Rosemount UNI-TRAN UT-P+-SC1100 Premium Plus Combustible Gas Detector Manuals & Guides

COMBUSTIBLE GAS DETECTOR

USER MANUAL

UT-P -SC1100

+

Part Number: MAN-0006-00 Rev 2

Copyright © 2003 Net Safety Monitoring Inc.
Printed in Canada

This manual is provided for informational purposes only. Although the information contained in this manual is
believed to be accurate, it could include technical inaccuracies or typographical errors. Changes are, therefore,
periodically made to the information within this document and incorporated without notice into subsequent
revisions of the manual. Net Safety Monitoring Inc. assumes no responsibility for any errors that may be
contained within this manual.

This manual is a guide for the use of a Combustible Gas Monitor and the data and procedures contained within
this document have been verified and are believed to be adequate for the intended use of the monitor. If the sensor
or procedures are used for purposes other than as described in the manual without receiving prior confirmation of
validity or suitability, Net Safety Monitoring Inc. does not guarantee the results and assumes no obligation or
liability.

No part of this manual may be copied, disseminated or distributed without the express written consent of Net
Safety Monitoring Inc.

Net Safety Monitoring Inc. products, are carefully designed and manufactured from high quality components and
can be expected to provide many years of trouble free service. Each product is thoroughly tested, inspected and
calibrated prior to shipment. Failures can occur which are beyond the control of the manufacturer. Failures can be
minimized by adhering to the operating and maintenance instructions herein. Where the absolute greatest of
reliability is required, redundancy should be designed into the system.

Net Safety Monitoring Inc., warrants its sensors and detectors against defective parts and workmanship for a
period of 24 months from date of purchase and other electronic assemblies for 36 months from date of purchase.

No other warranties or liability, expressed or implied, will be honored by Net Safety Monitoring INC

Contact Net Safety Monitoring Inc. or an authorized distributor for details.

Table of Contents

Unit I GENERAL INFORMATION .......................................... 1

DESCRIPTION ......................................................................... 1

FEATURES ........................................................................... 1

TECHNICAL SPECIFICATIONS ........................................................... 1

Sensor Specifications ............................................................. 1

Controller Specifications ........................................................... 2

Figure 1 - Dimensions for Adalet Enclosure 4" (Premium Plus) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Figure 2 - Dimensions for JB2 and CB4 Sensor Separation Assembly with SC1100 (LEL) Sensor . 4

UNIT II OPERATION OVERVIEW .......................................... 5

SENSOR ....................................................................... 5

Unit III SYSTEM INSTALLATION .......................................... 5

INSTALLATION ........................................................................ 5

Location of Sensors............................................................... 5

Un packi ng ...................................................................... 5

Mounting ....................................................................... 5

Wiring ......................................................................... 6

Sensor Separation ............................................................... 7

UNI-TRAN PREMIUM PLUS TERMINAL CONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 3 Uni-Tran Premium Plus connection diagram for SC1100 Sensor . . . . . . . . . . . . . . . . . . . . . 9

Figure 4 - UNI-TRAN Premium Plus SC1100 Remote Mounting using Sensor Separation . . . . . . . 10

Analog Output .................................................................. 11

Sensor Drift .................................................................... 11

Sensor Life .................................................................... 11

Test Jacks ..................................................................... 11

Unit IV SYSTEM SETTINGS ............................................. 12

MAIN MENU .......................................................................... 12

Figure 5 - Magnetic Reed Switch Activation (Prem ium Plus Model) . . . . . . . . . . . . . . . . . . . . . . . . 12

Summary of Main Menu .......................................................... 12

Unit V SYSTEM CALIBRATION .......................................... 12

CALIBRATION .................. .................. .................. .................. 12

Calibration Procedure (use 50% certified calibration gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Periodic Response Check ......................................................... 14

Relay Settings .................................................................. 14

Review Relay Settings ............................................................ 15

SENSOR POISONS AND INHIBITORS..................................................... 15

Table 1 - Table of Responses ...................................................... 15

ORDERING INFORMATION ............................................................. 16

Appendix A Net Safety Monitoring Inc. Electrostatic Sensitive Device Handling

Procedure ........................................................... 17

Appendix B Wire Resistance In Ohms .................................... 18

Appendix C K Factor for Various Gases................................... 19

Unit I GENERAL INFORMATION

DESCRIPTION

The Uni-Tran SC1100 micro-controller based LEL gas detector provides fast, accurate, continuous and cost
effective monitoring of combustible gases in harsh industrial environments.

The SC1100 is a proven, poison resistant, pellistor sensor utilizing active and reference catalytic beads in a
Wheatstone Bridge configuration. The Wheatstone Bridge generates a temperature compensated differential
voltage, that is proportional to a gas concentration when exposed to a wide range of hydrocarbon gases.

The use of advanced micro-controller technology provides a user interface, that is comprehensive yet very
simple to use. The full text LED display gives the user complete instructions for routine operation,
calibration and relay configuration with no tools. Pellistor type, catalytic sensors are highly reliable, but in
conventional systems the sensing element is damaged when exposed to high concentrations of combustible
gas. SensorGuard is a proprietary technology that provides effective protection against this type of damage,
thus reducing the need for frequent calibration and enhancing reliability.

FEATURES

< Widely proven Poison Resistant Catalytic Bead sensor technology

< SensorGuard software based protection

< Low power consumption that works with 12 or 24Vdc systems

< Easy, non-intrusive one person calibration

< Sensor can be remotely mounted up to 75 feet from the display module

< Scrolling alpha-numeric LED display available in English, French or Spanish

< Gas specific colour coded enclosure

< Microprocessor based smart transmitter

< Conformal coated circuit boards

TECHNICAL SPECIFICATIONS

Sensor Specifications

< Operating Temperature Range:

-40/C to +85/C (-40F to +185F)

1

< Weight:

0.1 Kg (0.2 lb)

< Enclosure Material:

Aluminum (optional stainless steel)

< Certifications:

CSA and NRTL/C certified for hazardous locations. Class I, Division 1, Groups B, C and D. IEC
Rating Ex d IIB+H2 T5, NEMA 3R. Performance certified to CSA 22.2 No. 152

< Range of Detection:

0 to100% LEL of most hydrocarbons and hydrogen

< Accuracy:

±3% LEL up to 50% LEL ±5% LEL above 50% LEL

< Response Time:

<10 seconds to T50 <30 seconds to T90

< Linearity/Repeatability:

±3% LEL / ±2% LEL

Controller Specifications

< Operating Voltage Range:

10.5 to 32 Vdc

< Power Consumption (at 24 Vdc):

Nominal (160 mA, 3.8 Watts)
Maximum (190 mA, 4.5 Watts)

< Operating Temperature Range:

-40/C to +85/C (-40F to +185F)

< Humidity Range:

0 to 100% Relative humidity, non-condensing

< Enclosure Material:

Copper Free Cast Aluminum

< W eight:

3.2 Kg (7.0 lb)

< Certifications:

CSA and NRTL/C certified for hazardous locations. Class I, Division 1, Groups B, C and D, NEMA
4X and 7. IEC Rating Ex d IIB+H2 T5

NOTE: Electronics only - CSA and NRTL/C certified for hazardous locations Class I, Division 2
Groups B, C and D pending.

< Current Output:

4-20 mA Into a maximum loop impedance of 800 Ohms at 32 Vdc or 150 Ohms at 10.5 Vdc. Isolated
or non-isolated loop supply.

2

< Relay Output:

Form C contacts rated 1 Amp at 30 Vdc, 0.5 Amp at 125 Vdc. Selectable energized/de-energized,
latching/non-latching

Configurable Fault, Low and High alarms.

< Dimensions:

Refer to Figure 1 or Figure 2

3

Figure 1 - Dimensions for Adalet Enclosure 4" (Premium Plus)

Figure 2 - Dimensions for JB2 and CB4

Sensor Separation Assembly with SC1100

(LEL) Sensor

4

UNIT II OPERATION OVERVIEW

SENSOR

The sensor uses catalytic oxidation technology designed to measure the concentration of
combustible gases in air up to their lower explosive limit. Each sensor is a matched pair of detector
and reference elements which are operated in a Wheatstone Bridge circuit. The active element,
which comprises a coil of platinum wire embedded within a catalytic bead, is capable of oxidizing
combustible gases while the inert reference element compensates for changes in ambient
temperature and humidity. The heat generated during the oxidation of combustible gas increases
the temperature and resistance of the detector element, producing an out-of-balance signal in the
Wheatstone Bridge circuit proportional to the concentration of combustible gas.

Appendix C lists the theoretical ‘K’ factors by which the signal with a calibration gas should be multiplied to
give the signal for other gases.

NOTE:

Figures in Appendix C are theoretical and may differ from sensor to sensor. For best results, each
sensors should be calibrated with the gas it is intended to detect.

Unit III SYSTEM INSTALLATION

INSTALLATION

Location of Sensors

There are no absolute rules for determining the quantity and location of gas detection instruments within a
particular facility, but care should be taken to locate the sensors in areas where gas escape may be expected
and where it is desirable to detect the presence of unwanted gas. Use redundancy where enhanced protection
or reliability is desired. Seek advice from experts who know the characteristics of the gas being detected, air
movement patterns and the facility. Use common sense and refer to various publications that discuss general
guidelines for your industry.

Unpacking

The UNI-TRAN Premium Plus is made up of two primary components. The housing and terminal board are a
single assembly to which the input is wired. The control module is a separate plug-in assembly. Since all
modern electronic equipment can be damaged by static electricity discharge it is important to discharge static
electricity from your body by touching a grounded metal object before handling the module. Loosen the
retaining screws and remove the module carefully from the housing by grasping the centre “pull” knob and
pull straight away, then temporarily store it in a clean safe place until field wiring is connected to the
terminal board located in the base of the housing.

Mounting

The housing should be oriented so that the sensor is on the underside of the housing. Use a conduit seal and

5

conduit loop or trap on the field wiring side to prevent water or condensation from entering the housing
through the conduit or its threaded connection.

Wiring

NOTE:

The wiring procedures in this manual are intended to ensure proper functioning of the device
under normal conditions. However, because of the many variations in wiring codes and regula­tions, total compliance to these ordinances cannot be guaranteed. Be certain that all wiring
complies with applicable regulations that relate to the installation of electrical equipment in a
hazardous area. If in doubt, consult a qualified official before wiring the system.

NOTE

Before opening the particle detector enclosure or junction box, ensure that the area has been
declassified, or remove power from the unit.

NOTE

The state of the normally open and normally closed contacts of the relays are reversed when the
normally energized option is selected.

NOTE

The control module (CPU board and Display Board) with cable should never be totally removed from
the Relay board and housing. If it is removed there are bright red alignment markings on the cable
and on the Relay board for you to use when re-inserting the cable into the Relay Board connector.

NOTE

If the 4-20 mA signal is not being used, connect a jumper between the 4-20 terminal and the Common
terminal.

The transmitter is made up of two assemblies. The enclosure / relay board are a single assembly to which the input
is wired. The control module (CPU board and Display Board) is a separate assembly. To conduct wiring unscrew
the two retaining screws from the front of the display board . The control module is attached to the relay board
by a cable. Do not detach the cable during wiring. Detach the module from the housing by grasping the centre
(Pull Here) knob and pull straight away. Gently hang the module from the cable while you conduct wiring.

The use of shielded cable is highly recommended for any signal wires to protect against interference caused
by extraneous electrical 'noise'. This includes power and current outputs; relay outputs do not require
shielded cable. In applications where the wiring cable is installed in conduit, the conduit must not be used for
wiring to other electrical equipment. The maximum distance between the sensor and controller is limited by
the resistance of the connecting wiring, which is a function of the gauge of the wire being used.
Refer to the manuals on the sensors used (and transmitters if used) for maximum wiring distances and wiring
instructions.

NOTE:

The controller contains semiconductor devices that are susceptible to damage by electrostatic
discharge. An electrostatic charge can build up on the skin and discharge when an object is
touched. Therefore, use caution when handling, taking care not to touch the terminals or
electronic components. For more information on proper handling, refer to Appendix A.

6

Water-proof and explosion-proof conduit seals are recommended to prevent water accumulation within the
enclosure. Seals should be located as close to the device as possible and not more than 18 inches (46 cm)
away. Explosion-proof installations may require an additional seal where conduit enters a non-hazardous
area. Conform to local wiring codes.

When pouring a seal, use a fibre dam to assure proper formation of the seal. The seals should never be
poured at temperatures below freezing.

The jacket and shielding of the cable should be stripped back to permit the seal to form around the individual
wires. This will prevent air, gas and water leakage through the inside of the shield and into the enclosure.

It is recommended that explosion-proof drains and conduit breathers be used. In some applications, alternate
changes in temperature and barometric pressure can cause 'breathing' which allows moist air to enter and
circulate inside the conduit. Joints in the conduit system are seldom tight enough to prevent this 'breathing'.

Refer to applicable wiring codes when installing and wiring. After the field wiring has been carefully
connected, check that the correct wires are connected to the corresponding terminals and that voltage levels
do not exceed the specifications. When the wiring and voltages have been verified remove power form the
system. Set the Display board back in place and tighten the two retaining screws.

Sensor Separation

The sensor can be installed and wired directly to the UNI-TRAN Premium Plus housing and terminal board
as per the wiring diagram (see Figure 3) or it may be remotely mounted using a sensor separation kit (JB2 -
4 ASSY) which is composed of a junction box and terminal strip. The sensor and sensor separation kit are
then connected to the UNI-TRAN Premium Plus allowing for separations up to 75 feet (see Figure 4).

If greater separations are required the UT-B-SC1100-100-R combustible transmitter can be connected
directly to a UNI-TRAN Premium Plus with a current input terminal board such as the UT-P+-ST1200-100-
A (see Figure 5). The UT-P+-SC1100-A does not accept a current input. A UT-P+-ST1200 or current
input terminal board is required.

Initial LED Status

With power applied, check that the green POWER LED is ON, there is a message scrolling on the display
and the FAULT/CAL LED is flashing red. After 90 seconds the FAULT/CAL LED will change from
flashing red to a short green flash every 2 seconds (confidence blip). During power up, the alphanumeric
scrolling display scrolls the message “Start Delay Uni-Tran Net Safety”. The analog output will be 3.0mA
during the start delay and will change to 4.0mA after the 90 second start delay.

If after the 90 seconds the current is at 2.5mA and a “Neg. Drift” message appears on the alphanumeric
display or if the current output is any value other than 4.0mA, then the sensor requires calibration.

Observation of the LED status signals, scrolling alphanumeric display and output current levels aid the
operator when calibrating the controller as described under CALIBRATION.

There are a variety of English language commands scrolled across the alphanumeric display to supplement

7

the LED sequences and aid the operator.

Start Delay Uni-Tran Net Safety: power up delay in progress
Switch On: magnetic reed switch is activated or manual reset switch is activated

Calibrate Sensor: mode for calibrating the unit
Auto Cal: automatic calibration mode
Sensor Fault: fault present, sensor or sensor wiring failure
Zero Set: calibration zero gas setting in progress
Apply 50% LEL: apply 50% calibration gas
Setting Span: span gas detected, automatic span gas setting in progress
Remove Gas: remove calibration gas
Fail Span: calibration span setting failed
Time Out: calibration failed, no gas detected during calibration
Setting Zero: setting zero level on controller
Neg. Drift: excessive negative sensor drift
Set Relay Options: mode for setting the alarm relay
Review Relay Settings: mode for reviewing the alarm settings
Set Low: set low alarm level
Set High: set high alarm level
Coil Status: set the coil status for relays
Energized: relay is normally energized
De-Energized: relay is normally de-energized
Latch Status: set the latch status of relays on alarm condition
Latching: relay latches at alarm condition
Non-Latching: relay does not latch at alarm condition
Low Alarm Level: low alarm relay is activated
High Alarm Level: high alarm relay is activated
Cal. Complete: Calibration completed successfully

8

UNI-TRAN PREMIUM PLUS TERMINAL CONNECTION DIAGRAMS

9

Figure 3 Uni-Tran Premium Plus connection diagram for SC1100 Sensor

Figure 4 - UNI-TRAN Premium Plus SC1100 Remote Mounting using Sensor Separation

10

NOTE: Use a minimum of 18AWG shielded copper instrument wire for separations up to 50

feet and 16AWG for separations up to 75 feet.

Analog Output

The analog output is precisely controlled by the internal micro-processor and digital to analog converter.
Digital control provides the means to include extra features such as automatic calibration and error checking.

The UNI-TRAN Premium Plus may be reset by any of the following four methods.

< Place the magnet on the side of the transmitter enclosure at the 10 o’clock position where

marked for 1 second (see Figure 6)

< Press and hold the internal reset switch for 1 second
< Press and hold the external reset switch for 1 second
< Momentarily interrupt power to the unit

Sensor Drift

It is a normal characteristic of gas sensors to exhibit a slow drift from zero. When the amount of drift
exceeds 10% since the last calibration, the analog output switches to a value of 2.5 mA, the fault relay is
activated the alphanumeric display indicates “Neg. Drift” and the red LED flashes until manually reset and
the system is re-calibrated. When switched to 2.5mA due to drift, the sensor will still respond and transmit
reasonable analog signals if gas is present.

Sensor Life

Sensor response normally deteriorates slowly over a period of several years, depending on exposure, until
there is no longer sufficient signal. When this condition occurs, calibration will not be possible, the analog
output will lock at 2.5mA, the red status LED flashes and “Sensor Fault” is displayed on the scrolling
alphanumeric display. Install a new sensor and re-calibrate. The calibration function automatically adjusts
span amplifier gain across a broad range without any need for manual adjustment of potentiometers or
jumpers.

Test Jacks

The UNI-TRAN Premium Plus is equipped with test jacks to facilitate convenient current loop measurements
without opening the external current loop. To make current loop measurements use the following procedure:

< Insert the current meter leads into the test jacks

< Apply test gas and take meter readings. Set external devices to bypass if necessary to avoid

unwanted alarm response

< Remove meter leads from test jacks

11

Unit IV SYSTEM SETTINGS

MAIN MENU

The main menu of the UNI-TRAN Premium Plus has three options:

< Calibrate Sensor
< Set Relay Options
< Review Relay Settings

In order to enter the main menu of the controller, place the curved side of the
magnet on the side of the enclosure at the 10 o’clock position (see Figure 6)
where marked to actuate the magnetic reed switch or press the manual
CAL/RESET switch. Release the magnetic reed switch/CAL/RESET switch after
the count-down timer has finished counting down from 10 to 0. In the main menu,
the options are displayed and prompted for selection by displaying “YES?”.
Momentarily activate the magnetic reed switch/CAL/RESET switch when the
desired option is prompted for selection. If the magnetic reed
switch/CAL/RESET switch is not activated the UNI-TRAN Premium Plus will
scroll to the next option. When a selection has been made the selection is
acknowledged with a flashing “YES”. If none of the three options are selected,
the UNI-TRAN Premium Plus returns to normal operation mode.

Summary of Main Menu

Figure 5 - Magnetic Reed

Switch Activation (Premium

Plus Model)

Enter Main Menu: 10 second timer count down
First Option: Calibrate Sensor, followed by the “YES?” prompt for selection
Second Option: Set Relay Option, followed by the “YES?” prompt for selection
Third Option: Review Relay Settings, followed by the “YES?” prompt for selection
Exit: Return to normal (if no option selected)

Unit V SYSTEM CALIBRATION

CALIBRATION

The UNI-TRAN Premium Plus should always be calibrated when first installed in the field. Response to
the input should be checked and if necessary calibration should be performed whenever any of the following
occur;

< excess sensor drift is indicated by 2.5mA or 4.4mA current output

< “Neg. Drift” is shown on the scrolling alphanumeric display

< when the sensor or transmitter supplying a signal to the UNI-TRAN Premium Plus is added

or removed

< whenever the sensor is exposed to high concentrations of gas over full scale

12

It is necessary to calibrate the UNI-TRAN Premium Plus when it is used as a stand-alone device and
connected to other monitoring equipment requiring a precise 4 to 20mA output signal. The following
calibration procedure should be followed to ensure an accurate correlation between the 4 to 20mA output
signal and the sensor input signal.

Calibration Procedure (use 50% certified calibration gas)

< Be sure the UNI-TRAN Premium Plus is powered-up and is not indicating a fault;

FAULT/CAL LED is showing a short green flash every 2.0 seconds (confidence blip).

< Ensure that the sensor is in a clean air environment before beginning the calibration

procedure. It is recommended to flow certified ZERO AIR at a rate of 0.5 litres per minute
through the barbed tubing connector on the end of the sensor calibration cup accessory for
one minute to ensure clean air is present. If the input device is another transmitter, be sure
that it is calibrated and that the input to UNI-TRAN Premium Plus is 4.0mA.

< To enter the main menu, activate the magnetic reed switch or CAL/RESET button. When the

countdown from 10 to 0 is complete, remove the magnet from the magnetic reed switch or
release the CAL/RESET push button.

< When prompted with Calibrate sensor “YES?” select the function by momentarily placing

the magnet on the reed switch or depressing the CAL/RESET button. The selection is
acknowledged with flashing “YES”. The controller starts calibration. The following
instructions are scrolled across the display for calibration:

NOTE:

< Setting Zero - at this time input should be 4.0mA or ZERO gas applied to sensor

(3.0mA output current level)

< Apply 50% LEL - at this time input should be 12.0mA or 50% span gas applied to sensor

(3.3mA output current level)

< Setting Span - increasing input signal has been detected (3.3mA output current level)

< Remove Gas - at this time input should be reduced to 4.0mA by removing span gas from the

sensor (3.6mA output current level)

< Cal. Complete - returns to normal operation (4.0mA output current)

If span setting does not complete successfully within ten minutes of starting the calibration
sequence, the status LED alternates flashes of RED and GREEN, “Cal. Fail” is displayed on the
alphanumeric display and the analog output changes back and forth from 3.0 to 3.3mA. The unit
remains in this state until acknowledged by a manual Reset. After manual Reset the program will
return to the normal operation mode using previous calibration values. Since the calibration was
unsuccessful another attempt may be made or replace the sensor and re-try calibration.

13

Periodic Response Check

A periodic response check verifies system response and indicates if calibration is necessary.

Take precautions to prevent unwanted shut-downs, then apply calibration gas to the sensor. Observe the
response of LEDs, display, analog output, relays and external monitoring equipment. If the UNI-TRAN
Premium Plus response is within specified accuracy then it is not necessary to perform a calibration. For
example, when 50% span is applied the response is expected to be between 11.5mA (47%) and 12.5mA
(53%). Consider the accuracy tolerance of the calibration gas which may be plus or minus a few additional
percent.

The UNI-TRAN Premium Plus is designed to provide many years of dependable service, however, sensor
input characteristics can shift slightly over time depending on exposure to environmental factors. Under
good conditions, initial calibration will be satisfactory for many months. Typically, companies perform
response checks at a period of 1 to 6 months. The level of confidence will be proportional to the frequency of
system response checks.

Relay Settings

Enter the main menu and activate the magnetic reed switch/CAL/RESET button when prompted for
“Set Relay Options” with “YES?”. The selection is acknowledged with a flashing “YES”. The current
output will drop to 3.0mA and the micro-processor begins the relay setting procedure. Alarm level, coil
energization and latching options are set for each relay in sequence.

STEP 1. The low alarm level is set first. “Set Low” is scrolled across the screen followed by the alarm level
setting which increases in increments of 5% every 2 seconds. Actuate the magnetic reed switch/CAL/RESET
button when the desired level is displayed. The selection is acknowledged by flashing the selected level on
the alphanumeric display. The range for the low alarm is 0 to 55. The value increases in increments of 5%
from 5 through 55 until an alarm level is selected, or a 5 minute timer expires, in which case the unit returns
to normal operation.

STEP 2. The coil condition is set under NORMAL status (no alarm present). “Coil Status” is scrolled
across the alphanumeric display. The display then alternates between “Energized” and “De-Energized”,
each time prompting the user with “YES?” for selection. Activate the magnetic reed switch/CAL/RESET
button when the desired action is prompted. The selection is acknowledged by flashing “YES”.

STEP 3. The relay latching action is set for ALARM status. “Latch Status” is scrolled on the alphanumeric
display. The display then alternates between “Latching” and “Non-Latching”, each time prompting the
user with “YES?” for selection. Activate the magnetic reed switch/CAL/RESET button when the desired
action is prompted. The selection is acknowledged by flashing “YES”. The alphanumeric display alternates
between “Latching” and “Non-Latching” until one is selected, or a 5 minute timer expires, in which case
the unit returns to normal operation.

STEP 4. Set the high alarm relay option. The high alarm relay cannot be set to a value lower than the
low alarm relay setting or higher than 55%LEL. The high alarm level is displayed in increments of 5%

greater than the low alarm level selected in step 1 to a maximum of 55% LEL. Activate the magnetic reed
switch/CAL/RESET button when the desired level is displayed. The selection is acknowledged by flashing
the selected level on the alphanumeric display.

14

Repeat steps 2 and 3 for setting the high alarm relay coil and latch status.

Review Relay Settings

Enter the main menu and activate the magnetic reed switch/CAL/RESET button when prompted for “Review
Relay Settings” with “YES?”. After the magnetic reed switch/CAL/RESET button has been activated the

selection is acknowledged by “YES”. The output current will drop to 3.0mA and the relay settings are
displayed. First the fault alarm settings are displayed and these are fixed as normally “Energized” and
“Non-Latching”, followed by the low alarm settings and high alarm settings. This is a read-only mode,
thus changes cannot be made in this mode. The settings for all three alarm relays are displayed twice and
then the unit returns to normal operation.

SENSOR POISONS AND INHIBITORS

The Net Safety sensor is manufactured with specific resistance to poisoning but any gas sensor may be
adversely affected when exposure is prolonged or intense. Poisoning can be caused by compounds
containing lead, sulphur, silicones and phosphates which can permanently reduce sensitivity of the sensor.

When a known exposure to poisons or inhibitors occurs, the sensor/transmitter should be checked for
accurate response and if necessary re-calibrate.

Table 1 - Table of Responses

CONDITION CODES Current O/P

(mA)

Start-up delay 3 Slow Flash START DELAY

White sensor lead open 2.5 Solid SENSOR FAULT

Black sensor lead open 2.5 Slow Flash SENSOR FAULT

Red sensor lead open 2.5 Slow Flash SENSOR FAULT

Excess drift (>10%) 2.5 Blip/ blink NEG DRIFT

Auto Zero set 3 Solid SETTING ZERO

Apply calibration gas 3.3 Fast Flash APPLY 50% LEL of

Span is set, remove gas 3.6 Solid REMOVE GAS

Status LED

RED

Status LED

GREEN

Alphanumeric display

Premium Plus

full scale span gas

15

Return to normal operation 3.6 Solid CAL COMPLETE

Normal 4 Blip/ blink 0

Gas Present 4.4 - 20.0 Blip/ blink 0 to 100 of full scale

It is necessary that reliable monitoring and indicating devices or systems be connected to the transmitter.
These devices must be designed to produce clear visual and audible danger signals when high signal levels
occur. Operating personnel must consider the area to be dangerous until a careful survey of the area has been
conducted with a separate and reliable gas indicating device.

ORDERING INFORMATION

16

Appendix A Net Safety Monitoring Inc. Electrostatic Sensitive

Device Handling Procedure

With the trend toward increasingly widespread use of microprocessors and a wide variety of other
electrostatic sensitive semiconductor devices, the need for careful handling of equipment containing these
devices deserves more attention than it has received in the past.

Electrostatic damage can occur in several ways. The most familiar is by physical contact. Touching an object
causes a discharge of electrostatic energy that has built up on the skin. If the charge is of sufficient
magnitude, a spark will also be visible. This voltage is often more than enough to damage some electronic
components. Some devices can be damaged without any physical contact. Exposure to an electric field can
cause damage if the electric field exceeds the dielectric breakdown voltage of the capacitive elements within
the device.

In some cases, permanent damage is instantaneous and an immediate malfunction is realized. Often,
however, the symptoms are not immediately observed. Performance may be marginal or even seemingly
normal for an indefinite period of time, followed by a sudden and mysterious failure.

Damage caused by electrostatic discharge can be virtually eliminated if the equipment is handled only in a
static safeguarded work area and if it is transported in a package or container that will render the necessary
protection against static electricity. Net Safety Monitoring Inc. modules that might be damaged by static
electricity are carefully wrapped in a static protective material before being packaged. Foam packaging
blocks are also treated with an anti-static agent. If it should ever become necessary to return the module, it is
highly recommended that it be carefully packaged in the original carton and static protective wrapping.

Since a static safeguarded work area is usually impractical in most field installations, caution should be
exercised to handle the module by its metal shields, taking care not to touch electronic components or
terminals.

In general, always exercise all of the accepted and proven precautions that are normally observed when
handling electrostatic sensitive devices. A warning label is placed on the packaging, identifying those units
that use electrostatic sensitive semiconductor devices.

*Published in A ccorda nce with

E1A standard 471

17

Appendix B Wire Resistance In Ohms

Distance

(Feet)

100 1.02 0.64 0.40 0.25 0.16 0.10 0.06

200 2.03 1.28 0.08 0.51 0.32 0.20 0.13

300 3.05 1.92 1.20 0.76 0.48 0.30 0.19

400 4.06 2.55 1.61 1.01 0.64 0.40 0.25

500 5.08 3.20 2.01 1.26 0.79 0.50 0.31

600 6.09 3.83 2.41 1.52 0.95 0.60 0.38

700 7.11 4.47 2.81 1.77 1.11 0.70 0.44

800 8.12 5.11 3.21 2.02 1.27 0.80 0.50

900 9.14 5.75 3.61 2.27 1.43 0.90 0.57

1000 10.20 6.39 4.02 2.53 1.59 1.09 0.63

1250 12.70 7.99 5.03 3.16 1.99 1.25 0.79

1500 15.20 9.58 6.02 3.79 2.38 1.50 0.94

1750 17.80 11.20 7.03 4.42 2.78 1.75 1.10

2000 20.30 12.80 8.03 5.05 3.18 2.00 1.26

2250 22.80 14.40 9.03 5.68 3.57 2.25 1.41

AWG #20 AWG #18 AWG #16 AWG #14 AWG #12 AWG #10 AWG #8

2500 25.40 16.00 10.00 6.31 3.97 2.50 1.57

3000 30.50 19.20 12.00 7.58 4.76 3.00 1.88

3500 35.50 22.40 14.10 8.84 5.56 3.50 2.21

4000 40.60 25.50 16.10 10.00 6.35 4.00 2.51

4500 45.70 28.70 18.10 11.40 7.15 4.50 2.82

5000 50.10 32.00 20.10 12.60 7.94 5.00 3.14

5500 55.80 35.10 22.10 13.91 8.73 5.50 3.46

6000 61.00 38.30 24.10 15.20 9.53 6.00 3.77

6500 66.00 41.50 26.10 16.40 10.30 6.50 4.08

7000 71.10 44.70 28.10 17.70 11.10 7.00 4.40

7500 76.10 47.90 30.10 19.00 12.00 7.49 4.71

8000 81.20 51.10 23.10 20.20 12.70 7.99 5.03

9000 91.40 57.50 36.10 22.70 14.30 8.99 5.65

10 000 102.00 63.90 40.20 25.30 15.90 9.99 6.28

NOTE: RESISTANCE SHOWN IS ONE WAY. THIS FIGURE SHOULD BE DOUBLED WHEN DETERMINING
CLOSED LOOP RESISTANCE.

18

Appendix C K Factor for Various Gases

Example: For an instrument calibrated with Methane and used to detect Propane.

K = 112.0 K = 61.8

METHANE PROPANE

Signal shown for 50%LEL Propane is calculated as follows: Signal = 50% x 61.8 / 112.0 = 27.6%

GAS K GAS K GAS K

Acetaldehyde 67.3 n-Decane 36.7 Dimethyl Ether 70

Ace tic Acid 60.8 D iethylam ine 54.6 M ethylethyleth er 49.3

Ace tic Anh ydride 51.5 D imethylamin e 64.7 Methylethylke tone 46.2

Acetone 57.8 2,3-Dimethylpentane 44.6 Methyl Form ate 75

Ace tylene 63.6 2,2-D imeth ylpropan e 44.4 Me thylmercap tan 67.9

Alkyl A lcohol 5 7.1 Dim ethylsu lphide 48.6 M ethylprop ionate 57.2

Am monia 141.7 1,4-D ioxane 50 Methyl n-propylke tone 45.4

n-Am yl Alco hol 36.6 E thane 75.8 N aphtha lene 38.1

Aniline 44.1 E thyl Acetate 57.4 N itrome thane 64.8

Ben zene 45.6 E thyl Alcoh ol 81.5 n-N onan e 35.2

Biph enyl 28 Ethylam ine 58.9 n-O ctane 41 .9

1,3-B utadien e 62.5 E thyl Ben zene 39.9 n-P entan e 51.3

n-Bu tane 65.5 E thylcyclop entan e 4 4.4 iso-P entane 51.9

iso-Butane 57.8 E thylene 79.1 P ropane 61.8

Butene-1 50.8 E thylene oxide 57.9 n-P ropyl Alc ohol 52 .7

cis-Bu tene-2 5 4.2 Die thyl Ether 51.8 n-P ropylam ine 54.1

trans-B utene -2 56.7 Ethyl Fo rma te 49.5 Pro pylene 57.7

n-Bu tyl Alcoho l 38.4 Eth ylmerc aptan 62.8 Prop yleneoxide 51.2

iso-Butyl Alcohol 59 .2 n -Hep tane 43.2 iso-P ropyleth er 48.8

tert-Butyl A lcohol 83.1 n-H exan e 4 1.2 Prop yne 46.5

n-Bu tyl Benze ne 35.2 H ydrazine 50.4 T oluen e 45.2

iso-Butyl Benze ne 35.8 H ydroge ncyanid e 53.4 Triethylam ine 44.6

n-Bu tyric Acid 42.5 Hydrogen 85.8 T rimeth ylamine 5 4.3

Carb on D isulphide 19.8 H ydroge n Sulp hide 45.6 Vinylethylether 46 .9

Carb on Mo noxide 84.4 M ethane 112 o-Xylene 40.1

Carb on O xysulphid e 104.6 Me thyl Aceta te 55 .6 m-Xylen e 43.8

Cyan ogen 99.9 M ethyl Alcohol 96.2 p-Xylene 43.8

Cycloh exane 46 Meth ylamine 86.5

Cyclop ropane 69.7 Me thylcyclohexane 4 9.4

NOTE:

19

Thes e figures are the oretical an d m ay differ fr om s ensor to senso r. For best res ults, each sensor s shou ld be ca librated w ith the g as it is intend ed to de tect.

Return Equipment

A Material Return Authorization number is required in order to return equipment. Please contact Net

Safety Monitoring at [phone] before returning equipment or consult our Service Department

to possibly avoid returning equipment.

If you are required to return equipment, include the following information:

1. A Material Return Authorization number (provided over the phone to you by Net Safety).

2. A detailed description of the problem. The more specific you are regarding the problem, the

quicker our Service department can determine and correct the problem.

3. A company name, contact name and telephone number.

4. A Purchase Order, from your company, authorizing repairs or request for quote.

5. Ship all equipment, prepaid to:

Net Safety Monitoring Inc

2721 Hopewell Place NE

Calgary, Alberta, Canada

T1Y 7J7

6. Mark all packages: RETURN for REPAIR

Waybills, for shipments from outside Canada, must state:

Equipment being returned for repair

All charges to be billed to the sender

Also, please ensure a duplicate copy of the packing slip is enclosed inside the box indicating item 1-

4 along with the courier and account number for returning the goods.

All Equipment must be Shipped prepaid. Collect shipments will not be accepted.

Pack items to protect them from damage and use anti-static bags or aluminum-backed cardboard as

protection from electrostatic discharge.

20

2721 Hopewell Place NE

Calgary, Alberta, Canada T1Y 7J7

Telephone: [phone] Fax: [phone]

www.net-safety.com

E-mail: [e-mail]

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