Rosemount X-STREAM Enhanced Short Form Manual-1st Ed. Manuals & Guides

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Short Form Manual

HASXEE-SFM-HS 07/2010

Gas Analyzer Series

Short Form Manual

www.EmersonProcess.com

Page 4

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specications. The following instructions MUST be adhered to and integrated into your safety program when installing, using and maintaining Emerson Process Management (Rosemount Analytical) products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process

Management (Rosemount Analytical) representative for clarication.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.

• Install your equipment as specied in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes.

Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualied personnel to install, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualied people use replacement parts specied by Emerson Process Management (Rosemount Analytical). Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in re, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualied persons, to prevent electrical shock and personal injury.

The information contained in this document is subject to change without notice.

3rd edition 2010-07

Emerson Process Management GmbH & Co. OHG

Industriestrasse 1 D-63594 Hasselroth Germany T +49 (0) 6055 884-0 F +49 (0) 6055 884-209 Internet: www.EmersonProcess.com

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X-STREAM XE

Table of ConTenTs

Introduction S-1

Denitions S-1

Terms used in this instruction manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-2

Symbols used on and inside the unit Symbols used in this manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-3

Safety Instructions S-5

Intended Use Statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5

General safety notice / Residual risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5

Authorized personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-6

Additional literature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-6

Operating and maintaining this unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-7

Chapter 1 Technical description 1-1

1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.1.1 The front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.2 Comparison of the various X-STREAM analyzer model . . . . . . . . . . . . . . . . . . . . . . . . .1-3

1.3 X-STREAM XEGC: ½ 19 inch table-top unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.4 X-STREAM XEGP: 19 inch table-top or rackmount design . . . . . . . . . . . . . . . . . . . . . . .1-6

1.5 X-STREAM XEF/XDF: Field housing with single or dual compartment . . . . . . . . . . . . . .1-8

1.5.1 Field housings for installation in hazardous areas (Ex-zones) . . . . . . . . . . . . . . . . . . 1-11

Table of contents

TOC

Chapter 2 Installation 2-1

2.1 Scope of Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.3.1 Common technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.3.2 Specic technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

2.4 Gas conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

2.5 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

2.6 Detailed Instructions for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

2.6.1 X-STREAM XEGC, X-STREAM XEGP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10

2.6.2 X-STREAM XEF, X-STREAM XDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18

2.7 Notes on Wiring Signal Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30

2.7.1 Electrical shielding of cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30

2.7.2 Wiring inductive loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-33

2.7.3 Driving high-current loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-33

2.7.4 Driving multiple loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-34

Emerson Process Management GmbH & Co. OHG TOC-1

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Table of Contents

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Chapter 3 Startup 3-1

3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.2 Performing a Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3.3 Symbols and typographical conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

3.4 Front panel elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3.4.1 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3.4.2 Status Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3.4.3 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

3.5 Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

3.5.1 Access levels & codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

3.5.2 Special messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

3.6 Powering up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

3.6.1 Boot sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

3.6.2 Measurement display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

3.7 Language settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13

3.8 Checking the settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14

3.8.1 Installed options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15

3.8.2 Conguring the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16

3.8.3 Calibration setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17

3.8.4 Setting the analog outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19

3.8.5 Setting concentration alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24

3.8.6 Backup the settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25

3.9 Perform a calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27

3.9.1 Manual Zero Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28

3.9.2 Manual Span Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29

Appendix A-1

A.1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

A.2 Assignment of Terminals and Sockets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15

A.2.1 Tabletop & Rack mount analyzers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15

A.2.2 Field Housings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16

Emerson Process Management GmbH & Co. OHGTOC-2

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X-STREAM XE

Index of fIgures

Fig. 1-1: X-STREAM front panel (here the X-STREAM XEGP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Fig. 1-2: X-STREAM XEGC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Fig. 1-3: X-STREAM XEGP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Fig. 1-4: Optional screw-type terminal adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Fig. 1-5: X-STREAM XEF / XDF- Front views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Fig. 1-6: X-STREAM XEF - right side and bottom view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Fig. 1-7: X-STREAM XEF - power supply and signal terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Fig. 2-1: X-STREAM XE Analyzers - scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Fig. 2-2: Labelling of gas connectors (example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Fig. 2-3: Installation in bypass mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Fig. 2-4: X-STREAM XEGC - table top version rear panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Fig. 2-5: X-STREAM XEGP - rear panel, with optional terminal adapters and front side brackets. . . . . . . . . . 2-11

Fig. 2-6: X-STREAM XEGC - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Fig. 2-7: X-STREAM XEGP - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Fig. 2-8: Socket X1 - Analog & Digital Outputs 1-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Fig. 2-9: Plug X2 - Modbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Fig. 2-10: Sockets X4.1 and X4.2 - Pin conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Fig. 2-11: Plug X5 - analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Fig. 2-12: X-STREAM XEF - dimensions for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Fig. 2-13: X-STREAM XDF - dimensions for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Fig. 2-14: X-STREAM XE Field housing - Arrangement of terminals, cable glands and gas connectors . . . . . . 2-20

Fig. 2-15: Terminal block X1 - Analog signals and relay outputs 1-4 (XSTA) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

Fig. 2-16: Terminal block X1 - Modbus interface (XSTA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

Fig. 2-17: X-STREAM XEF - Ethernet connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25

Fig. 2-18: Terminals blocks X4 for digital inputs and outputs (XSTD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

Fig. 2-19: Terminal block X5 - Analog input signals (XSTI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

Fig. 2-20: Power supply connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28

Fig. 2-21: Shielded signal cable, shielding connected at both ends. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

Fig. 2-22: Shielded signal cable, shielding connected at one end. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

Fig. 2-23: Signal cable with double shielding, shieldings connected at alternate ends. . . . . . . . . . . . . . . . . . . . 2-31

Fig. 2-24: Shield connector terminal with cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32

Fig. 2-25: Suppressor diode for inductive loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

Fig. 2-26: Driving high-current loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

Fig. 2-27: Loads in series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

Fig. 2-28: Loads in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

Table of contents

TOC

Fig. 3-1: Leak Testing with U-turn Manometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Fig. 3-2: X-STREAM XE front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Fig. 3-3: Arrangement of concentration thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

Emerson Process Management GmbH & Co. OHG TOC-3

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Emerson Process Management GmbH & Co. OHGTOC-4

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X-STREAM XE

INTRODUCTION

This short form manual provides information on installation and startup of the X-STREAM® XE series gas analyzers. For comprehensive instructions see the X-STREAM XE series instruction manual.

This manual covers several X-STREAM analyzer models and so may contain information about congurations and/or options not applicable to your analyzer.

The installation and operation of units for use in explosive (hazardous) environments is not covered in this manual.

Analyzers intended to be used in such environments are supplied with further instruction manuals, which should be consulted in addition to this.

DEFINITIONS

The following denitions apply to WARNINGS, CAUTIONS and NOTES found throughout this publication.

HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,

PRACTICE, CONDITION, STATEMENT, ETC.

If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Safety Instructions

HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,

PRACTICE, CONDITION, STATEMENT, ETC.

If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

NOTE!

Highlights an essential operating procedure, condition or statement.

Emerson Process Management GmbH & Co. OHG S-1

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X-STREAM XE

TERMS USED IN THIS INSTRUCTION MANUAL

Short Form Manual

HASXEE-SFM-HS

04/2010

Explosive Gas(es)

Flammable Gases and gas mixtures in a mixture with air within the explosive limits.

Flammable Gas(es)

Gases and gas mixtures are assigned to be ammable if they might become ignitable when in a mixture with air.

Infallible Containment

This term is derived from the standards of explosion protection especially from the requirements for pressurized housings: thus an infallible containment can be characterized by no intended leakage out of the gas paths enabling gas to enter the inner compartment of the analyzer housing.

Intrinsically Safe Cell (IS Cell)

Cells supplied with an intrinsically safe power signal, approved by a Test Institute, to operate with explosive gases.

The design ensures the IS cells remains safe even in case of failure and explosive gases are not ignited.

Protection Class IP66 / NEMA 4X

Both terms are used to specify conditions for equipment to be installed outdoor.

IP stands for Ingress Protection, the rst number species protection against solid objects (6. = dust tight) while the second number species the degree of protection against liquids (.6 = heavy seas).

NEMA stands for National Electrical Manufacturers Association. 4X species a degree of protection to personnel against incidental contact with the enclosed equipment; to provide a degree of protection against falling dirt, rain, sleet, snow, windblown dust, splashing water, and hose-directed water; and that will be undamaged by the external formation of ice on the enclosure

Upper Explosion Limit (UEL) Volume ratio of ammable gas in air above

which an explosive gas atmosphere will not be formed: the mixture of gas and air is too rich in fuel (decient in oxygen) to burn.

Lower Explosion Limit (LEL)

Volume ratio of ammable gas in air below which an explosive gas atmosphere will not be formed: the mixture of gas and air lacks sufcient fuel (gas) to burn.

NAMUR

NAMUR is an international user association of automation technology in process industries. This organisation has issued experience reports and working documents, called recommendations (NE) and worksheets (NA).

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Safety Instructions

X-STREAM XE

SYMBOLS USED ON AND INSIDE THE UNIT

Wherever one or more of the following symbols appear on or inside the instrument, be careful and read the instructions given in the accompanying manuals!

Strictly observe the given warnings, instructions and information to minimize hazards!

This symbol at the instrument ... ... means

dangerous voltages may be accessible. Removing covers is permitted only, if the instrument is disconnected from power - and even in this case by qualied personnel only!

hot surfaces may be accessible. Removing covers by qualied personnel is permitted only, if the instrument is disconnected from power. Nevertheless several surfaces may remain hot for a limited time.

more detailled information available: see instruction manual before proceeding!

Safety Instructions

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X-STREAM XE

Safety Instructions

HASXEE-SFM-HS

04/2010

SYMBOLS USED IN THIS MANUAL

Where one or more of the following symbols appear within this manual, carefully read the related information and instructions!

Strictly observe the given warnings, instructions and information to minimize hazards!

This symbol used in the manual ... ... means

dangerous voltages may be exposed

hot surfaces may be exposed

possible danger of explosion

toxic substances may be present

substances harmful to health may be present

indicates notes relating to heavy instruments

electrical components may be destroyed by

electrostatic discharges

units must be disconnected from the power source

indicates special instructions or information for operation at low temperatures.

indicates basic conditions or procedures are being described.

This symbol may also indicate information important for achieving accurate measurements.

Emerson Process Management GmbH & Co. OHGS-4

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Safety Instructions

X-STREAM XE

SAFETY INSTRUCTIONS

INTENDED USE STATEMENT

X-STREAM XE series gas analyzers are intended to be used as analyzers for industrial purposes. They must not be used in medical, diagnostic or life support applications.

Using X-STREAM XE analyzers as safety devices is prohibited where redundancy and/or SIL classication or equivalent is needed.

No independent agency certications or approvals are to be implied as covering such applications!

Safety Instructions

GENERAL SAFETY NOTICE / RESIDUAL RISK

If this equipment is used in a manner not specied in these instructions, protective systems may be impaired.

Despite of incoming goods inspections, production control, routine tests and application of state-of-the-art measuring and test methods, an element of risk remains when operating a gas analyzer!

Even when operated as intended and observing all applicable safety instructions some residual risks remain, including, but not limited to, the following:

• An interruption of the protective earth line, e.g. in an extension cable, may result in risk to the user.

• Live parts are accessible when operating the instrument with doors open or covers removed.

• The emission of gases hazardous to health may even be possible when all gas connections have been correctly made.

Avoid exposure to the dangers of these residual risks by taking particular care when installing, operating, maintaining and servicing the analyzer.

Emerson Process Management GmbH & Co. OHG S-5

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Safety Instructions

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AUTHORIZED PERSONNEL

In-depth specialist knowledge is an absolutely necessary condition for working with and on the analyzer.

Authorized personnel for installing, operating, servicing and maintaining the analyzer are instructed and trained qualied personnel of the operating company and the manufacturer.

It is the responsibility of the operating company to

• train staff,

• observe safety regulations,

• follow the instruction manual.

Operators must

• have been trained,

• have read and understood all relevant sections of the instruction manual before commencing work,

• know the safety mechanisms and regulations.

To avoid personal injury and loss of property, do not install, operate, maintain or service this instrument before reading and understanding this instruction manual and receiving appropriate training.

ADDITIONAL LITERATURE

This manual covers aspects important for installation and startup of X-STREAM XE gas analyzers.

For comprehensive information on operating and maintain/service the instrument in a safe manner it is MANDATORY to read all additional instruction manuals, if not provided as printed version, see the accompanying CD-ROM for an electronic version (PDF)!

The following additional instruction manuals are available or referenced within this manual:

HASXEE-IM-HS X-STREAM XE series instruction manual HASICx-IM-H Infallible containment instruction manual Contact your local service center or sales ofce when missing documents.

SAVE ALL INSTRUCTIONS FOR FUTURE USE!

Emerson Process Management GmbH & Co. OHGS-6

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X-STREAM XE

Safety Instructions

OPERATING AND MAINTAINING THIS UNIT

On leaving our factory, this instrument conformed to all applicable safety directives.

In order to preserve this state of affairs, the operator must take care to follow all the instructions and notes given in this manual and on the unit.

Before switching on the unit, ensure that the local nominal mains voltage corresponds to the factory-set operational voltage of this unit.

Any interruption of the protective earth connections, whether inside or outside of the unit, may result in exposure to the risk of electricity. Deliberately disconnected the protective earth is therefore strictly forbidden.

Removing covers may expose components conducting electric current. Connectors may also be energised. The unit should therefore be disconnected from the power supply before any kind of maintenance, repair or calibration

work requiring access to the inside of the unit.

Only trained personnel who are aware of the risk involved may work on an open and energized unit.

Fuses may only be replaced by fuses of an identical type and with identical ratings. It is forbidden to use repair fuses or to bypass fuses.

Take note of all applicable regulations when using this unit with an autotransformer or a variable transformer.

Substances hazardous to health may escape from the unit’s gas outlet. This may require additional steps to be taken to guarantee the safety of operating staff.

Safety Instructions

Emerson Process Management GmbH & Co. OHG S-7

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X-STREAM XE

The units described in this manual may not be used in explosive atmospheres without additional safety measures.

Do not operate without covers secure.

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Safety Instructions

EXPLOSION HAZARD

ELECTRICAL SHOCK HAZARD

Do not open while energized.

Installation requires access to live parts which can cause death or serious injury.

For safety and proper performace this instrument must be connected to a properly grounded three-wire source of power.

TOXIC GASES

This unit’s exhaust may contain toxic gases such as (but not limited to) e.g. sulfur dioxide. These gases can cause serious injuries. Avoid inhaling exhaust gases.

Connect the exhaust pipe to a suitable ue and inspect the pipes regularly for leaks.

All connections must be airtight to avoid leaks;

X-STREAM XE series

instruction manual on how performing a leak test.

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The models intended for outside and wall mounted use (X-STREAM XEF and XDF) weigh between 25 kg (57 lb) and 45 kg (99 lb), depending on version and options installed.

X-STREAM XE

Safety Instructions

HEAVY INSTRUMENT

Safety Instructions

Two people and/or lifting equipment is required to lift and carry these units.

Take care to use anchors and bolts specied to be used for the weight of the units!

Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight!

CRUSHING HAZARD

Take care of crushing hazard when closing the front door of analyzer eld housings!

Keep out of the closing area between enclosure cover and base!

OPERATION AT LOW TEMPERATURES

When operating an instrument at temperatures below 0 °C (32 °F), do NOT apply gas nor operate the internal pump before the warmup time has elapsed!

Violation may result in condensation inside the gas paths or damaged pump diaphragm!

HIGH TEMPERATURES

Hot parts may be exposed when working on photometers and/or heated components in the unit.

Emerson Process Management GmbH & Co. OHG S-9

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X-STREAM XE

Safety Instructions

GASES AND PREPARATION OF GASES

GASES HAZARDOUS TO HEALTH

Follow the safety precautions for all gases (sample and span gases) and gas cylinders.

Before opening the gas lines, they must be purged with air or neutral gas (N2) to avoid hazards from escaping toxic, ammable, explosive or hazardous gases.

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FLAMMABLE OR EXPLOSIVE GASES

When supplying explosive gases or ammable gases with concentrations of more than 25 % of the lower explosion limit, we RECOMMEND implementing one or more additional safety measures:

• purging the unit with inert gas

• stainless steel internal pipes

• ame arrestors on gas inlets and outlets

• infallible measuring cells.

Emerson Process Management GmbH & Co. OHGS-10

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POWER SUPPLY

X-STREAM XE

Safety Instructions

CONNECTING UNITS FOR PERMANENT INSTALLATION

Only qualied personnel following all applicable and legal regulations may install the unit and connect it to power and signal cables. Failure to comply may invalidate the unit’s warranty and cause exposure to the risk of damage, injury or death.

This unit may only be installed by qualied personnel familiar with the possible risks.

Working on units equipped with screw-type terminals for electrical connections may require the exposure of energized components.

Wall-mounted units have no power switch and are operational when connected to a power supply. The operating company is therefore required to have a power switch or circuit breaker (as per IEC 60947-1/-3) available on the premises. This must be installed near the unit, easily accessible to operators and labelled as a power cut-off for the analyzer.

HAZARD FROM WRONG SUPPLY VOLTAGE

Ensure that the local power voltage where the unit is to be installed, corresponds to the unit’s nominal voltage as given on the name plate label.

Safety Instructions

ADDITIONAL NOTES FOR UNITS WITH SCREW-TYPE TERMINALS

Cables for external data processing must be double-insulated against mains power.

If this is not possible, cables must be laid in such a way as to guarantee a clearance of at least 5 mm from power cables. This clearance must be permanently secured (e.g. with cable ties).

Emerson Process Management GmbH & Co. OHG S-11

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General Operating Notes

GENERAL OPERATING NOTES

EXPLOSION HAZARD BY EXHAUST GASES

Exhaust gases may contain hydrocarbons, other toxic gases or even explosive gases.

Faulty gas connections may lead to explosion and death.

Ensure that all gas connections are connected as labelled and airtight.

• The unit must be installed in a clean and dry area, protected from strong vibrations and frost

• The unit must not be exposed to direct sunlight and sources of heat. Admissible ambient temperatures (see technical details) must be adhered to.

• Gas inlets and outlets must not be interchanged.All gases must be conditioned, before supplied to the unit. When using this unit with corrosive sample gases, ensure that these gases do not contain components harmful to the gas lines.

• Admissible gas pressure for sample and test gases is 1,500 hPa.

• Exhaust lines must be laid inclined downwards, depressurized, protected from frost and according to applicable regulations.

• If it is necessary to disconnect the gas lines, the unit’s gas connectors must be sealed with PVC caps to avoid polluting the internal gas lines with condensate, dust, etc.

• To ensure electromagnetic compatibility (EMC), only shielded cables (supplied by us on request, or of equivalent standard) may be used. The customer must ensure that the shielding is correctly tted. Shielding and terminal housing must be electrically connected; submin-D plugs and sockets must be screwed to the unit.

• When using optional external adapters (submin-D to screw-type terminals), protection against electromagnetic interference is not ensured (CE compliance pursuant to EMC guidelines). In this case the customer or operating company functions as a system builder and must therefore ensure and declare compliance with EMC guidelines.

Emerson Process Management GmbH & Co. OHGS-12

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Chapter 1

Technical description

The following are the main features of the new Emerson Process Management X-STREAM XE series gas analyzers in brief:

• compact design with easily accessible internal components

• customizable for a wide range of applications: different housings are available while internal construction remains largely identical

• a highly integrated mainboard contains all interfaces and basic functions for the operation of the unit

• multilingual microprocessor-controlled user interface with liquid crystal (LCD) to indicate measurement value and status messages

• units for outdoor use are optionally supplied with an impact tested front panel

• widerange power supply unit for worldwide use without modication (1⁄2 19in units with external PSUs)

The new X-STREAM XE gas analyzers can measure up to ve different gas components using any combination of the following analyzing techniques (restrictions apply to

⁄2 19in units): IR = non-dispersive infrared analysis UV = ultraviolet analysis pO2 =

paramagnetic oxygen analysis

X-STREAM XE

eO2 = TC = thermal conductivity analysis Modied resistant measuring cells are avai-

lable for use with corrosive gases and/or gases containing solvents.

Special congurations (e.g. intrinsically safe or infallible measuring cells) for the analysis of combustible gases are also available.

Standard applications

Different housings allow X-STREAM XE analyzers to be tailored to the many different applications:

• Tabletop units in 1⁄2 19in modular design,

• Tabletop and rackmountable units in 19in

• Stainless steel wallmountable eld housing

• Cast aluminium wallmountable field

The various analyzer types are described in more detail beginning with 1-3.

electrochemical oxygen analysis

with IP 20 protection class

modular design, with IP 20 protection class

with IP 66 / NEMA 4X protection class for outdoor use (operating temperature 0 (-20) °C to +50°C).

housing with IP 66 / NEMA 4X protection class for outdoor use (operating temperature 0 (-20) °C to +50 °C).

Techn. Description

EXPLOSION HAZARD

X-STREAM XE analyzers CAN NOT be used in explosive environments (hazardous areas) without additional safety features.

This instruction manual does NOT describe the special conditions necessary to operate gas analyzers in hazardous areas.

Please refer to the separate instruction manual, supplied with units for use in hazardous areas.

Emerson Process Management GmbH & Co. OHG 1-1

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X-STREAM XE

1.1 Overview

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1.1 Overview

All X-STREAM gas analyzers feature an easy-to-use graphical user interface, which displays measurement values, status and error messages, and menus for the input of parameters.

For ease of use, the operator can select one of three languages for the display: By default any analyzer is congured with English and

1.1.1 The Front Panel

The graphic LCD shows measurement and status information with plain text and symbols.

The symbols are designed to indicate the different status “Failure”, “Function check”, “Out of specication” and “Maintenance request” as specied by the NE 107 standard. For further information,

X-STREAM XE instruction

manual.

German language sets, while a third can optionally be added. Currently available: French, Italian, Portuguese and Spanish..

The analyzer software is operated by means of only six keys. Depending on the analyzer model, the display can also be protected with an impact tested glass panel, to withstand even harsher conditions and to provide a higher IP protection class of up to IP66 / NEMA Type 4X.

1 3 42

1 Graphic display 2 “Measure“ key 3 “Enter” key 4 4 keys for settings and menu navigation

Fig. 1-1: X-STREAM front panel (here the X-STREAM XEGP)

Emerson Process Management GmbH & Co. OHG1-2

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X-STREAM XE

1.2 Comparison of Analyzer Models

1.2 Comparison of the Various X-STREAM Analyzer Model

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X-STREAM XEGC

⁄2 19 in housing, table-top or rackmountable,

protection type: IP 20

⁄1 19 in housing, table-top or rackmountable,

protection type: IP 20

X-STREAM XEGP

24V input with external power supply unit Internal wide range power supply unit Internal wide range power supply unit Internal wide range power supply unit Max. 3 channels: 2 photometer + 1 WLD/O

max. 6 gas connections,

including 1 optional purge gas connection Options for gas lines: Flow sensor, pressure

sensor, infallible gas lines

Max. 4 channels in any combination max. 8 gas connections,

1 optional extra connection for purge gas Options for gas lines: Flow sensor, pressu-

re sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1-4 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 interface card with 7 digital inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces accessible via sockets on back of unit, optionally: screw-type terminal

adapters

(except for Ethernet & USB)

1-4 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 or 2 interface cards, each with 7 digital inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces accessible via sockets on back of unit, optionally: screw-type terminal

adapters

(except for Ethernet & USB)

LCD LCD LCD, impact tested front panel LCD, impact tested front panel Operating ambient temperature:

0 °C to +50 °C (32 °F to 122 °F)

Operating ambient temperature: 0 °C to +50 °C (32 °F to 122 °F)

Size: (DxHxW): max. ca. 440x130x220 mm Weight: ca. 8 - 12 kg (17.6 - 26.5 lb)

Size: (DxHxW): max. ca. 411x133x482 mm Weight: ca. 11 - 16 kg (24.3 - 35.3 lb)

Emerson Process Management GmbH & Co. OHG1-3

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1.2 Comparison of Analyzer Models

X-STREAM XEF / XDF X-STREAM XEFD

Stainless steel wallmountable eld housing, protection type: IP66 / NEMA 4X

Single or dual compartment design

X-STREAM XE

Techn. Description

Cast aluminium wallmountable eld housing, protection type: IP66 / NEMA 4X

Max. 4 channels in any combination max. 8 gas connections,

1 optional extra connection for purge gas Options for gas lines: Flow sensor, pressure

sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1-4 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 or 2 interface cards, each with 7 digital

inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces on internal screw-type terminal adapters

Operating ambient temperature:

-20 °C to +50 °C (-4 °F to 122 °F) Models available for use in explosive environ-

ments

Size: (DxHxW): ca. 265x400 (815)x550 mm Weight: max. ca. 25 (45) kg / 55.1 (99.2) lb

(except for Ethernet & USB)

Max. 4 channels in any combination max. 8 gas connections,

including 2 optional purge gas connection Options for gas lines: Flow sensor, pressu-

re sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1-4 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 or 2 interface cards, each with 7 digital

inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces on internal screw-type terminal adapters

Operating ambient temperature:

-20 °C to +50 °C (-4 °F to 122 °F) Flameproof enclosure: approved for use in

explosive environments

Size: (DxHxW): max. ca. 222x512x578 mm Weight: max. ca. 63 kg (138.9 lb)

This model is not covered by this manual! See the separate X-STREAM Ex d manual for hazardous area applications!

(except for Ethernet & USB)

Emerson Process Management GmbH & Co. OHG 1-4

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1.3 X-STREAM XEGC

1.3 X-STREAM XEGC: ½ 19 Inch Table-Top Unit

X-STREAM XE

This compact model for general purposes can be tted with up to three photometer measurement channels (IR or UV) and one additional non-photometer channel (eO

, pO2

or WLD). Power is supplied by a separate external power supply unit.

By default the units are congured for tabletop use. For rack mounting an accessory kit can be ordered to either install 2 units alongside, or one single unit together with a blind plate.

Connection to power supply

DC 24 V power is supplied via a 3-pin socket at the rear of the unit.

Interfaces

Electrical connections for interface signals are provided via submin-D connectors, Ethernet and USB connectors mounted on the rear panel of the device

(g. 1-5). For applications where screw-type terminals are preferred, optional adapters are available, which are mounted directly onto the submin-D connectors.

Techn. Description

1 3 4 5 62

1 Status line 2 Graphic display 3 Messages line 4 home key 5 enter key 6 4 keys for adjustment and menu selection

Fig. 1-2: X-STREAM XEGC

Emerson Process Management GmbH & Co. OHG 1-5

7 Signal connectors (some optional) 8 Gas ttings 9 Power input fuse 10 Power input connector

7 8 9 10

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X-STREAM XE

1.4 X-STREAM XEGP

1.4 X-STREAM XEGP: 19 Inch Table-Top Or Rackmount Design

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This model can be fitted with up to four measurement channels in any combination. The physical components can optionally be encased in a cover. This area can be held at a specic temperature of up to 60 °C to minimize interference from changes in external temperature.

Units congured for rack mounting can be converted for tabletop use by removing the lateral mounting brackets and attaching the four feet supplied as accessories.

Front view

Connection to power supply

Main power is supplied via the IEC chassis plug mounted on the rear panel, with integrated power switch and fuse holders. The internal wide range power supply unit enables the analyzers to be used worldwide.

Adaptors are optionally available for signal connections, to provide screw terminals instead of submin-d-connectors (

1-7).

1 3 4 5 62

1 Status line 2 Graphic display 3 Messages line

Rear view

1 Gas connector ttings 2 Space for additional ttings 3 Optional purge gas inlet

Fig. 1-3: X-STREAM XEGP

4 home key 5 enter key 6 4 keys for adjustment and menu selection

15 2 4 3

4 Power inlet with lter, fuses & switch 5 Signal input/output connectors (some optional)

Emerson Process Management GmbH & Co. OHG1-6

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X-STREAM XE

1.4 X-STREAM XEGP

Strain-reliefs, top view details

Techn. Description

Fig. 1-4: Optional screw-type terminal adapters

1 Screw-type terminal adapters 2 Strain-reliefs

Emerson Process Management GmbH & Co. OHG 1-7

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X-STREAM XE

1.5 X-STREAM XE Field Housing

1.5 X-STREAM XEF/XDF: Field Housing With Single Or Dual Compartment

HASXEE-SFM-HS

04/2010

The eld housing model is conceived for outdoor use and wall-mounting. The coated stainless steel housing has a protection class rated IP66 / NEMA Type 4X, offering protection against water and dust entering the device:

IPx6: Water projected in powerful jets against the enclosure from any directions shall have no harmful effects

IP6x: Protection against penetration by dust. Live or internal moving parts are completely protected.

X-STREAM eld housings can be tted with up to four measurement channels in any combination. The physical components can optionally be encased in a cover. This separate

volume can be held at a specic temperature of up to 60 °C to minimize interference from changes in external temperature.

Front panel

The analyzer ’s display can o

ptionally be protected by an impact tested glass for enhanced protection against breakage in harsh environments.

Connection to power supply

Mains power is supplied via screw-type terminals with integrated fuse holders at the right of the housing, near the front. The wide range power supply unit mounted internally enables the analyzers to be used worldwide.

1 3 4 5 62

1 Status line 2 Graphic display 3 Messages line

4 home key 5 enter key 6 4 keys for adjustment and menu selection

Fig. 1-5: X-STREAM XEF / XDF- Front views

Emerson Process Management GmbH & Co. OHG1-8

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X-STREAM XE

1.5 X-STREAM XE Field Housing

Techn. Description

21 3

1 Cable gland for power cable 2 Cable glands for signal cables 3 4 brackets for wall-mounting 4 Gas in- & outlets (max. 8) 5 Cutouts, to combine 2 housings (here closed)

Fig. 1-6: X-STREAM XEF - right side and bottom view

HEAVY INSTRUMENT

The X-STREAM eld housing, intended for outside and wall mounted use, weighs approx. 26 kg/57 lb (XEF) or 45 kg/99 lb (XDF), depending on options installed.

Two people and/or lifting equipment is required to lift and carry these units.

Take care to use anchors and bolts specied to be used for the weight of the units!

5 4 5

Note!

In case of XDF, the cable glands are located at the upper compartment, while the gas in& outlets are at the bottom side of the lower compartment. Also only 2 brackets are at each compartment.

Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight!

Emerson Process Management GmbH & Co. OHG 1-9

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X-STREAM XE

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1.7 X-STREAM XE Field Housing

1 32 45

(shown with front

panel removed)

1 Screw-type terminals for signal cables 2 Power line lter 3 Cable glands 4 Power supply terminals with integrated fuses 5 Ethernet and USB connectors

Fig. 1-7: X-STREAM XEF - power supply and signal terminals

Note!

In case of XDF, the terminals and connectors are located at the upper compartment, while physical components and gas ttings are in the lower compartment.

Emerson Process Management GmbH & Co. OHG1-10

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1.7 Field Housings in Hazardous Areas

1.5.1 Field Housings for Installation in Hazardous Areas (Ex-Zones)

EXPLOSION HAZARD

X-STREAM XEF and XDF models MUST NOT be used in explosive environments (hazardous areas) without additional safety features.

X-STREAM XE

This instruction manual does NOT describe the special conditions necessary to operate gas analyzers in hazardous areas.

Please refer to the separate instruction manual supplied with units for use in hazardous areas.

Special X-STREAM eld housing analyzer variations can be used in Ex-zones 1, 2 or Div 2:

X-STREAM XEFN/XDFN:

These analyzer variations feature a protection concept called "non-incendive", which means that non-sparking and non-arcing components, installed within a protecting enclosure, enable installation in an European Ex-zone 2 for measuring non-ammable gases. No further measures, such as a supply of protective gas, are necessary.

X-STREAM XEFS/XDFS:

Equipped with a simplied pressurization system, these eld housings can be used to measure non-ammable gases in European Ex-zone 2. A protective gas (e.g. pressurized air) must be supplied when operating this model.

Techn. Description

X-STREAM XEFZ/XDFZ:

Equipped with a simplied pressurization system, these models can be used to measure non-ammable gases in American zone Div 2. A protective gas (e.g. pressurized air) must be supplied when operating this model.

Please contact your local EMERSON Process Management ofce if you require analyzers for use in hazardous areas.

Emerson Process Management GmbH & Co. OHG 1-11

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X-STREAM XE

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1 Technical Description

Emerson Process Management GmbH & Co. OHG1-12

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X-STREAM XE

Chapter 2

Installation

This chapter describes the correct installation procedure for the various X-STREAM analyzer versions.

On receipt, check the packaging and its contents thoroughly for damage. Inform the carrier immediately of any damage to packaging or contents, and keep dama-

ged parts until clarication. Store the instrument at a dry and clean place, considering the acceptable environmental

conditions. We recommend to keep the packaging available for future transportation, because only

the original packaging ensures proper protection!

2.1 Scope of Supply

Compare the content of your package with the pictures below.

Analyzers for hazardous areas need additional parts, described in the accompanying documentation refering to hazardous area installations.

Call your local sales ofce if something is missing, and DO NOT continue to install your analyzer, until all parts are at hand!

Installation

HAZARDS FROM MISSING INFORMATION

Manuals, some of which either as paper

Analyzer

Fig. 2-1: X-STREAM XE Analyzers - scope of supply

Emerson Process Management GmbH & Co. OHG 2-1

or CD-ROM version:

• this short form manual

• X-STREAM XE series manual

• infallible containment instruction manual (if applicable to your instrument)

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X-STREAM XE

2.2 Introduction

Before connecting the analyzer to mains power, please read the chapter on safety warnings and the following instructions carefully.

Disregarding may cause death, personnel injury or damage to equipment!

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2.2 Installation - Introduction

ELECTRICAL SHOCK HAZARD

The place of installation must be clean, dry and protected against strong vibrations and frost. Please observe the admissible operating temperatures given in the technical data section.

Units must not be subjected to direct sunlight or sources of heat.

For outdoor installation it is recommended to install the unit in a cabinet. It should at least be protected against rainfall.

In order to comply with regulations on electromagnetic compatibility, it is recommended to use only shielded cables which can be supplied by Emerson Process Management. The customer must ensure that the shielding is correctly connected to the signal cable plug housing. Submin-d plugs and sockets must be screwed to the analyzer.

The use of external submin-d to screw-type terminal adapters affects electromagnetic compatibility. In such a case the customer must take appropriate measures to comply with the regulations, and must declare conformity when this is legally required (e.g. European EMC guidelines).

Emerson Process Management GmbH & Co. OHG2-2

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2.3 Installation - Technical Data

2.3 Technical Data

Before intending to start to install the analyzer, verify the site of installation meets the specications, given in the following sections!

2.3.1 Common Technical Data

Site of installation

Humidity (non-condensing)

Degree of pollution 2 Installation category II Elevation 0 to 2000 m (6560 ft) above sea level

Ambient atmosphere

Certication

Electrical safety

< 90 % RH at +20 °C (68 °F) < 70 % RH at +40 °C (104 °F)

Units may not be operated in corrosive, ammable or explosive environments without additional safety measures.

X-STREAM XE

Installation

CAN / USA

Europe

Electromagnetic compatibility

Europe CE, based on EN 61326 Australia C-Tick others NAMUR

CSA-C/US, based on CAN/CSA-C22.2 No. 61010-1-04 / UL 61010-1, 2nd edition

CE, based on EN 61010-1

Emerson Process Management GmbH & Co. OHG 2-3

Page 36

X-STREAM XE

2.3 Installation - Technical Data

2.3.2 Specic Technical Data

Temperatures

operational

Short Form Manual

HASXEE-SFM-HS

XEGC XEGP XEF, XDF

0 ... +50 °C

32 ... 122 °F

0 ... +50 °C

32 ... 122 °F

0 (-20) ... +50 °C

32 (-4) ... 122 °F

07/2010

storage

Weight, max

IP or Type rating

-20 ... +70 °C

-4 ... -158 °F 8 ... 12 kg

17.6 ... 26.5 lb IP 20

indoor use,

protected against

dripping water and

direct sun light

-20 ... +70 °C

-4 ... -158 °F 12 ... 16 kg

26.5 ... 35.3 lb IP 20

indoor use ,

protected against

dripping water and

direct sun light

-20 ... +70 °C

-4 ... 158 °F

XEF: 25 kg / 55.1 lb XDF: 45 kg / 99.2 lb

IP 66 / Type 4X

outdoor use ,

protected against

direct sun light

Gas connections

max number 6 8 8 max for purging

(incl. / separate)

material

sizes 6/4 mm;

Power supply unit

2 incl. 1 separate, 1 incl. 1 separate, 1 incl.

PVDF; stainless

steel (opt.)

⁄4" 6/4 mm; 1⁄4" 6/4 mm; 1⁄4"

wide range,

external

PVDF; stainless

steel (opt.)

wide range,

internal

stainless steel

wide range,

Power supply

internal

nominal voltage DC 24 V

voltage range DC 10 ... 30 V

100 - 240 V

50 / 60 Hz

85 - 264 V

47 - 63 Hz

nominal input current

standard, max 2.5 A 1.3 - 0.7 A

w/ temperature control, max n.a. 3 - 1.5 A

Power input fuses

AC 230 V

T 3.15 A

5x20 mm

AC 230 V

T 4 A

5x20 mm

Emerson Process Management GmbH & Co. OHG2-4

100 - 240 V

50 / 60 Hz

85 - 264 V

47 - 63 Hz

XEF: 1.3 - 0.7 A XDF: 1.5 - 0.8 A

XEF: 3 - 1.5 A XDF: 5.5 - 3 A

AC 230 V

T 6.3 A

5x20 mm

Page 37

Short Form Manual

HASXEE-SFM-HS 07/2010

2.4 Gas Conditioning

X-STREAM XE

2.4 Installation - Gas Conditioning

In order to ensure trouble-free operation, special attention must be paid to the preparation of the gases:

All gases must be conditioned before supplying to the analyzer, to be

• dry,

If moisture cannot be avoided, it is necessary to ensure that the dew point of the gases is at least 10 °C (18 °F) below the ambient temperature to avoid condensate in the gas lines.

The X-STREAM eld housings can optionally be tted with heated piping to enable the use of gases with a maximum dew point of 25 °C (77 °F).

• free of dust and

• free of any aggressive com-

See the X-STREAM XE instruction manual, chapter 3 for more information.

ponents which may damage the gas lines (e.g. by corrosion or solvents) .

Flammable gases must not be supplied without additional protective measures.

Summary of the Most Important Gas Parameters

NDIR/UV/VIS Oxygen Sensor (PO2 and EO2) Thermal Conductivity

Permissible gas ow 0.2 - 1.5 l/min. 0.2 - 1.0 l/min Maximum gas pressure

Permissible ambient temperature

Thermostat control Warm-up time 15 to 50 minutes

Paramagnetic oxygen measurement (PO2)

Electrochemical oxygen measurement (EO2)

Special conditions apply to model XEFD

< 1,500 hPa abs. (< 7 psig)

0 to +50 °C (32 to 122 °F) 0 to +50 °C (32 to 122 °F)

Optionally 60 °C (140 °F) 5 60 °C (140 °F) 1 / None

No sudden pressure surge for PO2 allowed

Dependent on integrated photometer bench

Optional thermostatically controlled box: 60 °C

< 1,500 hPa abs. (< 7 psig)

5 7

approx.. 50 minutes

/ 0.2 - 1.5 l/min. 20.2 - 1.0 l/min. (+ 0.1 l/min)

4 3

< 1,500 hPa abs. (< 7 psig)

0 to +50 °C (32 to 122 °F)

Depending on measuring range

Sensor / cell only

with internal sample gas pump: atmospheric

75 °C (167 °F) 8

15 to 50 minutes

Installation

Purging option

The purging medium (e.g. to minimize CO interference or for enhanced safety when measuring corrosive or poisonous gases)

must be dry, clean and free of corrosives or components containing solvents.

To minimize cross interferences the purge

Its temperature must correspond to the ambient temperature of the analyzer, but be at least within the range 20–35 °C (68–95 °F).

For information about values for pressure and ow, please contact your nearest EMERSON Process Management sales ofce.

gas also has to be free of components to be measured.

Emerson Process Management GmbH & Co. OHG 2-5

Page 38

X-STREAM XE

Take care that all external gas pipes are connected in the described way and that they are gastight to avoid leakages!

Faulty connected gas pipes lead to explosion hazard or even to mortal danger!

Don‘t take a breathe of the emissions! Emissions may contain hydrocarbons or other toxic components (e.g. carbon monoxide)! Carbon monoxide may cause headache, sickness, unconsciousness and death.

Short Form Manual

HASXEE-SFM-HS

07/2010

2.4 Installation - Gas Conditioning

TOXIC GAS HAZARDS

Do not confuse gas inlets and outlets. All gases supplied must be prepared beforehand. When supplying aggressive gases, ensure that the gas lines are not damaged.

Max. admissable pressure: 1500 hPa / 7 psig!

Exhaust lines must be installed to incline downwards and be unpressurized and protected against frost, and conform to legal requirements.

The number of gas connections and their conguration may vary according to analyzer version and installed options.

All gas connectors are labelled and can be found on the

analyzer’s rear panel (X-STREAM XEGP,

•

X-STREAM XEGC)

• underside of the analyzer (X-STREAM eld housings)

Should it be necessary to open the gas lines, the gas connectors should be sealed with PVC caps to prevent pollution by moisture, dust, etc.

Fig. 2-2: Labelling of gas connectors (example)

Emerson Process Management GmbH & Co. OHG2-6

Page 39

Short Form Manual

HASXEE-SFM-HS 07/2010

X-STREAM XE

2.4 Installation - Gas Conditioning

The analyzer should be mounted close to the sample gas source to minimize transport time. A sample gas pump can be used to reduce the reaction time; this requires that the analyzer be operated in bypass mode or tted with a

Pressure control valve

Filter

Sample gas pump

Fig. 2-3: Installation in bypass mode

pressure control valve to protect against excessive gas ow and pressure (g. 1-2).

Exhaust

Analyzer

Flow sensor

Exhaust

Installation

Emerson Process Management GmbH & Co. OHG 2-7

Page 40

X-STREAM XE

2.5 Installation - Electrical Connections

2.5 Electrical Connections

ELECTRICAL SHOCK HAZARD BY INSTALLATION

Only qualied personnel, observing all applicable technical and legal requirements, may install these devices and connect power and signal cables.

Failure to comply may render the guarantee void and cause exposure to risk of damage, injury or death.

The devices may only be installed by personnel who are aware of the possible risks. Working on units with screw-type terminals for electrical connections may require exposure to energized components.

Short Form Manual

HASXEE-SFM-HS

07/2010

Wall-mountable X-STREAM analyzers are not tted with power switches and are operational as soon as they are connected to a power supply. A switch or circuit breaker (IEC 60947-1/-3) must be installed on the premises. The switch or breaker must be located near the analyzer, easily accessible and labelled as a power supply cut-off for the analyzer.

Units with screw-type terminals must be de-energized by unplugging it or operating the separate cut-off switch or circuit breaker, when working on the power connections.

To avoid the risk of electrical shock, all units must be earthed. For this reason, a power cable with protective earth conductor must be used.

Any break in the earth wire inside or outside the unit may cause exposure to the risk of electrocution and is therefore prohibited.

Emerson Process Management GmbH & Co. OHG2-8

Page 41

Short Form Manual

HASXEE-SFM-HS 07/2010

2.6 Detailed Instructions for Installation

Important note for X-STREAM XEFD!

Due to the special conditions which must be observed when installing units in EX zones, the installation of the ameproof X-STREAM XEFD version is described in a separate instruction manual HASXEDE-IM-EX.

Even if you do not install your X-STREAM XEFD in an EX zone, please install the unit according to the instructions in the separate manual.

X-STREAM XE

Installation

Installation instructions: X-STREAM XEGC & XEGP page 2-10

X-STREAM XE eld housings page 2-18

Notes for wiring signal inputs and outputs page 2-30

Emerson Process Management GmbH & Co. OHG 2-9

Page 42

X-STREAM XE

2.6.1 Installation - X-STREAM XEGC, X-STREAM XEGP

2.6.1 X-STREAM XEGC, X-STREAM XEGP

Short Form Manual

HASXEE-SFM-HS

07/2010

Plugs and sockets required for the electrical connections are on the rear panel of the units (g. 2-4 & 2-5).

X-STREAM XEGC analyzers are powered by an external 24 V power supply unit which can be supplied with the unit as an option. If the PSU is not included in delivery, another unit can be used instead, provided it conforms to the specications given in the X-STREAM XE instruction manual.

Digital in- /

Service interface

Analog outputs / relay

outputs

USB connectors

RJ45 ethernet connectors

outputs

Gas inlets

X-STREAM XEGP analyzers provide an internal widerange power supply for worldwide use.

X-STREAM XEGC / XEGP analyzers should be operated in a horizontal position.

The optional brackets enable the units to be mounted in a rack; this is accomplished by means of four screws (g. 2-5 & 2-6).

HAZARD BY INSTALLATION

The brackets are not designed to carry the weight of the instrument!

Support the instrument, when rack mounting!

Disregarding may cause personal injury and damaged equipment.

Fuse

Power in

interface

Modbus 485)

Modbus interface

(RS 485 / RS 232 /

Fig. 2-4: X-STREAM XEGC - rear panel

Serial CAN

Gas outlets

2 1 3

1: ME 2: + 24 V 3: 0 V ( )

Emerson Process Management GmbH & Co. OHG2-10

Page 43

Short Form Manual

HASXEE-SFM-HS 07/2010

2.6.1 Installation - X-STREAM XEGC, X-STREAM XEGP

USB connectors

Analog outputs / NA-

Services interface

MUR status relays

Digital inputs /

RJ45 ethernet connectors

outputs

Gas inlets

Gas outlets

X-STREAM XE

(optional)

Purge gas inlet

Installation

4 screw holes for rack mounting

(7.5 x 10.5 mm / 0.29" x 0.41")

Fuses

interface

Modbus 485)

Modbus interface

(RS 485 / RS 232 /

Fig. 2-5: X-STREAM XEGP - rear panel, shown with optional terminal adapters and

front side brackets for rack mounting

Serial CAN

for signal cables

Strain reliefs and

shielding contacts

Power switch

Power in

The number and conguration of the gas inlets and outlets vary from model to model and are indicated on the notice on the rear of the instrument.

To simplify installation, we recommend labelling the gas lines as in the gures above (1, 2, 3, ...). This avoids confusion in case the analyzer ever has to be disconnected.

X2GC X2GP

Gas connections

max number 6 8 max for purging (incl. / separate) 2 incl. 1 incl. & 1 separate material PVDF; stainless steel (opt.)

sizes 6/4 mm;

⁄4"

Emerson Process Management GmbH & Co. OHG 2-11

Page 44

X-STREAM XE

2.6.1 Installation - X-STREAM XEGC, X-STREAM XEGP

Drawings show tabletop version with strain-reliefs and screwtype terminals.

Short Form Manual

HASXEE-SFM-HS

07/2010

Analyzer with

blindplate to the left

Analyzer with

blindplate to the right

Two analyzers in a

rack

Fig. 2-6: X-STREAM XEGC - dimensions

approx. values in mm [in]

Emerson Process Management GmbH & Co. OHG2-12

Page 45

Short Form Manual

HASXEE-SFM-HS 07/2010

2.6.1 Installation - X-STREAM XEGC, X-STREAM XEGP

approx. values in mm [in]

X-STREAM XE

Installation

RACK INSTALLATION HAZARD

The brackets are not designed to car ry the weight of th e instrument!

Support the instrument, when rack mounting!

Disregarding may cause person al inj ury and damage d equipment.

Strain relief bracket, detail

(model with clamping adapters)

Fig. 2-7: X-STREAM XEGP - dimensions

Emerson Process Management GmbH & Co. OHG 2-13

Page 46

Short Form Manual

X-STREAM XE

HASXEE-SFM-HS

07/2010

2.6.1 Installation - X-STREAM XEGC, X-STREAM XEGP

Signal inputs and outputs

The number of signal outputs actually available varies according to the unit’s conguration.

Analog signals Relay outputs

Analog signals and relay outputs are located on a shared 25-pin submin socket X1, or on an optional terminals adaptor XSTA (

page 2-23).

Specication of analog signal outputs: 4 (0) - 20 mA; burden: RB ≤ 500 Ω

Specication of relay outputs 1-4:

Electrical specication:

Dry relay change-over contacts can be used as NO or NC.

max. 30 VDC, 1 A, 30 W

Note!

Consider the installation notes in section 2.7.

Signal Pin

Channel 1, (+) 4 (0) - 20 mA 1

Channel 2, (+) 4 (0) - 20 mA 2

Channel 3, (+) 4 (0) - 20 mA 3

Analog

outputs

Channel 4, (+) 4 (0) - 20 mA 4

Channel 5, (+) 4 (0) - 20 mA 5

unused 6

unused 7

Output1 (Failure) NC 8

Output1 (Failure) NO 9

Output1 (Failure) COM 10

Output3 (Off spec) NC 11

Output3 (Off spec) NO 12

Relay contacts

(Status signals)

Output3 (Off spec) COM 13

Pin Signal

14 Channel 1, GND

15 Channel 2, GND

16 Channel 3, GND

17 Channel 4, GND

18 Channel 5, GND

19 unused

20 Output2 (Maintenance request) NC

21 Output2 (Maintenance request) NO

22 Output2 (Maintenance request) COM

23 Output4 (Function check) NC

24 Output4 (Function check) NO

25 Output4 (Function check) COM

Analog

Relay contacts

Note!

Conguration of relay contacts as per standard factory setting (NAMUR status signals)

outputs

(Status signals)

Fig. 2-8: Socket X1 - Analog & Digital Outputs 1-4

Emerson Process Management GmbH & Co. OHG2-14

Page 47

Short Form Manual

HASXEE-SFM-HS 07/2010

2.6.1 Installation - X-STREAM XEGC, X-STREAM XEGP

Serial interface

For specications and notes on control, see

chapter 7 of the X-STREAM XE in-

struction manual.

X-STREAM XE

Pin 1

Pin no.

Fig. 2-9: Plug X2 - Serial interface

MOD 485/

2 wire

1 Common Common Common 2 not used not used RXD 3 not used not used TXD 4 not used RXD1(+) not used 5 D1(+) TXD1(+) Common 6 not used not used not used 7 not used not used not used 8 not used RXD0(-) not used 9 D0(-) TXD0(-) not used

MOD 485/

4 wire

RS 232

Pin 8

Pin no.

other

Ethernet connector

Signal

1 TX+ 2 TX3 RX+ 6 RX-

not

used

Installation

Notes!

Consider the installation notes in section 2.7. When terminal adapters are used, the Serial

X-STREAM analyzers are classified DTE (Data Terminal Equipment).

interface terminals are located on the same adapter as those for the analog signal outputs ( Appendix ).

Then a at exible cable, attached to the terminal adapter, is used for connecting the illustrated 9-pole plug.

Emerson Process Management GmbH & Co. OHG 2-15

Page 48

X-STREAM XE

2.6.1 Installation - X-STREAM XEGC, X-STREAM XEGP

Digital In- and Outputs

Short Form Manual

HASXEE-SFM-HS

07/2010

7 or 14 digital inputs

(X-STREAM XEGC: max. 7 inputs)

9 or 18 additional relay outputs

(X-STREAM XEGC: max. 9 add. outputs)

electrical specication

max. 30 V, internally limited to 2.3 mA HIGH: min. 4 V; LOW: max. 3 V common GND Dry relay change-over contacts can be

used as NO or NC

max. load. 30 V; 1 A; 30 W resistive

Digital in- & outputs are located on shared 37-pin submin sockets (X4.1 or X4.2), or on optional terminals adaptor XSTD ( page 2-26)

Notes!

Depending on model and conguration, an analyzer may be tted with up to 2 of these sockets (the unit is thus equipped with 14 digital inputs and 18 digital outputs).

Signal Pin

Input 1 1

Input 2 2

Input 3 3

inputs

Digital

Input 4 4

GND for all digital inputs 5

unused 6

unused 7

Output 5 NC 8

Output 5 NO 9

Output 5 COM 10

Output 6, NC 11

Output 6, NO 12

Output 6, COM 13

Output 7, NC 14

Digital

outputs

Output 7, NO 15

Output 7, COM 16

Output 8, NC 17

Output 8, NO 18

Output 8, COM 19

Pin Signal

20 Input 5

21 Input 6

22 Input 7

23 Output 9, NC

24 Output 9, NO

25 Output 9, COM

26 Output 10, NC

27 Output 10, NO

28 Output 10, COM

29 Output 11, NC

30 Output 11, NO

31 Output 11, COM

32 Output 12, NC

33 Output 12, NO

34 Output 12, COM

35 Output 13, NC

36 Output 13, NO

37 Output 13, COM

To aid identication, the sockets are labelled X4.1 and X4.2. Consider the installation notes in section 2.7.

inputs

Digital

Note!

Digital

outputs

The conguration illustrated here is that of the rst socket, labelled X4.1. Inputs 8-14 and outputs 14-22 are on the second socket (X4.2), if installed.

Fig. 2-10: Sockets X4.1 and X4.2 - Pin conguration

Emerson Process Management GmbH & Co. OHG2-16

Page 49

Short Form Manual

HASXEE-SFM-HS 07/2010

2.6.1 Installation - X-STREAM XEGC, X-STREAM XEGP

Analog Inputs

X-STREAM XE

0 - 1 V, 0 - 10 V (software selectable) R

= 100 kΩ

optional (requires to t wire bridges, see gures):

2 analog inputs

electrical specication

4 (0) - 20 mA ; R

= 50Ω

optically isolated from analyzer GND

protected against overload up to

±15 V or ±20 mA

Analog inputs are located on a 9-pole submin-D-connector (X5) or on an optional terminals adaptor XSTI ( page 2-27).

Note!

Consider the installation notes in section 2.7.

BR 2 t a wire bridge here to apply analog

{ }

BR 2 signal in current mode to input 2 **)

BR 1 t a wire bridge here to apply analog

{ }

BR 1 signal in current mode to input 1 *)

Signal Pin

unused 3

Pin Signal

9 Input 2 high (+)

8 Input 2 low (-)

7 Input 1 low (-)

6 Input 1 high (+)

Installation

*) alternatively set jumper P2 on electronics board XASI

**) alternatively set jumper P1 on electronics board XASI

Fig. 2-11: Plug X5 - analog inputs

Emerson Process Management GmbH & Co. OHG 2-17

Page 50

X-STREAM XE

2.6.2 Installation - X-STREAM XE Field Housings

2.6.2 X-STREAM XEF, X-STREAM XDF

Short Form Manual

HASXEE-SFM-HS

07/2010

Fitted with four eyebolts and featuring IP66/ Type 4X protection, the X-STREAM XE eld

Gas ttings

Cable glands

Note!

Take care to reserve space at the right side of the instrument for laying the cables!

Connector for potential equalization

housing can be mounted in the open air on a wall or frame with no extra work.

All dimensions in mm [inches in brackets]

Fig. 2-12: X-STREAM XEF - dimensions for installation

HEAVY INSTRUMENT

X-STREAM XEF / XDF analyzers, intended to be wall mounted or outdoor installed, weigh up to 45 kg (99 lbs), depending on the chosen options!

Use two persons and/or suitable tools for transportation and lifting these instruments!

Take care to use anchors and bolts specied to be used for the weight of the instruments!

Assure that the wall / device for installation is sufciently attached and stable to carry the instrument!

Emerson Process Management GmbH & Co. OHG2-18

Page 51

Short Form Manual

HASXEE-SFM-HS 07/2010

2.6.2 Installation - X-STREAM XE Field Housings

Note!

Take care to reserve space at the right side of the instrument for laying the cables!

X-STREAM XE

Gas ttings

Connector for potential equalization

Cable glands

Installation

All dimensions in mm [inches in brackets]

Fig. 2-13: X-STREAM XDF - dimensions for installation

Emerson Process Management GmbH & Co. OHG 2-19

Page 52

X-STREAM XE

2.6.2 Installation - X-STREAM XE Field Housings

Short Form Manual

HASXEE-SFM-HS

07/2010

Power and signal cables are connected using internal screw-type terminals. This requires opening the unit, which in turn requires releasing the fasteners on the housing.

Gas connectors are accessible from the outside, on the underside of the instrument.

The number and conguration of the gas inlets and outlets depends on the analytical

18 42 3

application, and is noted on a sticker on the underside of the instrument next to the connectors.

To simplify installation, we recommend labelling the gas lines in accordance with these markings. This avoids confusion should the analyzer need to be disconnectedfor maintenance.

Note on XDF!

In case of the dual compartment version XDF, the electrical connections are established in the upper compartment, and the gas connections to ttings at the lower compartment.

Besides this, the design and layout of terminals and ttings are the same as with the single compartment version XEF.

Gas inlets

1 Terminals for signal cables 2 Mains lter 3 Power connections with integrated fuses 4 Glands for power cable

Fig. 2-14: X-STREAM XE Field housing - Arrangement of terminals, cable glands and gas connectors

Gas outlets

5 Glands for signal cables 6 Gas inlets and outlets 7 Plugs for openings to connect housings 8 Ethernet connectors (optional)

Emerson Process Management GmbH & Co. OHG2-20

Page 53

Short Form Manual

HASXEE-SFM-HS 07/2010

2.6.2 Installation - X-STREAM XE Field Housings

Gas connections

max number 8 max for purging (incl. / separate) 2 incl. material PVDF; stainless steel (opt.)

sizes 6/4 mm;

⁄4"

Signal in- and outputs

Preparation of signal cables

X-STREAM XE

Installation

All signal cables are connected to screw-type terminals located inside the housing. Access to the internal components is gained by releasing the two fasteners at the top of the unit and opening the front panel downwards.

All cables must be fed through cable glands and secured with a gland nut.

Installing cable glands with shielded cables

1. Strip the cable

2. Expose braided shield

3. Feed cable through dome nut and clamping insert

Properly installed, the glands act as a strain relief and guarantee EMC (electromagnetic compatibility):

6. Push clamping insert into body and tighten dome nut

7. Assemble into housing and you´re done!

4. Fold braided shield over clamping insert

5. Make sure that braided shield overlaps the O-ring by 2 mm (3⁄32“)

Emerson Process Management GmbH & Co. OHG 2-21

Page 54

X-STREAM XE

2.6.2 Installation - X-STREAM XE Field Housings

Verify the power supply at installation site meets the specication given on the analyzer´s nameplate label, before installing the instrument!

Verify power cables are disconnected and/or instrument is de-energized prior to working at the terminals!

Verify the power cord is layed with a distance of at least 1 cm (0.4 in) to any signal cable to ensure proper insulation from signal circuits!

Short Form Manual

HASXEE-SFM-HS

07/2010

ELECTRICAL SHOCK HAZARD

The number of actually available signal outputs, and also the number of built-in modules with screw-type terminals, varies according to the conguration of the unit.

A maximum of three modules with 36 terminals each can be tted.

The terminals can be accessed by opening the front panel of the instrument.

Characteristics of terminals:

Accepted wire gauge:

0.14 ... 1.5 mm end sleeves not required

(AWG 26 ... AWG 16),

Skinning length: 5 mm (0.2") Thread: M2 Min. tightening torque: 0.25 Nm (2.21 in.lb)

Emerson Process Management GmbH & Co. OHG2-22

Page 55

Short Form Manual

HASXEE-SFM-HS 07/2010

X-STREAM XE

2.6.2 Installation - X-STREAM XE Field Housings

Analog signals Relay outputs 1-4

Terminals for analog signals and relay outputs 1 - 4 are located on the outer left module (terminal block X1).

Specication of analog signal outputs: 4 (0) - 20 mA; burden: RB ≤ 500 Ω

Specication of relay outputs:

Electrical specication:

Dry relay change-over contacts can be used as NO or NC.

max. 30 VDC, 1 A, 30 W

Installation

Note!

Consider the installation notes in section 2.7 and the notes on installing cable glands on page 2-21.

P3.12 Output 4 (Function check), NC

P4.1 Output 4 (Function check), NO

P4.2 Output 4 (Function check), COM

P4.3 not used

P4.4

P4.5

P4.6

P4.7

P4.8

P4.9

P4.10

P4.11

P4.12

P3.3 Output 1 (Failure), NC

P3.4 Output 1 (Failure), NO

P3.5 Output 1 (Failure), COM

P3.6 Output 2 (Maintenance Request), NC

P3.7 Output 2 (Maintenance Request), NO

P3.8 Output 2 (Maintenance Request), COM

P3.9 Output 3 (Out of Spec), NC

P3.10 Output 3 (Out of Spec), NO

P3.11 Output 3 (Out of Spec), COM

P3.1 not used

P3.2 not used

P2.7 Channel 4, (+) 4 (0) - 20 mA

P2.8 Channel 4, GND

P2.9 Channel 5, (+) 4 (0) - 20 mA

P2.10 Channel 5, GND

P2.11 not used

P2.12 not used

Pin Signal

P2.1 Channel 1, (+) 4 (0) - 20 mA

P2.2 Channel 1, GND

P2.3 Channel 2, (+) 4 (0) - 20 mA

P2.4 Channel 2, GND

P2.5 Channel 3, (+) 4 (0) - 20 mA

P2.6 Channel 3, GND

Serial Interface

Relay Outputs

**)

Conguration of relay output termi-

**)

Analog Outputs

nals as per standard factory setting (NAMUR status signals)

Fig. 2-15: Terminal block X1 - Analog signals and relay outputs 1-4 (XSTA)

Emerson Process Management GmbH & Co. OHG 2-23

Page 56

X-STREAM XE

2.6.2 Installation - X-STREAM XE Field Housings

Serial interface

Specication and interface control:

X-STREAM XE instruction manual,

chapter 9

P4.3 not used

P4.4

P4.5

P4.6

P4.7

P4.8

P4.9

P4.10

P4.11

P4.12

P3.5 Output 1 (Failure), COM

P3.6 Output 2 (Maintenance Request), NC

P3.7 Output 2 (Maintenance Request), NO

P3.8 Output 2 (Maintenance Request), COM

P3.9 Output 3 (Out of Spec), NC

P3.10 Output 3 (Out of Spec), NO

P3.11 Output 3 (Out of Spec), COM

P3.12 Output 4 (Function check), NC

P4.1 Output 4 (Function check), NO

P4.2 Output 4 (Function check), COM

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The 9 terminals on the left (28 - 36) of the right most strip carry the serial interface signals.

Pin Signal

P2.1 Channel 1, (+) 4 (0) - 20 mA

P2.2 Channel 1, GND

P2.3 Channel 2, (+) 4 (0) - 20 mA

P2.4 Channel 2, GND

P2.5 Channel 3, (+) 4 (0) - 20 mA

P2.6 Channel 3, GND

P2.7 Channel 4, (+) 4 (0) - 20 mA

P2.8 Channel 4, GND

P2.9 Channel 5, (+) 4 (0) - 20 mA

P2.10 Channel 5, GND

P2.11 not used

P2.12 not used

P3.1 not used

P3.2 not used

P3.3 Output 1 (Failure), NC

P3.4 Output 1 (Failure), NO

Serial Interface

See table

Relay Outputs

Notes!

Consider the installation notes in section 2.7 and the notes on installing cable glands on page 2-21.

X-STREAM analyzers are classified DTE (Data Terminal Equipment).

Fig. 2-16: Terminal block X1 - Serial interface

Terminal

P4.4 SER1 Common Common Common

**)

MOD 485/

2 wire

MOD 485/

4 wire

Analog Outputs

RS 232

P4.5 SER2 not used not used RXD P4.6 SER3 not used not used TXD P4.7 SER4 not used RXD1(+) not used P4.8 SER5 D1(+) TXD1(+) Common

P4.9 SER6 not used not used not used P4.10 7 not used not used not used P4.11 8 not used RXD0(-) not used P4.12 9 D0(-) TXD0(-) not used

Your analyzer´s type of serial interface is marked on a label nearby the terminals (see sample above)

Emerson Process Management GmbH & Co. OHG2-24

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2.6.2 Installation - X-STREAM XE Field Housings

RJ45 connection

The RJ45 connectors are located on an electronics board in the card cage section of the unit.

To install this connection, a cable must be fed through the cable entry without a connector.

The connector can be wired on when the free end has been fed into the instrument:

We recommend the VARIOSUB RJ45 QUICKON connector (PHOENIX CONTACT), which is supplied with the unit and requires no special tools. Wiring instructions can be found in the separate manual supplied with the connector.

X-STREAM XE

Note!

Please note that, although the Modbus terminals

( previous page) are still installed,

they are not connected!

Installation

Pin 1 Pin 8

Pin no.

other not used

Fig. 2-17: X-STREAM XEF - Ethernet connector

Emerson Process Management GmbH & Co. OHG 2-25

Signal

1 TX+

2 TX-

3 RX+

6 RX-

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X-STREAM XE

HASXEE-SFM-HS

2.6.2 Installation - X-STREAM XE Field Housings

Digital inputs and relay outputs (option)

Terminals for these signals are located on the terminals board XSTD (terminal block X4).

max. 30 V, internally limited to 2.3 mA

7 or 14 digital inputs

HIGH: min. 4 V; LOW: max. 3 V common GND Dry relay change-over contacts can be used as NO or

9 or 18 additional relay outputs

max. load. 30 V; 1 A; 30 W resistive

Notes!

Depending on configuration, an analyzer can be tted with up to two of these terminal blocks (the unit will then feature 14

Consider the installation notes in section 2.7 and the notes on installing cable glands on

page 2-21. digital inputs and 18 digital outputs). To aid identication, the sockets are labelled X4.1 and X4.2 (see sample of label to the right).

07/2010

P3.11 Output 5, NO

P3.12 Output 5, COM

P4.1 Output 6, NC

P4.2 Output 6, NO

P4.3 Output 6, COM

P4.4 Output 7, NC

P4.5 Output 7, NO

P4.6 Output 7, COM

P4.7 Output 8, NC

P4.8 Output 8, NO

P4.9 Output 8, COM

P4.10 Output 9, NC

P4.11 Output 9, NO

P4.12 Output 9, COM

P2.1 Output 10, NC

P2.2 Output 10, NO

P2.3 Output 10, COM

P2.4 Output 11, NC

P2.5 Output 11, NO

P2.6 Output 11, COM

P2.7 Output 12, NC

P2.8 Output 12, NO

P2.9 Output 12, COM

P2.10 Output 13, NC

P2.11 Output 13, NO

P2.12 Output 13, COM

Digital outputs

Fig. 2-18: Terminals blocks X4 - digital inputs and outputs

P3.7 Input 7

P3.8 GND for inputs 1-7

P3.9 unused

P3.10 Output 5, NC

P3.4 Input 4

P3.5 Input 5

P3.6 Input 6

Digital inputs

Pin Signal

P3.1 Input 1

P3.2 Input 2

P3.3 Input 3

Note!

The conguration illustrated here is that of the rst adapter (X4.1). Inputs 8-14 and outputs 14-22, if available, are on the second adapter (X4.2).

Emerson Process Management GmbH & Co. OHG2-26

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X-STREAM XE

2.6.2 Installation - X-STREAM XE Field Housings

Analog inputs (option)

Terminals for analog input signals are located on the terminals board XSTI (terminal block X5).

0 - 1 V, 0 - 10 V (software selectable) R

optional (requires to t wire bridges, see gure):

2 analog inputs

4 (0) - 20 mA ; R

= 50Ω

optically isolated from analyzer GND

protected against overload up to

Note!

Consider the installation notes in section 2.7 and the notes on installing cable glands on page 2-21.

P2.3 Input 1 high (+)

P2.4 Input 1 high (+)

P2.5 Input 1 low (-)

P2.6 Input 1 low (-)

P2.7 BR 2 t a wire bridge here to apply analog

P2.8 BR 2 signal in current mode to input 2

P2.9 Input 2 high (+)

P2.10 Input 2 high (+)

P2.11 Input 2 low (-)

P2.12 Input 2 low (-)

= 100 kΩ

±15 V or ±20 mA

P2.1 BR 1 t a wire bridge here to apply analog

P2.2 BR 1 signal in current mode to input 1

P3.11 not used

P3.12 not used

P3.9 not used

P3.10 not used

P3.7 not used

P3.8 not used

P3.5 not used

P3.6 not used

P3.3 not used

P3.4 not used

P3.1 not used

P3.2 not used

Installation

Pin Signal

{

1 Screw-type terminals 2 Reserved for future use

}

IN2

Mode

Analog Inputs

}

IN1

Mode

Fig. 2-19: Terminal block X5 - Analog input signals

Emerson Process Management GmbH & Co. OHG 2-27

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X-STREAM XE

2.6.2 Installation - X-STREAM XE Field Housings

Connecting the power cord

The power cord is connected to screw-type terminals located inside the housing.

Accepted wire gauge: 0.2 ... 4 mm2 (AWG 24 ... AWG 12)

Recommended wire gauge

Skinning length: 8 mm (0.315") Thread: M3 Min. tightening torque: 0.5 Nm (4.4 in.lb)

min. 1.5 mm² (AWG 15), end sleeves not required

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ELECTRICAL SHOCK HAZARD

Verify the power supply at installation site meets the specication given on the analyzer´s nameplate label, before installing the instrument!

Verify power cables are disconnected and/or instrument is de-energized prior to working at the terminals!

Verify the power cord is layed with a distance of at least 1 cm (0.5“) to any signal cable to ensure proper insulation from signal circuits!

Feed the power cable through the cable gland at the instrument´s right side and strip the outer insulation. Strip the individual wires and connect to the terminals (a label is located next to the terminals on the mains lter housing).

Finally, tighten the outer dome nut to secure the power cable.

Live L

Neutral N

Earth PE

Fig. 2-20: Power supply connections

Emerson Process Management GmbH & Co. OHG2-28

Power supply cable gland

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2.6.2 Installation - X-STREAM XE Field Housings

ELECTRICAL SHOCK HAZARD

Before completing the electrical connection of the instrument, verify cables are inserted and connected in correct manner!

Ensure the earthing conductor (protective earth; PE) is connected!

When all connections are correctly made and checked,

• close the front panel and secure with the two fasteners.

X-STREAM XE

Installation

Emerson Process Management GmbH & Co. OHG 2-29

Page 62

X-STREAM XE

2.7 Installation - Notes on Wiring

2.7 Notes on Wiring Signal Inputs and Outputs

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Emerson Process Managament has made every effort during the development process to ensure that the X-STREAM analyzer series ensures electromagnetic compatibility (EMC) with respect to emission and interference resistance, as conrmed by EMC measurements.

2.7.1 Electrical Shielding of Cables

In order to minimise ambient electromagnetic interference, it is necessary to take care making all electrical connections between the analyzer and any other devices:

• We recommend using only shielded signal cables. The shielding must be connected at both ends to the housing (g. 1-24).

However, EMC is not only inuenced by the design of the instrument, but to a large degree by the on-site installation process. Please observe the following sections and precautions to guarantee the safe and problem-free operation of this analyzer.

Fig. 2-21: Shielded signal cable, shielding connected at both ends.

Emerson Process Management GmbH & Co. OHG2-30

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X-STREAM XE

2.7 Installation - Notes on wiring

On-site conditions often differ from test

• The shielding is connected only at one environments and may require special precautions. Such a case arises when strong electromagnetic elds which could induce an interference current in the shielding. This type of current creates a potential difference between the connected housings.

Two possible methods of eliminating this are described here. Fitters familiar with EMC problems must decide which method should be emplyed.

Fig. 2-22: Shielded signal cable, shielding connected at one end.

end (connecting to the analyzer is recommended): this gives better protection against external interference, and interference currents are prevented because the ground loop is interrupted.

Installation

• Cables with double shielding: in this case, one shielding is connected to the analyzer housing, the other shielding to the external device. This is advan-

This method is more expensive, but gi-

ves the best protection against external interference and against interference currents

. tageous when both units are supplied from different grids (e.g. when installed in different buildings).

Fig. 2-23: Signal cable with double shielding, shieldings connected at alternate ends.

Emerson Process Management GmbH & Co. OHG 2-31

Page 64

X-STREAM XE

2.7 Installation - Notes on wiring

X-STREAM XEGP/XEGC with terminal adapters

In order to avoid measured values being inuenced by external interference signals when terminal adapters are in use, the signal cable shieldings must be connected to the analyzer housing by means of shield connector terminals:

• Strip the signal cable to a length of 20 cm (8"). Take care to not damage the braided shield!

• Pull up the contact part of the shield connector terminal,

• feed the cable through as illustrated in g. 2-24, and

• release the contact part down onto the braided shield.

The result is a secure contact with the cable shield, improving the unit’s immunity against interference from other electronic devices.

Finally connect the individual wires as described before.

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Fig. 2-24: Shield connector terminal with cable

The shield connector must be ordered to t the cable diameter, and can be retrotted:

Ø 1.5 ... 6.5 mm (0.06" ... 0.25") part # ETC02019 Ø 5 ... 11 mm (0.2" ... 0.43") part # ETC02020 Ø 10 ... 17 mm (0.4" ... 0.66") part # ETC02021 Ø 16 ... 24 mm (0.63" ... 0.94") part # ETC02022

Emerson Process Management GmbH & Co. OHG2-32

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X-STREAM XE

2.7 Installation - Notes on wiring

2.7.2 Wiring Inductive Loads

Switching inductive loads creates electromagnetic interference:

When an inductive load (e.g. relay, valve) is switched off, the magnetic eld resists the change in current; this induces a high voltage across the coil contacts (several hundred volts). This impulse propogates through the connected cables and can influence any electrical devices nearby or destroy signal inputs and outputs. This can be avoided with a simple precaution:

• A silicon diode is connected in parallel to the load’s contacts. The induced impulse is thus short-circuited at its source. The cathode must be connected to the positive end of the coil, the anode to the negative end (g. 1-28).

Compatible lter components for standard valves are available on request.

2.7.3 Driving High-Current Loads

Loads which draw a current in excess of the specications for X-STREAM series analyzer outputs (>30 mA / >1 A) may not be directly driven from digital or relay outputs.

Such loads require external relays serving as de-coupling modules: the X-STREAM output drives the external relay, which in turn drives the load.

In order to avoid interference, we recommend supplying the analyzer and the high-current loads from different sources (g. 1-29).

As previously described, the use of suppressor diodes for inductive loads is highly recommended.

Last

External relay

Installation

Analyzer output

Fig. 2-26: Driving high-current loads

Fig. 2-25: Suppressor diode for inductive loads.

Emerson Process Management GmbH & Co. OHG 2-33

Page 66

X-STREAM XE

2.7 Installation - Notes on wiring

2.7.4 Driving Multiple Loads

Frequently, several loads in one system are controlled by several analyzer outputs, whereby the power for the loads derives from a common source.

Special care is needed when wiring the loads to minimize interference from switching these loads:

• avoid connecting the loads in series:

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• It is recommended the loads to be wired in parallel, and each load connected separately to the power supply. Beginning at the distribution point, both the + and the - wires for each load are laid together to the load (g. 2-28). Interference is further reduced if a twisted multi-core cable is used.

Fig. 2-27: Loads in series

Distribution point

Lay cables to the loads together as far as possible (using twisted-pair cables if possible)

Fig. 2-28: Loads in parallel

Emerson Process Management GmbH & Co. OHG2-34

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3.1 Introduction

X-STREAM XE

Chapter 3

Startup

Once the unit has been unpacked and installed, we recommend to rst check the settings, and if necessary adjust them to the user’s needs. e.g:

• What hardware is installed?

• Is the unit configured to your needs

(alarms, inputs, outputs, etc.)

In order for the information in this chapter to be of any relevance, the unit must have been installed according to the instructions in chapter 4.

The following pages describe how to perform a leak test, navigate through the menus and what is to be observed when conguring the unit. For the rst startup after installation, follow the step-by-step instructions for navigating the menus, allowing you to familiarise yourself with the unit and its software, and if necessary adjust the settings to your needs.

Startup

Emerson Process Management GmbH & Co. OHG 3-1

Page 68

X-STREAM XE

3.2 Leak Test

3.2 Performing a Leak Test

To achieve best and proper measuring results you must ensure the gas path system does not have leaks.

The following procedure describes how to perform a leak test with focus on the instrument.

The gas path system should be leak tested at least on a bimonthly basis and after maintenance, replacement or repair of gas path parts.

Note!

We recommend to include external equipment (e.g. cooler, dust lters, etc.) into a leak test!

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HAZARD FROM GASES

Before opening gas paths they must be purged with ambient air or neutral gas (N2) to avoid hazards caused by toxic, ammable, explosive or harmful to health sample gas components!

Required tools

• U-turn manometer for max. 1.45 psi

(100 mbar)

• Stop valve

Procedure

• Connect the water lled u-turn manome-

ter to the analyzer‘s sample gas output (disconnect external gas lines).

• Install the stop valve between gas input

tting and a nitrogen (N

) supply.

• Open the stop valve until the internal

gas path is under pressure of approx.

0.725 psi/50 mbar (corresponding to

19.7 inch/500 mm water column)

• Close the stop valve. After a short time

for the water to balance, the water level must not change over a time period of approx. 5 minutes!

Analyzer

overpressure

stop

valve

Water

Fig. 3-1: Leak Testing with U-turn Manometer

approx.

0.725 psi / 50 mbar

Max. pressure 7.25 psig (500 mbar)!

Multi channel instruments: Analyzers with parallel tubing require separate leak tests for each gas path !

Emerson Process Management GmbH & Co. OHG3-2

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3.3 Symbols Used

3.3 Symbols and Typographical Conventions

In the following sections, the symbols and typographical conventions explained below are used to describe the software menus and navigation.

X-STREAM XE

Symbol Description

Within Process Descriptions

Setup..

Analog outputs..

Output1...5

Setup..

In-/Outputs..

Analog outputs..

Output1...5

Menu title

Parent (SETUP) and current menu (ANALOG OUTPUTS)

As an example, the menu for Output1 is shown; the menus for outputs 2 to 5 look identical

To access the current menu, access level code 3 has to be entered somewhere in the menu history

Access levels:

Access level 1

(user)

Access level 2

(expert)

Convention Description

Within Text

(MENU TITLE)

6-12

CONTROL

CONTROL - RANGES

"Valves"

"Control.."

Never, 1 min

0 ... 2000

enter

For a detailed description of MENU, see page 6-12.

Identies the CONTROL menu, e.g. "press open CONTROL"

From within the CONTROL menu, select the RANGES menu.

Parameter or menu line name

Values to be selected

Value to be entered

press key (here: ent er key)

enTer to

Startup

Access level 3

(administrator)

Access level 4

(service level)

Screen shot

Control.. Setup.. Status.. Info..

Service..

Emerson Process Management GmbH & Co. OHG 3-3

(here: MAIN MENU)

Page 70

X-STREAM XE

3.4 Front Panel Elements

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3.4 Front Panel Elements

All X-STREAM XE gas analyzers have an graphic display to show measuring and status information, and the easy-to-use menu-based user interface for entering parameters. For ease of understanding, the user can at any time select one of three languages stored in

Ch1 CO

Ch2 CO

Ch3 CO

Ch4 CO

0.000

ppm

0.000

Fig. 3-2: X-STREAM XE front panel

3.4.1 Display

Ch1 CO

Ch2 CO

Ch3 CO

Ch4 CO

0.000

ppm

Input Ch1

10.0000

Output Ch2

10.0000

Flow 1 0.00 l/min

ppm CO ppm CO

the unit (currently available: English, French, German, Italian, Polish, Portuguese and Spanish in various combinations).

Units are operated by six keys on the front panel.

The graphic display has various layouts to support diplaying the measuring results as well as status information and software menus. The gure to the left shows the basic measurement displays with 4 channel layout as well as a 2 channel layout.

3.4.2 Status Line

Ch1 CO

Ch2 CO

Ch3 CO

Ch4 CO

10.00

5.000

7.000

9.000

ppm

Note!

During an active webserver session, the heart symbol is replaced by a network symbol:

Status information is provided by different symbols in the display´s rst line:

Bell = 'Alarm' Cross = 'Failure' Question mark = 'Off spec' Oil can = 'Maintenance request' Tool = 'Function check' Heart = the analyzer´s 'heart beat', indicating the instrument is operating.

Clear text messages are provided in the display´s bottom line

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3.4.3 Keys

X-STREAM XE

3.4 Front Panel Elements

Six keys enable the use of the menu system. Depending on the operational mode (measuring, browsing menus, editing) they have the following functions:

enter key:

Mode Function

Measuring Enter main menu

Browsing

Open submenu (..) or execute command (!)

Editing Conrm new entry

home key:

Mode Function

Measuring (no function)

Browsing

Return to measurement display

Editing Abort entry

up / down keys:

Mode Function

Measuring Enter main menu

Highlight next menu line

Browsing

Open the previous/next page, when currently a line beginning with / is highlighted

Editing Change current parameter

Startup

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X-STREAM XE

3.4 Front Panel Elements

left key:

Mode Function

Measuring

Browsing

Editing

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Enter main menu or

open 2

measurement display

page (if congured) Go up 1 level or page in menu

system Move cursor 1 char to the left Leave channel selection Cancel editing of given para-

meter Go to previous menu page,

shows in rst menu line

right key:

Mode Function

Measuring Enter main menu or

open 2

measurement display

page (if congured)

Browsing Open submenu (..)

Go to next menu page, when

Editing

 shows in last menu line Move cursor 1 char to the right

if 

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3.5 Software

The analyzer software displays measurement results and status messages, allows parameters to be set and edited, and maintenance functions (e.g. calibration) to be carried out.

The software is organised hierarchically: The topmost level is called MEASUREMENT DISPLAY, followed by a MAIN MENU; all other menus and submenus are arranged below.

Menu lines can perform different functions, to be distinguished by the following characteristics:

Function Description

Text

Simple text (not selectable with cursor)

A variable description shows a colon; the line can be made up of up to 3 elements:

1. description

2. value (number or text)

3. unit (optional)

Examples:

Span gas: 2000 ppm

Editable

Tol.Check: Off

variables / parameters

Pressing

enter in an editable

variable line highlights the value to be changed.

X-STREAM XE

Function Description

A command line text ends in an exclamation mark; pressing

enter with such a line highligh-

Executable command

Selectable submenu

ted, the command is executed, e.g. a calibration procedure.

Example:

Start calibration !

A menu line text ends in two dots. Press

enter with a menu

line highlighted to open the submenu.

Example:

Setup..

Startup

The optional unit can only be changed utilizing a setup menu.

Variables shown without a colon cannot be edited, they are for information only.

Emerson Process Management GmbH & Co. OHG 3-7

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X-STREAM XE

Browsing

Program Sequence 1of8 Action1: END-OF-PGRM Node1: All Action2: END-OF-PGRM Node2: All

 Program Sequence 4of8

Action3: END-OF-PGRM

Action13: END-OF-PGRM

Node3: All

Node13: All

Action4: END-OF-PGRM

Action14: END-OF-PGRM

Node4:

Node14: All

 Program Sequence 8of8

Action15: END-OF-PGRM

Action29: END-OF-PGRM

Node15: All

Node29: All

Action16: END-OF-PGRM

Action30: END-OF-PGRM

Node16:

Node30: All

All

Page 1

All

3.5 Software

Page 4

Page 8

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Some menus have more entries than can displayed at once. In these menus, an indicator in the last (

) and/or rst () line indicates the

direction the menu continues in. In the example to the left

• page 1

• page 4

continues downwards

continues upwards and down-

wards

• page 8 continues upwards.

To show the next page (indicator

 )

• place the cursor in the last accessible line and press down or

• press right, irrespective of where the cursor is located.

To show the previous page (indicator

 )

• place the cursor in the rst accessible line and press up or

• press left, irrespective of where the cursor is located.

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X-STREAM XE

3.5 Software

Editing

The editing mode enables changing parameters. It is initiated by pressing

enter.

If the selection is a parameter list, the current entry is highlighted and may be changed by

up and down.

If the selection is a value, the cursor is placed over the last character. Use up and down to change it.

Use

left and right to select another charac-

ter.

The type of available characters depends on the position of the cursor:

• It is not possible to select the minus sign or decimal point as the last character

• It is not possible to select the decimal point in integer values

• For decimal numbers, the decimal point can be placed anywhere within certain limits.

There are two ways to exit the data entry mode:

enter: the entry is veried.If it is accepted,

it is saved and the new value dis played; if not, an error message is displayed

Component selection menu

Within the analyzer software, one can distinguish between analyzer related and component related menus: While the rst contain entries, relevant for the analyzer (e.g. time setting), the second contain entries relevant for a specic component (channel) only (e.g. calibrating a channel).

For single channel analyzers, editing any channel specic parameter will only effect this one channel.

Different for multi-channel analyzers: Such instruments require selecting a channel prior to changing channel related parameters. When a channel related menu entry is selected, automatically a SELECT COMPONENT menu shows up, to select the component of interest, or to cancel the current action.

Select Component

Component: Ch1

Press

to return

Startup

home: Cancel: all settings and changes are

reset to their former values.

Select the component / channel you want to work with, and press

enter.

This menu does not show on single-channel units.

Within menu descriptions, the following points out, that for multi-channel instruments a selection is required:

Multi-channel unit: In SELECT COMPONENT select the channel to be ...

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X-STREAM XE

3.5.1 Access Levels & Codes

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3.5 Software

Access levels can be used to prevent changes to parameters by unauthorised personnel. The X-STREAM menu system supports four prioritized access levels, which can be activated and deactivated separately, and should be supplied with their own access codes.

Level four has the highest priority and is used for factory settings — only qualied EMERSON service personnel have access to this level.

Level three gives access to system admin parameters, e.g. for conguring data acquisition systems communication.

Level two covers the expert settings, e.g. basic settings for calibrations and measurements.

Level one is the user level and includes

• parameters which should be set by trained personnel only.

• functions, not to be started by any person (e.g. start calibrations).

We recommend to set new access codes, if you want to use this option!

Notes! If a low level is locked (status On), all higher

levels will also be locked. If a high level is accessible (code entered

when requested by a menu page), automatically all lower levels are also accessible.

For above reasons, it is always possible to enter a higher code than requested, to gain access to a menu (e.g. if access code 1 is requested, you may also enter access code 2).

Entering access codes

If an access code is required for a menu, a message like the following appears:

All menus not assigned to one of these levels are not editable or of minor relevance.

Within this manual, the descriptions of the menus and procedures also indicate, which level the menus are assigned. These assignments cannot be changed.

Access codes for levels 1 to 3 can be dened, activated and deactivated by the client. The analyzer is delivered with the following settings:

Level Access code Status

1 00000001 Off 2 00000002 Off 3 00000003 Off

Access Code 1

Code 00000000

Press

to return

To enter the code, press

• up/down to change the currently selected digit,

• left/right to select a different digit,

• enter to submit the code

• home to exit the edit mode and return to the previous display.

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X-STREAM XE

3.6 Powering Up

3.5.2 Special Messages

Depending on the last action performed by the user, one of the following messages may be displayed to assist or inform the user.

Information on incorrect entry:

The value entered by the user is outside valid limits. The display indicates what limits apply.

Press  to return to the previous screen to enter an acceptable value.

Wrong input

Range 0.1 ... 50

Press

 to return

Conrmation of execution of function:

Conrms that a function or procedure (e.g. calibration) has been started, or cancelled. The message automatically dissapears after a few seconds.

Function Executing

3.6 Powering Up

3.6.1 Boot Sequence

When the unit is powered up, a series of internal tests is automatically performed. During this time the front panel keys are disabled, while the remaining time counts down in the display.

3.6.2 Measurement Display

The measurement display is shown

• automaticaly on completion of the boot sequence

• when

home is pressed

• automatically after a set period of time of inactivity (i.e. with no keys being pressed).

The information displayed in the four lines of the measurement display can be determined by the operator:

• Sample gas components, measuring results and measuring units for each channel

• secondary measurements, e.g. pressure, gas ow, temperature

• nothing (empty line)

The factory settings are as follows:

Line 1: measured value of channel 1 Line 2: measured value of channel 2 Line 3: measured value of channel 3 Line 4: measured value of channel 4

Startup

Note!

Press

 to return

If less than four channels are installed in the unit, only the measureands for these channels are available for selection.

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3.6 Powering Up

SETUP enables several additional congurations, e.g.

• 2 pages measurement display

• different font sizes

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The very rst display line shows

• a ashing heart, showing the instrument is operating

• one or more status pictograms, if (NAMUR) status are active. Some of these are explained by a text message in the last line

• a channel indicator, if the current menu page is related to a specic channel only.

The display´s bottom line shows plain text status information (errors, maintenance requests, function checks or off-spec performance).

Active messages are stored in an internal buffer. If there is more than one message in the buffer, the display will cycle through.

Most messages also activate a NAMUR relay (if a relay has been assigned to that NAMUR function; nual

X-STREAM XE instruction ma-

Ch1 CO

Ch2 CO

Ch3 CO

Ch4 CO

4 lines display

Input Ch1

Output Ch2

Flow 1 0.00 l/min

10.0000

1.000 500

2.400

1.900

ppm

ppm CO ppm CO

Note! There are also functions, that do activate a

relay, but are not shown on the display (e.g. concentration alarms). In such cases, check the status menu for more information.

2 lines display with additional secondary parameter line

MEASUREMENT DISPLAY

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3.7 Language Settings

X-STREAM XE

3.7 Language Settings

If the analyzer is operational and it becomes clear that the incorrect language has been set, which is unintelligible to the operator, the

following sequence of keypresses (starting at the measurement display) can be used to set the language.

If the system has been set up accordingly, the code for access level 1 must be entered at this point to enable access to the following menu.

Note!

The factory setting for this unit is "no code required”. For ease of operation, it is recommended to use the factory settings for access codes while setting up the unit for the rst time. In the following sections, therefore, no more reference will be made to any need for entering a code.

Startup

Note! Pressing

enter the 3

time in this sequence

highlights the "Language” line.

• down changes the language.

• enter sets this language and the display is updated accordingly.

• If the selected language is not the intended, repeate the last three steps until the intended language is set.

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3.8 Checking the Settings

The following sections are structured so that the user can work through them one by one after powering up the unit. After completing

( )

Setup 1of2 Display.. Calibration.. Measurement.. In-/Outputs.. Communication.. Alarms.. Installed Options..

Save-Load..

Display

Contrast.. Language: English Phrase Version EN1.04B Measurements.. Measurement Display.. Menu Access.. 10 Min Auto Home: 10 Min

these steps, the unit will be congured to the user’s needs and properly functioning.

Starting with the measurement display ( 3-12), pressing any key except home will access the MAIN MENU; from here, follow these steps

(If the display is showing anything other than the measurement display, press

home to return

to the measurement display rst).

Note! If you are unfamiliar with the language set:

3-13 shows the sequence of keys to set

a different language.

If the system has been set up accordingly, the code for access level 1 must be entered at this point to enable access to the following menu.

Note!

If need be, set the preferred language for the software.

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3.8.1 Installed Options

X-STREAM XE

3.8 Checking the Settings

All X-STREAM gas analyzers can be tted with a variety of optional components: follow these steps to see which options are installed on your analyzer.

Installed Options 1of2

Licenses..

Valves: None Pumps: None DIO#1 installed: No DIO#2 installed: No Anal. Outputs: 4

AIN installed:

 Installed Options 2of2

Flow.. Pressure..

Press

left to return to seTuP, highlight "In-

stalled options" and press enter.

Do not edit any entries in these menus without special knowledge.

Incorrect entries may result in incorrect results or impair the performance of the unit.

Initial acces s to this menu should be to gain information on the configuration of the unit.

This 2 pages menu indicates, which of the possible optional components are installed in the unit. The values displayed on your unit may differ from those illustrated here.

Note!

Multichannel instruments require to select a component (channel) to enter the second menu page.

Startup

Licenses

Key 1: 0 Key 2: 0 Key 3: 0

Package None Trial Days

Emerson Process Management GmbH & Co. OHG 3-15

„Licenses..“ opens another menu where you can check or enter license codes to unlock optional software features.

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3.8.2 Conguring the Display

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3.8 Checking the Settings

Display 1 Assignments

Line 1: Comp1 Line 2: Comp2 Line 3: Comp3 Line 4: Comp4 Line 5: Blank

Labels..

Press left to return to SETUP

Check the settings for the measurement display, temperature and pressure units, and for menu access: press

enter to open DIS-

PLAY.., select "Measurement display.." and press

enter.

If a setting does not meet your requirements, access that menu and adjust the parameter.

Select the value to be displayed in each line of the measurement display. The following options are available:

Comp1 ... Comp5,

Temp1 ... Temp5, Press1 ... Press5, Flow1 ... Flow5 Blank (nothing)

Note! X-STREAM currently supports one pressure sensor only. Values Press1 to Press5 thus refer to the same sensor.

Line 1: Line 2: Line 3: Line 4: Line 5:

Display 1 Labels

When entering LABELS.., you may change the channel´s label, that is the rst text phrase in a line showing a measurement value: If here nothing is entered, the default phrases (Ch1 ... Ch4) are used.

Note!

Notice the headlines of the menus showing a "1": This indicates that you can setup more than 1 measurement display page.

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3.8.3 Calibration Setup

Setup..

Calibration..

Ch1

Calibration

Gases.. Tolerances.. Procedure.. Valve Assignment.. Program Sequence.. Interval Time.. Deviations..

3.8 Checking the Settings

Once the display settings have been chekked, press left to return to SETUP and open CALIBRATION to check the calibration settings.

Multi-channel unit: Select the component to be set in the gas component selection menu.

Note!

For more detailed information about calibration procedures, tion manual.

In CALIBRATION - GASES, enter the values for zero and span gas:

• See gas supplier´s certicate for correct values.

• Values must be correctly set for results to be accurate.

• Multi-channel units: the values for each channel must be entered separately.

X-STREAM XE

X-STREAM XE instruc-

Startup

Gases

Zero Gas: 0.000 ppm Span Gas: 50000.000 ppm Range Gases..

Current Range: Range 1

Ch2

Tolerances

DeviatToler.: Off Zero Limit: 20.0 % Span Limit: 20.0 %

Press

left to return to CALIBRATION, and

enter TOLERANCES . By default the 'Deviation Tolerance check"'

option is set inactive (Off). With "DeviatToler" set to On,

• during calibration the analyzer checks whether the values set for zero and span gas conform to the concentration of the gas currently being supplied.

• If the concentrations differ more than the percentage of range entered in the following lines, the calibration is aborted.This prevents calibration from being performed when the incorrect gas is supplied (e.g. span gas calibration using zero gas), which would result in an incorrectly congured unit.

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3.8 Checking the Settings

Setup..

Measurement..

Ch1

Measurement 1of2

Ranges.. Damping.. Linearization.. Cross Interference.. Average.. Delay..



Ch1

 Measurement 2of2

Cut-off: None Pressure Compensation ..

Press

left several times to return to SETUP

and open MEASUREMENT.

Signal damping (set in DAMPING) allows smoothing the output signal, but also affects the response time of outputs and display:

• The factory setting is 0 seconds.

• The maximum possible t90 time is limited by the size of the internal sampling buffer and the sampling rates of the installed measuring principles/sensors.

• Multi-channel units: the value for each channel must be entered separately.

The last line enables the user

• to enter the current ambient pressure ma-

nually, if no pressure sensor is installed,

• to view the current pressure, if a sensor is installed ( INSTALLED OPTIONS).

If no pressure sensor is installed, enter the current ambient pressure here and adjust it, when signicant changes take place: this improves the accuracy of the instrument.

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3.8 Checking the Settings

3.8.4 Setting the Analog Outputs

X-STREAM XE

Analog outputs..

Output1.. Output2.. Output3.. Output4.. Output5..

Setup..

In/Outputs..

Analog Outputs

Press

left to return to SETUP, and then open

IN/OUTPUTS. and from there enter ANALOG OUTPUTS.

Select the analog output you like to check.

Note!

The following section only in brief describes the entries currently of interest!

X-STREAM XE instruction manual,

Chapter 6 for a more detailed description.

Startup

Signal: Comp1 OutRange: 0-20 mA Low Scale: 0.00 Max Scale: 100.00 AutoScale: Yes FailMode: Live 0/4 mA: 0.00 20 mA: 100.00 Hold: No

Emerson Process Management GmbH & Co. OHG 3-19

"Signal” species the value associated with the selected output. The following options (partly dependent on the number of measuring channels and sensors installed) are available:

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3.8 Checking the Settings

None

The analog output is deactivated

Signal

A 0 or 4 mA signal is generated, e.g. to check the signal processing in an

0 mA

external system. Whether a 0 or 4 mA signal is generated, is set by the "Out range” line ( next page).

20 mA

A 20 mA signal is generated, e.g. to check the signal processing in an external system.

Comp1 ... 5 Gas concentration

Temp1 ... 5 Temperature

Press1 ... 5 Pressure

Flow1 ... 5 Flow CalcA ... D Result of calculator

RawVal1 ... 5 Raw value

RangeID1 ... 5 ID of selected range

*) Numbers 1 to 5 refer to components [channels] 1 to 5: In case of secondary parameters, this means, the selected value is that of the sensor assigned to the given component (Press2 is the pressure value of the sensor assigned to component 2).

Description

In contrast, capital letters A to D imply that these calculator results are component [channel] independent (Calc C is the result of calculator C).

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X-STREAM XE

3.8 Checking the Settings

Signal: Comp1 OutRange: 0-20 mA Low Scale: 0.00 Max Scale: 100.00 AutoScale: Yes FailMode: Live 0/4 mA: 0.00 20 mA: 100.00 Hold: No

Next, select the output range:

• 0-20 mA (dead zero) generates a 20 mA signal, if a concentration is measured at the upper limit of the signal range. A 0 mA signal is generated if the sample gas concentration equals the value specied with "LowScale" .

• 4-20 mA (life zero): A 4 mA signal is generated if the concentration equals the value specied with "Low Scale", thus enabling to detect e.g. a broken cable.

If „Signal“ is assigned a concentration signal , and „Auto scale“ is set to No, in the next lines enter the concentrations to output 0/4 mA („Low scale“) or 20 mA („High scale“).

If either „Auto scale“ is Yes, or „Signal“ not assigned a concentration signal, the levels are set with default values and not editable.

Startup

"FailMode" selects the output´s behaviour under failure conditions, considering or not, the NAMUR recommendation NE 43.

Available options: Track: NE 43 not considered; output always

correlates with the measured value. HIGH + 10%: NE 43 failure signal level:

'above'. LOW - 10%: NE 43 failure signal level:

'below'. Further information on NE 43 is provided on

the next page.

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3.8 Checking the Settings

Operation Modes acc. NAMUR NE 43

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If "OutRange" is set to 0-20 mA, a 20

mA signal is generated, if the measured concentration is equal to "Max Scale"

. A 0 mA signal is generated if the sample gas concentration is 0 (dead zero).

However, a severed cable also results in a signal value of 0. An external data acquisition system thus cannot detect such an failure and accepts a gas concentration of 0.

The commonly used method of detecting a severed cable is to apply an offset: a concentration corresponding to the lower range value is assigned an analog signal of 4 mA, enabling to detect a severed or disconnected cable.

This live zero mode is activated by setting “Out

Range” to 4-20 mA.

Operation modes conforming to

NAMUR 43

(NE 43) recommendations

The operation modes described above do not generate a signal which enables detection of a failure in the measurement system. In such cases the behaviour of the output signal is undened: either the last value is held, or a random

value is sent. System failures thus cannot be detected by an external data acquisition system.

NE 43 contains recommendations for setting analog outputs in order to avoid these situations. These are implemented by X-STREAM analyzers as follows:

Setting "FailMode" to HIGH + 10% or LOW - 10% denes specic analog output signals in case of a failure. Since these values do not occur under normal operation conditions, a data acquisition system is enabled to distinguish between the following situations (table 3-1):

• Valid signal (signal within valid range; column C)

• Signal out of range (signal rises or falls slowly to the limits given in columns D or E and holds this value until the concentration returns to a valid level).

• Failure (signal out of range; column F)

• Severed cable (no signal; column G)

Output signal, if

Column A B C D E F G

Failure

"OutRange" "FailMode"

0-20 mA Track - 0 ... 20 mA < -19 mA > 21 mA undened 0 mA

4-20 mA Track - 4 ... 20 mA < -19 mA > 21 mA undened 0 mA

0-20 mA LOW - 10% below 0 ... 20 mA -0.2 mA 20.5 mA -2 mA 0 mA

4-20 mA LOW - 10% below 4 ... 20 mA 3.8 mA 20.5 mA 2.4 mA 0 mA

0-20 mA HIGH + 10% above 0 ... 20 mA -0.2 mA 20.5 mA > 22 mA 0 mA

4-20 mA HIGH + 10% above 4 ... 20 mA 3.8 mA 20.5 mA > 21.6 mA 0 mA

Tab. 3-1: Analog output signals settings and operational modes

signal level

acc. NE 43

Measured

value is

valid

Measured value is

below lower limit

("Low scale")

Measured value is

above upper limit

("High scale")

Emerson Process Management GmbH & Co. OHG3-22

An internal

failure

occured

Cable is severed

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Signal: Comp1 OutRange: 0-20 mA Low Scale: 0.00 Max Scale: 100.00 AutoScale: Yes FailMode: Live 0/4 mA: 0.00 20 mA: 100.00 Hold: No

3.8 Checking the Settings

"0/4 mA" and „20 mA“ enable to netune the analog output to compensate possible deviations based on electronics tolerances:

• Set "Signal" to 0 mA or 20 mA

• measure the output current,

• adjust it to the expected value. Accepted range: -10,000 ... +10,000

"Hold" selects the output´s behaviour during calibrations.

If set to Yes,

• the analog output is xed to the last measured value

• concentration alarms, which may otherwise be triggered by the concentrations of the calibration gases, are supressed.

If set to No,

• the analog output signal always corresponds to the actual measured value during calibration; this may trigger alarms if limits are exceeded.

Note!

This behaviour may be undesireable if e.g. the unit is connected to a data acquisition system.

X-STREAM XE

Startup

;

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3.8 Checking the Settings

3.8.5 Setting Concentration Alarms

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Note! If concentration alarms are not being used,

continue with

3-25.

Ch1

Concentration

Alarm Monitor: On LoLo Level: 50.000 ppm Lo Level: 100.000 ppm Hi Level: 400.000 ppm HiHi Level: 600.000 ppm Hysteresis: 10.000 ppm States..

Press

left until SETUP is displayed, then

open ALARMS - CONCENTRATION

Multi-channel unit: Select the channel to be setup in SELECT COMPONENT.

Four concentration limits can be set for each channel:

"Lo" and "Hi" enframe the expected gas concentration,

"LoLo" equals or is below "Lo", "HiHi" equals or is above "Hi".

See the gure to the left for an explanation. If you enter values for any threshold, the

above given order has to be considered. A message is displayed, if an entered value does no comply with this condition.

Fig. 3-3: Arrangement of concentration thresholds

Should the measured concentration go beyond one of the threshold levels (areas B, C, D & E in the gure), a message is displayed in the message line of the measurement display, the NAMUR pictogram appears (bell) and a corresponding digital output is activated, if assigned.

A hysteresis avoids oscillating alarms in case the concentration is uctuating around a threshold.

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X-STREAM XE

3.8 Checking the Settings

Ch1

Concentration Alarms

LoLo Alarm: Off Lo Alarm On Hi Alarm Off HiHi Alarm Off

Concentration 75.000 ppm

3.8.6 Backup the Settings

You may turn the alarm function On or Off se- parately for each channel ("Alarm monitor").

In case of an alarm, you may like to enter the STATES submenu, to check which one is triggered.

Startup

The most important settings have now been checked and the unit is congured to suite your needs.

A backup copy of these conguration data can now be saved.

Press

left until SETUP and then open SAVE-

LOAD.

This menu gives you the choice, to either

Save-Load

Local Backup.. Factory Defaults.. USB Backup..

USB Firmware Update..

Emerson Process Management GmbH & Co. OHG 3-25

• make a local backup to a protected memory area

• restore the factory default settings, or

• make a backup to an external USB device.

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Local Backup

Save.. UsrBack Date 7/29/09 14:26 Restore.. Undo Restore! Busy 0 Progress (0..1000) 0

Save new local backup

and overwrite old one!

Are you sure?

No! Yes!

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3.8 Checking the Settings

For now, make a local backup: Enter LOCAL BACKUP and then select

"Save..".

Conrm the operation (select "Yes!").

Copying Data

Busy 0 Progress (0..1000) 1000

Press

 to return

Wait until "Progress (0..1000)" shows 1000, then press

enter to return to LOCAL BACK-

UP.

Congratulations! You´ve now successfully completed check-

ing the unit’s setup!

• Press home to return to the MEASURE-

MENT DISPLAY.

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3.9 Perform a Calibration

We recommend to perform at least a zero calibration, after startup of the instrument, to ensure proper measuring results.

The following steps describe, how to perform a manual calibration. If your instrument features a valve block, instruction manual for a comprehensive description of calibration procedures.

X-STREAM XE

Before performing an y actions, make sure the required calibration gas is applied and owing!

Supply all calibration gases with the same ow as the sample gas (recommeded approx. 1 l/min), pressureless and utilizing

the correct gas tting.

Startup

Ensure the warm-up time after switching on has elapsed! Warm-up time is 15 to 50 minutes depending on installed measuring system and conguration!

OPERATION AT LOW TEMPERATURES

When operating an instrument at temperatures below 0 °C (32 °F), do NOT apply gas nor operate the internal pump before the warmup time has elapsed!

Violation may result in condensation inside the gas paths or damaged pump diaphragm!

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3.9.1 Manual Zero Calibration

Control..

3.9.1 Manual Calibration

Starting from the MEASUREMENT SCREEN press

down to open the MAIN MENU and

enter CONTROL.

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Zero Calibration.. Span Calibration.. Advanced Calibration.. Apply Gas.. Lock Menus! Acknowledgements Pump 1: Off Pump 2: Off

Ranges..

Zero Calibration Cancel! Start! Zero Gas 0.000 ppm Concentration 0.000 ppm Flow 0.00 l/min Status.. Results.. Restore..

To start a zero calibration select the rst

line

Multi-channel unit: Select the channel to be calibrated in SELECT COMPONENT.

The rst line gives you the choice to cancel the procedure now.

Select the second line to start the calibra- tion.

The next lines show

• the calibration gas setup (here: required zero gas concentration is 0.000 ppm),

• the currently measured gas concentration

• the current gas ow.

When nished press

left several times to

return to either SELECT COMPONENT (multi channel ana-

lyzer only), to perform a zero calibration for another channel,

to CONTROL, where you may start a span calibration. The procedure and screens look similiar to those of a zero calibration:

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3.9.2 Manual Span Calibration

X-STREAM XE

3.9 Manual Calibration

Zero Calibration.. Span Calibration.. Advanced Calibration.. Apply Gas.. Lock Menus! Acknowledgements Pump 1: Off Pump 2: Off

Ranges..

Span Calibration Cancel! Start! Span Gas 0.000 ppm Concentration 0.000 ppm Flow 0.00 l/min Status.. Results.. Restore..

Select "Span Calibration.."

Multi-channel unit: Select the channel to be calibrated in SELECT COMPONENT.

Before selecting any further line make sure the required calibration gas is applied and owing!

Span calibration offers the same options as zero calibration.

Startup

When nished, press

left several times to re-

turn to SELECT COMPONENT (multi channel analyzer only), to perform a span calibration for another channel,

press

home to return to the MEASUREMENT

SCREEN, to nish with manual calibration procedures.

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Appendix

This chapter contains

Block diagram page A-2

Assignment of Terminals and Sockets page A-15

X-STREAM XE

Emerson Process Management GmbH & Co. OHG A-1

Appendix

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A.1 Block Diagram

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A.1 Block Diagram

X-STREAM Version

Emerson Process Management GmbH & Co. OHGA-2

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X-STREAM XE

A.1 Block Diagram

Emerson Process Management GmbH & Co. OHG A-3

Appendix

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A.1 Block Diagram

Emerson Process Management GmbH & Co. OHGA-4

Rosemount X-STREAM Enhanced Short Form Manual-1st Ed. Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

DEFINITIONS

TERMS USED IN THIS INSTRUCTION MANUAL

SYMBOLS USED ON AND INSIDE THE UNIT

SYMBOLS USED IN THIS MANUAL

Safety Instructions

INTENDED USE STATEMENT

GENERAL SAFETY NOTICE / RESIDUAL RISK

AUTHORIZED PERSONNEL

ADDITIONAL LITERATURE

OPERATING AND MAINTAINING THIS UNIT

1.1 Overview

1.1.1 The Front Panel

Fig. 1-1: X-STREAM front panel (here the X-STREAM XEGP)

1.2 Comparison of the Various X-STREAM Analyzer Model

1.3 X-STREAM XEGC: ½ 19 Inch Table-Top Unit

Fig. 1-2: X-STREAM XEGC

1.4 X-STREAM XEGP: 19 Inch Table-Top Or Rackmount Design

Fig. 1-3: X-STREAM XEGP

Fig. 1-4: Optional screw-type terminal adapters

1.5 X-STREAM XEF/XDF: Field Housing With Single Or Dual Compartment

Fig. 1-5: X-STREAM XEF / XDF- Front views

Fig. 1-6: X-STREAM XEF - right side and bottom view

Fig. 1-7: X-STREAM XEF - power supply and signal terminals

1.5.1 Field Housings for Installation in Hazardous Areas (Ex-Zones)

2.1 Scope of Supply

Fig. 2-1: X-STREAM XE Analyzers - scope of supply

2.2 Introduction

2.3 Technical Data

2.3.1 Common Technical Data

2.4 Gas Conditioning

Fig. 2-2: Labelling of gas connectors (example)

Fig. 2-3: Installation in bypass mode

2.5 Electrical Connections

2.6 Detailed Instructions for Installation

2.6.1 X-STREAM XEGC, X-STREAM XEGP

Fig. 2-6: X-STREAM XEGC - dimensions

Fig. 2-7: X-STREAM XEGP - dimensions

Fig. 2-8: Socket X1 - Analog & Digital Outputs 1-4

Fig. 2-11: Plug X5 - analog inputs

2.6.2 X-STREAM XEF, X-STREAM XDF

Fig. 2-12: X-STREAM XEF - dimensions for installation

Fig. 2-13: X-STREAM XDF - dimensions for installation

Fig. 2-14: X-STREAM XE Field housing - Arrangement of terminals, cable glands and gas connectors

Fig. 2-15: Terminal block X1 - Analog signals and relay outputs 1-4 (XSTA)

Fig. 2-17: X-STREAM XEF - Ethernet connector

Fig. 2-20: Power supply connections

2.7 Notes on Wiring Signal Inputs and Outputs

2.7.1 Electrical Shielding of Cables

Fig. 2-21: Shielded signal cable, shielding connected at both ends.

Fig. 2-22: Shielded signal cable, shielding connected at one end.

Fig. 2-23: Signal cable with double shielding, shieldings connected at alternate ends.

Fig. 2-24: Shield connector terminal with cable

2.7.2 Wiring Inductive Loads

2.7.3 Driving High-Current Loads

Fig. 2-26: Driving high-current loads

Fig. 2-25: Suppressor diode for inductive loads.

2.7.4 Driving Multiple Loads

Fig. 2-27: Loads in series

Fig. 2-28: Loads in parallel

3.1 Introduction

3.2 Performing a Leak Test

Fig. 3-1: Leak Testing with U-turn Manometer

3.3 Symbols and Typographical Conventions

3.4 Front Panel Elements

Fig. 3-2: X-STREAM XE front panel

3.4.1 Display

3.4.2 Status Line

3.4.3 Keys

3.5 Software

3.5.1 Access Levels & Codes

3.6 Powering Up

3.5.2 Special Messages

3.6.1 Boot Sequence

3.6.2 Measurement Display

3.7 Language Settings