Rosemount X-STREAM Short Form Manual-5th Ed. Manuals & Guides

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Short Form Manual

HASX2E-SFM-HS 10/2012

Gas Analyzers

X-STREAM X2 Series

Short Form Manual

www.EmersonProcess.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and

maintain them to ensure they continue to operate within their normal specications.

The following instructions MUST be adhered to and integrated into your safety program when installing, using and maintaining Emerson Process Management (Rosemount Analytical) products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process

Management (Rosemount Analytical) representative for clarication.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.

• Install your equipment as specied in the Installation Instructions of the

appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualied personnel to install, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualied people use replacement parts specied by Emerson Process Management (Rosemount Analytical).

Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike

substitutions may result in re, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place,

except when maintenance is being performed by qualied persons, to prevent

electrical shock and personal injury.

The information contained in this document is subject to change without notice.

5th edition 10/2012

Emerson Process Management GmbH & Co. OHG Rosemount Analytical Process Gas Analyzer Center of Excellence

Industriestrasse 1 63594 Hasselroth Germany T +49 6055 884 0 F +49 6055 884 209

Short Form Manual

HASX2E-SFM-HS 10/2012

X-STREAM

Table of ConTenTs

Introduction S-1

Denitions S-1

Terms Used in This Manual .................................................. S-2

Symbols Used on and Inside the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-3

Symbols Used in This Manual ................................................ S-4

Safety Instructions S-5

Intended Use Statement..................................................... S-5

General Safety Notice / Residual Risk .......................................... S-5

Additional Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5

Authorized Personnel ....................................................... S-6

Installing and Connecting This Analyzer......................................... S-7

Operating and Maintaining This Analyzer........................................ S-7

General Operating Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-12

Chapter 1 Technical Description 1-1

1.1 Overview .............................................................1-2

1.1.1 Housings ............................................................1-2

1.1.2 The Front Panel / User Interface ..........................................1-2

1.1.3 Interfaces............................................................1-3

1.2 Comparison of the Various X-STREAM Analyzer Models ........................1-4

1.3 X-STREAM X2GK: ½ 19 Inch Table-Top Unit .................................1-6

1.4 X-STREAM X2GP: 19 Inch Table-Top or Rackmount Design .....................1-8

1.5 X-STREAM X2XF: Field Housing With Single (XLF) or Dual (XXF) Compartment ....1-10

1.5.1 X2XF Field Housings for Installation in Hazardous Areas (Ex-Zones) ............1-13

1.6 Measurement Specications .............................................1-14

Table of contents

TOC

Chapter 2 Installation 2-1

2.1 Scope of Supply........................................................2-1

2.2 Introduction ...........................................................2-2

2.3 Technical Data .........................................................2-3

2.3.1 Common Technical Data ................................................2-3

2.3.2 Specic Technical Data .................................................2-4

2.4 Gas Conditioning .......................................................2-5

2.5 Gas Connections .......................................................2-7

2.6 Electrical Connections ...................................................2-9

2.7 Detailed Instructions for Installation ........................................2-10

2.7.1 X-STREAM X2GK, X-STREAM X2GP ....................................2-11

2.7.2 X-STREAM X2XF ....................................................2-16

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Table of Contents

2.8 Notes On Wiring Signal Inputs and Outputs .................................2-24

2.8.1 Electrical Shielding of Cables ...........................................2-24

2.8.2 Wiring Inductive Loads ................................................2-26

2.8.3 Driving High-Current Loads.............................................2-26

2.8.4 Driving Multiple Loads .................................................2-27

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Chapter 3 Startup 3-1

3.1 Performing a Leak Test ..................................................3-2

3.2 The User Interface ......................................................3-3

3.2.1 Display..............................................................3-4

3.2.2 Status LED ..........................................................3-4

3.2.3 Keys ..............................................................3-5

3.3 Symbols Used .........................................................3-7

3.4 Software..............................................................3-8

3.4.1 Navigating and Editing .................................................3-8

3.4.2 Access Levels .......................................................3-10

3.4.3 Special Messages ....................................................3-11

3.5 Powering Up .........................................................3-12

3.5.1 Boot Sequence ......................................................3-12

3.5.2 Measurement Display .................................................3-12

3.6 Selecting the Language .................................................3-13

3.7 Checking the Settings ..................................................3-14

3.7.1 Installed Options .....................................................3-15

3.7.2 Conguring the Display ................................................3-16

3.7.3 Calibration Setup.....................................................3-17

3.7.4 Setting the Analog Outputs .............................................3-20

3.7.5 Setting Concentration Alarms ...........................................3-28

3.7.6 Backing Up the Settings ...............................................3-34

Chapter 4 Maintenance 4-1

4.1 Perform a Calibration ....................................................4-1

4.1.1 Preparing Calibrations..................................................4-3

4.1.2 Manual Calibration ....................................................4-5

Chapter 5 Dismounting and Disposal 5-1

5.1 Dismounting and Diposal of the Analyzer ....................................5-1

Appendix A-1

A.1 Block Diagram ........................................................ A-2

A.2 Assignment of Terminals and Sockets ..................................... A-15

A.2.1 Tabletop & Rack Mount Analyzers....................................... A-15

A.2.2 Field Housings...................................................... A-16

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X-STREAM

Index of fIgures

Fig. 1-1: X-STREAM Front Panel (here the X-STREAM X2GP)......................1-3

Fig. 1-2: X-STREAM X2GK .................................................1-7

Fig. 1-3: X-STREAM X2GP - Details ..........................................1-9

Fig. 1-4: X-STREAM XLF / XXF- Front Views ..................................1-11

Fig. 1-5: X-STREAM XLF - Side and Bottom View...............................1-12

Fig. 1-6: X-STREAM XLF - Power Supply and Signal Terminals ....................1-12

Fig. 2-1: X-STREAM X2 Analyzers - Scope of Supply .............................2-1

Fig. 2-2: Labelling of Gas Connectors (example) .................................2-8

Fig. 2-3: Installation in Bypass Mode ..........................................2-8

Fig. 2-4: X-STREAM X2GK - Rear Panel ......................................2-11

Fig. 2-5: X-STREAM X2GP - Rear Panel, Shown With Options.....................2-12

Fig. 2-6: X-STREAM X2GK & X2GP - Dimensions...............................2-13

Fig. 2-7: Socket X1 - Analog Outputs & Digital Outputs 1-4 ........................2-14

Fig. 2-8: Power Supply Connectors ..........................................2-15

Fig. 2-9: X-STREAM XLF - Dimensions for Installation ...........................2-16

Fig. 2-10: X-STREAM XXF - Dimensions for Installation...........................2-17

Fig. 2-11: X-STREAM X2XF Field Housing - Terminals, Cable Glands, Gas Connectors ..2-18

Fig. 2-12: Terminal Block X1 - Analog Outputs & Digital Outputs 1-4 (XSTA) ...........2-21

Fig. 2-13: Power Supply Connections .........................................2-22

Fig. 2-14: Shielded Signal Cable, Shielding Connected At Both Ends. ................2-24

Fig. 2-15: Shielded Signal Cable, Shielding Connected At One end. ..................2-24

Fig. 2-16: Signal Cable With Double Shielding, Shieldings Connected At Alternate Ends. .2-25

Fig. 2-17: Shield Connector Terminal With Cable .................................2-25

Fig. 2-18: Suppressor Diode for Inductive Loads. ................................2-26

Fig. 2-19: Driving High-Current Loads .........................................2-26

Fig. 2-20: Loads in Series...................................................2-27

Fig. 2-21: Loads in Parallel ..................................................2-27

Table of contents

TOC

Fig. 3-1: Leak Testing With U-Turn Manometer ..................................3-2

Fig. 3-2: X-STREAM Front Panel .............................................3-3

Fig. 3-3: Limits Dening a Window for Valid Concentrations .......................3-31

Fig. 3-4: High Pre-Alarm and Main Alarm ......................................3-32

Fig. 3-5: Low Pre-Alarm and Main Alarm ......................................3-33

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Index of Tables

Tab. 1-1: Gas Components and Measuring Ranges, Examples .....................1-14

Tab. 1-2: IR, UV, VIS, TCD - Measurement Performance Specifications ...............1-15

Tab. 1-3: Oxygen - Standard Measurement Performance Specifications ..............1-16

Tab. 1-4: Trace Moisture - Standard Measurement Performance Specifications ........1-17

Tab. 1-5: Special Performance Specifications for Gas Purity Measurements ...........1-17

Tab. 3-1: Analog Output Signals: Settings and Operational Modes ...................3-21

Tab. 3-2: Analog Outputs - Scaling (examples) ..................................3-27

Tab. 3-3: Influence of “SpanRange” Parameter on Concentration Alarm Limits ..........3-29

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X-STREAM X2

INTRODUCTION

The instruction manual contains information about the installation and startup of the XSTREAM® X2 series gas analyzers.

The manual covers several X-STREAM X2 analyzer models and so many contain informa-

tion about congurations and/or options not appliccable to your analyzer.

The installation and operation of units for use in explosive environments is NOT COVERED in this manual! Analyzers intended to be used in such environments are supplied with further instruction manuals, which must be consulted in addition to the X-STREAM X2 series instruction manual.

DEFINITIONS

The following denitions explain the use of the terms WARNING, CAUTION and NOTE in

this manual.

Safety Instructions

Indicates an operational or maintenance procedure, a process, a condition, an instruction, etc.

Failure to comply may result in injury, death or permanent health risk.

Indicates an operational or maintenance procedure, a process, a condition, an instruction, etc.

Failure to comply may result in damage to or destruction of the instrument, or impaired performance.

NOTE!

Indicates an imperative operational procedure,

or an important condition or instruction.

Emerson Process Management GmbH & Co. OHG S-1

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TERMS USED IN THIS MANUAL

Explosive Gas(es)

Flammable Gases and gas mixtures in a mixture with air within the explosive limits.

Flammable Gas(es)

Gases and gas mixtures are assigned to be ammable if they might become ignitable

when in a mixture with air.

Infallible Containment

This term is derived from the standards of explosion protection especially from the requirements for pressurized housings: thus an

infallible containment can be characterized by no intended leakage into the gas paths enabling gas to enter the inner compartment

of the analyzer housing.

Intrinsically Safe Cell (IS Cell)

Cells supplied with an intrinsically safe power

signal, approved by a Test Institute, to operate

with explosive gases. The design ensures the IS cells remains safe even in case of failure and explosive gases are not ignited.

Protection Class IP66 / NEMA 4X

Both terms are used to specify conditions for

equipment to be installed outdoor. IP stands for Ingress Protection, the rst num-

ber species protection against solid objects (6. = dust tight) while the second number species the degree of protection against

liquids (.6 = heavy seas). NEMA stands for National Electrical Manuf-

acturers Association. 4X species a degree of protection to personnel against incidental contact with the enclosed equipment; to provide a degree of protection against falling dirt,

rain, sleet, snow, windblown dust, splashing

water, and hose-directed water; and that will

be undamaged by the external formation of

ice on the enclosure

Upper Explosion Limit (UEL)

Volume ratio of ammable gas in air above

which an explosive gas atmosphere will not

be formed: the mixture of gas and air is too rich in fuel (decient in oxygen) to burn.

Lower Explosion Limit (LEL)

Volume ratio of ammable gas in air below

which an explosive gas atmosphere will not

be formed: the mixture of gas and air lacks sufcient fuel (gas) to burn.

NAMUR

NAMUR is an international user association of automation technology in process industries. This organisation has issued experience reports and working documents, called recommendations (NE) and worksheets (NA).

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X-STREAM X2

SYMBOLS USED ON AND INSIDE THE EQUIPMENT

Wherever one or more of the following symbols appear on or inside the instrument, be careful and read the instructions given in the accompanying manuals!

Strictly observe the given warnings, instructions and information to minimize hazards!

This symbol at the instrument ... ... means

dangerous voltages may be accessible. Remo- ving covers is permitted only, if the instrument is disconnected from power - and even in this case

by qualied personnel only! hot surfaces may be accessible. Removing

covers by qualied personnel is permitted only,

if the instrument is disconnected from power. Nevertheless several surfaces may remain hot for a limited time.

more detailled information available: see in-

struction manual before proceeding!

more detailled information available: see in-

struction manual before proceeding!

Safety Instructions

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SYMBOLS USED IN THIS MANUAL

Where one or more of the following symbols appear within this manual, carefully read the related information and instructions!

Strictly observe the given warnings, instructions and information to minimize hazards!

This symbol used in the manual ... ... means

dangerous voltages may be exposed

hot surfaces may be exposed

possible danger of explosion

toxic substances may be present

substances harmful to health may be present

indicates notes relating to heavy instruments

electrical components may be destroyed by

electrostatic discharges

units must be disconnected from the power source

indicates special instructions or information for operation at low temperatures.

indicates basic conditions or procedures are being described. This symbol may also indicate information impor-

tant for achieving accurate measurements.

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X-STREAM X2

SAFETY INSTRUCTIONS

INTENDED USE STATEMENT

X-STREAM series gas analyzers are intended to be used as analyzers for industrial purposes. They must not be used in medical, diagnostic or life support applications nor as safety devices. Using X-STREAM X2 analyzers as safety devices, requiring redundant design or SIL clas-

sication, is also not permitted. No independent agency certications or approvals are to be implied as covering such

applications!

GENERAL SAFETY NOTICE / RESIDUAL RISK

If this equipment is used in a manner not specied in these instructions, protective sy-

stems may be impaired. Despite of incoming goods inspections, production control, routine tests and application

of state-of-the-art measuring and test methods, an element of risk remains when operating a gas analyzer!

Even when operated as intended and observing all applicable safety instructions some residual risks remain, including, but not limited to, the following:

Safety Instructions

• An interruption of the protective earth line, e.g. in an extension cable, may result in risk to the user.

• Live parts are accessible when operating the instrument with doors open or covers removed.

• The emission of gases hazardous to health may even be possible when all gas connections have been correctly made.

Avoid exposure to the dangers of these residual risks by taking particular care when installing, operating, maintaining and servicing the analyzer.

ADDITIONAL LITERATURE

This manual deals with instructions on how to safely install and startup X-STREAM X2 series analyzers, intended to be operated in general purpose (safe) areas, only. DO NOT use this manual for instruments to be installed in hazardous areas!

For comprehensive information on operating and maintain/service the instrument in a

safe manner it is MANDATORY to read all additional instruction manuals, if not provided as printed version, see the accompanying USB stick for an electronic version (PDF)! The following additional instruction manuals are available or referenced within this manual: HASX2E-IM-HS X-STREAM X2 series instruction manual HASICx-IM-H Infallible containment instruction manual

Contact your local service center or sales ofce when missing documents.

SAVE ALL INSTRUCTIONS FOR FUTURE USE!

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Safety Instructions

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AUTHORIZED PERSONNEL

In-depth specialist knowledge is an absolutely necessary condition for working with and on the analyzer.

Authorized personnel for installing, operating, servicing and maintaining the analyzer are instructed and trained qualied personnel of the operating company and the manufacturer.

It is the responsibility of the operating company to

• train staff,

• observe safety regulations,

• follow the instruction manual.

Operators must

• have been trained,

• have read and understood all relevant sections of the instruction manual before

commencing work,

• know the safety mechanisms and regulations.

To avoid personal injury and loss of property, do not install, operate, maintain or service this instrument before reading and understanding this instruction manual and receiving appropriate training.

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Safety Instructions

X-STREAM X2

INSTALLING AND CONNECTING THIS ANALYZER

The following notices should be carefollowed to ensure compliance with the low voltage directive (Europe) and other applicable regulations.

Suitable grounding connections should be made at all connectors provided for this purpose.

2. All safety covers and grounding connections must be properly reinstated after maintenance work or troubleshooting.

Safety Instructions

3. A fuse should be provided at the installation site which will completely disconnect the unit

in case of failure. Installing an isolating switch may also be benecial. In either case, these components must be constructed to conform to recognised norms.

OPERATING AND MAINTAINING THIS ANALYZER

On leaving our factory, this instrument conformed to all applicable safety directives.

In order to preserve this state of affairs, the operator must take care to follow all the instructions and notes given in this manual and on the unit.

Before switching on the unit, ensure that the local nominal mains voltage corresponds to the factory-set operational voltage of this unit.

Any interruption of the protective earth connections, whether inside or outside of the unit, may result in exposure to the risk of electricity.

Deliberately disconnected the protective earth is therefore strictly forbidden.

energized unit.

Fuses may only be replaced by fuses of an

identical type and with identical ratings. It is

forbidden to use repair fuses or to bypass

fuses.

Take note of all applicable regulations when

using this unit with an autotransformer or a

variable transformer.

Substances hazardous to health may escape

from the unit’s gas outlet. This may require

additional steps to be taken to guarantee the

safety of operating staff.

Removing covers may expose components conducting electric current. Connectors may

also be energised. The unit should therefore be disconnected from the power supply before any kind of maintenance, repair or calibration

work requiring access to the inside of the unit.

Only trained personnel who are aware of

the risk involved may work on an open and

Emerson Process Management GmbH & Co. OHG S-7

X-STREAM X2

The units described in this manual may not be used in explosive atmospheres without additional safety measures.

Do not operate without covers secure. Do not open while energized. Installation requires access to live parts which can cause death or serious injury.

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Safety Instructions

EXPLOSION HAZARD

ELECTRICAL SHOCK HAZARD

For safety and proper performace this instrument must be connected to a properly grounded three-wire source of power.

TOXIC GASES

This unit’s exhaust may contain toxic gases such as (but not limited to) e.g. sulfur dioxide. These gases can cause serious injuries. Avoid inhaling exhaust gases.

Connect the exhaust pipe to a suitable ue and inspect the pipes regularly

for leaks.

All connections must be airtight to avoid leaks: page 3-2 for instructions on performing a leak test.

HIGH TEMPERATURES

Hot parts may be exposed when working on photometers and/or

heated components

in the unit.

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The eld housing variations intended for outside and wall mounted use

weigh between 26 kg (57 lb) and 63 kg (139 lb) depending on variation and options installed.

X-STREAM X2

Safety Instructions

HEAVY INSTRUMENT

Safety Instructions

Two people and/or lifting equipment is required to lift and carry these

units.

Take care to use anchors and bolts specied to be used for the weight of

the units!

Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight!

CRUSHING HAZARD

Take care of crushing hazard when closing the front door of analyzer eld

housings!

Keep out of the closing area between enclosure cover and base!

OPERATION AT LOW TEMPERATURES

When operating an instrument at temperatures below 0 °C (32 °F), do NOT apply gas nor operate the internal pump before the warmup time has elapsed!

Violation may result in condensation inside the gas paths or damaged pump diaphragm!

HIGH TEMPERATURES

Hot parts may be exposed when working on photometers and/or heated

components in the unit.

Emerson Process Management GmbH & Co. OHG S-9

X-STREAM X2

Safety Instructions

GASES AND PREPARATION OF GASES

GASES HAZARDOUS TO HEALTH

Follow the safety precautions for all gases (sample and span gases) and gas cylinders.

Before opening the gas lines, they must be purged with air or neutral gas (N2) to avoid danger from escaping toxic, ammable, exposive or hazardous gases.

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FLAMMABLE OR EXPLOSIVE GASES

When supplying ammable gases with concentrations of more than ¼ of

the lower explosion limit, we RECOMMEND implementing one or more additional safety measures:

• purging the unit with inert gas

• stainless steel internal pipes

• ame arrestors on gas inlets and outlets

• inherently safe or failsafe measuring cells

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Power supply

CONNECTING UNITS FOR PERMANENT INSTALLATION

Only qualied personnel following all applicable and legal regulations

may install the unit and connect it to power and signal cables. Failure to comply may invalidate the unit’s warranty and cause exposure to the risk of damage, injury or death.

This unit may only be installed by qualied personnel familiar with the

possible risks.

Working on units equipped with screw-type terminals for electrical connections may require the exposure of energized components.

X-STREAM X2

Safety Instructions

Wall-mounted units have no power switch and are operational when connected to a power supply. The operating company is therefore required to have a power switch or circuit breaker (as per IEC 60947-1/-3) available

on the premises. This must be installed near the unit, easily accessible to operators and labelled as a power cut-off for the analyzer.

HAZARD FROM WRONG SUPPLY VOLTAGE

Ensure that the local power voltage where the unit is to be installed, corresponds to the unit’s nominal voltage as given on the name plate label.

ADDITIONAL NOTES FOR UNITS WITH SCREW-TYPE TERMINALS

Cables for external data processing must be double-insulated against mains power.

If this is not possible, cables must be laid in such a way as to guarantee a clearance of at least 5 mm from power cables. This clearance must be permanently secured (e.g. with cable ties)

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General operating notes

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GENERAL OPERATING NOTES

HAZARD TO LIFE AND EXPLOSION HAZARD BY EXHAUST GASES

Exhaust gases may contain hydrocarbons and other toxic gases such as carbon monoxide. Carbon monoxide is toxic.

Faulty gas connections may lead to explosion and death.

Ensure that all gas connections are connected as labelled and airtight.

• The unit must be installed in a clean and dry area protected from strong vibrations and

frost

• The unit must not be exposed to direct sunlight and sources of heat. Admissable ambient temperatures (see technical details) must be adhered to.

• Gas inlets and outlets must not be interchanged.All gases must be supplied to the unit already

processed. When using this unit with corrosive sample gases, ensure that these gases do not contain components harmful to the gas lines.

• Admissable gas pressure for sample and test gases is 1500 hPa.

• Exhaust lines must be laid inclined downwards, depressurized, protected from frost and according to applicable regulations.

• If it is necessary to disconnect the gas lines, the unit’s gas connectors must be sealed with

PVC caps to avoid polluting the internal gas lines with condensate, dust, etc.

• To ensure electromagnetic compatibility (EMC), only shielded cables (supplied by us on request, or of equivalent standard) may be used. The customer must ensure that the shielding is correctly tted. Shielding and terminal housing must be electrically connected; submin-D plugs and sockets must be screwed to the unit.

• When using optional external adapters (submin-D to screw-type terminal), protection from electromagnetic interference can no longer be guaranteed (CE compliance pursuant to EMC

guidelines). In this case the customer or operating company functions as a maker of a system and must therefore ensure and declare compliance with EMC guidelines.

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X-STREAM X2

Chapter 1

Technical description

The following are the main features of the Emerson Process Management X-STREAM X2

gas analyzers in brief:

• compact design with easily accessible

internal components

• customizable for a wide range of applications: different housings are avail-

able while internal construction remains

largely identical

• multilingual microprocessor-controlled

user interface with liquid crystal (LCD)

or vacuum ourescent display (VFD) to

indicate measurement value and status messages

• units for outdoor use are optionally supplied with an impact tested front panel

• widerange power supply unit for worldwi-

de use without modication (1⁄2 19in units

with internal or external PSUs)

X-STREAM X2 gas analyzers can measure up to four different gas components

using any combination of the following

analyzing techniques (restrictions apply to

⁄219in units):

IR = non-dispersive infrared analysis UV = ultraviolet analysis

pO2 = eO2 = tO2 = trace oxygen analysis

TCD = thermal conductivity analysis tH2O = trace moisture measurement

Modied resistant measuring cells are available for use with corrosive gases and/or

gases containing solvents.

Special congurations (e.g. intrinsically safe or infallible measuring cells) for the analysis of combustible gases are also available.

paramagnetic oxygen analysis electrochemical oxygen analysis

Technical Description

EXPLOSION HAZARD

X-STREAM X2 analyzers MUST NOT be used in explosive environments (hazardous areas) without additional safety features.

This instruction manual does NOT describe the special conditions necessary to operate gas analyzers in hazardous areas.

Please refer to the separate instruction manual, supplied with units for use in hazardous areas.

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X-STREAM X2

1.1 Overview

1.1.1 Housings

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1.1 Overview

Different housings allow X-STREAM analyzers to be tailored to many different applications:

• Tabletop units in 1⁄219in modular design,

with IP 20 protection class. Can be installed into a rack or used as a table top instrument. Optionally featuring a handle enabling mobile measurements at diffe-

rent sampling points.

• Tabletop and rack mountable units in 19in

modular design, with IP 20 protection class.

1.1.2 The Front Panel / User Interface

All X-STREAM X2 gas analyzers feature an easy-to-use LCD alphanumeric user interface, which displays measurement values, status and error messages, and menus for the input of parameters.

All analyzer types also feature three LEDs on the front panel which display status information in addition to the plain text messages.

The colors of the LEDs are based on the

NAMUR NE 44 specifications. The LEDs are activated in accordance with the NE 107

standards, and indicate “Failure”, “Function check”, “Out of specication” and “Maintenance request”. For further information, see

X-

STREAM X2 instruction manual, chapter 8.

• Stainless steel wall mountable field

housing with IP 66 / NEMA 4X protection

class enables outdoor use (operating

temperature -20°C to +50°C).

• Cast aluminium wall mountable  eld hou-wall mountable  eld hou- eld housing with IP 66 / NEMA 4X protection class for outdoor use (operating temperature

-20 °C to +50 °C). Specially designed to

meet hazardous area certications, but also suitable for non-hazardous locations with requirements for robust designed

equipment.

The analyzer software is operated by means

of only six keys. For ease of use, during operation the user can

select one of three languages for the display. Beside the preselected languages English

and German, a third language can be selected

at time of ordering the instrument: French, Italian, Portuguese or Spanish).

Wall-mounted units can alternatively, be tted with a vacuum uorescent display, increasing legibility in brighter environments.

Their display is protected with an impact tested glass panel.

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Short Form Manual

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1.1 Overview

1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green)

5 “Measure“ key 6 “Enter” key

7 4 keys for settings and menu navigation

1 3 4 5 6 72

Fig. 1-1: X-STREAM front panel (here the X-STREAM X2GP)

X-STREAM X2

Technical Description

1.1.3 Interfaces

All analyzer variations are tted with one

analog electrical output for each channel and four status relays as standard.

As an option, further interfaces can be added:

• additional analog outputs

• additional relay outputs

• digital inputs

• Modbus Ethernet

• Modbus serial Depending on the unit conguration, the in-

terfaces are accessible via either SubminD

connectors or screw terminals

Emerson Process Management GmbH & Co. OHG 1-3

X-STREAM X2

1.2 Comparison of Analyzer Models

1.2 Comparison of the Various X-STREAM Analyzer Models

X-STREAM X2GK X-STREAM X2GP

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10/2012

⁄219 in housing, table-top or rackmountable,

optional with carrying handle

⁄119 in housing, table-top or rackmountable,

protection type: IP 20

protection type: IP 20 Internal wide range power supply, or

Internal wide range power supply unit Internal wide range power supply unit Internal wide range power supply unit

24V input with external power supply unit Max. 3 channels in many combinations

max. 8 gas connections,

including 1 optional purge gas connection

Options for gas lines: Valve block, sample gas

pump, ow sensor, pressure sensor, infallible

gas lines

Max

. 4 channels in any combination

max. 8 gas connections,

1 optional extra connection for purge gas Options for gas lines: Flow sensor, pressu-

re sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1–4 analog outputs, 4 relay outputs

optional: 1 interface card with 7 digital inputs and

9 digital outputs

1 Modbus interface (serial or Ethernet)

electrical interfaces accessible via sockets on back of unit

)

1–4 analog outputs, 4 relay outputs

optional: 1 or 2 interface cards, each with 7 digital

inputs and 9 digital outputs 1 Modbus interface (serial or Ethernet)

electrical interfaces accessible via sockets on back of unit, optionally: screw-type terminal

adapters

(except for Ethernet)

LCD LCD LCD, optionally: vacuum uorescent display,

Operational ambient temperature*):

0 °C to +50 °C (32 °F to 122 °F)

Available w/o front plate controls as module

XCC

Size: (DxHxW): max. ca. 460x128.7x213 mm

Weight: ca. 8–12 kg (17.6–26.5 lb)

: Limitations apply to selected measurement principles and ranges,

Operational ambient temperature*):

0 °C to +50 °C (32 °F to 122 °F)

Available w/o front plate controls as module

XCA

Size: (DxHxW): max. ca. 411x133x482 mm

Weight: ca. 11–16 kg (24–35 lb)

Measurement specications!

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X-STREAM X2XF X-STREAM X2FD

X-STREAM X2

1.2 Comparison of Analyzer Models

Technical Description

Stainless steel wallmountable eld housing,

tection type: IP66 / NEMA 4X S

ingle (XLF) or dual (XXF) compartment design

Max

. 4 channels in any combination

max. 8 gas connections,

1 optional extra connection for purge gas Options for gas lines: Flow sensor, pressure

sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1–4 analog outputs, 4 relay outputs

optional: 1 or 2 interface cards, each with 7 digital

inputs and 9 digital outputs 1 Modbus interface (serial or Ethernet)

electrical interfaces on internal screw-type terminal adapters

impact tested front panel

Operational ambient temperature*):

-20 °C to +50 °C (-4 °F to 122 °F) Models available for use in explosive environ-

ments

Size: (DxHxW): ca. 265x400 (815)x550 mm

Weight: max. ca. 26/45 kg kg (57 lb)

(except for Ethernet)

pro-

Cast aluminium wallmountable eld housing,

protection type: IP66 / NEMA 4X

Max

. 4 channels in any combination

max. 8 gas connections, including 1 optional purge gas connection

Options for gas lines: Flow sensor, pressure sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1–4 analog outputs, 4 relay outputs

optional: 1 or 2 interface cards, each with 7 digital

inputs and 9 digital outputs 1 Modbus interface (serial or Ethernet)

electrical interfaces on internal screw-type terminal adapters

LCD, impact tested front panel

optionally: vacuum uorescent display

Operational ambient temperature*):

-20 °C to +50 °C (-4 °F to 122 °F) Flameproof enclosure: approved for use in

explosive areas

Size: (DxHxW): max. ca. 222x512x578 mm

Weight: max. ca. 63 kg (138.5 lb)

This model is not covered by this manual! See the separate X-STREAM Ex d manual for hazardous area applications!

(except for Ethernet)

Emerson Process Management GmbH & Co. OHG 1-5

X-STREAM X2

1.3 X-STREAM X2GK

1.3 X-STREAM X2GK: ½ 19 Inch Table-Top Unit

This compact model for general purposes

can be tted with up to three measurement channels in various combinations. Power is supplied by an internal wide range power sup-

ply or a separate external power supply unit.

By default the units are congured for tabletop use. A carrying handle is optional available

which makes it easy to take the instrument to varying sampling points. For rack mounting a

X2GK is xed by screws located at the front

panel.

Connection to power supply

AC is supplied by an IEC chassis plug with

power switch and fuse holders. The internal

wide range power supply unit enables the analyzers to be used worldwide. Optionally

DC 24 V power is supplied via a 3-pin socket at the rear of the unit.

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10/2012

Interfaces

Electrical connections for interface signals are provided via submin-D and Ethernet connectors mounted on the rear panel of the device (

Fig. 1-2 ).

Gas connections

Depending on the conguration of the unit (number of measurement channels and serial or parallel connection), sample and calibration gases are fed into the unit via up to 8 tube ttings mounted on the rear panel. Any free tube ttings can be used for purging the de-

vice

to minimize interference from the ambient

atmosphere, or when measuring corrosive and/

or ammable gases.

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X-STREAM X2

1.3 X-STREAM X2GK

Technical Description

1 3 4 5 6 72

8 14

1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green)

5 “Measure” key 6 “Enter” key

7 4 keys for adjustment and menu selection

Fig. 1-2: X-STREAM X2GK

Emerson Process Management GmbH & Co. OHG 1-7

1213

Note!

Figures show optional components!

8 Signal connectors (some optional)

9 Gas ttings

10 DC power input fuse 11 DC power input

12 Valve block

13 AC power input with integral fuses and switch 14 Carrying handle

1110 9

X-STREAM X2

1.4 X-STREAM X2GP

1.4 X-STREAM X2GP: 19 Inch Table-Top or Rackmount Design

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10/2012

This model can be fitted with up to four measurement channels in any combination. The physical components can optionally be encased in a cover. This area can be held at a specic temperature of up to 60 °C to mi-

nimize interference from changes in external temperature.

Units congured for rack mounting can be converted for tabletop use by removing the lateral mounting brackets and attaching the

four feet supplied as accessories.

Connection to power supply

Main power is supplied via the IEC chassis plug mounted on the rear panel, with integrated power switch and fuse holders. The

internal wide range power supply unit enables the analyzers to be used worldwide.

Interfaces

Electrical connections for interface signals are

provided via submin-D connectors mounted

on the rear panel of the device ( Fig. 1-3). For applications where screw-type terminals

are preferred, optional adapters are available, which are mounted directly onto the submin-D

connectors.

Up to two digital I/O cards may be installed.

from the ambient atmosphere, or when measuring corrosive and/or ammable gases.

Gas connections

Depending on the conguration of the unit (number of measurement channels and serial or parallel connection), sample and calibra-

tion gases are fed into the unit via up to 8 threaded connectors mounted on the rear

panel. The conguration of the connectors is indicated on an adhesive label located near

the connectors.

A further optional tube tting enables the housing to be purged

to minimize interference

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1.4 X-STREAM X2GP

Front view

1 3 4 5 6 72 8

1 4x20 character alphanumeric display 2 LED (red) 3 LED (red) 4 LED (green)

X-STREAM X2

5 “Measure” key 6 “Enter” key

7 4 keys for adjustment and menu selection 8 Brackets for rack mounting

Technical Description

Rear view

15 2 6 4 3

1 Gas connectors

2 Space for additional tube ttings 3 Optional purge gas inlet

adapter

Optional

screw-type terminal

Fig. 1-3: X-STREAM X2GP - Details

4 Power inlet with lter, fuses & switch

5 Signal input/output connectors (some optional)

6 Cover for tO2 or eO2 sensor

Strain-reliefs, top view details

1 Screw-type terminal adapters 2 Strain-reliefs

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Short Form Manual

X-STREAM X2

HASX2E-SFM-HS

1.5 X-STREAM X2XF Field Housings

1.5 X-STREAM X2XF: Field Housing With Single (XLF) or Dual (XXF) Compartment

10/2012

The eld housing model is conceived for

outdoor use and wall-mounting. The coated stainless steel housing has a protection class rated IP66 / NEMA Type 4X, offering protection against water and dust entering the device:

IPx6: In case of occasional ooding, e.g. heavy seas, water shall not enter in harmful quantities

IP6x: Protection against penetration by dust. Live or internal moving parts are completely protected.

An X-STREAM eld housing can be tted with

up to four measurement channels in any com-

bination. The physical components can optionally be encased in a cover. This separate volume can be held at a specic temperature

of up to 60 °C to minimize interference from changes in external temperature.

Front panel

The analyzer’s display is

covered by an impact

tested glass for enhanced protection against

breakage in harsh environments.

Interface signals

Up to two digital I/O cards may be installed. If so, on a label nearby, they are labeled "X4.1" for the rst I/O board, and "X4.2" for

the second.

Gas connections

Sample and calibration gases are supplied via up to eight ttings, located at the bottom side

of the enclosure. The assignment is given on

a lable nearby. An additional ttings enables purging the

enclosure to minimize cross interference by ambient air, or as a protective measure when analyzing corrosive or ammable gases.

Electrical connections

Electrical connections are provided via inter-

nal tube ttings, the cables being fed through cable glands at the right side of the unit

( Fig. 1-5). The front cover of the housing swings open to the left once the fasteners

have been released.

Connection to power supply

Mains power is supplied via screw-type terminals with integrated fuse holders at the right side of the housing, near the front. The internal wide range power supply unit allows

the analyzers to be used worldwide.

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1.5 X-STREAM X2XF Field Housings

Dual compartment version XXF

The dual compartment eld housing XXF not

only provides more space for additional internal components, such as signal converters,

etc, but also gives the option to separate the

physics from the electronics: Physics is installed into the lower compartment, electronics

into the upper. Also, the separation can be

gas tight, e. g. for measuring corrosive gases.

X-STREAM X2

Technical Description

Fig. 1-4: X-STREAM XLF / XXF- Front views

HEAVY INSTRUMENT

The X-STREAM eld housing, intended for outside and wall mounted use, weighs approx. 26 kg/57 lb (XLF) or 45 kg/99 lb (XXF), depending on options

installed.

Two people and/or lifting equipment is required to lift and carry these units.

Take care to use anchors and bolts specied to be used for the weight of

the units!

Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight!

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X-STREAM X2

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1.5 X-STREAM X2XF Field Housings

21 3

1 Cable gland for power cable 2 Cable glands for signal cables 3 4 brackets for wall-mounting 4 Gas in- & outlets (max. 8) 5 Cutouts, to combine 2 housings (here closed)

Fig. 1-5: X-STREAM XLF - Side and Bottom View

Note!

In case of XXF, the terminals and connectors are located at the upper compartment, while physical compo-

nents and gas ttings are in the lower

compartment.

1 Screw-type terminals for signal cables 2 Power line lter 3 Cable glands

4 Power supply terminals with integrated fuses 5 Ethernet connector (option)

5 4

Note! In case of XXF, the cable glands are located at the upper compartment, while the gas in& outlets are at the bottom side of the lower compartment. Also only 2 brackets are at each compartment.

1 32 45

(shown with front panel removed)

Fig. 1-6: X-STREAM XLF - Power Supply and signal terminals

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1.5 X-STREAM X2XF Field Housings

1.5.1 X2XF Field Housings for Installation in Hazardous Areas (Ex-Zones)

EXPLOSION HAZARD BY MISSING PROTECTIVE MEASURES

X-STREAM XLF and XXF models MUST not be used in explosive environments (hazardous areas) without additional safety features.

X-STREAM X2

This instruction manual does NOT describe the special conditions necessary to operate gas analyzers in hazardous areas.

Please refer to the separate instruction manual supplied with units for use in hazardous areas.

Special X-STREAM

variations can be used in Ex-zones 1, 2 or Div 2:

X-STREAM XLFN/XXFN:

These analyzer variations feature a protection concept called "non-incendive" (Ex n), which means that non-sparking and non-arcing components, installed within a protecting enclosure,

enable installation in an European Ex-zone 2 for measuring non-ammable gases. No further

measures, such as a supply of protective gas, are necessary.

X-STREAM XLFS/XXFS:

Equipped with a simplified pressurization

system, these eld housings can be used to measure non-ammable gases in European

Ex-zone 2. A protective gas (e.g. pressurized

air) must be supplied when operating this model.

X2XF

eld housing analyzer

Technical Description

X-STREAM XLFZ/XXFZ:

Equipped with a simplied pressurization system (z-purge), these models can be used to measure non-ammable gases in American zone Div 2. A protective gas (e.g. pressurized air) must be

supplied when operating this model.

Please contact your local EMERSON Process Management ofce if you require analyzers

for use in hazardous areas.

Emerson Process Management GmbH & Co. OHG 1-13

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10/2012

1.6 Measurement Specications

Sample gas components and measuring ranges (standard congurations)

In total, more than 60 gases are detectable, so the following table gives an overview only. Consult with Emerson for gases / congurations not listed. Not all data is applicable to all analyzer variations. The sample gas(es) and measuring ranges for your specic analyzer are given by the order acknowledgement and on the analyzer's name plate label.

Gas component Principle

Acetone

Acetone Acetylene C2H Ammonia NH Argon Ar TCD 0–50 % 0–100 %

Carbon dioxide CO Carbon monoxide CO IR 0–10 ppm

Chlorine Cl Ethane C2H Ethanol Ethylene C2H Helium He TCD 0–10 % 0–100 % Hexane Hydrogen

Hydrogen Sulde H2S UV 0–2 % 0–10 % Hydrogen Sulde H2S IR 0–10 % 0–100 %

Methane CH Methanol n–Butane C4H Nitrogen dioxide Nitrogen monoxide NO IR 0–100 ppm 0–100 % Nitrous oxide N2O IR 0–100 ppm 0–100 %

Oxygen O Oxygen O Oxygen, Trace O

Propane C3H Propylene C3H Sulfur dioxide SO Sulfur dioxide SO Sulfur hexauoride SF Toluene Vinyl chloride C2H3Cl IR 0–1000 ppm 0–2 % Water vapor Water vapor, Trace

Dew point below ambient

temperature

Tab. 1-1: Gas Components and Measuring Ranges, Examples

CH3COCH CH3COCH

C2H5OH IR 0–1000 ppm 0–10 %

C6H

CH3OH IR 0–1000 ppm 0–10 %

C7H

H2O IR 0–1000 ppm 0–8 %

H2O capacitive 0–100 ppm 0–3000 ppm

Higher concentrations decrease sensor lifetime

UV 0–400 ppm 0–3 %

IR 0–500 ppm 0–3 % IR 0–3 % 0–100 % IR 0–100 ppm 0–100 %

IR 0–5 ppm

UV 0–300 ppm 0–100 %

IR 0–1000 ppm 0–100 %

IR 0–400 ppm 0–100 %

IR 0–100 ppm 0–10 %

TCD 0–1 % 0–100 %

IR 0–100 ppm 0–100 %

IR 0–800 ppm 0–100 %

UV 0–25 ppm

electrochem. 0–5 % 0–25 %

paramagn. 0–1 % 0–100 %

electrochem. 0–10 ppm 0–10 000 ppm

IR 0–1000 ppm 0–100 % IR 0–400 ppm 0–100 %

UV 0–25 ppm

IR 0–1 % 0–100 % IR 0–5 ppm

UV 0–300 ppm 0–5 %

Daily zero calibration required for ranges below

lowest standard spec range

Special Specs

or Conditions

Lowest

Range

Standard Specs

(see Tab. 1-2 – 1-4)

Lowest

Range

0–50 ppm 0–100 % 0–50 ppm 0–100 %

0–50 ppm 0–10 %

0–50 ppm 0–1 %

0–20 ppm 0–2 %

Special "renery" application with 0–1% H2 in N2

available

Highest

Range

see Tab. 1-5

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X-STREAM X2

1.6 Measurement Specications

Measurement Performance Specications

NDIR/UV/VIS Thermal Conductivity (TCD)

1 4

≤ 1 % ≤ 1 % ≤ 1 % ≤ 1 %

1 4

≤ 2 % per week ≤ 2 % per week

≤ 0.5 % per week ≤ 1 % per week

≤ 1 % ≤ 1 %

1 4

8 14

1 13

6 12

≤ 1500 hPa abs. (≤ 7 psig) ≤ 1500 hPa abs. (≤ 7 psig)

none / 60 °C (140 °F) 5 none / 60 °C (140 °F) 10

≤ 0.5 % ≤ 1 %

≤ 0.01 % per hPa ≤ 0.01 % per hPa

15 to 50 minutes

15 s ≤ t90 ≤ 30 s

approx. 50 minutes

Detection limit (4 σ)

Linearity

1 4

Zero-point drift Span (sensitivity) drift

Repeatability Response time (t90) 3 4 s ≤ t90 ≤ 7 s Permissible gas ow 0.2–1.5 l/min. 0.2–1.5 l/min. (+ 0.1 l/min) Inuence of gas ow

Maximum gas pressure

Inuence of pressure

– At constant temperature ≤ 0.10 % per hPa ≤ 0.10 % per hPa – With pressure compensation

Permissible ambient temperature 90 (-20) to +50 °C (32 (-4) to 122 °F) 0 (-20) to +50 °C (32 (-4) to 122 °F) Inuence of temperature

(at constant pressure)

– On zero point ≤ 1 % per 10 K ≤ 1 % per 10 K – On span (sensitivity) ≤ 5 % (0 to +50 °C / 32 to 122 °F) ≤ 1 % per 10 K

Thermostat control Warm-up time

Technical Description

Note! 1 psi = 68.95 hPa

Related to full scale

Related to measuring value

From gas analyzer inlet at gas ow of 1.0 l/min

(electronic damping = 0 s)

Constant pressure and temperature

Dependent on integrated photometer bench

Depending on measuring range

Pressure sensor is required

Limited to atmospheric if internal sample pump

Temperatures below 0 °C (-4 °F) with thermostat control only

Thermost. controlled sensor: 75 °C (167 °F)

Flow variation within ± 0.1 l/min

Optional thermostatically controlled box with

temperature 60 °C (140 °F), not X2GK

Temperature variation: ≤ 10 K per hour

Special conditions apply to model X2FD

Tab. 1-2: IR, UV, VIS, TCD - Measurement Performance Specications

Important Notes Concerning Measurement Specication Data

The specications given in these tables always apply to the physical measuring ranges, as listed e.g. in the INFO-RANGES.. menu

(parameters „MinRange“ and „MaxRange“).

Scaling or zooming cannot improve analog output specications to values better than spe-

cied by the physical measuring

ranges

All performance data is veried during the manufacturing process for each unit by the following

tests:

• Linearization and sensitivity test

• Long term drift stability test

• Climate chamber test

• Cross interference test (if applicable)

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1.6 Measurement Specications

Oxygen Sensors

Paramagnetic (pO2) Electrochemical (eO2) Trace (tO2)

1 4

≤ 1 % ≤ 1 % ≤ 1 % ≤ 1 % ≤ 1 % ≤ 1 %

≤ 2 % per week ≤ 2 % per week ≤ 1 % per week

1 4

≤ 1 % per week ≤ 1 % per week ≤ 1 % per week

≤ 1 % ≤ 1 % ≤ 1 %

7 14

≤ 1500 hPa abs. (≤ 7 psig)

< 5 s approx. 12 s 20 to 80 s

≤ 2 %

≤ 1500 hPa abs. (≤ 7 psig) ≤ 1500 hPa abs. (≤ 7 psig)

≤ 2 % ≤ 2 %

≤ 0.01 % per hPa ≤ 0.01 % per hPa ≤ 0.01 % per hPa

80(-20) to +50 °C (32 (4) to 122 °F) 5 to +45 °C (41 to 113 °F) 5 to +45 °C (41 to 113 °F)

1 12

Note! 1 psi = 68.95 hPa

Pressure sensor is required

Limited to atmospheric if internal sample pump

Temperatures below 0 °C (-4 °F) with thermostat control only

Thermost. controlled sensor: 35 °C (95 °F)

For ranges 0–5…100 % and ow 0.5…1.5 l/min

Optional thermostatically controlled sensor with

temperature 60 °C (140 °F)

Temperature variation: ≤ 10 K per hour

No sudden pressure surge allowed

Special conditions apply to model X2FD

Detection limit (4 σ)

Linearity

1 4

Zero-point drift Span (sensitivity) drift

Repeatability

Response time (t90)

Permissible gas ow 0.2–1.5 l/min 0.2–1.5 l/min. 0.2–1.5 l/min. Inuence of gas ow 1

Maximum gas pressure

Inuence of pressure

– At constant temperature ≤ 0.10 % per hPa ≤ 0.10 % per hPa ≤ 0.10 % per hPa – With pressure compensation

Permissible ambient temperature Inuence of temperature

(at constant pressure)

– On zero point ≤ 1 % per 10 K ≤ 1 % per 10 K ≤ 1 % per 10 K – On span (sensitivity) ≤ 1 % per 10 K ≤ 1 % per 10 K ≤ 1 % per 10 K

Thermostat control 60 °C (140 °F) 11 none none Warm-up time Approx. 50 minutes - Approx. 50 minutes

Related to full scale

Related to measuring value

From gas analyzer inlet at gas ow of 1.0 l/min

(electronic damping = 0 s)

Constant pressure and temperature

Range 0–10…200 ppm: ≤ 5 % (5 to 45 °C / 41 to 113 °F)

Note! Take care of the tO2 sensor‘s documentation, providing important calibration instructions!

Tab. 1-3: Oxygen - Standard Measurement Performance Specications

Note 1!

Not all data listed are applicable to all analyzer versions (e.g. 60 °C thermostatically controlled box is not available for electrochemical and trace oxygen nor for 1⁄219 in instruments).

Note 2!

For NDIR/UV/VIS measurements, take into account that

• sample gas may diffuse or be released by leakages into the analyzer enclosure

• if existent in the analyzer surroundings, the component to be measured may enter the enclosure.

Concentrations then may increase inside the enclosure. High concentrations of the component

to be measured inside the enclosure may inuence the measurement by unintended absorption,

which could cause drift of the measurement. A remedy for this issue is to purge the housing with gas not containing the component of interest.

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1.6 Measurement Specications

Trace Moisture (tH2O)

Measurement range Measurement accuracy ±2 °C dew point Repeatability 0.5 °C dew point Response time (t95) 5 min (dry to wet) Operating humidity 0 to 100 % r.h. Sensor operating temperature -40 to +60 °C

Temperature coefcient Temperature compensated across operating temperature range

Operating pressure

Flow rate

If installed in series to another measurement system, e. g. IR channel

Special conditions apply to model X2FD

Note! Do not calibrate, see special calibration notes in the X-STREAM X2 manual!

Tab. 1-4: Trace Moisture - Standard Measurement Performance Specications

-100 to -10 °C dew point (0–100…3000 ppm)

Depending on sequential measurement system, see analyzer specication max. 1500 hPa abs / 7 psig

Depending on sequential measurement system, see analyzer specication

0.2 to 1.5 Nl/min

X-STREAM X2

Note! 1 psi = 68.95 hPa

Technical Description

Special Performance Specications for Gas Purity Measurements (ULCO & ULCO2)

0–10…< 50 ppm CO

Detection limit (4 σ)

Linearity

1 2

Zero-point drift Span (sensitivity) drift Repeatability

1 2

Response time (t90)

Permissible gas ow 0.2–1.5 l/min. Inuence of gas ow

Maximum gas pressure

Inuence of pressure

– At constant temperature ≤ 0.1 % per hPa – With pressure compensation

Permissible ambient temperature +15 to +35 °C (59 to 95 °F) +5 to +40 °C (41 to 104 °F)

Inuence of temperature 6

(at constant pressure)

– On zero point < 2 % per 10 K resp. < 0.2 ppm per 10 K – On span (sensitivity) < 2 % per 10 K resp. < 0.2 ppm per 10 K

Thermostat control none 60 °C (140 °F)

Related to full scale

Constant pressure and temperature

Within 24 h; daily zero calibration requested

1 2 3

1 2

1 2 4

1 2

10 11

≤ 1500 hPa abs. (≤ 7 psig)

Within 24 h; daily span calibration recommended

Related to measuring value

Temperature variation: ≤ 10 K per hour

From gas analyzer inlet at gas ow of 1.0 l/min

0–5…< 50 ppm CO

< 2 %

< 1 % < 2 % resp. < 0.2 ppm < 2 % resp. < 0.2 ppm < 2 % resp. < 0.2 ppm 9

< 10 s

< 2%

≤ 0.01 % per hPa

Note! 1 psi = 68.95 hPa

Barometric pressure sensor is required

Whichever value is higher

Limited to atmospheric if internal sample pump

Special conditions apply to model X2FD

Tab. 1-5: Special Performance Specications for Gas Purity Measurements (ULCO & ULCO2)

Emerson Process Management GmbH & Co. OHG 1-17

X-STREAM X2

Short Form Manual

HASX2E-SFM-HS

10/2012

Emerson Process Management GmbH & Co. OHG1-18

Short Form Manual

HASX2E-SFM-HS 10/2012

X-STREAM X2

Chapter 2

Installation

This chapter describes the proper installation procedure for the various X-STREAM analyzer

versions.

On receipt, check the packaging and its contents thoroughly for damage. Inform the carrier immediately of any damage to packaging or contents, and keep dama-

ged parts until clarication.

Store the instrument at a dry and clean place, considering the acceptable environmental conditions. We recommend to keep the packaging available for future transportation, because only the ori-

ginal packaging ensures proper protection!

2.1 Scope of Supply

Compare the contents of your package with the pictures below.

Analyzers for hazardous areas need additional parts, described in the accompanying documentation refering to hazardous area installations.

Call your local sales ofce if something is missing, and DO NOT continue

to install your analyzer, until all parts are at hand!

Installation

HAZARDS FROM MISSING INFORMATION

Analyzer

USB

stick

Manuals, some of which either as paper or electronic version on USB stick:

• this short form manual

external power supply

with DC power cable

(X2GK, option)

Trace oxygen cell

• X-STREAM X2 series manual

• infallible containment instruction manual (if applicable to your instrument)

(if applicable)

Fig. 2-1: X-STREAM X2 Analyzers - scope of supply

Emerson Process Management GmbH & Co. OHG 2-1

X-STREAM X2

2.2 Introduction

Before connecting the analyzer to mains power, please read the chapter on safety warnings and the following instructions carefully.

Short Form Manual

HASX2E-SFM-HS

10/2012

2.2 Installation - Introduction

DANGER OF ELECTROCUTION

The place of installation must be clean, dry and protected against strong vibrations and frost. Please observe the admissable operating temperatures given in the technical data.

Units must not be subjected to direct sunlight or sources of heat.

For outdoor installation it is recommended to install the unit in a cabinet. It should at least be protected against rainfall.

In order to comply with regulations on elec-

tromagnetic compatibility, it is recommended to use only shielded cables which can be supplied by Emerson Process Management.

The customer must ensure that the shielding

is correctly connected to the signal cable plug housing. Submin-d plugs and sockets must be screwed to the analyzer.

The use of external submin-d to screw-type

terminal adapters affects electromagnetic

compatibility. In such a case the customer

must take appropriate measures to comply with the regulations, and must declare conformity when this is legally required (e.g. European EMC guidelines).

Emerson Process Management GmbH & Co. OHG2-2

Short Form Manual

HASX2E-SFM-HS 10/2012

2.3 Installation - Technical Data

2.3 Technical Data

Before intending to start to install the analyzer, verify the site of installation meets the

specications, given in the following sections!

2.3.1 Common Technical Data

Site of installation

Humidity (non-condensing)

Degree of pollution 2 Installation category II Elevation 0 to 2000 m (6560 ft) above sea level

Ambient atmosphere

Analyzer Certications

Electrical safety

< 90 % RH at +20 °C (68 °F) < 70 % RH at +40 °C (104 °F)

Units may not be operated in corrosive, ammable or explosive environments

without additional safety measures.

X-STREAM X2

Installation

CAN / USA

Europe

Electromagnetic

compatibility

Europe CE, based on EN 61326 Australia C-Tick others NAMUR

CSA-C/US, based on CAN/CSA-C22.2 No.

61010-1-04 / UL 61010-1, 2nd edition

CE, based on EN 61010-1

Emerson Process Management GmbH & Co. OHG 2-3

X-STREAM X2

2.3 Installation - Technical Data

2.3.2 Specic Technical Data

Temperatures

operational

Short Form Manual

HASX2E-SFM-HS

X2GK X2GP X2XF

0…+50 °C

32…122 °F

0 (-20)…+50 °C

32 (-4)…122 °F

10/2012

storage

Weight, max

IP or Type rating

-20…+70 °C

-4…-158 °F

8…12 kg

17.6…26.5 lb

12…16 kg

26.5…35.3 lb

IP 20

indoor use,

protected against dripping water and

direct sun light

-20…+70 °C

-4…158 °F

XLF: 25 kg / 55.1 lb XXF: 45 kg / 99.2 lb

IP 66 / Type 4X

outdoor use ,

protected against

direct sun light

Gas connections

max number 8 max for purging

(separate / incl.)

2 incl.

1 separate,

1 incl.

1 separate,

1 incl. material PVDF; stainless steel (opt.) stainless steel sizes

Power supply unit

external

(option)

6/4 mm; 1⁄4"

wide range,

internal

Power supply

nominal voltage 24 V

100–240 V

50 / 60 Hz

voltage range

nominal input current

standard, max

w/ temperature control, max

Power input fuses

10…

30 V

85–264 V

47–63 Hz

2.5 A 1.3–0.7 A 1.3–0.7 A

n.a. 3–1.5 A

AC 230 V

T 3.15 A

5x20 mm

AC 230 V

T 4 A

5x20 mm

AC 230 V

T 4 A

5x20 mm

XLF: 1.3–0.7 A XXF: 1.5–0.8 A

XLF: 3–1.5 A XXF: 5.5–3 A

AC 230 V

T 6.3 A

5x20 mm

Emerson Process Management GmbH & Co. OHG2-4

Short Form Manual

HASX2E-SFM-HS 10/2012

2.4 Gas Conditioning

X-STREAM X2

2.4 Installation - Gas Conditioning

In order to ensure trouble-free operation, special attention must be paid to the preparation

of the gases:

All gases must be conditioned before supplying to the analyzer, to ensure they are

• dry,

• free of dust and

• free of any aggressive com-

ponents which may damage the gas lines (e.g. by corrosion or solvents) .

Flammable gases must not be supplied without suitable protective measures.

Pressure and gas ow must remain within

the values given in the „Measurement

Specications“ section within this manual.

If moisture cannot be avoided, it is necessary

to ensure that the dew point of the gases is at least 10 °C (18 °F) below the ambient temperature to avoid condensate in the gas lines.

The X-STREAM eld housings can optionally be tted with heated piping to enable the use

of gases with a maximum dew point of 25 °C (77 °F).

Hints for selected gases

• Calibration gases for CO and NO need

to be moistured by supplying them via a

cooler.

Installation

Emerson Process Management GmbH & Co. OHG 2-5

X-STREAM X2

Short Form Manual

HASX2E-SFM-HS

10/2012

2.4 Installation - Gas Conditioning

Enclosure purge option

The purge medium (e.g. to minimize CO

interference or for enhanced safety while measuring corrosive or poisonous gases)

• must be dry, clean and free of corrosives or components containing solvents.

• has to be free of components to be measured, to minimize cross interferences.

Its temperature must correspond to the ambient temperature of the analyzer, but be at least within the range 20…35 °C (68…95 °F).

For information about values for pressure and ow, please contact your nearest EMERSON Process Management sales ofce.

We recomment to always purge the analyzer enclosure, if gases are supplied, which may harm analyzer components, if due to a leak released into the analyzer enclosure!

Open reference option

n some cases, the measuring cell has an open

reference side, to be supplied with nitrogen.

This nitrogen

• at least should be of quality 5.0, which

means nitrogen of purity ≥ 99.999 %.

If such gas is not available, the substitute

• must be dry, clean and free of corrosives or components containing solvents.

• has to be free of components to be measured, to minimize cross interferences.

In any case, the gas temperature must correspond to the ambient temperature of the analyzer, but at least be within the range 20…35 °C (68…95 °F).

Pressure and gas ow must remain within

the values given in the „Measurement

Specications“ section within this manual.

Perform a calibration each time the source of this gas (e. g. bottle) has changed!

Emerson Process Management GmbH & Co. OHG2-6

Short Form Manual

HASX2E-SFM-HS 10/2012

2.5 Gas Connections

Take care that all external gas pipes are connected in the described way and that they are gastight to avoid leakages!

Faulty connected gas pipes lead to explosion hazard or even to mortal danger!

Don‘t take a breath of the emissions! Emissions may contain hydrocarbons or other toxic components (e.g. carbon monoxide)! Carbon monoxide may cause headache, sickness, unconsciousness and death.

X-STREAM X2

2.5 Installation - Gas Connections

TOXIC GAS HAZARDS

Installation

Do not confuse gas inlets and outlets. All gases supplied must be prepared beforehand. When supplying aggressive gases, ensure that the gas lines are not damaged.

Max. admissable pressure: 1500 hPa!

Exhaust lines must be installed to incline downwards and be unpressurized and protected against frost, and conform to legal requirements.

TRACE OXYGEN MEASUREMENTS

The sensor for trace oxygen measurements is a consumable. Remaining lifetime counts down when the sensor is in contact with oxygen.

For above reasons, the analyzer is shipped with the sensor as extra item in a sealed bag! The sensor must be installed before analyzer startup, according the instructions shipped with the sensor!

Do not use plastic tubing for trace oxygen measurements as it can permeate oxygen from the ambient air and cause higher than expected oxygen readings.

Emerson Process Management GmbH & Co. OHG 2-7

X-STREAM X2

Short Form Manual

HASX2E-SFM-HS

10/2012

2.5 Installation - Gas Connections

The number of gas connections and their congration may vary according to analyzer

version and installed options.

All gas connectors are labelled and can be

found on the

•

analyzer’s rear panel (X-STREAM X2GP, X-STREAM X2GK)

• underside of the analyzer (X-STREAM eld housings)

The analyzer should be mounted close to the

sample gas source to minimize transport time.

A sample gas pump can be used to reduce the

reaction time; this requires that the analyzer

be operated in bypass mode or tted with

Should it be necessary to open the gas lines, the gas connectors should be sealed with PVC caps to prevent pollution by moisture,

dust, etc.

Fig. 2-2: Labelling of gas connectors (example)

a pressure control valve to protect against

excessive gas ow and pressure (Fig 1-2).

Pressure control valve

Sample gas pump

Fig. 2-3: Installation in bypass mode

Filter

Flow sensor

Analyzer

Emerson Process Management GmbH & Co. OHG2-8

Exhaust

Short Form Manual

HASX2E-SFM-HS 10/2012

2.6 Installation - Electrical Connections

2.6 Electrical Connections

Only qualied personnel, observing all applicable technical and legal

requirements, may install these devices and connect power and signal cables.

Failure to comply may render the guarantee void and cause exposure to risk of damage, injury or death.

X-STREAM X2

ELECTRICAL SHOCK HAZARD

Installation

The devices may only be installed by personnel who are aware of the possible risks. Working on units with screw-type terminals for electrical connections may require exposure to energized components.

Wall-mounted X-STREAM analyzers are not tted with power switches and

are operational as soon as they are connected to a power supply.

For these analyzers a switch or circuit breaker (IEC 60947-1/-3) must be

installed on the premises. The switch or breaker must be located near the analyzer, easily accessible and labelled as a power supply cut-off for the analyzer.

Units with screw-type terminals must be de-energized by unplugging it or operating the separate cut-off switch or circuit breaker when working on the power connections.

To avoid the risk of electrocution, all units must be earthed. For this reason, the power cable with a protective earth wire must be used.

Any break in the earth wire inside or outside the unit may cause exposure to the risk of electrocution and is therefore prohibited.

Emerson Process Management GmbH & Co. OHG 2-9

Short Form Manual

X-STREAM X2

HASX2E-SFM-HS

10/2012

2.7 Detailed Instructions for Installation

Important note for X-STREAM X2FD!

Due to the special conditions which must be observed when installing units in EX zones, the

installation of the ameproof X-STREAM X2FD version is described in a separate instruction manual HASXMDE-IM-EX.

Even if you do not install your X-STREAM X2FD in an EX zone, refer to this separate manual for installation instructions.

Important note for analyzers measuring traces of oxygen!

The electrochemical sensor used for this measurement is a consumable. Remaining lifetime counts down when the sensor is in contact with oxygen.

For above reasons, concerned analyzers are shipped with the sensor as extra item in a sealed bag!

The sensor must be installed before analyzer startup, according the instructions shipped with

the sensor!

Installation instructions: X-STREAM X2GK, X2GP page 2-11

X-STREAM X2XF Field housings page 2-16

Notes for wiring signal inputs and outputs page 2-24

Emerson Process Management GmbH & Co. OHG2-10

Short Form Manual

HASX2E-SFM-HS 10/2012

2.7 Installation - X-STREAM X2GK, X-STREAM X2GP

2.7.1 X-STREAM X2GK, X-STREAM X2GP

X-STREAM X2

Plugs and sockets required for the electrical connections are on the rear panel of the units

( Fig. 2-4 & Fig. 2-5 ).

X-STREAM X2GP analyzers provide an internal wide range power supply for worldwide use.

X-STREAM X2GK analyzers are powered by an internal wide range power supply for world-

wide use, or by an external DC 24 V power

supply unit, optionally supplied with the unit.

Digital in- /

Analog outputs / relay

outputs

Service interface

outputs

Gas inlets

Gas outlets

If an external PSU is not included in delivery,

another unit can be used instead, provided it conforms to the specications given by the

X-STREAM X2 instruction manual. X-STREAM X2GK / X2GP analyzers should

be operated in a horizontal position. Six screws at the front panel enable to install

X2GK models into a rack. The external PSU

is optionally available for rack mounting, too. X2GP can be installed into a rack by adding

two optional brackets to the left and right hand

side of the instrument.

HAZARD BY RACK INSTALLATION

The front panel and its screws are not designed to carry the weight of the instrument!

Installation

with fuses

( RS 232 /

Modbus 485)

Serial interface

Fig. 2-4: X-STREAM X2GK - rear panel

RJ45 ethernet

connectors

AC Power inlet

Support the instrument, when installed into a rack!

Disregarding may cause personal injury and damaged equipment.

Alternative

DC Power inlet

and separate

fuse

Emerson Process Management GmbH & Co. OHG 2-11

X-STREAM X2

2.7 Installation - X-STREAM X2GK, X-STREAM X2GP

Analog outputs / NA-

Services interface

RJ45 ethernet connectors

MUR status relays

Digital inputs /

outputs

Gas outlets

Gas inlets

sensor

or tO

Cover for eO

Short Form Manual

HASX2E-SFM-HS

10/2012

(optional)

Purge gas inlet

4 screw holes for rack mounting

(7.5 x 10.5 mm / 0.29" x 0.41")

Fuses

Power in

Modbus 485)

Modbus interface

(RS 485 / RS 232 /

Fig. 2-5: X-STREAM X2GP - rear panel, shown with options

Strain reliefs and

for signal cables

shielding contacts

Power switch

The number and congration of the gas inlets and outlets vary from model to model and are indicated on the notice on the rear of the instrument.

To simplify installation, we recommend labelling the gas lines as in the Figres above (In1, Out1, …, In4, Out4 or 1, 2, … 7, 8) .This avoids confusion in case the analyzer ever has to be dis-

connected.

X2GK X2GP

Gas connections

max number 8 8 max for purging (incl. / separate) 2 incl. 1 incl. & 1 separate material PVDF; stainless steel (opt.) sizes 6/4 mm; 1⁄4"

Emerson Process Management GmbH & Co. OHG2-12

Short Form Manual

HASX2E-SFM-HS 10/2012

2.7 Installation - X-STREAM X2GK, X-STREAM X2GP

X2GK

X2GP

X-STREAM X2

Height of rear panel

cover for

tO2 cell: 10 mm [0.39]

eO2 cell: 36 mm [1.42]

Installation

HAZARD BY RACK INSTALLATION

The front panel and its screws are not designed to carry the weight of the instrument!

Support the instrument, when installed into a rack!

Disregarding may cause personal injury and damaged equipment.

Fig. 2-6: X-STREAM X2GK & X2GP - dimensions

approx. values

in mm [in]

Strain relief bracket, detail

(model with clamping adapters)

Emerson Process Management GmbH & Co. OHG 2-13

Short Form Manual

X-STREAM X2

HASX2E-SFM-HS

10/2012

2.7 Installation - X-STREAM X2GK, X-STREAM X2GP

Signal inputs and outputs (basic conguration)

The number of signal outputs actually available varies according to the unit’s conguration.

Analog signals Relay outputs

Analog signals and relay outputs are located on a shared 25-pin submin socket X1, or on an optional terminals adaptor XSTA ( page 2-21; not for X2GK).

Specication of analog signal outputs: 4(0)–20 mA; burden: RB ≤ 500 Ω

Specication of relay outputs 1–4:

Electrical specication:

Dry relay change-over contacts can be used as NO or NC.

max. 30 VDC, 1 A, 30 W

Note!

• Consider the installation notes in section 2.7.

• Technical data and installation information for further available interfaces are given in the

X-STREAM X2 instruction manual. Connector layouts are part of the appendix of this manual.

Signal Pin

Channel 1, (+) 4 (0) - 20 mA 1

Channel 2, (+) 4 (0) - 20 mA 2

Channel 3, (+) 4 (0) - 20 mA 3

Analog

outputs

Channel 4, (+) 4 (0) - 20 mA 4

unused 5

unused 6

unused 7

Output1 (Failure) NC 8

Output1 (Failure) NO 9

Output1 (Failure) COM 10

Output3 (Off spec) NC 11

Output3 (Off spec) NO 12

Relay contacts

(Status signals)

Output3 (Off spec) COM 13

Pin Signal

14 Channel 1, GND

15 Channel 2, GND

16 Channel 3, GND

17 Channel 4, GND

18 unused

19 unused

20 Output2 (Maintenance request) NC

21 Output2 (Maintenance request) NO

22 Output2 (Maintenance request) COM

23 Output4 (Function check) NC

24 Output4 (Function check) NO

25 Output4 (Function check) COM

Analog

Relay contacts

Note!

Congration of relay contacts as per standard factory setting (NAMUR status signals)

outputs

(Status signals)

Fig. 2-7: Socket X1 - Analog Outputs & Digital Outputs 1-4

Emerson Process Management GmbH & Co. OHG2-14

Short Form Manual

HASX2E-SFM-HS 10/2012

2.7 Installation - X-STREAM X2GK, X-STREAM X2GP

Power supply

X-STREAM X2GK and X2GP

AC power is supplied to the unit by means of

a three-pin IEC connector on the rear panel of the instrument.

X-STREAM X2

Optional DC Supply for X-STREAM X2GK

24 VDC is supplied to the unit by means of a

three-pin XLR connector on the rear panel of the instrument.

Depending on the order, the following is supplied as an accessory: either

• an external power supply unit which can

be connected directly to the analyzer using the supplied cable

• a connector which can be used with a cab-

le and PSU as specied by the customer.

Note the conguration of the connector´s pins

( Fig. 2-8).

Details of any PSUs supplied with the unit are

given by the X-STREAM instruction manual.

Installation

X2GP AC connectors X2GK

DC connector X2GK

Fig. 2-8: Power supply connectors

Emerson Process Management GmbH & Co. OHG 2-15

X-STREAM X2

2.7 Installation - X-STREAM X2XF Field Housings

2.7.2 X-STREAM X2XF

Short Form Manual

HASX2E-SFM-HS

10/2012

Fitted with four eyebolts and featuring IP66/ Type 4X protection, the X-STREAM XE eld

Gas ttings

Cable glands

Note!

Take care to reserve space at the right side of the instrument for laying

the cables!

Connector for potential equalization

housing can be mounted in the open air on a

wall or frame with no extra work.

All dimensions in mm [inches in brackets]

Fig. 2-9: X-STREAM XLF - dimensions for installation

HEAVY INSTRUMENT

X-STREAM eld housings, intended to be wall mounted or outdoor installed,

weigh up to 45 kg (99 lbs), depending on the chosen options!

Use two persons and/or suitable tools for transportation and lifting these

instruments!

Take care to use anchors and bolts specied to be used for the weight of

the instruments!

Assure that the wall / device for installation is sufciently attached and

stable to carry the instrument!

Emerson Process Management GmbH & Co. OHG2-16

Short Form Manual

HASX2E-SFM-HS 10/2012

2.7 Installation - X-STREAM X2XF Field Housings

Note!

Take care to reserve space at the right side of the instru-

ment for laying the cables!

X-STREAM X2

Gas ttings

Connector for potential equalization

Cable glands

Installation

All dimensions in mm [inches in brackets]

Fig. 2-10: X-STREAM XXF - dimensions for installation

Emerson Process Management GmbH & Co. OHG 2-17

X-STREAM X2

2.7 Installation - X-STREAM X2XF Field Housings

Short Form Manual

HASX2E-SFM-HS

10/2012

Power and signal cables are connected using

internal screw-type terminals. This requires opening the unit, which in turn requires releasing the fasteners on the housing.

Gas connectors are accessible from the outside, on the underside of the instrument.

The number and congration of the gas inlets

and outlets depends on the analytical application, and is noted on a sticker on the underside of the instrument next to the connectors.

Note on XXF!

Differing from single compartment XLF,

• the electrical connections are established in the upper compartment,

• the gas connection ttings are at the lower compartment.

To simplify installation, we recommend labelling the gas lines in accordance with these markings. This avoids confusion should the analyzer need to be disconnected for maintenance.

GASKETS AT LOW TEMPERATURES

Consider that enclosure gaskets may be frozen when the instrument is installed outdoors. Carefully open the enclosure at temperatures below -10 °C to not damage the gaskets.

Damaged gaskets void the ingress protection, possibly causing property damage, personal injury or death.

18 423

1 Terminals for signal cables

2 Mains lter

3 Power connections with integrated fuses

4 Glands for power cable

Fig. 2-11: X-STREAM X2XF Field housing - terminals, cable glands and gas connectors

5 Glands for signal cables

6 Gas inlets and outlets 7 Plugs for openings to connect housings 8 Ethernet connectors (optional)

Gas inlets

Emerson Process Management GmbH & Co. OHG2-18

Gas outlets

Short Form Manual

HASX2E-SFM-HS 10/2012

2.7 Installation - X-STREAM X2XF Field Housings

Gas connections

max number 8 max for purging (incl. / separate) 2 incl. material PVDF; stainless steel (opt.) sizes 6/4 mm; 1⁄4"

Signal in- and outputs

Preparation of signal cables

X-STREAM X2

Installation

All signal cables are connected to screw-type

terminals located inside the housing. Access to the internal components is gained by releasing the two fasteners at the top of the unit and opening the front panel downwards.

All cables must be fed through cable glands

and secured with a gland nut.

Installing cable glands with shielded cables

1. Strip the cable

2. Expose braided

shield

3. Feed cable through

dome nut and clamping insert

Properly installed, the glands act as a strain relief and guarantee EMC (electromagnetic

compatibility):

6. Push clamping insert

into body and tighten

dome nut

Assemble into housing and you´re done!

4. Fold braided shield

over clamping insert

5. Make sure that braided shield overlaps

the O-ring by 2 mm

(3⁄32“)

Emerson Process Management GmbH & Co. OHG 2-19

X-STREAM X2

2.7 Installation - X-STREAM X2XF Field Housings

Verify the power supply at installation site meets the specication given on

the analyzer´s nameplate label, before installing the instrument!

Verify power cables are disconnected and/or instrument is de-energized

prior to working at the terminals!

Verify the power cord is layed with a distance of at least 1 cm (0.4 in) to any signal cable to ensure proper insulation from signal circuits!

Short Form Manual

HASX2E-SFM-HS

10/2012

ELECTRICAL SHOCK HAZARD

The number of actually available signal outputs, and also the number of built-in modules

with screw-type terminals, varies according to

the congration of the unit.

A maximum of three modules with 36 termi-

nals each can be tted. The terminals can be accessed by opening

the front panel of the instrument.

Characteristics of terminals:

Accepted wire gauge:

0.14…1.5 mm2 (AWG 26…AWG 16),

end sleeves not required Skinning length: 5 mm (0.2") Thread: M2 Min. tightening torque: 0.25 Nm (2.21 in.lb)

Emerson Process Management GmbH & Co. OHG2-20

Short Form Manual

HASX2E-SFM-HS 10/2012

X-STREAM X2

2.7 Installation - X-STREAM X2XF Field Housings

Analog signals Relay outputs 1-4

Terminals for analog signals and relay outputs 1 - 4 are located on the outer left module (termi-

nal block X1).

Specication of analog signal outputs: 4 (0) – 20 mA; burden: RB ≤ 500 Ω

Specication of relay outputs:

Electrical specication:

Dry relay change-over contacts can be used as NO or NC.

max. 30 VDC, 1 A, 30 W

Notes!

• Consider

• the installation notes in section 2.7

• the notes on installing cable glands on page 2-19.

• Technical data and installation information for further available interfaces are given in the

X-STREAM X2 instruction manual. Connector layouts are part of the appendix of this manual.

Pin Signal

P2.1 Channel 1, (+) 4 (0) - 20 mA

P2.2 Channel 1, GND

P2.3 Channel 2, (+) 4 (0) - 20 mA

P2.4 Channel 2, GND

P2.5 Channel 3, (+) 4 (0) - 20 mA

P2.6 Channel 3, GND

P2.7 Channel 4, (+) 4 (0) - 20 mA

P2.8 Channel 4, GND

P2.9 not used

P2.10 not used

P2.11 not used

P2.12 not used

P3.1 not used

P3.2 not used

P3.3 Output 1 (Failure), NC

P3.4 Output 1 (Failure), NO

P3.5 Output 1 (Failure), COM

P3.6 Output 2 (Maintenance Request), NC

P3.7 Output 2 (Maintenance Request), NO

P3.8 Output 2 (Maintenance Request), COM

P3.9 Output 3 (Out of Spec), NC

P3.10 Output 3 (Out of Spec), NO

P3.11 Output 3 (Out of Spec), COM

P3.12 Output 4 (Function check), NC

P4.1 Output 4 (Function check), NO

P4.2 Output 4 (Function check), COM

P4.3 not used

P4.4

P4.5

P4.6

P4.7

P4.8

P4.9

P4.10

P4.11

P4.12

**)

Congration of relay output

terminals as per standard factory setting (NAMUR status signals)

Installation

Serial Interface

Relay Outputs

**)

Analog Outputs

Fig. 2-12: Terminal block X1 - Analog Outputs & Digital Outputs 1-4 (XSTA)

Emerson Process Management GmbH & Co. OHG 2-21

X-STREAM X2

2.7 Installation - X-STREAM X2XF Field Housings

Connecting the power cord

The power cord is connected to screw-type terminals located inside the housing.

Accepted wire gauge: 0.2…4 mm2 (AWG 24…AWG 12)

Recommended wire gauge

Skinning length: 8 mm (0.315") Thread: M3 Min. tightening torque: 0.5 Nm (4.4 in.lb)

min. 1.5 mm² (AWG 15), end sleeves not required

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ELECTRICAL SHOCK HAZARD

Verify the power supply at installation site meets the specication given on

the analyzer´s nameplate label, before installing the instrument!

Verify power cables are disconnected and/or instrument is de-energized

prior to working at the terminals!

Verify the power cord is layed with a distance of at least 1 cm (0.5“) to any signal cable to ensure proper insulation from signal circuits!

Feed the power cable through the cable gland at the instrument´s right side and strip

the outer insulation. Strip the individual wires

and connect to the terminals (a label is located next to the terminals on the mains lter

housing). Finally, tighten the outer dome nut to secure

the power cable.

Live L

Neutral N

Earth PE

Fig. 2-13: Power supply connections

Emerson Process Management GmbH & Co. OHG2-22

Power supply

cable gland

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2.7 Installation - X-STREAM X2XF Field Housings

ELECTRICAL SHOCK HAZARD

Before completing the electrical connection of the instrument, verify cables are inserted and connected in correct manner!

Ensure the earthing conductor (protective earth; PE) is connected!

When all connections are correctly made and checked,

• close the front panel and secure with the two fasteners.

X-STREAM X2

Installation

Emerson Process Management GmbH & Co. OHG 2-23

X-STREAM X2

2.8 Installation - Notes on Wiring

2.8 Notes On Wiring Signal Inputs and Outputs

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Emerson Process Managament has made every effort during the development process to ensure that the X-STREAM analyzer series

ensures electromagnetic compatibility (EMC)

with respect to emission and interference resi-

stance, as conrmed by EMC measurements.

However, EMC is not wholly inuenced by the design of the instrument, but to a large degree by the on-site installation process. Please observe the following sections and precautions to guarantee the safe and problem-free

operation of this analyzer.

2.8.1 Electrical shielding of cables

In order to minimise ambient electromagne-

We recommend using only shielded

tic interference, it is necessary to take care

making all electrical connections between the

analyzer and any other devices:

Fig. 2-14: Shielded signal cable, shielding connected at both ends.

signal cables. The shielding must be connected at both ends to the housing

(Fig. 2-14).

On-site conditions often differ from test

• The shielding is connected only at one environments and may require special precautions. Such a case arises when strong

electromagnetic elds which could induce

an interference current in the shielding. This type of current creates a potential difference

between the connected housings. Two possible methods of eliminating this are

described here. Fitters familiar with EMC problems must decide which method should be emplyed.

Fig. 2-15: Shielded signal cable, shielding connected at one end.

end (connecting to the analyzer is re-

commended): this gives better protection

against external interference, and inter-

ference currents are prevented because

the ground loop is interrupted.

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X-STREAM X2

2.8 Installation - Notes on Wiring

• Cables with double shielding are used: in

this case, one shielding is connected to the analyzer housing, the other shielding to the external device. This is advan-

This method is more expensive, but gi-

ves the best protection against external

interference and against interference currents

tageous when both units are supplied

from different grids (e.g. when installed

in different buildings).

Fig. 2-16: Signal cable with double shielding, shieldings connected at alternate ends.

X-STREAM X2GP with XSTA or XSTD terminal adapters

In order to avoid measured values being inuenced by external interference signals when terminal adapters are in use, the signal cable shieldings must be connected to the analyzer housing by means of shield connector

terminals:

• uncover the signal cable shielding to a

length of 20 cm (8 in),

• pull up the contact part of the shield connector terminal,

• feed through the cable as illustrated in

Fig. 2-17: Shield connector terminal with cable

Fig 2-17,

• bring down the contact part onto the

shielding.

This results in a secure contact with the cable

shielding and improves the unit’s interference resistance.

The individual wires are then connected as

described in seciton 2.6.

The shield connector must be properly ordered to t the cable diameter, and can be retrotted:

Ø 1.5 - 6.5 mm: part # ETC02019 Ø 5 - 11 mm: part # ETC02020 Ø 10 - 17 mm: part # ETC02021 Ø 16 - 24 mm: part # ETC02022

Installation

Emerson Process Management GmbH & Co. OHG 2-25

X-STREAM X2

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2.8 Installation - Notes on Wiring

2.8.2 Wiring inductive loads

Switching inductive loads creates electromagnetic interference:

When an inductive load (e.g. relay, valve) is

switched off, the magnetic eld resists the

change in current; this induces a high voltage across the coil contacts (several hundred volts). This impulse propogates through the

connected cables and can influence any electrical devices nearby or destroy signal inputs and outputs. This can be avoided with

a simple precaution:

• A silicon diode is connected in parallel to the load’s contacts. The induced impulse is thus short-circuited at its source.

The cathode must be connected to the

positive end of the coil, the anode to the negative end (Fig 2-18).

Compatible lter components for standard valves are available on request.

2.8.3 Driving high-current loads

Loads which draw a current in excess of the

specications for X-STREAM series analyzer outputs (>30 mA / >1 A) may not be directly

driven from digital or relay outputs. Such loads require external relays serving as

de-coupling modules: the X-STREAM output drives the external relay, which in turn drives the load.

In order to avoid interference, we recommend supplying the analyzer and the high-current loads from different sources (Fig 2-18).

As previously described, the use of suppressor diodes for inductive loads is highly recommended.

Last

External relay

Fig. 2-18: Suppressor diode for inductive loads.

Analyzer output

Fig. 2-19: Driving high-current loads

Emerson Process Management GmbH & Co. OHG2-26

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2.8 Installation - Notes on Wiring

2.8.4 Driving multiple loads

Frequently, several loads in one system are

controlled by several analyzer outputs, whereby the power for the loads derives from a

common source. Special care is needed when wiring the loads

to minimize interference from switching these loads:

• avoid connecting the loads in series:

X-STREAM X2

Installation

Fig. 2-20: Loads in series

• It is recommended to wire the loads in parallel, and to separately connect each load to the power supply: Beginning at

the distribution point, lay both the + and

the - wires for each load together to the load (Fig. 2-21). Interference is further

reduced if a twisted multi-core cable is

used.

Distribution point

Lay cables to the loads together as far as possible (using twisted-pair cables if possible)

Fig. 2-21: Loads in parallel

Emerson Process Management GmbH & Co. OHG 2-27

X-STREAM X2

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X-STREAM X2

Chapter 3

Startup

Once the unit has been unpacked and installed, it is recommended to make some adjustments (e.g. select the language) and

to perform some basic procedures (leak test and calibrations).

In order for the information in this chapter

to be of any relevence, the unit must have

OPERATION AT LOW TEMPERATURES

When operating an instrument at temperatures below 0 °C (32 °F), do NOT apply gas nor operate the internal pump before the warmup time has elapsed!

Violation may result in condensation inside the gas paths or damaged pump diaphragm!

Consider the related instructions in the X-STREAM X2 series manual!

been installed according to the instructions

in chapter 2.

For more detailled information on the topics

described in this chapter, read chapter 5 of

the X-STREAM X2 instruction manual.

Startup

The USB-Stick shipped with your analyzer contains impor-

tant analyzer specic data in

the subfolder "Analyzer Documentation"!

To protect against data loss,

• print out and store in a safe

place all the les

• copy the subfolder to another data storage medium!

Emerson Process Management GmbH & Co. OHG 3-1

X-STREAM X2

3.1 Performing a Leak Test

Before starting up the instrument, it appears

to be appropriate to perform a leak test, thus

ensuring the gas path system does not have leaks, and to achieve best and proper measuring results.

The following procedure describes how to

perform a leak test with focus on the instrument.

The gas path system should be leak tested at least on a bimonthly basis and after main-

tenance, replacement or repair of gas path parts.

Note!

It is recommended to include external equip-

ment (e.g. cooler, dust lters, etc.) into a leak test!

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HAZARD FROM GASES

Before opening gas paths they must be purged with ambient air or neutral gas (N2) to avoid hazards

caused by toxic, ammable,

explosive or harmful to health sample gas components!

Analyzer

Required tools

• U-turn manometer for max. 1.45 psi

(100 mbar)

• Stop valve

Procedure

• Connect the water lled u-turn manome- ter to the analyzer‘s sample gas output (disconnect external gas lines).

• Install the stop valve between gas input tting and a Nitrogen (N2) supply.

• Open the stop valve until the internal

gas path is under pressure of approx.

0.725 psi/50 mbar (corresponding to 19.7

inch/500 mm water column)

• Close the stop valve. After a short time

for the water to balance, the water level

must not change over a time period of

approx. 5 minutes!

overpressure

stop

valve

Water

Fig. 3-1: Leak Testing with U-turn Manometer

approx.

0.725 psi /

50 mbar

Max. pressure 7.25 psig (500 mbar)!

Multi channel instruments:

Analyzers with parallel tubing

require separate leak tests for each gas path !

Emerson Process Management GmbH & Co. OHG3-2

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3.2 The User Interface

X-STREAM X2

3.2 The User Interface

All X-STREAM gas analyzers have an alphanumeric display with four lines of 20 characters to display measuring and status

information and the easy-to-use menu-based

user interface for entering parameters. For ease of understanding, the user can at any time select one of three languages stored in

the unit (currently available: English, French,

German, Italian and Spanish in various com-

binations).

Units are operated using six keys on the front panel.

Three LEDs on the front panel enable the operating status to be recognised instantly.

Startup

Fig. 3-2: X-STREAM front panel

Emerson Process Management GmbH & Co. OHG 3-3

X-STREAM X2

3.2.1 Display

3.2.2 Status LED

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3.2 The User Interface

The display has 4x20 characters, either liquid

crystal or vacuum uorescent (LCD or VFD).

What information is displayed depends on the currently displayed menu.

Three status LED indicate the unit’s status,

recognisable from a distance.

Status is indicated in accordance with the German NAMUR NE 44 recommendations.

“Failure” is indicated when this red LED is lit.

A ashing red LED in the middle indicates “Maintenance request”, “Function check” or “Off-spec operation”.

The third, green LED indicates the power supply status:

on: power supply OK

off: power supply interrupted

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3.2.3 Keys

X-STREAM X2

3.2 The User Interface

Six keys enable the use of the menu system.

Depending on the operational mode (measu-

ring, browsing menus, editing) they have the

following functions:

ENTER key:

Mode Function

Measuring

Browsing

Editing Conrms new entry

MEASURE key:

Mode Function

Measuring (no function)

Browsing

Editing Cancels entry

UP / DOWN keys:

Mode Function

Measuring

Browsing

Editing Changes current parameter

Leaves the measurement display

Accesses submenu (..) or executes command (!)

Returns to measurement display

Leaves the measurement display

Selects menu line Goes to previous/next page,

when currently in a line beginning with /

Startup

Emerson Process Management GmbH & Co. OHG 3-5

X-STREAM X2

3.2 The User Interface

LEFT key:

Mode Function

Measuring

Browsing

Editing

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Leaves the measurement display

Goes up 1 level or page in menu system

Moves cursor 1 space Leaves channel selection Cancels editing of given pa-

rameter Goes to previous page,

when

 showing in rst line

RIGHT key:

Mode Function

Measuring Leaves the measurement

display

Browsing Accesses submenu (..)

Goes to next page, when 

Editing

showing in fourth line Moves cursor 1 space

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3.3 Symbols Used

In the following sections, the symbols and typographical conventions described below are used to describe the software menus and

navigation.

X-STREAM X2

Symbols and conventions used lowing sections

Symbol Meaning

Within descriptions of procedures

Setup..

Setup.. Analog outputs..

Analog outputs..

Output1 (2...4)

Zero calibration.. Span calibration.. Adv. Calibration..

Apply gas..

Menu title

Parent (Setup) and current Menu (Analog outputs)

As an example, the menu

for Output1 is displayed;

the menus for outputs 2 to 4 are identical

Display

Note!

Menus or lines on a grey background are optional or context-dependent, and are not always displayed

Access levels:

in the fol-

Convention

Within descriptions

(Menu title)

6.2.2, page 6-12

CONTROL - ZOOM..

„Valves“ Parameter name

Never, 1 min Selectable values

0 ... 2000 Range of values

For a detailed description of this Menü, see section

6.2.2 on page 6-12

Navigate from the main

menu via the CONTROL menu to the ZOOM.. menu

Meaning

Startup

Access level 1 (user)

Access level 2 (expert)

Access level 3 (administrator)

Access level 4 (service level)

Emerson Process Management GmbH & Co. OHG 3-7

X-STREAM X2

3.4 Software

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3.4 Software

The analyzer software displays measurement results and status messages, allows

parameters to be set and edited and allows maintenance functions (e.g. calibration) to be

carried out.

To make it possible to perform all these

functions on a 4x20 display, the software is organised hierarchically: measurement

Function Description

Displaying TEXT

Simple text (not selectable with

cursor)

A variable description ends with a colon and the line can be

made up of up to 3 elements:

1. description

2. value: number or text

Editing

3. unit (optional)

VARIABLES

Examples:

Span gas: 2000 ppm

Tol.Check: Off

Variables without a colon cannot be edited.

display is on the topmost level, while menus

and submenus are below (

X-STREAM

X2 series instruction manual). The following methods are used to distinguish

between various functions, e.g. executing

commands:

Function Description

A command line text ends in a colon; when this line is selec-

Executing COMMANDS

ted and ENTER pressed, a command is executed, e.g. a

calibration procedure.

Example:

Start calibration !

A menu line text ends in two dots; when this line is selected

Selecting a MENU

and ENTER pressed, a submenu is opened.

Example:

Setup..

3.4.1 Navigating and Editing

Selecting a line

Lines are selected using the  (UP/DOWN) keys.

The cursor is displayed over the rst character

of the selected line. It is moved down with the

DOWN key and up with the UP key. If the cursor is in the rst line, pressing the 

key will move it to the last line.

If the cursor is in the last line, pressing the 

key will move it to the rst line.

An action in the selected line is initiated by

pressing the 8 key, i.e. opening a new menu, starting a procedure or entering edit mode.

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X-STREAM X2

3.4 Software

If a selected parameter has been changed, the “function check” status is set, with the

following consequences:

• the middle LED lights

• the NAMUR relay is activated.

Browsing

Some menus have more than four entries,

and these cannot all be displayed at once. In

these menus, an indicator in the last () or rst () line indicates the direction the menu continues in.

Line 1 Line 2.. Line 3

Line 4

Line 1

Line 2.. Line 3

Line 4

The status can be reset by acknowledging it in the “Acknowledgements” menu.

A “function check” message set off by editing

a parameter is automatically reset upon returning to the measurement display.

To show the following page, the cursor is placed in the line with the indicator and the

UP or DOWN key pressed. Alternatively, the LEFT or RIGHT key can be used, irrespective

of where the cursor is located.

Line 1

Line 2.. Line 3 Line 4

Startup

Menu continues downwards.

Menu continues upwards and

downwards..

Editing

Editing mode enables the setting of a parameter. It is initiated by pressing the 8 key.

The cursor is now placed over the last character of the current value. Pressing the  keys change the selected character; if it is a list of

possible values, the entire value is changed.

The  and  keys are used to select a spe-

cic character for editing. Which characters are available depends on

the position of the cursor:

• It is not possible to select the minus sign or

decimal point as the last character

• It is not possible to select the decimal point

in integer values

Menu continues upwards.

• For decimal numbers, the decimal point can be placed anywhere within certain

limits.

There are two ways to leave editing mode:

8 key: the value is veried (e.g. min/max).

If the value is possible, it is saved and the new value displayed; if not, an error message is displayed

key: Cancel: all settings and changes are

reset to their former values.

Emerson Process Management GmbH & Co. OHG 3-9

X-STREAM X2

3.4 Software

Component selection menu

A single channel analyzer has only one measurement channel (component): editing any parameter will only effect this one channel.

A multi-channel analyzer requires that a

channel must be selected before its parameters can be changed. When this selection is

necessary, a menu is automatically displayed; it is not displayed on single-channel units.

3.4.2 Access Levels

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Select component

Component: CO2.1 Back -

Access levels can be used to prevent changes to parameters by unauthorised personnel.

The X-STREAM menu system supports four prioritized access levels which can be acti-

vated and deactivated separately, and should

be supplied with their own access codes.

Level four has the highest priority and is

used for factory settings — only qualied EMERSON service personnel have access

to this level.

Level three allows access to system admin parameters, e.g. for data capture and processing systems.

Level two covers the expert settings, e.g.

basic settings for calibration.

Level one is the user level and includes

parameters which should be set by trained

personnel.

Any menus not assigned to one of these le-

vels are not editable or are of minor relevance.

In this chapter, the descriptions of the individual menus also indicate which level the

menus are in. These assignments cannot be

changed.

Access codes for levels 1 to 3 can be dened, activated and deactivated by the client.

The analyzer is delivered with the following settings:

Level Access code Status

1 00000001 Off 2 00000002 Off 3 00000003 Off

It is recommended to set new access codes

if they are to be activated.

Note!

If a lower level is locked (i.e. its code activated), all higher levels will also be locked.

If a higher level is unlocked (i.e. its code deactivated), all lower levels will also be automatically unlocked.

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Entering access codes

X-STREAM X2

3.4 Software

If an access code is required for a menu, the following message is displayed:

Access Code 1

Code 00000001 Back - Press

3.4.3 Special Messages

Depending on the last action performed by the user, one of the following messages may be

displayed to assist or inform the user (the two

conrmation messages are displayed only for

a few seconds):

Use

• the UP/DOWN keys to change the cur- rently selected digit,

• the LEFT/RIGHT keys to select a different digit,

• the ENTER key to submit the code

• the MEASURE key to leave edit mode and return to the previous display.

Startup

(i)

-COMMAND EXECUTED-

Wrong Input Min: 500 Max: 10.000 Press 8

Information on incorrect entry:

The value entered by the user is outside valid

limits. The display indicates what limits apply. Pressing 8 returns the display to the previous

screen to allow a valid setting to be entered.

Emerson Process Management GmbH & Co. OHG 3-11

Conrmation of execution of command: Conrms that a procedure (e.g. calibration)

has been started.

(i)

CANCELLED

Conrmation of cancellation: Conrms that a procedure (e.g. calibration)

has been aborted.

X-STREAM X2

3.5 Powering Up

3.5.1 Boot Sequence

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3.5 Powering Up

When the unit is powered up, a series of internal tests is automatically performed. During

this time the front panel keys are disabled,

3.5.2 Measurement Display

The measurement display is shown

• automaticaly on completion of the boot

sequence

• when the MEASURE key is pressed

• automatically after a set period of time

of inactivity (i.e. with no keys being

pressed).

The information displayed in the four lines of

the measurement display can be determined by the operator:

• Sample gas components, measuring results and measuring units for each channel

• additional measurements, e.g. pressu-

re, gas ow, temperature

• nothing (empty line)

The factory settings are as follows:

Line 1: measured value of channel 1 Line 2: measured value of channel 2 Line 3: measured value of channel 3 Line 4: measured value of channel 4

Note!

If less than four channels are installed in the unit, only the values of the available channels will be shown.

while the time remaining for the boot sequence counts down in the display.

Line 4 is also used to display plain text status information (errors, maintenance requests, function checks or off-spec performance).

If such messages are active, line 4 alternates

between the messages and the parameter

selected for line 4. Active messages are stored in an internal

buffer. If there is more than one message in the buffer, the display will cycle through them.

Each message is not just shown in the display

as text, but also indicated by the appropriate

LED on the front panel and the activation of the appropriate NAMUR relay (if a relay has

been assigned to that NAMUR function;

X-STREAM X2 series instruction manual

Note!

There are also functions, that do activate a relay or LED, but are not shown on the display (e.g. concentration alarms). In such cases, check the status menu for more information.

CO2.1 135.1 ppm O2.2 201952 ppm CO.3 58.8 ppm H2.4 1.5 %

MEASUREMENT DISPLAY

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3.6 Selecting the Language

X-STREAM X2

3.6 Selecting the Language

If the analyzer is operational and it becomes clear that the incorrect language has been set, which is unintelligible to the operator, the

following sequence of keypresses (starting at

the measurement display) can be used to set

the language.

If the system has been set up accordingly, the code for access level 1 must be entered at this point to enable access to the following menu.

Note!

The factory setting for this unit is “no code required”. For ease of operation, it is recommended to use the factory settings for access

codes while setting up the unit for the rst

time. In the following sections, therefore, no more reference will be made to any need for entering a code.

Startup

Note!

The fourth press of the ENTER key in this sequence access the “Language” parameter line.

The DOWN key changes the language. Pressing ENTER will set this language and the display is updated accordingly.

If the selected language is not the intended

one, the previous three steps can be repeated

until the intended language is set.

Emerson Process Management GmbH & Co. OHG 3-13

X-STREAM X2

3.7 Checking the Settings

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3.7 Checking the Settings

The following sections are structured so that

the user can work through them one by one

after powering up the unit. After completing

( )

Setup..

Display..

Language..

these steps, the unit will be congured to the

user’s needs and functioning correctly.

Starting with the measurement display sing any key except the MEASURE key will access the MAIN MENU; from here, the following

steps are to be followed

(If the display is showing anything other than the measurement display, pressing the MEASURE key will return to the measurement display).

Note!

If you are unfamiliar with the language set:

page 3-13 shows the sequence to be

used to set a different language.

If the system has been set up accordingly, the code for access level 1 must be entered at this point to enable access to the following menu.

Note!

The factory setting for this unit is “no code required”. For ease of operation, it is recommended to use the factory settings for access

codes while setting up the unit for the rst

time. In the following sections, therefore, no more reference will be made to any need for entering a code.

, pres-

Language

Language: EN

Set the preferred language for the software;

each analyzer shipped with 3 out of below list of available languages.

Currently available (may be extended by

future software versions.):

EN: English, FR: French, DE: German, IT: Italian, ES: Spanish, PT: Portuguese

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3.7.1 Installed Options

X-STREAM X2

3.7 Checking the Settings

All X-STREAM gas analyzers can be tted

with a variety of optional components: follow these steps to see which options are installed on your analyzer.

Press the LEFT key several times to return to the SETUP menu.

Page 1

Page 2

InstalledOptions..

Communication.. Alarms..

Save-Load..

Valves: Internal COM-Interf: Yes Pump: Yes

Flow monitor: Yes

DigitalIO: 1

Pressure: Internal Analog outputs 4 More..

Protocol: MODB RTU MODB Mode: 32Bit ID number: 2

Interface: RS485/2w

Baud rate: 19200

Parity: No

The cursor is now in the “In/Outputs” line over an arrowhead. Press the DOWN key

to display the next menu page and open the

INSTALLED OPTIONS submenu.

This menu is in two columns and indicates

which of the possible optional components

are installed in the unit. The values displayed on your unit may differ from those illustrated here.

Do not edit any entries in these menus without special knowledge.

Incorrect entries may result in incorrect results or impair the performance of the unit.

This initial access to this menu is intended to gain information

on the conguration of the unit.

In the two pages of the COMMUNICATION

menu, you can verify the parameters of the serial interface, and if necessary select the

protocol to be used for data transfer.

Startup

Press the LEFT key twice to return to the SETUP menu.

Emerson Process Management GmbH & Co. OHG 3-15

X-STREAM X2

3.7.2 Conguring the Display

Setup.. Display..

Line 1: Comp-1

Line 2: Comp-2 Line 3: Comp-3

Line 4: Comp-4

Page 2

3.7 Checking the Settings

Press the LEFT key to return to the display setup

menu.

Check the settings for the measurement display, temperature and pressure units, and for

menu access: use the DOWN and ETER keys to access the submenus.

If a setting is not in accordance with your requirements, access that menu ad adjust the parameter.

Select the value to be displayed in each line

of the measurement display. The following

options are available:

Comp-1 ... Comp-4, Temp-1 ... Temp-4, Press-1 ... Press-4, Flow-1 ... Flow-4 Blank (nothing)

Short Form Manual

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10/2012

Page 3

Component..

Temperature.. Pressure..

Gasow..

Temperature Unit: °C DecimalPlaces: 1 Temp-1 63.7 °C

Note!

X-STREAM currently supports only one pressure sensor. Values Press-1 to Press-4 thus refer to the same sensor .

The measurement units for the displayed

values can be changed in the submenus on

page 3.

For example, here are the options for the display of temperature values:

Set temperature unit

Options available: °C, °F

Set number of decimal places for temperature

display: 0 to 4

Current temperature; here: sensor 1.

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3.7.3 Calibration Setup

Calibration.. Calibration gases..

3.7 Checking the Settings

Once the display settings have been checked,

press the LEFT key to return to the SETUP

menu, then open the CALIBRATION menu where e.g. the calibration gas concentrations can be entered..

Note!

For more detailed information about the calibration procedure, see Chapter 4.

Multi-channel unit: Select the component to be set in the gas

component selection menu.

X-STREAM X2

Startup

Calibration gases

ZeroGas: 0.0 ppm SpanGas: 500.0 ppm

In the CALIBRATION GASES menu, the values for zero and span gas should be entered: these values should be taken from the gas supplier’s certication. Values must be correctly set for results to be accurate.

In multi-channel units, the values for each

channel must be entered separately.

Press the LEFT key to return to the CALI-

BRATION menu, and check the entry for “Tol. Check”.The “Tol.Check” (tolerance check)

option is set to inactive (Off) by default. When the tolerance check is active (10 %), the

analyzer checks during calibration whether the

values set for zero and span gas conform to

the concentration of the gas currently being supplied. If the concentration varies by more

than 10% of the range from the value set, the

calibration is aborted.

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Calibration gases.. Tol.Check: Aus Hold on Cal: Yes

Purge time: 12 s

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3.7 Checking the Settings

This prevents calibration from being performed when the incorrect gas is supplied (e.g.

span gas calibration using zero gas), which would result in an incorrectly congured unit.

Page 1

Note!

The line “Purge time” and the second menu page are only displayed if the “Valves” para- meter in the INSTALLED OPTIONS menu is not set to none.

"Hold on Cal": Species behaviour of analog

outputs and concentration limits alarms during

calibrations (follow measured value or not)..

“Purge time”: When gas ow is controlled by

internal or external valves, these allow the

appropriate calibration gas to ow into the unit as soon as the calibration procedure is started. Due to the limited gas ow and the distance between valves and measuring cell, some time is required before the measuring cell is lled with the calibration gas: this is the purge time, which is to be entered here. If the calibration is started earlier, the gas lines

will still contain other components and the

calibration will be inaccurate.

"Valve assignment": This line is to assign internal and/or external valves the function of either zero or span gas valve. Instruments with internal valves are already factory setup.

Page 2

Valve assignment..

Interval time..

If any of these parameters need to be

changed, X-STREAM X2 instruction manual for more information.

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Setup.. Measurement..

Pressure: 1014.0 hPa Damping..

3.7 Checking the Settings

Press the LEFT key to return to the SETUP menu and from there open the MEASUREMENT MENU.

The rst line allows the user to enter the current air pressure manually when no pressure sensor is installed, or to read the current pressure if a sensor is installed ( INSTALLED

OPTIONS menu). The measurement unit is

set in the DISPLAY SETUP menu. If no pressure sensor is installed, enter the

current air pressure here and adjust it when

signicant changes take place: this improves

the accuracy of the instrument.

X-STREAM X2

Startup

Signal damping (set in the DAMPING menu) allows the smoothing of the measuring signal,

but also affects the reactio time of outputs and

display. The factory setting is 0 seconds. and

any value between 0 and 28 seconds can be

set. In multi-channel units, the value for each

channel must be entered separately.

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X-STREAM X2

3.7 Checking the Settings

3.7.4 Setting the Analog Outputs

Setup.. In/Outputs.. Analog outputs..

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10/2012

Press the LEFT key to return to the SETUP

menu, and then open the IN/OUTPUTS menu. and from there the ANALOG OUTPUTS

menu.

Page 1 shows settings which are relevant for

all available analog outputs: The “SignalRange” parameter sets the signal

range for the analog outputs. This entry also

allows the analog outputs to be set according

to the NAMUR NE43 recommendations:

Page 1

Analog outputs

SignalRange: 0-20mA

Hold on cal: Yes

The 0–20 mA operational mode generates a 20 mA signal when the concentration is measured at the upper limit of the signal range. A 0 mA signal is generated when the sample gas concentration is at 0 (dead zero).

However, a severed cable would also result in

a signal of 0, and so an external data capture

system would not be able to recognise such

a failure, instead registering a gas concentration of 0.

The usual method to detect a severed cable

is to use an offset current: when the concentration reaches the lower limit of the range, an analog signal of 4 mA is sent. This allows

the detection of a severed cable. This (life zero) mode is activated by setting

the “SignalRange” parameter to 4–20 mA.

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X-STREAM X2

3.7 Checking the Settings

Operational modes conforming to NAMUR 43 recommendations (NE 43)

The modes described so far do not generate

any signal which would allow the detection of a failure in the measurement system. In such

a case, the behaviour of the output signal is undened: either the last value is held, or a

random value is sent. System failures cannot

then be detected by an external data capture

system.

NE43 includes recommendations for such

cases, but also for the conguration of analog

outputs to detect other measurement states. X-STREAM analyzers incorporate these recommendations as follows:

Setting the “SignalRange” parameter to a

value other than 0–20 mA or 4–20 mA de-

nes specic analog output signal levels for

"Signal-

Range“

Operation Mode

Failure

Signal Level

acc. NE 43

Measured

value is

valid

system failures. Since these values are not sent during normal operation, a data capture

system is able to distinguish between the

following situations:

• valid measured value (signal within range

as per Table 5-1)

• signal out of range (signal slowly rises or

falls towards the limits given in table 5-1,

and holds that value until the concentration returns to within the measuring range).

• failure (signal out of range as per table 5-1, but not 0)

• severed cable (no signal (0 mA)),

Table 3-1 shows an overview of all available

operational modes.

Measured value is

below lower range

limit

Output signal, if

Measured value is

above upper range

limit

An internal

failure

occured

Startup

Cable is

broken

0-20 mA Dead-Zero - 0 ... 20 mA < -19 mA > 21.7 mA undened 0 mA

4-20 mA Live-Zero - 4 ... 20 mA < -19 mA > 21.7 mA undened 0 mA

0-20 mAL

4-20 mAL similar Live-Zero below 4 ... 20 mA

0-20 mAH

4-20 mAH similar Live-Zero above 4 ... 20 mA

similar Dead-

Zero

similar Dead-

Zero

below 0 ... 20 mA

above 0 ... 20 mA

-0.2 mA*

(-1.8 … -0.01 mA)**

3.8 mA*

(2.2 ...3.9 mA)**

-0.2 mA*

(-1.8 … -0.01 mA)**

3.8 mA*

(2.2 ...3.9 mA)**

20.5 mA*

(20.01 ... 21.5 mA)**

20.5 mA*

(20.01 ... 21.5 mA)**

20.5 mA*

(20.01 ... 21.5 mA)**

20.5 mA*

(20.01 ... 21.5 mA)**

-2 mA 0 mA

2 mA 0 mA

> 21.7 mA 0 mA

Note!

The application of values marked * or ** depends on the setting of "SignalRange" ( next page).

Tab. 3-1: Analog output signals: settings and operational modes

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X-STREAM X2

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3.7 Checking the Settings

Page 1

Analog outputs

SignalRange: 0-20mA

Hold on cal: Yes

The behaviour of the outputs during calibration can also be set on page 1 of the ANALOG OUTPUTS menu (“Hold on cal” parameter):

When the parameter is set to Yes, the follo-

wing occurs during calibration:

• the analog outputs are “frozen”; i.e., the

output signals remain constant, irrespective of the actual measured concentrations;

• concentration alarms, which may other-

wise be set off by the concentrations of the calibration gases, are supressed.

When No is set, the analog output signal always corresponds to the actual measured

value during calibration; this may mean that

alarms are triggered when limits are exceeded.

Note!

This behaviour may be undesireable if for example the unit is connected to a data capture system.

Page 2

Output1..

Output2.. Output3.. Output4..

The submenus on page 2 allow further analog output parameters to be set. The number of lines displayed will depend on the number of available anaogue outputs. All these subme-

nus are identical:

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X-STREAM X2

3.7 Checking the Settings

The “Signal” parameter denes the value to

Signal: Comp-1 LowScale: 0 ppm HighScale: 1000 ppm

Zoom..

be sent to the selected output. The following options (partly dependent on the number of

measuring channels and sensors installed)

are available:

Value Description

None

The analog signal is deactivated Either a 0 mA or 4 mA signal is generated, for

example to be used to test the processing in a

0/4 mA

subsequent system. The actual type of generated signal is setup in the previous menu in the “SignalRange” line ( previous page).

20 mA

A 20 mA signal is generated, with which, for exa-

mple, the processing of a signal can be tested.

Comp-1, Comp-2, Comp-3, Comp-4 Gas component of channel 1 to 4

Temp-1, Temp-2, Temp-3, Temp-4 Measured value from temperature sensor

Press-1, Press-2, Press-3, Press-4 Measured value from pressure sensor

Flow-1, Flow-2, Flow-3, Flow-4 Measured value from ow sensor

A “zoomed” signal is sent from the selected

Zoom-C1, Zoom-C2, Zoom-C3, Zoom-C4

measuring channel (C1 to C4). If one of these op-

tions is selected, the “Zoom..” line appears in the menu (see above), which allows a zoom to be set.

Startup

Emerson Process Management GmbH & Co. OHG 3-23

X-STREAM X2

Signal: Comp-1 LowScale: 0 ppm HighScale: 1000 ppm

Zoom..

scaled output

Output signal

= 0

HighScale

MaxRange

default output

3.7 Checking the Settings

The “LowScale” and “HighScale” parameters allow a concentration value to be set to

correspond to the lower (0 or 4 mA) or upper signal value (20 mA). The limits for these

parameters are given by the "MinRange" and

"MaxRange" parameters, specifying the physical measuring ranges of each instrument.

Concentrations outside the range dened by

"LowScale" and "HighScale" are not suppor-

ted by an analog output.

Note!

Scaling may affect the analog outputs accuracy!

MaxRangeLowScale

Carefully read the information, given on (

page 3-27 before scaling analog outputs!

Short Form Manual

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10/2012

Output signal

default output

LowScale

<> 0

scaled output

HighScale

MaxRange

The last line on this menu allows the zoom

function of the analog output to be set when that output has been assigned the Zoom

signal. This function allows a part of the signal range,

specied by “LowScale” and “HighScale”, to be “magnied” on the analog output. Unlike

the scaling function, here the output is switched automatically, the moment the switching point concentration is reached.

Emerson Process Management GmbH & Co. OHG3-24

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zoomed

standard

X-STREAM X2

3.7 Checking the Settings

This allows to increase the resolution (concentration/mA) for a selected range of the entire measuring range.

Note!

Zooming may affect the analog outputs accuracy!

Carefully read the information, given at

page 3-27 before scaling analog outputs!

Output signal

Zoom range

Switching point

(Parameter "Zoom")

Concentration

Switching: Manual Zoom: 50 % Position: LowScale Status: Off

X-STREAM analyzers support the zooming

HighscaleLowScale

of analog outputs with the following options:

The zoom function can be activated in different ways; this is set in the “Switching” line:

• Manual: The operator must activate the

Startup

zoom function manually, with either

• the “Status” parameter in the last line

of this menu

• a parameter in the CONTROL - ZOOM..

• Auto: The analog output is switched de- pending on the measured concentration.

• Inputs: This requires setting a digital input. If an external signal is present at that input, the analog output is switched.

In the second line of the menu the zoomed

area can be set to between 1 and 99 % of the range previously set in the “LowScale” and “HighScale” functions.

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X-STREAM X2

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3.7 Checking the Settings

Note!

For both gures given below, the "Zoom"

parameter is set to the same value (here: about 37 %), but, depending on parameter "Position", is once applied from the LowScale

end, and once from the HighScale end!

Position: LowScale

"Zoom" parameter value

zoomed

normal

Output signal

Zoomed area

Switch point

(“Zoom” parameter applied

from LowScale)

Concentration

HighScaleLowScale

Additionally, the “Position” parameter allows

the X-STREAM analyzer to zoom either the lower or the higher end of the range.

If the parameter is set to LowScale, the zoomed area is at the lower end of the measurement range.

When switching is set to automatic, a hysteresis of 10 % of the output signal range is applied to the switch point:

Switch point in mA,

measured in zoomed area

Output signal

range

rising con-

centration

falling con-

centration 0 ... 20 mA 20 mA 18 mA 4 ... 20 mA 20 mA 18.4 mA

Position: HighScale

Output signal

normal

Switch point

(“Zoom” parameter applied

from HighScale )

Concentration

"Zoom" parameter value

zoomed

Zoomed area

HighScaleLowScale

If the parameter is set to HighScale, the zoomed area is at the upper end of the measurement range.

When switching is set to automatic, a hysteresis of 10 % of the output signal range is applied to the switch point:

Switch point in mA,

measured in zoomed area

Output signal

range

rising con-

centration

falling con-

centration 0 ... 20 mA 2 mA 0 mA 4 ... 20 mA 5,6 mA 4 mA

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3.7 Checking the Settings

3.7.4.1 References to the accuracy of the analog outputs

X-STREAM X2

Scaling or zooming relates to the analog outputs only and does not affect front panel

display nor serial (Modbus) interface output of measuring results!

X-STREAM analyzers are shipped with pre-

dened physical measuring ranges, as listed e.g. in the INFO-RANGES.. menu (parame- ters „MinRange“ and „MaxRange“):

All measurement specications

like repeatability, drift, etc. are related to these physical measuring ranges only! Scaling or zooming cannot improve analog

output specications to values better than specied by the phy-

sical measuring ranges!

Example

Analyzer data: MinRange: 500 ppm MaxRange: 5000 ppm

Scaling

settings,

where tables

are applicable

Furthermore the tables apply only to analog

output scaling meeting the form „0 ... Min-

Range“ to „0... MaxRange“ (means always 0 as "LowScale" value)!

If "LowScale" is set to a value other than 0,

specications are not longer applicable to analog outputs! The same applies to the

zoom parameter "Position" ( previous page), if set to HighScale!

Low

Scale

0 500

0 1000

0 2375

0 5000

High

Scale

Statement

Parameter "LowScale" is 0 and "HighScale" within the limits of "MinRange" and "MaxRange"

Startup

100 500 500 1000

Scaling

settings,

where tables

are NOT

applicable

Tab. 3-2: Analog outputs - Scaling (examples)

Emerson Process Management GmbH & Co. OHG 3-27

375 2500

4000 5000

0 300

0 5100

Parameter "LowScale" different 0

Parameter "HighScale" lower than "MinRange"

Parameter "HighScale" higher than "MinRange"

X-STREAM X2

3.7 Checking the Settings

3.7.5 Setting Concentration Alarms

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10/2012

Note!

If concentration alarms are not being used,go straight to page 3-34.

Press the LEFT key until the SETUP menu

is displayed, then select “Alarms” and open the submenu. If you are using a multi-channel analyzer, select the channel to be modied.

Level1: 100 ppm Function: Low Level2: 500 ppm Function: High

Two concentration limits can be set for each

channel. Valid settings for limit levels depend on the measuring range and the value of the “SpanRange” parameter ( next page):

An error message is displayed if an invalid setting is input.

Should the measured concentration go beyond one of the limits, a message is displayed in the fourth line of the measurement display and the corresponding digital output is activated if programmed to do so.

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X-STREAM X2

3.7 Checking the Settings

The “SpanRange” parameter is displayed in the INFO - RANGE menu

as the percentage

of the upper range limit of

and is always given

the selected channel.

The “SpanRange” parameter is preset and cannot be modied by the operator. It is used

for various functions: Firstly, this parameter determines the maxi-

mum possible value of the span gas: A SpanRange of e.g. 220 % means that the

greatest permitted value of the span gas for the selected channel is 220 % of the maximum measuring range.

Example 1: The oxygen measuring range is 10 %. If the

SpanRange is set to 220 %, the maximum permissable span gas concentration is 22 %, enabling to use ambient air (21 % O2) as a span gas.

Furthermore, the “SpanRange” parameter

determines the range for concentration limits. 100 percentage points are subtracted

from the value of this parameter: The result

determines by how much above or below the measuring range limits may be set.

Example 2: Range upper limit: 1000 ppm, SpanRange: 100 %.

This means that the span gas range coincides with the measuring range. Limits may not lie

outside this range: only limits betweeb 0 ppm and 1000 ppm are admissable.

Example 4: Range upper limit: 1000 ppm, SpanRange: 110 %.

This means that the span gas range exceeds

the upper measuring range limit by 10 %. The lower limit may therefore be 10 % below the lower range limit: limits of between -100 ppm and +1100 ppm are admissable.

Example 4: Range upper limit: 1000 ppm, SpanRange: 220 %.

This means that the span gas range exceeds the measuring range by 120 % in both directions (220 % - 100 % = 120 %): the limits may

be set between -1200 ppm (-120 % of 1000

ppm) and +2200 ppm (+220 % of 1000 ppm).

Startup

Range: 0 ... 1000 ppm

Parameter

"Span

range"

Example 2 (see text) 100 % 0 % 0 ppm 0 ppm 1000 ppm Example 3 (see text) 110 % 10 % 100 ppm -100 ppm 1100 ppm Example 4 (see text) 220 % 120 % 1200 ppm -1200 ppm 2200 ppm

Tab. 3-3: Inuence of “SpanRange” parameter on concentration alarm limits

Emerson Process Management GmbH & Co. OHG 3-29

Span range exceeds measuring range by

relative

value

absolute

value

Permissible

concentration limits

lower limit upper limit

X-STREAM X2

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3.7 Checking the Settings

The function of each limit can be set in the “Function” parameter:

Low: An alarm is triggered if the measured

value drops below the set limit.

The alarm relay is activated.

High: An alarm is triggered if the measured

value exceeds the set limit.

The alarm relay is activated.

Off: The alarm function is deactivated and

the corresponding relay is not activated (remains dead).

The “Function” parameter also supports the “Failsafe” operational mode:

Failsafe (FS) means that the alarm relay is activated during normal operation. This is the reverse of the usual function in which a relay is activated when an alarm is triggered.

In FS mode, if an alarm is triggered, the relay is switched off. In this way, an alarm is also triggered if, for example, the analyzer loses

power. Cable breaks can also be detected in this way. Options are:

• High pre-alarm and main alarm: A prealarm and a main alarm are set for rising concentrations.

• Low pre-alarm and main alarm: A prealarm and a main alarm are set for falling concentraions.

For more detailed information on alarm settings, please see the following instructions and illustrations.

Note! Off FS is preset by default unless otherwise

specied on time of order.

Low FS: An alarm is triggered if the measured

value drops below the set limit.

The alarm relay is deactivated.

High FS: An alarm is triggered if the measu-

red value exceeds the set limit.

The alarm relay is deactivated.

Off FS: The alarm function is deactivated and

the corresponding relay is activated.

Various different behaviours can be programmed using combinations of operational modes

and limit settings:

• Window mode: An alarm is triggered, if

the concentration drops below or exceeds

the limits of a concentration window, .

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• Dening a window

X-STREAM X2

3.7 Checking the Settings

If a window between an upper and a lower limit is dened, an alarm is issued when the

concentration exceeds the upper level (area

D) or drops below the lower limit (area B).

Only one alarm can be active per channel at

any one time.

Standard mode:

An alarm results in the assigned relay being

activated. Settings:

• Level 1 > Level 2

• Level 1-Function: High

• Level 2-Function: Low

Failsafe mode:

An alarm results in the assigned relay being

deactivated. Settings:

• Level 1 > Level 2

• Level 1-Function: High FS

• Level 2-Function: Low FS

Concentration

Relay condition

Activated

Deactivated

Activated

Deactivated

Activated

Deactivated

Activated

Deactivated

A B C D

Upper limit

Lower limit

Time

Concentration level

Startup

Standard mode

Failsafe mode

Status message on front panel

Off

If an alarm is active, a corresponding message is displayed in line 4 of the measurement display.

Emerson Process Management GmbH & Co. OHG 3-31

Fig. 3-3: Limits dening a window for

valid concentrations

X-STREAM X2

3.7 Checking the Settings

• Dening high pre-alarm and main alarm

If two upper limits are set with one limit higher than the other, a pre-alarm is triggered when

the measured concentration exceeds the rst

limit (area B). If no corrrective measures are taken and the concentration exceeds the second limit (area C), a main alarm is triggered.

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10/2012

A B C

Main alarm limit

Pre-alarm limit

Concentration

Up to two alarms may be active per channel

at any one time.

Standard mode:

An alarm results in the assigned relay being

activated. Settings:

• Level 1 > Level 2

• Level 1-Function: High

• Level 2-Function: High

Failsafe mode:

An alarm results in the assigned relay being

deactivated. Settings:

• Level 1 > Level 2

• Level 1-Function: High FS

• Level 2-Function: High FS

Relay condition

Activated

Deactivated

Activated

Deactivated

Standard mode

Activated

Deactivated

Activated

Deactivated

Failsafe mode

Status message on front panel

Time

Concentration level

Main alarm rising

Pre-alarm rising

Main alarm rising

Pre-alarm rising

If an alarm is active, a corresponding message is displayed in line 4 of the measurement display.

Off

Fig. 3-4: High pre-alarm and main alarm

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3.7 Checking the Settings

• Dening low pre-alarm and main alarm

If two lower limits are set with one limit lower than the other, a pre-alarm is triggered when

the measured concentration falls below the rst limit (area B). If no corrective measures are taken and the concentration falls below

the second level (area C), a main alarm is triggered.

Up to two alarms may be active per channel

at any one time.

Concentration

Relay condition

X-STREAM X2

A B C

Pre-alarm limit

Main alarm limit

Zeit

Concentration level

Standard mode:

An alarm results in the assigned relay being

activated. Settings:

• Level 1 > Level 2

• Level 1-Function: Low

• Level 2-Function: Low

Failsafe mode:

An alarm results in the assigned relay being

deactivated. Settings:

• Level 1 > Level 2

• Level 1-Function: Low FS

• Level 2-Function: Low FS

If an alarm is active, a corresponding message is displayed in line 4 of the measurement display.

Activated

Deactivated

Activated

Deactivated

Standard mode

Activated

Deactivated

Activated

Dectivated

Failsafe mode

Status message on front panel

Off

Main alarm falling

Pre-alarm falling

Main alarm falling

Pre-alarm falling

Fig. 3-5: Low pre-alarm and main alarm

Startup

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X-STREAM X2

3.7.6 Backing Up the Settings

Installed options..

Communication.. Alarms.. Save-Load..

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10/2012

3.7 Checking the Settings

The most important parameters have now

been checked and the unit’s settings adjusted

to your needs.

A backup copy of these conguration data can now be made and saved.

Press the LEFT key until the SETUP menu is displayed, and from there open the SAVELOAD menu.

Page 2

Page 1

Page 2

Save-Load CfgData > SvcPort! SvcPort > CfgData..

Verify!



FactData > CfgData.. CfgData > UserData.. UserData > CfgData..

CfgData>UserData Are you sure? No! Yes!

Press the DOWN key to reach page 2.

Now select the “CfgData > UserData” line and

press ENTER.

A new window comes up to conrm the action:

Select the line Yes! and press the ENTER key: Another windows shows the current status.

Emerson Process Management GmbH & Co. OHG3-34

Short Form Manual

HASX2E-SFM-HS 10/2012

Copying data

- PLEASE WAIT -

Procedure X:E000

(i)

X-STREAM X2

3.7 Checking the Settings

The unit is now saving a copy of the current

conguration data (the so-called CfgData dataset) in a special area of memory labelled UserData. This dataset can be used to reset

the unit later if, for example, later incorrect

settings render the unit unusable.

If, during the analyzer startup up, the CfgData checksum is found to be incorrect, the UserData dataset is loaded, to ensure the

instrument remains usable. Further changes to the conguration will only

be stored in the CfgData dataset until manu-

ally saved to UserData.

-COMMAND EXECUTED-

Upon completion of the saving process a

conrmation message will be displayed.

You have now completed checking the analyzer setup: Press the MEASURE key to return to the measurement display.

We recommend to perform at least a zero

calibration, after startup of the instrument, to

ensure proper measuring results.

Chapter 4 for information on how to

perform a manual calibration. If your instrument features a valve block,

X-STREAM X2 instruction manual for

a comprehensive description of calibration

procedures.

Startup

Emerson Process Management GmbH & Co. OHG 3-35

X-STREAM X2

Short Form Manual

HASX2E-SFM-HS

10/2012

Emerson Process Management GmbH & Co. OHG3-36

Rosemount X-STREAM Short Form Manual-5th Ed. Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

Index of fIgures

Index of Tables

INTRODUCTION

DEFINITIONS

TERMS USED IN THIS MANUAL

SYMBOLS USED ON AND INSIDE THE EQUIPMENT

SYMBOLS USED IN THIS MANUAL

SAFETY INSTRUCTIONS

INTENDED USE STATEMENT

GENERAL SAFETY NOTICE / RESIDUAL RISK

ADDITIONAL LITERATURE

AUTHORIZED PERSONNEL

INSTALLING AND CONNECTING THIS ANALYZER

OPERATING AND MAINTAINING THIS ANALYZER

General operating notes

1.1 Overview

1.1.1 Housings

1.1.2 The Front Panel / User Interface

Fig. 1-1: X-STREAM front panel (here the X-STREAM X2GP)

1.1.3 Interfaces

1.2 Comparison of the Various X-STREAM Analyzer Models

1.3 X-STREAM X2GK: ½ 19 Inch Table-Top Unit

Fig. 1-2: X-STREAM X2GK

1.4 X-STREAM X2GP: 19 Inch Table-Top or Rackmount Design

Fig. 1-3: X-STREAM X2GP - Details

1.5 X-STREAM X2XF: Field Housing With Single (XLF) or Dual (XXF) Compartment

Fig. 1-4: X-STREAM XLF / XXF- Front views

Fig. 1-5: X-STREAM XLF - Side and Bottom View

Fig. 1-6: X-STREAM XLF - Power Supply and signal terminals

1.5.1 X2XF Field Housings for Installation in Hazardous Areas (Ex-Zones)

Tab. 1-1: Gas Components and Measuring Ranges, Examples

2.1 Scope of Supply

Fig. 2-1: X-STREAM X2 Analyzers - scope of supply

2.2 Introduction

2.3 Technical Data

2.3.1 Common Technical Data

2.4 Gas Conditioning

2.5 Gas Connections

Fig. 2-2: Labelling of gas connectors (example)

Fig. 2-3: Installation in bypass mode

2.6 Electrical Connections

2.7 Detailed Instructions for Installation

2.7.1 X-STREAM X2GK, X-STREAM X2GP

Fig. 2-4: X-STREAM X2GK - rear panel

Fig. 2-5: X-STREAM X2GP - rear panel, shown with options

Fig. 2-6: X-STREAM X2GK & X2GP - dimensions

Fig. 2-7: Socket X1 - Analog Outputs & Digital Outputs 1-4

Fig. 2-8: Power supply connectors

2.7.2 X-STREAM X2XF

Fig. 2-9: X-STREAM XLF - dimensions for installation

Fig. 2-10: X-STREAM XXF - dimensions for installation

Fig. 2-11: X-STREAM X2XF Field housing - terminals, cable glands and gas connectors

Fig. 2-12: Terminal block X1 - Analog Outputs & Digital Outputs 1-4 (XSTA)

Fig. 2-13: Power supply connections

2.8 Notes On Wiring Signal Inputs and Outputs

2.8.1 Electrical shielding of cables

Fig. 2-14: Shielded signal cable, shielding connected at both ends.

Fig. 2-15: Shielded signal cable, shielding connected at one end.

Fig. 2-16: Signal cable with double shielding, shieldings connected at alternate ends.

Fig. 2-17: Shield connector terminal with cable

2.8.2 Wiring inductive loads

2.8.3 Driving high-current loads

Fig. 2-18: Suppressor diode for inductive loads.

Fig. 2-19: Driving high-current loads

2.8.4 Driving multiple loads

Fig. 2-20: Loads in series

Fig. 2-21: Loads in parallel

3.1 Performing a Leak Test

Fig. 3-1: Leak Testing with U-turn Manometer

3.2 The User Interface

Fig. 3-2: X-STREAM front panel

3.2.1 Display

3.2.2 Status LED

3.2.3 Keys

3.3 Symbols Used

3.4 Software