Rosemount World Class 3000 O2 Analyzer CENELEC with IFT 3000 Intelligent Field Transmitter-Rev 4.1 Manuals & Guides

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WORLD CLASS 3000 OXYGEN ANALYZER (CENELEC) WITH IFT 3000 INTELLIGENT FIELD TRANSMITTER (CENELEC)

Instruction Bulletin IB-106-300NFX Rev. 4.1

World Class 3000 Probe

Part No. _______________ Serial No. _______________ Order No. _______________

IFT 3000

Part No. _______________ Serial No. _______________ Order No. _______________

NOTICE: The equipment described in this

Instruction Bulletin is manufactured by:

Rosemount Ireland 151 Shannon Industrial Estate Co. Clare Ireland

HPS 3000

Part No. _______________ Serial No. _______________ Order No. _______________

MPS 3000

Part No. _______________ Serial No. _______________ Order No. _______________

lNTRoDUCT’oN: THIS SAFRY DATA SHEm APPLIES TO INTELEGENT FIELD TRANSMllTER

(Im3000), NPE No. 11105691. THE APPARATUS IS CERTIFIED EExd IIB T6.:

ISSeP CERTIFICATE No.

THIS APPARATUS HAS BEEN DESIGNED AND MANUFACTURED TO OPERATE SAFELY IN CERTAIN NPES OF POTENTIALLY EXPLOSIVE ATMOSPHERES. IT 1s ESSENTIAL THAT THE EQUIPMENT IS NOT TAMPERED WITH OR DAMAGED IN ANY WAY WHICH MIGHT LEAD TO A REDUCTION IN IT’S ABILITY TO OPERATE SAFELY IN SUCH POTENTIALLY

EXPLOSIVE ATMOSPHERES. FOR YOUR OWN SAFETY AND THE SAFETY OF OTHERS PLEASE BRING ANY DAMAGE TO THE ATTENTION OF THE RESPONSIBLE AUTHORITY.

THIS APPARATUS HAS BEEN DESIGNED AND MANUFACmRED IN ACCORDANCE

WITH EUROPEAN STANDARDS EN50014 8c EN50018. INSTALLATION MAINTENANCE AND REPAIR MUST BE IN ACCORDANCE. WITH THE OFFICAL “C@ES OF

PRACTICE ON THE INSTAIATION AND MAINTAINANCE OF ELEC@ICAL APPARATUS IN POTENTIALLY EXPLOSIVE ATMOSPHERES” FOR THE COUl@Y OF INSTALLATION (EXAMPLE: 8~5345 IN GREAT BRITAIN). ONLY APPROPR~ATLY TRAINED PERSONNEL

ARE AUTHORISED TO PERFORM ANY W0RK ON THIS EQUIPMENT. SUCH PERSONNEL IN

ADDITION TO OPERATING TO THE ABOVE MENTlONED SAFETY STANDARDS, SHOULD TAKE

NOTE OF THE FOLLOWING SAFETY ISSUES.

(1, FLAMEPROOF APPARATUS OR NON FLAMEPROOF APPARATUS. THE ROSEMOUNT ENCODE SHEETS (PRODUCT ORDERING MATRIX) ALLOWS A CUSTOMER

TO ORDER EITHER THE HAZARDOUS AREA (FLAMEPROOF) VERSION OF THE IFT3000 OR THE NON HAZARDOUS AREA VERSION. THE HAZARDOUS AREA VERSION HAS THE SYMBOL “EExd” ON THE APPARATUS hIAMEPLATE. THE NON HAZARDOUS AREA VERSION

DOES NOT. ENSURE THAT IF YOU HAVE RECEIVED THE NON HAZARDOUS AREA VERSION

THAT YOU DO NOT INSTALL IT IN APOTENTIALLY EXPLOSIVE ENVIRONMENT.

(2) POWER DOWN PROCEDURE:

ISOLATION OF ELECTRICAL SUPPLY: THIS PIECE OF APPARATUS IS NOT ITSELF FIT-I-ED WITH A MEANS OF ELECTRICAL ISOLATION. CONSULT YOUR LOCAL CODES OF PRACTICE ON THE INSTALLATION AND MAlNTAlNAhlCE OF ELECTRICAL APPARATUS IN POTENTIALLY EXPLOSIVE ATMOSPHRES (835345 IN IBRITAIN) FOR INSTRUCTION ON THE ISOLATION OF

ELECTRICAL SUPPLY TO THE APPARATUS. FURTHER MORE THERE MUST BE “EFFECTIVE

MEASURES TO PREVENT THE RESTORATION OF SUPPLY TO THE APPARATUS WHILE THE RISK OF EXPOSING UNPROTECTED LIVE CONDUCTORS TO AN EXPLOSIVE ATMOSPHERE CONTlNUES”:BS5345 PAPT 1 1989 SECTION 18.

RESTORATION OF SUPPLY FOR-EL-ICAL TESTlNG: “WHERE, FOR PURPOSES OF

ELECTRICAL TESTING, IT IS ESSENTIAL ‘TO RESTORE THE SUPPLY BEFORE THE APPARATUS

IS RE-ASSEMBLED. THEN THIS WORK SHOULD BE UNDER A CONTROLLED PROCEDURE AND THE SPECIFIC. LOCATION ASSESSED TO ENSURE THAT POTENTIALLY FLAMMABLE

GAS OR VAPOUR IS ABSENT”:BS5345 PART 1 1989 SECTION 23.

REMOVAL OF JUNCTION BOX COVER: DO NOT OPEN THE APPARATUS COVER

WHILE THE APPARTUS IS ENERGISED. WAIT 10 MINUTES AFIER DEENERGISING BEFORE OPENING THE APPARATUS.

(3) _\dllBu\IG OF THE APPARATUS; EACH APPARATUS MUST BE WIRED AS DETAILED IN

THE APPLICABLE INSTRUCTION BULLfllN (USER MANUAL).

(4) lNsm”cnoN BULLETINS (“sER:.MAN”AL). THE APPLICABLE INSTRUCTION BULLETIN IS:

IB-106-300NFX: USED WITH IFr3000 ELECTRONICS.

THIS INSTRUCTION BULLETIN CONTAIN ESSENTIAL INFORMATION 8c MUST BE USED WHEN WORKING ON THE APPARATUS.

(5) CABLE GLANDS:

BAS No. EX 85B1258”) OR AN EQUIVALENT MUST BE USED. THIS GLAND IS A BARRIER (STOPPER) GLAND. A FEATURE OF THIS GLAND IS THAT A COMPOUND FILLED PACKING MATERIAL (PUllY), FORMS A BARRIER BETWEEN THE INDIVIDUAL INSULATED CONDUCTORS OF THE CABLE. THIS BARRIER ACTS TO PREVENT ENTRY INTO THE CABLE OF THE PRODUCTS OF AN EXPLOSION WITHIN THE ENCLOSURE.

THIS GLAND IS CERTIFIED Exd IIC.

HAWKE CABLE GLAND, wpE icG653 (BASEEFA cERnFlcATE :

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(6) EXlSTlNG WESTlNGHOUSE/ROSEMOUNT SUPPLIED CABLE:

ON EARLIER INSTALLATIONS WESTINGHOUSE/ROSEMOUNT SUPPLIED A CABLE

BEIWEEN THE DIGITAL ELECTRONICS AND PROBE (MODEL 218). THE GLANDS ON THIS CABLE - ALTHOUGH HAWKE GLANDS CERTIFIED Exd IIC WERE NOT OF THE HAWKE BARRIE:R (STOPPER) GLAND, MPE 1cG653 VARIETY. THESE GLANDS MUST NOT BE USED. ROSEMOUNT CAN SUPPLY A BARRIER GLAND

KIT TO REPLACE SUCH GLANDS. THE KIT (PART No. lUO3066GO7), COMPRISES

OF TWO BARRIER GLANDS COMPLETE WITH PUl-fY, CRIMPS AND AN INSTRUCTION

SHEET. PLEASE NOTE THAT YOU SHOULD USE ONLY PUTIY WHICH IS PLASTIC

& CAPABLE OF BEING MIXED. YOU SHOULD NOT USE CRYSTALISED OR HARD

PUI-I-Y.

(7) CABLE ANCHORAGE

’ THIS APPARATUS DOES NOT INCLUDE ANY SPEClflC MtiNS FOR CABLE ANCHORAGE. THE CABLE GLANDS CHOSEN FOT THE MAINS, PROBE, AND SIGNAL CABLES MUST

BE OF AMPE WHICH SUPPLY CABLE ANCHORAGE. THE BARRIER (STOPPER) GLAND SUPPLIED BY ROSEMOUNT ASi.PART OF THE PROBE CABLE ASSEMBLY, WILL GIVE SUCH CABLE ANCHORAGE.

(8) UNUSED CABLE ENTRY PORTS:

ALL CABLE ENTRY PORTS WHICH ARE UNUSED

ARE TO BE CLOSED OFF WITH THREADED PLUGS CERTlflED Exd IIC. THERE SHOULD

BE A MINIMUM OF 5 THREADS ENGAGED AND THE THREADS SEALED WITH

THREADLOCK (LOCKTlTE 271 OR IIQUILAVENT).

(9) NAMEPLATE (LABEL):

ENSURE THAT NAMEPLATE IS AT ALL TIMES VISIBLE.

AT INSTALLATION. ALLOWANCE MUST BE MADE FOR THIS.

(10) EARTHING OF THE APPARATUS:

THE APPARATUS HAS BEEN FITTED WITH BOTH

EXTERNAL AND INTERNAL EARTHING POINTS. ADEQUATE EARTH

CONNECTIONS

SHOULD BE MADE TO BOTH THESE POINTS.

(11) SHEET METALWORK PANELS.

THIS APPARATUS CONTAINS A NUMBER OF SHEET METALWORK PANELS FOR MOUNTING THE PRINTER CIRCUIT BOARDS. BECAUSE THESE PANELS ARE IN CLOSE PROXIMIlY TO THE WALLS OF THE FLAMEPROOF ENCLOSURE, IT WAS NECESSARY TO

PERFORATE THEM WITH HOLES h;ND SLOTS. THESE HOLES AND SLOTS PREVENT PRESSURE PILING BETWEEN THE PANELS AND THE WALLS & LID OF THE

ENCLOSURE. DO NOT DO ANYTHING WHICH MIGHT OBSCURE THESE SLOTS & HOLES.

(12) LlFl-lNG AND CARRYING.

THE In3000 IS A HEAVY PIECE OF APPARATUS. LIFTING AND CARRYING PROCEDURES

SHOULD TAKE ACCOUNT OF THIS WEIGHT.

(13) CONNECTION TO HART OPTION. HART IS A COMMUNICATIONS PROTOCOL WHICH ALLOWS REMOTE COMMUNICATION

WITH THE lFr3000 VIA THE 4-20mA OUTPUT. BECAUSE, ON THE IFT3000, THE

HART OPTION IS NOT PROTECTED BY ENERGY LIMITING BARRIERS. IT MUST NOT BE INTERFACED FROM WITHIN THE HAZARDOUS AREA. THE 4-20mA CABLES SHOULD

BE ROUTED OUTSIDE THE HAZARDOUS AREA, AND THE CONNECTION MADE OUT THERE. NOTE THIS IS THE CASE EVEN WHEN USING THE INTRINSICALLY SAFE VERSION OF THE THE HANDHELD COMMUNICATOR. THE LIMITATION (ie, NO ENERGY

LIMITING BARRIER) LIES IN THE IFT3000 NOT IN THE HANDHELD UNIT.

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b-’ zo ELECTRICAL SUPPLY TO THE APPARATUS. FURTHER MORE THERE MUST BE “EFFECTlVE

‘NTRoDUCTIoN: THIS SAFRY DATA SHEET APPUES TO BOTH, HEATER POWER SUPPLY 3000 (HPS3000), lYPE No. 1 U05667 AND TO DlGlTAi ELECTRONICS, TYPE No. lUO3083.

THESE APPARATUS ARE CERTlflED EExd IIC T6.

ISSeP CERTIFICATE No. 92C.103.1037. AND INIEX CERTlFlCAiE No. 87.103.578.

THESE APPARATUS HAVE BEEN DESIGNED AND MANUFACTURED TO OPERATE SAFELY IN CERTAIN MPES OF POTENTIALLY EXPLOSNE ATMOSPHERES. IT 1s ESSENTIAL THAT THE EQUIPMENT IS NOT TAMPERED WlTH OR DAMAGED IN ANY WAY WHICH MIGHT LEAD TO A REDUCTION IN IT’S ABILiilY TO OPERATE SAFELY IN SUCH POTENT’IALLY EXPLOSIVE ATMOSPHERES. FOR YOUR OWN SAFElY AND THE SAFEIY OF OTHERS PLEASE BRING ANY DAMAGE TO THE ATTENTION OF THE RESPONSIBLE AUTHORITY.

THESE APPARATUS HAVE BEEN DESIGNED AND MANUFACTURED IN ACCORDANCE

WITH EUROPEAN STANDARDS EN50014 h EN50018. INSTALlATlON MAlNTENANcE AND REPAIR MUST BE IN ACCORDANCE WITH THE 0mcAL “CODES OF PRACTlCE ON THE INSTAlATlON AND MAINTAINANCE OF ELECTRICAL APPARATUS

IN POTENTIALLY EXPLOSIVE ATMOSPHERES” FOR THE COUNTRY OF INSTALlATlON (EXAMPLE: BS5345 IN GREAT BRITAIN). ONLY APPROPRIATLY TRAlNED PERSONNEL

ARE AUTHORISED TO PERFORM ANY WORK ON THIS EQUIPMENT. SUCH PERSONNEL IN

ADDllIoN To 0PERATlNG To THE ABOVE MENTlONED SAFETY STANDARDS, SHOULD TAKE

NOTE OF THE FOLLOWING SAFEIY ISSUES.

(1, FLAMEPROOF APPARATUS OR NON FLAMEPROOF APPARATUS, THE ROSEMOUNT ENCODE SHEETS (PRODUCT ORDERING MATRIX) ALLOWS A CUSTOMER

TO ORDER EITHER THE HAZARDOUS AREA ((FLAMEPROOF) VERSION OF THE APPARATUS OR THE NON HAZARDOUS AREA VERSION. ‘THE HAZARDOUS AREA VERSION HAS THE SYMBOL “EExd” ON THE APPARATUS NAMEPLATE. THE NON HAZARDOUS AREA VERSION DOES NOT. ENSURE THAT IF YOU HAVE RE:CEIVED THE NON HAZARDOUS AREA VERSION THAT YOU DO NOT INSTALL lT IN APOTENTIIALLY EXPLOSIVE ENVIRONMENT.

12) POWER DOWN PROCEDURE: ISOLATION OF ELECTRICAL SUPPLY: THIS PIECE OF APPARATUS IS NOT ITSELF FlTTED

WITH A MEANS OF ELECTRICAL ISOLATION. CONSULT YOUR LOCAL CODES OF PRACTICE

ON THE INSTALLATION AND MAINTAINANCE OF ELECTRICAL APPARATUS IN POTENTlALLY EXPLOSIVE ATMOSPHRES (855345 IN BRlTAIN) FOR INSTRUCTlON ON THE ISOLATlON OF

MEASURES TO PREVENT THE RESTORATION OF SUPPLY TO THE APPARATUS WHILE THE RISK OF EXPOSING UNPROTECTED UVE CONDUCTORS TO AN EXPLOSlVE ATMOSPHERE CONTlNUES”:BS5345 PAPT 1 1989 SECTION 18.

RESTORATlON OF SUPPLY FOR ELECTRICAL TESTING: “WHERE, FOR PURPOSES OF

- ELECTRICAL TESTING, lT IS ESSENTIAL TO RESTORE THE SUPPLY BEFORE THE APPARATUS IS RE-ASSEMBLED, THEN THIS WORK SHOIJLD BE UNDER A CONTROLLED PROCEDURE

AND THE SPEClflC LOCATlON ASSESSED To ENSURE THAT POTENTlALLY FIAMMABLE

GAS OR VAPOUR IS ABSENT-:BS5345 PART 1 1989 SECTlON 23. REMOVAL OF JUNCTlON BOX COVER: DO NOT REMOVE THE JUNCTlON BOX COVER

WHILE THE APPARTUS IS ENERGISED. WAlT 10 MINUTES AFlER DEENERGISING BEFORE

OPENING THE APPARATUS.

(3) UNG OF THF APPA- EACH APPARATUS MUST BE WIRED As DETAILED IN THE APPLICABLE INSTRUCTION BULLETlN (USER MANUAL).

(4) lNST’R”cn0N B”LLmNs (USER MAN”Aa THE APPUCABLE INSTRUCTION BULLETINS ARE:

18-l 06-300NEX” EXCHANGE PROBF CONFlGURATlON & “FULLY CENELEC” CONFIGURATION. IB-106-300NFX: USED WITH IFr3000 ELECTRONICS. IB-106-300NCX: USED WITH CRE3000 ELECTRONICS.

THESE INSTRUCTlON BULLEI-INS CONTAIN ESSENTIAL INFORMATlON & MUST BE USED

WHEN WORKING ON THE APPARATUS.

(5) CABLE GLANDS: HAWKE CABLE GLAND. NPE lCG653 (BASEEFA CERTlflCATE :

BAS No. EX 85B1258”) OR AN EQUlVALENT MUST BE USED. THIS GLAND IS A BARRIER (STOPPER) GLAND. A FEATURE OF THIS GLAND is THAT A COMPOUND FlLLED PACKING MATERIAL (PlJlTf), FORMS A BARRIER BEIWEEN THE INDMDUAL INSULATED CONDUCTORS OF THE CABLE. THIS BARRIER ACTS TO PREVENT ENTRY INTO THE CABLE OF THE PRODUCTS OF AN EXPLOSION WlTHIN THE ENCLOSURE.

THIS GLAND IS CERTIFIED Exd IIC.

(6) EXlSTlNG WESTlNGHOUSE,‘ROSEMOUNT SUPPLIED .CABLEz ON EARUER INSTALLATIONS WESTlNGHOUSE/ROSEMOUNT SUPPUED A CABLE

mwEEN THE DIGITAL ELECTRONICS AND PROBE (MODEL 218). THE GLANDS ON THIS CABLE - ALTHOUGH HAWKE GLANDS CERTIFIED Exd IIC WERE No-r 0F THE HAWKE BARRIER (STOPPER) GIAND. WE lcG653 VARIEM. THESE GLANDS MUST NOT BE USED. ROSEMOUNT CAN SUPPL’f A BARRIER GLAND

KTT TO REPLACE SUCH GLANDS. ME KTT (PART NO. iu03066~07). COMPRISES OF TWO BARRIER GLANDS COMPLaE WITH PUTTY, CRIMPS AND AN IN!ZiTRUCTION SHEET. PLEASE NOTE THAT YOU SHOULD USE ONLY PUTTY WHICH IS PLASTIC & CAPABLE OF BEING MIXED. YOU SHOULD NOT USE CRYSTALISED OR HARD

PUl-lY.

(7) CABLE ANC ORAGF, NElTHER THE H;S3000 NOR THE DlGlTAL ELECTRONICS INCLUDE ANY

SPECIFIC MEANS FOR CABLE ANCHORAGE. THE CABLE GLANDS CHOSEN FOR

THE MAINS, PROBE, AND SIGNAL CABLES MUST BE OF A TYPE WHICH

SUPPLY CABLE ANCHORAGE. THE BARRIER (STOPPER) GLAND SUPPLIED By ROSEMOUNT As PART OF THE PROBE CABLE ASSEMBLY. WILL GIVE SUCH CABLE ANCHORAGE.

(8) UNUSED CABLE ENTRY PORTS:

ALL CABLE ENTRY PORTS WHICH ARE UNUSED

ARE TO BE CLOSED OFF WlTH THREADED PLUGS CERTlFlED Exd IIC. THERE SHOULD

BE A MINIMUM OF 5 THREADS ENGAGED AND THE THREADS SEALED WlTH

THREADLOCK (LOCKTITE 271 OR EQ’UILAVENT),

(9) NAMEPLATE (LABEL):

ENSURE THAT NAMEPLATE IS AT ALL TlMES VISIBLE.

AT INSTALLATION, ALLOWANCE MUST BE MADE FOR THIS.

(10) EARTHING OF THE APPARATUS:

THE APPARATUS HAS BEEN FlTTED WlTH BOTH

EXTERNAL AND INTERNAL EARTHING POINTS. ADEQUATE EARTH

CONNECTIONS

SHOULD BE MADE TO BOTH THESE POINTS.

lNTRoD”C~oN: THIS SAFEIY DATA SHEET APPUES TO WC3000 lNSlTU OXYGEN ANALYSER

(pROBE),MPE No. lUO5680. THIS OXYGEN ANALYSER IS CERTlFlED EExd IIB 370 (Tl) : ISSeP CERTlFlCATE No. 93C.103.1067. THIS PIECE OF EQUIPMENT HAS BEEN DESIGNED AND MANUFACTURED TO OPERATE SAFELY IN CERTAlN TYPES OF POTENTlALLY EXPLOSlVE ATMOSPHERES. lT Is ESSENTIAL THAT THE EQUIPMENT IS NOT TAMPERED WITH OR DAMAGED IN ANY WAY WHICH MIGHT LEAD TO A REDUCTlON IN lT’S ABIUTY TO OPERATE SAFELY IN SUCH POTENTlALLY

EXPLOSlVE ATMOSPHERES. FOR YOUR OWN SAFEIY AND THE = OF OTHERS PLEASE BRING ANY DAMAGE TO THE AlTENTlON OF THE RESPONSIBLE AUMORllY.

THIS PIECE OF EQUIPMENT HAS BEEN DESIGNED AND MANUFACTURED IN ACCORDANCE WITH EUROPEAN STANDARDS EN50014 & EN5001 8. INSTALlAnON

MAINTENANCE AND REPAIR MUST BE IN ACCORDANCE WITH THE OFFlCAL “CODES OF PRACTICE ON THE INSTAlATlON AND MAINTAINANCE OF ELECTRICAL APPARATUS IN POTENTlALLY EXPLOSlVE ATMOSPHERES” FOR THE COUNljiY OF INSTALlATlON (EXAMPLE: BS5345 IN GREAT BRlTAlN). ONLY APPROPRIATLY TRAINED PERSONNEL

ARE AUTHORISED TO PERFORM ANY ‘WORK ON THIS EQUIPMENT. SUCH PERSONNEL IN

ADDlTlON TO OPERATlNG TO THE ABOVE MENllONED SAFETY STANDARDS, SHOULD TAKE

NOTE OF THE FOLLOWING SAFElY ISSUES.

NOTE: THROUGHOUT THIS DATA SHEEl., CONTlNUOUS REFERENCE WILL BE MADE TO FlGURE 1.

11) POWER DOWN PROCEDURE: ISOlATlON OF ELECTRICAL SUPPLY: THIS PIECE OF APPARATUS IS NOT lTSELF m

WlTH A MEANS OF ELECTRICAL ISOLP,nON. CONSULT YOUR LOCAL CODES OF PRACTlCE ON THE INSTALLATION AND MAINTAINANCE OF ELECTRICAL APPARATUS IN POTENTIALLY EXPLOSIVE ATMOSPHRES (BS5345 IN BRlTAIN) FOR INSTRUCTlON ON THE ISOlATlON OF ELECTRICAL SUPPLY TO THE APPARATUS. FURTHER MORE THERE MUST BE “EFFECTIVE MEASURES TO PREVENT THE RESTORATlON OF SUPPLY TO THE APPARATUS WHILE THE RISK OF EXPOSING UNPROTECTED LIVE CONDUCTORS TO AN EXPLOSIVE ATMOSPHERE CONTlNUES”:BS5345 PAPT 1 1989 S;ECTlON 18.

RESTORATlON OF SUPPLY FOR ELECTRICAL TESTING: “WHERE, FOR PURPOSES OF ELECTRICAL TESTING. lT IS ESSENTIAL TO RESTORE THE SUPPLY BEFORE THE APPARATUS IS RE-ASSEMBLED, MEN THIS WORK SHOULD BE UNDER A CONTROLLED PROCEDURE AND .THE SPECIRC LOCATlON ASSESSED TO ENSURE THAT POTENTlALLY FLAMMABLE GAS OR VAPOUR IS ABSENT”:BS5345 PART 1 1989 SECTlON 23.

REMOVAL OF JUNCTlON BOX COVER: DO NOT REMOVE THE JUNCTlON BOX COVER (lTEM 2) WHILE THE APPARATUS IS ENERGISED. DO NOT REMOVE THE JUNCTlON BOX

COVER WHEN A POTENTIALLY EXPLOSIVE ATMOSPHERE IS PRESENT. REMEMBER (ALTHOUGH

THE UNlT HAS BEEN POWERED DOWN AND THE PROBE HEATER HAS BEEN ALLOWED TO

COOL DOWN), THE TEMPERATURE ON THE INTERIOR OF THE PROBE TUBE (lTEM 1) WIU Bf SlMllAR TO THE TEMPERATURE OF THE EXHAUST GAS. IF THERE IS A POTENTIALLY EXPLOSIVE ATMOSPHERE IN THE REGION OF THE JUNCTlON BOX (lTEM 3). THIS GAS WlLL, ON THE REMOVAL OF THE JUNCTlON BOX COVER BE EXPOSED TO THE HOT SURFACE OF THE TUBE INTERIOR (lTEM 1).

(2) THREADED JOINTS:

JUNCTlON BOX LID (lTEM 2) IS A THREADED JOINT. SO ALSO IS THE JOINT BElWEEN THE PROBE END RANGE (lTEM 4) AND THE FLAME ARRESTOR HUB (lTEM 5). BOTH THESE JOINTS ARE SECURED By SET SCREWS (ITEMS 6 & 7). BEFORE REMOVlNG THE JUNCTlON BOX COVER (lTEM 2) OR THE RAME ARRESTOR HUB (lTEM 5). FULLY

REMOVE THE SET-SCREWS (ITEMS 6 h 7) FROM THEIR TAPPED HOLES. FAlLURE TO

DO THIS COULD RESULT IN DAMAGE TO. THE THREADS OF THE JUNCTION BOX (EM 3) AND THE PROBE END FlANGE (lTEM 4) BY THE SET-SCREWS BEING DRAWN OVER THE THREADS. REMEMBER WHEN REFlTllNG THE JUNCTION BOX LID AND THE FlAME

ARRESTOR HUB TO LOCK IN PLACE WITH THE SETSCREWS. THE MATERIAL OF THE JUNCTlON BOX AND THE JUNCTION BOX UD IS ALUMINIUM

ALLOY. SPECIAL CARE SHOULD BE TAKEN TO AVOID DAMAGE TO THE THREADS.

NOTE THAT ROSEMOUNT SUPPLY ALLEN KEYS FOR REMOVAL & REPLACEMENT OF THE SETSCREWS.

THE JOINT BEIWEEN THE JUNCTlON BOX @EM 3) AND THE

m 05934

4-2-94 2

(3) CORROSION AND ABRASION:

0 PROBE TUBE (ITEM 1): TO PROVlDE RESISTANCE AGAlNST THE EFFECTS OF CORROSIOI AND ABRASION JHE PROBE TUBE HAS BEEN MANUFACTURED FROM 4.75mm WALL, 316 SERIES STAINLESS STEEt FOR THE MAIORllY OF APPUCATlONS THE RESISTANCE

AFFORDED BY THIS PROBE TUBE AGAINST CORROSION AND ABRASION IS MORE

THAN ADEQUATE. FOR APPLlCAllONS IN WHilCH THE EFFECTS OF CORROSION OR ABRASION ARE SIGNIRCANT, ROSEMOUM’ CAN SUPPLY AN ABRASlVE SHIELD.

0 FIAME ARRESTOR HUB (ITEM 5): THE FLAME ARRESTOR HUB HAS BEEN

MANUFACTURED FROM 316 SERIES STAINLESS STEEL. AT TrS THINNEST SECllON (BETWEEN ME O/D OF THE HUB AND THE MAXIMUM MAJOR DIAMETER OF THE M70 X 2 X 6H THREAD: SEE FIGURE 2). THE MINIMUM MATERlAL THICKNESS IS

2.75mm. FOR THE MAJORlIY OF APPLlCATlONS THE PROTECTlON AFFORDED BY

THIS ARRANGEMENT AGAlNST THE EFFECTS OF CORROSION AND ABRASION IS

MORE THAN ADEQUATE. FOR APPUCATlONS IN WHICH THE EFFECTS OF CORROSION OR ABRASION ARE SIGNIFICANT. ROSEMOUNT CAN SUPPLY AN ABRASIVE SHIELD.

(4) BREATHING DMCES:

HAS BEEN ~rrr~~ wmi A CAPILLARY ARRAY, (BREATHING DEVICE): SEE RGURE 3. WHEN FlTllNG TUBING, (0.25 INCH O/D), TO THE REFERENCE AIR AND CALlBRATlON

GAS PORTS, TAKE CARE NOT TO DAMAGE THE BREATHING DEVICES. THE VENT PORT

SHOULD BE LEFT CLEAR OF OBSTRUCTIONS.

EACH OF THE THREE BULKHEAD UNION FlTilNGS (ITEM 8)

(5) WlRlNG DIAGRAM:

(6) CUSTOMER REPAIRS:

CUSTOMER IS ALLOWED TO _&&IKE:

0 REPLACEMENT OF ZIRCONIUM CELL (ITEM 9) - CELL REPIACEMENT KlT -.

0 REPLACEMENT OF STRUT ASSEMBLY @EM 10). THE RESISTANCE OF THE

REPLACEMENT HEATER MUST BE 11 OHMS OR GREATER

0 REPLACEMENT OF CONTACT AND THERMOCOUPLE ASSEMBLY (lTEM 11).

0 REPLACEMENT OF FlAME ARRESTOR HUB ASSEMBLY (lTEM 5).

0 REPLACEMENT OF VEE DEFLECTOR ASSEMBLY @EM 12). . REPLACEMENT OF CERAMIC DIFFUSION ELEMENT (lTEM 13) - DIFFUSION ELEMENT

REPLACEMENT KIT -. ITSELF OR THE FLAME ARRESTOR HUB.

THE PROBE SHOULD BE WlRED As SHOWN IN flGURE 4.

THE FOLLOWlNG REPAIRS ARE THE ONLY REPAIRS WHICH THE

TAKE CARE NOT TO DAMAGE THE FLAME ARRESTOR (lTEM

18)

CELL

J’lRING DIAGRAM

IYPE K

T/c

FIGURE 4

44v HTR

11 OHMS MIN.

13 OHMS MAX.

(7)

CABLE

ENTRY PORT PROVlD! PROPERTlES OF ‘_. __ __ IS TERMINATE0 WlTH A

ISS$MF’PUND BARRIER ACTS TO PRI

AN EXPLOSION WllHlN WARNING; ON EARUER VERSIONS OF THE ABOVE CABLE SUPPLIED BY

WESTlNGH0USE/R0SEM0UNT;‘E: GLANDS. ALTHOUGH CERTlflED Exd EC, WERE NOT OF THE BARRIER GLAND -lYPE. THIS GIAND SHOULD NOT BE USED WITH THE WC3000 INSlTU OXYGEN ANALYSER. ROSEMOUNT CAN SUPPLY A

BARRIER GLAND KCf TO REPLACE: SUCH GLANDS. THE KFT (P/N lUO3066GG7). COMPRISES OF TWO BARRIER GLANDS COMPLEIE WITH Pm, CRIMPS AND AN IN!5TRUCTlON SHEET. PLE4SE NOTE THAT YOU SHOULD USE ONLY PUTlY WHICH IS PLAsnC AND CAPABLE OF BUNG MIXED. YOU SHOULD NOT USE

CRYSTALlSED OR HARD PUITY.

ENTRYZ

CABLE ENTRY TO MIS APPARTUS IS VIA THE l/2’* NPT CABLE

.__3.J. ME CABLE ENTRY MUST M

THE ENCLOSlIRE.

1 RLLED PACKING MATEI

DMDUAL INSUIAED CONDUCTORS‘

?/ENT ENTRY INTO THE CABLf

THE plCtOSURE. THE GIANC

ROSEMOUNT CAN Sup

(STOPPER) GLAND. A

RW, (PUllY), FORMS A BARRIER

.._----..--

wmu~ THE RAMEPRooF

‘PLY A CABLE WHICH

FEATURE OF THlS GlAND

OF THE CABLE. THIS : OF THE PRODUCTS OF 1 IS CERTlflEO Exd IIC.

-, -

(6)

THE PROBE JUNAON BOX DOES NOT INCLUDE ANY SPECIRC MEANS FOR CABLE ANCHORAGE. THE CABLE GLAND CHOSEN MUST BE ONE WHICH PROVIDE! CABLE ANCHORAGE. THE BARRIER (STOPPER) GLAND SUPPUED BY ROSEMOUM AS PART OF THE PROBE CABLE ASSEMBLY, WILL PROVIDE CABLE ANCHORAGE.

(9) i~mwcznoN BUUNS (USER MANUALS):

DEPENDING ON THE ELECTRONICS CONTROL UNlT USED, THE APPUCABLE

INSTRUCTION BULLEllNS ARE AS FOLLOM: IB-106-300NM :

AND IN THE “FULLY CENELEC CERTIFIED” CONFIGURATION

18-l 06-300NFX IB-106-300NCX :

THESE INSTRUCTlON BUUETlNS CONTAlN ESSENTIAL INFORMATION AND MUST

BE USED WHEN WORKING ON MIE APPARATUS.

(10) NAMEPLATE (LABEL):

VISIBLE. AT INSTALIATION, ALLOWANCE MUST BE MADE FOR THIS.

(11) EARTHING OF THE APPARATUS:.

BOTH f!XTERNAL (tTEM 16) AND INTERNAL (lTEM 17) EAR-IHING POINFS.

ADEQUATE EARTH CONNECTIONS SHOULD BE MADE TO BOTH THESE POINTS.

THE JUNCTION UD AND THE JUNCllON BOX ARE A MATCHED PAlR WHEN

FULLY SCREWED ON, THE SRSCREW THREADED HOLE ON THE UD UNES UP Wrm AN UNDERCUT AT THE BOlTOM OF THE JUNCTlON BOX. ME SEISCREW ENGAGES INTO THIS IJNDERCtTT. IF YOU HAVE A NUMBER OF PROBES, THEN TAKE-CARE TO KEEP THE UD AND PROBE MATCHED.

ANCHQRAGF,

USED IN THE ‘*EXCHANGE PROBE” CONFlGURATlON

: USED WITH IFT3000 ELECTRONICS.

USED WITH CRE3000 ELECTRONICS.

ENSURE THAT NAMEPLATE (lTEM 15) IS AT ALL TlMES

THE APPARATUS HAS BEEN FilTED WKH

MATCHING OF JUNaON BOX UD WlTH JUNCTlON BOX :

(13) LlmNG & CARRYING:

BOTH THE PROBE AND ABRASIVE SHIM ARE HEAVY PIECES OF EpuIPMENT. LlFllNG AND CARRYlNG PROCEDURES SHOULD TAKE ACCOUNT OF THIS WEIGHT.

DE0 05934

4-2-94

~““““““““““‘““““‘“‘“‘--“---------------””””””~”““““““““““”””””””““““““““““““““““““““““““““”””””,

t t I

HIGHLIGHTS OF CHANGES

Effective June, 1997 Rev. 4

PAGE SUMMARY

-- General. Added snubber version of probe to manual. Text and art changed as necessary to reflect new style of probe.

Effective February, 1998 Rev. 4.1

PAGE SUMMARY

2-2 Figure 2-1. Change calibration gas tube dimensions.

3-10 Add note on test gas flowmeter.

IB-106-300NFX

ROSEMOUNT WARRANTY

Rosemount warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount shall, upon prompt written notic e from the purchaser, correct such nonconformity by repair or replacement, F.O.B. factory of the defective part or parts. Corr ection in the manner provided above shall constitute a fulfillment of all liabilities of Rosemount with respect to the quality of the equipment.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY WHETHER WRITTEN, ORAL, OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OF FITNESS FOR PURPOSE).

The remedy(ies) provided above shall be purchaser's sole remedy(ies) for any failure of Rosemount to comply with the warranty provisions, whether claims by the purchaser are based in contract or in tort (including negligence).

Rosemount does not warrant e quipment against normal deterioration due to environment. Factors such as corrosive gases and solid particulates can be detrimental and can create the need for repair or replacement as part of normal wear and tear during the warranty period.

Equipment supplied by Rosemount Ana ly tical Inc., but not manufactured by it, w ill be subject to the same warranty as is extended to Rosemount by the original manufacturer.

At the time of installation, it is important that the required services are supplied to the system and that the electronic controller is set up at least to the point where it is controlling the sensor heater. This will ens ur e th at should there be a delay between installation and full commissioning, the senso r being supplied with ac power and reference air will not be subjected to component deterioration.

IB-106-300NFX

PURPOSE

The purpose of this manual is to provide a comprehensive understanding of the CENELEC Approved

World Class 3000 Oxygen Analyzer components, functions, installation, and maintenance.

This manual is desi gned to provide information about the CENELEC Approved World Class 3000 Oxygen Analyzer. We recommend that you thoroughly familiarize yourself with the Overview and Installation sections before installing your emissions monitor.

The overview presents the basic principles of the CENELEC oxygen analyzer al ong with its performance charac teristics and components. The remaining sections contain detailed procedures and information necessary to install and service the CENELEC approved oxygen analyzer.

Before contacting Rosem ount concerning any questions, first consult this manual. It describes most situations encountered in your equipment's operation and details necessary action.

DEFINITIONS

The following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout this publication.

Highlights an operation or maintenance procedure, practice, condition, statement, etc., that if not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Highlights an operation or maintenance procedure, practice, condition, statement, etc., that if not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

NOTE

Highlights an essential oper ating pr oce dure , condition, or statement.

: EARTH (GROUND) TERMINAL : PROTECTIVE CONDUCTOR TERMINAL : RISK OF ELECTRICAL SHOCK : WARNING: REFER TO INSTRUCTION BULLETIN

NOTE TO USERS

The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number and is not related to the illustration in any technical manner.

IB-106-300NFX

IMPORTANT

SAFETY INSTRUCTIONS FOR THE WIRING AND

INSTALLATION OF THIS APPARATUS

The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or National Standards.

1. Adequate earth connections s h ou ld be made to all earthing points, intern al an d ex tern al, where provided.

2. After installation or troubleshooting, all safety covers and safety grounds must be replaced. The integrity of all earth terminals must be maintained at all tim es.

3. Mains supply cords should comply with the requirements of IEC227 or IEC245.

4. All wiring sh all be s u itable f or us e in an ambient temperature of greater than 75°C .

5. All cable glands used sh ou ld be of such internal dime n sion s as to prov ide adequ ate cable an ch orag e.

6. To ensure safe operation o f this equip ment, connection to the mains supply should only be made thro ugh a circuit breaker which will disconnect all circuits carrying conductors during a fault situation. The circuit breaker may also include a mechanically operated isolating switch. If not, then another means of disconnecting the equipment from the supply must be provided and clearly marked as such. Circuit breakers or switches must comply with a recognized standard such as IEC947. All wiring must conform with any local s tan dards.

7. Where equipment or covers are marked with the symbol to the right, hazardous voltages are likely to be present beneath. These covers should only be removed when power is removed from the equipment — and then only by trained service personnel.

8. Where equipment or covers are marked with the symbol to the right, there is a danger from hot surfaces beneath. These covers should only be removed by trained service personnel when power is removed from the equipment. Certain surfaces may remain hot to the touch.

9. Where equipment or covers are marked with the symbol to the right, refer to the Operator Manual for instructions.

10. All graphical symbols used in this product are from one or more of the following standards: EN61010-1, IEC417, and ISO3864.

IB-106-300NFX

iii

BELANGRIJK

Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel.

De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften.

1. Degelijke aardingsaansluitingen moeten gemaakt worden naar alle voorziene aardpunten, intern en extern.

2. Na installatie of controle moeten alle veiligheidsdeksels en -aardingen terug geplaatst worden. Ten alle tijde moet de betrouwbaarheid van de aarding behouden blijven.

3. Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245 voorschriften.

4. Alle bekabeling moet geschikt zijn voor het gebruik in omgevingstemperaturen, hoger dan 75°C.

5. Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel bevestiging verzekerd is.

6. Om de veilige werking van dit toestel te verzekeren, moet de voeding door een stroomonderbreker gevoerd worden (min 10A) welke alle draden van de voeding moet onderbreken. De stroomonderbreker mag een mechanische schakelaar bevatten. Zoniet moet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zijn aangegeven. Stroomonderbrekers of schakelaars moeten onderworpen zijn aan een erkende standaard zoals IEC947.

7. Waar toestellen of deksels aangegeven staan met het symbool is er meestal hoogspanning aanwezig. Deze deksels mogen enkel verwijderd worden nadat de voedingsspanning werd afgelegd en enkel door getraind onderhoudspersoneel.

8. Waar toestellen of deksels aangegeven staan met het symbool is er gevaar voor hete oppervlakken. Deze deksels mogen enkel verwijderd worden door getraind onderhoudspersoneel nadat de voedingsspanning verwijderd werd. Sommige oppper-vlakken kunnen 45 minuten later nog steeds heet aanvoelen.

9. Waar toestellen of deksels aangegeven staan met het symbool gelieve het handboek te raadplegen.

10. Alle grafische symbolen gebruikt in dit produkt, zijn afkomstig uit een of meer van devolgende standaards; EN61010-1, IEC417 en ISO3864.

IB-106-300NFX

VIGTIGT

Sikkerhedsinstruktion for tilslutning og installering af dette udstyr.

Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder.

1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disse forefindes.

2. Efter installation eller fejlfinding skal alle sikkerhedsdæksler og jordforbindelser reetableres.

3. Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245.

4. Alle ledningstilslutninger skal være konstrueret til omgivelsestemperatur højere end 75° C.

5. Alle benyttede kabelforskruninger skal have en intern dimension, så passende kabelaflastning kan etableres.

6. For opnåelse af sikker drift og betjening skal der skabes beskyttelse mod indirekte berøring gennem afbryder (min. 10A), som vil afbryde alle kredsløb med elektriske ledere i fejlsitua-tion. Afbryderen skal indholde en mekanisk betjent kontakt. Hvis ikke skal anden form for afbryder mellem forsyning og udstyr benyttes og mærkes som sådan. Afbrydere eller kontakter skal overholde en kendt standard som IEC947.

7. Hvor udstyr eller dæksler er mærket med dette symbol, er farlige spændinger normalt forekom-mende bagved. Disse dæksler bør kun afmonteres, når forsyningsspændingen er frakoblet - og da kun af instrueret servicepersonale.

8. Hvor udstyr eller dæksler er mærket med dette symbol, forefindes meget varme overflader bagved. Disse dæksler bør kun afmonteres af instrueret servicepersonale, når forsyningsspænding er frakoblet. Visse overflader vil stadig være for varme at berøre i op til 45 minutter efter frakobling.

9. Hvor udstyr eller dæksler er mærket med dette symbol, se da i betjeningsmanual for instruktion.

10. Alle benyttede grafiske symboler i dette udstyr findes i én eller flere af følgende standarder:- EN61010-1, IEC417 & ISO3864.

IB-106-300NFX

BELANGRIJK

Veiligheidsinstructies voor de bedrading en installatie van dit apparaat.

Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft.

1. Alle voorziene interne- en externe aardaansluitingen dienen op adequate wijze aangesloten te worden.

2. Na installatie,onderhouds- of reparatie werkzaamheden dienen alle beschermdeksels /kappen en aardingen om reden van veiligheid weer aangebracht te worden.

3. Voedingskabels dienen te voldoen aan de vereisten van de normen IEC 227 of IEC 245.

4. Alle bedrading dient geschikt te zijn voor gebruik bij een omgevings temperatuur boven 75°C.

5. Alle gebruikte kabelwartels dienen dusdanige inwendige afmetingen te hebben dat een adequate verankering van de kabel wordt verkregen.

6. Om een veilige werking van de apparatuur te waarborgen dient de voeding uitsluitend plaats te vinden via een meerpolige automatische zekering (min.10A) die foutconditie optreedt. Deze automatische zekering mag ook voorzien zijn van een mechanisch bediende schakelaar. Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de spanning van de apparatuur af te schakelen. Zekeringen en schakelaars dienen te voldoen aan een erkende standaard zoals IEC 947.

alle

spanningvoerende geleiders verbreekt indien een

7. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder spanning voerende delen bevinden die gevaar op kunnen leveren. Deze beschermdeksels/kappen mogen uitsluitend verwijderd worden door getraind personeel als de spanning is afgeschakeld.

8. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder hete oppervlakken of onderdelen bevinden. Bepaalde delen kunnen mogelijk na 45 min. nog te heet zijn om aan te raken.

9. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, dient men de bedieningshandleiding te raadplegen.

10. Alle grafische symbolen gebruikt bij dit produkt zijn volgens een of meer van de volgende standaarden: EN 61010-1, IEC 417 & ISO 3864.

IB-106-300NFX

TÄRKEÄÄ

Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa.

Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit estä sitä.

1. Riittävät maadoituskytkennät on tehtävä kaikkiin maadoituspisteisiin, sisäisiin ja ulkoisiin.

2. Asennuksen ja vianetsinnän jälkeen on kaikki suojat ja suojamaat asennettava takaisin pai-koilleen. Maadoitusliittimen kunnollinen toiminta täytyy aina ylläpitää.

3. Jännitesyöttöjohtimien täytyy täyttää IEC227 ja IEC245 vaatimukset.

4. Kaikkien johdotuksien tulee toimia >75°C lämpötiloissa.

5. Kaikkien läpivientiholkkien sisähalkaisijan täytyy olla sellainen että kaapeli lukkiutuu kun-nolla kiinni.

6. Turvallisen toiminnan varmistamiseksi täytyy jännitesyöttö varustaa turvakytkimellä (min 10A), joka kytkee irti kaikki jännitesyöttöjohtimet vikatilanteessa. Suojaan täytyy myös sisältyä mekaaninen erotuskytkin. Jos ei, niin jännitesyöttö on pystyttävä katkaisemaan muilla keinoilla ja merkittävä siten että se tunnistetaan sellaiseksi. Turvakytkimien tai kat-kaisimien täytyy täyttää IEC947 standardin vaatimukset näkyvyydestä.

7. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla hengenvaarallisen suuruinen jännite. Suojaa ei saa poistaa jänniteen ollessa kytkettynä laitteeseen ja poistamisen saa suorittaa vain alan asian-tuntija.

8. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla kuuma pinta. Suojan saa poistaa vain alan asiantuntija kun jännite-syöttö on katkaistu. Tällainen pinta voi säilyä kosketuskuumana jopa 45 mi-nuuttia.

9. Mikäli laite tai kosketussuoja on merkitty tällä merkillä katso lisäohjeita käyttöohjekirjasta

10. Kaikki tässä tuotteessa käytetyt graafiset symbolit ovat yhdestä tai useammasta seuraavis-ta standardeista: EN61010-1, IEC417 & ISO3864.

IB-106-300NFX

vii

IMPORTANT

Consignes de sécurité concernant le raccordement et l’installation de cet appareil.

Les consignes de sécurité ci-dessous s’adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension. Les états non membres de la communauté européenne doivent également appliquer ces consignes sauf si elles sont en contradiction avec les standards locaux ou nationaux.

1. Un raccordement adéquate à la terre doit être effectuée à chaque borne de mise à la terre, interne et externe.

2. Après installation ou dépannage, tous les capots de protection et toutes les prises de terre doivent être remis en place, toutes les prises de terre doivent être respectées en permanence.

3. Les câbles d’alimentation électrique doivent être conformes aux normes IEC227 ou IEC245

4. Tous les raccordements doivent pouvoir supporter une température ambiante supérieure à 75°C.

5. Tous les presse-étoupes utilisés doivent avoir un diamètre interne en rapport avec les câbles afin d’assurer un serrage correct sur ces derniers.

6. Afin de garantir la sécurité du fonctionnement de cet appareil, le raccordement à l’alimentation électrique doit être réalisé exclusivement au travers d’un disjoncteur (minimum 10A.) isolant tous les conducteurs en cas d’anomalie. Ce disjoncteur doit également pouvoir être actionné manuellement, de façon mécanique. Dans le cas contraire, un autre système doit être mis en place afin de pouvoir isoler l’appareil et doit être signalisé comme tel. Disjoncteurs et interrupteurs doivent être conformes à une norme reconnue telle IEC947.

7. Lorsque les équipements ou les capots affichent le symbole suivant, cela signifie que des tensions dangereuses sont présentes. Ces capots ne doivent être démontés que lorsque l’alimentation est coupée, et uniquement par un personnel compétent.

8. Lorsque les équipements ou les capots affichent le symbole suivant, cela signifie que des surfaces dangereusement chaudes sont présentes. Ces capots ne doivent être démontés que lorsque l’alimentation est coupée, et uniquement par un personnel compétent. Certaines surfaces peuvent rester chaudes jusqu’à 45 mn.

9. Lorsque les équipements ou les capots affichent le symbole suivant, se reporter au manuel d’instructions.

10. Tous les symboles graphiques utilisés dans ce produit sont conformes à un ou plusieurs des standards suivants: EN61010-1, IEC417 & ISO3864.

IB-106-300NFX

viii

Wichtig

Sicherheitshinweise für den Anschluß und die Installation dieser Geräte.

Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten.

1. Alle intern und extern vorgesehenen Erdungen der Geräte müssen ausgeführt werden.

2. Nach Installation, Reparatur oder sonstigen Eingriffen in das Gerät müssen alle Sicherheitsabdeckungen und Erdungen wieder installiert werden. Die Funktion aller Erdverbindungen darf zu keinem Zeitpunkt gestört sein.

3. Die Netzspannungsversorgung muß den Anforderungen der IEC227 oder IEC245 genügen.

4. Alle Verdrahtungen sollten mindestens bis 75 °C ihre Funktion dauerhaft erfüllen.

5. Alle Kabeldurchführungen und Kabelverschraubungen sollten in Ihrer Dimensionierung so gewählt werden, daß diese eine sichere Verkabelung des Gerätes ermöglichen.

6. Um eine sichere Funktion des Gerätes zu gewährleisten, muß die Spannungsversorgung über mindestens 10 A abgesichert sein. Im Fehlerfall muß dadurch gewährleistet sein, daß die Spannungsversorgung zum Gerät bzw. zu den Geräten unterbrochen wird. Ein mechanischer Schutzschalter kann in dieses System integriert werden. Falls eine derartige Vorrichtung nicht vorhanden ist, muß eine andere Möglichkeit zur Unterbrechung der Spannungszufuhr gewährleistet werden mit Hinweisen deutlich gekennzeichnet werden. Ein solcher Mechanismus zur Spannungsunterbrechung muß mit den Normen und Richtlinien für die allgemeine Installation von Elektrogeräten, wie zum Beispiel der IEC947, übereinstimmen.

7. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, die eine gefährliche (Netzspannung) Spannung führen. Die Abdeckungen dürfen nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen.

8. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, in bzw. unter denen heiße Teile vorhanden sind. Die Abdeckungen dürfen nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen. Bis 45 Minuten nach dem Unterbrechen der Netzzufuhr können derartig Teile noch über eine erhöhte Temperatur verfügen.

9. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, bei denen vor dem Eingriff die entsprechenden Kapitel im Handbuch sorgfältig durchgelesen werden müssen.

10. Alle in diesem Gerät verwendeten graphischen Symbole entspringen einem oder mehreren der nachfolgend aufgeführten Standards: EN61010-1, IEC417 & ISO3864.

IB-106-300NFX

IMPORTANTE

Norme di sicurezza per il cablaggio e l’installazione dello strumento.

Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell’Unione Europea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva del Basso Voltaggio. Esse si applicano anche agli stati non appartenenti all’Unione Europea, salvo quant o disposto dalle vigenti normative locali o nazionali

1. Collegamenti di terra idonei devono essere eseguiti per tutti i punti di messa a terra interni ed esterni, dove

2. Dopo l’installazione o la localizzazione dei guasti, assicurarsi che tutti i coperchi di protezione siano stati

3. I cavi di alimentazione della rete devono essere secondo disposizioni IEC227 o IEC245.

4. L’intero impianto elettrico deve essere adatto per uso in ambiente con temperature superiore a 75°C.

5. Le dimensioni di tutti i connettori dei cavi utilizzati devono essere tali da consentire un adeguato ancoraggio

previsti.

collocati e le messa a terra siano collegate. L’integrità di ciscun morsetto di terra deve essere costantemente garantita.

al cavo.

6. Per garantire un sicuro funzionamento dello strumento il collegamento alla rete di alimentazione principale dovrà essere eseguita tramite interruttore automatico (min.10A), in grado di disattivare tutti i conduttori di circuito in caso di guasto. Tale interruttore dovrà inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione dell’alimentazione, chiaramente identificabile. Gli interruttori dovranno essere conformi agli standard riconosciuti, quali IEC947.

7. Il simbolo riportato sullo strumento o sui coperchi di protezione indica probabile presenza di elevati voltaggi. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento.

8. Il simbolo riportato sullo strumento o sui coperchi di protezione indica rischio di contatto con superfici ad alta temperatura. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento. Alcune superfici possono mantenere temperature elevate per oltre 45 minuti.

9. Se lo strumento o il coperchio di protezione riportano il simbolo, fare riferimento alle istruzioni del manuale Operatore.

10. Tutti i simboli grafici utilizzati in questo prodotto sono previsti da uno o più dei seguenti standard: EN61010-1, IEC417 e ISO3864.

IB-106-300NFX

VIKTIG

Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret.

Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder.

1. Passende jordforbindelser må tilkobles alle jordingspunkter, interne og eksterne hvor disse forefinnes.

2. Etter installasjon eller feilsøking skal alle sikkerhetsdeksler og jordforbindelser reetableres. Jordingsforbindelsene må alltid holdes i god stand.

3. Kabler fra spenningsforsyning skal oppfylle kravene spesifisert i IEC227 eller IEC245.

4. Alle ledningsforbindelser skal være konstruert for en omgivelsestemperatur høyere en 750C.

5. Alle kabelforskruvninger som benyttes skal ha en indre dimensjon slik at tilstrekkelig avlastning oppnåes.

6. For å oppnå sikker drift og betjening skal forbindelsen til spenningsforsyningen bare skje gjennom en strømbryter (minimum 10A) som vil bryte spenningsforsyningen til alle elektriske kretser ved en feilsituasjon. Strømbryteren kan også inneholde en mekanisk operert bryter for å isolere instrumentet fra spenningsforsyningen. Dersom det ikke er en mekanisk operert bryter installert, må det være en annen måte å isolere utstyret fra spenningsforsyningen, og denne måten må være tydelig merket. Kretsbrytere eller kontakter skal oppfylle kravene i en annerkjent standard av typen IEC947 eller tilsvarende.

7. Der hvor utstyr eller deksler er merket med symbol for farlig spenning, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell.

8. Der hvor utstyr eller deksler er merket med symbol for meget varm overflate, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell. Noen overflater kan være for varme til å berøres i opp til 45 minutter etter spenningsforsyning frakoblet.

9. Der hvor utstyret eller deksler er merket med symbol, vennligst referer til instruksjonsmanualen for instrukser.

10. Alle grafiske symboler brukt i dette produktet er fra en eller flere av følgende standarder: EN61010-1, IEC417 & ISO3864.

IB-106-300NFX

IMPORTANTE

Instruções de segurança para ligação e instalação deste aparelho.

As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão. Relativamente aos estados que não pertençam à UE, deverão cumprir igualmente a referida directiva, exceptuando os casos em que a legislação local a tiver substituído.

1. Devem ser feitas ligações de terra apropriadas a todos os pontos de terra, internos ou externos.

2. Após a instalação ou eventual reparação, devem ser recolocadas todas as tampas de segurança e terras de protecção. Deve manter-se sempre a integridade de todos os terminais de terra.

3. Os cabos de alimentação eléctrica devem obedecer às exigências das normas IEC227 ou IEC245.

4. Os cabos e fios utilizados nas ligações eléctricas devem ser adequados para utilização a uma temperatura ambiente até 75º C.

5. As dimensões internas dos bucins dos cabos devem ser adequadas a uma boa fixação dos cabos.

6. Para assegurar um funcionamento seguro deste equipamento, a ligação ao cabo de alimentação eléctrica deve ser feita através de um disjuntor (min. 10A) que desligará todos os condutores de circuitos durante uma avaria. O disjuntor poderá também conter um interruptor de isolamento accionado manualmente. Caso contrário, deverá ser instalado qualquer outro meio para desligar o equipamento da energia eléctrica, devendo ser assinalado convenientemente. Os disjuntores ou interruptores devem obedecer a uma norma reconhecida, tipo IEC947.

7. Sempre que o equipamento ou as tampas contiverem o símbolo, é provável a existência de tensões perigosas. Estas tampas só devem ser retiradas quando a energia eléctrica tiver sido desligada e por Pessoal da Assistência devidamente treinado.

8. Sempre que o equipamento ou as tampas contiverem o símbolo, há perigo de existência de superfícies quentes. Estas tampas só devem ser retiradas por Pessoal da Assistência devidamente treinado e depois de a energia eléctrica ter sido desligada. Algumas superfícies permanecem quentes até 45 minutos depois.

9. Sempre que o equipamento ou as tampas contiverem o símbolo, o Manual de Funcionamento deve ser consultado para obtenção das necessárias instruções.

10. Todos os símbolos gráficos utilizados neste produto baseiam-se em uma ou mais das seguintes normas: EN61010-1, IEC417 e ISO3864.

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xii

IMPORTANTE

Instrucciones de seguridad para el montaje y cableado de este aparato.

Las siguientes instrucciones de seguridad , son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension.

1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, en aquellos terminales previstos al efecto.

2. Una vez finalizada las operaciones de mantenimiento del equipo, se deben volver a colocar las cubiertas de seguridad aasi como los terminales de tierra. Se debe comprobar la integridad de cada terminal.

3. Los cables de alimentacion electrica cumpliran con las normas IEC 227 o IEC 245.

4. Todo el cableado sera adecuado para una temperatura ambiental de 75ºC.

5. Todos los prensaestopas seran adecuados para una fijacion adecuada de los cables.

6. Para un manejo seguro del equipo, la alimentacion electrica se realizara a traves de un interruptor magnetotermico ( min 10 A ), el cual desconectara la alimentacion electrica al equipo en todas sus fases durante un fallo. Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio.

7. Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica peligrosa, dicho alojamiento solamente se abrira una vez que se haya interrumpido la alimentacion electrica al equipo asimismo la intervencion sera llevada a cabo por personal entrenado para estas labores.

8. Cuando las tapas o el equipo lleve impreso el simbolo, hay superficies con alta temperatura, por tanto se abrira una vez que se haya interrumpido la alimentacion electrica al equipo por personal entrenado para estas labores, y al menos se esperara unos 45 minutos para enfriar las superficies calientes.

9. Cuando el equipo o la tapa lleve impreso el simbolo, se consultara el manual de instrucciones.

10. Todos los simbolos graficos usados en esta hoja, estan de acuerdo a las siguientes normas EN61010-1, IEC417 & ISO 3864.

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xiii

VIKTIGT

Säkerhetsföreskrifter för kablage och installation av denna apparat.

Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokala eller nationella föreskrifter.

1. Tillämplig jordkontakt skall utföras till alla jordade punkter, såväl internt som externt där så erfordras.

2. Efter installation eller felsökning skall samtliga säkerhetshöljen och säkerhetsjord återplaceras. Samtliga jordterminaler måste hållas obrutna hela tiden.

3. Matningsspänningens kabel måste överensstämma med föreskrifterna i IEC227 eller IEC245.

4. Allt kablage skall vara lämpligt för användning i en omgivningstemperatur högre än 75ºC.

5. Alla kabelförskruvningar som används skall ha inre dimensioner som motsvarar adekvat kabelförankring.

6. För att säkerställa säker drift av denna utrustning skall anslutning till huvudströmmen endast göras genom en säkring (min 10A) som skall frånkoppla alla strömförande kretsar när något fel uppstår. Säkringen kan även ha en mekanisk frånskiljare. Om så inte är fallet, måste ett annat förfarande för att frånskilja utrustningen från strömförsörjning tillhandahållas och klart framgå genom markering. Säkring eller omkopplare måste överensstämma med en gällande standard såsom t ex IEC947.

7. Där utrustning eller hölje är markerad med vidstående symbol föreliggerisk för livsfarlig spänning i närheten. Dessa höljen får endast avlägsnas när strömmen ej är ansluten till utrustningen - och då endast av utbildad servicepersonal.

8. När utrustning eller hölje är markerad med vidstående symbol föreligger risk för brännskada vid kontakt med uppvärmd yta. Dessa höljen får endast avlägsnas av utbildad servicepersonal, när strömmen kopplats från utrustningen. Vissa ytor kan vara mycket varma att vidröra även upp till 45 minuter efter avstängning av strömmen.

9. När utrustning eller hölje markerats med vidstående symbol bör instruktionsmanualen studeras för information.

10.

Samtliga grafiska symboler som förekommer i denna produkt finns angivna i en eller flera av följande föreskrifter:- EN61010-1, IEC417 & ISO3864.

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IB-106-300NFX

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Section Page

Probe Safety Data Sheet (1M03226) HPS 3000 Safety Data Sheet (1M03243) IFT 3000 Safety Data Sheet (1M03296)

Rosemount Warranty ......................................................................... i

Purpose .......................................................................... ii

I. DESCRIPTION

1-1Component Checklist of Typical System (Package Contents) ............................... 1-1

1-2System Overview ................................................................. 1-1

II. INSTALLATION

2-1Oxygen Analyzer (Probe) Installation ............................................... 2-1

2-2Intelligent Field Transmitter (IFT) Installation ......................................... 2-8

2-3Heater Power Supply Installation ................................................... 2-16

2-4Multiprobe Test Gas Sequencer Installation ............................................ 2-20

III. GUI OPERATION

3-1Overview ....................................................................... 3-1

3-2IFT with GUI and LDP Front Panel Controls and Indicators ............................... 3-1

3-3HELP Key ...................................................................... 3-2

3-4Status Line ...................................................................... 3-2

3-5Quick Reference Chart............................................................. 3-2

3-6MAIN Menu ..................................................................... 3-3

3-7PROBE DATA Sub-Menu .......................................................... 3-3

3-8CALIBRATE O

3-9SETUP Sub-Menu ................................................................ 3-3

3-10System Calibration ................................................................ 3-8

Sub-Menu ......................................................... 3-3

IV. LDP OPERATION

4-1Overview ....................................................................... 4-1

4-2IFT with LDP Front Panel Controls and Indicators ....................................... 4-1

4-3LDP Displays .................................................................... 4-1

4-4LDP Defaults .................................................................... 4-2

4-5Calibration ...................................................................... 4-2

V. SYSTEM TROUBLESHOOTING

5-1Overview ....................................................................... 5-1

5-2Special Troubleshooting Notes ...................................................... 5-1

5-3System Troubleshooting ............................................................ 5-2

VI. RETURNING EQUIPMENT TO THE FACTORY

INDEX

.......................................................................... I-1

IB-106-300NFX

xvii

...................................... 6-1

TABLE OF CONTENTS (Continued)

Section Page APPENDIX AX. WORLD CLASS 3000 OXYGEN ANALYZER (PROBE)

(CENELEC APPROVED VERSION)

APPENDIX BX. HPS 3000 HEATER POWER SUPPLY FIELD MODULE

(CENELEC APPROVED VERSION)

APPENDIX DX. MPS 3000 MULTI PROBE TEST GAS SEQUENCER

APPENDIX EX. IFT 3000 INTELLIGENT FIELD TRANSMITTER

APPENDIX JX. HART COMMUNICATOR MODEL 275D9E IFT 3000 APPLICATIONS

LIST OF ILLUSTRATIONS

Figure Page

1-1 Typical System Package ................................................................ 1-1

1-2 Typical System Installation ............................................................. 1-5

1-3 World Class 3000 Typical Application with Intelligent Field Transmitters - CENELEC Approved ..... 1-6

2-1 Probe Installation ..................................................................... 2-2

2-2 Orienting the Vee Deflector ............................................................. 2-7

2-3 Air Set, Plant Air Connection ............................................................ 2-8

2-4 Outline of Intelligent Field Transmitter .................................................... 2-9

2-5 Power Supply Board Jumper Configuration ................................................. 2-10

2-6 IFT Power Supply Board Jumpers ........................................................ 2-11

2-7 Wiring Layout for IFT 3000 System without HPS ............................................ 2-12

2-8 IFT Microprocessor Board Jumper Configuration ............................................ 2-13

2-9 IFT Microprocessor Board Jumpers ....................................................... 2-14

2-10 Interconnect Board Jumper Configuration .................................................. 2-14

2-11 IFT Interconnect Board Output Connections ................................................ 2-15

2-12 Outline of CENELEC Approved Heater Power Supply ........................................ 2-16

2-13 Wiring Layout for IFT 3000 (CENELEC approved) with HPS .................................. 2-17

2-14 CENELEC Approved Heater Power Supply Wiring Connections ................................ 2-19

2-15 Jumper Selection Label ................................................................. 2-19

2-16 Jumpers on HPS Motherboard ........................................................... 2-20

2-17 MPS Module ......................................................................... 2-21

2-18 MPS Gas Connections ................................................................. 2-21

2-19 MPS Electrical Connections ............................................................. 2-23

3-1 IFT with GUI and LDP Front Panel ....................................................... 3-1

3-2 Typical Calibration Setup ............................................................... 3-10

3-3 Portable Rosemount Oxygen Test Gas Kit .................................................. 3-11

3-4 Typical Portable Test Calibration Setup .................................................... 3-12

3-5 Typical Automatic Calibration System ..................................................... 3-13

4-1 IFT with LDP Front Panel .............................................................. 4-1

IB-106-300NFX

xviii

SECTION I. DESCRIPTION

1-1. COMPONENT CHECKLIST OF TYPICAL

SYSTEM (PACKAGE CONTENTS).

A typical Rosemount World Class 3000 Oxygen Analyzer (CENELEC approved) with IFT 3000 Intel ligent Field Transmitter (CENELEC approved) should contain the items shown in Figure 1-1. Record the Part Number, Serial Number, and Order Number for each com ponent of your system in the table located on the c over of this manual.

The IFT 3000, Oxygen Analyzer (Probe), and probe abrasive shield are heavy. Lifting and carrying procedures should take account of this weight.

1-2. SYSTEM OVERVIEW

a. Scope

This Instruction Bulletin has been designed

to supply details needed to install, start up, operate, and maintain the Rosemount World Class 3000 Oxygen Analyzer (CENELEC approved) with IFT 3000 Intelligent Field

Transmitter (CENELEC approved). The Intelligent Field Transmitter (IFT) can be interfaced with one World Class 3000 probe. The IFT provides all necessary intelligence for controlling the probe and optional MPS 3000 Multiprobe Gas Sequencer.

The Rosemount encode sheets (Product Ordering Matrix) allow a customer to order either the hazardous area version of the IFT 3000 or the non-hazardous area version. The hazardous area version has the symbol "EExd" on the apparatus nameplate. The non-hazardous area version does not. Ensure that i f you have received the non-hazardous version that you do not install it in a potentially explosive atmosphere. This also appl ies to the hazardous/non-hazardous ver sions of the HPS 3000.

ITEM DESCRIPTION

1 Intelligent Field

Transmitter (CENELEC approved) 2 Instruction Bulletin 3 Multiprobe Test Gas Sequencer

(Optional) 4 Heater Power Supply (CENELEC

approved)(Optional) 5 Oxygen Analyzer (Probe)

(CENELEC approved) 6 System Cable 7 Mounting Plate with Mounting

Hardware and Gasket 8 Reference AIR set (optional)

ROSEMOUNT

Figure 1-1. Typical System Package

IB-106-300NFX

1-1

E L I

G I

I N

23800016

b. System Description.

The Rosemount Oxygen Analyzer (Probe) is designed to measure the net concentration of oxygen in an industrial process; i.e., the oxygen remaining after all fuels have been oxidized. The probe is permanently positioned within an exhaust duct or stack and performs its task without the use of a sampling system.

The equipment measures oxygen percentage by reading the voltage developed across a heated electrochemical cell, which consists of a small Yttria-stabilized, Zirconia disc. Both sides of the disc are coated with porous metal electrodes. When operated at the proper temperature, the millivolt output voltage of the cell is given by the following Nernst equation:

EMF = KT log

10(P1/P2

) + C

Where:

1. P

is the partial pressure of the oxygen in the

measured gas on one side of the cell,

is the partial pressure of the oxygen in the

2. P

reference gas on the other side,

3. T is the absolute temperature,

4. C is the cell constant,

5. K is an arithmetic constant.

NOTE

For best results, use clean, dry , instrume nt air (20.95% oxygen) as a reference gas.

When the cell is at operating temperature, and there are unequal oxygen concentrations across the cell, oxygen ions will travel from the high partial pressure of oxygen side to the low part ial pressure side of the cell. The resulting logarithmic output voltage is approximately 50 mV per decade. Because the magnitude of the output is proportional to the logarithm of the inverse of the sample of the oxygen partial pressure, the output signal increases as the oxygen concentration of the sample gas decreases. This characteristic enables the oxygen analyzer to provide exceptional sensitivity at low oxygen concentrations.

Oxygen analyzer equipment measures net oxygen concentration in the presence of all the products of combustion, including water vapor. Therefore, it may be c onsidered an analysis on a "wet"

basis. In comparison with older methods, such as

the Orsat apparatus, which provides an analysis on a "dry" gas basis, the "wet" analysis will, in general, indicate a lower percentage of oxygen. The differ ence will be proportional to the water content of the sampled gas stream.

The equipment discussed

c. System Configuration

in this manual consists of three m ajor components : the oxygen analyzer (CENELEC approved) (probe), the intelligent field transmitter (CENELEC approved) (IFT), and an optional heater power supply (CENEL EC approved) (HPS). The HPS is required when the cable run between the electronics and the probe exceeds 45 m (150 ft). There is also an optional multiprobe test gas sequencer (MPS), which can be used to facilitate the automatic calibration of a multiple probe configuration.

CENELEC approved probes are available in three length options, giving the u ser the flexibility to use an in situ penetration appropriate to the size of the stack or duct. The options on length are 457 mm (18 in.), 0.91 m (3 ft), and 1.83 m (6 ft). The probe is certified EExd IIB T1 [370(C (698(F)] to CENELEC standards EN50014 and EN50018.

The IFT contains electronics that control probe temperature (in conjunction with the optional HPS) and supply power, and provide isolated outputs that are proportional to the measured oxygen concentration. The oxygen sensing cell is maintained at a constant temperature by modulating the duty c yc le of the probe heater. The IFT accepts millivolt signals generated by the sensing cell and produces outputs to be used by remotely connected devices. The IFT output is isolated and selectable to provide linearized voltage or current.

The heater power supply CENELEC approved (HPS) can provide an interface between the IFT and the probe. The HPS contains a transformer for supplying proper voltage to the probe heater. The unit is certified EExd IIC T6 to CENELEC standards EN50014 and EN50018.

Systems with multiprobe and multiple IFT applications may employ an optional MPS 3000 Multiprobe Test Gas Sequencer. The MPS 3000 provides automatic test gas sequencing for up to four probes and IFTs to accommodate automatic calibration. The M PS 3000 must be installed in a non-hazardous, explosive-free environment.

IB-106-300NFX

1-2

d. System Features.

1. Unique a nd patented electronic cell protection action that automatically protects sensor cell when the analyzer detects reducing atmospheres.

2. Output voltage and sensitivity increase as the oxygen concentration decreases.

3. User friendly, menu driv en operator interface with context-sensitive on-line help.

4. Field replaceable cell.

5. Analyzer constructed of rugged 316 LSS for all wetted parts.

6. The intelligent field transmitter (IFT) can be located up to 45 m (150 ft) from the probe when used without optional heater power supply (HPS). When the system includes the optional H PS, the HPS can be located up to 45 m (150 ft) from the probe and the IFT may be located up to 364 m (1200 ft) from the HPS.

7. All electronic modules are adaptable to 120, 220, and 240 line voltages.

e. Handling the Oxygen Analyzer

It is important that printed circuit boards and integrated circuits are handled only when adequate antistatic precautions have been taken to prevent possible equipment damage.

The oxygen analyzer is designed for industrial application. Treat each component of the system with care to avoid physical damage. The probe contains components made from ceramics, which are susceptible to shock when mishandled. See Safety Data Sheets 1M03243, 1M03226, and 1M03296 for safety related information.

NOTE

Retain packaging in which the oxygen analyzer arrived from the factory in case any components are to be shipped to another site. This packaging has been designed to pr otect the product.

8. Five languages may be selected for use with the IFT. These are:

English French German Italian Spanish

9. An operator can set up, calibrate, or troubleshoot the IFT in one of two ways:

(a) Optional General User Interface (GUI).

The GUI is housed within the IFT electronics enclosure and makes use of an LCD display and keypad.

(b) Optional LED Display Panel (LDP).

The LED display and a limited function keypad permit calibration only.

Prior to installation of

f. System Considerations

your Rosemount CENELEC approved World Class 3000 Oxygen Analyzer with Intelligent Field Transmitter make sure that you have all of the components necessary to make the system installation. Ensure that all the components are properly integrated to mak e the system functional.

Once you have verified that you have all the components, select mounting locations and determine how each component will be placed in terms of available power supply, ambient temperatures, environmental considerations, convenience, and serviceability. A typical system installation is illustrated in Figure 1-2. Figure 1-3 shows a typical system wiring. For details on installing the individual components of the system , refer to Section II, Installation.

IB-106-300NFX

1-3

After selecting the probe mounting location, provision should be made for a platform where the probe can be easily serviced. The intelligent field transmitter (IFT) can be located up to 45 m (150 ft) cabling distance from the probe when used without optional heater power supply (HPS). When the system includes the optional HPS, the HPS can be located up to 45 m (150 ft) cabling distance from the probe and the IFT may be located up to 364 m (1200 ft) cabling distance from the HPS.

A source of instrument air is required at the probe for reference gas use. Since the probe is

equipped with an in-place calibration feature, provision should be made for connecting test gas tanks to the oxygen analyzer when the probe is to be calibrated.

If the test gas bottles will be permanently hooked up, a check valve must be connected to the calibration gas fitting on the probe junction box. This is to prevent breathing of calibr ation g as line and subsequent gas condensation and corrosion. The check valve is in addition to the stop valve in the test gas kit or the solenoid valve in the multiprobe test gas sequencer units.

IB-106-300NFX

1-4

GASES

STACK

STANDARD

DUCT

CALIBRATION

INSTRUMENT

AIR SUPPLY

(REF. GAS)

FIELD TRANSMITTER

GAS

PRESSURE

REGULATOR

FLOWMETER

INTELLIGENT

EExd IIB T6

*MULTIPROBE TEST

(NON-HAZARDOUS AREA)

GAS SEQUENCER

ADAPTER

OXYGEN ANALYZER EExd IIB T1

(370 C) (PROBE)

ADAPTER

PLATE

HEATER POWER SUPPLY EExd IIC T6

LINE VOLTAGE

}

PLATE

CALIBRATION

GAS

GASES

STACK

OPTIONS

DUCT

OXYGEN ANALYZER EExd IIB T1 (370 C) (PROBE)

*NOTE: THE MPS 3000 MUST BE

INSTALLED IN A NON-HAZARDOUS EXPLOSIVE FREE ENVIRONMENT.

Figure 1-2. Typical System Installation

SUPPLY

INST. AIR

TEST GAS 1

TEST GAS 2

REFERENCE AIR

FIELD TRANSMITTER

IB-106-300NFX

1-5

INTELLIGENT

EExd IIB T6

HEATER POWER SUPPLY EExd IIC T6

LINE VOLTAGE

}

23800017

Stack Thermocouple

(optional)

2-Conductor T/C

Wire [46 (150) max]

(optional)

(OPTIONAL)

Line Voltage

4 Twisted Pair Plus 2 Twisted Pair

for Options [366 (1200) max]

Line Voltage

World Class 3000

Probe

World Class 3000

Probe

7-Conductor Cable

[46 (150) max]

2-Pneumatic Lines

by Customer

[91 (300) max]

HPS 3000

(OPTIONAL)

*MPS 3000

TEST GAS

SEQUENCER

Modular Design Up to 4 Probes

[HPS not required for lengths of less than 46 (150) max]

7-Conductor Cable

[46 (150) max]

Line Voltage

Test Gas

Customer

IFT 3000

Intelligent Field Transmitter

Line Voltage 100 to 120 Volt 220 to 240 Volt

5 Conductor

[305 (1000) max]

Line Voltage

Stack Thermocouple

(optional)

*NOTE 1:

NOTE 2:

2-Conductor T/C

Wire [46 (150) max]

(optional)

THE MPS 3000 MUST BE INSTALLED IN A NON-HAZARDOUS EXPLOSIVE FREE ENVIRONMENT.

ALL DIMENSIONS APPEAR IN METERS WITH FEET IN PARENTHESES.

Figure 1-3. World Class 3000 Typical Application

with Intelligent Field Transmitters - CENELEC Approved

IB-106-300NFX

1-6

IFT 3000

Intelligent Field Transmitter

Line Voltage 100 to 120 Volt 220 to 240 Volt

23800018

SECTION II. INSTALLATION

2-1. OXYGEN ANALYZER (PROBE)

INSTALLATION.

Before probe installations, consult probe Safety Data Sheet 1M03226.

The probe and probe abrasive shield are heavy. Use proper lifting and carrying procedures to avoid personnel injury.

Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground l eads could result in serious injury or death.

2. Check the flue or stack for holes and air leakage. The presence of this condition will substantially affect the accuracy of the oxygen reading. Therefore, either make necessary repairs or install the probe upstream of any leakage.

3. Ensur e that the area is clear of obstructions internal and external that will interfere with installation. Allow adequate clearance for removal of probe (Figure 2-1).

Do not allow the temperature of the probe junction box to exceed 150 (302

F) or damage to the unit may



result. If the probe junction box temperature exceeds 150

C (302



F), the



user must fabricate a heat shield or provide adequate cooling air to the probe junction box.

a. Selecting Location

. b. Mechanical Installation.

1. The location of the probe in the stack or flue 1. Ensure that all components are available for is most important for maximum accuracy in installation of the probe. Check the ceramic the oxygen analyzing process. The probe filter to ensure that it is not damaged and that must be positioned so that the gas it the system cable is the required length. measures is representative of the process. Best results are normally obtained if the 2. The probe may be installed intact as it is probe is positioned near the center of the received. It is recommended that you duct ( 40 to 60% insertion). A point too near disassemble the adapter plate for each the edge or wall of the duct may not provide installation. a representative sample because of the possibility of gas stratification. In addition, 3. Weld or bolt adapter plate (Figure 2-1) onto the sensing point should be s elected so that the duct. the process gas temperature falls within a range of 10 to 704C (50 to 1300F). Figure 2-1 provides you with mechanical installation references.

IB-106-300NFX

2-1

"B"

755

DIM

"A"

459

(IN.)

DIMENSIONS

DIN DIM

1U05680G01

210

1209

(29.7)

913

(18.07)

18 IN. PROBES

1U05680G02

(8.25)

2126

(47.6)

1831

(35.95)

3 FT PROBES

1U05680G03

170

(0.708)

(83.7)

EXTERNAL EARTH

(72.09)

6 FT PROBES

(6.693)

(HARDWARE)

INTERNAL EARTH

VIEW B-B

(TERMINAL 6)

AT BOTTOM

(ROTATED 90 CCW)

INSTALL WITH CONNECTIONS

DIM "B"

REMOVAL ENVELOPE

200 (7.87)

110 (4.33)

1.57 (0.062) THK GASKET

(P/N 1M03237H01)

ELECTRICAL

CONNECTION

BOTTTOM VIEW

DIMENSIONS

TABLE I. MOUNTING FLANGE TABLE II. REMOVAL/INSTALLATION

(IN.)

FLANGE

DIA

HOLE SIZE

DIA

4 HOLES EQ

SP ON B.C. DIA

PROCESS FLOW MUST BE IN

THIS DIRECTION WITH RESPECT

TO VEE SHIELD WHEN USING

OPTIONAL CERAMIC DIFFUSOR.

VIEW A-A

INCHES IN PARENTHESES UNLESS

NOTE: DIMENSIONS ARE IN MILLIMETERS WITH

Figure 2-1. Probe Installation (Sheet 1 of 5)

OTHERWISE INDICATED.

DIM "A"

76 (3.0)

DIA MAX

CENELEC APPROVED WORLD CLASS PROBE WITH SNUBBER DIFFUSOR

23800006

IB-106-300NFX

2-2

DIM "D"

(REMOVAL

ENVELOPE)

"C"

DIM

WITH INCHES IN PARENTHESES

UNLESS OTHERWISE INDICATED.

NOTE: DIMENSIONS ARE IN MILLIMETERS

769

1224

(30.3)

(48.2)

387

843

(15.3)

(33.2)

2144

(84.4)

1762

(69.4)

DIM "D"

(REMOVAL

ENVELOPE)

378

(14.9)

178

(7.00)

DETAILS

SEE SHEET 1

FOR CONNECTION

ELECTRICAL

CONNECTION

CHECK

VALV E

REF, VENT,

AND CAL GAS

CONNECTIONS

REMOVAL/INSTALLATION

DIMENSIONS

(IN.)

18 IN. PROBE 1U05680G04

SHIELD 1N04966H01

3 FT PROBE 1U05680G05

SHIELD 1N04966H02

6 FT PROBE 1U05680G06

SHIELD 1N04966H03

FURNISHED IN

DIM "C"

(P/N 4507C52H03)

HARDWARE PACKAGE

1.52 (0.06) THK GASKET

Figure 2-1. Probe Installation (Sheet 2 of 5)

SEAL HUB

DIFFUSOR/DUST

(P/N 1U05677G03)

ABRASIVE SHIELD INSTALLATION WITH CENELEC APPROVED WORLD CLASS 3000

23800007

IB-106-300NFX

2-3

USO

"B"

755

DIM

"A"

554

(IN.)

DIMENSIONS

DIN DIM

1U05680G01

210

1209

(29.7)

1008

(21.81)

18 IN. PROBES

1U05680G02

(8.25)

2126

(47.6)

1926

(39.68)

3 FT PROBES

1U05680G03

170

(0.708)

(83.7)

EXTERNAL EARTH

(75.83)

6 FT PROBES

(6.693)

(HARDWARE)

INTERNAL EARTH

VIEW B-B

(TERMINAL 6)

AT BOTTOM

(ROTATED 90 CCW)

INSTALL WITH CONNECTIONS

DIM "B"

REMOVAL ENVELOPE

200 (7.87)

110 (4.33)

1.57 (0.062) THK GASKET

(P/N 1M03237H01)

ELECTRICAL

CONNECTION

BOTTTOM VIEW

R T

R WITH VEE DEFLE

DIFF

DIMENSIONS

TABLE I. MOUNTING FLANGE TABLE II. REMOVAL/INSTALLATION

(IN.)

FLANGE

DIA

HOLE SIZE

DIA

4 HOLES EQ

SP ON B.C. DIA

PROCESS FLOW MUST BE IN

THIS DIRECTION WITH RESPECT

TO VEE SHIELD.

VIEW A-A

INCHES IN PARENTHESES UNLESS

OTHERWISE INDICATED.

NOTE: DIMENSIONS ARE IN MILLIMETERS WITH

Figure 2-1. Probe Installation (Sheet 3 of 5)

DIM "A"

76 (3.0)

DIA MAX

ERAMI

NAL

PTI

23800011

IB-106-300NFX

2-4

"A"

PROBE TO STACK

(NEW INSTALLATIONS)

TABLE IV. MOUNTING PLATE:

DIMENSIONS

MOUNTING PLATE OUTLINE

ABRASIVE SHIELD TO STACK

(NEW INSTALLATIONS)

DIMENSIONS

TABLE III. MOUNTING PLATE:

DIN

(IN.)

215

"A"

235

"A"

(8.5)

(9.25)

M-16 x 2

"B"

THREAD

100

(3.94)

"B"

DIA

170

(6.7)

"C"

DIA

M-20 x 2.5

"C"

THREAD

SEE SHEET 1.

MOUNTING PLATE FOR

PROBE INSTALLATIONS

CENELEC WORLD CLASS 3000

"A"

SEE SHEET 2.

18 IN., 3 FT AND 6 FT

MOUNTING PLATE FOR

ABRASIVE SHIELD INSTALLATIONS

"C" DIA

AND NUTS, EQUALLY

SPACED ON "C" DIA B.C.

4 STUDS, LOCKWASHERS,

"A"

"B"

DIA

82.5 (3.25)

"C"

WITH INCHES IN PARENTHESES

UNLESS OTHERWISE INDICATED.

NOTE: DIMENSIONS ARE IN MILLIMETERS

22.5

8 THREADED HOLES

EQUALLY SPACED ON

189.992 (7.48) DIA B.C.

Figure 2-1. Probe Installation (Sheet 4 of 5)

IB-106-300NFX

2-5

P00006

INSTALLATION FOR METAL

WALL STACK OR DUCT

CONSTRUCTION

INSTALLATION FOR MASONRY WALL STACK CONSTRUCTION

MTG HOLES

SHOWN ROTATED

OUT OF

22.5

TRUE POSITION

WELD OR BOLT

MOUNTING PLATE TO

METAL WALL OF STACK

OR DUCT. JOINT MUST

BE AIR TIGHT.

13 (0.50)

95 (3.75)

MIN DIA HOLE IN WALL

STACK OR DUCT METAL WALL

BOLT ADAPTOR

PLATE TO OUTSIDE

WALL SURF ACE

FIELD WELD

PIPE TO

ADAPTOR PLATE

MTG HOLES

SHOWN ROTATED

22.5

TRUE POSITION

OUT OF

JOINT MUST

BE AIRTIGHT

OUTSIDE WALL

SURFACE

NOTE: ALL MASONRY STACK WORK AND JOINTS EXCEPT

MOUNTING PLATE NOT FURNISHED BY ROSEMOUNT.

ABRASIVE SHIELD MOUNTING

13 (0.50)

114 (4.50)

O.D. REF

PIPE 4.00 SCHED 40 PIPE SLEEVE (NOT BY ROSEMOUNT) LENGTH BY CUSTOMER

MASONRY STACK WALL

WELD OR BOLT MOUNTING

PLATE TO METAL WALL

OF STACK OR DUCT.

JOINT MUST BE AIR TIGHT.

82.5 (3.25) MIN DIA HOLE

IN WALL

STACK OR DUCT METAL WALL

Figure 2-1. Probe Installation (Sheet 5 of 5)

BOLT MOUNTING

PLATE TO OUTSIDE

WALL SURF ACE

BE AIRTIGHT

OUTSIDE WALL

PROBE MOUNTING

JOINT MUST

SURFACE

FIELD WELD PIPE TO ADAPTOR PLATE

102 (4.0) O.D. REF

PIPE 3.5 SCHED 40 PIPE SLEEVE (NOT BY ROSEMOUNT) LENGTH BY CUSTOMER

MASONRY STACK WALL

P00007

IB-106-300NFX

2-6

APEX

FILTER

GAS FLOW DIRECTION

VEE DEFLECTOR

CERAMIC

DIFFUSION

ELEMENT

VEE

DEFLECTOR

SETSCREW

23800008

4. If using the optional ceramic diffuser element, the vee deflector must be correctly oriented. Before inserting the probe, check the direction of flow of the gas in the duct. Orient the vee deflector on the probe so that the apex points upstream toward the flow (Figure 2-2). This may be done by loosening the setscrews, and rotating the vee deflector to the desired position. Retighten the setscrews.

5. In horizontal installations, the probe cover should be oriented so that the system cable drops vertically from the probe cover. In a vertical ins tallation, the system cable can be oriented in any direction.

Figure 2-2. Orienting the Optional Vee Deflector

6. If the sys tem has an abrasive shield, check the diffusion element dust seal packings. The joints in the two packings must be staggered 7. Inse rt the probe through the opening in the 180. Also, make sure that the packings are mounting flange and bolt the unit to the in the hub grooves as the probe slides into flange. the 15 forcing cone in the abrasive shield.

8. Ensure that probe is properly earthed by way

NOTE

of both the internal and external points.

If process temperatures will exceed 1000 (538

C), use anti-seize compound on stud



threads to ease future removal of probe.



9. Ensure that the installation does not obscure the messages on either the probe nameplate or the junction box lid.

IB-106-300NFX

2-7

c. Reference Air Package

After the oxygen analyzing (probe) unit is installed, connect the reference gas air set to the probe cover. The reference gas air set should be installed in accordance with Figure 2-3.

d. Service Required

1. Power input: 44 VAC from HPS 3000 or IFT

3000.

2. Compressed air: 68.95 kPa (10 psig) minimum, 1551.38 kPa (225 psig) maximum at 56.6 L/hr (2 scfh) maximum; supplied by one of the following (less than 40 parts-permillion total hydrocarbons).

(a) Instrument air - clean, dry.

(b) Bottled standard air with step-down

regulator.

(20.95% oxygen in nitrogen).

(d) Other equivalent clean, dry, oil-free air

supply.

2-2. INTELLIGENT FIELD TRANSMITTER (IFT)

INSTALLATION

The Rosemount Encode Sheet (Product Ordering Matrix) allows a customer to order either the ha zardous area version of the IFT 3000 or the non-hazardous area version. The hazardous area version has the symbol "EExd" on the apparatus nameplate. The non-hazardous area version does not. Ensure that if you have the non-hazardous area version that you do not install it in a potentially explosive environment. This warning applies equally to the hazardous area and nonhazardous area versions of the HPS 3000.

Before IFT 3000 Installation, consult Safety Data Sheet 1M03296.

0.125-27 NPT FEMALE OUTLET CONNECTION

122.17 (4.81)

FLOW SET

POINT KNOB

6 (0.250) OD

TUBE COMPRESSION

FITTING (SUPPLIED BY WECO)

6 (0.250) OD TUBING

(SUPPLIED BY CUSTOMER)

SCHEMATIC HOOKUP FOR REFERENCE AIR SUPPLY ON OXYGEN ANALYZER PROBE HEAD.

OUTLET

30.22 (1.19)

DRAIN VALVE

254 REF

(10.0)

JUNCTION BOX

TO PROBE

REF GAS SET

263C152G01

79.25 (3.12) MAX

57.15 (2.250)

0.25-18 NPT FEMALE INLET CONNECTION

50.80 (2.0)

38.10 (1.50)

1 FLOWMETER 0.2-2.0 SCFH 771B635H02 2 2" PRESSURE GAGE 0-15 PSIG 275431-006 3 COMBINATION FILTER-REG. 0-30 PSIG 4505C21G01

NOTE: DIMENSIONS ARE IN MILLIMETERS

2 MOUNTING HOLES

81.03 (3.19) LG

THROUGH BODY FOR

7.92 (0.312) DIA BOLTS

COMPRESSED AIR SUPPLY 10-225 PSIG MAX PRESSURE

NOTE: DIMENSIONS ARE IN MILLIMETERS

WITH INCHES IN PARENTHESES.

215.90 MAX (8.50)

17300016

Figure 2-3. Air Set, Plant Air Connection

IB-106-300NFX

2-8

The IFT 3000 is heavy. Lifting and carryi ng p r o cedure s s h o uld take account of this weight.

install JM8, JM7, and JM1. For 220 Vac usage, install jumpers JM6, JM5, JM2 (refer to Figures 2-5 and 2-6).

a. Mechanical Installation

The outline drawing of the IFT module (CENELEC approved) in Figure 2-4 shows mounting centers and clearances. The enclos ure is designed to be mounted on a wall. The IFT should be installed no more than 364 m (1200 ft) from the optional HPS or 45 m (150 ft) from the probe if HPS is not installed in the system. Ambient temperature must be between 0C and 50C (32F and 122F).

b. Electrical Connections

1. The IF T can be configured for 100, 120, 220, or 240 line voltages. For 120 Vac usage,

310 (12.2)

270 (10.6)

EXTERNAL

EARTH

18 (0.7)

320

(12.6)

If you reconfigure th e equipment for a line voltage other than the one marked on the serial label and the mains filter of the power supply you should change the marking on the serial label and the mains filter to state the new line voltage.

NOTE

Fuse specifications are included in Figure 2-4.

300

(11.8)

225

(8.9)

350

FUSES

INTERNAL

EARTH

350 (13.8)

NOTES: ALL DIMENSIONS ARE IN MILLIMETERS WITH INCHES IN PARENTHESES UNLESS

OTHERWISE INDICATED.

FUSES SHOWN (F3 THROUGH F6) ARE 5 AMP, ANTI-SURGE, TYPE T TO IEC127 (ROSEMOUNT PART NUMBER 1L01293H02). IF INTERNAL HEATER IS INSTALLED, TWO ADDITIONAL 5 AMP FUSES (F1 AND F2) ARE USED.

(13.8)

Figure 2-4. Outline of Intelligent Field Transmitter

IB-106-300NFX

2-9

ALWAYS DISCONNECT LINE VOLTAGE FROM INTELLIGENT FIELD TRANSMITTER BEFORE CHANGING JUMPERS.

PROBE HEATER

VOLTAGE SELECTION

JUMPER

(INSTALL)

JM10

P00010

LINE VOLTAGE

SELECTION

120 V.A.C.

220 V.A.C.

240 V.A.C.

JUMPER

(INSTALL)

JM8, JM7, JM1

JM6, JM5, JM2

JM6, JM5, JM1

JUMPER

CONFIGURATION

WORLD CLASS PROBE (44V)

If you reconfigure the equipment for a line voltage other than the one marked on the serial label and the mains filter of the power supply then you should change the marking on the serial label and the mains filter to state the new line voltage.

If in correct heater voltage is selected, d amage to the probe may occur. For HPS voltage selection jumper, refer to Figure 2-15.

Figure 2-5. Power Supply Board Jumper Configuration

2. The IFT can be configured to connect must be installed on the interconnect board. directly to a probe or to an optional HPS. Remove wire jumper if MPS is installed in The electrical connections for a non-HPS the system. Refer to Figure 2-7, note 6. equipped system should be made as described in the electrical installation 5. The power cable should comply with the diagram, Figure 2-7. safety regulations in the user's country and

should not be smaller than 16 gauge, 3 amp.

6. Before supplying power to the IFT, verify that the jumpers have been properly set in

Do not install jumper JM6 on the

the IFT, Figures 2-5, 2-8, and 2-10.

microprocessor board, or JM1 on the interconnect board, if an HPS is installed in the s ystem. This will result in s ystem failure.

7. Terminal strip J5 on the power supply board is used for supplying the IFT with power. Terminal strip J6 on the power supply board is used to supply the probe heater with power if an HPS is not used (Figure 2-6).

3. The IFT must have JM6 on the microprocessor board (Figures 2-8 and 2-9) 8. Ensure that the IFT 3000 is properly earthed and JM1 on the interconnect board (Figures by way of both the internal and external 2-10 and 2-11) installed if an HPS is not earthing hardware. installed in the system.

9. Ensure that the installation does not obscure

4. If an MPS is not used in the system, wire the message on either the IFT nameplate or jumper between CAL RET and NO GAS the IFT lid.

IB-106-300NFX

2-10

Figure 2-6. IFT Power Supply Board Jumpers

IB-106-300NFX

2-11

THIS TERMINAL BLOCK IS A 44VAC OUTPUT SPECIFICALLY FOR POWERING THE WC 3000 PROBE.

P00011

PROBE INTERIOR

HEATER

GN CELL -VE

OR CELL +VE

YE CHROMEL

RD ALUMEL

123456 78

SM. BR

PROBE JUNCTION

BOX WIRING

GN/YE

}

3D3911BG REV

MICROPROCESSOR BOARD

3D39122G REV

POWER SUPPLYBOARD

ALWAYS DISCONNECT LINE VOLTAGE FROM INTELLIGENT FIELD TRANSMITTER BEFORE CHANGING JUMPERS.

PROBE HEATER

VOLTAGE SECTION

WORLD CLASS PROBE

218 PROBE

JUMPER

(INSTALL)

JM10

JM9

J2 J3

3D39120G REV

INTERCONNECT BOARD

JM5JM6

JUMPER CONFIGURATION

JUMPER

(INSTALL) JM8, JM7, JM1 JM6, JM5, JM2 JM6, JM5, JM1

LG. BR

LINE VOLTAGE SECTION

120 V.A.C. 220 V.A.C. 240 V.A.C.

WC 3000 PROBE (CENELEC APPROVED)

NOTES

STACK TC WIRING AS REQUIRED

SPECIAL PROBE CABLE BETWEEN PROBE AND IFT BY ROSEMOUNT (FITTED WITH EExd GLANDS)

INSTALL JM1 ON INTERCONNECT BOARD

INSTALL JM6 ON MICROPROCESSOR BOARD

IF STACK TEMPERATURE NOT USED

IF MPS 3000 NOT USED

1 RELAY PER PROBE AVAILABLE FOR CALIBRATION STATUS INDICATION (48 V max, 100 mA max)

CABLE COLORS SHOWN HERE APPLY TO ROSEMOUNT SUPPLIED SPECIAL CABLE FITTED WITH EExd GLANDS (P/N 1U03066)

J5 J6

EEN

LINE

VOLTAGE

LG. BR BL

GN/YE SHIELD

SM. BR

WH GN

INTELLIGENT FIELD TRANSMITTER IFT3000

LINE OUT

PROBE 1

J10

J11

J19 J20 J21 J22

PROBE 1

HI GAS

IN CAL

NC NC NCNC C C CCNONONONO

PROBE 2

MPS3000 MULTI GAS SEQUENCER (OPTIONAL)

CAL RET

CAL RET NO GAS

LO GAS HI GAS IN GAS

SHIELD

5 CONDUCTOR SHIELDED CABLE PER PROBE #16 AWG BY CUSTOMER

3D39064G REV

NO GAS

LO GAS

PROBE 2

IN CAL

HI GAS

PROBE 3

CAL RET

LO GAS

NO GAS

PROBE 4

PROBE 3

HI GAS

MPS TERMINATION BOARD

J5 J6 J7 J8 J9

SHIELD STACK TC STACK TC +

SHIELD

PROBE TC -

GN RD

PROBE TC +

SHIELD

PROBE MV -

PROBEMV+

SM.BR

PROBE 4

IN CAL

CAL RET

J13 J14 J15 J16 J17 J18

NO GAS

LO GAS

HI GAS

IN CAL

CAL RET

NO GAS

JM1

LINE IN

J8J7J6J5J4J3J2J1

LO GAS

LINE VOLTAGE

J12

23800019

Figure 2-7. Wiring Layout for IFT 3000 (CENELEC approved) System without HPS

IB-106-300NFX

2-12

Figure 2-8. IFT Microprocessor Board Jumper Configuration

IB-106-300NFX

2-13

P00013

c. Analog Output and Relay Output Connections

1. The microprocessor board has a socket for a dip shunt to select voltage or current operations. Figure 2-8 shows the dip shunt orientation. In voltage mode, output is 0-10 V. In the current mode, the output can be configured from the setup menu to be 0-20 mA or 4-20 mA.

BIT BUS ADDRESS JUMPER

(Not Used) JM1, JM2, JM3, JM4

BIT BUS JUMPER

Resistor Terminated Resistor Not Terminated

Install JM5 Remove JM5

OUTPUT JUMPER

2. The analog output and relay outputs are

HPS Probe (No HPS)

Remove JM6

Install JM6 programmed by the user as needed. The analog output is typically s ent to recording

(See Figure 2-8 for jumper locations.)

equipment such as chart recorders. Relay outputs are typically sent to annunciators.

Figure 2-9. IFT Microprocessor Board Jumpers

3. Relays K1 and K2 are user configurable from the PROBE SETUP sub-menu (Table 3-5). Typically these are used to indicate O values above or below specified tolerances. OK relay is energized when unit is

OUTPUT JUMPER

HPS Probe (No HPS)

Remove JM1 Install JM1

functioning properly.

Figure 2-10. Interconnect Board Jumper Configuration

4. All wiring must conform to local and 5. Connect the analog output and relay outputs national codes. as shown in Figure 2-11.

IB-106-300NFX

2-14

NOTES:

3000

DENOTES SHIELD CONNECTION.

OK RELAY IS ENERGIZED WHEN UNIT IS FUNCTIONING PROPERLY.

OK-NC

23 22

K1-NC

K2-NC

19 18

CAL INIT-2

CAL INIT-1

17 16 15

CALRET

NOGAS

LOGAS

HIGAS

INCAL

14 13 12

9 8

RELAY

RELAY+

7 6 5

AD590

AD590+

4 3 2

TRIAC

TRIAC+ JM1

OK-COM

OK-NO

K1-COM

K1-NO

K2-COM

K2-NO

18 17 16 15 14 13 12

ANOUT

ANOUT+

STACK T/C

7 6

PROBE T/C

5 4

PROBE T/C

3 2

PROBE MV

PROBE MV+

(UNDER SHIELD)

Figure 2-11. IFT Interconnect Board Output Connections

IB-106-300NFX

2-15

2-3. HEATER POWER SUPPLY INSTALLATION

The Rosemount encode sheets (Product Ordering Matrix) allow a customer to order either the ha zardous area version of the HPS 3000 or the non-hazardous area version. The hazardous area version has the symbol "EExd" on the apparatus nameplate. The non-hazardous area version does not. Ensure that if you have received the non-hazardous version that you do not install it in a potentially explosive atmosphere. This also applies to the hazardous/non-hazardous version of the IFT 3000.

2. Power Input: 120, 220 or 240 Vac. For 120 Vac u s a g e , instal l jumpers JM4 and JM1 and remove JM5 if installed. For 220 or 240 Vac usage, install jumper JM5 and remove JM1 and JM4 if installed (see label, Figure 2-15).

If you reconfigure th e equipment for a line voltage other than the one marked on the serial label and the mains filter of the power supply then you should change the marking on the serial label and the mains filter to state the new line voltage.

NOTE

Fuse spec i f i c a t i o n s are shown i n F igure 2-14.

Before HPS installation, consult Safety Data Sheet 1M03243.

a. Mechanical Installation

The outline drawing of the CENELEC approved heater power supply enclosure in Figure 2-12, shows mounting centers and clearances. The CENELEC approved enclos u re is designed to be mounted on a wall or bulkhead. The heater power supply should be installed no further than 45 m (150 ft) from the probe. The heater power supply must be located in a location free from significant ambient temperature changes and electrical noise. Ambient temperature must be between 0 to 60C (32 to 140F).

b. Electrical Connections

1. Electrical connections should be made as described in the electrical installation diagram, Figure 2-13. The wiring terminals are divided into two layers: the bottom (FROM PROBE) terminals should be connected first, the top (FROM ELECTRONICS) terminals should be connected last (Figure 2-14). Each terminal strip has a protective cover which must be removed when making connections. To remove the terminal covers, remove two slotted screws holding cover in place. Always reinstall terminal covers after making connections.

3. The power cable should comply with safety regulations in the user's country and should not be smaller than 16 gauge, 3 amp.

264.0

(10.39)

253

(9.96)

EExd IIC T6

233

(9.17)

MTG HOLE (2 PLS)

216.0 (8.50)

14.22 (0.56) DIA

ENCLOSURE

120

(4.72)

NOTE: DIMENSIONS ARE IN MILLIMETERS

WITH INCHES IN PARENTHESES UNLESS OTHERWISE INDICATED.

157

(6.18)

219005

Figure 2-12. Outline of CENELEC Approved Heater

Power Supply

IB-106-300NFX

2-16

PROBE INTERIOR

HEATER

}

GN CELL -VE

OR CELL +VE

YE CHROMEL

RD ALUMEL

12345678

SM. BR

PROBE JUNCTION

BOX WIRING

GN/YE

LG. BR

WC PROBE 3000 CENELEC APPROVED

LINE VOLTAGE

SELECTION

120 V.A.C.

220/240 V.A.C.

PROBE HEATER

VOLTAGE SECTION

WORLD CLASS PROBE JM7

JUMPER

(INSTALL)

JM4, JM1

JM5

JUMPER

(INSTALL)

NOTES

JUMPER

CONFIGURATIONS

RELAY WIRE IS OPTIONAL; RELAY CAN BE PERMANENTLY ENABLED WITH JUMPER IF NOT USED

STACK TC WIRING AS REQUIRED

ALL WIRES #16-#22 AWG TWISTED PAIR WITH SHIELD BY CUSTOMER EXCEPT AS NOTED

SPECIAL PROBE CABLE BETWEEN PROBE AND HPS BY ROSEMOUNT

REMOVE JM1 ON INTERCONNECT BOARD (IFT 3000)

REMOVE JM6 ON MICROPROCESSOR BOARD

IF RELAY WIRE OF NOTE 1 INSTALLED THEN REMOVE JM2 ON HPS 3000

IF STACK TEMPERATURE NOT USED

IF MPS 3000 NOT USED

1 RELAY PER PROBE AVAILABLE FOR CALIBRATION STATUS INDICATION (48 V max, 100 mA max)

CABLE COLORS SHOWN HERE APPLY TO ROSEMOUNT SUPPLIED SPECIAL CABLE FITTED WITH EExd GLANDS (P/N 1U03066)

ALWAYS DISCONNECT LINE VOLTAGE FROM HEATER POWER SUPPLY AND ANALOG ELECTRONICS (IF USED) BEFORE CHANGING JUMPERS.

HEATER

POWER

REMOTE

ELECTRONICS

SELECTION

NEW GENERATION

ELECTRONICS

JUMPER

REMOVE JM2

INSTALL JM2

JUMPER

REMOVE JM3, JM6

SM. BR CELL+ WH CELL -

RD HTR TC +

GN HTR TC -

BL LG. BR GN/YE

SHIELD

TOP

TRIAC RELAY

PROBE

BOTTOM

PROBE

STACK

J2 J1

STACKTCANALOG

+++

---

PROBE

AD590

PROBE

HEATER

HPS 3000 INTERFACE MODULE

LINE

2 TWISTED PAIR SHIELDED #22 AWG BY CUSTOMER (OPTIONAL)

4 TWISTED PAIR SHIELDED #22 AWG BY CUSTOMER

LINE VOLTAGE

Figure 2-13. Wiring Layout for IFT 3000 (CENELEC approved) with HPS (Sheet 1 of 2)

IB-106-300NFX

2-17

23800020

j I------.----.---‘--_“--__“___-_______---__

- I

I I

50391leC

MICROPROCESSOR

BOARD

-7

O - 3D39122G lz

I I.

uN~E%Lrr~” (

100 V.A.C. JM3. JM7. JM2 120 V.A.C.

200 V.A.C.

220 V.A.C. JM6. JMS. 3.2

240 V.A.C.

ALWAYS DISCONNECT m VOtlAcE FROM INmLlGENl FlELD lRANsMIllER BEFORE CHANCING JUMPERS

3JhIPER CONflCURAPCN ]

JUMPER PRO% HEATER INSTALL)

JMB. JM7. JMI

JM4. JM5. JM2

JM6. Jus. JMl

JmER SUPPLY eom

KITACE mm

NOT USED

I I

I I I

(

* rJ6

088 0

I I I

LNE NOT USED

“NE vOLTACE

(i!?lz!)

REMOM

JM9. YlO

JDJ912DG REV

INTERCCNNEC? aCARD

-I

-.-- PROBE TC - 1

-----_-__-__v _-__-__-__-__-__ I

INTELUGENT RELD TRANSMITTER IFr3000

5 CONDUCTOR SKl.DEb CABLE

- PER PROBE #16 AWC ar CUSTOUER

A MPS TERMlNAllON BOARD

MPS3000 MULTIPROBE GAS SEQUENCER (OPTIONAL)

Figure 2-13. Wiring Layout for IFT 3000 (CENELEC approved) with HPS (Sheet 2 of 2)

IB-lD6-3DCNFX

218

Figure 2-14. CENELEC Approved Heater Power Supply Wiring Connections

Figure 2-15. Jumper Selection Label

219007

IB-106-300NFX

2-19

3D3 080G REV

JM8

JM6

JM3

JM7

JM5

JM4

JM2

JM1

219008

Before supplying power to the heater power supply, verify that jumpers JM3 and JM6 are removed, and JM7 is installed. If relay wire (Figure 2-13, Note 1) is installed, JM2 must be removed from HPS Motherboard (Figure 2-16).

4. Before supplying power to the heater power supply, verify that the jumpers on the motherboard, Figure 2-16, are properly configured. Jumpers JM3, JM6, should be removed and JM7 should be installed. Additionally, make sure that the proper jumper for your line voltage is installed, Figure 2-15. If relay wire (Figure 2-13, note

1) is not installed, JM2 shoul d be installed on the HPS Motherboard (Figure 2-16).

Figure 2-16. Jumpers on HPS Motherboard

NOTE

5. Ensure that the HPS 3000 is properly earthed by way of both the internal and external earthing points.

A Z-Purge option is available for the MPS 3000. Appendix DX contains information concerning the Z-Purge.

a. Mechanical Installation

6. Ensure the installation does not obscure the the MPS module in Figure 2-17 shows mounting messages on either the HPS nameplate or centers and clearances. The box is designed to be HPS lid. mounted on a wall or bulkhead. The MPS module

should be installed no further than 91 m (300 ft) piping distance from the probe, and no more than

NOTE

303 m (1000 ft) cabling distance from the IFT. Install the MPS module in a location where the

Refer to Figures 2-8 and 2-10 for proper IFT jumper configuration. IFT microprocessor

ambient temperature is between -30 and 71C (-20 and 160F).

and interconnect board jumper configur a tions must be set correctly in order b. Gas Connectio n s for HPS to work properly.

of the MPS where the gas connections are made. 1/4 in. threaded fittings are used.

2-4. MULTIPROBE TEST GAS SEQUENCER

INSTALLATION

The MPS 3000 Multiprobe Test Gas

Sequencer must be installed in a nonhazardous, explosive-free environment.

1. Connect the reference air supply to INSTR.

2. Connect the high O test gas to HIGH GAS.

The outline drawing of

Figure 2-18 shows the bottom

AIR IN. The air pressure regulator valve is set at the factory to 138 kPa (20 psi). If the reference air pressure should need readjustment, turn the knob on the top of the valve until the desired pressure is obtained.

The test gas pressure should be set at

138 kPa (20 psi).

IB-106-300NFX

2-20

304.80

12.00)

254.00

(10.00)

304.80 (12.00)

LOW CAL

TEST GAS

GAS IN

INSTR

AIR

PROBE 1 PROBE 2 PROBE 3 PROBE4

TEST GAS

OUT

REF AIR

OUT

HIGH CAL

GAS IN

355.60 (14.00) REF

Figure 2-17. MPS Module

TEST GAS

REF AIR

NOTE: DIMENSIONS ARE IN

MILLIMETERS WITH INCHES IN PARENTHESES.

TEST GAS

OUT

REF AIR

OUT

21.34 (0.84)

49.78 (1.96)

78.49 (3.09)

106.93 (4.21)

133.35 (5.25)

140.72 (5.54)

712010

DRAIN

PROBE 1 PROBE 2 PROBE 3 PROBE4

HIGH CAL

LOW CAL

TEST GAS

GAS IN

INSTR

AIR

GAS IN

OUT

REF AIR

OUT

REF AIR

OUT

REF AIR

OUT

TEST GAS

OUT

REF AIR

OUT

Figure 2-18. MPS Gas Connections

IB-106-300NFX

2-21

LINE IN

SIGNAL IN

459013

c. Electrical Connections

Electrical connections should be made as described in the electrical installation diagram, Figure 2-19. All wiring must

Do not use 100% nitrogen as a low (zero) gas. I t is suggested that the low gas be between 0.4% and 2.0% O . Do not use

gases with hydrocarbon concentrations of more than 40 parts per million. Failure to use proper gases will result in erroneous readings.

conform to local and national codes. The electrical connections will exist only between the electronics package and the MPS to enable automatic and semiautomatic calibration. If more than one probe system is being used, the additional probes and electric packages would be wired similarly to the first probe.

NOTE

3. Connect the low O test gas to LOW GAS. The test gas pressure should be set at 138 kPa (20 psi).

MPS power supply fuse locations and specifications are shown in Figure 2-19.

4. Connect the REF AIR OUT to the reference 1. Run the line voltage through the bulkhead gas fitting on the probe junction box. fitting on the bottom of the MPS where

marked LINE IN, Figure 2-18. Refer to

5. Connect the TEST GAS OUT to the Figure 2-19. Connect the line voltage to the calibration gas fitting on the probe junction LINE IN te r m i n a l o n t he MPS t e r m i n a l b o ard box. locate d i n side the unit. Tighten the cord grips

to provide strain relief.

6. If the MPS is configured for multiple probes (up to four), repeat steps 4 and 5 for each 2. The MPS can accommodate up to four additional probe. probes. The terminal strips on the MPS

termination board are marked PROBE 1, PROBE 2, PROBE 3, and P ROBE 4. Select PROBE 1 if this is the first probe and electronic package installed on the MPS.

A check valve is required for each probe connected to an MPS to prevent condensation of flue gas in the calibration gas lines. The check valve must b e located between the calibration fitting and the gas line.

3. Make the connections from the MPS to the IFT as shown in Figure 2-19. Run wires from the MPS Termination Board inside the unit through the bulkhead fitting on the bottom of the unit where marked SIGNAL IN, Figure 2-18. After the connect i ons are made, tighten the cord grips to provide strain relief.

IB-106-300NFX

2-22

Figure 2-19. MPS Electrical Connections

IB-106-300NFX

2-23

NOTE

Upon completing installation, make sure that the probe is turned on and operating prior to firing up the combustion process. Damage can result from having a cold probe exposed to the process gases.

During outages, and if possible, leave all probes running to prevent condensation and premature aging from thermal cycling.

If the d ucts will be washed down during outage, MAKE SURE to power down the probes and remove them from the wash area.

IB-106-300NFX

2-24

SECTION III. GUI

See Safety Data Sheet lM03296’for~&fety

3-1. OVERVIEW. Ensure that the oxygen analyzer,

heater power supply, and intelligent field transmitter have been properly connected. It is important to check

that grounding and screening of terminations are

correctly made to-prevent the introduction of ground

loops. The IFI’ is equipped with noise suppression

circuitry on the power supply and signal input lines. Proper grounding at installation will ensure accuracy of function.

The following five languages can be selected within the IFI’:

English French German

The Intelligent Field Transmitter may be supplied with any one of three configurations. These configurations are the blind version, display only version, and the deluxe version. The three versions differ as follows.

a. Blind Version.

Italian Spanish

OPERATION

Display Onlv Version (LDP). The display only

version is also known as the LED Display Panel (LDP) version. This IFI’ contains a bright LED display and a four-key pad. The LDP version provides for calibration capability only.

Deluxe Version (GUI). The deluxe version is also

known as the General User Interface (GUI) version. This IFI’ contains an LED display, liquid crystal display panel, and an eight-key pad that allows probe and electronics configuration, calibration, and troubleshooting of the probe and electronics.

This section of the manual deals with operator controls and displays available with the GUI equipped IFT. Operating parameters are listed and instructions are included for viewing and changing them.

Operating instructions for the IFI’ equipped with the LDP and four membrane keys are included in Section

IV.

Any procedures not associated with normal operation

are included in Section II, Installation, or Section V,

Troubleshooting.

3-2. IFT WITH GUI AND LDP FRONT PANEL

CONTROLS AND INDICATORS. (See Figure 3-l.)

__ _.-- -

HART &&,&ons mwt & &&,.&.&& 1:.

of the hazardous area. Because the Hart option is not protected by energy limiting barriers, it must not be interfaced from. : within a hazardous area, The signal 1.

,cables .should be routed ‘.outside the..

hazardous area and the . . connections : made external to the hazardous area.

The blind version has no display and no keypad.

With this version, an external HART communica-

tions device is required. Refer to Appendix JX

regarding the HART Communications option.

Figure 3-1. IFT with GUI and LDP Front Panel

IB- 106-300NFX

3-1

Fig. 3-1 Table 3-1. Sample HELP Messages. Index

Control/

No. LED Description

1 HELP C ontext sensitive HELP is displayed

when this key is pressed.

MENU, SUB-MENU,

HELP OR

PARAMETER NAME MESSAGE

2 DATA D ATA key is used to access DATA

menu.

3 LCD Display Top line displays system status, menu

and probe number.

4 LED Display Indicates current O or test value

(only in LDP equipped units).

5 CAL Calibration in progress indicator light

(only in LDP equipped units).

6 TGH High t e s t g a s i n d i c a tor light. High test

gas is being used in calibration process (only in LDP equipped units).

7 TGL Low test gas indicator light. Low test

gas is being used in calibration process (only in LDP equipped units).

8 CAL CAL key used to access

CALIBRATE menu.

9 SETUP SETUP key used to access SETUP

menu.

10 ENTER The ENTER key is used to select a

lower level menu, initiate calibration, or select a parameter to change.

PROBE DATA Press ENTER key to

access DATA menu.

CALIBRATE O

The CAL menu is used to start calibration and view calibration.

SETUP The SETUP menu is

used to configure the IFT-3000.

3-4. STATU S L I N E

. The top line of the LCD display (3, Figure 3-1) is a status line that always displays system status, menu name, and O level. The sys tem status

displays are:

a. OK

b. CAL

c. C Err

d. H Err

e. TGLow

- System is functioning correctly.

- Calibration in progress.

- Calibration error.

- Heater error.

- Test gas is low.



The increase key is used to move the cursor (asterisk) when scrolling through lists or to increase a parameter value.



The decrease key is used to move the cursor (asterisk) when scrolling through lists or to decrease a parameter value.

13 ESC The escape key is used to exit to a

high level menu or to abort a parameter change.

3-3. HELP KEY

The HELP key will display explanatory information about a menu, sub-menu, or parameter that the asterisk is next to when pressed. The HELP key is not available during calibration routines. Refer to Table 3-1 for sample HELP messages.

f. HiO

g. LoO

h. R Hi

i. Off

- O value is above the high alarm limit.

- O value is below the low alarm limit.

- Resistance is above the high limit.

- The probe has been turned off because the

IFT cannot control the heater temperature.

j. PRBE

- The probe is disconnected, cold, or leads

are reversed.

3-5. QUICK REFERENCE CHART

reference chart on pages 3-4 and 3-5 is designed to help you determine how to get where you want to be in the menu system. The chart shows all the available menu and submenu options for the IFT. Follow the lines to determine which choices to make. Moving down a level on the chart is accomplished by use of the ENTER key. To move up a level on the chart, press the ESCAPE key.

The quick

IB-106-300NFX

3-2

3-6. MAIN MENU

When power is first applied to the

3-7. PROBE D A TA S UB - M E N U.

The PROBE DATA IFT, the MAIN menu (Table 3-2) is initially sub-menu is a list of all the parameters of the system display ed. It is from the MAIN menu that the PROBE as it is currently configured. To access the PROBE DATA (Table 3-3), CALIBRATE O (Table 3-4), and DATA sub-menu, pres s the DATA key at any time.

SETUP (Table 3-5) menus can be accessed. The increase and decrease keys are used to scroll

Table 3-2. Main Menu

MENU SELECTION DESCRIPTION

through the list. The PROBE DATA sub-menu can be viewed but not changed. The operator must use the SETUP menu to change any of the parameters.

PROBE DATA Refer to Table 3-3. CALIBRATE O

Refer to Table 3-4.

There are two selections available on the PROBE DATA sub-menu; Process Data and Diagnostic Data. Refer to Table 3-3 for contents of the sub-menu.

SETUP Refer to Table 3-5.

Table 3-3. PROBE DATA Sub-Menu

SUB-MENU

SELECTION PARAMETER DESCRIPTION

Process Data

O __% O value for the probe.

Efficiency ENA/DIS Enable/Disable efficiency display. Stack Temp __DegC Stack temperature.

Diagnostic Data

Temperature Cell __DegC Cell temperature of the probe.

Stack __DegC Stack temperature. Cold Junct __DegC Cold junction temperature.

Voltages Cell __mV Cell voltage of the probe.

Cell T/C __mV Cell thermocouple voltage of the probe. Stk T/C __mV Stack thermocouple voltage. Cold Jnt __mV Cold junction voltage.

Output Values Analog __% FS Analog output voltage.

K1 State OFF/ON Status of relay 1. K2 State OFF/ON Status of relay 2.

3-8. CALIB RA T E O

O sub-menu (Table 3-4) is used to enter the to enter all operator set variables into the system. To

calibration mode. To access the CALIBRATE O sub- access the SETUP sub-menu, press the SETUP key at

SUB-MENU.

The CALIBRATE

3-9. SETUP S U B - M E N U .

The SETUP sub-menu is used

menu, press the CAL key at any time. The increase any time. To select the parameter to be changed, move and decrease keys are used to scroll through the list. the cursor to the desired parameter using the arrow

keys. Press ENTER to select that parameter. To

The CALIBRATE O sub-menu has three selections change the value for that parameter, use the arrow

available: Perform Calibration, View Constants, and keys to increase or decrease the value. Press ENTER Calibration Status. Refer to Table 3-4 for contents of to save changes. the sub-menus.

Perform Calibration has two options depending on how Auto Cal is selected in Probe Setup. Refer to SETUP Setting in Table 3-4.

IB-106-300NFX

3-3

QUICK REFERENCE CHART

MAIN MENU

PROBE DATA CALIBRATE O

PROCESS DATA DIAGNOSTIC DATA

EFFICIENCY

STACK TEMP

TEMPERATURE

CELL

STACK

COLD JUNCT

VOLTAGES OUTPUT VALUES

CELL

CELL T/C

STK T/C

COLD JNT

ANALOG K1 STATE K2 STATE

PERFORM

CALIBRATION

VIEW

CONSTANTS

SLOPE

CONSTANT

RESIST

CALIBRATION

STATUS

NEXT CAL

SLOPE

CONSTANT

RESIST

IB-106-300NFX

3-4

SETUP

CALIBRATION O CALCULATION O ALARMS

HIGH GAS

LOW GAS

AUTO CAL

OUTPUT TRACKS

SLOPE CONSTANT SET POINT

LOAD CONSTANTS

HI ALARM LO ALARM ALARM DB

CAL INTRVL

NEXT CAL GAS TIME

PURGE TIME

RES ALARM

EFFICIENCY CALC

RELAY OUTPUT

ENABLE CALC

K1 VALUE K2 VALUE K3 VALUE

K1 SETUP K2 SETUP

EVENT 1 EVENT 2 EVENT

EVENT 1 EVENT 2 EVENT 3

ANALOG OUTPUTS

SOURCE

AOUT TYPE

IB-106-300NFX

3-5

Table 3-4. CALIBRATE O Sub-Menu

SUB-MENU SETUP SETTING

SELECTION (SEE TABLE 3-4) DISPLAY DESCRIPTION

Perform Calibration

Auto Cal in Probe Setup is Press ENTER to start Auto Calibration. MPS will start calibrating probe. YES.

Starting Automatic Calibration

High Gas _____%O Value for high O test gas. Time Left 0:00 Amount of time necessary to complete the

current testing phase in min:sec.

Cell mV ______mV Cell voltage of the probe.

Low Gas _____%O Value for low O test gas. Time Left 0:00 Amount of time necessary to complete the

current testing phase in min:sec.

Cell mV ______mV Cell voltage of the probe.

Resistance Check Resistance check in progress. Time Left 0:00

Cell _____mV _____C Cell voltage and probe temperature.

Calibration Complete Purging 0:00 Gas lines are being purged of test gas.

Cell _____mV _____C Cell voltage and probe temperature.

Calibration Complete

Auto Cal in Probe Setup is Press ENTER to start Manual Calibration. Manual calibration sequence will begin NO. when ENTER is pressed.

Switch ON high test gas. Press ENTER when ready.

View Constants

Calibration Status

High gas ______%O

Press ENTER when O reading is stable.

High O test gas value.

Turn OFF high test gas and ON low test gas. Press ENTER when ready.

Low gas ______%O

Press ENTER when O reading is stable.

Low O test gas value.

Resistance Check

Resistance check in progress.

Turn off low test gas. Press ENTER when ready.

Press ENTER when probe has returned toprocess.

(N/A) Slope _____mV/D Slope for probe.

Constant _____mV Offset for probe. Resist _____ohms Resistance for probe.

Next Cal XD XH Time until next calibration in number of

days and number of hours.

(N/A) Slope _____ Status of the slope.

Constant _____ Status of the offset. Resist _____ Status of the resistance.

IB-106-300NFX

3-6

Table 3-5. SETUP Sub-Menu.

SUB-MENU SELECTION PARAMETERS DESCRIPTION

Calibration

Calculation Slope ____ mV/D Set value between 34.5 and 57.5.

Ensure t h e correct voltage is selected when using HPS 3000 with either WC 3000 probes or 218 probes. Refer to Figure 2-14, Jumper Selection Label for proper voltage selections. If incorrect SET POINT is selected, damage to the probe may occur.

Alarms Hi Alarm ____%O Set value for high alarm limit.

2 2

High Gas ____%O Value of high O test gas. Low Gas ____%O Value of low O test gas. Auto Cal YES/NO If system has MPS, select YES or NO. Output Tracks YES/NO Select output tracks. Cal Intrvl XD XH Select time between calibrations in number of days and

Next Cal XH Time until next calibration in number of hours. (1 year max.) Gas Time 0:00 Amount of time the test gases will be turned on in number of

Purge Time 0:00 stabilize. Res Alarm _______ Amount of time for gas lines to clear of test gas.

Constant ____ mV Set value between -20.0 and +20.0 mV. Set Point ____C Set either 736 for World Class 3000 probes or 843 for 218

Load Constants Press ENTER to load constants from last calibration.

Lo Alarm ____%O Set value for low alarm limit. Alarm DB ____%O Set value for alarm dead band.

2 2

number of hours. (1 year max.)

minutes and seconds, allow enough time for signal values to

Resistance alarm set from 50 to 10,000 ohms.

probes.

2 2

Efficiency Calc. Enable Calc. YES/NO Select YES to enable, NO to disable.

Relay Outputs K1 Setup Event 1 _____ Set event to activate relay.

K2 Setup Event 1 _____ Set event to activate relay.

Analog Outputs

There a re six s elections available on the S ETUP submenu: Calibration, O Calculation, O Alarms,

Efficiency Calc., Relay Outputs, and Analog Outputs. Refer to Table 3-5 for the contents of the SETUP submenu.

NOTE

Dip shunt is to be set for voltage or current operation. Refer to Figure 2-7.

K1 Value _____ Set between 0.0000 and 1.0. Refer to Table 3-6. K2 Value _____ Set between 0.0000 and 1.0. Refer to Table 3-6. K3 Value _____ Set between 1.000 and 20.0. Refer to Table 3-6.

Event 2 _____ Set event to activate relay. Event 3 _____ Set event to activate relay.

Source Source can be set to 0-1%, 0-5%, 0-10%, 0-25%, 0-100% of (EFF or O ) 0-100% O , or 0-100% Efficiency Aout Type 0-10V Aout Type can be set to 0-10 V, 0-20 mA, or 4-20 mA

Table 3-6. Efficiency Constants.

UNITED STATES

CONSTANT

K1 K2 K3

GAS OIL

0.407 0.432

0.0 0.0

5.12 5.12

EUROPE

GAS OIL

0.66 0.69

0.0082 0.0051

12.28 8.74

IB-106-300NFX

3-7

3-10. SYSTEM CALIBRATION.

a. Overview

The primary purpose of an oxygen analyzer is to give an accurate representation of the percentage of O in the gas stream. The

system should be calibrated periodically to maintain an accuracy which may otherwise reduce over time due to cell aging.

A requirement for calibration is a set of two accurate test gases spanning the oxygen range of most interest. For example, 0.4% and 8% for a 0-10% oxygen range.

Under normal conditions the probe should not need frequent calibration. Because calibration is necessary, the system can be equipped with the optional MPS 3000 Multiprobe Test Gas Sequencer for fully automatic calibration at regular intervals. Without an MPS, the probes must be calibrated manually (semiautomatically).

b. Probe Calibration

1. Previous Calibration Constants Functionality. Three sets of registers are used to store calibration constants. These are: Latest Calibration, Previous Calibration, and Calculation. Only the values in the Calculation registers are used to calculate the oxygen value for display and representation on the analog output signal. These values may be changed in two ways:

(a) The operator may change the

Calculation values by entering the SETUP menu and then entering the O Calculations sub-menu. The operator may adjust the slope and constant individually or res et both to the values calculated during the last good calibration. Simultaneously resetting both values is done by selecting Load Constants and pressing ENTER.

(b) The IFT w ill automatically change the

values after each successful calibration.

The values in the Latest Calibration registers are updated afte r e ve ry c omplete calibration even if the calibration is not successful. If the calibration is successful, the values in

the Latest Calibration registers are copied into the Previous Calibration registers. This function is accomplished prior to the update of the Latest Calibration registers. The values from successful calibrations are automatically loaded into the Calculation registers for use in future O calculations. If

a calibration fails, the Previous Calibration registe r s a n d C a l c u l a t i o n r e g i s t ers retain their existing values, while the Latest Calibration registers record the values of the failed calibration.

2. Calibration Methods. There are three calibration methods: manual (semiautomatic), manually initiated automatic, and full y automatic. Manual (semiautomatic) calibration is done without an MPS unit. Test gases ar e sw i t ched on and off by the operator and the IFT is sequenced through the calibration procedure by the operator with the front panel keyboard. The IFT prompts the operator for the correct action. Manually initiated automatic calibration is done with an MPS . The operator manually initiates the calibration at the IFT or through a remote switch, and the IFT controls the operation of the MPS unit a n d the calibration sequencing. Fully automatic calibration requires no action from the operator. The setup is the same as semiautomatic except the IFT automatically initiates the calibration at a fixed calibration interval. In this mode the operator can also manually initiate calibrations between the intervals in the

c. Manual (Semiautomatic) Calibration

same manner as semiautomatic calibrations.

1. Test Gases For Manual (Semiautomatic) Calibration. There are two options for supplying test gases to the probe during semiautomatic calibration. The first "A" uses refillable bottles and adjustable 2-stage pressure regulators; the second, "B" uses disposable bottles and a fixed single-stage regulator to provide a mixed flow. Normally, the first (method "A") will have a higher cost and not be portable. The second ("B") is less costly, portable, and weighs about

4.54 kg (10 lbs).

IB-106-300NFX

3-8

Test Method "A" Fixed Tanks and Manifolds

SCOTT ENVIRONMENTAL TECHNOLOGY, INC. SCOTT SPECIALTY GASES

(a) Required Equipment. 2600 Cajon Blvd.

San Bernardino, CA 92411 714/887-2571 TWX: 910-390-1159

Do not use 100% nitrogen as a zero gas. It is suggested that gas for the zero be between 0.4% and 2.0% O . Do not use

gases with hydrocarbon concentrations of more than 40 parts per million. Failure to use proper gases will result in erroneous readings.

Two tanks of precision calibration 2616 South Loop West,

gas mixtures. Recommended Suite 100 calibration gases are nominally 0.4 Houston, TX 77054 percent and 8.0 percent oxygen in 713/669-0469 nitrogen.

Two sources of calibrated gas fitting and the gas line) to prevent mixtures are: the migration of process gases

LIQUID CARBONIC GAS CORP. SPECIALTY GAS LABORATORIES

700 South Alameda Street 138 kPa (20 psi). Los Angeles, California 90058 213/585-2154 4

767 Industrial Road maximum and a supply of clean, San Carlos, California 94070 dry instrument air. 415/592-7303

9950 Chemical Road Pasadena, Texas 77507 6 713/474-4141 fittings.

1290 Combermere Street Troy, MI 48084 314/589-2950

Route 611 Plumsteadville, PA 18949 215/766-8861 TWX: 510-665-9344

A check valve is required at the probe (between the calibration

down the calibration gas line.

Two, 2-stage pressure regulators with stainless steel diaphragms for tanks. Maximum output required:

One instrument air pressure regulator: 138 kPa (20 psi)

Two zero-leakage shutoff valves.

Miscellaneous oil-free tubing and

12054 S.W. Doty Avenue (b) Calibration. Chicago, Illinois 60628 312/568-8840 1

A typi c al calibration setu p is shown

in Figure 3-2. Care must be taken 603 Bergen Street that all fittings are tight and free Harrison, New Jersey 07029 from oil or other organic 201/485-1995 contaminants. Small openings can

cause back diffusion of oxygen 255 Brimley Road from the atmosphere even though Scarborough, Ontario, Canada positive pressures are maintained in 416/266-3161 the lines.

IB-106-300NFX

3-9

CALIBRATE

30013

IN-PLACE

FITTING

FLOW METER

5 SCFH

PROBE (END VIEW)

CHECK VALV E

REFERENCE AIR

CONNECTION

2 SCFH

REFERENCE

AIR

SET

LEAK TIGHT

VALVES

REG

0.4% O

NOTE:

PROBE CALIBRATION GAS FITTING HAS A SEAL CAP THAT MUST BE IN PLACE AT ALL TIMES EXCEPT DURING CALIBRATION.

Figure 3-2. Typical Calibration Setup

NOTE

The probe calibration gas fitting has a seal cap which must be in place at all times except during calibration.

In addition to the precision condensation and corrosion. calibration gas mixtures, clean, dry, oil-free instrument air should be used for calibration.

For optimum accuracy, this calibration should be run with the p r o cess at normal temperature and operating conditions.

When the calibration gas line flowing as in normal operation. exceeds 1.8 m (6 ft) in length from the leak tight valves, a 3

8.0% O

INSTR. AIR IN

check valve, Rosemount P/N 6292A97H02, should be installed next to the calibration gas connection on the probe to prevent breathing of the line with the process gas and subsequent gas

NOTE

Only set the test gas flowmeter upon initial installation and after changing the diffusion element. A slightly lower test gas flow rate may indicate a plugged diffusion element.

Set the test gas pressure regulators and the flow meter for a flow of 5 scfh at (20 psig) 138 kPa for both gases. The reference gas should be

Refer to paragraph 3-9d of this section for Manual (Semiautomatic) Calibration setup and procedure using the IFT.

IB-106-300NFX

3-10

Test gases will be switched on and off using the shutoff valves.

TEST GAS

KIT #1

(P/N 6296A27G01)

629100

Test Method "B" Rosemount Oxygen Test Gas and Service Kit.

(a) Required Equipment

Do not use 100% nitrogen as a zero gas. It is suggested that gas for the zero be between 0.4% and 2.0% O . Do not use

gases with hydrocarbon concentrations of more than 40 parts per million. Failure to use proper gases will result in erroneous readings.

Portable Rosemount Oxygen Test Gas Kits (Figure 3-3), Rosemount Part Number 6296A27G01, containing 8% and 0.4% gases in a portable carrying case with regulator, built-in valve, hose and hose connecting adapter to the calibration gas connection.

Extra gas bottles are available at:

Figure 3-3. Portable Rosemount Oxygen Test Gas Kit

Rosemount Analytical Inc. Rosemount Part Number Box 901 3530B07G02 for probe 8% oxygen Orrville, Ohio 44667 in nitrogen in disposable bottle. U.S.A.

A check valve is required at the Rosemount Limited probe (between the calibration Burymead Road fitting and the gas line) to prevent Hitchin, Herts. U.K. the migration of process gases

down the calibration gas line. Rosemount Italy VIA Guido Cavalcanti 8 (b) Calibration with a Portable Rosemount 20127 Milan, Italy Oxygen Test Gases Kit.

Rosemount Spain 1

A typical portable test calibration Saturnino Calleja 6 setup is shown in Figure 3-4. 28002 Madrid, Spain For Manual (semiautomatic)

calibration, remove cap plug from Rosemount France the calibrate-in-place fitting. The 165 Boulevard de Vallmy cap plug must be retained to seal 92706, Colombes, France this fitting after calibration is

complete; failure to do so may Rosemount Part Number render the probe useless if the 3530B07G01 for probe 0.4% system pressure is slightly oxygen in nitrogen in disposable negative. The reference gas should bottle. be flowing as in normal operation.

IB-106-300NFX

3-11

CALIBRATE

IN PLACE

CONNECTION

CHECK

VALV E

PUSHBUTTON

REGULATOR

WITH CONTENTS

GAGE - SET 5 SCFH

NOTE: PROBE CALIBRATION GAS

FITTING HAS A SEAL CAP THAT MUST BE IN PLACE EXCEPT DURING CALIBRATION.

REFERENCE

AIR

CONNECTION

TEST HOSE CONNECTS TO CHECK VALV E

0.4 %

23800010

8.0 %

1. Press SETU P to display the SETUP menu. Select PROBE CALIBRATION sub-menu. Ensure that Auto Cal is disabled. Set the cursor on Auto Cal. Press ENTER. Set Auto Cal to NO if not already done.

2. Press the CAL key. Select PERFORM CALIBRATION sub-menu. "Press ENTER to start M anual Calibration" will appear on the LCD display. Press ENTER to start. Follow the data queues. Refer to Table 3-4. CALIBRATE O Menu.

e. Fully Automatic Calibration.

Figure 3-4. Typical Portable Test Calibration Setup

Refer to paragraph 3-9d of this section for Manual (Semiautomatic) Calibration setup and procedure using the IFT.

Screw the push button regulator 1. Test Gases For Fully Automatic Calibration. with contents gage on to the test For fully automatic calibration, an MPS 3000 gas of choice and inject the test gas Multiprobe Test Gas Sequencer is required as by opening the valve. Gas is on well as the two types of test gas. continuously when the valve is opened.

d. Manual (Semiautomatic) Calibration

Procedure.

Consult Safety Data Sheet 1M03296 before performing any work on the CENELEC approved IFT 3000.

Do no t us e 100% nitrogen as a zero gas . It is suggested th at gas for the zero be between 0.4% and 2.0% O . Do not use

gases with hydrocarbon concentrations of more than 40 parts per million. Failure to use proper gases will result in erroneous readings.

The following procedure relates to an operator Two tanks of precision calibration gas initiated calibration selected at the IFT by mixtures. Recommended calibration gases pressing the CAL key. The calibration is are nominally 0.4 percent and 8.0 percent manually performed by the operator upon data oxygen in nitrogen. queues from the IFT. Any system without an MPS 3000 Multiprobe Test Gas Sequencer must follow A typical automatic calibration system is these steps. shown in Figure 3-5.

IB-106-300NFX

3-12

TEST GAS

300

S O

CHECK

VALV E

MPS

PROBE

(END VIEW)

REFERENCE AIR

HPS

PROBE SIGNAL CONNECTIONS

MPS-IFT SIGNAL CONNECTIONS

IFT

INSTRUMENT

AIR IN

NOTE: 1. THE MPS CAN BE USED WITH UP

TO FOUR PROBES. ONLY ONE PROBE CAN BE CALIBRATED AT A TIME. PROBE CALIBRATIONS MUST BE SCHEDULED IN MULTIPLE PROBE APPLICATIONS.

2. HP

PTION SHOWN.

Figure 3-5. Typical Automatic Calibration System

IB-106-300NFX

3-13

TEST GAS 1

(HIGH O2)

TEST GAS 2

(LOW O2)

2. Fully Automatic Calibration Setup. In order (g) Abort Time 0:00 for the IFT sy st em t o calibrate automatically, the following parameters from the Set the amount of time allowed CALIB RATE sub-menu in the IFT have to between key functions before the be entered. Refer to Table 3-5. SETUP Sub- calibration procedure is aborted in Menu. number of minutes and seconds.

(a) Auto Cal YES/NO

(h) Res Alarm _____

Set to YES

Set the desired resistance alarm

(b) Output Tracks YES/NO between 50 - 10000 ohms.

Set as desired to configure analog output tracking. Once these parameters have been set, the

system will initiate calibration without

INTVL parameter. Set the desired time between calibrations in number of days and hours. (1 year max.) 3. Manually Initiated Fully Automatic

Calibration Procedure. The following

(d) Next Cal. XD XH procedure relates to an operator initiated

calibration, either by a remote switch (CAL Displays the time left to the start of the INIT on interconnect board) or selected at next calibration. Set the des ired time the IF T by pressing the CAL key using an until the start of the next calibration. If MPS 3000 Multiprobe Gas Sequencer. nothing is entered here, the unit will automatically enter the cal intrvl and count down from that. (1 year max.) (a) Press SETUP to display the SETUP

sub-menu. Select Calibration. Ensure

(e) Gas Time 0:00 that Auto Cal is enabled. Set the cursor

on Auto Cal. P ress ENTER. Set Auto Set the amount of time for the test Cal to YES if not already done. gasses to be turned on in number of minutes and seconds, allow enough time for signal values to stabilize. (b) Press the CAL key. Select Perform

Calibration. "Press ENTER to start

(f) Purge Time 0:00 Automatic Calibration" will appear on

the LCD di s p l a y . Pr e s s E N T E R to start. Set the amount of time for the gas lines Refer to Table 3-4. CALIBRATE O to clear in number of minutes and Sub-Menu. seconds.

IB-106-300NFX

3-14

SECTION IV. LDP OPERATION

Fig. 4-l

Index No. Control/LED

Description

Consult Safety Data Sheet, lMG3&&

i before performing any work on the

CENELEC approved IFT,3000.

4-1. OVERVIEW. Ensure that the oxygen analyzer, heater

power supply (if included with the system), and intelligent field transmitter have been properly connected. It is important to check that grounding and screening of terminations are correctly made to prevent the introduction of ground loops. The IFI’ is equipped with noise suppression circuitry on the power supply and signal input lines. Proper grounding at installation will ensure accuracy of function.

This section of the manual deals with operator controls and displays available for the IFT equipped with LDP and four membrane keys.

Operating instructions for the GUI equipped IFI’ are

included in Section III.

Any procedures not associated with normal operations

are included in Section II, Installation, or Section V,

Troubleshooting.

LED Display

2 CAL

3 TGH

4 TGL

5 ENTER

6 A

7 v

Indicates current 0, or test gas value.

Calibration in progress indicator

light.

High test gas indicator light. High test gas is being used in calibration process.

Low test gas indicator light. Low test gas is being used in calibration process.

The ENTER key is used to initiate calibration or select a test gas parameter to change.

The increase key is used to increase the value of the test gas parameters.

The decrease key is used to decrease the value of the test gas

parameters.

4-2. IFT WITH LDP FRONT PANEL CONTROLS

AND INDICATORS. (See Figure 4-1.)

Figure 4-1. IFT with LDP Front Panel

IB- 106-3OONFX

8 SEL

4-3. LDP DISPLAYS.

Consult Safety Data Sheet I lM03296 before performing any work on the

The LDP equipped IFT contains four selectable displays. The displays are selected by pressing the SEL key. The display is advanced once each time the SEL key is depressed and continually scrolls. The only parameters which the operator is permitted to change

4-1

The select key is used to scroll through the list of parameters.

change are H (high test gas) and L (low test gas).

b. Manual Calibration

The following procedures When a parameter is to be changed, press the ENTER relate to an operator initiated calibration. The key. To change the parameter, the increas e and calibration is manually performed by the operator decrease arrows are depressed until the proper value is upon data queues from the IFT. Any system displayed. Depress the ENTER key to accept the new without an MPS 3000 multiprobe test gas value, or the SEL key to abort the change. The four sequencer must follow these steps. displays are as follows:

a. O2

The O selection will display the O value on

the LED display when ENTER key is depressed.

Consult S a f e ty Data Sheet 1 M03296 before performing any work on the CENELEC

b. H

The high test gas dis play allows the value of

approved IFT 3000.

the high test gas parameter to be changed for calibration purposes. 1. Press the SEL k e y u ntil CAL is shown on the

LED display.

c. L

The low test gas display allows the value of the low test gas parameter to be changed for 2. Press ENTER. The CAL light is now on. calibration purposes. Turn on high test gas.

d. CAL

The calibration selection allows the 3. Press ENTER. The TGH light is now operator to initiate the calibration proces s when flashing. ENTER key is depressed.

4. When the value shown on the LED display has stabilized, press ENTER. Turn off high

4-4. LDP DEFAULTS

The LDP equipped IFT is test gas. programmed at the factory with the defaults indicated in Table 4-1. For a description of the defaults refer to 5. Turn on low test gas. Press ENTER. The Table 3-4. SETUP Sub-Menu. TGL light is now flashing.

6. When the value shown on the LED display

4-5. CALIBRATION

a. Overview

has stabilized, press ENTER.

The LDP equipped IFT is configured 7. Turn off low test gas. Press ENTER. at the factory for manual (semiautomatic) calibration. Calibration must be manually 8. All indicator lights are off. Calibration initiated. Information on test gases and hardware complete. requirements may be found in paragraph 3-9, Calibration.

IB-106-300NFX

4-2

Table 4-1. LDP Defaults.

PARAMETER DEFAULT PARAMETER DEFAULT

Probe Calibration Efficiency Calc.

High Gas 8.0% Enable Calc. NO Low Gas 0.4% K1 Value 0.0 Auto Cal NO K2 Value 0.0 Output Tracks YES K3 Value 0.0 Cal Interval OFF Next Cal Disabled Relay Outputs (K1) Gas Time 5:00 MIN Event 1 Heater Fail Purge Time 5:00 MIN Event 2 Cal. Fail Resistance Alarm 1000 ohms Event 3 INCAL

O Calculation Relay Outputs (2)

Slope ____(value from calibration) Event 1 LO O Constant ____(value from calibration) Event 2 OFF Htr Set Point 736C (when implemented) Event 3 OFF

O Alarms Analog Output

HI Alarm 30% Source O 0-10%

LO Alarm 0.3% Aout Type 4-20mA Alarm DB 0.0%

IB-106-300NFX

4-3/4-4

SECTION V. SYSTEM TROUBLESHOOTING

b. Elec trical Noise

The IFT has been designed to operate in the type of environment normally found in a boiler room or control room. Noise

Consult Safety Data Sheet 1M03296 before performing any work on the CENELEC approved IFT 3000.

suppression circuits are employed on all field terminations and mai n inputs. When fault finding, the electrical noise being generated in the immediate circuitry of a faulty system should be evaluated. All cable shields must be connected to earth.

Install all protective equipment covers and safety ground leads after troubleshooting. Failure to install covers and ground leads could result in serious injury or death.

c. Loose Integrated Circuits

The IFT uses a microprocessor and supporting integrated circuits. Should the electronics unit receive rough handling during installation in a location where it is subjected to severe vibration, an Integrated Circuit (IC) could work loose. The fault finding guides in paragraph 5-3a. and Table 2-1 Appendix

5-1. OVERVIEW.

The system troubleshooting describes E, show the resulting variety of failure modes. It how to identify and isolate faults which may develop is recommended that all IC's be confirmed to be in the Oxygen Analyzer System. Refer to Probe, IFT, fully seated before troubleshooting on the system HPS, and MPS Appendices. begins.

5-2. SPECIAL TROUBLESHOOTING NOTES

d. Electrostatic Discharge

can damage the IC's used in the electronics unit.

Electrostatic discharge

It is essential before removing or handling the

a. Grounding

It is essential that adequate p rocessor board or the IC's used on it, that the grounding precautions are taken when the system user ensure he/she is at ground potential. is being installed. A very thorough check must be made at both the probe and electronics to ensure that the grounding quality has not degraded during fault finding. The system provides facilities for 100% effective grounding and the total elimination of ground loops.

IB-106-300NFX

5-1

5-3. SYSTEM TROUBLESHOOTING

provides system failure information with two different error message formats. The error messages vary due to system configuration. Refer to Appendix E, Section II,

The IFT 1. OK - The system is operating normally.

2. CAL - The system is currently undergoing calibration.

IFT 3000 Troubleshooting. 3. C Err - An error was detected during the

calibration process.

a. GUI Equipped IFT

equipped IFT will display one of ten conditions: OK, CA L (calibration), C Err (calibration error), H Err (heater error), TGLow (test gas low), HiO 5. TGLow - There is no test gas pressure. (high O level), LoO (low O level), and R Hi

222

(high resistance level), Off and PRBE. Refer to Table 2-1, Appendix E for additional troubleshooting information on the GUI equipped IFT. 7. LoO - The O value is below the low alarm

The status line of the GUI

4. H Err - There is a fault within the heater system.

6. HiO - The O value is above the high alarm

limit.

8. R Hi - The cell resistance is above the high limit.

Consult Safety Data Sheet 1M03296 before performing any work on the CENELEC approved IFT 3000.

9. Off - The probe has been turned off because the IFT cannot control the heater temperature.

10. PRBE - The probe is disconnected, cold, or leads are reversed.

IB-106-300NFX

5-2

SECTION VI. RETURNING EQUIPMENT TO THE FACTORY

6-1.

If factory repair of defective equipment is required, proceed as follows:

Secure a return authorization number from a Rosemount Analytical Sales Office or Representative before returning the equipment. Equipment must be returned with complete identification in accordance with Rosemount instructions, or it will not be accepted.

In no event will Rosemount be responsible for equipment returned without proper authorization and identification.

Carefully pack defective unit in a sturdy box with sufficient shock absorbing material to insure that no additional damage will occur during shipping.

In a cover letter, describe completely:

1. The symptoms from which it was determined that the equipment is faulty.

2. The environment in which the equipment has been operating (housing, weather, vibration, dust, etc.).

3. The site from which equipment was removed.

4. Whether warranty or nonwarranty service is requested.

5. Complete shipping instructions for return of replacement or repaired equipment to you.

6. Reference the return authorization number.

Enclose a cover l etter and purchase order and ship the defective equipment, according to instructions provided in Rosemount Return Authorization, prepaid, to:

European

Rosemount Ireland Equipment Return Repair Dept. 151 Shannon Industrial Estate Co. Clare Ireland

American

Rosemount Analytical Inc. RMR Department 1201 N. Main Street Orrville, Ohio 44667

If warranty service is requested, the defective unit will be carefully inspected and tested at the factory. If failure was due to conditions listed in the standard Rosemount warranty, the defective unit will be repaired or replaced at Rosemount's option, and an operating unit will be returned to the customer in accordance with shipping instructions furnished in the cover letter.

For equipment no longer under warranty, the equipment will be repaired at the factory and returned as directed by your purchase order and shipping instructions.

IB-106-300NFX

6-1/6-2

INDEX

This index is an alphabetized listing of parts, terms, and procedures having to do with the World Class 3000 Oxygen Analyzer with IFT 3000 Intelligent Field Transmitter. Every item listed in the index refers to a location in the manual by page number or numbers.

Abrasive Shield, 2-3 Absolute Temperature, 1-2 Air Pressure Regulator Valve, 2-8 Analog Output, 2-14, 3-8 Arithmetic Constant, 1-2 Automatic Calibration, 3-12

Cable Shields, 5-1 Cal Key, 3-2 CALIBRATE O Sub-menu, 3-3, 3-6 Calibration Fitting, 3-9 Cell Constant, 1-2 Ceramic Diffusor, 2-4 Check Valve, 1-3, 3-10 Compressed Air, 2-8

Data Key, 3-2 DATA Menu, 3-3 Diffusion Element Dust Seal Packings, 2-7 Dip Shunt, 2-13

Electrical Noise, 5-1 Electrostatic Discharge, 5-1 Enter Key, 3-2

Field Replaceable Cell, 1-3 Fuses

Intelligent Field Transmitter, 2-9 Heater Power Supply, 2-19 Multiprobe Test Gas Sequencer, 2-23

Gas Stratification, 2-1 Grounding, 5-1 GUI, 3-1, 5-2

Installation, 2-1 Instrument Air, 2-8 Intelligent Field Transmitter, 2-8

LDP, 4-1

Manual Calibration, 3-8 Measured Gas, 3-8, 3-9 Mounting Plate, 1-1, 2-6 Multiple Test Gas Sequencer, 1-1, 2-20

Nernst Equation, 1-2

Operator Initiated Calibration, 3-8 Operator Interface, 1-3

PROBE DATA Sub-menu, 3-3 Probe Location Selection, 2-1 Probe Mechanical Installation, 2-1 Process Gas Temperature, 2-1

Reference Gas, 1-2 Relay Output Connections, 2-14

Sel Key, 4-1 Semiautomatic Calibration, 3-8 Sensing Point, 2-1 Setup Key, 3-2 SETUP Sub-menu, 3-3, 3-7 Status Line, 3-2 System Cable, 1-1

Vee Deflector Orientation, 2-7

Yttria-stabilized, 1-2

Heater Power Supply, 1-1, 2-16 Help Key, 3-2

Zirconia Disc, 1-2

IB-106-300NFX

I-1/I-2

APPENDIX AX WORLD CLASS 3000 OXYGEN ANALYZER PROBE (CENELEC APPROVED VERSION)

Instruction Bulletin IB-106-300NX Series Rev. 2

HIGHLIGHTS OF CHANGES

Effective June, 1997 Rev. 2

PAGE SUMMARY

-- General. Added snubber version of probe to manual. Text and art changed as necessary to reflect new style probe.

APPENDIX AX

IB-106-300NX SERIES

Section Page

I. DESCRIPTION

1-1. Oxygen Analyzer (Probe) - General ........................................................ 1-1

1-2. Probe Assembly Exterior ................................................................ 1-1

1-3. Inner Probe Assembly ...................................................................1-3

1-4. Junction Box .......................................................................... 1-3

1-5. Cable Assembly ....................................................................... 1-4

1-6. Probe Options ......................................................................... 1-4

II. PROBE TROUBLESHOOTING

2-1. Overview .............................................................................2-1

2-2. Probe Troubleshooting .................................................................. 2-1

III. SERVICE AND NORMAL MAINTENANCE

3-1. Overview .............................................................................3-1

3-2. Probe Recalibration .....................................................................3-1

3-3. Cell Replacement ...................................................................... 3-1

3-4. Ceramic Diffusion Element Replacement ....................................................3-3

3-5. Replacement of Contact and Thermocouple Assembly ......................................... 3-5

3-6. Replacement of Heater, V-Strut and Backplate Assembly (Inner Probe Assembly; Includes

Contact and Thermocouple Assembly) .................................................... 3-6

IV. REPLACEMENT PARTS

..................................................................4-1

LIST OF ILLUSTRATIONS

Figure Title Page

1-1 Oxygen Analyzer (Probe - CENELEC Approved) Exploded View ................................1-0

1-2 Main Probe Components .................................................................1-1

1-3 Cell and Tube Assemblies ................................................................1-1

1-4 Flame Arrestor Diffuser Assembly .........................................................1-2

1-5 Inner Probe Assembly ................................................................... 1-3

1-6 Junction Box .......................................................................... 1-3

1-7 Bypass Probe Option ....................................................................1-5

2-1 Flowchart of Probe Related Problems, #1 ....................................................2-3

2-2 Flowchart of Probe Related Problems, #2 ....................................................2-4

3-1 Cell Wiring Installation .................................................................. 3-2

3-2 Removal of Snubber Diffuser ............................................................. 3-2

3-3 Cell Replacement Kit ................................................................... 3-3

3-4 Removal of Optional Ceramic Diffuser and Vee Deflector ...................................... 3-4

3-5 Probe Junction Box Mechanical Connections .................................................3-5

3-6 Inner Probe Replacement (Heater, V-Strut, and Backplate Assembly) ............................. 3-5

3-7 Heater, Strut, and Backplate Assembly (Inner Probe Assembly) ..................................3-7

3-8 Oxygen Analyzer (Probe), Cross-Sectional View .............................................3-7

APPENDIX AX

IB-106-300NX SERIES

NOTES:

SEE SAFETY DATA SHEET 1M03226 FOR A LIST OF PROBE REPAIRS A CUSTOMER MAY MAKE.

ITEM B , CALIBRATION GAS TUBE, FITS INTO HOLE A WHEN PROBE IS ASSEMBLED.

NOT ALL PARTS SHOWN ARE AVAILABLE

3. FOR PURCHASE SEPARATELY. FOR A LIST OF AVAILABLE PARTS, SEE TABLE 4-1.

1. Snubber Diffuser

2. Retainer Screw

3. Calibration Tube Insert

4. Retainer

5. Cell and Flange Assembly

6. Corrugated Seal

7. Probe Tube and Junction Box Assembly

8. Tube Nut, Ferrule, and Tie-Rap 17. Hose Clamp

9. Label 18. Terminal Block

10. Label Attaching Hardware Mounting Plate

11. Gas Connection 19. Terminal Block Marker

12. Seal Cap 20. Terminal Block

13. V-Strut Assembly 21. Terminal Block Screw

14. Ground Wires 22. Junction Box Gasket

15. Hose 23. Junction Box Lid

16. Probe Head Hardware 24. Cover Setscrew

Figure 1-1. Oxygen Analyzer (Probe - CENELEC Approved) Exploded View

APPENDIX AX

IB-106-300NX SERIES

1-0

19780003

SECTION I. DESCRIPTION

Consult Safety Data Sheet 1M03226 for probe safety related information.

1-1. OXYGEN ANALYZER (PROBE) - GENERAL.

The CENELEC approved Oxygen Analyze r (Probe), Figure 1-1, consists of three component groups (Figure 1-2): probe exterior, inner probe, and probe head. Specifications for the CEN ELEC approved probe are contained in Table 1-1.

Primary probe

1-2. PROBE ASSEMBLY EXTERIOR

exterior components include a flange-mounted zirconium oxide cell, mounted on a tube assembly and protected by a flame arrestor and snubber diffuser.

a. Cell and Flange Assembly

component in the cell and flange assembly, Figure 1-3, is a y ttria-stabilized zirconium oxide cell. It creates an electrical signal when the

The primary

oxygen level on one side is out of balance with the oxygen level on the other side. This signal is proportional to the difference in oxygen levels.

Screws and a retainer ring

b. Probe Tube Assembly

secure the cell and flange assembly, Figure 1-3, to the probe tube assem bly. When in place, the cell is inside the tube. The retainer ring is high temperature chrome plated to prevent galling and seizing. It is also coated with anti-seize compound to help avoid seizing.

The tube assembly includes a flange which mates with a stack-mounted flange. Studs on the stack flange make installation easy. There is also a tube to carry calibration gas from the probe head to the process side of the cell during calibration.

PROBE

TUBE

CORRUGATED

SEAL

PROBE

EXTERIOR

PROBE

INTERIOR

Figure 1-2. Main Probe Components

JUNCTION

BOX

19780004

RETAINER

CELL AND

FLANGE

ASSEMBLY

CALIBRATION TUBE INSERT

Figure 1-3. Cell and Tube Assemblies

APPENDIX AX

IB-106-300NX SERIES

1-1

1, 2

Table 1-1. Specifications for Oxygen Analyzing Equipment

Probe lengths, nominal .......................... 457 mm (18 in.), 0,91 m (3 ft), 1,83 m (6 ft), depending on

duct dimensions.

Temperature limits in process measurement area...... 10-704(C (50-1300(F)

Standard/current output ......................... 4-20 mA dc signal (factory set)

indication (Digital display and analog output) ..... 0.1% O2 or ±3% of reading, whichever is greater using

Rosemount test gases.

Cell speed of response .......................... 1 millisecond

System speed of response ....................... less than 3 seconds (amplifier output)

Resolution sensitivity ........................... 0.01% O

transmitted signal

Probe reference air flow ......................... 56,6 L/hr (2 scfh) clean, dry, instrument quality air

(20.95% O

)

Calibration gas mixtures ........................ Rosemount Hagan Test Gas Kit Part No. 6296A27G01

contains 0.4% O

Nominal and 8% O2N2 Nominal

2N2

Calibration gas flow............................ 141,6 L/hr (5 scfh)

Probe heater power supply ....................... 44 Vac from HPS 3000

HPS 3000 power requirement .................... 225 VA

Ambient operating temperature of probe junction box . 0(-150(C (32(-302(F)

HPS 3000 ambient operating temperature ........... 0(-50(C (32(-120(F)

Approximate shipping weights:

457 mm (18 in.) package ................. 30 kg (66 lbs)

0,91 m (3 ft) package .................... 40 kg (88 lbs)

1,83 m (6 ft) package .................... 55 kg (121 lbs)

All static performance characteristics are with operating variables constant.

Temperatures over 537(C (1000(F) may affect the ease of field cell replaceability.

c. Flame Arrestor Diffuser

The flame arrestor

diffuser, F igure 1-4, protects the cell from heavy particles and isolates the cell from changes in temperature. The assembly consists of a flame arrestor and a snubber diffuser. The flame arrestor and diffuser thread onto the probe tube. Pin spanner wrenches (probe disassembly kit 1L03825G01) are applied to holes in the diffusion element hub to remove or install the diffuser assembly.

The Flame Arrestor and Flame Arrestor Hub are among the critical components in this type of protection (Flameproof Enclosure Type ‘D’). See Safety Data Sheet 1M03226.

Systems that use an abrasive shield require a special flame arrestor and dif f us er ass embly with a hub that is grooved to accept two dust seal gaskets.

WRENCH

SNUBBER

DIFFUSOR

19780006

Figure 1-4. Flame Arrestor Diffuser Assembly

The components which make up

d. Cell - General

the cell are machined to close tolerances and assembled with care to provide accurate oxygen measurements. Any replacement requires attention to detail and care in assembly to provide good results.

APPENDIX AX

IB-106-300NX SERIES

1-2

Failure to follow the instructions in this manual could cause danger to personnel and equipment. Read and follow instructions in this manual carefully.

The oxygen probe includes an inner electrode for the cell assembly. It consists of a platinum pad and a platinum/inc onel composite wire which produces the cell constant off set voltage described in the Nernst equation.

With this pad and wire, the constant will be between -10 to +15 mV. The cell constant is noted in the calibration data sheet supplied with each probe.

Every probe should be calibrated and che cked after repair or replacement of cell, pad and wire, heater, or thermocouple, or after disassembly of th e probe.

1-3. INNER PROBE ASSEMBLY

assembly, Figure 1-5, consists of six main parts:

Ceramic support rod with four holes running

through the length. The holes serve as insulated paths for the c ell signal wire and thermocouple wires.

The inner probe

A platinum screen pad which forms electrical

contact with the inner electrode of the electrochemical cell. (Not visible in Figure 1-5; located at end of ceramic support rod.) The pad is attached to an inconel wire which carries the signal to the terminal strip.

A V-strut assembly to give support to the inner

probe assembly.

A tube to carry reference gas to the cell.

Turn to Section III, Service and Normal Maintenance for repair procedures for probe components.

The junction box, Figure 1-6, is

1-4. JUNCTION BOX

positioned at the external end of the probe and contains a terminal strip for electrical connections and f ittings for reference and calibration gases. Fittings are for

0.250 inch stainless steel tubing. The calibration fitting has a seal cap which must remain in place except during calibration. A tu b ing fitting is also s upplied to be used with the calibration gas supply during calibration.

If the calibration gas bottles will be permanently hooked up to the probe, an optional check valve is recommended to prevent condensation of flue gas in the calibration lines.

HEATER

SUPPORT TUBE

A heater that is helically wrapped on a quartz support cylinder and insulated.

A chromel-alumel thermocouple which acts as the sensing element for the temperature controller. (Not visible in Figure 1-4; located within ceramic support rod.)

REFERENCE

GAS TUBE

CERAMIC

V-STRUT

P00005A

Figure 1-5. Inner Probe Assembly

TERMINAL

STRIP

CALIBRATION

GAS FITTING

REFERENCE GAS FITTING

VENT

Figure 1-6. Junction Box

P00006A

APPENDIX AX

IB-106-300NX SERIES

1-3

During operation and calibration, reference gas is supplied through the reference gas fitting to the reference side of the cell. This gives the system a known quantity of oxygen with which to compare the oxygen level in the process gas. Unlike the nonCENELEC World Class 3000 Probe, r eference air must be used in conjunction with the CENELEC World Class 3000 probe.

During calibration, two gases of different known oxygen concentrations are injected one at a time through the calibration gas fitting. Stainl ess steel tubing delivers this gas to the process side of the cell. In a healthy cell, th e difference in oxygen pressure from the process side to the reference side of the cell will cause a millivolt output proportional to the difference in oxygen levels. The electronics unit can use the two millivolt outputs caused by the two calibration gases for either automatic or semi-automatic calibration.

Do not attempt to remove a process gas sample through either gas fitting. Hot gases from the process would damage gas hoses in the probe head.

Cable used to interconnect

1-5. CABLE ASSEMBLY

apparatus must conform to the applicable codes of practice in the country of installation (example: BS4345 in Great Britain). Rosemount can supply a cable (P/N 1U03066) which is fitted with EExd IIC barrier glands. The installer should note that on some earlier versions of the cable, the glands, although EExd IIC approved, are not of the barrier gland variety. These glands should not be used. Rosemount can supply a gland kit for the corresponding barrier gland (P/N 1U03066G07). Each kit contains one pair of glands. The Rosemount supplied cable is a 7 conductor cable to connect the probe to the HPS 3000, and to connect the HPS 3000 to the electronics

package. Standard length for this cable is 6 m (20 ft), but lengths up to 45 m (150 ft) are available. The 7 conductors include 1 shielded pair of wires for the cell millivolt signal , 1 shielded pair of type K wires for the thermocouple, and 3 individual 16-gaug e wires for the heater and for ground. All metal shields are isolated at the probe end and connect by drain wires to ground at the electronics. The cable is suitable for use in ambient temperatures up to 90(C (194(F).

1-6. PROBE OPTIONS

a. Abrasive Shield Assembly

The abrasive shield

assembly (IB-106-300NX Series, Figure 2-1) is a stainless-steel tube that surrounds the probe assembly. The shield protects the probe against particle abrasion and corrosive condensations, provides a guide for ease of insertion, and acts as a probe position support, especially for longer length probes. The abrasive shield assembly uses a modified flame arrestor and diffuser filled with dual dust seal packing.

For processes where t h e

b. Bypass Probe Options

flue gas exceeds the maximum allowable temperature of 704(C (1300(F) a bypass sensor package can be employed. The by pass system uses an 18 inch probe mounted externally on the stack or duct. The process or exhaust gases are directed out to the probe through an extension/return duct. The bypass arrangement does not require the use of aspiration air and the gas which flows past the probe is returned to the stack or duct.

The bypass probe package is normally used for process temperatures of 704(C (1300(F) to 980(C (1800(F). "Inconel 600" has an operating range up to 980(C (1800(F).

Overall dimensions and mounting details of the bypass system are shown in Figure 1-7.

APPENDIX AX

IB-106-300NX SERIES

1-4

BCPARTS LIST A

GROUP NOTE

PARTS LIST

UNITS: INCHES

G03

G02

G01

GROUP

MAT'L CODE

PART NUMBER

OR REF DWG

1U05680G20

SIZE-REFERENCE

INFORMATION

) PROBE 18"

DEFINER

DWG

PART NAME

CENELEC

01020304050607

ITEM

NOTE

4507C26G07

4507C26G08

)3FT

)6FT

DWG

WORLD CLASS 3000

GAS PICK-UP

4507C26G09

1M03241H01

4507C51H03

1L03826G02

)9FT

DWG

GAS PICK-UP

ANALYZER HOUSING

MTG HARDWARE

ASSY HARDWARE

GAS TUBE PICK-UP

GROUP NOTE

3FT

GAS TUBE PICK-UP

6FT

CAL

GAS

REF

ELECT

CABLE

GAS

100

(3.93)

FLOW

DIRECTION

VIEW ‘A-A'

oo o o

INSTALL WITH ANALYZER IN A VERTICALLY

DOWNWARD DIRECTION ONLY.

CONNECTION BITE TYPE

FITTING (PARKER CPI) FOR

0.250 O.D. TUBING. 2 SCFH

AT 3 PSIG MAX. CLEAN DRY

AIR REQUIRED. FITTING IS

LOCATED ON FAR SIDE.

CALIBRATION AND PURGE

GAS CONNECTION. BITE

TYPE FITTING (PARKER CPI)

10 SCFH AT 32 PSIG MAX.

CALIBRATION GAS REQUIRED.

LAG TO ENSURE GAS

TEMPERATURE DOES NOT

GO BELOW DEW POINT

NOTES: REFERENCE AIR SUPPLY

FLANGE

OR EXCEED 500 C (932 F).

GASKET

FLUE GAS OPERATING TEMPERATURE

AND

HARDWARE

CABLE

693.67

(27.31)

CLEARANCE

AND

INSERTION

FOR PROBE

REMOVAL

REQUIRED

RECOMMENDED 2 IN. THK

INSULATION. THERMAL CONDUCTIVITY

K EQUALS 0.5 FOR INSULATION.

RANGE 650 - 980 C (1200 - 1800 F).

DIMENSIONS ARE IN MILLIMETERS WITH INCHES

IN PARENTHESES UNLESS OTHERWISE INDICATED.

WELD BY

CUSTOMER

GASKET

AND HARDWARE

584.0

(23.0)

DRAIN

165.10 (6.50) REF

940 (37) REF ON 3 FT (4507C26G07)

1850 (73) REF ON 6 FT (4507C26G08)

2770 (109) REF ON 9 FT (4507C26G09)

1727.2 (68) REF ON 9 FT PICK-UP (4507C26G09)

825.5 (32.5) REF ON 3 FT AND 6 FT PICK-UP (4507C26G07 AND G08)

19780009

Figure 1-7. Bypass Probe Option

APPENDIX AX

IB-106-300NX SERIES

1-5/1-6

SECTION II. PROBE TROUBLESHOOTING

Before conducting any work on the probe, consult probe Safety Data Sheet 1M03226.

Install all protective equipment covers and safety ground leads after troubleshooting. Failure to replace covers and ground leads could result in serious injury or death.

2-1. OVERVIEW.

The probe troubleshooting section describes how to ide ntify and isolate operating faults which may develop in the probe assembly.

2-2. PROBE TROUBLESHOOTING

a. Probe Faults

The three symptoms of probe

failure are:

1. The system does not resp ond to changes in the oxygen concentration.

2. The system responds to oxygen changes but does not give the correct indication.

3. The system does not give an acceptable indication of the value of the oxygen test gas being applied during calibration.

Table 2-1 provides a guide to fault finding for the above symptoms.

Figures 2-1 and 2-2 provide an alternate approach to finding probe related problems.

APPENDIX AX

IB-106-300NX SERIES

2-1

Table 2-1. Fault Finding.

SYMPTOM CHECK FAULT REMEDY

1. No response to oxygen concentration change when:

Heater is cold and TC mV output is less than setpoint.

Heater is hot and T/C mV output is at setpoint ±0.2 mV.

2. System responds to oxygen concentration changes but

does not

give correct indication.

Thermocouple continuity

Heater cold resistance to be 11 ohm - 14 ohm

Triac O/P to heater

Recorder chart

Cell mV input to electronics and

cell mV at

probe junction box

Thermocouple failure

Heater failure

Failure of electronics

Recorder failure

No cell mV at probe when test gas applied

Probe cell mV OK but no input to electronics

Cell mV satisfactory both at probe junction box and input to electronics - failure of electronics

Replace thermocouple or return probe to Rosemount.

Replace heater or return probe to Rosemount.

Check HPS and electronics package.

See Recorder Instruction Manual.

Replace cell or return probe to Rosemount.

Check out cable connection.

Check electronics package.

Good response, with incorrect indication.

3. Probe does not give accurate indication of applied test gas.

Recorder or remote indicator

System calibration

Probe mounting and condition of duct

Cell mV input to electronics

Test gas input port

Ceramic diffusion element

APPENDIX AX

IB-106-300NX SERIES

Calibration error

Air ingress into duct

Failure of electronics

Blocked port

Diffusion element cracked, broken, or missing

2-2

Recalibrate recorder or indicator, reference Recorder Instruction Manual.

Recalibrate system.

Stop air leaks or resite probe.

Check electronics package.

Clean port.

Replace diffusion element.

CHECK CELL MV TERMINALS 1 & 2 IN PROBE JUNCTION BOX

DOES CELL MV CORRESPOND WITH EXPECTED O CONCENTRATION

YES

NO - HIGH

NO - ZERO OR

VERY LOW

MEANS LOW O2OR COMBUSTIBLES IN GAS STREAM. RECONFIRM THE O

CONCENTRATION

CHECK ELECTRONICS AND CELL MV I/P TO ELECTRONICS

CHECK CABLE

PULL PROBE AND CHECK FOR CRACKED DIFFUSION ELEMENT OR CRACKED CELL

LOW

CHECK CELL RESISTANCE

ZERO

TOO HIGH

REPLACE CELL

CHECK THE CRIMP WHICH CONNECTS THE INCONEL WIRE TO ITS EXTENSION WIRE IN THE PROBE JUNCTION BOX.

BAD CONTACT

REPLACE CRIMP

GOOD

CONTACT

CHECK THAT PLATINUM WIRE IS MAKING CONTACT WITH CELL. IF THE PAD ASSEMBLY CAN BE PUSHED FORWARD THEN THERE WAS POOR CONTACT.

BAD

CONTACT

GOOD

CONTACT

REPLACE CELL

Figure 2-1. Flowchart of Probe Related Problems, #1

APPENDIX AX

IB-106-300NX SERIES

2-3

DISASSEMBLE AND CHECK FOR BROKEN CERAMIC RODS, SPRING, OR OTHER RESTRICTIONS.

CHECK THERMOCOUPLE MV AT TERMINALS 3 AND 4 IN PROBE JUNCTION BOX.

IS IT ABOUT SETPOINT MV +0.2 MV? [THE MV MEASURED IS NOT YET COLD. JUNCTION COMPENSATED, SO IT WILL VARY BY -0.022 MV PER DEGREE FAHRENHEIT RISE IN THE TEMPERATURE OF THE ELECTRONICS BOX LOCATION. NORMAL IS SETPOINT MV AT 25

C (77oF).]

ALLOW ADDITIONAL TIME

1. FOR TEMP CONTROL TO SETTLE.

COLD JUNCTION TEMP

2. AT ELECTRONICS BOX MAY BE MUCH LOWER THAN 25

CONFIRM MV VALUE ON

C (77oF).

ELECTRONICS UNIT. IF OK, RESOLVE DIFFERENCE BETWEEN VOLTMETER AND ELECTRONICS.

IS IT HIGHER, LOWER, OR ZERO?

ZERO

YES

HEATER, THERMOCOUPLE AND CONTROL ARE SATISFACTORY. REFER TO HEATER POWER SUPPLY TROUBLESHOOTING.

LOWERHIGHER

HEATER

THERMOCOUPLE

CIRCUIT

OPEN?

YES

REPLACE CONTACT

AND THERMOCOUPLE

ASSEMBLY

HEATER MAY BE DEAD. THERMOCOUPLE MAY BE READING STACK TEMPERATURE.

CHECK HEA TER FUSE AND TRIAC OUTPUT TO HEATER.

CHECK HEA TER CONDITION. TURN OFF POWER. RESISTANCE BETWEEN TERMINALS 7 AND 8 SHOULD BE 11-14 OHMS. RESISTANCE BETWEEN TERMINALS 6 AND 7 AND 6 AND 8 SHOULD BE OPEN CIRCUIT. IF FAILED, REPLACE STRUT.

P00009A

Figure 2-2. Flowchart of Probe Related Problems, #2

APPENDIX AX

IB-106-300NX SERIES

2-4

SECTION III. SERVICE AND NORMAL MAINTENANCE

g up

NOTE

on completing installation, make sure that the probe is turned on and operating prior to

firin

rocess gases.

the combustion process. Damage can result from having a cold probe exposed to the

Durin

outages, and if possible, leave all probes running to prevent condensation and

remature aging from thermal cycling.

If the ducts will be washed down during outage, MAKE SURE to power down the probes and remove them from the wash area.

Before carrying out any service or maintenance on the probe, consult Safety Data Sheet 1M03226.

When working on this equipment on the laboratory bench, be aware that the probe, probe tube, and flame arrestor hub can be hot [up to 370

C (698



the region of the probe heater.

Install all protective equipment covers and safety ground leads after equipment repair or service. Failure to install covers and ground leads could result in serious injury or death

3-1. OVERVIEW

This section describes routine

main t e n a n c e o f t h e o x ygen analyzer probe. Spare parts referred to are available from Rosemount. Probe disassembly kit 1LO3825G01 contains the required spanner and hex wrenches. Refer to Section IV of this appendix for part numbers and ordering information.

F)] in

3-3. CELL REPLACEMENT

This paragraph covers

oxygen sensing cell replacement. Do not attempt to replace the cell until all other possibilities for poor performance have be e n c on s i d e r e d . If cell replacement is needed, order cell replacement kit, Table 4-1.

The cell replacement kit contains a cell and flange assembly, corrugated seal, calibration tube insert, setscrews, socket head cap screws, and anti-seize compound. Items are carefully packaged to preserve precise surface finishes. Do not remove items from packaging until they are ready to be used. Spanner wrenches and hex wrenches needed for this procedure are part of an available special tools kit, Table 4-1.

Before carrying out this procedure, consult Safety Data Sheet 1M03226.

Wear heat resistant gloves and clothing to remove probe from stack. Normal operating temperatures of diffuser and vee deflector are approximately 316 427

C (600



to 800



F). They could cause



severe burns.



3-2. PROBE R E CA L I BR A TION

system should be calibrated when commissioned. Under normal circum st an ces t he probe will not require frequent calibration. When calibration is required, follow the procedure described in the Instruction Bulletin applicable to your electronics package.

The oxygen analyzer

Do not remove cell unless it is certain that replacement is needed. Removal may damage cell and platinum p ad. Go through complete troubleshooting procedure to make sure cell needs replacement before removing it.

APPENDIX AX

IB-106-300NX SERIES

3-1

CELL EXTENSION

WIRE (ORANGE)

ROUND WIRE

(GREEN)

EXTERNAL

EARTHING

HARDWARE

THERMOCOUPLE WIRE (+)

(YELLOW CHROMEL)

THERMOCOUPLE WIRE (-)

(RED ALUMEL)

GROUND WIRE (GREEN)

HEATER WIRES (BLACK)

INTERNAL EARTHING TERMINAL (TERMINAL 6)

CALIBRATION

GAS FITTING

Figure 3-1. Cell Wiring Installation

Follow the power down procedure outlined in

Safety Data Sheet 1M03226 and the official "Codes of Practice" for your country of installation. Shut off and disconnect reference gas and calibration gas supplies from probe junction box, Figure 3-1. Wearing heat resistant gloves and clothing, remove probe assembly from stack caref ully and allow to cool to room temperature. Do not attempt to work on unit until it has cooled to a comfortable working temperature.

The vee deflector is an option used with the

ceramic diffuser. Figure 3-2 shows a probe with a snubber diffuser. If the probe has the vee deflector, remove vee deflector and hub setscrews and remove vee deflector. Use spanner wrenches from probe disassembly tools kit, Table 4-1, to turn hub free from probe tube. If applicalbe, inspect optional ceramic diffusion element. If damaged, replace element.

CABLE

REFERENCE GAS FITTING

ure 3-2. Removal of Snubber Diffuser

PROBE

TUBE

SNUBBER

DIFFUSOR

P00010A

PIN SPANNER

WRENCH

19780017

Loosen 4 socket head screws from retainer. Pull

off retainer and calibration tube insert, Figure 3-3. Discard calibration tube insert.

APPENDIX AX

IB-106-300NX SERIES

3-2

PROBE TUBE (NOT INCLUDED IN KIT)

CORRUGATED

SEAL

FLANGE ASSEMBLY

PROBE

END

FLANGE

CELL END

RETAINER

SOCKET

HEAD CAP

SCREW

If using the optional vee deflector and ceramic

hub, apply anti-seize compound to threads of probe end flange, hub, and setscrews. Reinstall hub on probe tube. Using pin spanner wrenches, torque to 14 N



m (10 ft-lbs). Reinstall vee deflector, orienting apex toward gas flow. Secure with setscrews and anti-seize compound. Torque to 2.8 N



m (25-in-lbs). Secure hub retaining

setscrew.

On systems equipped with an abrasive shield,

install dust seal gaskets, with joints 180 apart.

CALIBRATION

TUBE PASSAGE

CALIBRATION

BE INSERT

Figure 3-3. Cell Replacement Kit

Press the cell flange against the probe end flange

and twist through 90 in both the clockwise and counterclockwise directions. This breaks the bond between the cell and the platinum pad. Once the bond is broken, remove the cell.

View the platinum pad through the probe end

flange . Reform the platinum pad into a shape to match the cell electrode by gathering in any loose strands which may have become untidy. This may be done with a small flat screwdriver.

Remove and disca rd corrug a ted seal . Cle an mating

faces of probe tube and retainer. Remove burrs and raised surfaces with block of wood and crocus cloth.

Rub one or two drops of anti-seize compound

#3535B53G01 between fingers. Smear on both sides of corrugated seal.

Install new calibration tube insert in retainer, with

the short arm of the tube insert penetrating the calibration gas passage in the outer ring of the retainer. Assemble retainer, cell and flange assembly, corrugated seal, and probe tube. Make sure the calibration tube insert lines up with the calibration gas passage in each component. Firmly seat the calibration tube insert in the assembly. Apply a small amount of anti-seize compound to screw threads and use screws to secure assembly. Torque to 4 N



m (35 in-lbs).

730010

Reinstall probe and gasket on stack flange. If there

is an abrasive shield in the stack, make sure dust seal gaskets are in place as they enter 15 reducing cone.

Consult Safety Data Sheet 1M03226 then turn

power on to electronics and monitor thermocouple output . It should stabilize at 29.3 mV ±0.2 mV. Set re f erence air f low at 56.6 L/hr (2 scfh). After probe stabilizes, calibrate probe per Instruction Bulletin applicable to your electronics package. If new components have been installed, repeat calibration after 24 hours of operation.

3-4. CERAMIC DIFFUSION ELEMENT

REPLACEMENT.

NOTE

This refers to ceramic diffuser element onl

The diffusion element protects the cell

a. Gen eral

from particles in process gases. It does not normally need to be replaced because the vee deflector protects it from particulate erosion. In severe environments, the filter may be broken or subject t o e x c e ss i v e e r o sion. Exam ine the ceramic diffusion element whenever removing the probe for any purpose. Replace if damaged.

Damage to the ceramic diffusion element may become apparent during calibration. Compare probe response with previous response. A broken diffusion element will cause a slower response to calibration gas.



To install snubber diffuser, apply anti-seize

compound to threads of probe tube, Figure 3-2, and snubber diffuser. Reinstall diffus er on probe tube. Using pin spanner wrenches, torque to 14 N



m (10 ft-lbs).

APPENDIX AX

IB-106-300NX SERIES

3-3

Hex wrenches needed to remove setscrews and socket h e ad screws in the following procedure are available as part of a Probe Disassembly Kit, Table 4-1.

3. On systems equipped with abrasive shield, remove dual dust seal gaskets.

Wear heat resistant gloves and clothing to remove probe from stack. Normal operating temperatures of diffuser and vee deflector are approximately 316 427

C (600



to 800



F). They can cause



severe burns.

Before carrying out this procedure, consult Safety Data Sheet 1M03226.

Do not remove cell unless it is certain that replacement is necessary. Cell cannot be removed for inspection without damaging it.

b. Re

lacement Procedure.

1. Follow the power down procedure outlined in Safety Data Sheet 1M03226 and the official "Codes of Practice" for your country of installation. Disconnect cable conductors and remove cable, Figure 3-1. Shut off and disconnect reference gas and calibration gas supplies from probe junction box. Wearing heat resistant gloves and clothing, carefully remove probe assembly from stack.

2. Loosen setscrews, Figure 3-4, using hex wrench from Probe Disassembly Kit, Table 41 and remove vee deflector. Inspect setscrews. If damaged, replace with stainless setscrews coated with anti-seize compound.

WRENCH

OPTIONAL CERAMIC

DIFFUSION ELEMENT

CEMENT

FILLET

SETSCREW

DEFLECTOR

CEMENT

PORT

RETAINER

HUB

VEE

4. Use spanner wrenches from Probe Disas sembly Kit, Table 4-1, to turn hub free from retainer.

5. Put hub in vise. Break out old ceramic diffusion element with chisel along cement line and 9.5 mm (3/8 in.) pin punch through cement port.

6. Break out remaining ceramic diffusion element by tapping lightly around hub with hammer. Clean grooves with pointed tool if necessary.

7. Replace ceramic diffusion element, using replacement kit in Table 4-1. This consists of a diffusion element, cement, setscrews, antiseize compound and instructions.

8. Test fit replacement ceramic diffusion element to be sure seat is clean.

Do not get cement on ceramic diffusion element except where it touches the hub. Any cement on ceramic diffusion element blocks airflow through element. Wiping wet cement off of ceramic only forces cement into pores. Also do not get any cement onto the flame arres tor element.

9. Thoroughly mix cement and insert tip of squeeze bottle into cement port. Tilt bottle and squeeze while simultaneously turning ceramic diffusion element into seat. Do not get any cement on upper part of ceramic diffusion element. Ensure complete penetration of cement around 3 grooves in hub. Cement should extrude from opposite hole. Wipe excess material back into holes and wipe top fillet of cement to form a uniform fillet. (A Q-Tip is useful f or this.) Clean any excess cement from hub with water.

ure 3-4. Removal of Optional

21240026

10. Allow filter to dry at room temperature overnight or 1 to 2 hours at 93C (200F).

Ceramic Diffuser and Vee Deflector

APPENDIX AX

IB-106-300NX SERIES

3-4

000

11. Wipe a heavy layer of anti-seize compound

onto t he threads and mating surfaces of the flame arrestor, diffusion hub, and probe tube.

12. Assemble flame arrestor and diffusion hub with two pin spanner w r enches. Torque to 14 N



m (10 ft-lbs). Secure with hub retaining

setscrew.

Use a pencil to mark locations of spring clips on

ceramic rod, Figure 3-6.

Pry or squeeze tabs on spring clips, and pull

contact and thermocouple assembly out of probe assembly. Retain spring clips and spring; replace if damaged.

13. On systems equipped with abrasive shield, install dust seal gaskets with joints 180 apart.

14. Reinstall vee deflector, orienting apex toward gas flow. Apply anti-seize compound to setscrews and tighten with hex wrench.

15. Reinstall probe on stack flange.

16. Consult Safety Data Sheet 1M03226 then turn power on to electronics and monitor thermocouple output. It should stabilize at

29.3 mV ±0.2 mV. Calibrate probe per Instruction Bulletin applicable to your electronics package.

3-5. REPLACEMENT OF CONTACT AND

THERMOCOUPLE ASSEMBLY.

Use heat resistant gloves and clothing when removing probe junction box and inner probe assembly. Do not attempt to work on these components until they have cooled to room temperature. Probe components can be as hot as 800 (1500

F). This can cause severe burns.



PROBE



BACKPLATE

JUNCTION BOX

HOSE

MOUNTING

SCREW

ure 3-5. Probe Junction Box

HOSE

CLAMP

P00013A

Mechanical Connections

HEATER

SCREWS

STRUT

CONTACT AND

THERMOCOUPLE

ASSEMBLY

Before carrying this procedure, consult Safety Data Sheet 1M03226.

GUIDE

Follow the cell removal procedure in paragraph

3.3, steps a, b, c, and d. Using heat resistant

LOOPS

SPRING

CLIP

gloves and clothing, remove cover setscrew (24, Figure 1-1) and junction box lid (23). Squeezing tabs on hose clamps, remove hoses from inner probe assembly, Figure 3-5. Remove 4 screws

BACKPLATE

MOUNTING

HARDWARE

14A

which secure the inner probe assembly to the junction box. Disconnect all inner probe assembly wires f rom the terminal block (Figure 3-1). Pull

ure 3-6. Inner Probe Replacement

(Heater, V-Strut, and Back

late Assembly)

inner probe assembly free from junction box. Set on bench and allow to cool to room temperature.

APPENDIX AX

IB-106-300NX SERIES

3-5

y g

Reinstall the cell per paragraph 3.3, Steps f, g, h,

i, j, and k.

Be very careful when handling contact and thermocouple assembly. The ceramic rod in this assembly is fragile.

While very carefully handling new contact and

thermocouple assembly, lay old assembly next to new one. Transfer pencil marks to new rod. Throw away old contact and thermocouple assembly.

Carefully guide new contact and thermocouple

assembly through V-strut assembly leaf spring (3, Figure 3-7), spring (8), spring clips (9) (held open by squeezing tabs), tube supports and heater support until spring clip reaches pencil mark.

. Slide assembled inner probe assembly into

junction box and probe tube. To align calibration gas tube with corresponding hole in backplate (A, B, Figure 1-1), insert scriber through hole in backplate and into calibration gas tube. Secure with screws. Reinstall hoses.

NOTE

The letter "A" is stam

ed inside the junction box close to the calibration tube. The calibration tube ma o

osite side. If it has, bring it back towards

the letter "A" before insertin

fall over towards the

the inner

robe assembly. Also note that there are

rooves cut in the heater plates that fit over the calibration assembl calibration

Connect color-coded wires to proper terminals as

as tube. Insert inner probe

ently to avoid kinking the

as tube.

shown in Figure 3-1. Rosemount recommends connecting the thermocouple wires directly to the terminal strip. This is because the junction of diff erent metals at the wires and lugs and at the lugs and the terminal strip could act as additional thermocouple junctions. This could produce a voltage that would affect the thermocouple output signal.

Do no t bend wires closer than 6.4 mm (1/4 in.) from en d of ceramic rod. Dress wires so they do not touch sides of probe junction box.

Consult Safety Data Sheet 1M03226 then power

up system. Monitor thermocouple output. It should stabilize at setpoint mV ±0.2 mV. Recalibrate probe per Instruction Bulletin applicable to your electronics package.

3-6. REPLA CEMENT OF HE ATER, V -STRUT A ND

BACKPLATE ASSEMBLY (Inner Probe Assembly; Includes Contact and Thermocouple Assembly).

Figure 3-8 is a cross-sectional view of the CENELEC approved oxygen analyzer (probe). Use Figure 3-8 and the following procedure to replace heater, v-strut, and backplate assembly.

Before carrying out this procedure, consult Safety Data Sheet 1M03226.

F). This can cause severe burns.



Follow the cell removal procedure in paragraph



3.3, steps a, b, c, and d. Using heat resistant gloves and clothing, remove cover setscrew (24, Figure 1-1) and junction box lid (23). Squeezing tabs on hose clamps, remove hoses from inner probe assembly, Figure 3-4. Remove 4 screws which secure the inner probe assembly to the junction box. Disconnect all inner probe assembly wires from the terminal block (Figure 3-1). Pull inner probe ass embly free from junction box. Set on bench and allow to cool to room temperature.

Slide new assembled inner probe assembly into

junct ion box and probe tube. To align calibration gas tube with corresponding hole in backplate (A, B, Figure 1-1), insert scriber through hole in backplate and into calibration gas tube. Secure with screws. Reinstall hoses.

APPENDIX AX

IB-106-300NX SERIES

3-6

12 34

P00015A

ITEM DESCRIPTION ITEM DESCRIPTION

1. Heater Ceramic Rod 6. Connector

2. Contact and 7. Backplate Thermocouple Assembly 8. Spring

3. Leaf Spring 9. Spring Clip

4. Extension Wire 10. Strut

5. Ring Lug 11. Heater

ure 3-7. Heater, Strut, and Backplate Assembly (Inner Probe Assembly)

NOTE: Not all parts shown are available for purchase separately.

For a list of available parts, see Table 4-1.

211

19780022

ITEM DESCRIPTION ITEM DESCRIPTION

1. Snubber Diffuser 8. Cover Head Assembly

2. Calibration Tube Insert 9. Hose Clamp

3. Socket Head Cap Screw 10. Heater Strut

0.25 In.-28 x 0.63 (16 mm) 11. Retainer

4. Cell and Flange Assembly 12. Junction Box Setscrew

5. Corrugated Seal 13. Flame Arrestor Hub

6. Probe Tube Assembly Setscrew

7. Gasket

ure 3-8. Oxygen Analyzer (Probe), Cross-Sectional View

APPENDIX AX

IB-106-300NX SERIES

3-7

Rosemount World Class 3000 O2 Analyzer CENELEC with IFT 3000 Intelligent Field Transmitter-Rev 4.1 Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

ROSEMOUNT WARRANTY

PURPOSE

TABLE OF CONTENTS

LIST OF ILLUSTRATIONS

SECTION I. DESCRIPTION

1-2. SYSTEM OVERVIEW

SECTION II. INSTALLATION

2-3. HEATER POWER SUPPLY INSTALLATION

3-4. STATU S L I N E

3-3. HELP KEY

3-5. QUICK REFERENCE CHART

3-6. MAIN MENU

SECTION IV. LDP OPERATION

4-4. LDP DEFAULTS

4-5. CALIBRATION

SECTION V. SYSTEM TROUBLESHOOTING

5-2. SPECIAL TROUBLESHOOTING NOTES

5-3. SYSTEM TROUBLESHOOTING

SECTION VI. RETURNING EQUIPMENT TO THE FACTORY

INDEX

TABLE OF CONTENTS

LIST OF ILLUSTRATIONS

SECTION I. DESCRIPTION

1-2. PROBE ASSEMBLY EXTERIOR

1-3. INNER PROBE ASSEMBLY

1-4. JUNCTION BOX

1-5. CABLE ASSEMBLY

1-6. PROBE OPTIONS

SECTION II. PROBE TROUBLESHOOTING

2-2. PROBE TROUBLESHOOTING

SECTION III. SERVICE AND NORMAL MAINTENANCE

3-1. OVERVIEW

3-3. CELL REPLACEMENT

3-2. PROBE R E CA L I BR A TION