Rosemount X-STREAM Enhanced Short Form Manual Manuals & Guides

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Short Form Manual

HASXEE-SFM-HS 05/2017

Gas Analyzers

X-STREAM Enhanced Series

Short Form Manual

www.EmersonProcess.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and

maintain them to ensure they continue to operate within their normal specications.

The following instructions MUST be adhered to and integrated into your safety program when installing, using and maintaining Emerson Process Management (Rosemount Analytical) products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process

Management (Rosemount Analytical) representative for clarication.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.

• Install your equipment as specied in the Installation Instructions of the

appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualied personnel to install, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualied people use replacement parts specied by Emerson Process Management (Rosemount Analytical).

Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike

substitutions may result in re, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place,

except when maintenance is being performed by qualied persons, to prevent

electrical shock and personal injury.

The information contained in this document is subject to change without notice.

8th edition 05/2017

Emerson Process Management GmbH & Co. OHG Rosemount Analytical Process Gas Analyzer Center of Excellence Industriestrasse 1 63594 Hasselroth, Germany T +49 6055 884 0 F +49 6055 884 209

www.RosemountAnalytical.com

Short Form Manual

HASXEE-SFM-HS 05/2017

X-STREAM XE

Table of ConTenTs

Introduction S-1

Denitions S-1

Terms Used in This Instruction Manual ......................................... S-2

Symbols Used on and Inside the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-3

Symbols Used in This Manual ................................................ S-4

Safety Instructions S-5

Intended Use Statement..................................................... S-5

General Safety Notice / Residual Risk .......................................... S-5

Additional Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5

Authorized Personnel ....................................................... S-6

Disposal of Batteries........................................................ S-6

Installing and Connecting This Analyzer......................................... S-7

Operating and Maintaining This Analyzer........................................ S-7

Chapter 1 Technical Description 1-1

1.1 Overview .............................................................1-2

1.1.1 Housings ............................................................1-2

1.1.2 The Front Panel.......................................................1-2

1.1.3 Interfaces............................................................1-3

1.2 Comparison of the Various X-STREAM Analyzer Model .........................1-4

1.3 X-STREAM XEGK: ½ 19 Inch Table-Top Unit .................................1-6

1.4 X-STREAM XEGP: 19 Inch Table-Top or Rackmount Design .....................1-8

1.5 X-STREAM XEXF: Field Housing With Single (XEF) or Dual (XDF) Compartment ...1-10

1.5.1 XEXF Field Housings for Installation in Hazardous Areas (Ex-Zones) ............1-13

1.6 Measurement Specications ...........................................1-14

Table of contents

TOC

Chapter 2 Installation 2-1

2.1 Scope of Supply........................................................2-1

2.2 Introduction ...........................................................2-2

2.3 Technical Data .........................................................2-3

2.3.1 Common Technical Data ................................................2-3

2.3.2 Specic Technical Data .................................................2-4

2.4 Gas Conditioning .....................................................2-5

2.5 Gas Connections .......................................................2-7

2.6 Electrical Connections ...................................................2-9

2.6.1 X-STREAM XEGK, X-STREAM XEGP ....................................2-11

2.6.2 X-STREAM XEXF ....................................................2-16

2.7 Notes on Wiring Signal Inputs and Outputs ..................................2-24

2.7.1 Electrical Shielding of Cables ...........................................2-24

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Table of Contents

2.7.2 Wiring Inductive Loads ................................................2-26

2.7.3 Driving High-Current Loads.............................................2-26

2.7.4 Driving Multiple Loads .................................................2-27

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Chapter 3 Startup 3-1

3.1 Introduction ...........................................................3-1

3.2 Performing a Leak Test ..................................................3-2

3.3 Symbols and Typographical Conventions ....................................3-3

3.4 Front Panel Elements ...................................................3-4

3.4.1 Display..............................................................3-4

3.4.2 Status Line and Text Message Line........................................3-4

3.4.3 Keys 3-5

3.5 Software..............................................................3-7

3.5.1 Access Levels & Codes................................................3-10

3.5.2 Special Messages ....................................................3-11

3.6 Powering Up .........................................................3-11

3.6.1 Boot Sequence ......................................................3-11

3.6.2 Measurement Display .................................................3-11

3.7 Language Settings .....................................................3-13

3.8 Checking the Settings ..................................................3-14

3.8.1 Installed Options .....................................................3-15

3.8.2 Conguring the Display ................................................3-16

3.8.3 Calibration Setup.....................................................3-17

3.8.4 Setting the Analog Outputs .............................................3-19

3.8.5 Setting Concentration Alarms ...........................................3-24

3.8.6 Backup the Settings ..................................................3-25

3.9 Web Browser .........................................................3-27

3.9.1 Connection Via Network ...............................................3-27

3.9.2 Connection to Single Computer .........................................3-28

Chapter 4 Maintenance 4-1

4.1 Perform a Calibration ....................................................4-1

4.1.1 Preparing Calibrations..................................................4-3

4.1.1.1 Manual Zero Calibration...............................................4-5

4.1.1.2 Manual Span Calibration ..............................................4-7

Chapter 5 Dismounting and Disposal 5-1

5.1 Dismounting and Diposal of the Analyzer ....................................5-1

Appendix A-1

A.1 Block Diagram ........................................................ A-2

A.2 Assignment of Terminals and Sockets ..................................... A-17

A.2.1 Tabletop & Rack Mount Analyzers....................................... A-17

A.2.2 Field Housings...................................................... A-18

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X-STREAM XE

Index of fIgures

Fig. 1-1: X-STREAM XE Front Panel (here the X-STREAM XEGP) ..................1-3

Fig. 1-2: X-STREAM XEGK .................................................1-7

Fig. 1-3: X-STREAM XEGP - Details ..........................................1-9

Fig. 1-4: X-STREAM XEF / XDF- Front Views ..................................1-11

Fig. 1-5: X-STREAM XEF - Side and Bottom View...............................1-12

Fig. 1-6: X-STREAM XEF - Power Supply and Signal Terminals ....................1-12

Fig. 2-1: X-STREAM XE Analyzers - Scope of Supply .............................2-1

Fig. 2-3: Installation in Bypass Mode ..........................................2-8

Fig. 2-2: Labelling of Gas Connectors (example) .................................2-8

Fig. 2-4: X-STREAM XEGK - Rear Panel......................................2-11

Fig. 2-5: X-STREAM XEGP - Rear View ......................................2-12

Fig. 2-6: X-STREAM XEGP - Dimensions .....................................2-13

Fig. 2-7: Socket X1 - Analog Outputs & Digital Outputs 1-4 .......................2-14

Fig. 2-8: Power Supply Connectors ..........................................2-15

Fig. 2-9: X-STREAM XEF - Dimensions for Installation...........................2-16

Fig. 2-10: X-STREAM XDF - Dimensions for Installation ..........................2-17

Fig. 2-11: X-STREAM XEXF Field Housings - Arrangement of Terminals, Cable Glands and

Gas Connectors ..................................................2-18

Fig. 2-12: Terminal Block X1 - Analog Signals and Relay Outputs 1-4 (XSTA) ..........2-21

Fig. 2-13: Power Supply Connections .........................................2-22

Fig. 2-14: Shielded Signal Cable, Shielding Connected At Both Ends. ................2-24

Fig. 2-15: Shielded Signal Cable, Shielding Connected At One end. ..................2-24

Fig. 2-16: Signal Cable With Double Shielding, Shieldings Connected At Alternate Ends. .2-25

Fig. 2-17: Shield Connector Terminal With Cable .................................2-25

Fig. 2-18: Suppressor Diode for Inductive Loads. ................................2-26

Fig. 2-19: Driving High-Current Loads .........................................2-26

Fig. 2-20: Loads in Series...................................................2-27

Fig. 2-21: Loads in Parallel ..................................................2-27

Fig. 3-1: Leak Testing With U-Turn Manometer ..................................3-2

Fig. 3-2: X-STREAM XE Front Panel ..........................................3-4

Fig. 3-3: Arrangement of Concentration Thresholds..............................3-24

Fig. 3-4: Ethernet Connectors...............................................3-27

Fig. 3-5: Web Browser Logon Screen.........................................3-29

Fig. 3-6: Web Browser Measurements Screen..................................3-29

Table of contents

TOC

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Index of Tables

Tab. 1-1: Gas Components and Measuring Ranges, Examples ......................1-14

Tab. 1-2: IR, UV, VIS, TCD - Standard and Enhanced Measurement Performance

Specications ....................................................1-15

Tab. 1-3: Trace Moisture - Standard Measurement Performance Specications .........1-15

Tab. 1-4: Oxygen - Standard and Enhanced Measurement Performance Specications ...1-16

Tab. 1-5: H2S - Standard Measurement Performance Specications ..................1-16

Tab. 1-6: Special Performance Specications for Gas Purity Measurements (Low Ranges) 1-17 Tab. 1-7: Special Performance Specications for Gas Purity Measurements (Suppressed

Ranges) ........................................................1-18

Tab. 3-1: Analog Output Signals ..............................................3-20

Tab. 3-2: Analog Output Signals Settings and Operational Modes ....................3-22

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X-STREAM XE

INTRODUCTION

This short form manual provides information on installation and startup of the X-STREAM® Enhanced Series gas analyzers. For comprehensive instructions see the X-STREAM Enhanced Series instruction manual.

This manual covers several X-STREAM Enhanced analyzer models and so may contain

information about congurations and/or options not applicable to your analyzer.

The installation and operation of units for use in explosive (hazardous) environments is not covered in this manual.

Analyzers intended to be used in such environments are supplied with further instruction manuals, which should be consulted in addition to this.

DEFINITIONS

The following denitions apply to WARNINGS, CAUTIONS and NOTES found throughout

this publication.

HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,

PRACTICE, CONDITION, STATEMENT, ETC.

If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Safety Instructions

HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,

PRACTICE, CONDITION, STATEMENT, ETC.

If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

NOTE!

Highlights an essential operating procedure, condition or statement.

Emerson Process Management GmbH & Co. OHG S-1

X-STREAM XE

TERMS USED IN THIS INSTRUCTION MANUAL

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Explosive Gas(es)

Flammable Gases and gas mixtures in a mixture with air within the explosive limits.

Flammable Gas(es)

Gases and gas mixtures are assigned to be ammable if they might become ignitable

when in a mixture with air.

Infallible Containment

This term is derived from the standards of explosion protection especially from the requirements for pressurized housings: thus an

infallible containment can be characterized by no intended leakage out of the gas paths enabling gas to enter the inner compartment

of the analyzer housing.

Lower Explosion Limit (LEL)

Volume ratio of ammable gas in air below which an explosive gas atmosphere will not

be formed: the mixture of gas and air lacks sufcient fuel (gas) to burn.

Protection Class IP66 / NEMA 4X

Both terms are used to specify conditions for

equipment to be installed outdoor. IP stands for Ingress Protection, the rst num-

ber species protection against solid objects (6. = dust tight) while the second number species the degree of protection against

liquids (.6 = heavy seas). NEMA stands for National Electrical Manu-

facturers Association. 4X species a degree of protection to personnel against incidental contact with the enclosed equipment; to provide a degree of protection against falling dirt,

rain, sleet, snow, windblown dust, splashing

water, and hose-directed water; and that will

be undamaged by the external formation of

ice on the enclosure

Upper Explosion Limit (UEL) Volume ratio of ammable gas in air above

which an explosive gas atmosphere will not

be formed: the mixture of gas and air is too rich in fuel (decient in oxygen) to burn.

NAMUR

NAMUR is an international user association of automation technology in process industries. This organisation has issued experience reports and working documents, called recommendations (NE) and worksheets (NA).

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X-STREAM XE

SYMBOLS USED ON AND INSIDE THE EQUIPMENT

Wherever one or more of the following symbols appear on or inside the instrument, be careful and read the instructions given in the accompanying manuals!

Strictly observe the given warnings, instructions and information to minimize hazards!

This symbol at the instrument ... ... means

dangerous voltages may be accessible. Remov- ing covers is permitted only, if the instrument is disconnected from power - and even in this case

by qualied personnel only! hot surfaces may be accessible. Removing

covers by qualied personnel is permitted only,

if the instrument is disconnected from power. Nevertheless several surfaces may remain hot for a limited time.

more detailled information available: see in-

struction manual before proceeding!

more detailled information available: see in-

struction manual before proceeding!

Safety Instructions

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SYMBOLS USED IN THIS MANUAL

Where one or more of the following symbols appear within this manual, carefully read the related information and instructions!

Strictly observe the given warnings, instructions and information to minimize hazards!

This symbol used in the manual ... ... means

dangerous voltages may be exposed

hot surfaces may be exposed

possible danger of explosion

toxic substances may be present

substances harmful to health may be present

indicates notes relating to heavy instruments

electrical components may be destroyed by

electrostatic discharges

units must be disconnected from the power source

indicates special instructions or information for operation at low temperatures.

indicates basic conditions or procedures are being described.

This symbol may also indicate information import-

ant for achieving accurate measurements.

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X-STREAM XE

SAFETY INSTRUCTIONS

INTENDED USE STATEMENT

X-STREAM series gas analyzers are intended to be used as analyzers for industrial purposes. They must not be used in medical, diagnostic or life support applications nor as safety devices.

Using X-STREAM Enhanced Series analyzers as safety devices, requiring redundant design

or SIL classication, is also not permitted. They must not be used to measure explosive

gas mixtures.

No independent agency certications or approvals are to be implied as covering such

applications!

GENERAL SAFETY NOTICE / RESIDUAL RISK

If this equipment is used in a manner not specied in these instructions, protective sys-

tems may be impaired.

Despite of incoming goods inspections, production control, routine tests and application of state-of-the-art measuring and test methods, an element of risk remains when operating a gas analyzer!

Safety Instructions

Even when operated as intended and observing all applicable safety instructions some residual risks remain, including, but not limited to, the following:

• An interruption of the protective earth line, e.g. in an extension cable, may result in risk to the user.

• Live parts are accessible when operating the instrument with doors open or covers removed.

• The emission of gases hazardous to health may even be possible when all gas connections have been correctly made.

Avoid exposure to the dangers of these residual risks by taking particular care when installing, operating, maintaining and servicing the analyzer.

ADDITIONAL LITERATURE

This manual deals with instructions on how to safely install and startup X-STREAM X2 series analyzers, intended to be operated in general purpose (safe) areas, only.

DO NOT use this manual for instruments to be installed in hazardous areas!

For comprehensive information on operating and maintain/service the instrument in a

safe manner it is MANDATORY to read all additional instruction manuals, if not provided as printed version, see the accompanying USB stick for an electronic version (PDF)!

The following additional instruction manuals are available or referenced within this manual: HASXEE-IM-HS X-STREAM Enhanced Series instruction manual HASICx-IM-H Infallible containment instruction manual

Contact your local service center or sales ofce when missing documents.

SAVE ALL INSTRUCTIONS FOR FUTURE USE!

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Safety Instructions

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AUTHORIZED PERSONNEL

In-depth specialist knowledge is an absolutely necessary condition for working with and on the analyzer.

Authorized personnel for installing, operating, servicing and maintaining the analyzer are

instructed and trained qualied personnel of the operating company and the manufacturer.

It is the responsibility of the operating company to

• train staff,

• observe safety regulations,

• follow the instruction manual.

Operators must

• have been trained,

• have read and understood all relevant sections of the instruction manual before commencing work,

• know the safety mechanisms and regulations.

To avoid personal injury and loss of property, do not install, operate, maintain or service this instrument before reading and understanding this instruction manual and receiving appropriate training.

DISPOSAL OF BATTERIES

• This instrument contains a Li battery (button cell) of type CR 2032.

• The battery is soldered and usually does not need to be replaced during the instrument´s lifetime.

• At the end of lifetime, the instrument must be disposed in compliance with the wast regulations. The disposal specialist then has to disassemble the instrument and dispose the battery in compliance with the regulations.

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Safety Instructions

X-STREAM XE

INSTALLING AND CONNECTING THIS ANALYZER

The following notices should be carefollowed to ensure compliance with the low voltage directive (Europe) and other applicable regulations.

Suitable grounding connections should be made at all connectors provided for this purpose.

2. All safety covers and grounding connections must be properly reinstated after maintenance work or troubleshooting.

3. A fuse should be provided at the installation site which will completely disconnect the unit in case of failure. Installing an isolating switch may also be benecial. In either case, these components must be constructed to conform to recognised norms.

OPERATING AND MAINTAINING THIS ANALYZER

On leaving our factory, this instrument con-

formed to all applicable safety directives.

In order to preserve this state of affairs, the operator must take care to follow all the instructions and notes given in this manual and on the unit.

Before switching on the unit, ensure that the local nominal mains voltage corresponds to the factory-set operational voltage of this unit.

Only trained personnel who are aware of the risk involved may work on an open and energized unit.

Fuses may only be replaced by fuses of an

identical type and with identical ratings. It is

forbidden to use repair fuses or to bypass

fuses.

Take note of all applicable regulations when

using this unit with an autotransformer or a

variable transformer.

Safety Instructions

Any interruption of the protective earth connections, whether inside or outside of the unit, may result in exposure to the risk of electricity.

Deliberately disconnected the protective earth is therefore strictly forbidden.

Removing covers may expose components conducting electric current. Connectors may

also be energised. The unit should therefore be disconnected from the power supply before any kind of maintenance, repair or calibration

work requiring access to the inside of the unit.

Emerson Process Management GmbH & Co. OHG S-7

Substances hazardous to health may escape

from the unit’s gas outlet. This may require

additional steps to be taken to guarantee the

safety of operating staff.

X-STREAM XE

The units described in this manual may not be used in explosive atmospheres without additional safety measures.

Do not operate without covers secure.

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Safety Instructions

EXPLOSION HAZARD

ELECTRICAL SHOCK HAZARD

Do not open while energized.

Installation requires access to live parts which can cause death or serious injury.

For safety and proper performace this instrument must be connected to a properly grounded three-wire source of power.

TOXIC GASES

This unit’s exhaust may contain toxic gases such as (but not limited to) e.g. sulfur dioxide. These gases can cause serious injuries. Avoid inhaling exhaust gases.

Connect the exhaust pipe to a suitable ue and inspect the pipes regularly

for leaks.

All connections must be airtight to avoid leaks;

X-STREAM Enhanced

series instruction manual on how performing a leak test.

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The models intended for outside and wall mounted use (X-STREAM XEF and XDF) weigh between 25 kg (57 lb) and 45 kg (99 lb), depending on version and options installed.

X-STREAM XE

Safety Instructions

HEAVY INSTRUMENT

Safety Instructions

Two people and/or lifting equipment is required to lift and carry these units.

Take care to use anchors and bolts specied to be used for the weight of

the units!

Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight!

CRUSHING HAZARD

Take care of crushing hazard when closing the front door of analyzer eld

housings!

Keep out of the closing area between enclosure cover and base!

OPERATION AT LOW TEMPERATURES

When operating an instrument at temperatures below 0 °C (32 °F), do NOT apply gas nor operate the internal pump before the warmup time has elapsed!

Violation may result in condensation inside the gas paths or damaged pump diaphragm!

HIGH TEMPERATURES

Hot parts may be exposed when working on photometers and/or heated components in the unit.

Emerson Process Management GmbH & Co. OHG S-9

X-STREAM XE

Safety Instructions

GASES AND PREPARATION OF GASES

GASES HAZARDOUS TO HEALTH

Follow the safety precautions for all gases (sample and span gases) and gas cylinders.

Before opening the gas lines, they must be purged with air or neutral gas (N2)

to avoid hazards from escaping toxic, ammable, explosive or hazardous

gases.

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FLAMMABLE OR EXPLOSIVE GASES

The analyzers are not suitable to measure explosive gases. When supplying

ammable gases with concentrations of more than 25 % of the lower

explosion limit, we RECOMMEND implementing one or more additional safety measures:

• purging the unit with inert gas

• stainless steel internal pipes

• ame arrestors on gas inlets and outlets

• infallible measuring cells.

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POWER SUPPLY

X-STREAM XE

Safety Instructions

CONNECTING UNITS FOR PERMANENT INSTALLATION

Only qualied personnel following all applicable and legal regulations may

install the unit and connect it to power and signal cables. Failure to comply may invalidate the unit’s warranty and cause exposure to the risk of damage, injury or death.

This unit may only be installed by qualied personnel familiar with the

possible risks.

Working on units equipped with screw-type terminals for electrical connections may require the exposure of energized components.

Wall-mounted units have no power switch and are operational when connected to a power supply. The operating company is therefore required

to have a power switch or circuit breaker (as per IEC 60947-1/-3) available

on the premises. This must be installed near the unit, easily accessible to operators and labelled as a power cut-off for the analyzer.

HAZARD FROM WRONG SUPPLY VOLTAGE

Ensure that the local power voltage where the unit is to be installed, corresponds to the unit’s nominal voltage as given on the name plate label.

Safety Instructions

ADDITIONAL NOTES FOR UNITS WITH SCREW-TYPE TERMINALS

Cables for external data processing must be double-insulated against mains power.

If this is not possible, cables must be laid in such a way as to guarantee a clearance of at least 5 mm from power cables. This clearance must be permanently secured (e.g. with cable ties).

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X-STREAM XE

GENERAL OPERATING NOTES

HAZARD TO LIFE AND EXPLOSION HAZARD BY EXHAUST GASES

Exhaust gases may contain hydrocarbons and other toxic gases such as carbon monoxide.

Faulty gas connections may lead to explosion and death.

Ensure that all gas connections are connected as labelled and airtight.

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General Operating Notes

• The unit must be installed in a clean and dry area, protected from strong vibrations and frost

• The unit must not be exposed to direct sunlight and sources of heat. Admissible ambient temperatures (see technical details) must be adhered to.

• Gas inlets and outlets must not be interchanged. All gases must be conditioned, before sup- plied to the unit. When using this unit with corrosive sample gases, ensure that these gases do not contain components harmful to the gas lines.

• Admissible gas pressure for sample and test gases is 1500 hPa.

• Exhaust lines must be laid inclined downwards, depressurized, protected from frost and according to applicable regulations.

• If it is necessary to disconnect the gas lines, the unit’s gas connectors must be sealed with

PVC caps to avoid polluting the internal gas lines with condensate, dust, etc.

• To ensure electromagnetic compatibility (EMC), only shielded cables (supplied by us on request, or of equivalent standard) may be used. The customer must ensure that the shielding is correctly tted. Shielding and terminal housing must be electrically connected; submin-D plugs and sockets must be screwed to the unit.

• When using optional external adapters (submin-D to screw-type terminals), protection against

electromagnetic interference is not ensured (CE compliance pursuant to EMC guidelines).

In this case the customer or operating company functions as a system builder and must

therefore ensure and declare compliance with EMC guidelines.

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X-STREAM XE

Chapter 1

Technical Description

The following are the main features of the Emerson Process Management X-STREAM Enhanced (hereinafter also referred to as

"X-STREAM XE") gas analyzers in brief:

• compact design with easily accessible internal components

• customizable for a wide range of appli-

cations: different housings are available

while internal construction remains largely identical

• a highly integrated mainboard contains

all interfaces and basic functions for the

operation of the unit

• multilingual microprocessor-controlled user interface with liquid crystal (LCD) to indicate measurement value and status messages

• units for outdoor use are optionally supplied with an impact tested front panel

• widerange power supply unit for worldwide

use without modication (1⁄2 19in units with

internal or external PSUs)

X-STREAM Enhanced gas analyzers can

measure up to ve different gas components using many combinations of the following

analyzing techniques: IR = non-dispersive infrared analysis UV = ultraviolet analysis pO2 = eO2 = tO2 = trace oxygen analysis TCD = thermal conductivity analysis tH2O = trace moisture measurement

Modied resistant measuring cells are available for use with corrosive gases and/or

gases containing solvents.

Special congurations for the analysis of ammable gases are also available.

paramagnetic oxygen analysis electrochemical oxygen analysis

Techn. Description

EXPLOSION HAZARD

X-STREAM XE analyzers MUST NOT be used in explosive environments (hazardous areas) without additional safety features.

This instruction manual does NOT describe the special conditions necessary to operate gas analyzers in hazardous areas.

Please refer to the separate instruction manual, supplied with units for use in hazardous areas.

Emerson Process Management GmbH & Co. OHG 1-1

X-STREAM XE

1.1 Overview

1.1.1 Housings

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1.1 Overview

Different housings allow X-STREAM analyzers to be tailored to many different applications:

• Tabletop units in 1⁄219in modular design,

with IP 20 protection class. Can be installed into a rack or used as a table top

instrument. Optionally featuring a handle enabling mobile measurements at different sampling points.

• Tabletop and rack mountable units in 19in modular design, with IP 20 protection class.

1.1.2 The Front Panel

All X-STREAM XE gas analyzers feature an easy-to-use LCD graphic user interface, which displays measurement values, status and error messages, and menus for the input of parameters.

Measurement and status information are vi-

sualized with plain text and symbols. The symbols are designed to indicate the dif-

ferent status “Failure”, “Function check”, “Out

of specication” and “Maintenance request” as specied by the NE 107 standard. For further

information,

X-STREAM Enhanced Se-

ries instruction manual.

The analyzer software is operated by means

of only six keys. For ease of use, the operator can select one of

three languages for the display: By default any analyzer is congured with English and German language sets, while a third can option-

ally be added. Currently available: French,

Italian, Portuguese and Spanish.

• Stainless steel wall mountable eld hous- ing XEXF with IP 66 / NEMA 4X protection class enables outdoor use (operating temperature -20°C to +50°C [-4 °F to 122 °F]).

• Cast aluminium wall mountable eld hous- ing with IP 66 / NEMA 4X protection class for outdoor use (operating temperature

-20 °C to +50 °C [-4 °F to 122 °F]). Specially designed to meet hazardous area

certications, but also suitable for non-

hazardous locations with requirements for

robust designed equipment.

The displays of outdoor versions are protected with an impact tested glass panel, to withstand even harsher conditions and to provide a higher IP protection class of up to IP66 / NEMA Type 4X.

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X-STREAM XE

1.1 Overview

Techn. Description

1 3 42

1 Graphic display 2 “Measure“ key 3 “Enter” key 4 4 keys for settings and menu navigation

Fig. 1-1: X-STREAM XE Front Panel (here the X-STREAM XEGP)

1.1.3 Interfaces

All analyzer variations are tted with one

analog electrical output for each channel and four status relays as standard.

As an option, further interfaces can be added:

• additional analog outputs

• additional relay outputs

• digital inputs

• Modbus Ethernet

• Modbus serial

Depending on the unit conguration, the interfaces are accessible via either SubminD

connectors or screw terminals

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X-STREAM XE

1.2 Comparison of Analyzer Models

1.2 Comparison of the Various X-STREAM Analyzer Model

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X-STREAM XEGK

⁄219 in housing, table-top or rackmountable,

optional with carrying handle

⁄1 19 in housing, table-top or rackmountable,

protection type: IP 20

X-STREAM XEGP

protection type: IP 20 Internal wide range power supply, or

Internal wide range power supply unit Internal wide range power supply unit Internal wide range power supply unit

24V input with external power supply unit

Max. 3 channels in many combinations

max. 8 gas connections, including 1 optional purge gas connection

Options for gas lines: Flow sensor, pressure sensor, infallible gas lines. With restrictions on measurement channel combinations: sample gas pump, 1 valve block

1–5 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 interface card with 7 digital inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces accessible via sockets on back of unit

Max. 5 channels in many combination

max. 8 gas connections,

1 optional extra connection for purge gas Options for gas lines: Flow sensor, pressure

sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1-5 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 or 2 interface cards, each with 7 digital inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces accessible via sockets on back of unit, optionally: screw-type terminal

adapters

(except for Ethernet & USB)

LCD LCD LCD, impact tested front panel LCD, impact tested front panel Max. operating ambient temperature

0 °C to +50 °C (32 °F to 122 °F)

Max. operating ambient temperature 0 °C to +50 °C (32 °F to 122 °F)

Size (DxHxW): max. ca. 460x128.7x213 mm

Weight: ca. 8–12 kg (17.6 - 26.5 lb)

: Limitations apply to selected measurement principles and ranges,

Size (DxHxW): max. ca. 411x133x482 mm

Weight: ca. 11 - 16 kg (24.3 - 35.3 lb)

Measurement specications!

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1.2 Comparison of Analyzer Models

X-STREAM XEXF X-STREAM XEFD

Stainless steel wallmountable eld housing,

tection type: IP66 / NEMA 4X Single (XEF) or dual (XDF) compartment design

pro-

X-STREAM XE

Techn. Description

Cast aluminium wallmountable eld housing,

protection type: IP66 / NEMA 4X

Max. 5 channels in many combination

max. 8 gas connections,

1 optional extra connection for purge gas Options for gas lines: Flow sensor, pressure

sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1-5 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 or 2 interface cards, each with 7 digital

inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces on internal screw-type terminal adapters

Max. operating ambient temperature

-20 °C to +50 °C (-4 °F to 122 °F) Models available for use in explosive environ-

ments

Size (DxHxW): ca. 265x400 (815)x550 mm

Weight: max. ca. 25 (45) kg / 55.1 (99.2) lb

(except for Ethernet & USB)

Max. 5 channels in many combination

max. 8 gas connections, including 2 optional purge gas connection

Options for gas lines: Flow sensor, pressure sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1-5 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 or 2 interface cards, each with 7 digital

inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces on internal screw-type terminal adapters

Max. operating ambient temperature

-20 °C to +50 °C (-4 °F to 122 °F) Flameproof enclosure: approved for use in

explosive environments

Size (DxHxW): max. ca. 222x512x578 mm

Weight: max. ca. 63 kg (138.9 lb)

This model is not covered by this manual! See the separate X-STREAM Ex d manual for hazardous area applications!

(except for Ethernet & USB)

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X-STREAM XE

1.3 X-STREAM XEGK

1.3 X-STREAM XEGK: ½ 19 Inch Table-Top Unit

This compact model for general purposes

can be tted with up to three measurement channels in various combinations. Power is supplied by an internal wide range power sup-

ply or a separate external power supply unit.

By default the units are congured for tabletop use. A carrying handle is optional available

which makes it easy to take the instrument to varying sampling points. For rack mount-

ing a XEGK is xed by screws located at the

front panel.

Connection to power supply

AC is supplied by an IEC chassis plug with

power switch and fuse holders. The internal

wide range power supply unit enables the analyzers to be used worldwide. Optionally

DC 24 V power is supplied via a 3-pin socket at the rear of the unit.

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Interfaces

Electrical connections for interface signals are

provided via submin-D connectors, Ethernet

and USB connectors mounted on the rear panel of the device

(

Fig. 1-2 ).

Gas connections

Depending on the conguration of the unit (number of measurement channels and serial or parallel connection), sample and calibra-

tion gases are fed into the unit via up to 8

tube ttings mounted on the rear panel. Any free tube ttings can be used for purging the

device

to minimize interference from the ambi-

ent atmosphere, or when measuring corrosive

and/or ammable gases.

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X-STREAM XE

1.3 X-STREAM XEGK

Techn. Description

1 3 4 5 62

11 12 137

Note!

Figures show optional components!

1 Status line 2 Graphic display 3 Messages line 4 home key 5 enter key 6 4 keys for adjustment and menu selection 7 Signal connectors (some optional)

Fig. 1-2: X-STREAM XEGK

Emerson Process Management GmbH & Co. OHG 1-7

8 DC power input fuse 9 DC power input

10 Gas ttings and valve block

11 AC power input with switch and fuses 12 Standard gas in- and outlets 13 Carrying handle

7 8 9 10

X-STREAM XE

1.4 X-STREAM XEGP

1.4 X-STREAM XEGP: 19 Inch Table-Top or Rackmount Design

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This model can be tted with up to ve measurement channels in many combinations The physical components can optionally be encased in a cover. This area can be held

at a specific temperature of up to 60 °C (140 °F) to minimize interference from changes in external temperature.

Units congured for rack mounting can be converted for tabletop use by removing the lateral mounting brackets and attaching the

four feet supplied as accessories.

Connection to power supply

Main power is supplied via the IEC chassis plug mounted on the rear panel, with integrated power switch and fuse holders. The

internal wide range power supply unit enables the analyzers to be used worldwide.

Interfaces

Electrical connections for interface signals are

provided via submin-D connectors mounted

on the rear panel of the device ( Fig. 1-3). For applications where screw-type terminals

are preferred, optional adapters are available, which are mounted directly onto the submin-D

connectors.

Up to two digital I/O cards may be installed, where the rst digital I/O card is marked "X4.1"

while the second is "X4.2" on the rear panel,

right above the connector

A further optional tube tting enables the housing to be purged

to minimize interference

from the ambient atmosphere, or when measuring corrosive and/or ammable gases.

Note!

X-STREAM Enhanced gas analyzers feature at maximum eight gas connectors. So, full

parallel tubing is not possible for ve channel congurations (at least two out of ve channels need to be serial tubed)!

Gas connections

Depending on the conguration of the unit (number of measurement channels and serial or parallel connection), sample and calibra-

tion gases are fed into the unit via up to 8 threaded connectors mounted on the rear

panel. The conguration of the connectors is indicated on an adhesive label located near

the connectors.

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Front view

1 3 4 5 62

1 Status line 2 Graphic display 3 Messages line

1.4 X-STREAM XEGP

4 home key 5 enter key 6 4 keys for adjustment and menu selection

X-STREAM XE

Techn. Description

Rear view

15 2 4 36

1 Gas connector ttings 2 Space for additional ttings

3 Optional purge gas inlet

Optional

Fig. 1-3: X-STREAM XEGP - Details

adapter

screw-type terminal

4 Power inlet with lter, fuses & switch

5 Signal input/output connectors (some optional) 6 Cover for eO2 or tO2 sensor

Strain-reliefs, top view details

1 Screw-type terminal adapters 2 Strain-reliefs

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X-STREAM XE

HASXEE-SFM-HS

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1.5 X-STREAM XEXF Field Housings

1.5 X-STREAM XEXF: Field Housing With Single (XEF) or Dual (XDF) Compartment

The eld housing model is conceived for

outdoor use and wall-mounting. The coated stainless steel housing has a protection class rated IP66 / NEMA Type 4X, offering protection against water and dust entering the device:

IPx6: In case of occasional ooding, e.g. heavy seas, water shall not enter in harmful quantities

IP6x: Protection against penetration by dust. Live or internal moving parts are completely protected.

An X-STREAM eld housing can be tted with up to ve measurement channels in many combinations. The physical components can optionally be encased in a cover. This separate volume can be held at a specic

temperature of up to 60 °C (140 °F) to minimize interference from changes in external temperature.

Front panel

The analyzer’s display is

covered by an impact

tested glass for enhanced protection against

breakage in harsh environments.

Electrical connections

Electrical connections are provided via inter-

nal tube ttings, the cables being fed through cable glands at the right side of the unit

( Fig. 1-4). The front cover of the housing swings open to the left once the fasteners

have been released.

Interface signals

Up to two digital I/O cards may be installed. If so, on a label nearby, they are labeled "X4.1" for the rst I/O board, and "X4.2" for

the second.

Note!

X-STREAM Enhanced gas analyzers feature at maximum eight gas connectors. So, full

parallel tubing is not possible for ve channel congurations (at least two out of ve channels need to be serial tubed)!

Dual compartment version XDF

This variation not only provides more space

for additional internal components, but also

the option to add a gastight separation of electronics and physics. In this case, power

suppy units and electronic boards are installed

in the upper compartment, while the measuring components are installed in the lower compartment.

Connection to power supply

Mains power is supplied via screw-type terminals with integrated fuse holders at the right side of the housing, near the front. The wide range power supply unit mounted internally

enables the analyzers to be used worldwide.

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X-STREAM XE

1.5 X-STREAM XEXF Field Housings

Techn. Description

Fig. 1-4: X-STREAM XEF / XDF- Front Views

HEAVY INSTRUMENT

The X-STREAM XEXF eld housing, intended for outside and wall mounted use, weighs approx. 26 kg/57 lb (XEF) or 45 kg/99 lb (XDF), depending on

options installed.

Two people and/or lifting equipment is required to lift and carry these units.

Take care to use anchors and bolts specied to be used for the weight of

the units!

Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight!

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X-STREAM XE

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1.5 X-STREAM XEXF Field Housings

21 3

1 Cable gland for power cable 2 Cable glands for signal cables 3 4 brackets for wall-mounting

4 Gas in- & outlets (max. 8)

5 Cutouts, to combine 2 housings (here closed)

Fig. 1-5: X-STREAM XEF - Side and Bottom View

Note!

In case of XDF, the terminals and connectors are located at the upper compartment, while physical compo-

nents and gas ttings are in the lower

compartment.

1 Screw-type terminals for signal cables 2 Power line lter 3 Cable glands

4 Power supply terminals with integrated fuses 5 Ethernet Service Port and USB connection 6 Ethernet network conncetion

5 4

Note! In case of XDF, the cable glands are located at the upper compartment, while the gas in& outlets are at the bottom side of the lower compartment. Also only 2 brackets are at each compartment.

1 32 45 6

(shown with front panel removed)

Fig. 1-6: X-STREAM XEF - Power Supply and Signal Terminals

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1.5 X-STREAM XEXF Field Housings

1.5.1 XEXF Field Housings for Installation in Hazardous Areas (Ex-Zones)

EXPLOSION HAZARD BY MISSING PROTECTIVE MEASURES

X-STREAM XEF and XDF models MUST NOT be used in explosive environments (hazardous areas) without additional safety features.

X-STREAM XE

This instruction manual does NOT describe the special conditions necessary to operate gas analyzers in hazardous areas.

Please refer to the separate instruction manual supplied with units for use in hazardous areas.

Special X-STREAM XEXF eld housing analyzer variations can be used in Ex-zones 1, 2 or Div 2:

X-STREAM XEFN/XDFN:

These analyzer variations feature a protection concept called "non-incendive" (protection concept Ex nA nC), which means that non-sparking and non-arcing components, installed within a

protecting enclosure, enable installation in an European Ex-zone 2 for measuring non-ammable gases. No further measures, such as a

supply of protective gas, are necessary.

Please contact your local EMERSON Process

Management ofce if you require analyzers

for use in hazardous areas.

Techn. Description

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X-STREAM XE

HASXEE-IM-HS

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1.6 Measurement Specications

Sample gas components and measuring ranges (standard congurations)

In total, more than 60 gases are detectable, so the following table gives an overview only. Consult with Emerson for gases / congurations not listed. Not all data is applicable to all analyzer variations. The sample gas(es) and measuring ranges for your specic analyzer are given by the order acknowledgement and on the analyzer's name plate label.

Gas component Principle

Acetone Acetone Acetylene C2H Ammonia NH Argon Ar TCD 0–50 % 0–100 % 0–100 %

Carbon dioxide CO Carbon monoxide CO IR 0–10 ppm 50–50 ppm 0–100 ppm 0–100 %

Chlorine Cl Ethane C2H Ethanol Ethylene C2H Helium He TCD 0–10 % 0–20 % 0–100 % Hexane Hydrogen

Hydrogen Sulde H2S UV 0–2 % 0–4 % 0–10 % Hydrogen Sulde H2S IR 0–10 % 0–20 % 0–100 % Hydrogen Sulde H2S electrochem. 0–50 ppm – 0–2000 ppm

Methane CH Methanol n–Butane C4H Nitrogen dioxide Nitrogen monoxide NO IR 0–100 ppm 0–200 ppm 0–100 % Nitrous oxide N2O IR 0–100 ppm 0–200 ppm 0–100 % Oxygen O Oxygen O Oxygen, Trace O Propane C3H Propylene C3H Sulfur dioxide SO Sulfur dioxide SO Sulfur hexauoride SF Toluene Vinyl chloride C2H3Cl IR 0–1000 ppm 0–2000 ppm 0–2 % Water vapor

Water vapor, Trace

Dew point below ambient

temperature

Tab. 1-1: Gas Components and Measuring Ranges, Examples

CH3COCH CH3COCH

UV 0–400 ppm 0–800 ppm 0–3 %

IR 0–500 ppm 0–1000 ppm 0–3 % IR 0–3 % 0–6 % 0–100 % IR 0–100 ppm 0–200 ppm 0–100 %

IR 0–5 ppm

UV 0–300 ppm 0–600 ppm 0–100 %

IR 0–1000 ppm 0–2000 ppm 0–100 %

C2H5OH IR 0–1000 ppm 0–2000 ppm 0–10 %

IR 0–400 ppm 0–800 ppm 0–100 %

IR 0–100 ppm 0–200 ppm 0–10 %

TCD 0–1 %

IR 0–100 ppm 0–200 ppm 0–100 %

C6H

CH3OH IR 0–1000 ppm 0–2000 ppm 0–10 %

IR 0–800 ppm 0–1600 ppm 0–100 %

UV 0–25 ppm 30–50 ppm 0–100 ppm 0–10 %

. 0–5 % – 0–25 %

paramagn. 0–1 % 0–2 % 0–100 %

electrochem. 0–10 ppm – 0–10 000 ppm

IR 0–1000 ppm 0–2000 ppm 0–100 % IR 0–400 ppm 0–800 ppm 0–100 %

UV 0–25 ppm 30–50 ppm 0–130 ppm 0–1 %

IR 0–1 % 0–2 % 0–100 % IR 0–5 ppm

UV 0–300 ppm 0–600 ppm 0–5 %

C7H

H2O IR 0–1000 ppm 0–2000 ppm 0–8 %

H2O capacitive 0–100 ppm – 0–3000 ppm

Higher concentrations decrease sensor lifetime

Special Specs

or Conditions

Lowest

Range

Daily zero calibration required for ranges below low-

est standard specs range

Standard Specs

(see Tab. 1-2 – 1-4)

Lowest

Range

Enhanced Specs

(see Tab. 1-2 & 1-4)

Lowest

Range

Highest

Range

0–50 ppm 0–100 ppm 0–100 %

0–2 %

0–100 %

0–20 ppm 0–50 ppm 0–2 %

Special "renery" application with 0–1% H2 in N2

available

see Tab. 3-12

standard specs only

2 6

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X-STREAM XE

1.6 Measurement Specications

Standard and Enhanced Performance Specications

NDIR/UV/VIS Thermal Conductivity (TCD)

Standard Spec Enhanced Spec Standard Spec Enhanced Spec

1 4

≤ 1 % ≤ 0.5 % ≤ 1 % ≤ 0.5 %

≤ 1 % ≤ 1 %

1 4

≤ 2 % per week ≤ 1 % per week ≤ 2 % per week ≤ 1 % per week

≤ 0.5 % per week ≤ 1 % per month ≤ 1 % per week

≤ 0.5 % ≤ 0.5 %

1 4

8 14

1 13

6 12

≤ 1500 hPa abs. (≤ 7 psig) ≤ 1500 hPa abs. (≤ 7 psig)

0 (-20) to +50 °C (32 (-4) to 122 °F) 0 (-20) to +50 °C (32 (-4) to 122 °F)

none / 60 °C (140 °F) 5 none / 60 °C (140 °F) 10

≤ 0.5 % ≤ 1 %

≤ 0.01 % per hPa ≤ 0.01 % per hPa

15 to 50 minutes

15 s ≤ t90 ≤ 30 s

approx. 50 minutes

Note! 1 psi = 68.95 hPa

Depending on measuring range

Pressure sensor is required

Limited to atmospheric if internal sample pump

Temperatures below 0 °C (-4 °F) with thermostat control only

Thermost. controlled sensor: 75 °C (167 °F)

Flow variation within ± 0.1 l/min

Optional thermostatically controlled box with

temperature 60 °C (140 °F), not XEGK

Temperature variation: ≤ 10 K per hour

Special conditions apply to model XEFD

Detection limit (4 σ)

Linearity

1 4

Zero-point drift Span (sensitivity) drift

Repeatability Response time (t90) 3 4 s ≤ t90 ≤ 7 s Permissible gas ow 0.2–1.5 l/min. 0.2–1.5 l/min. (+ 0.1 l/min) Inuence of gas ow

Maximum gas pressure

Inuence of pressure

– At constant temperature ≤ 0.10 % per hPa ≤ 0.10 % per hPa – With pressure compensation

Permissible ambient temperature Inuence of temperature

(at constant pressure) – On zero point ≤ 1 % per 10 K ≤ 0.5 % per 10 K ≤ 1 % per 10 K ≤ 0.5 % per 10 K – On span (sensitivity) ≤ 5 % (0 to +50 °C / 32 to 122 °F) ≤ 1 % per 10 K

Thermostat control Warm-up time

Related to full scale

Related to measuring value

From gas analyzer inlet at gas ow of 1.0 l/min

(electronic damping = 0 s)

Constant pressure and temperature

Dependent on integrated photometer bench

Measuring Principles

Tab. 1-2: IR, UV, VIS, TCD - Standard and Enhanced Measurement Performance Specications

Trace Moisture (tH2O)

Measurement range -100 to -10 °C (-148 °F to 14 °F) dew point (0–100…3000 ppm) Measurement accuracy ±2 °C dew point Repeatability 0.5 °C dew point Response time (t95) 5 min (dry to wet) Operating humidity 0 to 100 % r.h. Sensor operating temperature -40 to +60 °C (-40 °F to 140 °F) Temperature coefcient Temperature compensated across operating temperature range

Operating pressure

Flow rate

If installed in series to another measurement system, e. g. IR channel

Special conditions apply to model XEFD

Depending on sequential measurement system, see analyzer specication max. 1500 hPa abs / 7 psig Depending on sequential measurement system, see analyzer specication

0.2 to 1.5 Nl/min

Note! 1 psi = 68.95 hPa

Note! Do not calibrate, see special calibration notes in the measurement description!

Tab. 1-3: Trace Moisture - Standard Measurement Performance Specications

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1.6 Measurement Specications

Oxygen Sensors

Paramagnetic (pO2) Electrochemical (eO2) Trace (tO2)

Standard Spec Enhanced Spec

1 4

≤ 1 % ≤ 0.5 % ≤ 1 % ≤ 1 %

≤ 1 % ≤ 1 % ≤ 1 %

≤ 2 % per week ≤ 1 % per week ≤ 2 % per week ≤ 1 % per week

1 4

≤ 1 % per week ≤ 0.5 % per week ≤ 1 % per week ≤ 1 % per week

≤ 0.5 % ≤ 1 % ≤ 1 %

7 14

1 12

≤ 1500 hPa abs. (≤ 7 psig)

< 5 s approx. 12 s 20 to 80 s

≤ 2 %

≤ 1500 hPa abs. (≤ 7 psig) ≤ 1500 hPa abs. (≤ 7 psig)

≤ 2 % ≤ 2 %

≤ 0.01 % per hPa ≤ 0.01 % per hPa ≤ 0.01 % per hPa

Range 0–10…200 ppm: ≤ 5 % (5 to 45 °C / 41 to 113 °F)

Pressure sensor is required

Limited to atmospheric if internal sample pump

Temperatures below 0 °C (-4 °F) with thermostat

control only

Thermost. controlled sensor: 35 °C (95 °F)

For ranges 0–5…100 % and ow 0.5…1.5 l/min

Optional thermostatically controlled sensor with temperature 60 °C (140 °F)

Temperature variation: ≤ 10 K per hour

No sudden pressure surge allowed

Special conditions apply to model XEFD

Note! 1 psi = 68.95 hPa

Detection limit (4 σ)

Linearity

1 4

Zero-point drift Span (sensitivity) drift

Repeatability

Response time (t90)

Permissible gas ow 0.2–1.5 l/min 0.2–1.5 l/min. 0.2–1.5 l/min. Inuence of gas ow 1

Maximum gas pressure

Inuence of pressure

– At constant temperature ≤ 0.10 % per hPa ≤ 0.10 % per hPa ≤ 0.10 % per hPa – With pressure compensation

Permissible ambient temperature 80(-20) to +50 °C (32 (4) to 122 °F) 5 to +45 °C (41 to 113 °F) 5 to +45 °C (41 to 113 °F) Inuence of temperature

(at constant pressure)

– On zero point ≤ 1 % per 10 K ≤ 0.5 % per 10 K ≤ 1 % per 10 K ≤ 1 % per 10 K

– On span (sensitivity) ≤ 1 % per 10 K ≤ 1 % per 10 K ≤ 1 % per 10 K Thermostat control 60 °C (140 °F) 11 none none Warm-up time Approx. 50 minutes - Approx. 50 minutes

Related to full scale

Related to measuring value

From gas analyzer inlet at gas ow of 1.0 l/min

(electronic damping = 0 s)

Constant pressure and temperature

Note! Take care of the tO2 sensor‘s documentation, providing important calibration instructions!

Tab. 1-4: Oxygen - Standard and Enhanced Measurement Performance Specications

Measurement range (sensor dependent) 0 to 50 ppm 0 to 200 ppm 0 to 2000 ppm Overgas limit 200 ppm 500 ppm 10,000 ppm Detection limit

Repeatability

Drift

Response time (t90) < 35 s Operating life > 24 months Sensor operating temperature -30 to 50 °C (-22 °F to 122 °F)

Gas pressure range

Gas humidity range (rel. humidity) 15 to 90 % Thermostat control none

Related to full scale

Note! These sensors require oxygen and moisture to work properly within given specications!

Take care of the separate documentation accompanying the sensors!

Tab. 1-5: H2S - Standard Measurement Performance Specications

Hydrogen Sulde (H2S)

< 0.2 %

< 2 %

< 1 % per month

800 to 1200 hPa

(-3.1 to 2.7 psig)

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X-STREAM XE

1.6 Measurement Specications

Special Performance Specications for Gas Purity Measurements (ULCO & ULCO2)

0–10…< 50 ppm CO

Detection limit (4 σ)

Linearity Zero-point drift

1 2

1 2 3

Span (sensitivity) drift

Repeatability

1 2

Response time (t90)

Permissible gas ow 0.2–1.5 l/min. Inuence of gas ow

Maximum gas pressure

Inuence of pressure

– At constant temperature ≤ 0.1 % per hPa – With pressure compensation

Permissible ambient temperature +15 to +35 °C (59 to 95 °F) +5 to +40 °C (41 to 104 °F) Inuence of temperature 6

(at constant pressure)

– On zero point < 2 % per 10 K resp. < 0.2 ppm per 10 K – On span (sensitivity) < 2 % per 10 K resp. < 0.2 ppm per 10 K

Thermostat control none 60 °C (140 °F)

Related to full scale

Constant pressure and temperature

Within 24 h; daily zero calibration requested

0–5…< 50 ppm CO

1 2

< 2 % < 1 %

< 2 % resp. < 0.2 ppm

1 2 4

< 2 % resp. < 0.2 ppm < 2 % resp. < 0.2 ppm 9

1 2

10 11

≤ 1500 hPa abs. (≤ 7 psig)

< 10 s

< 2%

≤ 0.01 % per hPa

Note! 1 psi = 68.95 hPa

Within 24 h; daily span calibration recommended

Related to measuring value

Temperature variation: ≤ 10 K per hour

From gas analyzer inlet at gas ow of 1.0 l/min

Barometric pressure sensor is required

Whichever value is higher

Limited to atmospheric if internal sample pump

Special conditions apply to model XEFD

Measuring Principles

Tab. 1-6: Special Performance Specications for Gas Purity Measurements (Low Ranges)

Note 1!

Not all data listed are applicable to all analyzer versions (e.g. 60 °C [140 °F] thermostatically controlled box is not available for electrochemical and trace oxygen, nor for 1⁄219 in instruments).

Note 2!

For NDIR/UV/VIS measurements, take into account that

• sample gas may diffuse or be released by leakages into the analyzer enclosure

• if existent in the analyzer surroundings, the component to be measured may enter the enclosure. Concentrations then may increase inside the enclosure. High concentrations of the component

to be measured inside the enclosure may inuence the measurement by unintended absorption,

which could cause drift of the measurement. A remedy for this issue is to purge the housing with gas not containing the component of interest.

Emerson Process Management GmbH & Co. OHG 1-17

X-STREAM XE

Instruction Manual

HASXEE-IM-HS

05/2017

1.6 Measurement Specications

Special Performance Specications for Gas Purity Measurements (Suppressed Ranges)

Detection limit (4 σ)

Linearity

1 2

Zero-point drift Span (sensitivity) drift

Repeatability Response time (t90) 4 ≤ 30 s Permissible gas ow dened by constant pressure at inlet Permissible gas pressure 1300 hPa (4.4 psig) – 1700 hPa (10.1 psig) Permissible gas pressure variation

Inuence of ambient pressure change

from 800 to 1100 hPa at constant temperature with pressure compensation 1

Permissible ambient temperature +15 to +35 °C (59 to 95 °F) Inuence of temperature

(at constant pressure)

– On zero point ≤ 0.5 % per 10 K – On span (sensitivity)

Thermostat control 60 °C (140 °F)

Warm-up time approx. 50 minutes Purge gas (N2) ow approx. 0.1–0.2 l/min

Related to suppressed range (98–100 %)

Constant pressure and temperature

Daily zero and span calibration requested

1 2

1 2 3

1 2

1 2 3

1 6

Switching from absolute to suppressed range

requires purge time of > 240 s

Sample gas pressure sensor mandatory

98–100 % CO

≤ 2 % ≤ 1 %

≤ 2 % per day ≤ 2 % per day

≤ 2 %

70 hPa (1 psig)

≤ 2 %

Note! 1 psi = 68.95 hPa

Temperature variation: ≤ 10 K per hour

Related to permissible ambient temp. range

Tab. 1-7: Special Performance Specications for Gas Purity Measurements (Suppressed Ranges)

All performance data are veried during the manufacturing process for each unit by the following

tests:

• Linearization and sensitivity test

• Long term drift stability test

• Climate chamber test

• Cross interference test (if applicable)

Emerson Process Management GmbH & Co. OHG1-18

Short Form Manual

HASXEE-SFM-HS 05/2017

X-STREAM XE

Chapter 2

Installation

This chapter describes the proper installation procedure for the various X-STREAM analyzer

versions.

On receipt, check the packaging and its contents thoroughly for damage. Inform the carrier immediately of any damage to packaging or contents, and keep dam-

aged parts until clarication.

Store the instrument at a dry and clean place, considering the acceptable environmental conditions. We recommend to keep the packaging available for future transportation, because only the original

packaging ensures proper protection!

2.1 Scope of Supply

Installation

Compare the content of your package with the pictures below.

Analyzers for hazardous areas need additional parts, described in the accompanying documentation refering to hazardous area installations.

Call your local sales ofce if something is missing, and DO NOT continue

to install your analyzer, until all parts are at hand!

external power supply with DC

power cable

(XEGK, option)

HAZARDS FROM MISSING INFORMATION

Analyzer

USB stick

Trace oxygen cell

(if applicable)

incl. instructions

Manuals (PDF on USB stick or printed):

• this short form manual

• X-STREAM XE series manual on USB stick

• infallible containment instruction man-

ual (if applicable to your instrument)

Fig. 2-1: X-STREAM XE Analyzers - Scope of Supply

Emerson Process Management GmbH & Co. OHG 2-1

X-STREAM XE

2.2 Introduction

Before connecting the analyzer to mains power, please read the chapter on safety warnings and the following instructions carefully.

Disregarding may cause death, personnel injury or damage to equipment!

Short Form Manual

HASXEE-SFM-HS

05/2017

2.2 Installation - Introduction

ELECTRICAL SHOCK HAZARD

The place of installation must be clean, dry and protected against strong vibrations and frost. Please observe the admissible operating temperatures given in the technical data section.

Units must not be subjected to direct sunlight or sources of heat.

For outdoor installation it is recommended to install the unit in a cabinet. It should at least be protected against rainfall.

In order to comply with regulations on elec-

tromagnetic compatibility, it is recommended to use only shielded cables which can be supplied by Emerson Process Management.

The customer must ensure that the shielding

is correctly connected to the signal cable plug housing. Submin-d plugs and sockets must be screwed to the analyzer.

The use of external submin-d to screw-type

terminal adapters affects electromagnetic

compatibility. In such a case the customer

must take appropriate measures to comply with the regulations, and must declare conformity when this is legally required (e.g. European EMC guidelines).

Emerson Process Management GmbH & Co. OHG2-2

Short Form Manual

HASXEE-SFM-HS 05/2017

2.3 Installation - Technical Data

2.3 Technical Data

Before intending to start to install the analyzer, verify the site of installation meets the

specications, given in the following sections!

2.3.1 Common Technical Data

Site of installation

Humidity (non-condensing)

Degree of pollution 2 Installation category II Elevation 0 to 2000 m (6560 ft) above sea level

Ambient atmosphere

Certication

Electrical safety

< 90 % RH at +20 °C (68 °F) < 70 % RH at +40 °C (104 °F)

Units may not be operated in corrosive, ammable or explosive environments

without additional safety measures.

X-STREAM XE

Installation

CAN / USA

Europe

Electromagnetic

compatibility

Europe CE, based on EN 61326 Australia C-Tick others NAMUR

CSA-C/US, based on CAN/CSA-C22.2 No.

61010-1-04 / UL 61010-1, 2nd edition

CE, based on EN 61010-1

Emerson Process Management GmbH & Co. OHG 2-3

X-STREAM XE

2.3 Installation - Technical Data

2.3.2 Specic Technical Data

Temperatures

operational

Short Form Manual

HASXEE-SFM-HS

XEGK XEGP XEXF

0…+50 °C

32…122 °F

0 (-20)…+50 °C

32 (-4)…122 °F

05/2017

storage

Weight, max

IP or Type rating

Measurement channels

-20…+70 °C

-4…-158 °F

8…12 kg

17.6…26.5 lb

12…16 kg

26.5…35.3 lb

IP 20

indoor use,

protected against dripping water and

direct sun light

max. 3 max. 5

-20…+70 °C

-4…158 °F

XEF: 25 kg / 55.1 lb XDF: 45 kg / 99.2 lb

IP 66 / Type 4X

outdoor use ,

protected against

direct sun light

Gas connections

max number 8 max for purging

(separate / incl.)

2 incl.

1 separate,

1 incl.

1 separate,

1 incl. material PVDF; stainless steel (opt.) stainless steel sizes 6/4 mm; 1⁄4"

Power supply unit

external

(option)

wide range,

internal

Power supply

nominal voltage 24 V

100–240 V

50 / 60 Hz

voltage range

10…

30 V

85–264 V

47–63 Hz

nominal input current

standard, max 2.5 A 1.3–0.7 A 1.3–0.7 A

w/ temperature control, max

Power input fuses

AC 230 V

T 3.15 A

5x20 mm

n.a. 3–1.5 A

AC 230 V

T 4 A

5x20 mm

AC 230 V

T 4 A

5x20 mm

Emerson Process Management GmbH & Co. OHG2-4

XEF: 1.3–0.7 A XDF: 1.5–0.8 A

XEF: 3–1.5 A XDF: 5.5–3 A

AC 230 V

T 6.3 A

5x20 mm

Short Form Manual

HASXEE-SFM-HS 05/2017

2.4 Gas Conditioning

X-STREAM XE

2.4 Installation - Gas Conditioning

In order to ensure trouble-free operation, special attention must be paid to the preparation

of the gases:

All gases must be conditioned before supplying to the analyzer, to be

• dry,

• free of dust and

• free of any aggressive components which may damage the gas lines (e.g. by corrosion or solvents).

Pressure and gas ow must remain within the

values given in the „1.6 Measure-

ment Specications“ within this manual. If moisture cannot be avoided, it is necessary

to ensure that the dew point of the gases

is at least 10 °C (18 °F) below the ambient

temperature to avoid condensate in the gas lines.

Hints for selected gases

• Calibration gases for CO and NO need

to be moistured by supplying them via a

cooler.

Installation

EXPLOSION HAZARD

Do not supply gases harmful to explosion protection safety components

like ame arrestors, cable glands or analyzer enclosure!

Violation may result in explosion!

Emerson Process Management GmbH & Co. OHG 2-5

X-STREAM XE

Short Form Manual

HASXEE-SFM-HS

05/2017

2.4 Installation - Gas Conditioning

Enclosure purge option

The purge medium (e.g. to minimize CO

interference or for enhanced safety when measuring corrosive or poisonous gases)

• must be dry, clean and free of corrosives or components containing solvents.

• has to be free of components to be measured, to minimize cross interferences.

Its temperature must correspond to the ambient temperature of the analyzer, but be at least within the range 20…35 °C (68…95 °F).

For safety reasons, consider section 2.3.1

when making use of this option!

We recommend to always purge the analyzer enclosure, if gases are supplied, which may harm analyzer components, if due to a leak released into the analyzer enclosure!

Open reference option

n some cases, the measuring cell has an open

reference side, to be supplied with nitrogen.

This nitrogen

• at least should be of quality 5.0, which

means nitrogen of purity ≥ 99.999 %.

If such gas is not available, the substitute

• must be dry, clean and free of corrosives or components containing solvents.

• has to be free of components to be measured, to minimize cross interferences.

In any case, the gas temperature must correspond to the ambient temperature of the analyzer, but at least be within the range 20…35 °C (68…95 °F).

Pressure and gas ow must remain within the

values given in the „1.6 Measurement Specications“ within this manual.

Perform a calibration each time the source of this gas (e. g. bottle) has changed!

Emerson Process Management GmbH & Co. OHG2-6

Short Form Manual

HASXEE-SFM-HS 05/2017

2.5 Gas Connections

Take care that all external gas pipes are connected in the described way and that they are gastight to avoid leakages!

Faulty connected gas pipes lead to explosion hazard or even to mortal danger!

X-STREAM XE

2.5 Installation - Gas Connections

TOXIC GAS HAZARDS

Don‘t take a breathe of the emissions! Emissions may contain hydrocarbons or other toxic components (e.g. carbon monoxide)! Carbon monoxide may cause headache, sickness, unconsciousness and death.

Do not confuse gas inlets and outlets. All gases supplied must be prepared beforehand. When supplying aggressive gases, ensure that the gas lines are not damaged.

Max. admissable pressure: 150 kPa / 7 psig; atmospheric with internal pump!

Exhaust lines must be installed to incline downwards and be unpressurized and protected against frost, and conform to legal requirements.

TRACE OXYGEN MEASUREMENTS

Installation

The sensor for trace oxygen measurements is a consumable. Remaining lifetime counts down when the sensor is in contact with oxygen.

For above reasons, the analyzer is shipped with the sensor as extra item in a sealed bag! The sensor must be installed before analyzer startup, according the instructions shipped with the sensor!

Do not use plastic tubing for trace oxygen measurements as it can permeate oxygen from the ambient air and cause higher than expected oxygen readings.

Emerson Process Management GmbH & Co. OHG 2-7

X-STREAM XE

Short Form Manual

HASXEE-SFM-HS

05/2017

2.5 Installation - Gas Connections

The number of gas connections and their conguration may vary according to analyzer

version and installed options.

All gas connectors are labelled and can be

found on the

•

analyzer’s rear panel (X-STREAM XEGP, X-STREAM XEGK)

• underside of the analyzer (X-STREAM eld housings)

The analyzer should be mounted close to the

sample gas source to minimize transport time. A sample gas pump can be used to reduce the

reaction time; this requires the analyzer to be operated in bypass mode or to be tted with

Should it be necessary to open the gas lines, the gas connectors should be sealed with PVC caps to prevent pollution by moisture,

dust, etc.

Fig. 2-2: Labelling of Gas Connectors (example)

a pressure control valve to protect against

excessive gas ow and pressure (Fig. 2-3).

Pressure control valve

Sample gas pump

Fig. 2-3: Installation in Bypass Mode

Filter

Flow sensor

Analyzer

Emerson Process Management GmbH & Co. OHG2-8

Exhaust

Short Form Manual

HASXEE-SFM-HS 05/2017

2.6 Installation - Electrical Connections

2.6 Electrical Connections

ELECTRICAL SHOCK HAZARD BY INSTALLATION

Only qualied personnel, observing all applicable technical and legal

requirements, may install these devices and connect power and signal cables.

Failure to comply may render the guarantee void and cause exposure to risk of damage, injury or death.

The devices may only be installed by personnel who are aware of the possible risks. Working on units with screw-type terminals for electrical connections may require exposure to energized components.

X-STREAM XE

Installation

Wall-mountable X-STREAM analyzers are not tted with power switches and

are operational as soon as they are connected to a power supply. A switch

or circuit breaker (IEC 60947-1/-3) must be installed on the premises. The

switch or breaker must be located near the analyzer, easily accessible and labelled as a power supply cut-off for the analyzer.

Units with screw-type terminals must be de-energized by unplugging it or operating the separate cut-off switch or circuit breaker, when working on the power connections.

To avoid the risk of electrical shock, all units must be earthed. For this reason, a power cable with protective earth conductor must be used.

Any break in the earth wire inside or outside the unit may cause exposure to the risk of electrocution and is therefore prohibited.

Emerson Process Management GmbH & Co. OHG 2-9

Short Form Manual

X-STREAM XE

HASXEE-SFM-HS

05/2017

2.6 Installation - Electrical Connections

Important note for X-STREAM XEFD!

Due to the special conditions which must be observed when installing units in EX zones / hazard-

ous areas, the installation of the ameproof X-STREAM XEFD version is described in a separate instruction manual HASXEDE-IM-EX.

Even if you do not install your X-STREAM XEFD in an EX zone / hazardous area, please install the unit according to the instructions in the separate manual.

Important note for analyzers measuring traces of oxygen!

The electrochemical sensor used for this measurement is a consumable. Remaining lifetime counts down when the sensor is in contact with oxygen.

For above reasons, concerned analyzers are shipped with the sensor as extra item in a sealed bag!

The sensor must be installed before analyzer startup, according the instructions shipped with

the sensor!

Installation instructions: X-STREAM XEGK & XEGP page 2-11

X-STREAM XEXF eld housings page 2-16

Notes for wiring signal inputs and outputs page 2-24

Emerson Process Management GmbH & Co. OHG2-10

Short Form Manual

HASXEE-SFM-HS 05/2017

2.6.1 Installation - X-STREAM XEGK, X-STREAM XEGP

2.6.1 X-STREAM XEGK, X-STREAM XEGP

X-STREAM XE

Plugs and sockets required for the electrical connections are on the rear panel of the units ( Fig. 2-4 & Fig. 2-5 ).

X-STREAM XEGP analyzers provide an internal wide range power supply for worldwide use.

X-STREAM XEGK analyzers are powered by an internal wide range power supply for world-

wide use, or by an external DC 24 V power

supply unit, optionally supplied with the unit.

Digital in- /

Service interface

Analog outputs / relay

outputs

USB connectors

RJ45 ethernet connectors

outputs

Gas inlets

Gas outlets

If an external PSU is not included in delivery,

another unit can be used instead, provided it conforms to the specications given by the

X-STREAM Enhanced instruction manual. X-STREAM XEGK / XEGP analyzers should

be operated in a horizontal position. Six screws at the front panel enable to install

XEGK models into a rack. The external PSU

is optionally available for rack mounting, too. XEGP can be installed into a rack by adding

two optional brackets to the left and right hand

side of the instrument.

HAZARD BY RACK

INSTALLATION

The front panel and its screws are not designed to carry the weight of the instrument!

Installation

interface

( RS 232 /

Serial interface

Fig. 2-4: X-STREAM XEGK - Rear Panel

Serial CAN

Modbus 485)

with fuses

AC Power inlet

Support the instrument, when installed into a rack!

Disregarding may cause personal injury and damaged equipment.

Alternative

DC Power inlet

and separate

fuse

Emerson Process Management GmbH & Co. OHG 2-11

X-STREAM XE

2.6.1 Installation - X-STREAM XEGK, X-STREAM XEGP

USB connectors

Analog outputs /

Services interface

RJ45 ethernet connectors

NAMUR status relays

Digital inputs /

outputs

Gas inlets

Gas outlets

Sensor

Cover for eO

or tO

Short Form Manual

HASXEE-SFM-HS

05/2017

(optional)

Purge gas inlet

4 screw holes for rack mounting

(7.5 x 10.5 mm / 0.29" x 0.41")

Fuses

interface

Modbus 485)

Modbus interface

(RS 485 / RS 232 /

Fig. 2-5: X-STREAM XEGP - Rear View

Serial CAN

for signal cables

Strain reliefs and

shielding contacts

Power switch

Power in

The number and conguration of the gas inlets and outlets vary from model to model and are indicated on the notice on the rear of the instrument.

To simplify installation, we recommend labelling the gas lines as in the gures above (In1, Out1, …, In4, Out4 or 1, 2, … 7, 8) .This avoids confusion in case the analyzer ever has to be discon-

nected.

XEGK XEGP

Gas connections

max number 8 8 max for purging (incl. / separate) 2 incl. 1 incl. & 1 separate material PVDF; stainless steel (opt.) sizes 6/4 mm; 1⁄4"

Emerson Process Management GmbH & Co. OHG2-12

Short Form Manual

HASXEE-SFM-HS 05/2017

2.6.1 Installation - X-STREAM XEGK, X-STREAM XEGP

XEGK

X-STREAM XE

XEGP

approx. values in mm [in]

RACK INSTALLATION HAZARD

The brackets are not designed to carry the weight of the instrument!

To be added:Height of

rear panel cover for

tO2 cell: 10 mm [0.39]

eO2 cell: 36 mm [1.42]

Installation

Support the instrument, when rack mounting!

Disregarding may cause personal injury and damaged equipment.

Fig. 2-6: X-STREAM XEGP - Dimensions

Emerson Process Management GmbH & Co. OHG 2-13

Strain relief bracket, detail

(model with clamping adapters)

Short Form Manual

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05/2017

2.6.1 Installation - X-STREAM XEGK, X-STREAM XEGP

Signal inputs and outputs (basic conguration)

The number of signal outputs actually available varies according to the unit’s conguration.

Analog signals Relay outputs

Analog signals and relay outputs are located on a shared 25-pin submin socket X1, or on an optional terminals adaptor XSTA ( page 2-21; not for XEGK).

Specication of analog signal outputs: 4(0)–20 mA; burden: RB ≤ 500 Ω

Specication of relay outputs 1–4:

Electrical specication:

Dry relay change-over contacts can be used as

NO or NC. max. 30 VDC, 1 A, 30 W

Notes!

• Consider the installation notes in section 2.7.

• Technical data and installation information for further available interfaces are given in the

X-STREAM Enhanced instruction manual. Connector layouts are part of the appendix of this manual.

Signal Pin

Channel 1, (+) 4 (0)–20 mA 1

Channel 2, (+) 4 (0)–20 mA 2

Channel 3, (+) 4 (0)–20 mA 3

Analog

outputs

Channel 4, (+) 4 (0)–20 mA 4

Channel 5, (+) 4 (0)–20 mA 5

unused 6

unused 7

Output1 (Failure) NC 8

Output1 (Failure) NO 9

Output1 (Failure) COM 10

Output3 (Off spec) NC 11

Output3 (Off spec) NO 12

Relay contacts

(Status signals)

Output3 (Off spec) COM 13

Pin Signal

14 Channel 1, GND

15 Channel 2, GND

16 Channel 3, GND

17 Channel 4, GND

18 Channel 5, GND

19 unused

20 Output2 (Maintenance request) NC

21 Output2 (Maintenance request) NO

22 Output2 (Maintenance request) COM

23 Output4 (Function check) NC

24 Output4 (Function check) NO

25 Output4 (Function check) COM

Analog

Relay contacts

Note!

Conguration of relay contacts as per standard factory setting (NAMUR status signals). NAMUR status signals

are automatically congured Fail Safe!

outputs

(Status signals)

Fig. 2-7: Socket X1 - Analog Outputs & Digital Outputs 1-4

Emerson Process Management GmbH & Co. OHG2-14

Short Form Manual

HASXEE-SFM-HS 05/2017

2.6.1 Installation - X-STREAM XEGK, X-STREAM XEGP

Power supply

X-STREAM XEGK and XEGP

AC power is supplied to the unit by means of

a three-pin IEC connector on the rear panel of the instrument.

Optional DC Supply for X-STREAM XEGK

24 VDC is supplied to the unit by means of a

three-pin XLR connector on the rear panel of the instrument.

Depending on the order, the following is supplied as an accessory: either

• an external power supply unit which can

be connected directly to the analyzer using the supplied cable

• a connector which can be used with a ca-

ble and PSU as specied by the customer.

Note the conguration of the connector´s pins.

X-STREAM XE

Installation

XEGP AC connectors XEGK

Details of any PSUs supplied with the unit are

given by the X-STREAM Enhanced Series

instruction manual.

DC connector XEGK

Fig. 2-8: Power Supply Connectors

Emerson Process Management GmbH & Co. OHG 2-15

X-STREAM XE

2.6.2 Installation - X-STREAM XEXF Field Housings

2.6.2 X-STREAM XEXF

Short Form Manual

HASXEE-SFM-HS

05/2017

Fitted with four eyebolts and featuring IP66/ Type 4X protection, X-STREAM XEXF eld

Gas ttings

Cable glands

Note!

Take care to reserve space at the right side of the instrument for laying

the cables!

Connector for potential equalization

housings can be mounted in the open air on

a wall or frame with no extra work.

All dimensions in mm [inches in brackets]

Fig. 2-9: X-STREAM XEF - Dimensions for Installation

HEAVY INSTRUMENT

X-STREAM XEF / XDF analyzers, intended to be wall mounted or outdoor installed, weigh up to 45 kg (99 lbs), depending on the chosen options!

Use two persons and/or suitable tools for transportation and lifting these

instruments!

Take care to use anchors and bolts specied to be used for the weight of

the instruments!

Assure that the wall / device for installation is sufciently attached and

stable to carry the instrument!

Emerson Process Management GmbH & Co. OHG2-16

Short Form Manual

HASXEE-SFM-HS 05/2017

2.6.2 Installation - X-STREAM XEXF Field Housings

Note!

Take care to reserve space at the right side of the instru-

ment for laying the cables!

X-STREAM XE

Gas ttings

Connector for potential equalization

Cable glands

Installation

All dimensions in mm [inches in brackets]

Fig. 2-10: X-STREAM XDF - Dimensions for Installation

Emerson Process Management GmbH & Co. OHG 2-17

X-STREAM XE

2.6.2 Installation - X-STREAM XEXF Field Housings

Short Form Manual

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05/2017

Power and signal cables are connected using

internal screw-type terminals. This requires opening the unit, which in turn requires releasing the fasteners on the housing.

Gas connectors are accessible from the outside, on the underside of the instrument.

The number and conguration of the gas

inlets and outlets depends on the analytical application, and is noted on a sticker on the underside of the instrument next to the connectors.

Note on XDF!

In case of the dual compartment version XDF, the electrical connections are established in the upper compartment, and the gas connections to

ttings at the lower compartment.

Besides this, the design and layout of terminals and ttings are the same as with the single compartment version XEF.

To simplify installation, we recommend labelling the gas lines in accordance with these markings. This avoids confusion should the analyzer need to be disconnected for maintenance.

GASKETS AT LOW

TEMPERATURES

Consider that enclosure gaskets may be frozen if the instrument is installed outdoors. Carefully open the enclosure at temperatures

below -10 °C / 14 °F to not damage

the gaskets.

Damaged gaskets void the ingress protection, possibly causing property damage, personal injury or death.

18 423

1 Terminals for signal cables

2 Mains lter

3 Power connections with integrated fuses

4 Glands for power cable 5 Glands for signal cables

Fig. 2-11: X-STREAM XEXF Field Housings - Arrangement of Terminals, Cable Glands and Gas Connectors

6 Gas inlets and outlets 7 Plugs for openings to connect housings 8 Ethernet Service Port and USB connection (optional) 9 Ethernet network connection

Gas inlets

Emerson Process Management GmbH & Co. OHG2-18

Gas outlets

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2.6.2 Installation - X-STREAM XEXF Field Housings

Gas connections

max number 8 max for purging (incl. / separate) 2 incl. material PVDF; stainless steel (opt.) sizes 6/4 mm; 1⁄4"

Signal in- and outputs

Preparation of signal cables

X-STREAM XE

Installation

All signal cables are connected to screw-type

terminals located inside the housing. Access to the internal components is gained by releasing the two fasteners at the top of the unit and opening the front panel downwards.

All cables must be fed through cable glands

and secured with a gland nut.

Installing cable glands with shielded cables

1. Strip the cable.

2. Expose braided

shield.

3. Feed cable through

dome nut and clamping insert.

Properly installed, the glands act as a strain relief and guarantee EMC (electromagnetic

compatibility):

6. Push clamping insert

into body and tighten

dome nut.

Assemble into housing and you´re done!

4. Fold braided shield

over clamping insert.

5. Make sure that braided shield overlaps the

O-ring by 2 mm (3⁄32“).

Emerson Process Management GmbH & Co. OHG 2-19

X-STREAM XE

2.6.2 Installation - X-STREAM XEXF Field Housings

Verify the power supply at installation site meets the specication given on

the analyzer´s nameplate label, before installing the instrument!

Verify power cables are disconnected and/or instrument is de-energized

prior to working at the terminals!

Verify the power cord is layed with a distance of at least 1 cm (0.4 in) to any signal cable to ensure proper insulation from signal circuits!

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ELECTRICAL SHOCK HAZARD

The number of actually available signal outputs, and also the number of built-in modules

with screw-type terminals, varies according to

the conguration of the unit.

A maximum of three modules with 36 termi-

nals each can be tted. The terminals can be accessed by opening

the front panel of the instrument.

Characteristics of terminals:

Accepted wire gauge:

0.14…1.5 mm2 (AWG 26…AWG 16),

end sleeves not required Skinning length: 5 mm (0.2") Thread: M2 Min. tightening torque: 0.25 Nm (2.21 in.lb)

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X-STREAM XE

2.6.2 Installation - X-STREAM XEXF Field Housings

Analog signals Relay outputs 1-4

Terminals for analog signals and relay outputs 1 - 4 are located on the outer left module (termi-

nal block X1).

Specication of analog signal outputs: 4(0) – 20 mA; burden: RB ≤ 500 Ω

Specication of relay outputs:

Electrical specication:

Dry relay change-over contacts can be used as

NO or NC. max. 30 VDC, 1 A, 30 W

Notes!

• Consider

• the installation notes in 2.7

• the notes on installing cable glands on page 2-19.

• Technical data and installation information for further available interfaces are given in the

X-STREAM Enhanced instruction manual. Connector layouts are part of the appendix of this manual.

Installation

Pin Signal

P2.1 Channel 1, (+) 4 (0) - 20 mA

P2.2 Channel 1, GND

P2.3 Channel 2, (+) 4 (0) - 20 mA

P2.4 Channel 2, GND

P2.5 Channel 3, (+) 4 (0) - 20 mA

P2.6 Channel 3, GND

P2.7 Channel 4, (+) 4 (0) - 20 mA

P2.8 Channel 4, GND

P2.9 Channel 5, (+) 4 (0) - 20 mA

P2.10 Channel 5, GND

P2.11 not used

P2.12 not used

P3.1 not used

P3.2 not used

P3.3 Output 1 (Failure), NC

P3.4 Output 1 (Failure), NO

P3.5 Output 1 (Failure), COM

P3.6 Output 2 (Maintenance Request), NC

P3.7 Output 2 (Maintenance Request), NO

P3.8 Output 2 (Maintenance Request), COM

P3.9 Output 3 (Out of Spec), NC

P3.10 Output 3 (Out of Spec), NO

P3.11 Output 3 (Out of Spec), COM

P3.12 Output 4 (Function check), NC

P4.1 Output 4 (Function check), NO

P4.2 Output 4 (Function check), COM

P4.3 not used

P4.4

P4.5

P4.6

P4.7

P4.8

P4.9

P4.10

P4.11

P4.12

**)

Conguration of relay

output terminals as per standard factory setting (NAMUR status signals). NAMUR status signals are

automatically congured Fail Safe!

Serial Interface

Relay Outputs

**)

Analog Outputs

Fig. 2-12: Terminal Block X1 - Analog Signals and Relay Outputs 1-4 (XSTA)

Emerson Process Management GmbH & Co. OHG 2-21

X-STREAM XE

2.6.2 Installation - X-STREAM XEXF Field Housings

Connecting the power cord

The power cord is connected to screw-type terminals located inside the housing.

Accepted wire gauge: 0.2…4 mm2 (AWG 24…AWG 12)

Recommended wire gauge

Skinning length: 8 mm (0.315") Thread: M3 Min. tightening torque: 0.5 Nm (4.4 in.lb)

min. 1.5 mm² (AWG 15),

end sleeves not required

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ELECTRICAL SHOCK HAZARD

Verify the power supply at installation site meets the specication given on

the analyzer´s nameplate label, before installing the instrument!

Verify power cables are disconnected and/or instrument is de-energized

prior to working at the terminals!

Verify the power cord is layed with a distance of at least 1 cm (0.5“) to any signal cable to ensure proper insulation from signal circuits!

Feed the power cable through the cable gland at the instrument´s right side and strip the

outer insulation. Strip the individual wires and

connect to the terminals (a label is located next to the terminals on the mains lter hous-

ing). Finally, tighten the outer dome nut to secure

the power cable.

Power supply

Live L

Neutral N

Earth PE

Fig. 2-13: Power Supply Connections

Emerson Process Management GmbH & Co. OHG2-22

cable gland

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2.6.2 Installation - X-STREAM XEXF Field Housings

ELECTRICAL SHOCK HAZARD

Before completing the electrical connection of the instrument, verify cables are inserted and connected in correct manner!

Ensure the earthing conductor (protective earth; PE) is connected!

When all connections are correctly made and checked,

• close the front panel and secure with the fasteners.

X-STREAM XE

Installation

Emerson Process Management GmbH & Co. OHG 2-23

X-STREAM XE

2.7 Installation - Notes on Wiring

2.7 Notes on Wiring Signal Inputs and Outputs

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Emerson Process Managament has made every effort during the development process to ensure that the X-STREAM analyzer series

ensures electromagnetic compatibility (EMC)

with respect to emission and interference

resistance, as conrmed by EMC measurements. However, EMC is not only inuenced

by the design of the instrument, but to a large degree by the on-site installation process. Please observe the following sections

and precautions to guarantee the safe and

problem-free operation of this analyzer. We

recommend the operation of our analyzers in TN-s or TT power supply systems which are

favorable regarding EMC effects.

2.7.1 Electrical Shielding of Cables

In order to minimise ambient electromagnetic

interference, it is necessary to take care mak-

ing all electrical connections between the

analyzer and any other devices:

Fig. 2-14: Shielded Signal Cable, Shielding Connected At Both Ends.

We recommend using only shielded

signal cables. For TN-S and TT systems the shielding must be connected at both

ends to the housing (Fig. 2-14).

On-site conditions often differ from test environments and may require special precautions. Such a case arises when strong

electromagnetic elds which could induce

an interference current in the shielding. This type of current creates a potential difference

between the connected housings. Two possible methods of eliminating this e.g.

in TN-C or TN-C-S systems are described here. Fitters familiar with EMC problems must

• The shielding is connected only at one end (connecting to the analyzer is rec-

ommended): this gives better protection

against external interference, and inter-

ference currents are prevented because

the ground loop is interrupted.

This is the preferred method for connecting

cable shields in hazardous area installations to prevent interference currents between con-

nected enclosures.

decide which method should be applied.

Fig. 2-15: Shielded Signal Cable, Shielding Connected At One end.

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X-STREAM XE

2.7 Installation - Notes on wiring

• Cables with double shielding: in this

case, one shielding is connected to the analyzer housing, the other shielding to the external device. This is advanta-

This method is more expensive, but

gives the best protection against external

interference and against interference currents

geous when both units are supplied from

different grids (e.g. when installed in dif-

ferent buildings). Other precautions for connections between buildings are the use of ber optic cable.

Fig. 2-16: Signal Cable With Double Shielding, Shieldings Connected At Alternate Ends.

X-STREAM XEGP with XSTA or XSTD terminal adapters

In order to avoid measured values being inuenced by external interference signals

when terminal adapters are in use, the signal

cable shieldings must be connected to the analyzer housing by means of shield connec-

tor terminals:

The signal cable shielding is uncovered to a

length of 20 cm (8 in), the contact part of the

shield connector terminal pulled up, the cable

fed through as illustrated in Fig 2-17, and the

Fig. 2-17: Shield Connector Terminal With Cable

contact part brought down onto the shielding. This results in a secure contact with the cable

shielding and improves the unit’s interference resistance.

The individual wires are then connected as

described in seciton 2.6.

The shield connector must be properly ordered to t the cable diameter, and can be retrotted:

Ø 1.5 - 6.5 mm: part # ETC02019 Ø 5 - 11 mm: part # ETC02020 Ø 10 - 17 mm: part # ETC02021 Ø 16 - 24 mm: part # ETC02022

Installation

Emerson Process Management GmbH & Co. OHG 2-25

X-STREAM XE

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2.7 Installation - Notes on wiring

2.7.2 Wiring Inductive Loads

Switching inductive loads creates electromagnetic interference:

When an inductive load (e.g. relay, valve) is

switched off, the magnetic eld resists the

change in current; this induces a high voltage across the coil contacts (several hundred volts). This impulse propogates through the

connected cables and can influence any electrical devices nearby or destroy signal inputs and outputs. This can be avoided with

a simple precaution:

• A silicon diode is connected in parallel to the load’s contacts. The induced impulse is thus short-circuited at its source.

The cathode must be connected to the

positive end of the coil, the anode to the negative end (Fig. 2-18).

Compatible lter components for standard valves are available on request.

2.7.3 Driving High-Current Loads

Loads which draw a current in excess of the

specications for X-STREAM series analyzer outputs (>30 mA / >1 A) may not be directly

driven from digital or relay outputs. Such loads require external relays serving as

de-coupling modules: the X-STREAM output drives the external relay, which in turn drives the load.

In order to avoid interference, we recommend supplying the analyzer and the high-current loads from different sources (Fig. 2-19).

As previously described, the use of suppressor diodes for inductive loads is highly recommended.

Last

External relay

Fig. 2-18: Suppressor Diode for Inductive Loads.

Analyzer output

Fig. 2-19: Driving High-Current Loads

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2.7 Installation - Notes on wiring

2.7.4 Driving Multiple Loads

Frequently, several loads in one system

are controlled by several analyzer outputs, whereby the power for the loads derives from

a common source. Special care is needed when wiring the loads

to minimize interference from switching these loads:

X-STREAM XE

• avoid connecting the loads in series:

• It is recommended to wire the loads in

parallel, and to separately connect each load to the power supply: Beginning at the

distribution point, lay both the + and the

- wires for each load together to the load (Fig. 2-21). Interference is further re-

duced if a twisted multi-core cable is

used.

Fig. 2-20: Loads in Series

Distribution point

Lay cables to the loads together as far as possible (using twisted-pair cables if possible)

Installation

Fig. 2-21: Loads in Parallel

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X-STREAM XE

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3.1 Introduction

X-STREAM XE

Chapter 3

Startup

Once the unit has been unpacked and installed, we recommend to rst check the

settings, and if necessary adjust them to the user’s needs. e.g:

• What hardware is installed?

• Is the unit configured to your needs

(alarms, inputs, outputs, etc.)

OPERATION AT LOW TEMPERATURES

When operating an instrument at temperatures below 0 °C (32 °F), do NOT apply gas nor operate the internal pump before the warmup time has elapsed!

In order for the information in this chapter

to be of any relevance, the unit must have been installed according to the instructions

in chapter 4.

The following pages describe how to perform

a leak test, navigate through the menus and

what is to be observed when conguring the unit. For the rst startup after installation, follow the step-by-step instructions for navi-

gating the menus, allowing you to familiarise yourself with the unit and its software, and if necessary adjust the settings to your needs.

Startup

Violation may result in condensation inside the gas paths or damaged pump diaphragm!

Emerson Process Management GmbH & Co. OHG 3-1

X-STREAM XE

3.2 Leak Test

3.2 Performing a Leak Test

To achieve best and proper measuring results

you must ensure the gas path system does not have leaks.

The following procedure describes how to

perform a leak test with focus on the instrument.

The gas path system should be leak tested at least on a bimonthly basis and after main-

tenance, replacement or repair of gas path parts.

Note!

We recommend to include external equip-

ment (e.g. cooler, dust lters, etc.) into a leak test!

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HAZARD FROM GASES

Before opening gas paths they must be purged with ambient air or neutral gas (N2) to avoid hazards caused by

toxic, ammable, explosive

or harmful to health sample gas components!

Required tools

• U-turn manometer for max. 1.45 psi (100 hPa) with a minimum resolution of 1 hPa.

• Stop valve

Procedure

• Connect the water lled u-turn manom- eter to the analyzer‘s sample gas output (disconnect external gas lines).

• Install the stop valve between gas input tting and a nitrogen (N2) supply.

• Open the stop valve until the internal gas path is under pressure of approx.

0.725 psi/50 hPa (corresponding to

19.7 inch/500 mm water column)

• Close the stop valve. After a short time

for the water to balance, the water level

must not change over a time period of

approx. 5 minutes!

Analyzer

overpressure

stop

valve

Water

Fig. 3-1: Leak Testing With U-Turn Manometer

approx.

0.725 psi / 50 hPa

Max. pressure 7.25 psig (500 hPa)!

Multi channel instruments: Analyzers with parallel tubing

require separate leak tests for each gas path !

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3.3 Symbols Used

3.3 Symbols and Typographical Conventions

In the following sections, the symbols and typographical conventions explained below are used to describe the software menus and

navigation.

X-STREAM XE

Symbol Description

Within Process Descriptions

Setup..

Analog outputs..

Output1...5

Setup..

In-/Outputs..

Analog outputs..

Output1...5

Menu title

Parent (SETUP) and current menu (ANALOG OUTPUTS)

As an example, the menu for Output1 is shown; the menus for outputs 2 to 5 look identical

To access the current menu, access level code 3 has to be entered somewhere in the menu history

Access levels:

Access level 1

(user)

Access level 2 (expert)

Convention Description

Within Text

(MENU TITLE)

6-12

CONTROL

CONTROL - RANGES

"Valves"

"Control.."

Never, 1 min

0 ... 2000

enter

For a detailed description of MENU, see page 6-12.

Identies the CONTROL menu, e.g. "press enTer to open CONTROL"

From within the CONTROL menu, select the RANGES menu.

Parameter or menu line name

Values to be selected

Value to be entered

press key (here: enter key)

Startup

Access level 3 (administrator)

Access level 4 (service level)

Screen shot

Control.. Setup.. Status.. Info..

Service..

Emerson Process Management GmbH & Co. OHG 3-3

(here: MAIN MENU)

X-STREAM XE

3.4 Front Panel Elements

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3.4 Front Panel Elements

All X-STREAM XE gas analyzers feature an easy-to-use graphical user interface, which displays measurement values, status and error messages, and menus for the input of parameters.

For ease of use, the operator can select one of the following languages for the display:

Fig. 3-2: X-STREAM XE Front Panel

3.4.1 Display

Ch1 CO

Ch2 CO

Ch3 CO

Ch4 CO

10.000

5.000

7.000

20.000

1/10/2012 13:18

ppm

Input Ch1

10.0000

Output Ch2

10.0000

Flow 1 0.00 l/min

1/10/2012 13:18

ppm CO ppm CO

English, German, French, Spanish, Italian, Portuguese and Polish.

The units are operated by six keys on the

front panel.

The measurement display can be congured to various layouts. The gure to the left ex-

amplarly shows a 4 channel layout and a 2 channel layout with additional Information and differing letter sizes.

3.4.2 Status Line and Text Message Line

5.000

7.000

ppm

Ch1 CO

Ch2 CO

Ch3 CO

Ch4 CO

10.000

20.000

1/10/2012 13:18

Note!

During an active webserver session, the heart symbol is replaced by a network sym- bol:

Status information is provided by different icons in the display´s rst line:

USB = USB device is attached

Bell = 'Alarm' Cross = 'Failure' Question mark = 'Off spec' Oil can = 'Maintenance request' Tool = 'Function check' Heart = the analyzer´s 'heart beat',

indicating the instrument is operating.

Clear text messages appear in the bottom line, replaced by current analyzer date & time if no messages are to be displayed.

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3.4.3 Keys

X-STREAM XE

3.4 Front Panel Elements

Six keys enable the use of the menu system.

Depending on the operational mode (measur-

ing, browsing menus, editing) they have the

following functions:

enter key:

Mode Function

Measuring Enter main menu

Browsing

Open submenu (..) or execute command (!)

Editing Conrm new entry

home key:

Mode Function

Measuring (no function) Browsing Return to measurement display Editing Abort entry

up / down keys:

Mode Function

Measuring Enter main menu

Highlight next menu line

Browsing

Open the previous/next page,

when currently a line beginning

with / is highlighted

Editing Change current parameter

Startup

Emerson Process Management GmbH & Co. OHG 3-5

X-STREAM XE

3.4 Front Panel Elements

left key:

Mode Function

Measuring

Browsing

Editing

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Enter main menu or open 2nd measurement display

page (if congured)

Go up 1 level or page in menu system

Move cursor 1 char to the left Leave channel selection Cancel editing of given pa-

rameter Go to previous menu page,

shows in rst menu line

right key:

Mode Function

Measuring Enter main menu or

open 2nd measurement display

page (if congured)

Browsing Open submenu (..)

Go to next menu page, when

Editing

 shows in last menu line Move cursor 1 char to the right

if 

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3.5 Software

The analyzer software displays measurement results and status messages, allows param-

eters to be set and edited, and maintenance functions (e.g. calibration) to be carried out.

The software is organised hierarchically: The topmost level is called MEASUREMENT DISPLAY, followed by a MAIN MENU; all other

menus and submenus are arranged below.

Menu lines can perform different functions, to be distinguished by the following characteristics:

Function Description

Text

Simple text (not selectable with

cursor)

A variable description shows a colon; the line can be made up

of up to 3 elements:

1. description

2. value (number or text)

3. unit (optional)

Examples:

Span gas: 2000 ppm

Editable

Tol.Check: Off

variables /

parameters

Pressing enter in an editable

variable line highlights the value to be changed.

X-STREAM XE

Function Description

A command line text ends in an exclamation mark; pressing

enter with such a line highlight-

Executable command

Selectable submenu

ed, the command is executed,

e.g. a calibration procedure.

Example:

Start calibration !

A menu line text ends in two dots. Press enter with a menu line highlighted to open the

submenu.

Example:

Setup..

Startup

The optional unit can only

be changed utilizing a setup

menu.

Variables shown without a colon cannot be edited, they are

for information only.

Emerson Process Management GmbH & Co. OHG 3-7

X-STREAM XE

Browsing

Program Sequence 1of8 Action1: END-OF-PGRM Node1: All Action2: END-OF-PGRM Node2: All

 Program Sequence 4of8

Action3: END-OF-PGRM

Action13: END-OF-PGRM

Node3: All

Node13: All

Action4: END-OF-PGRM

Action14: END-OF-PGRM

Node4:

Node14: All

 Program Sequence 8of8

Action15: END-OF-PGRM

Action29: END-OF-PGRM

Node15: All

Node29: All

Action16: END-OF-PGRM

Action30: END-OF-PGRM

Node16:

Node30: All

All

Page 1

All

3.5 Software

Page 4

Page 8

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Some menus have more entries than can be

displayed at once. In these menus, an indicator in the last () and/or rst () line indicates the direction the menu continues in.

In the example to the left

• page 1

• page 4

continues downwards

continues upwards and downwards

• page 8 continues upwards.

To show the next page (indicator  )

• place the cursor in the last accessible line and press down or

• press right, irrespective of where the cursor is located.

To show the previous page (indicator  )

• place the cursor in the rst accessible line and press up or

• press left, irrespective of where the cursor is located.

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X-STREAM XE

3.5 Software

Editing

The editing mode enables changing parameters. It is initiated by pressing enter.

If the selection is a parameter list, the current

entry is highlighted and may be changed by

up and down.

If the selection is a value, the cursor is placed over the last character. Use up and down to change it.

Use left and right to select another character.

The type of available characters depends on

the position of the cursor:

• It is not possible to select the minus sign or decimal point as the last character

• It is not possible to select the decimal point in integer values

• For decimal numbers, the decimal point can

be placed anywhere within certain limits.

There are two ways to exit the data entry mode:

Component selection menu

Within the analyzer software, one can distin-

guish between analyzer related and component related menus: While the rst contain

entries, relevant for the analyzer (e.g. time setting), the second contain entries relevant

for a specic component (channel) only (e.g. calibrating a channel).

For single channel analyzers, editing any

channel specic parameter will only effect

this one channel. Different for multi-channel analyzers: Such in-

struments require selecting a channel prior to changing channel related parameters. When a channel related menu entry is selected, automatically a SELECT COMPONENT menu shows up, to select the component of interest, or to cancel the current action.

Select Component

Startup

enter: the entry is veried.If it is accepted,

it is saved and the new value dis played; if not, an error message is displayed

home: Cancel: all settings and changes are

reset to their former values.

Component: Ch1

Press

to return

Select the component / channel you want to work with, and press enter.

This menu does not show on single-channel units.

Within menu descriptions, the following points out, that for multi-channel instruments a selection is required:

Multi-channel unit: In SELECT COMPONENT select the channel to be ...

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X-STREAM XE

3.5.1 Access Levels & Codes

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3.5 Software

Access levels can be used to prevent changes to parameters by unauthorized personnel.

The X-STREAM menu system supports four prioritized access levels, which can be acti-

vated and deactivated separately, and should

be supplied with their own access codes.

Level four has the highest priority and is

used for factory settings — only qualied

EMERSON service personnel have access to this level.

Level three gives access to system admin parameters, e.g. for conguring data acquisition systems communication.

Level two covers the expert settings, e.g. basic settings for calibrations and measurements.

Level one is the user level and includes

• parameters which should be set by trained personnel only.

• functions, not to be started by any person

(e.g. start calibrations).

We recommend to set new access codes, if you want to use this option!

Notes!

If a low level is locked (status On), all higher levels will also be locked.

If a high level is accessible (code entered when requested by a menu page), automatically all lower levels are also accessible.

For above reasons, it is always possible to enter a higher code than requested, to gain access to a menu (e.g. if access code 1 is requested, you may also enter access code 2).

Entering access codes

If an access code is required for a menu, a message like the following appears:

Access Code 1

All menus not assigned to one of these levels

are not editable or of minor relevance.

Within this manual, the descriptions of the menus and procedures also indicate, which level the menus are assigned. These assign-

ments cannot be changed. Access codes for levels 1 to 3 can be dened,

activated and deactivated by the client. The

analyzer is delivered with the following settings:

Level Access code Status

1 00000001 Off 2 00000002 Off 3 00000003 Off

Code 00000000

Press

to return

To enter the code, press

• up/down to change the currently selected digit,

• left/right to select a different digit,

• enter to submit the code

• home to exit the edit mode and return to the previous display.

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X-STREAM XE

3.6 Powering Up

3.5.2 Special Messages

Depending on the last action performed by the user, one of the following messages may be

displayed to assist or inform the user.

Information on incorrect entry:

The value entered by the user is outside valid

limits. The display indicates what limits apply. Press  to return to the previous screen to

enter an acceptable value.

Wrong input

Range 0.1 ... 50

Press

 to return

Conrmation of execution of function:

Conrms that a function or procedure (e.g. calibration) has been started, or cancelled.

The message automatically dissapears after a few seconds.

Function Executing

3.6 Powering Up

3.6.1 Boot Sequence

When the unit is powered up, a series of internal tests is automatically performed. During this time the front panel keys are disabled, while the remaining time counts down in the display.

3.6.2 Measurement Display

The measurement display is shown

• automaticaly on completion of the boot

sequence

• when home is pressed

• automatically after a set period of time

of inactivity (i.e. with no keys being

pressed).

The information displayed in the four lines of the measurement display can be determined

by the operator:

• Sample gas components, measuring results and measuring units for each channel

• secondary measurements, e.g. pres-

sure, gas ow, temperature

• nothing (empty line)

The factory settings are as follows:

Line 1: measured value of channel 1 Line 2: measured value of channel 2 Line 3: measured value of channel 3 Line 4: measured value of channel 4

Startup

Note!

Press

 to return

If less than four channels are installed in the unit, only the measureands for these channels are available for selection.

Emerson Process Management GmbH & Co. OHG 3-11

X-STREAM XE

3.6 Powering Up

SETUP enables several additional congura- tions, e.g.

• 2 pages measurement display

• different font sizes

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The very rst display line shows

• a ashing heart, showing the instrument is operating

• one or more status pictograms, if (NAMUR) status are active. Some of these are ex-

plained by a text message in the last line

• a channel indicator, if the current menu

page is related to a specic channel only.

The display´s bottom line shows plain text

status information (errors, maintenance requests, function checks or off-spec performance).

Active messages are stored in an internal buffer. If there is more than one message in the

buffer, the display will cycle through.

Most messages also activate a NAMUR relay (if a relay has been assigned to that NAMUR function; instruction manual

X-STREAM Enhanced Series

Ch1 CO

Ch2 CO

Ch3 CO

Ch4 CO

4 lines display

Input Ch1

Output Ch2

Flow 1 0.00 l/min

10.0000

1.000 500

2.400

1.900

ppm

ppm CO ppm CO

Note!

There are also functions, that do activate a relay, but are not shown on the display. In such cases, check the STATUS menu for more information.

2 lines display with additional secondary parameter line

MEASUREMENT DISPLAY

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3.7 Language Settings

X-STREAM XE

3.7 Language Settings

All X-STREAM Enhanced gas analyzers feature an easy-to-use graphical user interface, which displays measurement values, status and error messages, and menus for the input of parameters.

For ease of use, the operator at any time can select one of the following languages for the

display: English, German, French, Spanish, Italian, Portuguese and Polish.

If the analyzer is operational and it turnes out that the incorrect language has been set,

which might be unintelligible to the operator,

the following sequence of keypresses (starting at the measurement display) can be used to set the language.

If the system has been set up accordingly, the code for access level 1 must be entered at this point to enable access to the following menu.

Note!

The factory setting for this unit is "no code required”. For ease of operation, it is recommended to use the factory settings for access

codes while setting up the unit for the rst

time. In the following sections, therefore, no more reference will be made to any need for entering a code.

Startup

Note!

Pressing enter the 3rd time in this sequence highlights the "Language” line.

• down changes the language.

• enter sets this language and the display is updated accordingly.

• If the selected language is not the intended, repeate the last three steps until the intended language is set.

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3.8 Checking the Settings

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3.8 Checking the Settings

The following sections are structured so that

the user can work through them one by one

after powering up the unit. After completing

( )

Setup 1of2

Display..

Calibration/Validation..

Measurement.. In-/Outputs.. Communication.. Limit Alarms.. Installed Options..

Save-Load..

Display

Contrast.. Language: English Phrase Version 1_6_0 Measurements.. Measurement Display.. Menu Access.. Auto Home: 10 Min

these steps, the unit will be congured to the

user’s needs and properly functioning.

Starting with the measurement display ( 2-16), pressing any key except home will access the MAIN MENU; from here, follow these steps

(If the display is showing anything other than the measurement display, press home to return to the measurement display rst).

Note!

If you are unfamiliar with the language set:

3-13 shows the sequence of keys to set

a different language.

If the system has been set up accordingly, the code for access level 1 must be entered at this point to enable access to the following menu.

Note!

The factory setting for this unit is "no code required”. For ease of operation, it is recommended to use the factory settings for access

codes while setting up the unit for the rst

time. In the following sections, therefore, no more reference will be made to any need for entering a code.

Set the preferred language for the software.

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3.8.1 Installed Options

X-STREAM XE

3.8 Checking the Settings

All X-STREAM gas analyzers can be tted

with a variety of optional components: follow these steps to see which options are installed on your analyzer.

Press left to return to seTuP, highlight "In- stalled options" and press enter.

Do not edit any entries in these menus without special knowledge.

Installed Options 1of2

Licenses..

Valves: None Pumps Installed: None DIO#1 Installed: No DIO#2 Installed: No Anal. Outputs: 4

AIN installed:

 Installed Options 2of2

Flow.. Pressure..

Incorrect entries may result in incorrect results or impair the performance of the unit.

Initial access to this menu should be to gain information

on the conguration of the unit.

This 2 pages menu indicates, which of the

possible optional components are installed

in the unit. The values displayed on your unit may differ from those illustrated here.

Note!

Multichannel instruments require to select a component (channel) to enter the second menu page.

Startup

Licenses

Key 1: 0 Key 2: 0 Key 3: 0

Package None Trial Days

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„Licenses..“ opens another menu where you can check or enter license codes to unlock optional software features.

X-STREAM XE

3.8.2 Conguring the Display

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3.8 Checking the Settings

Display 1 Assignments

Line 1: Comp1 Line 2: Comp2 Line 3: Comp3 Line 4: Comp4 Line 5: Blank

Labels..

Press left to return to SETUP

Check the settings for the measurement display, temperature and pressure units, and for menu access: press enter to open DISPLAY.., select "Measurement display.." and press enter.

If a setting does not meet your requirements, access that menu and adjust the parameter.

Select the value to be displayed in each line

of the measurement display. The following

options are available:

Comp1 ... Comp5, Temp1 ... Temp5, Press1 ... Press5, Flow1 ... Flow5 Blank (nothing)

Note!

X-STREAM currently supports one pressure sensor only. Values Press1 to Press5 thus refer to the same sensor.

Line 1: Line 2: Line 3: Line 4: Line 5:

Display 1 Labels

When entering LABELS.., you may change

the channel´s label, that is the rst text phrase

in a line showing a measurement value: If here nothing is entered, the default phrases (Ch1 ... Ch4) are used.

Note!

Notice the headlines of the menus showing a "1": This indicates that you can setup more than 1 measurement display page.

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3.8.3 Calibration Setup

Setup..

Calibration/Validation..

3.5.7 Checking the Settings

Once the display settings have been checked,

press left to return to SETUP and open CALIBRATION/VALIDATION to check the

calibration settings.

Multi-channel unit: Select the component to be set in the gas component selection menu.

Note!

For more detailed information on calibration procedures, ries instruction manual

X-STREAM XE

X-STREAM Enhanced Se-

Gases

Zero Gas: 0.0 ppm Span Gas: 2000.0 ppm Range Gases..

Current Range: Range 1

Tolerances 1of2

ZeroValidTol: 10.0% SpanValidTol: 10.0%

CalibDeviat Tolerance: Off ZeroCalTol:. 20.0% SpanCalTol:. 20.0%

 AfterCalCheck:

Off

In CALIBRATION/VALIDATION - GASES, enter the values for zero and span gas:

• See gas supplier´s certicate for correct values.

• Values must be correctly set for results to

be accurate.

• Multi-channel units: the values for each

channel must be entered separately.

Press left to return to CALIBRATION/VALIDATION, and enter TOLERANCES .

By default the 'CalibDeviat Tolerance' check' option is set inactive (Off).

With 'CalibDeviat Tolerance' set to On, the analyzer checks during calibration

whether the values set for zero and span gas conform to the concentration of the gas cur-

rently being supplied. If the concentrations

differ more than the percentage of range en-

tered in the following lines, the calibration is aborted.This prevents calibration from being

performed when the incorrect gas is supplied

(e.g. span gas calibration using zero gas), which would result in an incorrectly cong-

ured unit.

Startup

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3.5.7 Checking the Settings

If "AfterCalCheck" is enabled (On), the cali- bration procedure adds an additional phase

where it measures and stores the concentra-

tion value shortly after the calibration.

Press left several times to return to SETUP and open MEASUREMENT.

Ch1

Measurement 1of2

Ranges.. Damping.. Linearization.. Cross Interference.. Average.. Delay..



Ch1

 Measurement 2of2

Cut-off: None Pressure Compensation ..

Ch1

Pressure compensation

Signal damping (set in DAMPING) allows

smoothing the output signal, but also affects

the response time of outputs and display:

• The factory setting is 0 seconds.

• The maximum possible t90 time is limited by

the size of the internal sampling buffer and

the sampling rates of the installed measuring principles/sensors.

• Multi-channel units: the value for each

channel must be entered separately.

The last line of the second page (Pressure

Compensation) enables the user

• to enter the current ambient pressure manually, if no pressure sensor is installed,

• to view the current pressure, if a sensor

is installed ( INSTALLED OPTIONS).

If no pressure sensor is installed, enter the

current ambient pressure here and adjust it, when signicant changes take place: this

improves the accuracy of the instrument.

Manual Pressure: 1013 hPa

Pressure 1013 hPa Pressure Status Good

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3.8 Checking the Settings

3.8.4 Setting the Analog Outputs

Setup..

In/Outputs..

Analog outputs..

X-STREAM XE

Press left to return to SETUP, and then open IN/OUTPUTS. and from there enter ANALOG OUTPUTS.

Startup

Analog Outputs

Output1.. Output2.. Output3.. Output4.. Output5..

Signal: Comp1 OutRange: 0-20 mA Low Scale: 0.00 High Scale: 100.00 AutoScale: Ye s FailMode: Live 0/4 mA: 0.00 20 mA: 100.00

Hold:

Select the analog output you like to check.

Note!

The following section only in brief describes

the entries currently of interest!

X-STREAM Enhanced Series instruc-

tion manual, Chapter 6 for a more detailed description.

"Signal” species the value associated with the selected output. The following options (partly dependent on the number of measuring channels and sensors installed) are

available:

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3.8 Checking the Settings

None

The analog output is deactivated

Signal

A 0 or 4 mA signal is generated, e.g. to check the signal processing in an

0 mA

external system. Whether a 0 or 4 mA signal is generated, is set by the "Out range” line ( next page).

20 mA

A 20 mA signal is generated, e.g. to check the signal processing in an external system.

Comp1 ... 5 Gas concentration

Temp1 ... 5 Temperature

Press1 ... 5 Pressure

Flow1 ... 5 Flow CalcA ... D Result of calculator

RawVal1 ... 5 Raw value

RangeID1 ... 5 ID of selected range

*) Numbers 1 to 5 refer to components [channels] 1 to 5: In case of secondary parameters, this means, the selected value is that of the sensor assigned to the given component (Press2 is the pressure value of the sensor assigned to component 2).

Description

In contrast, capital letters A to D imply that these calculator results are component [channel] independent (Calc C is the result of calculator C).

Tab. 3-1: Analog Output Signals

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X-STREAM XE

3.5.7 Checking the Settings

Signal: Comp1 OutRange: 0-20 mA Low Scale: 0.00 High Scale: 100.00 AutoScale: Ye s FailMode: High +10% 0/4 mA: 0.00 20 mA: 100.00

Hold:

Next, select the output range:

• 0-20 mA (dead zero) generates a 20 mA signal, if a concentration is measured at the upper limit of the signal range. A 0 mA signal is generated if the sample gas con-

centration equals the value specied with

"LowScale" .

• 4-20 mA (life zero): A 4 mA signal is gener- ated if the concentration equals the value

specied with "LowScale", thus enabling to detect e.g. a broken cable.

Enter a concentration, to equal the low output limit (0 or 4 mA)

Enter a concentration, to equal the high output limit (20 mA)

Enable (Yes) or disable (No) output autoscal- ing.

Startup

Note!

Factory setting is "Outrange:" 4-20 mA and "FailMode:" LOW - 10%, unless ordered otherwise.

"FailMode" selects the output´s behaviour under failure conditions, considering or not, the

NAMUR recommendation NE 43. NE 43 denes output signals enabling to detect different types

of failures/status ( table 3-1): The related information is transmitted as a current signal,

but outside the (0)4-20 mA measurement signal

range.

Available options:

Track: NE 43 not considered.

HIGH +10%: NE 43 failure signal level:

"above".

LOW -10%: NE 43 failure signal level:

"below".

Note!

The related outputs signals can be netuned

on a second menu page, if "FailMode" is set to other than Track ( next section).

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3.8 Checking the Settings

Operation Modes acc. NAMUR NE 43

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If "OutRange" is set to 0-20 mA, a 20

mA signal is generated, if the measured concentration equals "Max Scale"

. A 0 mA signal is generated

if the sample gas concentration is 0 (dead zero).

However, a severed cable also results in a

signal value of 0. An external data acquisition system thus cannot detect such an failure and accepts a gas concentration of 0.

The commonly used method of detecting a severed cable is to apply an offset: a concentration corresponding to the lower range value is

assigned an analog signal of 4 mA, enabling to detect a severed or disconnected cable.

This live zero mode is activated by setting “Out

Range” to 4-20 mA.

Operation Modes Conforming to NAMUR 43 (NE 43) Recommendations

The operation modes described above do not generate a signal which enables detection of

a failure in the measurement system. In such

cases the behaviour of the output signal is undened: either the last value is held, or a

random value is sent. System failures thus can-

not be detected by an external data acquisition

system.

NE 43 gives recommendations for setting analog outputs in order to avoid these situations.

They are implemented by X-STREAM analyzers

as follows:

Setting "FailMode" to HIGH +10% or LOW -10% denes specic analog output signals for failures. Since these values are not output under normal operation conditions, a data acquisition

system is enabled to distinguish between the following situations (table 6-1):

• Valid signal (signal within valid range; column C)

• Signal out of range (signal rises or falls slowly to the limits given in columns D or E and holds this value until the concentration returns to a valid level).

• Failure (signal out of range; column F)

• Severed cable (no signal; column G)

Output signal, if

Failure sig-

"OutRange" "FailMode"

0-20 mA Track - 0…20 mA < -19 mA > 21.7 mA undened 0 mA

4-20 mA Track - 4…20 mA < -19 mA > 21.7 mA undened 0 mA

0-20 mA LOW - 10 % below 0…20 mA

4-20 mA LOW - 10 % below 4…20 mA

0-20 mA HIGH + 10 % above 0…20 mA

4-20 mA HIGH + 10 % above 4…20 mA

Note!

The application of values marked * or ** depends on the setting of "Cut Mode" (for more information

Chapter 6 of the X-STREAM Enhanced Series instruction manual).

Tab. 3-2: Analog Output Signals Settings and Operational Modes

nal level acc.

NE 43

Measured

value is

valid

Measured value is

below lower limit

("Low scale")

-0.20 mA*

(-1.80…-0.01 mA)**

3.80 mA*

(2.20…3.99 mA)**

-0.20 mA*

(-1.80…-0.01 mA)**

3.80 mA*

(2.20…3.99 mA)**

Measured value is

above upper limit

("High scale")

20.50 mA*

(20.01…21.50 mA)**

20.50 mA*

(20.01…21.50 mA)**

20.50 mA*

(20.01…21.50 mA)**

20.50 mA*

(20.01…21.50 mA)**

Emerson Process Management GmbH & Co. OHG3-22

An internal

failure oc-

cured

-2 mA 0 mA

2 mA 0 mA

> 21.7 mA 0 mA

Cable is severed

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Signal: Comp1 OutRange: 0-20 mA Low Scale: 0.00 High Scale: 100.00 AutoScale: Ye s FailMode: Live 0/4 mA: 0.00 20 mA: 100.00

Hold:

3.8 Checking the Settings

"0/4 mA" and „20 mA“ enable to netune the analog output to compensate possible deviations based on electronics tolerances:

• Set "Signal" to 0 mA or 20 mA

• measure the output current,

• adjust it to the expected value. Accepted range: -10,000 ... +10,000

"Hold" selects the output´s behaviour during

calibrations.

If set to Yes,

• the analog output is xed to the last measured value

• concentration alarms, which may otherwise

be triggered by the concentrations of the calibration gases, are supressed.

If set to No,

• the analog output signal always corresponds to the actual measured value during

calibration; this may trigger alarms if limits

are exceeded.

Note!

This behaviour may be undesireable if e.g. the unit is connected to a data acquisition system.

X-STREAM XE

Startup

;

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X-STREAM XE

3.8 Checking the Settings

3.8.5 Setting Concentration Alarms

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Note!

If concentration alarms are not being used, continue with 3-25.

Press left until SETUP is displayed, then open LIMIT ALARMS - CONCENTRATION

Multi-channel unit: Select the channel to be setup in SELECT COMPONENT.

Ch1

Concentration

Alarm Monitor: On LoLo Level: 50.000 ppm Lo Level: 100.000 ppm Hi Level: 400.000 ppm HiHi Level: 600.000 ppm Hysteresis: 10.000 ppm States..

Four concentration limits can be set for each

channel:

"Lo" and "Hi" enframe the expected gas concentration,

"LoLo" equals or is below "Lo", "HiHi" equals or is above "Hi".

See the gure to the left for an explanation.

If you enter values for any threshold, the

above given order has to be considered. A

message is displayed, if an entered value does not comply with this condition.

Should the measured concentration go beyond one of the threshold levels (areas B, C,

D & E in the gure), a message is displayed in

the message line of the measurement display, the NAMUR pictogram appears (bell) and a corresponding digital output is activated, if assigned.

Note!

HiHi and LoLo designate pre-alarms, Hi and Lo designate main alarms.

Fig. 3-3: Arrangement of Concentration Thresholds

A hysteresis avoids oscillating alarms in

case the concentration is uctuating around

a threshold.

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Ch1

Concentration

Alarm Monitor: On LoLo Level: 50.000 ppm Lo Level: 100.000 ppm Hi Level: 400.000 ppm HiHi Level: 600.000 ppm Hysteresis: 10.000 ppm States..

X-STREAM XE

3.8 Checking the Settings

You may turn the alarm function On or Off separately for each channel ("Alarm Monitor").

It´s also possible to use some of the thresholds only. In this case, set the not used to a level outside the range limits (for this, "Lo" and "LoLo" support entering negative values).

In case of an alarm, you may like to enter the STATES submenu, to check which one is triggered.

Startup

3.8.6 Backup the Settings

Save-Load

Local Backup.. Factory Defaults.. USB Backup..

USB Firmware Update..

The most important settings have now been checked and the unit is congured to suite

your needs. A backup copy of these conguration data

can now be saved.

Press left until SETUP and then open SAVE- LOAD.

This menu gives you the choice, to either

• make a local backup to a protected memory area

• restore the factory default settings, or

• make a backup to an external USB device.

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X-STREAM XE

Local Backup

Save.. UsrBack Date 7/10/2012 14:26 Restore.. Undo Restore! Busy 0 Progress 0 %

Save new local backup

and overwrite old one!

Are you sure?

No! Yes!

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3.8 Checking the Settings

For now, make a local backup: Enter LOCAL BACKUP and then select

"Save..".

Conrm the operation (select "Yes!").

Copying Data

Busy 0 Progress 100 %

Press

 to return

We recommend to perform at least a zero

calibration, after startup of the instrument, to

ensure proper measuring results. Chapter 4 for information on how to

perform a manual calibration. If your instru-

Wait until "Progress" shows 100 %, then press

enter to return to LOCAL BACKUP.

Congratulations! You´ve now successfully completed check-

ing the unit’s setup!

• Press home to return to the MEASURE-

MENT DISPLAY.

ment features a valve block, X-STREAM

Enhanced Series instruction manual for a

comprehensive description of calibration

procedures.

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3.9 Web Browser

3.9.1 Connection Via Network

Field housings Table top analyzers

X-STREAM XE

3.9 Web Browser

To gain access to the instrument´s web browser interface, rst ensure the instrument

is powered and connected to your network via Ethernet1 connector (Fig. 3-4)

Ethernet2 connector

Startup

Ethernet1 connector

Fig. 3-4: Ethernet Connectors

Info Firmware 1.0 XSP version 1.0 Serial no 123456789 Components.. Installed options.. Ethernet1 IP 123.456.78.9 Ethernet2 IP 192.168.1.2

 Time

10/01/10 14:00

By factory default settings the analyzer is

congured to receive a valid network address by a DHCP server.

Next enter INFO, to check if the instrument has been assigned a valid network IP address:

IP address for Ethernet1 connector

If no network IP address has been assigned, check the network settings ( X-STREAM Enhanced Series instruction manual)

Connect your computer to the network, open

a web browser and enter the instrument´s IP address. If everything is congured properly, the analyzer's logon screen shows up (

3-32).

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X-STREAM XE

3.9 Web Browser

3.9.2 Connection to Single Computer

Setup..

Communcation..

Ethernet2..

Ethernet2 MAC 123456789 IP: 123.456.78.9 Subnet: 255.255.255.0 Gateway: 123.456.78.0 Use DHCP: No IP Status Ready

Apply Conguration!



IP address for Ethernet2 connector

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To directly gain access to the instrument´s web browser interface, rst ensure the in-

strument is powered. Next connect it to the

computer's network adapter via Ethernet2 connector (see Fig. 3-4) by means of an Eth-

ernet cross-over cable. Standard Ethernet

cables do NOT support direct connections!

• For Ethernet2 connector "Use DHCP" is always set to No (see gure to the left).

• Depending on settings possibly carried out earlier, the analyzer may now show an IP

(see gure to the left). If so, setup your computer's IP the same way, only differing in

the last group (here e.g. to 123.456.78.10).

Note:

Ethernet2's IP address has to be in another subnet than Ethernet1's IP address.

Alternatively you may use the analyzer's xed

IP, that is not shown on any menu page and

is accessible via Ethernet2 only:

• The analyzer is now assigned the IP

192.168.1.88.

• Congure your computer to use a new IP of the same net (e. g. 192.168.1.10).

Conguring an IP Address for Computers Running Microsoft Windows

• To congure your computer you need an administrator account!

• Go to Start > Control Panel > Network Connections

• Right-click on your LAN connection and click "Properties"

• Under the heading "This connection uses the following items", click "Internet Protocol (TCP/IP)"

• Click "Properties"

• A new window should pop up, click "Alternate Conguration"

• Click "User Congured" radio button

• Setup the IP Address as 192.168.1.10, Subnet Mask as 255.255.255.0 and Default Gateway as 192.168.1.1.

• Click "OK"

• Click "Close" in "LAN connection properties".

On your computer open a web browser and enter the instrument´s IP address. If everything is congured properly, the analyzer's

logon screen shows up ( next page ).

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X-STREAM XE

3.9 Web Browser

You nd the IP address in your web browser

address line.

Analyzer information

Analyzer serial number

Analyzer work order number

MAC address of interface Enter your user name here

Enter your password here

Fig. 3-5: Web Browser Logon Screen

Fig. 3-6: Web Browser Measurements Screen

Startup

Default user name is: user1

Default password is: password

We recommend to set new passwords, to limit access to critical submenus (see online help).

After logon, the measurements screen appears.

Click on the left most icon (question mark) in

the status bar, to receive comprehensive online help on the X-STREAM XE web browser

interface.

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Chapter 4

Maintenance

For information on how to carry out a leak test, Chapter 3.

For further information about maintenance

procedures maintenance chapter of the X-STREAM Enhanced Series instruction manual.

4.1 Perform a Calibration

We recommend to perform at least a zero

calibration, after startup of the instrument, to

ensure proper measuring results.

The following steps describe, how to perform a manual calibration. If your instrument features a valve block, X-STREAM Enhanced Se-

ries instruction manual for a comprehensive

description of calibration procedures.

X-STREAM XE

Maintenance

Note!

To achieve best and proper measuring results, it is recommended to perform zero and span calibrations on a regular weekly basis.

Also, a zero calibration must always precede

a span calibration!

Zero calibration

To perform a zero calibration supply either

nitrogen (N2) or another suitable zero gas

[conditioned ambient air or industrial air (NOT for oxygen measurement!)] to the gas path.

The concentration of the component of inter-

est is specied as set point and during zero calibration, the actual value is assigned this

concentration.

Emerson Process Management GmbH & Co. OHG 4-1

Span calibration

Supply span gases with concentrations of 80 % to 110 % of the upper measuring range limit to the gas path. (Using lower concentra-

tions may decrease accuracy when measuring above the span gas concentration) The

concentration of the component of interest

is specied as set point, and during span calibration the actual value is assigned this concentration!

Note!

If the oxygen concentration is known, ambient air may be used for an oxygen channel span calibration.

X-STREAM XE

When operating an instrument at temperatures below 0 °C (32 °F), do NOT apply gas nor operate the internal pump before the warmup time has elapsed!

Violation may result in condensation inside the gas paths or damaged pump diaphragm!

Do NOT calibrate the TRACE OXYGEN sensor (tO2) without prior reading the instructions!

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4.1 Perform a Calibration

OPERATION AT LOW TEMPERATURES

Together with each sensor an installation manual is shipped, also giving comprehensive

calibration information.

Read these information prior intending to activate calibration procedures!

Do NOT calibrate the TRACE MOISTURE sensor (tH2O)!

The sensor is completely calibrated with all calibration data stored in its ash memory and does not require recalibration:

If the sensor is included into a calibration procedure, it might end up with a wrong calibration and unusable sensor. Therefore the analyzer's trace moisture measurement channel is congured to be excluded from autocalibration procedures, by default calibrat-

ing all channels. This exclusion is done by factory setup and cannot be changed. For proper measurement results we recommend to exchange the sensor regularly

after 12 months of operation. For instructions on how to exchange, X-STREAM Enhanced Series instruction manual

Before performing any actions, make sure the required calibration gas is applied and owing!

Supply all calibration gases with the same ow and pressure as the sample gas

(recommended: approx. 1 l/min and maximum pressure 1500 hPa), and utilizing

the

correct gas tting.

Ensure the warm-up time after switching on has elapsed! Warm-up time depends on installed measuring system and conguration, mea- surement specications in section 1.6!

Emerson Process Management GmbH & Co. OHG4-2

Instruction Manual

HASXENE-IM-EX 05/2017

4.1.1 Preparing Calibrations

Setup..

Calibration/Validation..

Gases..

Gases

Zero gas: 0.000 ppm Span gas: 50000.000 ppm Range gases..

Current range: Range 1

X-STREAM Non-Incendive

4.1 Perform a Calibration

Before performing calibrations it is essential to tell the instrument the calibration gas con-

centrations. Starting from the MEASUREMENT SCREEN

press down to open the MAIN MENU, enter SETUP-CALIBRATION/VALIDATION and directly enter GASES.

Multi-channel unit: Select the channel to be calibrated in SELECT COMPONENT.

Enter the concentration values for zero and

span gases to be used for calibration:

• Values may be found on gas supplier‘s

certicates.

• Proper calibrations require proper gas

concentration entries!

• Multi-channel instruments require to enter

separate values for each channel.

Maintenance

Press left to return to CALIBRATION/VALIDATION, and then enter TOLERANCES.

By default the option ‚CalibDeviatTolerance‘

(deviation tolerance check during calibration)

Tolerances 1of2

is disabled (Off) With ‚CalibDeviat Tolerance‘ set to On,

ZeroValidTol: 10.0 % SpanValidTol:: 10.0 %

the analyzer checks during calibration whether the values set for zero and span gas conform to the concentration of the gas cur-

CalibDeviatTolerance Off ZeroCalTol: 20.0 % SpanCalTol: 20.0 %

AfterCalCheck:

rently being supplied. If the concentrations

differ more than the percentage of range en-

tered in the following lines, the calibration is aborted.This prevents calibration from being

performed when the incorrect gas is supplied

(e.g. span gas calibration using zero gas), which would result in an incorrectly cong-

ured unit.

Emerson Process Management GmbH & Co. OHG 4-3

X-STREAM Non-Incendive

4.1 Perform a Calibration

Setup..

Measurement..

Instruction Manual

HASXENE-IM-EX

05/2017

When done, press left several times to return to SETUP, and then enter MEASUREMENT.

Ch1

Measurement 1of2

Ranges.. Damping.. Linearization.. Cross Interference.. Average.. Delay..



Ch1

 Measurement 2of2

Cut-off: None Pressure Compensation ..

Ch1

Pressure compensation

Manual Pressure: 1013 hPa

Pressure 1013 hPa Pressure Status Good

Damping enables to smooth the analog outputs signals, but also increases the reaction

times of outputs and display:

• By default, damping is set to 0 seconds.

• The maximum t

time is limited by the

available internal data buffer and by the

sampling rates of the analyzer‘s measuring systems.

• Multi-channel instruments: Setup damping separately for each channel.

The last line on menu page 2of2 opens a new menu

• to manually enter the current atmospheric pressure (if no pressure sensor is installed),

• to show the current atmospheric pressure, if a pressure sensor is installed.

Proper values for atmospheric pressure are required for pressure compensation of mea-

surement values!

With manual entry, update this value regularly to achieve proper measurements.

Emerson Process Management GmbH & Co. OHG4-4

Instruction Manual

HASXENE-IM-EX 05/2017

4.1 Perform a Calibration

4.1.1.1 Manual Zero Calibration

Control..

Calibration..

Calibration

X-STREAM Non-Incendive

Starting from the MEASUREMENT SCREEN press down to open the MAIN MENU and enter CONTROL - CALIBRATION..

To start a zero calibration select "Zero Calibration"

Zero calibration.. Span calibration.. Advanced calibration..

To perform a zero calibration supply either

nitrogen (N2) or another suitable zero gas

[conditioned ambient air or industrial air (NOT for oxygen measurement!)] to the gas path.

Multi-channel unit: Select the channel to be calibrated in SELECT COMPONENT.

Before selecting any further line make sure the required calibra-

tion gas is applied and owing!

Supply all calibration gases with

the same ow as the sample gas (recommeded approx. 1 l/min,

maximum 1500 hPa absolute pressure) and utilizing

the cor-

rect gas tting ( sect. 3.4).

Maintenance

Ensure the warm-up time after switching on has elapsed! Warm-up time is 15 to 50 minutes depending on installed measu-

ring system and conguration!

Emerson Process Management GmbH & Co. OHG 4-5

X-STREAM Non-Incendive

4.1 Perform a calibration

Instruction Manual

HASXENE-IM-EX

05/2017

Ch1

Zero calibration Cancel! Start!

Zero gas 0.000 ppm Concentration 0.000 ppm Flow 0.00 l/min Status.. Results..

Restore!

The rst line gives you the choice to cancel

the procedure now.

Select the second line to start the calibra- tion.

The next lines show

• the calibration gas setup (here: required zero gas concentration is 0.000 ppm),

• the currently measured gas concentration

• and the current gas ow, if a ow sensor is installed.

When nished press left several times to return to either

SELECT COMPONENT (multi channel ana-

lyzer only), to perform a zero calibration for

another channel,

to CONTROL, where you may start a span

calibration. The procedure and screens look similiar to those of a zero calibration:

Emerson Process Management GmbH & Co. OHG4-6

Rosemount X-STREAM Enhanced Short Form Manual Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

DEFINITIONS

TERMS USED IN THIS INSTRUCTION MANUAL

SYMBOLS USED ON AND INSIDE THE EQUIPMENT

SYMBOLS USED IN THIS MANUAL

SAFETY INSTRUCTIONS

INTENDED USE STATEMENT

GENERAL SAFETY NOTICE / RESIDUAL RISK

ADDITIONAL LITERATURE

AUTHORIZED PERSONNEL

DISPOSAL OF BATTERIES

INSTALLING AND CONNECTING THIS ANALYZER

OPERATING AND MAINTAINING THIS ANALYZER

1.1 Overview

1.1.1 Housings

1.1.2 The Front Panel

Fig. 1-1: X-STREAM XE Front Panel (here the X-STREAM XEGP)

1.1.3 Interfaces

1.2 Comparison of the Various X-STREAM Analyzer Model

1.3 X-STREAM XEGK: ½ 19 Inch Table-Top Unit

Fig. 1-2: X-STREAM XEGK

1.4 X-STREAM XEGP: 19 Inch Table-Top or Rackmount Design

Fig. 1-3: X-STREAM XEGP - Details

1.5 X-STREAM XEXF: Field Housing With Single (XEF) or Dual (XDF) Compartment

Fig. 1-4: X-STREAM XEF / XDF- Front Views

Fig. 1-5: X-STREAM XEF - Side and Bottom View

Fig. 1-6: X-STREAM XEF - Power Supply and Signal Terminals

1.5.1 XEXF Field Housings for Installation in Hazardous Areas (Ex-Zones)

Tab. 1-1: Gas Components and Measuring Ranges, Examples

2.1 Scope of Supply

Fig. 2-1: X-STREAM XE Analyzers - Scope of Supply

2.2 Introduction

2.3 Technical Data

2.3.1 Common Technical Data

2.4 Gas Conditioning

2.5 Gas Connections

Fig. 2-2: Labelling of Gas Connectors (example)

Fig. 2-3: Installation in Bypass Mode

2.6 Electrical Connections

2.6.1 X-STREAM XEGK, X-STREAM XEGP

Fig. 2-4: X-STREAM XEGK - Rear Panel

Fig. 2-5: X-STREAM XEGP - Rear View

Fig. 2-6: X-STREAM XEGP - Dimensions

Fig. 2-7: Socket X1 - Analog Outputs & Digital Outputs 1-4

Fig. 2-8: Power Supply Connectors

2.6.2 X-STREAM XEXF

Fig. 2-9: X-STREAM XEF - Dimensions for Installation

Fig. 2-10: X-STREAM XDF - Dimensions for Installation

Fig. 2-11: X-STREAM XEXF Field Housings - Arrangement of Terminals, Cable Glands and Gas Connectors

Fig. 2-12: Terminal Block X1 - Analog Signals and Relay Outputs 1-4 (XSTA)

Fig. 2-13: Power Supply Connections

2.7 Notes on Wiring Signal Inputs and Outputs

2.7.1 Electrical Shielding of Cables

Fig. 2-14: Shielded Signal Cable, Shielding Connected At Both Ends.

Fig. 2-15: Shielded Signal Cable, Shielding Connected At One end.

Fig. 2-16: Signal Cable With Double Shielding, Shieldings Connected At Alternate Ends.

Fig. 2-17: Shield Connector Terminal With Cable

2.7.2 Wiring Inductive Loads

2.7.3 Driving High-Current Loads

Fig. 2-18: Suppressor Diode for Inductive Loads.

Fig. 2-19: Driving High-Current Loads

2.7.4 Driving Multiple Loads

Fig. 2-20: Loads in Series

Fig. 2-21: Loads in Parallel

3.1 Introduction

3.2 Performing a Leak Test

Fig. 3-1: Leak Testing With U-Turn Manometer

3.3 Symbols and Typographical Conventions

3.4 Front Panel Elements

Fig. 3-2: X-STREAM XE Front Panel

3.4.1 Display

3.4.2 Status Line and Text Message Line

3.4.3 Keys

3.5 Software

3.5.1 Access Levels & Codes

3.6 Powering Up