Rosemount X-STREAM Enhanced Short Form Manual Manuals & Guides

Download

Short Form Manual

HASXEE-SFM-HS 05/2017

Gas Analyzers

X-STREAM Enhanced Series

Short Form Manual

www.EmersonProcess.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and

maintain them to ensure they continue to operate within their normal specications.

The following instructions MUST be adhered to and integrated into your safety program when installing, using and maintaining Emerson Process Management (Rosemount Analytical) products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process

Management (Rosemount Analytical) representative for clarication.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.

• Install your equipment as specied in the Installation Instructions of the

appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualied personnel to install, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualied people use replacement parts specied by Emerson Process Management (Rosemount Analytical).

Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike

substitutions may result in re, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place,

except when maintenance is being performed by qualied persons, to prevent

electrical shock and personal injury.

The information contained in this document is subject to change without notice.

8th edition 05/2017

Emerson Process Management GmbH & Co. OHG Rosemount Analytical Process Gas Analyzer Center of Excellence Industriestrasse 1 63594 Hasselroth, Germany T +49 6055 884 0 F +49 6055 884 209

www.RosemountAnalytical.com

Short Form Manual

HASXEE-SFM-HS 05/2017

X-STREAM XE

Table of ConTenTs

Introduction S-1

Denitions S-1

Terms Used in This Instruction Manual ......................................... S-2

Symbols Used on and Inside the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-3

Symbols Used in This Manual ................................................ S-4

Safety Instructions S-5

Intended Use Statement..................................................... S-5

General Safety Notice / Residual Risk .......................................... S-5

Additional Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5

Authorized Personnel ....................................................... S-6

Disposal of Batteries........................................................ S-6

Installing and Connecting This Analyzer......................................... S-7

Operating and Maintaining This Analyzer........................................ S-7

Chapter 1 Technical Description 1-1

1.1 Overview .............................................................1-2

1.1.1 Housings ............................................................1-2

1.1.2 The Front Panel.......................................................1-2

1.1.3 Interfaces............................................................1-3

1.2 Comparison of the Various X-STREAM Analyzer Model .........................1-4

1.3 X-STREAM XEGK: ½ 19 Inch Table-Top Unit .................................1-6

1.4 X-STREAM XEGP: 19 Inch Table-Top or Rackmount Design .....................1-8

1.5 X-STREAM XEXF: Field Housing With Single (XEF) or Dual (XDF) Compartment ...1-10

1.5.1 XEXF Field Housings for Installation in Hazardous Areas (Ex-Zones) ............1-13

1.6 Measurement Specications ...........................................1-14

Table of contents

TOC

Chapter 2 Installation 2-1

2.1 Scope of Supply........................................................2-1

2.2 Introduction ...........................................................2-2

2.3 Technical Data .........................................................2-3

2.3.1 Common Technical Data ................................................2-3

2.3.2 Specic Technical Data .................................................2-4

2.4 Gas Conditioning .....................................................2-5

2.5 Gas Connections .......................................................2-7

2.6 Electrical Connections ...................................................2-9

2.6.1 X-STREAM XEGK, X-STREAM XEGP ....................................2-11

2.6.2 X-STREAM XEXF ....................................................2-16

2.7 Notes on Wiring Signal Inputs and Outputs ..................................2-24

2.7.1 Electrical Shielding of Cables ...........................................2-24

Emerson Process Management GmbH & Co. OHG TOC-1

Short Form Manual

X-STREAM XE

Table of Contents

2.7.2 Wiring Inductive Loads ................................................2-26

2.7.3 Driving High-Current Loads.............................................2-26

2.7.4 Driving Multiple Loads .................................................2-27

HASXEE-SFM-HS

05/2017

Chapter 3 Startup 3-1

3.1 Introduction ...........................................................3-1

3.2 Performing a Leak Test ..................................................3-2

3.3 Symbols and Typographical Conventions ....................................3-3

3.4 Front Panel Elements ...................................................3-4

3.4.1 Display..............................................................3-4

3.4.2 Status Line and Text Message Line........................................3-4

3.4.3 Keys 3-5

3.5 Software..............................................................3-7

3.5.1 Access Levels & Codes................................................3-10

3.5.2 Special Messages ....................................................3-11

3.6 Powering Up .........................................................3-11

3.6.1 Boot Sequence ......................................................3-11

3.6.2 Measurement Display .................................................3-11

3.7 Language Settings .....................................................3-13

3.8 Checking the Settings ..................................................3-14

3.8.1 Installed Options .....................................................3-15

3.8.2 Conguring the Display ................................................3-16

3.8.3 Calibration Setup.....................................................3-17

3.8.4 Setting the Analog Outputs .............................................3-19

3.8.5 Setting Concentration Alarms ...........................................3-24

3.8.6 Backup the Settings ..................................................3-25

3.9 Web Browser .........................................................3-27

3.9.1 Connection Via Network ...............................................3-27

3.9.2 Connection to Single Computer .........................................3-28

Chapter 4 Maintenance 4-1

4.1 Perform a Calibration ....................................................4-1

4.1.1 Preparing Calibrations..................................................4-3

4.1.1.1 Manual Zero Calibration...............................................4-5

4.1.1.2 Manual Span Calibration ..............................................4-7

Chapter 5 Dismounting and Disposal 5-1

5.1 Dismounting and Diposal of the Analyzer ....................................5-1

Appendix A-1

A.1 Block Diagram ........................................................ A-2

A.2 Assignment of Terminals and Sockets ..................................... A-17

A.2.1 Tabletop & Rack Mount Analyzers....................................... A-17

A.2.2 Field Housings...................................................... A-18

Emerson Process Management GmbH & Co. OHGTOC-2

Short Form Manual

HASXEE-SFM-HS 05/2017

X-STREAM XE

Index of fIgures

Fig. 1-1: X-STREAM XE Front Panel (here the X-STREAM XEGP) ..................1-3

Fig. 1-2: X-STREAM XEGK .................................................1-7

Fig. 1-3: X-STREAM XEGP - Details ..........................................1-9

Fig. 1-4: X-STREAM XEF / XDF- Front Views ..................................1-11

Fig. 1-5: X-STREAM XEF - Side and Bottom View...............................1-12

Fig. 1-6: X-STREAM XEF - Power Supply and Signal Terminals ....................1-12

Fig. 2-1: X-STREAM XE Analyzers - Scope of Supply .............................2-1

Fig. 2-3: Installation in Bypass Mode ..........................................2-8

Fig. 2-2: Labelling of Gas Connectors (example) .................................2-8

Fig. 2-4: X-STREAM XEGK - Rear Panel......................................2-11

Fig. 2-5: X-STREAM XEGP - Rear View ......................................2-12

Fig. 2-6: X-STREAM XEGP - Dimensions .....................................2-13

Fig. 2-7: Socket X1 - Analog Outputs & Digital Outputs 1-4 .......................2-14

Fig. 2-8: Power Supply Connectors ..........................................2-15

Fig. 2-9: X-STREAM XEF - Dimensions for Installation...........................2-16

Fig. 2-10: X-STREAM XDF - Dimensions for Installation ..........................2-17

Fig. 2-11: X-STREAM XEXF Field Housings - Arrangement of Terminals, Cable Glands and

Gas Connectors ..................................................2-18

Fig. 2-12: Terminal Block X1 - Analog Signals and Relay Outputs 1-4 (XSTA) ..........2-21

Fig. 2-13: Power Supply Connections .........................................2-22

Fig. 2-14: Shielded Signal Cable, Shielding Connected At Both Ends. ................2-24

Fig. 2-15: Shielded Signal Cable, Shielding Connected At One end. ..................2-24

Fig. 2-16: Signal Cable With Double Shielding, Shieldings Connected At Alternate Ends. .2-25

Fig. 2-17: Shield Connector Terminal With Cable .................................2-25

Fig. 2-18: Suppressor Diode for Inductive Loads. ................................2-26

Fig. 2-19: Driving High-Current Loads .........................................2-26

Fig. 2-20: Loads in Series...................................................2-27

Fig. 2-21: Loads in Parallel ..................................................2-27

Fig. 3-1: Leak Testing With U-Turn Manometer ..................................3-2

Fig. 3-2: X-STREAM XE Front Panel ..........................................3-4

Fig. 3-3: Arrangement of Concentration Thresholds..............................3-24

Fig. 3-4: Ethernet Connectors...............................................3-27

Fig. 3-5: Web Browser Logon Screen.........................................3-29

Fig. 3-6: Web Browser Measurements Screen..................................3-29

Table of contents

TOC

Emerson Process Management GmbH & Co. OHG TOC-3

Short Form Manual

X-STREAM XE

HASXEE-SFM-HS

05/2017

Index of Tables

Tab. 1-1: Gas Components and Measuring Ranges, Examples ......................1-14

Tab. 1-2: IR, UV, VIS, TCD - Standard and Enhanced Measurement Performance

Specications ....................................................1-15

Tab. 1-3: Trace Moisture - Standard Measurement Performance Specications .........1-15

Tab. 1-4: Oxygen - Standard and Enhanced Measurement Performance Specications ...1-16

Tab. 1-5: H2S - Standard Measurement Performance Specications ..................1-16

Tab. 1-6: Special Performance Specications for Gas Purity Measurements (Low Ranges) 1-17 Tab. 1-7: Special Performance Specications for Gas Purity Measurements (Suppressed

Ranges) ........................................................1-18

Tab. 3-1: Analog Output Signals ..............................................3-20

Tab. 3-2: Analog Output Signals Settings and Operational Modes ....................3-22

Emerson Process Management GmbH & Co. OHGTOC-4

Short Form Manual

HASXEE-SFM-HS 05/2017

X-STREAM XE

INTRODUCTION

This short form manual provides information on installation and startup of the X-STREAM® Enhanced Series gas analyzers. For comprehensive instructions see the X-STREAM Enhanced Series instruction manual.

This manual covers several X-STREAM Enhanced analyzer models and so may contain

information about congurations and/or options not applicable to your analyzer.

The installation and operation of units for use in explosive (hazardous) environments is not covered in this manual.

Analyzers intended to be used in such environments are supplied with further instruction manuals, which should be consulted in addition to this.

DEFINITIONS

The following denitions apply to WARNINGS, CAUTIONS and NOTES found throughout

this publication.

HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,

PRACTICE, CONDITION, STATEMENT, ETC.

If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Safety Instructions

HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,

PRACTICE, CONDITION, STATEMENT, ETC.

If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

NOTE!

Highlights an essential operating procedure, condition or statement.

Emerson Process Management GmbH & Co. OHG S-1

X-STREAM XE

TERMS USED IN THIS INSTRUCTION MANUAL

Short Form Manual

HASXEE-SFM-HS

05/2017

Explosive Gas(es)

Flammable Gases and gas mixtures in a mixture with air within the explosive limits.

Flammable Gas(es)

Gases and gas mixtures are assigned to be ammable if they might become ignitable

when in a mixture with air.

Infallible Containment

This term is derived from the standards of explosion protection especially from the requirements for pressurized housings: thus an

infallible containment can be characterized by no intended leakage out of the gas paths enabling gas to enter the inner compartment

of the analyzer housing.

Lower Explosion Limit (LEL)

Volume ratio of ammable gas in air below which an explosive gas atmosphere will not

be formed: the mixture of gas and air lacks sufcient fuel (gas) to burn.

Protection Class IP66 / NEMA 4X

Both terms are used to specify conditions for

equipment to be installed outdoor. IP stands for Ingress Protection, the rst num-

ber species protection against solid objects (6. = dust tight) while the second number species the degree of protection against

liquids (.6 = heavy seas). NEMA stands for National Electrical Manu-

facturers Association. 4X species a degree of protection to personnel against incidental contact with the enclosed equipment; to provide a degree of protection against falling dirt,

rain, sleet, snow, windblown dust, splashing

water, and hose-directed water; and that will

be undamaged by the external formation of

ice on the enclosure

Upper Explosion Limit (UEL) Volume ratio of ammable gas in air above

which an explosive gas atmosphere will not

be formed: the mixture of gas and air is too rich in fuel (decient in oxygen) to burn.

NAMUR

NAMUR is an international user association of automation technology in process industries. This organisation has issued experience reports and working documents, called recommendations (NE) and worksheets (NA).

Emerson Process Management GmbH & Co. OHGS-2

Short Form Manual

HASXEE-SFM-HS 05/2017

X-STREAM XE

SYMBOLS USED ON AND INSIDE THE EQUIPMENT

Wherever one or more of the following symbols appear on or inside the instrument, be careful and read the instructions given in the accompanying manuals!

Strictly observe the given warnings, instructions and information to minimize hazards!

This symbol at the instrument ... ... means

dangerous voltages may be accessible. Remov- ing covers is permitted only, if the instrument is disconnected from power - and even in this case

by qualied personnel only! hot surfaces may be accessible. Removing

covers by qualied personnel is permitted only,

if the instrument is disconnected from power. Nevertheless several surfaces may remain hot for a limited time.

more detailled information available: see in-

struction manual before proceeding!

more detailled information available: see in-

struction manual before proceeding!

Safety Instructions

Emerson Process Management GmbH & Co. OHG S-3

Short Form Manual

X-STREAM XE

HASXEE-SFM-HS

05/2017

SYMBOLS USED IN THIS MANUAL

Where one or more of the following symbols appear within this manual, carefully read the related information and instructions!

Strictly observe the given warnings, instructions and information to minimize hazards!

This symbol used in the manual ... ... means

dangerous voltages may be exposed

hot surfaces may be exposed

possible danger of explosion

toxic substances may be present

substances harmful to health may be present

indicates notes relating to heavy instruments

electrical components may be destroyed by

electrostatic discharges

units must be disconnected from the power source

indicates special instructions or information for operation at low temperatures.

indicates basic conditions or procedures are being described.

This symbol may also indicate information import-

ant for achieving accurate measurements.

Emerson Process Management GmbH & Co. OHGS-4

Short Form Manual

HASXEE-SFM-HS 05/2017

X-STREAM XE

SAFETY INSTRUCTIONS

INTENDED USE STATEMENT

X-STREAM series gas analyzers are intended to be used as analyzers for industrial purposes. They must not be used in medical, diagnostic or life support applications nor as safety devices.

Using X-STREAM Enhanced Series analyzers as safety devices, requiring redundant design

or SIL classication, is also not permitted. They must not be used to measure explosive

gas mixtures.

No independent agency certications or approvals are to be implied as covering such

applications!

GENERAL SAFETY NOTICE / RESIDUAL RISK

If this equipment is used in a manner not specied in these instructions, protective sys-

tems may be impaired.

Despite of incoming goods inspections, production control, routine tests and application of state-of-the-art measuring and test methods, an element of risk remains when operating a gas analyzer!

Safety Instructions

Even when operated as intended and observing all applicable safety instructions some residual risks remain, including, but not limited to, the following:

• An interruption of the protective earth line, e.g. in an extension cable, may result in risk to the user.

• Live parts are accessible when operating the instrument with doors open or covers removed.

• The emission of gases hazardous to health may even be possible when all gas connections have been correctly made.

Avoid exposure to the dangers of these residual risks by taking particular care when installing, operating, maintaining and servicing the analyzer.

ADDITIONAL LITERATURE

This manual deals with instructions on how to safely install and startup X-STREAM X2 series analyzers, intended to be operated in general purpose (safe) areas, only.

DO NOT use this manual for instruments to be installed in hazardous areas!

For comprehensive information on operating and maintain/service the instrument in a

safe manner it is MANDATORY to read all additional instruction manuals, if not provided as printed version, see the accompanying USB stick for an electronic version (PDF)!

The following additional instruction manuals are available or referenced within this manual: HASXEE-IM-HS X-STREAM Enhanced Series instruction manual HASICx-IM-H Infallible containment instruction manual

Contact your local service center or sales ofce when missing documents.

SAVE ALL INSTRUCTIONS FOR FUTURE USE!

Emerson Process Management GmbH & Co. OHG S-5

Short Form Manual

X-STREAM XE

Safety Instructions

HASXEE-SFM-HS

05/2017

AUTHORIZED PERSONNEL

In-depth specialist knowledge is an absolutely necessary condition for working with and on the analyzer.

Authorized personnel for installing, operating, servicing and maintaining the analyzer are

instructed and trained qualied personnel of the operating company and the manufacturer.

It is the responsibility of the operating company to

• train staff,

• observe safety regulations,

• follow the instruction manual.

Operators must

• have been trained,

• have read and understood all relevant sections of the instruction manual before commencing work,

• know the safety mechanisms and regulations.

To avoid personal injury and loss of property, do not install, operate, maintain or service this instrument before reading and understanding this instruction manual and receiving appropriate training.

DISPOSAL OF BATTERIES

• This instrument contains a Li battery (button cell) of type CR 2032.

• The battery is soldered and usually does not need to be replaced during the instrument´s lifetime.

• At the end of lifetime, the instrument must be disposed in compliance with the wast regulations. The disposal specialist then has to disassemble the instrument and dispose the battery in compliance with the regulations.

Emerson Process Management GmbH & Co. OHGS-6

Short Form Manual

HASXEE-SFM-HS 05/2017

Safety Instructions

X-STREAM XE

INSTALLING AND CONNECTING THIS ANALYZER

The following notices should be carefollowed to ensure compliance with the low voltage directive (Europe) and other applicable regulations.

Suitable grounding connections should be made at all connectors provided for this purpose.

2. All safety covers and grounding connections must be properly reinstated after maintenance work or troubleshooting.

3. A fuse should be provided at the installation site which will completely disconnect the unit in case of failure. Installing an isolating switch may also be benecial. In either case, these components must be constructed to conform to recognised norms.

OPERATING AND MAINTAINING THIS ANALYZER

On leaving our factory, this instrument con-

formed to all applicable safety directives.

In order to preserve this state of affairs, the operator must take care to follow all the instructions and notes given in this manual and on the unit.

Before switching on the unit, ensure that the local nominal mains voltage corresponds to the factory-set operational voltage of this unit.

Only trained personnel who are aware of the risk involved may work on an open and energized unit.

Fuses may only be replaced by fuses of an

identical type and with identical ratings. It is

forbidden to use repair fuses or to bypass

fuses.

Take note of all applicable regulations when

using this unit with an autotransformer or a

variable transformer.

Safety Instructions

Any interruption of the protective earth connections, whether inside or outside of the unit, may result in exposure to the risk of electricity.

Deliberately disconnected the protective earth is therefore strictly forbidden.

Removing covers may expose components conducting electric current. Connectors may

also be energised. The unit should therefore be disconnected from the power supply before any kind of maintenance, repair or calibration

work requiring access to the inside of the unit.

Emerson Process Management GmbH & Co. OHG S-7

Substances hazardous to health may escape

from the unit’s gas outlet. This may require

additional steps to be taken to guarantee the

safety of operating staff.

X-STREAM XE

The units described in this manual may not be used in explosive atmospheres without additional safety measures.

Do not operate without covers secure.

Short Form Manual

HASXEE-SFM-HS

05/2017

Safety Instructions

EXPLOSION HAZARD

ELECTRICAL SHOCK HAZARD

Do not open while energized.

Installation requires access to live parts which can cause death or serious injury.

For safety and proper performace this instrument must be connected to a properly grounded three-wire source of power.

TOXIC GASES

This unit’s exhaust may contain toxic gases such as (but not limited to) e.g. sulfur dioxide. These gases can cause serious injuries. Avoid inhaling exhaust gases.

Connect the exhaust pipe to a suitable ue and inspect the pipes regularly

for leaks.

All connections must be airtight to avoid leaks;

X-STREAM Enhanced

series instruction manual on how performing a leak test.

Emerson Process Management GmbH & Co. OHGS-8

Short Form Manual

HASXEE-SFM-HS 05/2017

The models intended for outside and wall mounted use (X-STREAM XEF and XDF) weigh between 25 kg (57 lb) and 45 kg (99 lb), depending on version and options installed.

X-STREAM XE

Safety Instructions

HEAVY INSTRUMENT

Safety Instructions

Two people and/or lifting equipment is required to lift and carry these units.

Take care to use anchors and bolts specied to be used for the weight of

the units!

Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight!

CRUSHING HAZARD

Take care of crushing hazard when closing the front door of analyzer eld

housings!

Keep out of the closing area between enclosure cover and base!

OPERATION AT LOW TEMPERATURES

When operating an instrument at temperatures below 0 °C (32 °F), do NOT apply gas nor operate the internal pump before the warmup time has elapsed!

Violation may result in condensation inside the gas paths or damaged pump diaphragm!

HIGH TEMPERATURES

Hot parts may be exposed when working on photometers and/or heated components in the unit.

Emerson Process Management GmbH & Co. OHG S-9

X-STREAM XE

Safety Instructions

GASES AND PREPARATION OF GASES

GASES HAZARDOUS TO HEALTH

Follow the safety precautions for all gases (sample and span gases) and gas cylinders.

Before opening the gas lines, they must be purged with air or neutral gas (N2)

to avoid hazards from escaping toxic, ammable, explosive or hazardous

gases.

Short Form Manual

HASXEE-SFM-HS

05/2017

FLAMMABLE OR EXPLOSIVE GASES

The analyzers are not suitable to measure explosive gases. When supplying

ammable gases with concentrations of more than 25 % of the lower

explosion limit, we RECOMMEND implementing one or more additional safety measures:

• purging the unit with inert gas

• stainless steel internal pipes

• ame arrestors on gas inlets and outlets

• infallible measuring cells.

Emerson Process Management GmbH & Co. OHGS-10

Short Form Manual

HASXEE-SFM-HS 05/2017

POWER SUPPLY

X-STREAM XE

Safety Instructions

CONNECTING UNITS FOR PERMANENT INSTALLATION

Only qualied personnel following all applicable and legal regulations may

install the unit and connect it to power and signal cables. Failure to comply may invalidate the unit’s warranty and cause exposure to the risk of damage, injury or death.

This unit may only be installed by qualied personnel familiar with the

possible risks.

Working on units equipped with screw-type terminals for electrical connections may require the exposure of energized components.

Wall-mounted units have no power switch and are operational when connected to a power supply. The operating company is therefore required

to have a power switch or circuit breaker (as per IEC 60947-1/-3) available

on the premises. This must be installed near the unit, easily accessible to operators and labelled as a power cut-off for the analyzer.

HAZARD FROM WRONG SUPPLY VOLTAGE

Ensure that the local power voltage where the unit is to be installed, corresponds to the unit’s nominal voltage as given on the name plate label.

Safety Instructions

ADDITIONAL NOTES FOR UNITS WITH SCREW-TYPE TERMINALS

Cables for external data processing must be double-insulated against mains power.

If this is not possible, cables must be laid in such a way as to guarantee a clearance of at least 5 mm from power cables. This clearance must be permanently secured (e.g. with cable ties).

Emerson Process Management GmbH & Co. OHG S-11

X-STREAM XE

GENERAL OPERATING NOTES

HAZARD TO LIFE AND EXPLOSION HAZARD BY EXHAUST GASES

Exhaust gases may contain hydrocarbons and other toxic gases such as carbon monoxide.

Faulty gas connections may lead to explosion and death.

Ensure that all gas connections are connected as labelled and airtight.

Short Form Manual

HASXEE-SFM-HS

05/2017

General Operating Notes

• The unit must be installed in a clean and dry area, protected from strong vibrations and frost

• The unit must not be exposed to direct sunlight and sources of heat. Admissible ambient temperatures (see technical details) must be adhered to.

• Gas inlets and outlets must not be interchanged. All gases must be conditioned, before sup- plied to the unit. When using this unit with corrosive sample gases, ensure that these gases do not contain components harmful to the gas lines.

• Admissible gas pressure for sample and test gases is 1500 hPa.

• Exhaust lines must be laid inclined downwards, depressurized, protected from frost and according to applicable regulations.

• If it is necessary to disconnect the gas lines, the unit’s gas connectors must be sealed with

PVC caps to avoid polluting the internal gas lines with condensate, dust, etc.

• To ensure electromagnetic compatibility (EMC), only shielded cables (supplied by us on request, or of equivalent standard) may be used. The customer must ensure that the shielding is correctly tted. Shielding and terminal housing must be electrically connected; submin-D plugs and sockets must be screwed to the unit.

• When using optional external adapters (submin-D to screw-type terminals), protection against

electromagnetic interference is not ensured (CE compliance pursuant to EMC guidelines).

In this case the customer or operating company functions as a system builder and must

therefore ensure and declare compliance with EMC guidelines.

Emerson Process Management GmbH & Co. OHGS-12

Short Form Manual

HASXEE-SFM-HS 05/2017

X-STREAM XE

Chapter 1

Technical Description

The following are the main features of the Emerson Process Management X-STREAM Enhanced (hereinafter also referred to as

"X-STREAM XE") gas analyzers in brief:

• compact design with easily accessible internal components

• customizable for a wide range of appli-

cations: different housings are available

while internal construction remains largely identical

• a highly integrated mainboard contains

all interfaces and basic functions for the

operation of the unit

• multilingual microprocessor-controlled user interface with liquid crystal (LCD) to indicate measurement value and status messages

• units for outdoor use are optionally supplied with an impact tested front panel

• widerange power supply unit for worldwide

use without modication (1⁄2 19in units with

internal or external PSUs)

X-STREAM Enhanced gas analyzers can

measure up to ve different gas components using many combinations of the following

analyzing techniques: IR = non-dispersive infrared analysis UV = ultraviolet analysis pO2 = eO2 = tO2 = trace oxygen analysis TCD = thermal conductivity analysis tH2O = trace moisture measurement

Modied resistant measuring cells are available for use with corrosive gases and/or

gases containing solvents.

Special congurations for the analysis of ammable gases are also available.

paramagnetic oxygen analysis electrochemical oxygen analysis

Techn. Description

EXPLOSION HAZARD

X-STREAM XE analyzers MUST NOT be used in explosive environments (hazardous areas) without additional safety features.

This instruction manual does NOT describe the special conditions necessary to operate gas analyzers in hazardous areas.

Please refer to the separate instruction manual, supplied with units for use in hazardous areas.

Emerson Process Management GmbH & Co. OHG 1-1

X-STREAM XE

1.1 Overview

1.1.1 Housings

Short Form Manual

HASXEE-SFM-HS

05/2017

1.1 Overview

Different housings allow X-STREAM analyzers to be tailored to many different applications:

• Tabletop units in 1⁄219in modular design,

with IP 20 protection class. Can be installed into a rack or used as a table top

instrument. Optionally featuring a handle enabling mobile measurements at different sampling points.

• Tabletop and rack mountable units in 19in modular design, with IP 20 protection class.

1.1.2 The Front Panel

All X-STREAM XE gas analyzers feature an easy-to-use LCD graphic user interface, which displays measurement values, status and error messages, and menus for the input of parameters.

Measurement and status information are vi-

sualized with plain text and symbols. The symbols are designed to indicate the dif-

ferent status “Failure”, “Function check”, “Out

of specication” and “Maintenance request” as specied by the NE 107 standard. For further

information,

X-STREAM Enhanced Se-

ries instruction manual.

The analyzer software is operated by means

of only six keys. For ease of use, the operator can select one of

three languages for the display: By default any analyzer is congured with English and German language sets, while a third can option-

ally be added. Currently available: French,

Italian, Portuguese and Spanish.

• Stainless steel wall mountable eld hous- ing XEXF with IP 66 / NEMA 4X protection class enables outdoor use (operating temperature -20°C to +50°C [-4 °F to 122 °F]).

• Cast aluminium wall mountable eld hous- ing with IP 66 / NEMA 4X protection class for outdoor use (operating temperature

-20 °C to +50 °C [-4 °F to 122 °F]). Specially designed to meet hazardous area

certications, but also suitable for non-

hazardous locations with requirements for

robust designed equipment.

The displays of outdoor versions are protected with an impact tested glass panel, to withstand even harsher conditions and to provide a higher IP protection class of up to IP66 / NEMA Type 4X.

Emerson Process Management GmbH & Co. OHG1-2

Short Form Manual

HASXEE-SFM-HS 05/2017

X-STREAM XE

1.1 Overview

Techn. Description

1 3 42

1 Graphic display 2 “Measure“ key 3 “Enter” key 4 4 keys for settings and menu navigation

Fig. 1-1: X-STREAM XE Front Panel (here the X-STREAM XEGP)

1.1.3 Interfaces

All analyzer variations are tted with one

analog electrical output for each channel and four status relays as standard.

As an option, further interfaces can be added:

• additional analog outputs

• additional relay outputs

• digital inputs

• Modbus Ethernet

• Modbus serial

Depending on the unit conguration, the interfaces are accessible via either SubminD

connectors or screw terminals

Emerson Process Management GmbH & Co. OHG 1-3

X-STREAM XE

1.2 Comparison of Analyzer Models

1.2 Comparison of the Various X-STREAM Analyzer Model

Short Form Manual

HASXEE-SFM-HS

05/2017

X-STREAM XEGK

⁄219 in housing, table-top or rackmountable,

optional with carrying handle

⁄1 19 in housing, table-top or rackmountable,

protection type: IP 20

X-STREAM XEGP

protection type: IP 20 Internal wide range power supply, or

Internal wide range power supply unit Internal wide range power supply unit Internal wide range power supply unit

24V input with external power supply unit

Max. 3 channels in many combinations

max. 8 gas connections, including 1 optional purge gas connection

Options for gas lines: Flow sensor, pressure sensor, infallible gas lines. With restrictions on measurement channel combinations: sample gas pump, 1 valve block

1–5 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 interface card with 7 digital inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces accessible via sockets on back of unit

Max. 5 channels in many combination

max. 8 gas connections,

1 optional extra connection for purge gas Options for gas lines: Flow sensor, pressure

sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1-5 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 or 2 interface cards, each with 7 digital inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces accessible via sockets on back of unit, optionally: screw-type terminal

adapters

(except for Ethernet & USB)

LCD LCD LCD, impact tested front panel LCD, impact tested front panel Max. operating ambient temperature

0 °C to +50 °C (32 °F to 122 °F)

Max. operating ambient temperature 0 °C to +50 °C (32 °F to 122 °F)

Size (DxHxW): max. ca. 460x128.7x213 mm

Weight: ca. 8–12 kg (17.6 - 26.5 lb)

: Limitations apply to selected measurement principles and ranges,

Size (DxHxW): max. ca. 411x133x482 mm

Weight: ca. 11 - 16 kg (24.3 - 35.3 lb)

Measurement specications!

Emerson Process Management GmbH & Co. OHG1-4

Short Form Manual

HASXEE-SFM-HS 05/2017

1.2 Comparison of Analyzer Models

X-STREAM XEXF X-STREAM XEFD

Stainless steel wallmountable eld housing,

tection type: IP66 / NEMA 4X Single (XEF) or dual (XDF) compartment design

pro-

X-STREAM XE

Techn. Description

Cast aluminium wallmountable eld housing,

protection type: IP66 / NEMA 4X

Max. 5 channels in many combination

max. 8 gas connections,

1 optional extra connection for purge gas Options for gas lines: Flow sensor, pressure

sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1-5 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 or 2 interface cards, each with 7 digital

inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces on internal screw-type terminal adapters

Max. operating ambient temperature

-20 °C to +50 °C (-4 °F to 122 °F) Models available for use in explosive environ-

ments

Size (DxHxW): ca. 265x400 (815)x550 mm

Weight: max. ca. 25 (45) kg / 55.1 (99.2) lb

(except for Ethernet & USB)

Max. 5 channels in many combination

max. 8 gas connections, including 2 optional purge gas connection

Options for gas lines: Flow sensor, pressure sensor, heating for physical components, sample gas pump, 1 or 2 valve blocks, infallible gas lines

1-5 analog outputs, 4 relay outputs, 2 Modbus Ethernet interfaces, 2 USB connectors

optional: 1 or 2 interface cards, each with 7 digital

inputs and 9 digital outputs 1 interface card with analog inputs

electrical interfaces on internal screw-type terminal adapters

Max. operating ambient temperature

-20 °C to +50 °C (-4 °F to 122 °F) Flameproof enclosure: approved for use in

explosive environments

Size (DxHxW): max. ca. 222x512x578 mm

Weight: max. ca. 63 kg (138.9 lb)

This model is not covered by this manual! See the separate X-STREAM Ex d manual for hazardous area applications!

(except for Ethernet & USB)

Emerson Process Management GmbH & Co. OHG 1-5

X-STREAM XE

1.3 X-STREAM XEGK

1.3 X-STREAM XEGK: ½ 19 Inch Table-Top Unit

This compact model for general purposes

can be tted with up to three measurement channels in various combinations. Power is supplied by an internal wide range power sup-

ply or a separate external power supply unit.

By default the units are congured for tabletop use. A carrying handle is optional available

which makes it easy to take the instrument to varying sampling points. For rack mount-

ing a XEGK is xed by screws located at the

front panel.

Connection to power supply

AC is supplied by an IEC chassis plug with

power switch and fuse holders. The internal

wide range power supply unit enables the analyzers to be used worldwide. Optionally

DC 24 V power is supplied via a 3-pin socket at the rear of the unit.

Short Form Manual

HASXEE-SFM-HS

05/2017

Interfaces

Electrical connections for interface signals are

provided via submin-D connectors, Ethernet

and USB connectors mounted on the rear panel of the device

(

Fig. 1-2 ).

Gas connections

Depending on the conguration of the unit (number of measurement channels and serial or parallel connection), sample and calibra-

tion gases are fed into the unit via up to 8

tube ttings mounted on the rear panel. Any free tube ttings can be used for purging the

device

to minimize interference from the ambi-

ent atmosphere, or when measuring corrosive

and/or ammable gases.

Emerson Process Management GmbH & Co. OHG1-6

Short Form Manual

HASXEE-SFM-HS 05/2017

X-STREAM XE

1.3 X-STREAM XEGK

Techn. Description

1 3 4 5 62

11 12 137

Note!

Figures show optional components!

1 Status line 2 Graphic display 3 Messages line 4 home key 5 enter key 6 4 keys for adjustment and menu selection 7 Signal connectors (some optional)

Fig. 1-2: X-STREAM XEGK

Emerson Process Management GmbH & Co. OHG 1-7

8 DC power input fuse 9 DC power input

10 Gas ttings and valve block

11 AC power input with switch and fuses 12 Standard gas in- and outlets 13 Carrying handle

7 8 9 10

X-STREAM XE

1.4 X-STREAM XEGP

1.4 X-STREAM XEGP: 19 Inch Table-Top or Rackmount Design

Short Form Manual

HASXEE-SFM-HS

05/2017

This model can be tted with up to ve measurement channels in many combinations The physical components can optionally be encased in a cover. This area can be held

at a specific temperature of up to 60 °C (140 °F) to minimize interference from changes in external temperature.

Units congured for rack mounting can be converted for tabletop use by removing the lateral mounting brackets and attaching the

four feet supplied as accessories.

Connection to power supply

Main power is supplied via the IEC chassis plug mounted on the rear panel, with integrated power switch and fuse holders. The

internal wide range power supply unit enables the analyzers to be used worldwide.

Interfaces

Electrical connections for interface signals are

provided via submin-D connectors mounted

on the rear panel of the device ( Fig. 1-3). For applications where screw-type terminals

are preferred, optional adapters are available, which are mounted directly onto the submin-D

connectors.

Up to two digital I/O cards may be installed, where the rst digital I/O card is marked "X4.1"

while the second is "X4.2" on the rear panel,

right above the connector

A further optional tube tting enables the housing to be purged

to minimize interference

from the ambient atmosphere, or when measuring corrosive and/or ammable gases.

Note!

X-STREAM Enhanced gas analyzers feature at maximum eight gas connectors. So, full

parallel tubing is not possible for ve channel congurations (at least two out of ve channels need to be serial tubed)!

Gas connections

Depending on the conguration of the unit (number of measurement channels and serial or parallel connection), sample and calibra-

tion gases are fed into the unit via up to 8 threaded connectors mounted on the rear

panel. The conguration of the connectors is indicated on an adhesive label located near

the connectors.

Emerson Process Management GmbH & Co. OHG1-8

Short Form Manual

HASXEE-SFM-HS 05/2017

Front view

1 3 4 5 62

1 Status line 2 Graphic display 3 Messages line

1.4 X-STREAM XEGP

4 home key 5 enter key 6 4 keys for adjustment and menu selection

X-STREAM XE

Techn. Description

Rear view

15 2 4 36

1 Gas connector ttings 2 Space for additional ttings

3 Optional purge gas inlet

Optional

Fig. 1-3: X-STREAM XEGP - Details

adapter

screw-type terminal

4 Power inlet with lter, fuses & switch

5 Signal input/output connectors (some optional) 6 Cover for eO2 or tO2 sensor

Strain-reliefs, top view details

1 Screw-type terminal adapters 2 Strain-reliefs

Emerson Process Management GmbH & Co. OHG 1-9

Short Form Manual

X-STREAM XE

HASXEE-SFM-HS

05/2017

1.5 X-STREAM XEXF Field Housings

1.5 X-STREAM XEXF: Field Housing With Single (XEF) or Dual (XDF) Compartment

The eld housing model is conceived for

outdoor use and wall-mounting. The coated stainless steel housing has a protection class rated IP66 / NEMA Type 4X, offering protection against water and dust entering the device:

IPx6: In case of occasional ooding, e.g. heavy seas, water shall not enter in harmful quantities

IP6x: Protection against penetration by dust. Live or internal moving parts are completely protected.

An X-STREAM eld housing can be tted with up to ve measurement channels in many combinations. The physical components can optionally be encased in a cover. This separate volume can be held at a specic

temperature of up to 60 °C (140 °F) to minimize interference from changes in external temperature.

Front panel

The analyzer’s display is

covered by an impact

tested glass for enhanced protection against

breakage in harsh environments.

Electrical connections

Electrical connections are provided via inter-

nal tube ttings, the cables being fed through cable glands at the right side of the unit

( Fig. 1-4). The front cover of the housing swings open to the left once the fasteners

have been released.

Interface signals

Up to two digital I/O cards may be installed. If so, on a label nearby, they are labeled "X4.1" for the rst I/O board, and "X4.2" for

the second.

Note!

X-STREAM Enhanced gas analyzers feature at maximum eight gas connectors. So, full

parallel tubing is not possible for ve channel congurations (at least two out of ve channels need to be serial tubed)!

Dual compartment version XDF

This variation not only provides more space

for additional internal components, but also

the option to add a gastight separation of electronics and physics. In this case, power

suppy units and electronic boards are installed

in the upper compartment, while the measuring components are installed in the lower compartment.

Connection to power supply

Mains power is supplied via screw-type terminals with integrated fuse holders at the right side of the housing, near the front. The wide range power supply unit mounted internally

enables the analyzers to be used worldwide.

Emerson Process Management GmbH & Co. OHG1-10

Short Form Manual

HASXEE-SFM-HS 05/2017

X-STREAM XE

1.5 X-STREAM XEXF Field Housings

Techn. Description

Fig. 1-4: X-STREAM XEF / XDF- Front Views

HEAVY INSTRUMENT

The X-STREAM XEXF eld housing, intended for outside and wall mounted use, weighs approx. 26 kg/57 lb (XEF) or 45 kg/99 lb (XDF), depending on

options installed.

Two people and/or lifting equipment is required to lift and carry these units.

Take care to use anchors and bolts specied to be used for the weight of

the units!

Take care the wall or stand the unit is intended to be installed at is solid and stable to support the weight!

Emerson Process Management GmbH & Co. OHG 1-11

X-STREAM XE

Short Form Manual

HASXEE-SFM-HS

05/2017

1.5 X-STREAM XEXF Field Housings

21 3

1 Cable gland for power cable 2 Cable glands for signal cables 3 4 brackets for wall-mounting

4 Gas in- & outlets (max. 8)

5 Cutouts, to combine 2 housings (here closed)

Fig. 1-5: X-STREAM XEF - Side and Bottom View

Note!

In case of XDF, the terminals and connectors are located at the upper compartment, while physical compo-

nents and gas ttings are in the lower

compartment.

1 Screw-type terminals for signal cables 2 Power line lter 3 Cable glands

4 Power supply terminals with integrated fuses 5 Ethernet Service Port and USB connection 6 Ethernet network conncetion

5 4

Note! In case of XDF, the cable glands are located at the upper compartment, while the gas in& outlets are at the bottom side of the lower compartment. Also only 2 brackets are at each compartment.

1 32 45 6

(shown with front panel removed)

Fig. 1-6: X-STREAM XEF - Power Supply and Signal Terminals

Emerson Process Management GmbH & Co. OHG1-12

+ 93 hidden pages

Rosemount X-STREAM Enhanced Short Form Manual Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

DEFINITIONS

TERMS USED IN THIS INSTRUCTION MANUAL

SYMBOLS USED ON AND INSIDE THE EQUIPMENT

SYMBOLS USED IN THIS MANUAL

SAFETY INSTRUCTIONS

INTENDED USE STATEMENT

GENERAL SAFETY NOTICE / RESIDUAL RISK

ADDITIONAL LITERATURE

AUTHORIZED PERSONNEL

DISPOSAL OF BATTERIES

INSTALLING AND CONNECTING THIS ANALYZER

OPERATING AND MAINTAINING THIS ANALYZER

1.1 Overview

1.1.1 Housings

1.1.2 The Front Panel

Fig. 1-1: X-STREAM XE Front Panel (here the X-STREAM XEGP)

1.1.3 Interfaces

1.2 Comparison of the Various X-STREAM Analyzer Model

1.3 X-STREAM XEGK: ½ 19 Inch Table-Top Unit

Fig. 1-2: X-STREAM XEGK

1.4 X-STREAM XEGP: 19 Inch Table-Top or Rackmount Design

Fig. 1-3: X-STREAM XEGP - Details

1.5 X-STREAM XEXF: Field Housing With Single (XEF) or Dual (XDF) Compartment

Fig. 1-4: X-STREAM XEF / XDF- Front Views

Fig. 1-5: X-STREAM XEF - Side and Bottom View

Fig. 1-6: X-STREAM XEF - Power Supply and Signal Terminals