Rosemount X-STREAM Non-Incendive Analyzers Manual Addendum for Zone 2 and Div. 2 Hazardous Area Applications-2nd Ed. Manuals & Guides

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Instruction Manual

HASXENE-IM-EX 03/2010

Non-Incendive Gas Analyzer

X-STREAM X2 series and X-STREAM XE series

Instruction Manual Addendum for

Zone 2 Hazardous Area Applications

www.EmersonProcess.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specications. The following instructions MUST be adhered to and integrated into your safety program when installing, using and maintaining Emerson Process Management (Rosemount Analytical) products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process

Management (Rosemount Analytical) representative for clarication.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.

• Install your equipment as specied in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes.

Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualied personnel to install, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualied people use replacement parts specied by Emerson Process Management (Rosemount Analytical). Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in re, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualied persons, to prevent electrical shock and personal injury.

The information contained in this document is subject to change without notice.

Edition 2010-03

Emerson Process Management GmbH & Co. OHG

Industriestrasse 1 D-63594 Hasselroth Germany T +49 (0) 6055 884-0 F +49 (0) 6055 884-209 Internet: www.EmersonProcess.com

Original Instruction Manual for the purpose of the European Directive 94/9/EC.

Instruction Manual

HASXENE-IM-EX 03/2010

X-STREAM Non-Incendive

Table of ConTenTs

Introduction S-1

Denitions S-1

Terms used in this instruction manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-2

Symbols used on and inside the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-3

Symbols used within this manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-4

Safety Instructions S-5

Intended Use Statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5

General safety notice / Residual risk

Authorized personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-6

Additional Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-6

Operating and Maintaining this Apparatus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5

Chapter 1 Technical Description 1-1

1.1 Application and Principle of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.2.1 Installation Site and Protection Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.2.2 Nameplate Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

1.2.3 General Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

1.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.4 Measurement Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

1.5 Infallible Containments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

1.6 Instructions for safe use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Table of contents

TOC

Chapter 2 Installation 2-1

2.1 Scope of Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.2 Abstract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.3 Installing the Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.4 Connecting Gas Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

2.5 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7

2.5.1 External Equipotential Bonding Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17

Chapter 3 Startup 3-1

3.1 Final Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.2 Switching On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Chapter 4 Service and Maintenance 4-1

4.1 Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

4.2 Gas Paths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Emerson Process Management GmbH & Co. OHG TOC-1

Instruction Manual

X-STREAM Non-Incendive

Table of Contents

4.3 Checking Modied or Repaired Analyzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

4.3.1 Enclosure Leakage Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

4.4 Replacement of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

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Appendix A-1

A.1 EC Declarations of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

A.2 ATEX Manufacturer‘s Declarations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

A.3 EC Certicate of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

A.4 CSA Certicate of Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

A.5 Block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14

A.5.1 XLFN, XXFN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14

A.5.2 XEFN, XDFN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21

A.6 Assignment of Plugs and Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-31

Emerson Process Management GmbH & Co. OHGTOC-2

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HASXENE-IM-EX 03/2010

X-STREAM Non-Incendive

Index of fIgures

Fig. 1-1: Nameplate Label Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Fig. 1-2: X-STREAM XLFN, XEFN - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Fig. 1-3: X-STREAM XXFN, XDFN - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Table of contents

Fig. 2-1: X-STREAM non-incendive scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Fig. 2-2: X-STREAM XLFN, XEFN - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Fig. 2-3: X-STREAM XXFN, XDFN - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Fig. 2-4: Labelling of gas connectors (example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Fig. 2-5: Terminals block X1 - analog signals and relay outputs 1-4 . . . . . . . . . . . . . . . . 2-11

Fig. 2-6: Terminals block X1 - Modbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Fig. 2-7: Modbus Interface - Ethernet connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Fig. 2-8: Terminals block X4.1 and X4.2 - digital inputs and outputs . . . . . . . . . . . . . . . . . 2-14

Fig. 2-9: Terminals block X5 - analog input signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Fig. 2-10: Power terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Fig. 2-11: Equipotential bonding conductor terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Fig. 3-1: Sealing plug for cable connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Fig. 3-2: Hexagon socket screw as sealing plug for unused cable inlet openings . . . . . . . . 3-1

Fig. 4-1: Assembly for check routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

TOC

Emerson Process Management GmbH & Co. OHG TOC-3

X-STREAM Non-Incendive

Instruction Manual

HASXENE-IM-EX

03/2010

Emerson Process Management GmbH & Co. OHGTOC-4

Instruction Manual

HASXENE-IM-EX 03/2010

X-STREAM Non-Incendive

INTRODUCTION

This instruction manual provides information about installing, operating and maintaining/ servicing non-incendive X-STREAM series gas analyzers in hazardous (classied) areas and shall be read in conjunction with the standard analyzer instruction manual only!

This instruction manual covers several non-incendive X-STREAM series analyzer variations and therefore may describe congurations and/or options not part of your specic analyzer.

DEFINITIONS

Safety Instructions

The following denitions apply to WARNINGS, CAUTIONS and NOTES found throughout this publication.

HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,

PRACTICE, CONDITION, STATEMENT, ETC.

If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,

PRACTICE, CONDITION, STATEMENT, ETC.

If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

NOTE!

Highlights an essential operating procedure, condition or statement.

Emerson Process Management GmbH & Co. OHG S-1

X-STREAM Non-Incendive

TERMS USED IN THIS INSTRUCTION MANUAL

Instruction Manual

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Denitions

ATEX

Directive 94/9/EC, commonly called the ATEX („Atmosphères Explosibles“) products directive.

Containment System

The part of the analyzer containing the gas that may constitute an internal source of release.

Explosive Gas(es)

Flammable gases and gas mixtures of a concentration within the explosion limits and present in mixture with air.

External Explosion Protection

The „External explosion protection“ serves to prevent penetration of explosive gas mixtures into the analyzer enclosure. In addition it avoids ignition on the surface. For this reason the analyzer is purged with protective gas and held at an internal overpressure compared to the surrounding atmosphere.

Flammable Gas(es)

Gases and gas mixtures are assigned to be ammable if they might become ignitable when in a mixture with air.

Internal Explosion Protection

The „Internal explosion protection“ serves to prevent ignition of gas being present in the analyzer’s Containment System (CS;= sample gas path).

Dependent on the gas composition several options are available:

None required (if gas is noncombustible), dilution by purge gas or/and internal overpressure of the analyzer’s enclosure compared to the CS.

Lower Explosion Limit (LEL)

Volume ratio of ammable gas in air below which an explosive gas atmosphere will not be formed: the mixture of gas and air lacks sufcient fuel (gas) to burn.

Non-Incendive (Ex n) Within this manual "non-incendive“ stands for

a protection method for equipment marked Ex nAC,intended to be installed in hazardous areas, classied Zone 2 or Div 2.

In the following, the term "non-incendive“ is abbreviated to "Ex n", the code used within related standards.

Upper Explosion Limit (UEL) Volume ratio of ammable gas in air above

which an explosive gas atmosphere will not be formed: the mixture of gas and air is too rich in fuel (decient in oxygen) to burn.

Zone 0

Where ignitable concentrations of ammable gases can exist all of the time or for long periods of time under normal operating conditions.

(A guideline value [not part of a standard ] is more than 1.000 times per year.)

Zone 1

Where ignitable concentrations of ammable gases can exist some of the time under normal operating conditions.

(A guideline value [not part of a standard ] is 10 to 1.000 times per year.)

Zone 2

Where ignitable concentrations of ammable gases are not likely to exist under normal operating conditions.

(A guideline value [not part of a standard ] is less than 10 times per year.)

Emerson Process Management GmbH & Co. OHGS-2

Instruction Manual

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Safety Instructions

X-STREAM Non-Incendive

SYMBOLS USED ON AND INSIDE THE UNIT

Wherever one or more of the following symbols appear on or inside the instrument, be careful and read the instructions given in the accompanying manuals!

Follow these warnings and notes carefully

to minimize risks.

Safety Instructions

This symbol at the instrument ... ... indicates

dangerous voltages may be accessible. Removing covers is permitted only, if the instrument is disconnected from power - and even in this case by qualied personnel only!

hot surfaces may be accessible. Removing covers by qualied personnel is permitted only, if the instrument is disconnected from power. Nevertheless several surfaces may remain hot for a limited time.

more detailled information available: see instruction manual before proceeding!

Emerson Process Management GmbH & Co. OHG S-3

Instruction Manual

X-STREAM Non-Incendive

Safety Instructions

HASXENE-IM-EX

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SYMBOLS USED WITHIN THIS MANUAL

Where one or more of the following symbols appear within this manual, carefully read the related information and instructions!

Strictly observe the given warnings, instructions and information to minimize hazards!

This symbol used in the manual ... ... means

dangerous voltages may be exposed

hot surfaces may be exposed

possible danger of explosion

toxic substances may be present

substances harmful to health may be present

indicates notes relating to heavy instruments

electrical components may be destroyed by

electrostatic discharges

units must be disconnected from the power source

indicates special instructions or information for operation at low temperatures.

indicates basic conditions or procedures are being described.

This symbol may also indicate information important for achieving accurate measurements.

Emerson Process Management GmbH & Co. OHGS-4

Instruction Manual

HASXENE-IM-EX 03/2010

Safety Instructions

X-STREAM Non-Incendive

SAFETY INSTRUCTIONS

INTENDED USE STATEMENT

X-STREAM series gas analyzers are intended to be used as analyzers for industrial purposes. They must not be used in medical, diagnostic or life support applications.

Using X-STREAM analyzers as safety devices is prohibited where redundancy and/or SIL classication or equivalent is needed.

No independent agency certications or approvals are to be implied as covering such applications!

GENERAL SAFETY NOTICE / RESIDUAL RISK

If this equipment is used in a manner not specied in these instructions, protective systems may be impaired.

Despite of incoming goods inspections, production control, routine tests and application of state-of-the-art measuring and test methods, an element of risk remains when operating a gas analyzer!

Even when operated as intended and observing all applicable safety instructions, some residual risks remain, including, but not limited to, the following:

• An interruption of the protective earth line, e.g. in an extension cable, may result in risk to the user.

• Live parts are accessible when operating the instrument with doors open or covers removed.

• The emission of gases hazardous to health may even be possible when all gas connections have been correctly made.

Avoid exposure to the dangers of these residual risks by taking particular care when installing, operating, maintaining and servicing the analyzer.

Safety Instructions

Emerson Process Management GmbH & Co. OHG S-5

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Safety Instructions

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AUTHORIZED PERSONNEL

In-depth specialist knowledge is an absolutely necessary condition for working with and on the analyzer.

Authorized personnel for installing, operating, servicing and maintaining the analyzer are instructed and trained qualied personnel of the operating company and the manufacturer.

It is the responsibility of the operating company to

• train staff,

• observe safety regulations,

• follow the instruction manual.

Operators must

• have been trained,

• have read and understood all relevant sections of the instruction manual before commencing work,

• know the safety mechanisms and regulations.

To avoid personal injury and loss of property, do not install, operate, maintain or service this instrument before reading and understanding this instruction manual and receiving appropriate training.

ADDITIONAL LITERATURE

This manual covers aspects specic for using Non-Incendive X-STREAM gas analyzers in hazardous (classied) areas, only.

For comprehensive information on operating and maintain/service the instrument in a safe manner it is MANDATORY to read all additional instruction manuals, if not provided as printed version, see the accompanying CD-ROM for an electronic version (PDF)!

The following instruction manuals are available, referenced within and to be read in conjunction with this manual at hand:

HASX2E-IM-HS X-STREAM X2 series instruction manual HASXEE-IM-HS X-STREAM XE series instruction manual

Contact your local service center or sales ofce when missing documents.

SAVE ALL INSTRUCTIONS FOR FUTURE USE!

Emerson Process Management GmbH & Co. OHGS-6

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Installation and connecting power and signal cables are subject to qualied personnel only taking into account all applicable standards and legislative requirements!

X-STREAM Non-Incendive

Safety Instructions

EXPLOSION HAZARD / ELECTRICAL SHOCK HAZARD

Safety Instructions

Take care of the relevant installation standards, as there are (but not limited to) e.g. EN 60079-14 (Europe), National Electrical Code (NEC-NFPA 70; USA), Canadian Electrical Code (CEC; Canada), IEC 60079-14 (International) and others und all corresponding standards.

Failure to follow may cause warranty invalidation, property damage and/or personal injury or death!

Installation of these instruments is subject to qualied personnel only, familiar with the resulting potential risks! Instruments providing screw terminals for electrical connections may require working near live part!

Connecting and disconnecting non-incendive X-STREAM analyzers is permitted only if the instrument and all associated power & signal lines are de-energized!

Non-incendive X-STREAM gas analyzers do not provide a power switch and are operable when connected to power!

A power switch or circuit breaker (complying with IEC 60947.1/-3) has to be provided in the building installation. This switch has to be installed near by analyzer, must be easily operator accessible and has to be assigned as disconnector for the analyzer.

Disconnect instruments with screw terminals from power when working at power terminals (pull power plug or operate power switch/ circuit breaker in building installation)!

CRUSHING HAZARD

Take care of crushing hazard when closing the analyzer front door!

Keep out of the closing area between enclosure cover and base!

Emerson Process Management GmbH & Co. OHG S-7

X-STREAM Non-Incendive

Safety Instructions

Installing and wiring this instrument must comply with all relevant national legislative requirements and regulations.

Consider all safety instructions within this on hand manual and all associated analyzer instruction manuals!

Read the corresponding sections of the analyzer instruction manual and all addendum manuals before performing the installation !

Disregarding the safety instructions can lead to explosion, physical injury or death!

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EXPLOSION HAZARD

EXPLOSION HAZARD AND ELECTRICAL SHOCK HAZARD

Safe operation requires the instrument to be installed in a way not affecting the enclosure ingress protection (IP66 / Type 4X)! Take care of the instructions for installation.

Open covers or covers not properly closed affect the ingress protection and result in unsafe operation! Do not operate the instrument without properly closed covers!

HEAVY INSTRUMENT

X-STREAM analyzers intended to be wall mounted or outdoor installed, weigh up to 26 kg (58 lbs) / 45 kg (99 lbs), depending on the chosen options!

Use two persons and/or suitable tools for transportation and lifting these instruments!

Take care to use anchors and bolts specied to be used for the weight of the instruments!

Assure that the wall/device for installation is sufciently attached and stable to carry the instrument!

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Take care that the power cable is not connected and/or the analyzer is not energized during installation!

All cables (power and signal) must end (be connected) in either a safe (nonhazardous) area or in a protecting enclosure (e.g. Ex e junction box)!

X-STREAM Non-Incendive

Safety Instructions

ELECTRICAL SHOCK HAZARD

Safety Instructions

EXPLOSION AND ELECTRICAL SHOCK HAZARD

The power and signal cables must be separated by a distance of minimum 1 cm (0.4 in) inside and outside the analyzer!

ELECTRICAL SHOCK HAZARD

Before completing the electrical connection of the instrument, verify cables are inserted and connected in correct manner!

Ensure the earthing conductor (protective earth; PE) is connected!

EXPLOSION HAZARD / ELECTRICAL SHOCK HAZARD

The analyzer provides a protective earth terminal. To prevent electrical shock hazards or explosions the instrument must be connected to a protective earth

Therefore the instruments must be connected to power by using a three wire power cable with earth conductor!

Any interruption of the earth connector inside or outside the instrument or disconnecting the earth terminal may cause potential electrical shock hazard or explosion!

Intended interruption of protective earth connections is not permitted!

Emerson Process Management GmbH & Co. OHG S-9

X-STREAM Non-Incendive

Safety Instructions

Installing and wiring this instrument must comply with all relevant national legislative requirements and regulations.

Consider all safety instructions within this on hand manual and all associated analyzer instruction manuals!

Do not energize the instrument before proper installation is veried.

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EXPLOSION HAZARD

Ensure all covers, plugs and housing parts are in place and secured properly before supplying power and signal voltages!

Ensure that all gas connections are made as labeled and are leak free. Improper gas connections may result in explosion and death.

EXPLOSION HAZARD

Do NOT operate the instrument with doors or covers open! This is permitted only when no hazardous atmosphere is present!

Depending on the local regulation, this may require a competent hot work supervisor to issue a hot work permit.

EXPLOSION HAZARD

If the analyzer is powered and shall be opened (e.g. for troubleshooting) make sure that ambient atmosphere is not hazardous (explosive) before servicing internal components (this is valid also, for example for the exchange of fuses!)

Emerson Process Management GmbH & Co. OHGS-10

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HASXENE-IM-EX 03/2010

Service or replacement of safety related components or requiring to open the instrument are permitted only, if no hazardous atmosphere is present and both the instrument and connected circuitry are de-energized!

Depending on the local regulation this may require a competent hot work supervisor to issue a hot work permit.

X-STREAM Non-Incendive

Safety Instructions

EXPLOSION HAZARD

Safety Instructions

EXPLOSION HAZARD

Do not open instrument when energized.

Ensure that external not intrinsically safe circuitry is disconnected or deenergized before opening the instrument.

EXPLOSION HAZARD

Startup, operation and service must not be performed before reading and understanding all instructions!

Especially all warnings in this and the associated manuals have to be considered! Inspection, maintenance and service must be carried out considering all related standards e.g. for „Inspection and maintenance of electrical installations in hazardous areas“ or „Equipment repair, overhaul and reclamation“.

Emerson Process Management GmbH & Co. OHG S-11

X-STREAM Non-Incendive

Safety Instructions

EXPLOSION HAZARD BY REPLACEMENTS OR MODIFICATIONS

Replacement of parts found defective is permitted only by using original parts!

Modications affecting the integrity of type of protection (e.g. afxing additional threads) are NOT PERMITTED!

Any addition, substitution, or replacement of components installed on or in this device, must be certied to meet the hazardous area classication that the device was certied to prior to any such component addition, substitution, or replacement. In addition, the installation of such device or devices must meet the requirements specied and dened by the hazardous area classication of the unmodied device.

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After maintenance or replacement of parts concerning explosion protection an authority on explosion protection has to verify that the analyzer still meets the requirements for explosion protection before it is switched on again.

Parts essential for explosion protection must not be repaired, they must be replaced if defective!

The authority has to issue a certicate for this and/or attach a test label to the equipment before startup after maintenance or replacement of parts.

Any modifications to the device not authorized by Emerson Process Management will void the product certication(s).

Violation voids the approvals and may cause explosions and personal injury or death!

EXPLOSION HAZARD BY GASES

X-STREAM analyzers utilize not only sample gas but one or more pressurized carrier gases and calibration gases.

If external equipment (e.g. a owmeter for ow control) is required, legislative requirements and instructions for installation in hazardous (classied) areas must be considered.

Emerson Process Management GmbH & Co. OHGS-12

Instruction Manual

HASXENE-IM-EX 03/2010

Flammable Gases must be introduced into INFALLIBLE CONTAINMENTS ONLY, to avoid leakage into internal analyzer housing!

Such containments are provided on request.

Take care that all external gas lines are connected in the described way and that they are gastight to avoid leakages!

X-STREAM Non-Incendive

Safety Instructions

EXPLOSION HAZARD BY FLAMMABLE GASES

Safety Instructions

EXPLOSION HAZARD

Faulty connected gas lines lead to explosion hazard or even to mortal danger!

Emissions may contain hydrocarbon or other toxic components (e.g. carbon monoxide)! Carbon monoxide may cause headache, sickness, unconsciousness and death. Don‘t take a breathe of the emissions!.

EXPLOSION AND ELECTRICAL SHOCK HAZARD

Verify the power supply at installation site meets the specication given on the analyzer's nameplate label, before installing the instrument!

Verify power cables are disconnected and/or instrument is de-energized prior to working at the terminals!

Verify the power cord is layed with a distance of at least 1 cm (0.4 in) to any signal cable to ensure proper insulation from signal circuits!

EXPLOSION HAZARD

Inspection, maintenance and service must be carried out considering all related standards, e.g. for "Inspection and maintenance of electrical installations in hazardous areas" or "Equipment repair, overhaul and reclamation"

Emerson Process Management GmbH & Co. OHG S-13

X-STREAM Non-Incendive

Safety Instructions

OPERATION AT LOW TEMPERATURES

When operating an instrument at temperatures below 0 °C (32 °F), do NOT apply gas, nor operate the internal pump before the warmup time has elapsed!

Violation may result in condensation inside the gas paths, or damaged pump diaphragm!

Consider the instructions in the related X-STREAM series instruction manual!

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HEAVY INSTRUMENT

X-STREAM eld housings, intended for outside and wall mounted use, weigh between 26 kg (57 lb) and 45 kg (99 lb) depending on options installed.

Two people and/or lifting equipment is required to lift and carry these units.

Take care to use anchors and bolts specied to be used for the weight of the units!

Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight!

Do not confuse gas inlets and outlets. All gases supplied must be prepared beforehand. When supplying aggressive gases, ensure that the gas lines are not damaged.

Max. admissable pressure: 1500 hPa!

Exhaust lines must be installed to incline downwards, be unpressurized and protected against frost, and conform to legal requirements.

More information is provided in the related X-STREAM series instruction manuals.

Emerson Process Management GmbH & Co. OHGS-14

Instruction Manual

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OPERATING AND MAINTAINING THIS APPARATUS

X-STREAM Non-Incendive

Safety Instructions

This instrument has left the factory in compliance with all applicable safety regulations.

To maintain this operating condition, the user must strictly follow the instructions and consider the warnings in this manual or provided on the instrument.

Before switching on the instrument, verify that the electrical supply voltage matches the instrument´s operating voltage as set in the factory.

Any interruption in the instrument´s ground line, whether inside or outside the instrument, or removal or interruption of its ground line connection, could result in hazardous operating conditions. Intentionally interrupting the instrument´s protective ground is strictly prohibited.

Observe all applicable regulations when operating the instrument from an auto-transformer or variac.

Substances hazardous to health may emerge from the instrument‘s exhaust.

Please pay attention to the safety of your operation personnel. Protective measures must be taken, if required.

Safety Instructions

Opening cover panels could expose voltagecarrying components. Connectors may also be under voltage. The instrument must be disconnected from all electrical supplies before attempting any calibrations, maintenance operations, repairs or component replacements requiring opening of the instrument. Any calibrations, maintenance operations, or repairs that need the instrument to be opened while connected to electrical supplies should be subject to qualied technicians familiar with the hazards involved only!

Use only fuses of the correct type and current ratings as replacements. Using repaired fuses and short circuiting of fuse holders is prohibited.

Emerson Process Management GmbH & Co. OHG S-15

X-STREAM Non-Incendive

Instruction Manual

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Emerson Process Management GmbH & Co. OHGS-16

Instruction Manual

HASXENE-IM-EX 03/2010

Chapter 1

Technical Description

1.1 Application and Principle of Operation

X-STREAM Non-Incendive

X-STREAM non-incendive gas analyzers enable the measurement of gas components in hazardous areas (Ex zones) without the need of additional external protective equipment:

They have been designed in a way to be built of selected components, which do not create arcs, sparks nor hot spots under normal operating conditions. Thus they cannot ignite a surrounding explosive atmoshere, even if it penetrates the analyzer enclosure. These protection methods (summarized under the topic „non-incendive“) are specied by standard EN 60079-15, IEC 60079-15, and others, and approved for Zone 2 and Div 2 hazardous areas, where explosive atmosphere is not likely to exist under normal operating conditions, and if so, for short time periods only.

Due to the limitation of use to Zone 2 environments only, measuring ammable gases is by default not permitted for non-incendive analyzers: Standard tubings (containments) would enable those gases to pass off into the housing in case of leakages. Together with the air being present, this would form an explosive mixture. And, as a result of the tight enclosure and therefore missing exchange with the surrounding atmosphere, the explosive mixture would be present for long time periods. Thus

the categorization of the internal compartment of the non-incendive X-STREAM analyzer would be no more according to Zone 2 (Div

2), but Zone 0 (Div 1), requiring special protection methods!

To enable measuring ammable gases with non-incendive X-STREAM analyzers, Emerson Process Management has designed special, so called Infallible Containments: These are gas paths, considered to be „technically tight“ due to the construction

page 1-7). Using infallible containments

( properly avoids release of sample gas into the analyzer, and the formation of internal explosive atmosphere.

Technical Description

EXPLOSION HAZARD

Flammable Gases must be introduced into INFALLIBLE CONTAINMENTS ONLY, to avoid leakage into internal analyzer housing!

Such containments are provided on request.

Emerson Process Management GmbH & Co. OHG 1-1

X-STREAM Non-Incendive

1.2 Technical Data

1.2.1 Installation Site and Protection Method

Site of installation

Humidity (non-condensing)

Degree of pollution 2 Installation category II Elevation 0 to 2000 m (6560 ft) above sea level

Ambient atmosphere

< 90 % RH at +20 °C (68 °F) < 70 % RH at +40 °C (104 °F)

Units may not be operated in corrosive environments without additional measures.

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Protection concept:

Protection method Ex nAC

North America (CSA-c/us)

Hazardous area: Zone 2, Gas

Classication:

Class I, Zone 2, Gas, AEx nAC IIC T4 Ex nAC IIC T4

Temperature class: T4

Underlying standards:

CAN/CSA-E60079-0:02 (R2006) CAN/CSA-E60079-15:02 (R2006)

ANSI/ISA-12.00.01-2002 (IEC 60079-0 Mod) ANSI/ISA-12.22.01-2002 (IEC 60079-1 Mod)

UL 60079-15:2009

Hazardous area: Div 2, Group ABCD

Classication:

Class I, Div 2, Group ABCD Temperature class: T4

Underlying standards:

CSA C22.2 No 213-M1987 ISA 12.12.01-2007

Europe (ATEX) & IECEx

Hazardous area: Zone 2, Gas

Classication:

ATEX Group II, Category 3, Gas, Ex nAC IIC T4

Temperature class: T4

Underlying standards:

IEC 60079-0:2004 (4

Edition) DIN EN 60079-0:2004 IEC 60079-15:2005 (3

Edition)

DIN EN 60079-15:2005

Test samples have been approved by independent test institutes according to the relevant standards and found to comply with the requirements. The certicates can be viewed in the appendix of this manual (

Emerson Process Management GmbH & Co. OHG1-2

page A-1).

Instruction Manual

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X-STREAM Non-Incendive

1.2 Technical Data

1.2.2 Nameplate Label

Area Description Area Description

The analyzer´s electrical data, manufacturing data and serial number

Manufacturer address

Technical Description

Additional warning: Do not open the instrument when energized!

Certication Data EU (ATEX) North America

Class I Flammable gases, vapor, liquids Div. 2 Equipment for Div. 2

Area classication

Protection concepts

II other than mines 3 Category 3 Equipm. (Zone 2) G for explosive Gas atmosphere

Ex Explosion protected nAC non-sparking,

enclosed break

IIC Group II, Gas Group C T4 Temperature Class (135 °C)

Ambient Temperature Range

amb

IP66, Type 4X Enclosure Rating

(Outdoor use)

Grp. ABCD All Class I gases T4 Temperature Class (135 °C)

Class I Flammable gases, vapor,

liquids

Zone 2 Equipment for Zone 2

AEx, Ex Explosion protected nAC non-sparking,

enclosed break

IIC Group II, Gas Group C T4 Temperature Class (135 °C)

Ambient Temperature Range

amb

IP66, Type 4X Enclosure Rating

(Outdoor use)

Fig. 1-1: Nameplate Label Details

Emerson Process Management GmbH & Co. OHG 1-3

Instruction Manual

X-STREAM Non-Incendive

1.2 Technical data

1.2.3 General Technical Data

Temperatures

operational 0 (-20) ... +50 °C / 32 (-4) ... 122 °F storage -20 ... +70 °C / -4 ... -158 °F

Weight, max

XLFN, XEFN up to approx. 25 kg / 55.1 lb XXFN, XDFN up to approx. 45 kg / 99.2 lb

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IP or Type rating

IP 66, Type 4X for outdoor use,

protected against direct sun light

Gas connections

max number 8 max for purging (incl. / separate) 1 separate material stainless steel

sizes 6/4 mm;

⁄4"

Power supply unit wide range, internal

Power supply

nominal voltage 100 - 240 V

Mains supply voltage uctuations are not to exceed

+/- 10 percent of the nominal voltage

50 / 60 Hz voltage range 85 - 264 V 47 - 63 Hz nominal input current, max XLFN, XEFN

standard, max 1.3 - 0.7 A w/ temperature control, max 3 - 1.5 A

XXFN, XDFN

standard, max 1.5 - 0.8 A w/ temperature control, max 5.5 - 3 A

Power input fuses AC 230 V / T 6.3 A / 5x20 mm Electrical in- and outputs

power

screw terminals with integrated fuse holders,

max. 4 mm² / 11 AWG

signals screw terminals, max. 1.5 mm² / 15 AWG

special Ethernet: RJ45 socket; USB connectors

Cable entries Cable glands, IP 68

permissible cable outer dia 7 ... 12 mm / 0.27" ... 0.47"

Emerson Process Management GmbH & Co. OHG1-4

Instruction Manual

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1.3 Dimensions

X-STREAM Non-Incendive

1.3 Dimensions

Gas ttings

Cable glands

All dimensions in mm [inches in brackets]

Fig. 1-2: X-STREAM XLFN,

XEFN - dimensions

Connector for potential equalization

Technical Description

General Compliances

Electrical safety

CAN / USA

Europe

CSA-C/US, based on CAN/CSA-C22.2 No. 61010-1-04 / UL 61010-1, 2nd edition

CE, based on EN 61010-1

Electromagnetic compatibility

Europe CE, based on EN 61326 Australia C-Tick others NAMUR

Emerson Process Management GmbH & Co. OHG 1-5

X-STREAM Non-Incendive

1.3 Dimensions

All dimensions in mm [inches in brackets]

Gas ttings

Connector for potential equalization

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Cable glands

Fig. 1-3: X-STREAM XXFN, XDFN - dimensions

Emerson Process Management GmbH & Co. OHG1-6

Instruction Manual

HASXENE-IM-EX 03/2010

1.4 Measurement Specications

X-STREAM Non-Incendive

Gas components

Maximum sample gas pressure

Sample gas ow Depending on measuring principle (see related X-STREAM series instruc-

Flammable Gases must be introduced into INFALLIBLE CONTAINMENTS ONLY, to avoid leakage into internal analyzer housing!

Such containments are provided on request.

1.5 Infallible Containments

Infallible Containments are based on connections being velded, soldered or designed as glass-to-metal connections resp. eutectic or similar methods. The function test for infallible containments is performed according to the standard EN 60079-2. Thus, it makes sure, that no leakage may occur in the gas paths enabling gas to enter the inner compartment of the analyzer housing.

Non-ammable gases resp. gas mixtures; concentration does not exceed LEL (lower explosion limit) OR

ammable gases passed into an infallible containment only! Atmospheric pressure or <1500 hPa at normal ambient pressure, depending

on used measuring principle (see related X-STREAM series instruction manual)

tion manual)

EXPLOSION HAZARD

X-STREAM non-incendive analyzers can be used for measurement of ammable gases, if the gas paths for sample gas (and ammable calibration gases) are designed as infallible containment.

Infallible containments are availble for thermal conductivity measurements. Consult factory or EMERSON sales ofces for further information.

Technical Description

1.6 Instructions for safe use

• Open gas outlets need to end at a safe location, if releasing ammable gas above 25 % LEL.

• Signal lines need to end in safe or protected areas (e.g. in a suitable housing type Ex e).

Emerson Process Management GmbH & Co. OHG 1-7

X-STREAM Non-Incendive

Instruction Manual

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Emerson Process Management GmbH & Co. OHG1-8

Instruction Manual

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X-STREAM Non-Incendive

Chapter 2

Installation

On receipt, check the packaging and its content thoroughly for damage. Inform the carrier immediately of any damage to packaging or contents. Keep the packaging at a safe place until unit is installed. We recommend to keep the packaging

available for returning the instrument in case of failure, because only the original packaging ensures proper protection during transportation!

2.1 Scope of Supply

EXPLOSION HAZARD WHEN MISSING INFORMATION

Compare the content of your package with the pictures below.

Call your local sales ofce if something is missing, and DO NOT continue to install your analyzer, until all parts are at hand!

Up to four manuals:

- X-STREAM XE or X2 series manual

- This manual addendum

Analyzer

- Infallible containment manual

- Flame arrestor manual

Installation

For instruments with infallible containment

(option) only!

Fig. 2-1: X-STREAM non-incendive scope of supply

Emerson Process Management GmbH & Co. OHG 2-1

X-STREAM Non-Incendive

EXPLOSION HAZARD AND ELECTRICAL SHOCK HAZARD

Read the corresponding sections of the analyzer instruction manual and all addendum manuals before performing the installation !

Safe operation requires the instrument to be installed in a way not affecting the ingress protection (IP66 / Type 4X)! Take care of the instructions for installation.

Open covers or covers not properly closed affect the ingress protection and result in unsafe operation! Do not operate the instrument without properly closed covers!

Instruction Manual

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Connecting and disconnecting non-incendive X-STREAM gas analyzers is permitted only, if the instrument and all associated power & signal lines are de-energized!

Disregarding the safety instructions can lead to explosion, physical injury or death!

HEAVY INSTRUMENT

X-STREAM eld housings, intended for outside and wall mounted use, weigh between 26 kg (57 lb) and 45 kg (99 lb) depending on options installed.

Two people and/or lifting equipment is required to lift and carry these units.

Take care to use anchors and bolts specied to be used for the weight of the units!

Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight!

Emerson Process Management GmbH & Co. OHG2-2

Instruction Manual

HASXENE-IM-EX 03/2010

X-STREAM Non-Incendive

2 Installation

2.2 Abstract

Save operation of Emerson Process Management gas analyzers requires a proper installation. Therefor all procedures that are described in this section as well as those of the analogous sections of the related XSTREAM series instruction manual need to be followed strictly.

All dimensions in mm [inches in brackets]

Gas ttings

Cable glands

Connector for potential equalization

2.3 Installing the Analyzer

Before installing the instrument, verify that the installation site of the instrument is determined adequately by means of g. 2-1 or g. 2-2.

Install the analyzer to a stand or a wall by means of 4 mounting brackets, provided at the instruments rear side.

It is recommended to install the analyzer in an upright (vertical) position; other orientations may affect the measuring results.

Installation

Fig. 2-2: X-STREAM XLFN, XEFN - dimensions

Emerson Process Management GmbH & Co. OHG 2-3

X-STREAM Non-Incendive

All dimensions in mm [inches in brackets]

Gas ttings

Connector for potential equalization

Instruction Manual

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2 Installation

Cable glands

Fig. 2-3: X-STREAM XXFN, XDFN - dimensions

Emerson Process Management GmbH & Co. OHG2-4

Instruction Manual

HASXENE-IM-EX 03/2010

2.4 Connecting Gas Lines

Take care that all external gas lines are connected as described and that they are gastight to avoid leakages! Also, gas lines for ammable gases must end in a safe area!

Faulty connected gas lines lead to explosion hazard or even to mortal danger!

X-STREAM Non-Incendive

2.4 Installation - Gas Lines

EXPLOSION HAZARD

Emissions may contain hydrocarbon or other toxic components (e.g. carbon monoxide)! Carbon monoxide may cause headache, sickness, unconsciousness and death. Don‘t breathe the emissions!

Do not confuse gas inlets and outlets. All gases supplied must be prepared beforehand. When supplying aggressive gases, ensure that the gas lines are not damaged.

Max. admissable pressure: 1500 hPa!

Exhaust lines must be installed to incline downwards and be unpressurized and protected against frost, and conform to legal requirements.

More information is provided in the related X-STREAM series instruction manual.

Installation

Gas connectors are accessible from the outside, on the underside of the instrument.

The number and conguration of the gas inlets and outlets depends on the use, the unit is to be put to, and is noted on a sticker on the underside of the instrument next to the connectors.

Emerson Process Management GmbH & Co. OHG 2-5

To simplify installation, we recommend labelling the gas lines in accordance with these markings. This avoids confusion, should the analyzer need to be disconnected for maintenance. the gas lines, the gas connectors should be sealed with PVC caps, to prevent pollution by moisture, dust, etc.

Should it be necessary to open

X-STREAM Non-Incendive

2.4 Connections of Gas Lines

Gas connections

max number 8 max for purging (incl. / separate) 2 incl. material PVDF; stainless steel (opt.)

sizes 6/4 mm;

See gures 2-1 and 2-2 for an arrangement of gas in- & outlets. All connections are labeled as follows (exemplary):

⁄4"

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Fig. 2-4: Labelling of gas connectors (example)

Emerson Process Management GmbH & Co. OHG2-6

Instruction Manual

HASXENE-IM-EX 03/2010

2.5 Electrical Installation

Failure to follow the instructions provided below may cause warranty invalidation, property damage and personal injury or death!

Installation and connecting power and signal cables are subject to qualied personnel only taking into account all applicable standards and legislative requirements!

X-STREAM Non-Incendive

2.5 Installation - Electrical

EXPLOSION AND ELECTRICAL SHOCK HAZARD

Installation

A power switch or circuit breaker (complying with IEC 60947.1/-3) has to be provided in the building installation. This switch has to be installed near by the analyzer, must be easily operator accessible, and has to be assigned as disconnector for the analyzer.

Disconnect instruments with screw terminals from power when working at power terminals (pull power plug or operate power switch/ circuit breaker in building installation)!

Connecting and disconnecting non-incendive X-STREAM analyzers is permitted only, if the instrument and all associated power & signal lines are de-energized!

The analyzers provide a protective earth terminal. To prevent electrical shock hazards the instruments must be connected to a protective earth. Therefore the instruments must be connected to power by using a three wire power cable with earth conductor!

Any interruption of the earth connector inside or outside the instrument or disconnecting the earth terminal may cause potential electrical shock hazzard!

The analyzers do not provide a power switch and are operable when connected to power.

Emerson Process Management GmbH & Co. OHG 2-7

X-STREAM Non-Incendive

2.5 Installation - Electrical

EXPLOSION HAZARD WHEN ENERGIZED

Do not open instrument when energized. Ensure that external circuitry is disconnected or de-energized before opening the instrument.

All cables (power and signal) must end (be connected) in either a safe (nonhazardous) area or in a protecting enclosure (e.g. Ex e junction box)!

The power and signal cables must be separated by a distance of minimum 1 cm (0.4 in) inside and outside the analyzer!

Instruction Manual

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EXPLOSION HAZARD

Installing and wiring this instrument must comply with all relevant national legislative requirements and regulations.

Consider all safety instructions within this on hand manual and all associated analyzer instruction manuals!

Read the corresponding sections of the analyzer instruction manual and all addendum manuals before performing the installation !

Disregarding the safety instructions can lead to explosion, physical injury or death!

CRUSHING HAZARD

Take care of crushing hazard when closing the analyzer front door!

Keep out of the closing area between enclosure cover and base!

Emerson Process Management GmbH & Co. OHG2-8

Instruction Manual

HASXENE-IM-EX 03/2010

X-STREAM Non-Incendive

2.5 Installation - Electrical

• Connect the housing to a ground or equi-

potential bonding conductor.

• Keep all cabels, entering the housing, as

short as possible.

• The cable glands are intended for cables

with an outer diameter of 7 to 12 mm [0.27 to 0.47 in]. Special adapters that allow the mounting of thinner or multiple cables in

Signal in- and outputs

Preparation of signal cables

All signal cables are connected to screw-type terminals located inside the housing. Access to the internal components is gained by releasing the two (upper enclosure´s) fasteners and opening the front panel sidewards.

All cables must be fed through cable glands and secured with a gland nut.

one connection can be delivered on request.

• Supply terminals are intended for cables with a cross section of up to 4 mm2 [11 AWG]

• Use shielded cables only for signal lines to ensure electromagnetic compatibility (EMC).

Installation

Properly installed, the glands act as a strain relief and guarantee EMC (electromagnetic compatibility):

Installing cable glands with shielded cables

1. Strip the cabel

2. Expose braided shield

3. Feed cable through dome nut and clamping insert

4. Fold braided shield over clamping insert

Emerson Process Management GmbH & Co. OHG 2-9

5. Make sure that braided shield overlaps the O-r ing by 3⁄3 2“ (2 mm)

6. Push clamping insert into body and tighten dome nut

7. Assemble into housing and you´re done!

X-STREAM Non-Incendive

2.5 Installation - Electrical

Signal inputs and outputs

EXPLOSION AND ELECTRICAL SHOCK HAZARD

Verify the power supply at installation site meets the specication given on the analyzer´s nameplate label, before installing the instrument!

Verify power cables are disconnected and/or instrument is de-energized prior to working at the terminals!

Verify the power cord is layed with a distance of at least 1 cm (0.4 in) to any signal cable to ensure proper insulation from signal circuits!

Instruction Manual

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The number of actually available signal outputs, and also the number of built-in modules with screw-type terminals, varies according to the conguration of the unit.

A maximum of three modules with 36 terminals each can be tted.

The terminals can be accessed by opening the front panel of the instrument.

Characteristics of terminals:

Accepted wire gauge: 0.14 ... 1.5 mm2 (AWG 26 ... AWG 16),

end sleeves not required Skinning length: 5 mm (0.2") Thread: M2 Min. tightening torque: 0.25 Nm (2.21 in.lb)

Emerson Process Management GmbH & Co. OHG2-10

Instruction Manual

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X-STREAM Non-Incendive

2.5 Installation - Electrical

Analog signals Relay outputs 1 - 4

Terminals for analog signals and relais outputs 1 - 4 are located on the outer left module (terminal block X1; g. 2-4).

Specication of analog signal outputs: 4 (0) - 20 mA; burden: RB ≤ 500 Ω

Specication of relay outputs 1-4:

Electrical specication:

Dry relay change-over contacts can be used as NO or NC.

max. 30 VDC, 1 A, 30 W

Installation

Note!

Consider the special installation instruc-tions in chapter 4 of the X-STREAM gas analyzer series manuals and the notes on installing cable glands on page 2-9!

P3.1 not used

P3.2 not used

P3.3 Output 1 (Failure), NC

P3.4 Output 1 (Failure), NO

P3.5 Output 1 (Failure), COM

P3.6 Output 2 (Maintenance Request), NC

P3.7 Output 2 (Maintenance Request), NO

P3.8 Output 2 (Maintenance Request), COM

P3.9 Output 3 (Out of Spec), NC

P3.10 Output 3 (Out of Spec), NO

P3.11 Output 3 (Out of Spec), COM

P3.12 Output 4 (Function check), NC

P4.1 Output 4 (Function check), NO

P4.2 Output 4 (Function check), COM

P4.3 not used

P4.4

P4.5

P4.6

P4.7

P4.8

P4.9

P4.10

P4.11

P4.12

P2.7 Channel 4, (+) 4 (0) - 20 mA

P2.8 Channel 4, GND

P2.9 Channel 5, (+) 4 (0) - 20 mA

P2.10 Channel 5, GND

P2.11 not used

P2.12 not used

Pin Signal

P2.1 Channel 1, (+) 4 (0) - 20 mA

P2.2 Channel 1, GND

P2.3 Channel 2, (+) 4 (0) - 20 mA

P2.4 Channel 2, GND

P2.5 Channel 3, (+) 4 (0) - 20 mA

P2.6 Channel 3, GND

**)

Conguration of relay output terminals as per standard factory setting (NAMUR status signals)

Serial Interface

Relay Outputs

**)

Analog Outputs

Fig. 2-5: Terminals block X1 - analog signals and relay outputs 1-4

Emerson Process Management GmbH & Co. OHG 2-11

X-STREAM Non-Incendive

2.5 Installation - Electrical

Serial Interface

Instruction Manual

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Specication and interface control:

Analyzer instruction manual, chapter 9

P3.10 Output 3 (Out of Spec), NO

P3.11 Output 3 (Out of Spec), COM

P3.12 Output 4 (Function check), NC

P4.1 Output 4 (Function check), NO

P4.2 Output 4 (Function check), COM

P4.3 not used

P4.4

P4.5

P4.6

P4.7

P4.8

P4.9

P4.10

P4.11

P4.12

The 9 terminals on the left (28 - 36) of the strip next to the power connections carry the Modbus interface signals.

P2.11 not used

P2.12 not used

P3.1 not used

P3.2 not used

P3.3 Output 1 (Failure), NC

P3.4 Output 1 (Failure), NO

P3.5 Output 1 (Failure), COM

P3.6 Output 2 (Maintenance Request), NC

P3.7 Output 2 (Maintenance Request), NO

P3.8 Output 2 (Maintenance Request), COM

P3.9 Output 3 (Out of Spec), NC

P2.3 Channel 2, (+) 4 (0) - 20 mA

P2.4 Channel 2, GND

P2.5 Channel 3, (+) 4 (0) - 20 mA

P2.6 Channel 3, GND

P2.7 Channel 4, (+) 4 (0) - 20 mA

P2.8 Channel 4, GND

P2.9 Channel 5, (+) 4 (0) - 20 mA

P2.10 Channel 5, GND

Pin Signal

P2.1 Channel 1, (+) 4 (0) - 20 mA

P2.2 Channel 1, GND

Serial Interface

See table below

Relay Outputs

Assignment of serial interface terminals

Terminal

MOD 485/

2 wire

P4.4 SER1 Common Common Common P4.5 SER2 not used not used RXD P4.6 SER3 not used not used TXD P4.7 SER4 not used RXD1(+) not used P4.8 SER5 D1(+) TXD1(+) Common

P4.9 SER6 not used not used not used P4.10 7 not used not used not used P4.11 8 not used RXD0(-) not used P4.12 9 D0(-) TXD0(-) not used

Fig. 2-6: Terminals block X1 - Serial interface

MOD 485/

4 wire

**)

RS 232

Analog Outputs

Notes!

Consider the special installation instructions in chapter 4 of the X-STREAM gas analyzer series manuals and the notes on installing cable glands on page 2-9!

X-STREAM analyzers are classied as DTE (Data Terminal Equipment).

The type of serial interface is marked on a label nearby the terminals (see sample above)

Emerson Process Management GmbH & Co. OHG2-12

Instruction Manual

HASXENE-IM-EX 03/2010

2.5 Installation - Electrical

RJ45 Ethernet connection

If tted, the RJ45 connection is located on an electronics board in the card cage section of the unit (g. 2-2, pg. 2-5).

To install this connection, a cable must be fed through the cable entry without a connector.

The connector can be wired on when the free end has been fed into the instrument:

We recommend the VARIOSUB RJ45 QUICKON connector (PHOENIX CONTACT), which is supplied with the unit and requires no special tools. Wiring instructions can be found in the separate manual supplied with the connector.

X-STREAM Non-Incendive

Installation

Pin 1 Pin 8

Pin no.

1 TX+ 2 TX3 RX+ 6 RX-

other not used

Fig. 2-7: Ethernet connector

Emerson Process Management GmbH & Co. OHG 2-13

Signal

X-STREAM Non-Incendive

2.5 Installation - Electrical

Digital in- and outputs

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03/2010

7 or 14 digital inputs

electrical specication

9 or 18 additional relay outputs

mechancial specication

Notes!

Depending on conguration, an analyzer can be tted with up to two of these terminal blocks (the unit will then feature 14 digital inputs and 18 digital outputs). To aid identication, the sockets are labelled X4.1 and X4.2.

max. 30 V, internally limited to 2.3 mA HIGH: min. 4 V; LOW: max. 3 V common GND

max. load. 30 V; 1 A; 30 W resistive

Dry relay change-over contacts can be used as NO or NC

Consider the special installation instructions in chapter 4 of the X-STREAM gas analyzer series manuals and the notes on installing cable glands on page 2-9!

P3.5 Output 5

P3.6 Output 6

P3.7 Output 7

P3.8 GND for inputs 1-7

P3.9 unused

P3.10 Output 5, NC

P3.11 Output 5, NO

P3.12 Output 5, COM

P4.1 Output 6, NC

P4.2 Output 6, NO

P4.3 Output 6, COM

P4.4 Output 7, NC

P4.5 Output 7, NO

P4.6 Output 7, COM

P4.7 Output 8, NC

P4.8 Output 8, NO

P4.9 Output 8, COM

P4.10 Output 9, NC

P4.11 Output 9, NO

P4.12 Output 9, COM

P2.1 Output 10, NC

P2.2 Output 10, NO

P2.3 Output 10, COM

P2.4 Output 11, NC

P2.5 Output 11, NO

P2.6 Output 11, COM

P2.7 Output 12, NC

P2.8 Output 12, NO

P2.9 Output 12, COM

P2.10 Output 13, NC

P2.11 Output 13, NO

P2.12 Output 13, COM

Digital outputs

Digital inputs

Fig. 2-8: Terminals block X4.1 and X4.2 - digital inputs and outputs

P3.4 Output 4

Note!

Pin Signal

P3.1 Output 1

P3.2 Output 2

P3.3 Output 3

The conguration illustrated here is that of the rst adapter, labelled X4.1. Inputs 8-14 and outputs 14-22, if available, are on the second adapter X4.2, see label above).

Emerson Process Management GmbH & Co. OHG2-14

Instruction Manual

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X-STREAM Non-Incendive

2.5 Installation - Electrical

Analog inputs

(XEFN, XDFN only!)

0 - 1 V, 0 - 10 V (software selectable) R

optional (requires to t wire bridges, see gure):

2 analog inputs

4 (0) - 20 mA ; R

= 50Ω

optically isolated from analyzer GND

protected against overload up to

Note!

Consider the special installation instructions in chapter 4 of the X-STREAM gas analyzer series manuals and the notes on installing cable glands on page 2-9!

= 100 kΩ

±15 V or ±20 mA

Installation

P4.9 Input 2 high (+)

P4.10 Input 2 high (+)

P4.11 Input 2 low (-)

P4.12 Input 2 low (-)

P4.1 BR 1 t a wire bridge here to apply analog

P4.2 BR 1 signal in current mode to input 1

P4.3 Input 1 high (+)

P4.4 Input 1 high (+)

P4.5 Input 1 low (-)

P4.6 Input 1 low (-)

P4.7 BR 2 t a wire bridge here to apply analog

P4.8 BR 2 signal in current mode to input 2

P2.12 not used

Pin Signal

P2.1 not used

P2.2 not used

P2.3 not used

P2.4 not used

P2.5 not used

P2.6 not used

P2.7 not used

P2.8 not used

P2.9 not used

P2.10 not used

P2.11 not used

{

1 Screw-type terminals 2 Reserved for future use

}

IN2

Mode

Analog Inputs

}

IN1

Mode

Fig. 2-9: Terminals block X5 - analog input signals

Emerson Process Management GmbH & Co. OHG 2-15

Instruction Manual

X-STREAM Non-Incendive

2.5 Installation - Electrical

Connecting the power cord

The power cord is connected to screw-type terminals located inside the housing.

Terminals

Power Supply

Recommended cross section min. 1,5 mm² Skinning length: 8 mm (0.315"); no need to use wire end sleeves Tightening torque: min. 0.5 Nm (4.4 in.lb)

Input Fuses

Specication AC 230 V / T 4 A / 5x20 mm

Screw type terminals with integral fues holders max. 4 mm² (12 AWG)

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ELECTRICAL SHOCK HAZARD

Verify the power supply at installation site meets the specication given on the analyzer´s nameplate label, before installing the instrument!

Verify power cables are disconnected and/or instrument is de-energized prior to working at the terminals!

Verify the power cord is layed with a distance of at least 1 cm (0.5“) to any signal cable to ensure proper insulation from signal circuits!

Feed the power cable through the cable gland at the instrument´s right side and strip the outer insulation. Strip the individual wires and connect to the terminals (a label is located next to the terminals on the mains lter housing).

Finally, tighten the outer dome nut to secure the power cable.

Earth PE

Live L

Neutral N

Power supply cable gland

Fig. 2-10: Power terminals

Emerson Process Management GmbH & Co. OHG2-16

Instruction Manual

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2.5 Installation - Electrical

EXPLOSION HAZARD

Before completing the electrical connection of the instrument, verify cables are inserted and connected in correct manner!

Ensure the earthing conductor (protective earth; PE) is connected!

When all connections are correctly made and checked,

• close the front panel and secure it with the fasteners.

2.5.1 External Equipotential Bonding Connector

X-STREAM Non-Incendive

Installation

The instrument provides a thread (metric M5) right beside the power cable inlet, to connect an equipotential bonding conductor.

Take care to use a cable for the equipotential connection with at least the same cross section as provided by the power cable!

The installation has to comply with sound engineering practice (g. 2-10). Take measures to avoid contact corrosion!

1 Lock washer 2 Ring terminal

3 Flat washer 4 Lock washer 5 Screw M5

Maximum depth of the enclosure thread is 6 mm!

Take care to use a screw of a proper length, to ensure the ring terminal (item 2) is properly xed!

Thread for connecting the equipotential bonding conductor

Fig. 2-11: Equipotential bonding conductor terminal

Emerson Process Management GmbH & Co. OHG 2-17

X-STREAM Non-Incendive

Instruction Manual

HASXENE-IM-EX

03/2010

Emerson Process Management GmbH & Co. OHG2-18

Instruction Manual

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Chapter 3

Startup

EXPLOSION HAZARD

Startup, operation and service must not be performed before reading and understanding all instructions!

Especially all warnings in this, and all associated manuals have to be considered!

3.1 Final Check

Ensure that the analyzer has been installed according to the descriptions in chapter 2, and that all covers and doors are closed and fastened.

All unused cable connections need to be closed with the provided permissible sealing plugs (part # ETC00791; Fig. 3-1)

Unused openings for cable connections in the housing need to be closed with a special screw (part # ETC00790; Fig. 3-2).

X-STREAM Non-Incendive

Startup

Fig. 3-1: Sealing plug for cable connections Fig. 3-2: Hexagon socket screw as sealing

plug for unused cable inlet openings

EXPLOSION HAZARD

Use the above mentioned approved components only!

Emerson Process Management GmbH & Co. OHG 3-1

X-STREAM Non-Incendive

OPERATION AT LOW TEMPERATURES

When operating an instrument at temperatures below 0 °C (32 °F), do NOT apply gas nor operate the internal pump before the warmup time has elapsed!

Violation may result in condensation inside the gas paths or damaged pump diaphragm!

Consider the instructions in the related X-STREAM series manual!

Instruction Manual

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03/2010

3 Startup

3.2 Switching On

After all safety aspects are followed and checked, the instrument may be powered and operated according the instructions given in the X-STREAM series instruction manuals.

Read this manual for detailled information about software, parameter settings and more.

Emerson Process Management GmbH & Co. OHG3-2

Instruction Manual

HASXENE-IM-EX 03/2010

X-STREAM Non-Incendive

Chapter 4

Service and Maintenance

Note!

This chapter deals with service and maintenance procedures related to explosion protection only! More detailled instructions about servicing and maintaining general purpose components of

X-STREAM gas analyzers are subject of the X-STREAM gas analyzer instruction manual.

EXPLOSION HAZARD

Inspection, maintenance and service must be carried out considering all related standards e.g. for „Inspection and maintenance of electrical installations in hazardous areas“ or „Equipment repair, overhaul and reclamation“.

EXPLOSION HAZARD BY REPLACEMENT PARTS

Service or replacement of safety related components or requiring to open the instrument are permitted only if no hazardous atmosphere is present and both the instrument and connected circuitry are de-energized!

Depending on the local regulation this may require a competent hot work supervisor to issue a hot work permit.

EXPLOSION HAZARD BY UNAUTHORIZED REPLACEMENTS

Parts essential for explosion protection must not be repaired, they must be replaced if defective!

Maintenance

The authority has to issue a certicate for this and/or attach a test label to the equipment before startup after maintenance or replacement of parts.

Emerson Process Management GmbH & Co. OHG 4-1

X-STREAM Non-Incendive

EXPLOSION HAZARD BY REPLACED PARTS

Replacement of parts found defective is permitted only by using original parts!

Any modications to the device, not authorized by Emerson Process Management will void the product certication(s).

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4 Maintenance

Violation voids the approvals and may cause explosions!

EXPLOSION HAZARD BY MODIFICATION

Modications affecting the integrity of type of protection (e.g. afxing additional threads) are NOT PERMITTED!

Violation may cause an explosion and/or personal injury or death!

HAZARDS BY GASES

When measuring ammable or toxic gases, it is recommended to purge the system with air or an inert gas, e.g. nitrogen, prior to opening the gas paths.

Violation may cause an explosion and/or personal injury or death!

Emerson Process Management GmbH & Co. OHG4-2

Instruction Manual

HASXENE-IM-EX 03/2010

4.1 Maintenance Instructions

X-STREAM Non-Incendive

4 Maintenance

To assure instrument performance and safety, the analyzer has to be checked regularly, at least once a year.

During maintenance especially parts found relevant for explosion protection have to be taken into account. For non-incendive X-STREAM gas analyzers this particularly includes the enclosure and the corresponding gaskets. Enclosure and gaskets need to be checked for damages, and gaskets must be sufciently tight

leakage test, page 4-4).

( During maintenance, the optional gas samp-

ling pump has to be evaluated for grinding moving parts, creating sparks.

Internal connectors have to be regarded accordingly. They need to be xed, to not produce sparks during operation.

By visual inspection of the interior of the analyzer, especially the electrical components,

it must be veried that components are not overloaded. Overloaded components may become hot, and thus become a source of ignition! An indicator for overload may be discoloration.

Parts found a potential risk of hot spots, arc or sparcs must be replaced!

The user/owner has to take responsibility to modify the maintenance interval regarding the conditions at site gases or ambient atmosphere on material in contact with sample/ calibration gas or which are relevant for [e.g. enclosure sealing]).

explosion protection

(inuence of

Maintenance

4.2 Gas Paths

Detailled information about maintenance, replacement of components and performing a gas paths leakage test are available in the associated X-STREAM series general instruction manual.

Emerson Process Management GmbH & Co. OHG 4-3

X-STREAM Non-Incendive

4 Maintenance

4.3 Checking Modied or Repaired Analyzers

Instruction Manual

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03/2010

Modications on non-incendive X-STREAM gas analyzers which inuence the integrity of protection type or analyzer temperature are permissible only, if the modied analyzer are inspected by a licensed test laboratory, or if an authorized expert has evaluated the modications.

4.3.1 Enclosure Leakage Test

4.3.1.1 Preparation

Required Tools:

• Pressure gauge with a measuring range of 50 to 100 mbar (0.7 to 1.5 psig; resolution of 0.1 mbar/ 0.0015 psig).

Flow meter with a measuring range of 5 to

•

10 l/min;

resolution of

0.1 l/min.

• Span gas: Instrumental air or nitrogen; pressure reduced to 1.500 mbar (22 psig).

• Pressure regulator to reduce pressure to 25 mbar (0.4 psig)

• Equipment for ow control

• 1 plug to shut off the gas outlet

(size: 6 mm / 1⁄4“)

In case of repair inuencing the protection type, the repaired parts should be drawn to suitable check routines and must be controlled. These inspections need not necessarily to be carried out by EMERSON Process Management, but can also be performed by local trained service personnel.

Local regulations may require to apply additional markings to repaired equipment in hazardous areas!

To run the test procedure, the following preparations have to be encountered:

• Disconnect from power, or de-energize the analyzer.

• Disconnect containment system ttings from external gas pipes.

• Disconnect one containment system gas tting inside the analyzer and close the other tting.

Note:

Now it need to be possible to pressurize the housing supplying an external gas (e.g. compressed air) to the gas inlet.

• Supply compressed air from an external source as described in section 4.3.1.2 on the following page.

The compressed air must be dry and free from dust, oil and corrosive components!

Emerson Process Management GmbH & Co. OHG4-4

Instruction Manual

HASXENE-IM-EX 03/2010

X-STREAM Non-Incendive

4 Maintenance

Fig. 4-1: Assembly for check routines

4.3.1.2 Run Leakage Test

The housing needs to be controlled on leakages with a pressure of 25 mbar (0.4 psig). The following steps have to be provided:

Modify like described on section 4.3.1.1

•

• Supply a pressure of 25 mbar to the ana-

lyzer housing and take care of the ow meter display.

The test is passed, if the measured value does not exceed the following max. value:

Permissible ow: 3 l/min max.

Maintenance

4.3.1.3 Startup after Test Procedure

All modications described in section 4.3.1.1 have to be cancelled.

Especially the gas ttings‘ tight assemblies

need to be checked.

Emerson Process Management GmbH & Co. OHG 4-5

X-STREAM Non-Incendive

4 Replacement of Parts

4.4 Replacement of Components

EXPLOSION HAZARD BY REPLACEMENT OF PARTS

Replacement of parts found defective is permitted only by using original parts!

Violation voids the approvals and may cause explosions!

Parts, important for the safety of non-incendive X-STREAM gas analyzers:

Instruction Manual

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03/2010

Optional internal gas sampling pump

Type: 113.095.100.0 Supplier: ASF Thomas, WISA Spare part #: 90002983

Relays (soldered on circuit boards, not to be replaced by the user. These components must not be exchanged individually!) Several types and suppliers

All internal connections and screw terminals Several types and suppliers

Fuses Specication: T 6.3 A; 250V

Type: 215 (5x20 mm) Supplier: Wickmann / Littlefuse Spare part #: ETC00192

Power terminals and fuse holder

Type: UK 5 - HESI Supplier: Phoenix Spare part #: ETC00941

Emerson Process Management GmbH & Co. OHG4-6

Instruction Manual

HASXENE-IM-EX 03/2010

4 Replacement of Parts

Cable glands

Type: HSK-M-EMV-Ex-Met Supplier: Hummel Elektrotechnik II 2G EEx e II Spare part #: ETC00788

Internal battery

Type: CR2032; 3Vdc; 230 mAh Primary Lithium Button Cell Supplier: Varta Batteries

X-STREAM Non-Incendive

Maintenance

Emerson Process Management GmbH & Co. OHG 4-7

X-STREAM Non-Incendive

Instruction Manual

HASXENE-IM-EX

03/2010

Emerson Process Management GmbH & Co. OHG4-8

Instruction Manual

HASXENE-IM-EX 03/2010

X-STREAM Non-Incendive

Appendix

This chapter contains:

EC Declarations of Conformity A.1, page A-2

ATEX Manufacturer‘s Declaration A.2, page A-3

ATEX Certicate of Conformity A.3, page A-4

CSA Certicate of Compliance A.4, page A-7

Block diagrams A.5, page A-14

Assignment of Terminals and Sockets A.6, page A-31

Appendix

Emerson Process Management GmbH & Co. OHG A-1

X-STREAM Non-Incendive

A.1 EC Declaration of Conformity

A.1 EC Declarations of Conformity

Instruction Manual

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03/2010

Emerson Process Management GmbH & Co. OHGA-2

Instruction Manual

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A.2 Manufacturer‘s Declaration

A.2 ATEX Manufacturer‘s Declarations

X-STREAM Non-Incendive

Appendix

Emerson Process Management GmbH & Co. OHG A-3

X-STREAM Ex d

A.3 EC Certicate of Conformity

Instruction Manual

HASXEDE-IM-EX

03/2010

Emerson Process Management GmbH & Co. OHGA-4

Instruction Manual

HASXEDE-IM-EX 03/2010

X-STREAM Ex d

A.3 EC Certicate of Conformity

Appendix

Emerson Process Management GmbH & Co. OHG A-5

X-STREAM Ex d

Instruction Manual

HASXEDE-IM-EX

03/2010

A.3 EC Certicate of Conformity

Emerson Process Management GmbH & Co. OHGA-6

Instruction Manual

HASXEDE-IM-EX 03/2010

A.4 CSA Certicate of Compliance

Certificate of Compliance

X-STREAM Ex d

Certificate:

Project:

Issued to: Emerson Process Management

1714037 (LR 105173)

2280890

GmbH & Co. OHG Industriestrasse 1 Hasselroth, 63594 Germany Attention: Uwe Schmidt

Master Contract:

Date Issued:

185562

2010/03/05

The products listed below are eligible to bear the CSA

Mark shown with adjacent indicators 'C' and 'US' for

Canada and US or with adjacent indicator 'US' for

US only or without either indicator for Canada only.

Amy Pura E.I.T.

Issued by:

PRODUCTS CLASS 2258 82

CLASS 2258 02 CLASS 8721 85

CLASS 8721 05

CLASS 8721 05 - LABORATORY ELECTRICAL EQUIPMENT

CLASS 8721 85 - ELECTRICAL EQUIPMENT FOR LABORATORY USE (Certified to U.S. Standards)

Gas analyzer, Model: X-STREAM, rated 100-240Vac, 50/60 Hz, 3 - 1.5A, Class I, Pollution Degree II.

• X-STREAM F (XF) or X-STREAM (X2F, XLF) or X-STREAM Enhanced Field Housing Gas Analyzer (XEF): Wall mounting with field wiring terminals, for outdoor use type 4 & IP66 and display;

• X-STREAM GP (XGP): Table Top or Rack Mount with field wiring terminals for indoor use;

• X-STREAM GPS (XGPS): Table Top or Rack Mount with appliance inlet for indoor use with or without display;

- PROCESS CONTROL EQUIPMENT - For Hazardous Locations Certified to US Standards

- PROCESS CONTROL EQUIPMENT - For Hazardous Locations

- ELECTRICAL EQUIPMENT FOR LABORATORY USE - Certified to US Standards

- LABORATORY EQUIPMENT - Electrical

Amy Pura E.I.T.

Appendix

DQD 507 Rev. 2009-09-01

Emerson Process Management GmbH & Co. OHG A-7

X-STREAM Ex d

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A.4 CSA Certicate of Compliance

Certificate:

Project:

• X-STREAM (X2GP) or X-STREAM Enhanced (XEGP) General Purpose Gas Analyzer: Table Top or Rack Mount with appliance inlet for indoor use and display (optional with field wiring terminals for indoor use);

• X-STREAM Gas Analyzer Core (X2CA) Table Top or Rack Mount with appliance inlet for indoor use and no display (optional with field wiring terminals for indoor use);

Gas analyzer, Model: X-STREAM, rated 100-240Vac, 50/60 Hz, 5.5 - 3A, Class I, Pollution Degree II.

• X-STREAM (XXF) or X-STREAM Enhanced Field Housing Gas Analyzer (XDF): Wall mounting with field wiring terminals, for outdoor use type 4 & IP66 and display;

Gas analyzer, Model: X-STREAM, rated 24Vdc, 2.5A, Class I, Pollution Degree II.

• X-STREAM (X2GC)or X-STREAM Enhanced (XEGC)General Purpose Compact Gas Analyzer Table Top or Rack Mount with 24Vdc in connector and display;

• X-STREAM Compact Gas Analyzer Core (X2CC): Table Top or Rack Mount with 24Vdc in

Conditions of Acceptability

- For the X-STREAM Models XGP, XGPS, X2GP, X2CA and XEGP the equipment is supplied with an

approved power supply cord set or power supply cord with plug that is acceptable to the authorities in the country where the equipment is to be used. Units supplied without a power cord and that are not permanently connected are considered as component. Component-type units must be provided with a Fire, Mechanical and Electrical enclosure and must be re-evaluated by CSA.

- The plug/connector is used as the disconnected device. The switch for X2GP/X2CA/XEGP is not considered

the disconnect device. All units must be provided with a disconnect device.

CLASS 2258-02 PROCESS CONTROL EQUIPMENT – For Hazardous Locations

CLASS 2258-82 PROCESS CONTROL EQUIPMENT – For Hazardous Locations – Certified to U.S. Standards.

X-Stream FD (XFD): Flameproof for Hazardous Locations

Class I, Zone 1, Ex d IIB+H2, T3

Class I, Zone 1, AEx d IIB+H2, T3

Gas analyzer, Model: X-Stream, rated 100-240Vac, 50/60 Hz, 2–1 A. Class I, Pollution Degree II; Type 4 & IP66

Ambient Temperature Range: -30°C to +50°C Maximum internal case pressure = 110kpa

XFD-abcdefghijklmnop

1714037 (LR 105173)

2280890

Master Contract:

Date Issued:

185562

2010/03/05

DQD 507 Rev. 2009-09-01

Emerson Process Management GmbH & Co. OHGA-8

Instruction Manual

HASXEDE-IM-EX 03/2010

X-STREAM Ex d

A.4 CSA Certicate of Compliance

Certificate:

Project:

a = Language: A, B, C, D or E

b = Ambient Conditions: 1, 2, 3, 4, 5 or 6

c = Instrument: 1, 2, 3, 4, 5, 6 or 7

d = Bench 1: any combination of 2 or 3 alpha-numeric characters

e = Bench 1 – Special Linearization or Calibration: 0, 1, 2, 3, 4 or 5

f = Bench 2: any combination of 2 or 3 alpha-numeric characters

g = Bench 2 – Special Linearization or Calibration: 0, 1, 2, 3, 4 or 5

h = Enclosure: 1, 2, 3, 4, 5 or 6

i = Hazardous Area Options and Special Approvals: B or D

B = CSA Certification

D = CSA Certification with a Breathing Device for Venting (Same Device as option “p”)

j = Input/Output Options: 1, 2, 5 or 6

k = Communication Interface: A, B, C or D

l = Sample Handling: 0, 1, 3, 5 or 7

m = Gas Path Sensors: 0, 1, 2, 3, 4 or 5

n = Gas Path Tubing: A, B, C, D or E

o = Gas Path Fittings: 3, 4, 5 or 6

p = Flame Arrestors: 2, 3, 4, 5, 6, 7 or 8

X-Stream FD (X2FD): Flameproof for Hazardous Locations

Class I, Zone 1, Ex d IIB+H2, T3

Class I, Zone 1, AEx d IIB+H2, T3

Gas analyzer , Model: X-Stream, rated 100-240Vac, 50/60 Hz, 3 - 1.5A, Class I, Pollution Degree II; Ambient Temperature Range: -30°C to +50°C

X-Stream FD (X2FD) has same electronics as the X-STREAM General Purpose Gas Analyzer (X2GP) with new Hazardous Locations Enclosure.

1714037 (LR 105173)

2280890

Master Contract:

Date Issued:

185562

2010/03/05

Appendix

DQD 507 Rev. 2009-09-01

Emerson Process Management GmbH & Co. OHG A-9

X-STREAM Ex d

Instruction Manual

HASXEDE-IM-EX

03/2010

A.4 CSA Certicate of Compliance

Certificate:

Project:

X2FD-abcdefghijklmnopqrstuv

a = Language: A, B, C, D, E or F

b = Ambient Conditions: 1, 2, 3, 4, 5 or 6

c = Instrument: 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11, 12, 13, 14 or 15

d = Bench 1: any combination of 2 or 3 alpha-numeric characters

e = Bench 1 – Special Linearization or Calibration: 0, 1, 2, 3, 4, 5, A, B, C or D

f = Bench 2: any combination of 2 or 3 alpha-numeric characters

g = Bench 2 – Special Linearization or Calibration: 0, 1, 2, 3, 4, 5, A, B, C or D

h = Bench 3: any combination of 2 or 3 alpha-numeric characters

i = Bench 3 – Special Linearization or Calibration: 0, 1, 2, 3, 4, 5, A, B, C or D

j = Bench 4: any combination of 2 or 3 alpha-numeric characters

k = Bench 4 – Special Linearization or Calibration: 0, 1, 2, 3, 4, 5, A, B, C or D

l = Enclosure: 1, 2, 3, 4, 5 or 6

m = Hazardous Area Options and Special Approvals: B or D

B = CSA Certification

D = CSA Certification with a Breathing Device for Venting (Same Device as option “v”)

n = Analog Outputs: 1, 2, 3 or 4

o = Digital Inputs/Relay Outputs: 0, 1 or 2

p = Communication Interface: 0, A, B, C or D

q = Spare: 0

r = Sample Handling: 0, 1, 2, 3, 4, 5 or 6

s = Gas Path Sensors: 0, 1, 2, 3, 4, 5, 6, 7 or 8

t = Gas Path Tubing: A, B, C, D, E, F, G, H or I

u = Gas Path Fittings: E, F, G, H, I, J, K or L

1714037 (LR 105173)

2280890

Master Contract:

Date Issued:

185562

2010/03/05

DQD 507 Rev. 2009-09-01

Emerson Process Management GmbH & Co. OHGA-10

Instruction Manual

HASXEDE-IM-EX 03/2010

X-STREAM Ex d

A.4 CSA Certicate of Compliance

Certificate:

Project:

v = Flame Arrestors: 2, 3, 4, 5, 6, 7 or 8

X-STREAM FD (XEFD): Flameproof for Hazardous Locations

Class I, Zone 1, Ex d IIB+H2, T3

Class I, Zone 1, AEx d IIB+H2, T3

Gas analyzer , Model: X-STREAM, rated 100-240Vac, 50/60 Hz, 3 - 1.5A, Class I, Pollution Degree II; Ambient Temperature Range: -30°C to +50°C

X-STREAM FD Enhanced (XEFD) has same electronics as the X-STREAM Enhanced General Purpose Gas Analyzer (XEF) with same Hazardous Locations Enclosure as X-STREAM X2FD.

XEFD-abcdefghijklmnopqrstuv

a = Language: A, B, C, D, E, F or G

b = Ambient Conditions: 1 or 4