type: AD-U series by Redapt Ltd.
CSA certicate 1248014

Instruction Manual

HASADE-IM-EX
07/2007

X-STREAM FD

4-2 Replacement of Parts

Cable entries stopping plugs
for CSA approved analyzers

Any ameproof certifed type
Male thread: M20 x 1.5
e.g.
Type: PD-U by Redapt Ltd.

CSA certicate 1248014

Flame arrestors

Type: FA 01, FA 02, FA 03
by EMERSON PROCESS MANAGEMENT
FTZU 06 ATEX 0164

Enclosure screws

Material: stainless steel A2-70
Thread: M16 x 45 ISO 4762 A2

Thread locking adhesive

Type: ML® 5249 by DELO

Internal battery (soldered to electronics board,
not user replaceable)

Type: SL 750 by Tadiran Batteries GmbH
System: SOCl2 / Li
Nom. voltage: 3.6 VNom. voltage: 3.6 V

IEC 60086-1 type E cell

4 Maintenance

Emerson Process Management GmbH & Co. OHG 4-5

X-STREAM FD

Instruction Manual

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07/2007

4-2 Replacement of Parts

Emerson Process Management GmbH & Co. OHG4-6

Instruction Manual

HASADE-IM-EX
07/2007

X-STREAM FD

Appendix

This chapter contains
EC Declaration of Conformity A-1, page A-2

 ATEXECTypeExaminationCerti.cate A-2, page A-3
Cable gland ADL 1F installation instruction A-3, page A-7
Block diagram A-4, page A-8
Assignment of Terminals and Socket A-5, page A-9

Appendix

Emerson Process Management GmbH & Co. OHG A-1

Emerson Process Management GmbH & Co. OHGA-2

Instruction Manual

HASADE-IM-EX

07/2007

X-STREAM FD

A-1 EC Declaration of Conformity

A-1 EC Declaration of Conformity

Instruction Manual

HASADE-IM-EX
07/2007

A-2ATEXECTypeExaminationCerticate

A-2 ATEXECTypeExaminationCerti.cate

X-STREAM FD

Appendix

Emerson Process Management GmbH & Co. OHG A-3

Emerson Process Management GmbH & Co. OHGA-4

Instruction Manual

HASADE-IM-EX

07/2007

X-STREAM FD

A-2ATEXECTypeExaminationCerticate

Instruction Manual

HASADE-IM-EX
07/2007

X-STREAM FD

A-2ATEXECTypeExaminationCerticate

Appendix

Emerson Process Management GmbH & Co. OHG A-5

X-STREAM FD

Instruction Manual

HASADE-IM-EX

07/2007

Emerson Process Management GmbH & Co. OHGA-6

Instruction Manual

HASADE-IM-EX
07/2007

A-3 Cable gland ADL 1F installation instruction

X-STREAM FD

A-3 Cable Gland Installation Instruction

(reprinted with the
permission of

Cooper Industries
Cooper Menvier Division
CAPRI-CODEC sas. )

Appendix

Emerson Process Management GmbH & Co. OHG A-7

X-STREAM FD

A-4 Block diagram X-STREAM FD

Instruction Manual

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A-4 Block Diagram

Emerson Process Management GmbH & Co. OHGA-8

Instruction Manual

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07/2007

A-5 Assignment of Terminals and Socket

56789101112131415 1234

A-5 Assignment of Terminals and Socket

Terminal 16

Terminal 17

Terminal 14

Terminal 15

Terminal 12

Terminal 13

Terminal 11

Terminal 9

Terminal 10

Terminal 7

Terminal 8

Terminal 5

Terminal 6

Terminal 3

Terminal 4

Terminal 1

Terminal 2

X-STREAM FD

Appendix

Terminal RS 232 RS 485/2d RS 485/4d

11 Common Common Common
12 RXD not used RXD0
13 TXD not used RXD1
14 not used D1 TXD1
15 Common D0 TXD0

Modbus interface

Fig. A-1: Terminals strip 1

Pin 1 Pin 8

Fig. A-4: Ethernet connector for Modbus

Terminal Signal

5
6
7
8
9
10

Failure COM
Failure NO
Maintenance, off-spec COMMON
Maintenance, off-spec NO
Function check COMMON
Function check NO

Relay outputs

Pin Signal

1 TX+
2 TX­ 3 RX+
6 RX­ andere nicht

verwendet

Terminal Signal

1 (+) 4 (0) - 20 mA, ch 1
2 (-) 4 (0) - 20 mA, ch 1
3 (+) 4 (0) - 20 mA, ch 2
4 (-) 4 (0) - 20 mA, ch 2

Burden: RB ≤ 500 Ω

Analog outputs

DIG inputs COMMON

Fig. A-2: Terminals strip 2

Fig. A-3: Power terminals

Valve V2

DIG outputs COMMON

Ch1 & Ch2: Zero cal.

Ch1: Span cal.

Ch2: Span cal.

Valve V4

Valve V1

Valve V2

Open sample valve, close all, or pump on/off

Digital Inputs Digital Outputs

Protective Earth PE

Valve V4

Valve V1

Ch2: threshold 1

Ch2: threshold 2

Sample valve

Ch1: threshold 1

Ch1: threshold 2

*)

*)

With optional range switching this
output is used as range indicator
( X-STREAM series instruction
manual, section 7-7-5, page 7-58)

Line L

Neutral N

Note!

Line and neutral terminals with built­in fuse holders

Emerson Process Management GmbH & Co. OHG A-9

X-STREAM FD

Instruction Manual

HASADE-IM-EX

07/2007

Emerson Process Management GmbH & Co. OHGA-10

Instruction Manual

HASADE-IM-Ex
04/2007

X-STREAM FD

X-STREAM FD

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ROSEMOUNT ANALYTICAL EUROPE

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Emerson Process Management
Rosemount Analytical Inc.

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Solon, OH 44139 USA
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Toll Free in US and Canada 800.433.6076
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e-mail: [e-mail]

www.raihome.com

Instruction Manual

HASADE-IM-Ex

04/2007

GAS CHROMATOGRAPHY CENTER
AND LATIN AMERICA

Emerson Process Management
Rosemount Analytical Inc.

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Houston, TX 77041
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Emerson Process Management

Shared Services Limited

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England
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© 2007 Emerson Process Management GmbH & Co. OHG