Intrinsically safe
analog outputs
(or conduit for
non-IS outputs)
N/L1/+
L/L2/-
7
6
5
4
3
2
X2
PO +
DP/DB
DP/DA
DP +
SO -
SO +
PO -
1
2
3
4
X1
8
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September 2006
TankRadar Pro
Options Identification
For identification of installed options, see
label on the transmitter head. Find the
Type TH 43 xxZZxx where ZZ is the primary
output identification, see table.
1ANon-IS HART/4-20 mA, active
1CNon-IS HART/4-20 mA, passive
1BIS HART/4-20 mA, active
1DIS HART/4-20 mA, passive
Cable ConnectionsOption 1A
2ATRL/2 Bus
3AProfibus DP
4AF
4BF
OUNDATION™ fieldbus, non-IS
OUNDATION™ fieldbus, IS
Option 1B
+
1
2
-
3
4
X1
+
1
2
-
3
4
5
6
7
X2
4-20 mA
4-20 mA
Zener Barrier
Safe areaHazardous Area
+
-
+
-
Input impedance
~250 Ohm
HART
interface
Input impedance
~250 Ohm
HART
interface
Service PC
RadarMaster/TankMaster
Service PC
RadarMaster/TankMaster
9
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September 2006
Option 1C
Junction Box EExe
Option 1D
Junction Box EExi
Option 2A
+
1
2
-
3
4
X1
1
2
3
4
5
6
7
X2
1
2
3
4
X1
Junction Box EExe
4-20 mA
4-20 mA
loop supply
+
-
Zener Barrier
loop supply
Safe areaHazardous Area
External
External
Safe areaHazardous Area
FBM
FCU
+
Input impedance
-
+
-
or
~250 Ohm
HART
interface
HART
interface
RadarMaster/TankMaster
Input impedance
~250 Ohm
RadarMaster/TankMaster
Service PC
RadarMaster/TankMaster
Service PC
Service PC
10
Option 3A
Option 4A
1
2
3
4
X1
Junction Box EExe
1
2
3
4
X1
Junction Box EExe
Safe areaHazardous Area
NOTE: Configuration is done via
a F
Safe areaHazardous Area
Profibus DP
I/O
NOTE: Configuration is
done via the 2210 Display
Unit or a RadarMaster PC
connected to the sensor
bus port, see on-line help.
FOUNDATION™ fieldbus
I/O
OUNDATION™ fieldbus host.
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September 2006
TankRadar Pro
Option 4B
Junction Box EExi
2210 Display Unit
1
2
3
4
5
6
7
X2
Junction Box EExi
1
2
3
4
5
6
7
X2
Safe areaHazardous Area
X12:1
X12:2
X12:3
X12:4
FOUNDATION™ fieldbus
I/O
NOTE: Configuration is done via
OUNDATION™ fieldbus host.
a F
12345678
12345678
X11
1
2
3
4
X12
1234
1234
X11
X12
1234
With
temperature
input
Without
temperature
input
For more information, see the Pro Reference Manual.
11
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TankRadar Pro
Quick Installation Guide
306019 En, Third Edition
September 2006
GAUGE
CONFIGURATION
TankRadar Pro is configured using a wide range of tools such as Rosemount
RadarMaster, WinSetup, Handheld HART 375, AMS, and DeltaV.
For information on how to configure the
TankRadar Pro using TankMaster, see the
WinSetup User´s Guide (ref.nr. 303027 En).
For 4-20 mA HART gauges, the preferred tool is Rosemount RadarMaster. It
is the most powerful and it includes all required functions. The instructions
below show the straightforward gauge configuration via Rosemount
RadarMaster.
Software InstallationInstall the Rosemount RadarMaster software from the enclosed CD by
running RMTInstall.exe. Follow the Installation Wizard.
Communication Protocol
and Units
•Choose default communication
protocol.
•Choose default unit system.
•Finish the installation.
Run Rosemount
RadarMaster
12
The first time Rosemount RadarMaster is
launched a dialog On-line or Off-line will
appear:
•Select On-line
A scan for a device connected to the bus
will start; once found it will appear in the
search device list:
•Select the device and press OK.
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September 2006
TankRadar Pro
Guided SetupThe guided setup contains seven steps and guides you through the basic
setup procedure.
Step 1Start the Guided
Setup
Step 2Device PropertiesDisplays some general information about the device.
Run the Wizard for Guided setup.
Step 3Device TagEnter Tag, Message, Tag Descriptor, and Date. This information will be written
to the device and used as digital identification via the digital bus. If not
applicable for your application press NEXT.
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TankRadar Pro
Step 4AntennaChoose antenna type with proper tank sealing for the device. The antenna
type can be identified by the model code and is also shown on the antenna
label.
Step 5Tank GeometrySet Tank Type, Tank Height and Tank Bottom Type.
September 2006
Note!To ensure reliable measurements close to the tank bottom, make
sure the distance between the upper reference point and the tank
bottom equals the tank height. Selection of tank type and bottom
type will optimize the gauge operation for such tanks.
Step 6Tank EnvironmentDefine the Tank Environment for your application.
Foam
Mark if a layer of foam normally or occasionally covers the product surface (in
order to compensate for radar echo attenuation by the foam).
Turbu l ent Surfa c e
Mark if the product surface is turbulent caused by mixers or other process
conditions (in order to consider weak echoes from the surface).
Rapid Level Changes
Mark if the product level rate is more than 0.1 m/s (4 in./s). A wider search
window will then be selected.
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September 2006
Solid Product
Mark if the product is solid such as powder, granules, pellets, etc. (e.g. to
compensate for product pile-up).
Note!Use one or maximum two options for best performance. Select no
option if the surface is calm inside the storage tank.
Step 7Volume CalculationThe device can calculate tank volume by either a strapping table or by
formulas for ideal shaped tanks.
TankRadar Pro
Step 8Analog Out
Configuration
Note!This function is optional for some models.
This information applies to both primary and secondary analog outputs. The
primary and secondary analog outputs can be individually configured.
•Set source for analog output.
•Set upper and lower range for 4 and 20 mA.
•Set alarm mode:
High current = 22 mA
Low current = 3,8 mA
Freeze = last current value is kept at 22 mA during error or alarm
Binary = the output will work binary showing 4 or 20 mA switching
when level is outside upper or lower range, useful as indication or relay
control for e.g. High alarm.
15
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September 2006
Note!Selected source will be assigned as primary variable (PV) in digital
HART communication.
Note!A secondary analog output is optional, if not available press NEXT.
Step 9Finish the Guided
Setup
Carefully read the instructions on how to find the configuration dialogs after
the wizard is closed.
Advanced SettingsFor some installations special settings for Tank Geometry is required. This
includes definition of Minimum Level Offset (C) and Distance Offset (G). To
access these parameters enter the dialog Device config \ Tank \ Geometry \
Advanced.
If the measurement is difficult due to turbulence, foam, or mixers it's advisable
to continue the setup through the dialog Device config \ Tank \ Environment to
set up the tank conditions and the Device config \ Echo tuning dialog to show
the tank spectrum, register any false echoes and fine tune the thresholds.
Tank GeometryDistance Offset (G)
16
Set Distance Offset (G):
If the radar flange is used as upper reference point, set G = 0. If not, set G =
distance between upper reference point and radar flange.
Tank H e i ght (R)
Set Tank Height (R):
Set R = distance between upper and lower reference point.
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September 2006
TankRadar Pro
Minimum Level Offset (C)
Set Minimum Level Offset (C):
If the tank bottom is used as lower reference point (level zero), set C = 0. If
not, set C = distance between lower reference point and physical tank bottom.
Note!To ensure reliable measurement close to the tank bottom, make
sure the distance between the upper reference point and the tank
bottom = R + C.
For more information on tank distances, see Pro Reference Manual.
Echo tuningThe spectrum graph shows the signal pattern from inside the tank. For a
guide on how to register false echoes and adjust the thresholds, see the
on-line manual. To start the spectrum analyzer, select Step 2 in the Guided
Setup wizard.
Select Step 2
17
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TankRadar Pro
Quick Installation Guide
306019 En, Third Edition
September 2006
TANKRADAR PRO
EUROPEAN ATEX
DIRECTIVE
INFORMATION
This chapter lists specific requirements which have to be fulfilled to secure a
safe installation and use of TankRadar Pro in a hazardous area. Omission
may jeopardize safety, and Rosemount Tank Radar AB will not take any
responsibility if requirements as listed below are not fulfilled.
Identification of
output
configuration
Serial number:
yyyy xxxxx
year number
Figure 1. Approval labels for the TankRadar Pro Radar Unit and antenna.
ATEX marking and Ex
Certification code
Intrinsically safe (IS)
entity parameters
Table 1. ATEX marking and Ex Certification code
ATE X mar kin gSafety codingOutputs
Non-Intrinsically Safe (Non-IS)
II 1/2 GDEEx de IIC T6 (-40° to +70°C)
II (2) (1) 1/2 GD EEx de [ib] [ia] IIC T6 (-40° to +70°C)
II (1) 1/2 GDEEx de [ia] IIC T6 (-40° to +70°C)
Primary and/or Secondary
outputs
IS Display output.
IS Primary output, and/or
IS Secondary output
IS Display output.
Non-IS Primary output
The unit can be equipped with various types of outputs, each type of IS
configuration has specific entity parameters. The output configuration is
shown on the main label of each unit.
•Passive analog output 4-20 mA, Label identification = HART passive
Voltage compliance 7-30 V, U
L
= 0 mH
i
< 30 V, Ii < 200 mA, Pi < 1.3 W, Ci = 0 µF,
i
•Active analog output 4-20 mA, Label identification = HART active
Max load 300 Ω, U
C
< 0.14 µF, L
ext
= 23.1 V, Io = 125.7 mA, Po = 0.726 W,
o
< 2.2 mH
ext
•Foundation Fieldbus, Label identification = Foundation Fieldbus
U
< 30 V, Ii < 300 mA, Pi < 1.3 W, Ci = 0 µF, Li = 0 mH
i
18
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September 2006
TankRadar Pro
Instructions specific to
hazardous area
installations
The TankRadar Pro has been certified to comply with Directive 94/9/EC of the
European Parliament and the Council as published in the Official Journal of
the European Communities No. L 100/1.
The following instructions apply to equipment covered by certificate numbers
Sira03ATEX1294X:
1. The equipment may be used with flammable gases and vapours with
apparatus Group IIC.
2. The Transmitter Head is certified for installation in a category 1 (cat 1)
area and for use in ambient temperatures in the range of -40°C to +70°C
and should not be used outside this temperature range.
3. The antenna including tank seal is designed to be mounted across the
boundary between a cat 1 and cat 2 area. There are various cat 1 areas
within the range from -40°C to +400°C, -1 to 55 bar that can be
considered. It is the responsibility of the user to select the appropriate
antenna including tank seal to match the tank process conditions, see
table below. Antenna type, size and tank seal material can be found on
the antenna label.
Table 2. Antenna process conditions
Pressure range
Tank Seal
Antenna TypeSize
Cone
Pipe
Pipe ITG
Cone
Pipe
Pipe ITG
Cone/purgingAllPTFE-40 to +200°C-1 to 10 bar
Cone/purgingAllQuartz-40 to +400°C-1 to 10 bar
Still-pipe array
Flanged
Still-pipe array
Hatch
Still-pipe array
Hatch
Process seal4” / DN100PTFE-40 to +150°C
Process seal6” / DN150PTFE-40 to +150°C
Process seal4” / DN100Ceramic-40 to +400°C-1 to 16 bar
Process seal6” / DN150Ceramic-40 to +400°C-1 to 6 bar
RodAllPTFE-40 to +200°C
Rod100
Rod250
Parabolic18” / WeldedPTFE-40 to +230°C-1 to 10 bar
Parabolic18” / ClampedPTFE-40 to +230°C-0.5 to 0.5 bar
AllPTFE-40 to +200°C
AllQuartz-40 to +400°C-1 to 55 bar
4-12” /
DN100-300
4-8” /
DN100-200
10-12” /
DN250-300
AllPTFE-40 to +200°C
Material
PTFE-40 to +160°C-0.5 to 2 bar
PTFE-40 to +160°C-0.5 to 0.5 bar
PTFE-40 to +160°C-0.25 to 0.25 bar
Temperature range
(linear interpolation
between breakpoints)
-1 to 10 bar @ -40°C
-1 to 10 bar @ 100°C
-1 to 5 bar @ 200°C
-1 to 5 bar @ -40°C
0 bar @ +150°C
-1 to 2 bar @ -40°C
0 bar @ +150°C
-1 to 35 bar @ -40°C
-1 to 35 bar @ 100°C
-1 to 25 bar @ 101°C
-1 to 25 bar @ 200°C
25 bar @ -40°C
25 bar @ 100°C
16 bar @ 200°C
19
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TankRadar Pro
Quick Installation Guide
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September 2006
4. The product must be installed by suitably trained personnel and carried
out in accordance with all appropriate international, national and local
standard codes of practice and site regulations for intrinsically safe
apparatus and in accordance with the instructions contained within this
manual.
5. Repair of this equipment shall be carried out by the manufacturer or in
accordance with the applicable code of practice.
6. All externally connected intrinsically safe apparatus must comply with the
specified IS entity parameters.
7. The Flameproof/Explosion proof enclosure may not be opened while
energized.
8. The certificate marking is detailed on drawing numbers 9150076-931
and 9150076-932.
9. The certificate has special conditions for safe use associated with it,
denoted by the X on the end of the certificate no., which must be
observed when the equipment is installed.
10. The certification of this equipment relies on the following materials used
in its construction:
Special Conditions for
Safe Use (X)
If the equipment is likely to come into contact with aggressive
substances, then it is the responsibility of the user to take suitable
precautions that prevent it from being adversely affected, thus ensuring
that the type of protection is not compromised.
Aggressive substances - e.g. solvents that may affect polymeric
materials
Suitable precautions - e.g. regular checks as part of routine inspections
or establishing from the material's data sheet that it is resistant to specific
chemicals
1. As alloys may be used as the enclosure (or other parts) material and be
at the accessible surface of this equipment, in the event of rare incidents,
ignition sources due to impact and friction sparks could occur. This shall
be considered when the equipment is being installed in locations that
specifically require group II, category 1G equipment.
2. Under certain extreme circumstances, the non-metallic parts of the
equipment may be capable of generating an ignition-capable level of
electrostatic charge. Therefore, when used for applications that
specifically require group II, category 1 equipment, the equipment shall
not be installed in a location where the external conditions are conducive
to the build-up of electrostatic charge on such surfaces. Additionally, the
equipment non-metallic parts shall only be cleaned with a damp cloth.
20
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September 2006
TankRadar Pro
2210 DISPLAY UNIT
EUROPEAN ATEX
DIRECTIVE
INFORMATION
ATEX marking and Ex
Certification code
The 2210 Display Unit can be installed as a remote mounted local readout
unit for Rosemount TankRadar Pro or be factory mounted attached directly to
the Radar Transmitter Head enclosure. The remote version has an optional
I/O terminal card TP40 for temperature measurement.
The 2210 Display Unit is certified to comply with Directive 94/9/EC of the
European Parliament and the Council as published in the Official Journal of
the European Communities No. L 100/1.
Serial number:
yyyy xxxxxx
year number
Identification of
optional TP40
temperature card
Figure 2. Approval label for the 2210 Display Unit.
Table 3. 2210 Display Unit (2210 DU) ATEX marking and Ex Certification Code
ProductATEX markingSafety Coding
2210 DU without TP40II 2 GEEx ib IIC T4 (Ta = -40ºC to +70ºC)
Intrinsically safe (IS)
entity parameters
2210 DU including TP40II 2 (1) GEEx ib ia IIC T4 (Ta = -40ºC to +70ºC)
•Connector X2: Ui = 12 V, Ii = 400 mA, Pi = 0.7 W
•Optional TP40, connector X17 and X18: U
P
= 0.253 W
o
= 5.88 V, Io = 172.4 mA,
o
The capacitance or either the inductance or the inductance to
resistance (L/R) ratio of the cable connected to the connectors X17 and
X18 must not exceed the following values:
Table 4. Maximum allowed Capacitance and Inductance
Capacitance
Gas group
IIC430.7140
IIB10005.2560
IIA1000101120
µF
Inductance
µH
or
L/R ratio
µH/Ohm
21
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TankRadar Pro
Quick Installation Guide
306019 En, Third Edition
September 2006
Instructions specific to
hazardous area
installations
The following instructions apply to equipment covered by certificate number
Sira 00ATEX2062:
1. The equipment may be used with flammable gases and vapours with
apparatus groups IIC, IIB and IIA and with temperature classes T1, T2,
T3 and T4.
2. The equipment is only certified for use in ambient temperatures in the
range -40°C to +70°C and should not be used outside this range.
3. Installation shall be carried out in accordance with the applicable code of
practice.
4. Repair of this equipment shall be carried out in accordance with the
applicable code of practice.
5. Certification marking as detailed in drawing numbers 9150 074-980 and
9150 074-981.
22
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September 2006
TankRadar Pro
TANKRADAR PRO
FACTORY MUTUAL (FM)
APPROVALS
This chapter lists specific requirements which have to be fulfilled to secure a
safe installation and use of TankRadar Pro in a hazardous area. Omission
may jeopardize safety, and Rosemount Tank Radar AB will not take any
responsibility if requirements as listed below are not fulfilled.
Identification of
output
configuration,
see Options
Identification
Serial number:
yyyy xxxxx
year number
Figure 3. FM approval label for the TankRadar Pro Radar Unit
FM Marking and
Certification Code
Intrinsically safe (IS)
entity parameters
TankRadar Pro is FM certified for use in Hazardous locations, haz loc.
Table 5. FM marking for TankRadar Pro
FM markingControl drawing nrOutputs
Explosion proof
Cl 1, Div 1, Group A, B, C and D
Explosion proof with IS outputs
Cl 1, Div 1, Group A, B, C and D
9150074-994
9150074-994
Non-Intrinsically Safe (Non-IS)
Primary and/or Secondary
outputs
IS Display output.
IS Primary and/or Secondary
outputs (optional)
The unit can be equipped with various types of outputs, each type of IS
configuration has specific entity parameters. The output configuration is
shown on the main label of each unit.
•Passive analog output 4-20 mA, Label identification = HART passive
Voltage compliance 7-30 V, U
L
= 0 mH
i
< 30 V, Ii < 200 mA, Pi < 1.3 W, Ci = 0 µF,
i
•Active analog output 4-20 mA, Label identification = HART active
Max load 300 Ω, U
C
< 0.14 µF, L
ext
= 23.1 V, Io = 125.7 mA, Po = 0.726 W,
o
< 2.2 mH
ext
•Foundation Fieldbus, Label identification = Foundation Fieldbus
U
< 30 V, Ii < 300 mA, Pi < 1.3 W, Ci = 0 µF, Li = 0 mH
i
23
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TankRadar Pro
Quick Installation Guide
306019 En, Third Edition
September 2006
Instructions specific to
hazardous area
installations
2210 DISPLAY UNIT
FACTORY MUTUAL (FM)
APPROVALS
FM Marking and
Certification Code
The equipment must be installed according to requirements shown in the
"SYSTEM CONTROL DRAWING" listed above.
The main label on the enclosure indicates installed options.
Warning: Omission may jeopardize safety, Rosemount Tank Radar AB will not
take any responsibility if requirements in this document and the system
control drawing are not fulfilled.
The 2210 Display Unit can be installed as a remote mounted local readout
unit for Rosemount TankRadar Pro or be factory mounted attached directly to
the Radar Transmitter Head enclosure. The remote version has an optional
I/O terminal card TP40 for temperature measurement.
Serial number:
yyyy xxxxxx
year number
Identification of
optional TP40
temperature card
Figure 4. Approval label for the 2210 Display Unit.
Table 6. FM marking for 2210 Display Unit
FM markingControl drawing nrOutputs
Intrinsically safe
Cl 1, Div 1, Group A, B, C and D, T4
9150074-994
Non-Intrinsically Safe (Non-IS)
Temperature input (optional)
Intrinsically safe (IS)
entity parameters
24
•Connector X2: Ui = 12 V, Ii = 400 mA, Pi = 0.7 W
•Optional TP40, connector X17 and X18: U
P
= 0.253 W
o
= 5.88 V, Io = 172.4 mA,
o
The capacitance or either the inductance or the inductance to
resistance (L/R) ratio of the cable connected to the connectors X17 and
X18 must not exceed the following values:
Table 7. Maximum allowed Capacitance and Inductance
Capacitance
Gas group
IIC430.7140
IIB10005.2560
IIA1000101120
µF
Inductance
µH
or
L/R ratio
µH/Ohm
Page 25
Quick Installation Guide
306019 En, Third Edition
September 2006
TankRadar Pro
TANKRADAR PRO
CANADIAN STANDARDS
ASSOCIATION (CSA)
APPROVALS
CSA Marking and
Certification Code
This chapter list the specific requirements which have to be fulfilled to secure
a safe installation of a CSA approved TankRadar Pro.
Identification of
output
configuration
Serial number:
yyyy xxxxx
year number
Figure 5. CSA approval label for the TankRadar Pro Radar Unit
Table 8. CSA marking for TankRadar Pro
CSA marking
Installation drawing
Ex de IIC T69150074-937
Ex de [ib/ia] IIC T69150074-939
nr
Outputs
Non-Intrinsically Safe (Non-IS)
Primary and/or Secondary
outputs
IS Display output.
IS Primary and/or Secondary
outputs (optional)
Intrinsically safe (IS)
entity parameters
Instructions specific to
hazardous area
installations
The unit can be equipped with various types of outputs, each type of IS
configuration has specific entity parameters. The output configuration is
shown on the main label of each unit.
•Passive analog output 4-20 mA, Label identification = HART passive
Voltage compliance 7-30 V, U
L
= 0 mH
i
< 30 V, Ii < 200 mA, Pi < 1.3 W, Ci = 0 µF,
i
•Active analog output 4-20 mA, Label identification = HART active
Max load 300 Ω, U
C
< 0.14 µF, L
ext
= 23.1 V, Io = 125.7 mA, Po = 0.726 W,
o
< 2.2 mH
ext
Foundation Fieldbus, Label identification = Foundation Fieldbus
U
< 30 V, Ii < 300 mA, Pi < 1.3 W, Ci = 0 µF, Li = 0 mH
i
The equipment must be installed according to requirements shown in the CSA
installation drawing listed above.
The main label on the enclosure indicates installed options.
Warning: Omission may jeopardize safety, Rosemount Tank Radar AB will not
take any responsibility if requirements in this document and the system
control drawings are not fulfilled.
25
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TankRadar Pro
Quick Installation Guide
306019 En, Third Edition
September 2006
2210 DISPLAY UNIT
CANADIAN STANDARDS
ASSOCIATION (CSA)
APPROVALS
CSA Marking and
Certification Code
Intrinsically safe (IS)
entity parameters
The 2210 Display Unit can be installed as a remote mounted local readout
unit for Rosemount TankRadar Pro or be factory mounted attached directly to
the Radar Transmitter Head enclosure. The remote version has an optional
I/O terminal card TP40 for temperature measurement.
Serial number:
yyyy xxxxxx
year number
Figure 6. CSA approval label for the 2210 Display Unit.
Table 9. CSA marking for 2210 Display Unit
CSA marking
Installation drawing
Ex ib IIC T49150074-944IS display bus communication
Ex ib [ia] IIC T49150074-944
nr
Outputs/Inputs
IS display bus communication
Temperature inputs
•Connector X2: Ui = 12 V, Ii = 400 mA, Pi = 0.7 W
•Optional TP40, connector X17 and X18: U
P
= 0.253 W
o
= 5.88 V, Io = 172.4 mA,
o
The capacitance or either the inductance or the inductance to
resistance (L/R) ratio of the cable connected to the connectors X17 and
X18 must not exceed the following values:
Table 10. Maximum allowed Capacitance and Inductance
Capacitance
Gas group
IIC430.7140
IIB10005.2560
IIA1000101120
µF
Inductance
µH
or
L/R ratio
µH/Ohm
26
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September 2006
TankRadar Pro
SYMBOLSThe following symbols can be found on the TankRadar Pro and 2210 Display
Unit.
The CE marking
symbolizes the conformity
of the product with the
applicable Community
requirements.
The Ex Certificate is a
statement of an
independent Certification
Body declaring that this
product meets the
requirement of the
applicable European
Intrinsic Safety directives.
The FM symbol indicates
that the marked equipment
is certified by FM - Factory
Mutual Research
Corporation according to
FMRC standards and are
applicable for installation in
hazardous locations.
The device uses
non-harmonized
radio frequencies.
Protective Earth
Ground
Power Supply
External cabling
must be
approved for use
in min. 75°C.