Rosemount Tank Gauging System Manuals & Guides

Rosemount™ Tank Gauging System
Configuration

System configuration

Reference Manual

00809-0300-5100, Rev CB

February 2022

Rosemount™ Tank Gauging

NOTICE

Read this manual before working with the product. For personal and system safety, and for optimum product performance,
ensure you thoroughly understand the contents before installing, using, or maintaining this product.

For equipment service or support needs, contact your local Emerson Automation Solutions/Rosemount Tank Gauging
representative.

Version

This manual is based on the functionality of TankMaster WinSetup version 6.x. For older TankMaster versions all functionality
described in this manual may not be available and the Graphical User Interface (GUI) may look different.

2

Reference Manual Contents

00809-0300-5100

February 2022

Contents

Chapter 1 Introduction.............................................................................................................. 5

1.1 Manual overview..........................................................................................................................5

1.2 Technical documentation............................................................................................................ 6

1.3 Document structure.................................................................................................................... 8

Chapter 2 Device installation..................................................................................................... 9

2.1 System configuration overview....................................................................................................9

2.2 Communication protocol setup.................................................................................................14

2.3 Preferences................................................................................................................................28

2.4 Field device installation overview...............................................................................................40

2.5 Installing a Rosemount 2460 System Hub..................................................................................41

2.6 Installing a Rosemount 2410 Tank Hub......................................................................................42

2.7 Installing a Rosemount 5900 Radar Level Gauge........................................................................56

2.8 Installing the Rosemount 5900S 2-in-1 version.......................................................................... 72

2.9 Installing Auxiliary Tank Devices................................................................................................ 88

2.10 Installing a Rosemount 5408................................................................................................. 105

2.11 Installing a Rosemount 5300................................................................................................. 116

Chapter 3 Tank installation.................................................................................................... 127

3.1 Installing a tank....................................................................................................................... 127

3.2 Adding a tank.......................................................................................................................... 139

3.3 Calibrating the level gauge...................................................................................................... 150

3.4 Setting up a Tank Capacity Table............................................................................................. 152

3.5 Tank Entry................................................................................................................................154

3.6 Setting up a hybrid system.......................................................................................................155

Chapter 4 Device handling..................................................................................................... 163

4.1 To change device configuration...............................................................................................163

4.2 To uninstall a device.................................................................................................................165

4.3 To uninstall a tank and associated devices............................................................................... 168

Rosemount Tank Gauging 3

Contents Reference Manual

February 2022 00809-0300-5100

4 Emerson.com/Rosemount

Reference Manual Introduction

00809-0300-5100 February 2022

1 Introduction

1.1 Manual overview

This manual provides information on installation, configuration and maintenance of the
Rosemount™ 2410 Tank Hub.

Chapter Introduction provides a brief description of the various components in a
Rosemount Tank Gauging system.

Chapter Device installation is a description of how to use TankMaster WinSetup to install
devices in a Rosemount Tank Gauging system.

Chapter Tank installation is a description of how to use TankMaster WinSetup to install
tanks and associate devices to tanks in a Rosemount Tank Gauging system.

Chapter Device handling is a short description of the basic functions for changing device
configuration and how to uninstall devices from the WinSetup workspace.

Rosemount Tank Gauging 5

Introduction Reference Manual

February 2022 00809-0300-5100

1.2 Technical documentation

The Rosemount™ Tank Gauging System includes a wide portfolio of user documentation.
For a complete list, see product pages on Emerson.com/Rosemount.

Reference manuals

• Rosemount Tank Gauging System Configuration Manual (00809-0300-5100)

• Rosemount 2460 System Hub (00809-0100-2460)

• Rosemount 2410 Tank Hub (00809-0100-2410)

• Rosemount 5900S Radar Level Gauge (00809-0100-5900)

• Rosemount 5900 Proof Test with Reference Reflector (00809-0200-5900)

• Rosemount 5900C Radar Level Gauge (00809-0100-5901)

• Rosemount 2240S Multi-Input Temperature Transmitter (00809-0100-2240)

• Rosemount 2230 Graphical Field Display (00809-0100-2230)

• Rosemount 5300 Guided Wave Radar (00809-0100-4530)

• Rosemount 5408 Radar Level Transmitter (00809-0300-4408)

• Rosemount Tank Gauging Wireless System (00809-0100-5200)

• Rosemount TankMaster WinOpi (00809-0200-5110)

• Rosemount TankMaster Software Installation Manual (00809-0400-5110)

• Rosemount TankMaster WinSetup (00809-0100-5110)

• Rosemount TankMaster Floating Roof Monitoring (00809-0500-5100)

• Rosemount TankMaster Network Configuration (303042EN)

• Rosemount 5900 Radar Level Gauge and Rosemount 2410 Tank Hub Safety Manual

Option S (00809-0400-5100)

• Rosemount TankMaster Mobile User Guide (00809-0100-5120)

• Rosemount TankMaster Mobile Installation Manual (00809-0200-5120)

6 Emerson.com/Rosemount

Reference Manual Introduction

00809-0300-5100 February 2022

Product data sheets

• Rosemount Tank Gauging System (00813-0100-5100)

• Rosemount TankMaster Inventory Management Software (00813-0100-5110)

• Rosemount TankMaster Mobile Inventory Management Software (00813-0100-5120)

• Rosemount 2460 System Hub (00813-0100-2460)

• Rosemount 2410 Tank Hub (00813-0100-2410)

• Rosemount 5900S Radar Level Gauge (00813-0100-5900)

• Rosemount 5900C Radar Level Gauge (00813-0100-5901)

• Rosemount 2240S Multi-input Temperature Transmitter (00813-0100-2240)

• Rosemount 565/566/765/614 Temperature and Water Level Sensors

(00813-0100-5565)

• Rosemount 2230 Graphical Field Display (00813-0100-2230)

• Rosemount 5300 Level Transmitter (00813-0100-4530)

• Rosemount 5408 Level Transmitter (00813-0100-4408)

Rosemount Tank Gauging 7

A
B
C

D

E

F

G
H

I

J

Introduction Reference Manual

February 2022 00809-0300-5100

1.3 Document structure

Figure 1-1: System and User Documentation Structure

A. Rosemount TankMaster WinSetup Reference Manual

B. Rosemount TankMaster WinOpi Reference Manual

C.

Rosemount TankMaster Software Installation Manual

D. Rosemount 2460 System Hub Reference Manual

E. Rosemount Tank Gauging System Configuration Manual
F. Rosemount 2410 Reference Manual

G. Rosemount 5900S Reference Manual

8 Emerson.com/Rosemount

H. Rosemount 5900C Reference Manual

I. Rosemount 2240S Reference Manual
J. Rosemount 2230 Reference Manual

Reference Manual Device installation

00809-0300-5100 February 2022

2 Device installation

This section describes how to install and configure a Rosemount Tank Gauging system by
using the Rosemount TankMaster WinSetup configuration program.

2.1 System configuration overview

2.1.1 Preparations

Before installing a Rosemount Tank Gauging system you should ensure that the following
information is available:

• A plan of all field devices and tanks.

• Unit IDs of each device (Unit ID is a unique identifier given to each device at factory).

• Modbus® addresses of level devices and ATD devices. The devices are shipped with

default addresses which will be changed at system configuration. The Modbus
addresses are configured in the Rosemount 2460 System Hub’s Tank Database as well
as the Rosemount 2410 Tank Hub’s Tank Database as described below.

• Tank geometry parameters and reference distances such as tank Reference height (R)

and distance between Zero level (datum plate) and tank bottom.

• Antenna type for the various level gauges.

2.1.2 Installation procedure

Installation and configuration of a Rosemount Tank Gauging system includes the following
steps as briefly described below.

Procedure

1. Setup communication protocols.

Specify communication protocol parameters:

• The Modbus® Master Protocol handles communication between a TankMaster

work station and field devices such as the Rosemount 2460 System Hub and the
Rosemount 2410 Tank Hub.

• The Slave Protocol handles communication with a host computer.

• Communication with TankMaster can be supervised by logging various error

types and function codes.

2.

Configure preferences.
Specify measurement units, tag prefixes for tank and device labels, inventory

parameters, and parameters to be displayed when viewing tank data.

Rosemount Tank Gauging 9

Device installation Reference Manual

February 2022 00809-0300-5100

3. Install and configure the Rosemount 2460 System Hub.

The Rosemount 2460 System Hub has to be installed and configured prior to
installing other devices such as a Rosemount 2410 Tank Hub and a Rosemount
5900S Radar Level Gauge.

a) Assign a Modbus communication address

b)

For each communication port, configure protocol and appropriate
communication parameters

c) Configure the Tank Database with information about the devices connected

to the fieldbus

4. Install and configure Rosemount 2410 Tank Hubs.
The Rosemount 2410 Tank Hub should be installed after the Rosemount 2460

System Hub and prior to the other field devices. In case no system hub is used, the
tank hub can be connected directly to a TankMaster work station. Installing a
Rosemount 2410 Tank Hub includes the following main steps:

a) Specify a device tag

b) Assign a Modbus communication address

c) Configure the Tank Database to map devices to tanks

d) Optional: Configure the local display

5. Install and configure field devices
In a Rosemount Tank Gauging system, the field devices such as level gauges and

temperature transmitters, are installed in TankMaster WinSetup as part of the
Rosemount 2410 installation procedure. The devices are configured at a later stage
by using the Properties window for each device.

Installation and configuration of devices include the following steps:

a) Communication: specify protocol and address.

b) Configuration: specify tank geometry parameters, device specific

parameters, temperature element positions, and other parameters
depending on the device type.

6. Install and configure tanks.
Installing a tank includes the following steps:

a) Select tank type. Select one of the available options such as Fixed Roof,

Floating Roof, Sphere LPG, Horizontal LPG, or any other suitable tank type.

b) Specify a tank tag. The name will be used as an identifier in the Workspace

window and other TankMaster windows.

c) Select devices. Associate devices to the tank.

d) Configuration. Specify the available source signals for parameters such as

Free Water Level, Vapor Pressure and Liquid Pressure.

e) Value Entry. Specify an approved value range for Level, Ullage, and Free

Water Level. In case there is no source instrument available, you can specify
manual values to be used instead.

10 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

7. Calibrate.
Once a Rosemount 5900 Radar Level Gauge is installed and configured, the

Calibration Distance parameter may have to be adjusted in order to ensure that
measured level and actual product level match. The adjustment should be
performed once at the final commissioning.

Rosemount Tank Gauging 11

A

B

C

D

E

F

G

TankMaster

Rosemount 2460

Rosemount 2410

Rosemount 5900 Rosemount 2240S

Rosemount 2230

Device installation Reference Manual

February 2022 00809-0300-5100

Installation procedure

Figure 2-1: Rosemount Tank Gauging system installation Procedure

A. Communication setup

B. Preferences

Rosemount 2460 System Hub installation and configuration

C.
D. Rosemount 2410 Tank Hub installation and configuration

E. Device installation and configuration
F. Tank installation and configuration

G. Calibration

12 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

2.1.3 Using the device installation wizard

The device installation wizard guides you step-by-step through the installation procedure.

Procedure

1. In the TankMaster WinSetup workspace, select the

2. Do one of the following:

• Click the right mouse button and select Install New from the popup menu.

• From the Service menu select Devices → Install New.

Devices folder.

Starting device installation wizard from File menu

As an alternative method to start the device installation wizard you can use the following
method.

Procedure

In the TankMaster WinSetup workspace, select the server where your system is

1.
installed.

2. From the File menu select Install New → Device.

Rosemount Tank Gauging 13

Device installation Reference Manual

February 2022 00809-0300-5100

2.2 Communication protocol setup

The TankMaster work station can be connected to field devices and host computers by
using Master and Slave protocols. The Modbus Master protocol is available as default
protocol when the Rosemount TankMaster software is installed on a TankMaster work
station. Optional protocols, such as the Modbus® Slave protocol for communication with
host systems, can be obtained as well. Please contact Emerson Automation Solutions/
Rosemount Tank Gauging for more information.

A Modbus protocol offers up to eight channels. Enraf and HART protocols support 16
channels. For each channel you can specify various settings such as communication type
(for example Modbus TCP or Modbus RTU) and which PC communication port (USB/COM)
to connect to, as well as standard communication parameters such as Baud Rate, Parity,
and number of Stop Bits.

14 Emerson.com/Rosemount

A

B

C

D

ED

H

G

F

I

Rosemount 2410

Rosemount 2460

Rosemount TankMaster

Emerson Wireless
775 THUM Adapter

Emerson Wireless Gateway

Rosemount 2230

Rosemount 5900

Rosemount 2240S

Reference Manual Device installation

00809-0300-5100 February 2022

Figure 2-2: Communication with Various Rosemount Tank Gauging Devices

A. Master protocol (OPC, Modbus RTU)

B. Slave protocol

To host computer (PLC, SCADA, DCS)

C.
D. Modbus TCP (Ethernet)

E. Modbus RTU (RS232/RS485)

F. Modbus RTU (TRL2/RS485)
G. Tankbus
H. HART TCP (Ethernet)

I. Host computer

Rosemount Tank Gauging 15

Device installation Reference Manual

February 2022 00809-0300-5100

2.2.1 Master protocol channel configuration

This section describes how to configure the Modbus® Master protocol channel by using
Rosemount TankMaster WinSetup.

Procedure

1. Open the

2. Select the icon that corresponds to the particular protocol to be configured (this

example shows the Modbus Master protocol).

3. Click the right mouse button and select Properties, or from the Service menu select

Protocols → Properties.

Protocols folder in the Workspace window.

4. The Protocol Properties window lists the available protocol channels. For each

channel the corresponding icon indicates whether the channel is enabled or
disabled.

5. Select the desired channel.

16 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

6. Click the Properties button to configure the protocol channel.

7. Select the Communication tab. It allows you to configure parameters for

communication between field devices and TankMaster work station.

Modbus TCP; specify IP address for the Rosemount 2460 System Hub that

a)

the TankMaster server is connected to. For redundant system hubs, you may
use a separate IP address for the backup server.

b)

Modbus RTU; click the Advanced button in case you need to configure the
communication parameters.

Note

If the communication is interrupted and handshaking includes DSR, no query
will be sent from the TankMaster Protocol Server. This may result in a Query
Timeout.

8. The Communication disabled in backup mode check box can be used for systems

with redundant tank servers. If the check box is selected, the ModbusMaster will not
send any queries if the local tank server is in backup mode.

9. Select the

Enable Channel check box to activate the protocol channel.

10. The File Log tab lets you specify what type of information to be logged and saved to
disk.

Rosemount Tank Gauging 17

Device installation Reference Manual

February 2022 00809-0300-5100

11. Click the OK button to store the current configuration and close the configuration
window.

The Modbus Master Channel icon (channel no. 1 in this example) appears in the
WinSetup workspace:

Related information

Default Modbus RTU communication parameters
Rosemount 2460 Reference Manual

18 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

Default Modbus RTU communication parameters

Table 2-1: Default Communication Parameters for Modbus RTU

Parameter Description

Port The COM port that the Rosemount 2180 will be connected to

Baud rate 4800

Stop bits 1

Parity None

Modem Choose FBM 2180 for the Rosemount 2180 Field Bus Modem

Available options:

• FBM 2180

• FBM 2170/71

• RS232

• RS485

Handshaking • FBM 2180: None

• FBM 2170/2171: RTS/CTS/DTS/DSR

• RS485: RTS/CTS

• RS232: None

Reply timeout 1000 ms

Retries 10

Description Text that describes the configured channel

Related information

Master protocol channel configuration

Rosemount Tank Gauging 19

Device installation Reference Manual

February 2022 00809-0300-5100

2.2.2 Slave protocol channel configuration

A Slave protocol allows you to collect data from the TankMaster workstation to a host
computer.

Modbus® communication setup

Prerequisites

A hardware key must be installed in order to run a slave protocol server. Host
communication needs to be enabled.

Procedure

1. Open the

2. Select the ModbusSlave protocol icon.

3. Click the right mouse button and select Properties, or select Service → Protocols

→ Properties.

Protocols folder in the Workspace window.

4. The Protocol Properties window lists enabled and disabled protocol channels.

20 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

February 2022

5. Select the desired protocol channel and click the Properties button to open the
configuration window.
.

6. Select the Communication tab.

a) Modbus TCP; verify correct port.

b)

Modbus RTU; click the Advanced button in case you need to configure
parameters for proper communication with the host.

Note

If the communication is interrupted and handshaking includes DSR, no query
will be sent from the TankMaster Protocol Server. This may result in a Query
Timeout.

7. Select the Enable Channel check box to activate the protocol channel.

8. Verify communication address and enter optional description:

Address Set the Modbus address to be used by the host computer to

identify the TankMaster workstation.

Description Optional text to describe the configured channel.

Backup mode

• None

• Write Commands Rejected means that TankMaster does not

accept any write commands from the host system to device
database registers

Rosemount Tank Gauging 21

Device installation Reference Manual

February 2022

00809-0300-5100

• In Silent mode the Modbus Slave protocol will not send any

replies to requests coming from the host computer while the
local tankserver is in backup mode

Note

If the communication is interrupted and handshaking includes DSR, no query will be
sent from the TankMaster Protocol Server. This may result in a Query Timeout.

9. Click the OK button to store the current configuration and close the configuration
window.

Related information

Advanced Modbus RTU slave protocol configuration

22 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

February 2022

Advanced Modbus® RTU slave protocol configuration

The Advanced Communication window lets you configure modem communication
parameters, delay times, and time-outs for the Modbus RTU Slave protocol.

Procedure

1. In the

2. The following default values are used for the TRL2 Modbus Slave protocol:

Slave Protocol Channel Configuration window, select the Communication tab

and click the Advanced button:

Modem Choose the appropriate interface

Baud rate Enter appropriate value for communication with the

host

Stop bits Enter appropriate value for communication with the

host

Parity Enter appropriate value for communication with the

host

Handshaking

Query to Response Delay 10 ms

Query interval 100 ms

Read Query Timeout 400 ms

Write Response Timeout 400 ms

Max. Response Time 800 ms

Rosemount Tank Gauging 23

• FBM 2180: None

• RS485, RS232: See specifications for the

communication software used on the host system

Device installation Reference Manual

February 2022

00809-0300-5100

Tank mapping configuration

The slave protocol allows you to send data from a Rosemount Tank Gauging system to a
host computer. In the Tank Mapping window you can specify from which tanks to collect
data for the host system.

Procedure

1. In the

2. From the list of tanks that appear in the Available Tanks pane, select the tanks that

3. Click the (right arrow) button to move the selected tanks to the list of mapped

Slave Protocol Channel Configuration window, select the Tank Mapping tab.

the host will connect to.

tanks.

Important

Ensure that the tanks appear in the order required by the host system.

When the host sends a query, TankMaster responds by sending tank data in the
order as the tanks are listed in the Mapped Tanks column. You can easily change the
position of mapped tanks by using the up arrow and down arrow buttons.

4. Click the OK button to save the current configuration and close the window.

24 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

2.2.3 Log file configuration

See the Rosemount TankMaster WinSetup Reference Manual for more information on how
to store a communication log on disk.

Rosemount Tank Gauging 25

Device installation Reference Manual

February 2022 00809-0300-5100

2.2.4 Changing the current protocol channel configuration

The channel configuration can be changed at any time.

Procedure

1. In the WinSetup Workspace, open the
with the enabled channels.

2. Select the desired channel icon.

3. Click the right mouse button and select Properties, or from the Service menu select

Channels → Properties.

Protocols folder and the protocol sub folder

4. Select the appropriate tab and change protocol settings as required.

26 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

2.2.5 Protocol server configuration

You can specify which protocol servers that will be connected when starting TankMaster
WinSetup.

Procedure

1. In the WinSetup workspace select the

2. Click the right mouse button and select Configure.

3. In the Connect column, select check boxes of the protocols to be automatically
connected when WinSetup starts up.

Protocols folder.

Disable a protocol server

You may disable a protocol server at any time by using the Disable command.

Procedure

In the WinSetup workspace, open the

1.

2. Click the right mouse button on the desired protocol server icon and select Disable.

Protocols folder.

Rosemount Tank Gauging 27

Device installation Reference Manual

February 2022 00809-0300-5100

2.3 Preferences

2.3.1 Measurement units

Specify units for inventory calculations and measured variables such as level and
temperature. To change measurement units do the following:

Procedure

1. Select the desired server (e.g. “This Workstation”) in the WinSetup workspace.

2.

Click the right mouse button and select Setup, or from the Service menu select
Servers → Setup.

3. In the Server Preferences window select the Units tab.

4. Select the desired measurement units for level/ullage, temperature, pressure,
volume, density, and weight.

5. Click the OK button to save the current setting and close the window.

Note

Make sure that the desired measuring units are specified before installing new tanks
and devices.

28 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

Changing measurement units for existing tanks

Configuration of measurement units in the Server Preferences window only affect
installation of new tanks. For tanks which are already installed in the WinSetup Workspace
you will have to follow this procedure.

Procedure

1. Uninstall the tank.

2.

Change measurement units in the Server Preferences/Units window (or in the
TankMaster WinOpi program choose menu option Setup → System and change
units in the System Setup window).

3. Install the tank again.

Rosemount Tank Gauging 29

Device installation Reference Manual

February 2022

00809-0300-5100

2.3.2 Ambient Air Temperature

This section describes how to change the Ambient Air Temperature preferences.

Procedure

1. Select the desired server (e.g. “This Workstation”) in the WinSetup workspace.

2.

Click the right mouse button and select Setup, or from the Service menu select
Servers → Setup.

3. In the Server Preferences window select the Ambient Air Temperature tab:

4. Choose Auto when there is a temperature sensor available that can be used for
Ambient Air Temperature measurements. Otherwise, select the Manual option and
type a value for the Ambient Air temperature.

Device Click the browse button and select the device to which a

temperature sensor is connected.

Source Select temperature source associated with the selected device. In a

Rosemount Tank Gauging system the associated temperature
transmitter has to be configured in the tank database of the
Rosemount 2410 Tank Hub.

Sensor Select a specific sensor to be used for Ambient Air Temperature.

Value
Range

5. Click the OK button to save the current setting and close the window.

Related information

Installing a Rosemount 2410 Tank Hub

Value Range defines the minimum and maximum values when
Ambient Air Temperature is manually entered.

30 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

February 2022

2.3.3 Inventory

Local Gravity and Ambient Air Density calculations are used for automatic density
measurements. This is a description on how to change those Inventory settings.

Procedure

1. Select the desired server (e.g. “This Workstation”) in the WinSetup workspace.

2.

Click the right mouse button and select Setup, or from the Service menu select
Servers → Setup.

3. In the Server Preferences window select the Inventory tab:

4. Local Gravity is used for density and weight calculations when an optional pressure
transmitter is installed.

• Select Manual if you want to use a specific value for the Local Gravity.

• Select Calculated if you want local gravity to be calculated by TankMaster. In this

case you need to enter Latitude and Elevation of the site.

5. Ambient Air Density is used for calculating Observed Density and Weight in Air
(WIA).

• Select Manual if you want to use a specific value for Ambient Air Density.

• Select Calculated if you want the Ambient Air Density to be calculated by

TankMaster. The calculated value is based on the Base Density and the Ambient
Air Temperature.

See the TankMaster WinOpi Reference Manual for more information on inventory
parameters and calculations.

Click the OK button to save the current settings and close the window.

6.

Rosemount Tank Gauging 31

Device installation Reference Manual

February 2022 00809-0300-5100

2.3.4 Miscellaneous

This is a description of how to change parameters such as type of Tank Capacity Table or
Reference Temperature.

Procedure

1. Select the desired server (e.g. “This Workstation”) in the WinSetup workspace.

2.

Click the right mouse button and select Setup, or from the Service menu select
Servers → Setup.

3. In the Server Preferences window select the Miscellaneous tab.

4. Choose the type of Tank Capacity Table (TCT) to be used as default setting when
installing new tanks. The default TCT type will automatically be chosen when
strapping tables are created for new tanks. However, the TCT type can be changed
when the strapping table is specified in the Tank Capacity Setup window regardless
of the settings in the Server Preferences window.

You can choose between TCT type Raw, International, and Northern

Specify the maximum number of

5.

6. Specify the Reference Temperature to be used for inventory calculations.
Normally, the standard value 15 °C is used.

7. Click the OK button to save the current settings and close the window.

(1) See the TankMaster WinOpi Reference Manual for further information.

Digital Alarms that will be used.

(1)

.

32 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

2.3.5 Setting the name tag prefixes

TankMaster WinSetup allows you to specify default name tag prefixes that will appear
automatically when installing new tanks and devices. Note that Tank Tag must begin with
a letter. These prefixes can be ignored if you want to use other prefixes instead.

Procedure

1. From the

2. In the Preferences window select the Tag Prefixes tab.

Service menu select Preferences.

3. Type the prefixes to be used for tank names and device names. and click the OK
button.

You can change the prefixes later at any time.

Note

Changing tag prefixes will not affect names of existing tanks and devices.

Rosemount Tank Gauging 33

Device installation Reference Manual

February 2022

00809-0300-5100

2.3.6 Email configuration

TankMaster WinSetup allows you to setup an e-mail client for alarm notifications and
reports.

Procedure

1. From the

2. In the Preferences window select the E-mail Configuration tab.

3. Enter the following information:

SMTP Server Specify an SMTP server for outgoing messages. Contact

Service menu select Preferences.

your LAN administrator or Internet Service Provider (ISP) for
details.

Sender Address The e-mail account which will send e-mails from the current

workstation must be located on the specified SMTP server.

SMTP Port Contact your LAN administrator or ISP for details.

Authentication
Configuration

Channel Security
Configuration

Subject Enter a title for an e-mail alarm notification. This subject is

34 Emerson.com/Rosemount

Select this option and enter a Login name and Password if
authentication is required on the mail server. Contact your
LAN administrator or ISP for details.

Select this option if the e-mail client requires the use of
channel security. Contact your LAN administrator or ISP for
details.

only used for Alarm notification and is optional. This subject
will not be used for other e-mails sent from the built-in e­mail client.

Reference Manual Device installation

00809-0300-5100

February 2022

2.3.7 Tank View layout

The Setup Tank View tab is used to specify variables to be presented in the Tank View
window, see the Rosemount TankMaster WinSetup Reference Manual for more information.
TankMaster WinSetup allows you to create a new tank view layout and store it on disk, or
load an existing table layout from disk.

Procedure

1. From the

2. In the Preferences window select the Setup Tank View tab.

Service menu select Preferences.

3. Click the Load Table button if you wish to edit an existing Table Layout.

4. In the

5. Click the Move button to move it to the Selected Parameters pane on the right-hand

6. Repeat this procedure for each parameter you wish to include. The Move All button

Rosemount Tank Gauging 35

Available Parameters pane on the left-hand side of the Preferences/Setup Tank

View window, select the parameter to be presented in the Tank View window.

side of the Preferences/Setup Tank View window.

allows you to move all variables at once to the Selected Parameters list box.

Device installation Reference Manual

February 2022 00809-0300-5100

7. Ensure that all parameters to appear in the Tank View window are included in the
Selected Parameters list box as illustrated below:

8. Click the Save As button if you wish to store the current tank view table for future
use.

9. Click the

OK button to save the current Tank View settings and close the window.

Note

When clicking the Apply or the OK button, the parameter setup is stored in the
table layout that is currently used by the Tank View window.

36 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

10. To view the specified tank parameters click the right mouse button and select Open
Tank View:

The Tank View window shows the selected parameters as configured in the Setup

Tank View.

Rosemount Tank Gauging 37

Device installation Reference Manual

February 2022 00809-0300-5100

2.3.8 Tank visibility

The Tanks Visibility tab lets you configure tanks on a remote tank server to make them
visible on the current TankMaster WinOpi client.

Procedure

1. From the

2. In the Preferences window select the Tanks Visibility tab.

3. Select the Enable Tank Visibility function check box.

From the

4.
the tanks are installed.

5. In the Select tanks to be visible on this workstation pane, check the tanks you wish to
make visible on the current workstation.

Service menu select Preferences.

Select tank server drop-down list select the remote tank server on which

In the default setting all tanks are visible.

6. Select Visible on this workstation in case you would like to make tanks installed on
a remote server automatically visible on the current workstation as well.

38 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

7. Click the OK button to store the current configuration and close the Preferences
window.

Figure 2-3: Tanks Visibility Enabled for All Tanks

Figure 2-4: One Tank Disabled from Visiblity (TK-X)

Rosemount Tank Gauging 39

Device installation Reference Manual

February 2022 00809-0300-5100

2.4 Field device installationoverview

The Rosemount TankMaster software supports many field devices, for example:

• Rosemount 2460 System Hub

• Rosemount 2410 Tank Hub

• Rosemount 5900 Radar Level Gauge

• Rosemount 2240S Multi-input Temperature Transmitter

• Rosemount 2230 Graphical Field Display

• Rosemount 5408 Radar Level Transmitter

• Rosemount 5300 Guided Wave Radar

• Rosemount 3051/3051S Pressure Transmitter

• Rosemount 644 Temperature Transmitter

2.4.1 Configuration

A TankMaster installation includes configuration of the Rosemount Tank Gauging system
for communication with the TankMaster work station and field devices as well as
configuration of device specific parameters.

Configuration of radar level gauges includes:

• mapping to a specific tank

• communication parameters

• device specific parameters

• tank geometry

• tank environment parameters

Configuration of Auxiliary Tank Devices (ATDs) includes:

• communication address

• mapping of measurement variables to source devices

• Rosemount 2240S Multi-input Temperature Transmitter or other supported

temperature transmitter

• temperature elements

• water level sensor

• Rosemount 2230 Graphical Field Display

• other supported field devices

40 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

2.5 Installing a Rosemount 2460 System Hub

This is a brief description of how to install and configure a Rosemount 2460 System Hub in
a Rosemount Tank Gauging system.

Procedure

1. Ensure that the Rosemount TankMaster WinSetup program is up and running.

2.

Enable and configure a Protocol Channel to establish communication with the
appropriate port on the TankMaster PC.

3. Start the installation wizard in TankMaster WinSetup:

a) Click the right mouse button on the Devices folder.

b) Select the Install new option.

4. Select device type 2460 System Hub.

5. Specify a name tag in the 2460 System Hub Tag input field. This tag will be used as

an identifier of the Rosemount 2460 in various windows and dialogs.

Click the Next button to proceed with the installation wizard.

6.

7. Verify that the Host and Field ports are properly configured. Host ports are used for

communication with TankMaster work stations or other host systems. Field ports
are used for communication with the Rosemount 2410 Tank Hub, the Rosemount
5900S Radar Level Gauge, and other field devices.

8. Configure the Tank Database. Ensure that the Modbus® Addresses of the

connected devices are properly set. These addresses must correspond to the
database settings of the Rosemount 2410 Tank Hub.

Related information

Rosemount 2460 Reference Manual

Rosemount Tank Gauging 41

Device installation Reference Manual

February 2022 00809-0300-5100

2.6 Installing a Rosemount 2410 Tank Hub

The installation wizard covers basic configuration of a Rosemount 2410 Tank Hub. If
further configuration of Primary Bus, Secondary Bus, Relay Output, and Hybrid Density
Calculation is required this must be done separately via the 2410 Tank Hub Properties
window.

Related information

Rosemount 2410 Reference Manual

2.6.1 Installing a Rosemount 2410 using the wizard

It is very important that the Tank Database of the Rosemount 2460 System Hub is properly
configured prior to configuring the Rosemount 2410 Tank Hub. This ensures that the
system hub is able to collect data from the different field devices.

Procedure

1. In the Workspace window select the

2. Click the right mouse button and select Install New, or from the Service menu

choose Devices → Install New.
Now the Select Device window appears.

Devices folder.

42 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

February 2022

3. From the Device Type drop-down list, choose the 2410 Tank Hub option.

4. Type a name in the 2410 HUB Tag input field. The tag will be used as an identifier for

the Rosemount 2410 Tank Hub in various windows and dialogs.

5. Click the Next button to proceed with communication settings.

Related information

Installing a Rosemount 2460 System Hub

Rosemount Tank Gauging 43

Device installation Reference Manual

February 2022

00809-0300-5100

Communication setup

Procedure

1. Specify whether TankMaster communicates directly with the Rosemount 2410

Tank Hub, or via a Rosemount 2460 System Hub.

2. If the tank hub is connected to a system hub, select the appropriate system hub

from the 2460 Tag drop-down list.

3. If the tank hub is connected directly to a TankMaster PC and not via a system hub,

specify the communication protocol channel which is associated with the
communication port on the TankMaster workstation. To check which channels are
enabled:

in the WinSetup workspace open the Protocols folder

a)

b) click the right mouse button on the ModbusMaster protocol icon

c) choose the Properties option

To check which communication port that is associated with a certain channel:

a) right-click the protocol channel icon

b) open the Communication tab and check which communication port that is

selected.

44 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

4. To verify communication with the tank hub, type the current Modbus address and

click the Verify Communication button. The Unit Id will appear if the correct
Modbus address was entered (the tank hub is shipped with the default Modbus
address=247).

Note

In case several Rosemount 2410 Tank Hubs are connected using the same default
address (247), you will have to change the addresses before the Verify command
can be used.

5. In the 2410 Tank Hub Communication window click the Next button to continue the

installation procedure of the tank hub.

Related information

Master protocol channel configuration
How to change the Modbus address of the Rosemount 2410

February 2022

How to change the Modbus® address of the Rosemount 2410

Procedure

1. In the

2. Enter the Unit ID and the new Modbus Address. When changing the device

3. Click the OK button to confirm the address settings and close the Change Address

4. In the

2410 Tank Hub Communication window click the Change Address on Device

button to open the Change Address window.

address, the Unit Id is used as a unique identifier of the device. The Unit Id can be
found on a label mounted on the device.

Tip

If there is no other device connected that uses the same address as the current
device, you can find the Unit Id by typing the current address into the Address field
in the 2410 Tank Hub Communication window and clicking the Verify
Communication button.

window.

2410 Tank Hub Communication window click the Verify Communication
button to check that communication is established between the TankMaster work
station and the Rosemount 2410 Tank Hub. The Unit ID will appear when
TankMaster finds the tank hub.

Rosemount Tank Gauging 45

Device installation Reference Manual

February 2022 00809-0300-5100

Tank Database setup

Each tank is represented by a position in the Rosemount 2410 tank database. Each device
connected to the Rosemount 2410 is mapped to a tank position. For each tank position, a
name is assigned as an identifier of the tank. The tank database maps field devices to the
various tanks, and identifies the devices whenever there is a request for measurement
data from a Rosemount 2460 System Hub.

Procedure

1. The

2. In the Tank Position column, map each device to a tank by selecting the

Device Type column lists all devices that communicate on the Tankbus. Ensure
that all devices connected to the Tankbus appear in the Device Type list to verify
proper communication.

appropriate number from the drop-down list in the tank database.

Example

The example below illustrates a tank connected to a Rosemount 2410 Tank Hub.
Note that tank positions which are mapped to devices are enabled for editing. You
may change tank name and Modbus® address in the right-hand side of the Tank Hub

Tank Database window.

46 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

3. Optional: A multiple tanks version of the Rosemount 2410

(2)

allows you to connect

several tanks to a single tank hub.

Example

The example below illustrates three tanks connected to a tank hub for multiple
tanks.

4. Type the desired names in the Tank Name field. These tank names should also be
used at a later stage when installing the tanks associated with the current
Rosemount 2410 Tank Hub.

5. For each tank, specify a Modbus address in the

Level Modbus Address column to be
associated with the level gauge. This must be the same Modbus address as
configured in the tank database of the Rosemount 2460 System Hub. The Level
Modbus Address is used to identify level gauges when distributing requests for
measurement data from the system hub.

(2) Multiple tank version of the Rosemount 2410 Tank Hub requires model code option M. See the Rosemount Tank Gauging

System Data Sheet for more information.

Rosemount Tank Gauging 47

Device installation Reference Manual

February 2022 00809-0300-5100

6. The various non-level devices on a tank are represented by a single ATD device in
the Rosemount Tank Gauging system.

• In tank position 1, the Rosemount Tank Gauging system uses the Modbus

address of the Rosemount 2410 Tank Hub itself as the ATD Modbus address. In
the example above, the tank hub has Modbus address 101. This address is
automatically used as the ATD Modbus address as well.

• For tank positions 2 to 10

(2)

you need to specify Modbus addresses in the ATD

Modbus Address column to be associated with the different ATD devices.

Important

The ATD Modbus addresses must be the same as configured in the Rosemount
2460 System Hub’s tank database.

• An empty ATD Modbus address field indicates that no ATD device is mapped to

that particular tank position.

7. Click the

Next button to continue the installation procedure.

Related information

Installing a Rosemount 2460 System Hub
Rosemount 2460 Reference Manual
Installing a tank

48 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

Device Tag setup

Level Tags and ATD Tags are configured automatically based on tank names in the 2410
Tank Hub Tank Database window and the configuration of tag prefixes in the
Preferences/Tag Prefix window. However, it is possible to edit the Level Tag and ATD Tag

fields.

Procedure

1. Verify that the

TankMaster Level Tag is correct or type a new one.

2. Verify that the TankMaster ATD Tag is correct or type a new one. In case the ATD
tag field is empty and disabled then no ATD device is associated with that tank
position.

3. Click the

Related information

Setting the name tag prefixes

Rosemount Tank Gauging 49

Next button to continue the installation procedure.

Device installation Reference Manual

February 2022 00809-0300-5100

Local display setup

Choose the parameters to be displayed on the integral display panel on the Rosemount
2410 Tank Hub. The display will alternate between the selected items at a rate given by
the Display Toggle Time.

Procedure

1. In the

Units for Display pane, choose the desired measurement units from the drop­down lists. These measurement units will be used by the 2410 local display when
presenting various tank variables.

2. In the Display Tanks pane, select check boxes for the tanks that you want to present
in the Rosemount 2410 integral display.

3. In the

Display Tank Parameters pane, choose the tank parameters to be displayed by
checking the appropriate boxes. See Table 2-2 for more information on available
parameters:

Table 2-2: Various Tank Parameters can be Presented on the Local Display

Tank Parameter Description

Level The current product level in the displayed tank.

Distance Distance (ullage) is measured from the Tank Reference

point to the product surface.

Level rate The speed at which the product surface moves when

emptying or filling the tank.

Signal strength The signal strength of the radar level gauge measurement

signal.

50 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

Table 2-2: Various Tank Parameters can be Presented on the Local Display

(continued)

Tank Parameter Description

Free water level Water surface level at the bottom of the tank. Available

when a water level sensor is installed in the tank.

Vapor pressure Tank vapor pressure.

Liquid pressure Product liquid pressure.

Air pressure Ambient air pressure.

Air temperature Ambient air temperature.

Vapor temperature Tank vapor temperature.

Product temperature Average temperature of the product.

Tank temperature Average temperature of product and vapor in the tank.

Temperature 1, 2 ... Temperature value measured by element 1, 2, etc.

Observed density The actual product density at the current product

temperature.

Reference density Density at reference temperature (used for inventory

calculations).

Volume Total observed volume.

User defined 1 to 5 Variables for advanced configuration.

4. Enter the Display Toggle Time. Information on the local display alternates between
the selected items at a rate given by the Display Toggle Time value.

5. The tank hub can be configured to show different parameters for each tank on the
Tank Bus. In the 2410 Tank Hub Local Display window click the

Individual Tank

Configuration button:

6. The Display Tanks pane has a list of all tank positions in the tank database. Tank
positions within brackets, for example (Tank Pos 6), are not configured in the
Rosemount 2410’s tank database.

Rosemount Tank Gauging 51

Device installation Reference Manual

February 2022 00809-0300-5100

7. Select the desired tank position and choose which parameters to show on the
display. Repeat this procedure for each tank position.

8. Click the

OK button to store the configuration and return to the 2410 Tank Hub

window.

9. Click the Next button to continue the installation procedure.

52 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

February 2022

Configuration summary

The 2410 Tank Hub Summary window shows information about all devices included in the
Rosemount 2410’s tank database.

Procedure

1. Verify that all Modbus® addresses, level tags and ATD tags presented in the
Tank Hub Summary window are correct. In case you would like to make any changes,
click the Back button until the appropriate configuration window appears.

2410

2. By selecting the Install Level and AUX devices check box, field devices connected
to the tank hub will automatically be installed in the TankMaster workspace. The
check box is selected by default and this is the recommended setting.

Once installed, the devices need to be configured via the Properties window. The
installation procedure will be facilitated by using the Install Level and AUX devices
check box. However, the field devices (level gauge and ATD) can be installed at a
later stage by using the device installation wizard for the respective device.

Rosemount Tank Gauging 53

Device installation Reference Manual

February 2022 00809-0300-5100

3. Click the Finish button to confirm the installation. The installed devices will appear
in the Workspace window.
The installed devices will appear in the Workspace window.

Figure 2-5: Devices Appear in the WinSetup Workspace Window

Postrequisites

Make sure that devices are properly configured.

Related information

Installing a Rosemount 5900 Radar Level Gauge
Installing Auxiliary Tank Devices
Using the device installation wizard

54 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

Advanced configuration

The installation wizard does not include all configuration options available for a
Rosemount 2410 Tank Hub. Further configuration can be done via the 2410 Tank Hub
Configuration window:

• host communication parameters for the Primary Bus

• host communication and emulation parameters for the Secondary Bus

• virtual relays

• hybrid density calculation

See the Rosemount 2410 Tank Hub Reference Manual (00809-0100-2410) for more
information on how to configure a Rosemount 2410 Tank Hub.

Related information

Rosemount 2410 Reference Manual

Rosemount Tank Gauging 55

Device installation Reference Manual

February 2022 00809-0300-5100

2.7 Installing a Rosemount 5900 Radar Level Gauge

This is a description of how to setup a Rosemount 5900 Radar Level Gauge by using the
TankMaster WinSetup configuration software. It applies to the Rosemount 5900S as well
as the Rosemount 5900C. Pictures in the examples below will show the Rosemount 5900S
in most cases, but the functionality is the same for the Rosemount 5900C if not otherwise
stated.

The Rosemount 5900 Radar Level Gauge is typically installed in TankMaster WinSetup as
part of the Rosemount 2410 Tank Hub installation procedure. Once installed, the
Rosemount 5900 is configured via the 5900 RLG Properties window. The 5900 RLG
Properties window includes tabs for basic and advanced configuration.

When connecting a Rosemount 5900 Radar Level Gauge to a Rosemount 2410 Tank Hub
in an existing Rosemount Tank Gauging system, the level gauge needs to be mapped to
the appropriate tank in the tank hub’s database. Configuration is performed via the 5900
RLG Properties window.

A Rosemount 5900 is most conveniently installed by utilizing the integrated option
included as part of the Rosemount 2410 Tank Hub installation procedure.

It can also be installed and configured by using the WinSetup installation Wizard. This
method should only be used in special cases when, for example, the 5900 is connected to
the Tankbus at a later stage and not available when installing the Rosemount 2410 Tank
Hub.

The following configuration steps are included in the Rosemount 5900 Radar Level Gauge
basic configuration:

• communication parameters

• antenna type

• tank geometry

Configuration of a Rosemount may also include:

• Tank Scan

• Empty Tank Handling

Due to the properties of the product, the tank shape, or other circumstances, further
configuration may be needed in addition to the basic configuration. Disturbing objects
and turbulent conditions in the tank may require that advanced measures are taken.
Advanced configuration options include:

• Tank Environment

• Tank Shape

• Surface Echo Tracking

• Filter Settings

Related information

Installing a Rosemount 5900 using the installation wizard
Advanced configuration
Adding a tank

56 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

2.7.1 Configuration via the Properties window

The basic configuration procedure of a Rosemount 5900 Radar Level Gauge is
straightforward and easy to perform. All configuration options are available in the
Rosemount 5900 RLG Properties window. For a basic configuration of the Rosemount 5900
do the following:

Procedure

1. In the WinSetup
Rosemount 5900S Radar Level Gauge icon.

Workspace window, open the Devices folder and select the

Rosemount Tank Gauging 57

Device installation Reference Manual

February 2022 00809-0300-5100

2. Click the right mouse button and select Properties, or from the Service menu select
Devices → Properties.

The Communication, Antenna, and Geometry tabs cover basic configuration of the
Rosemount 5900.

3. Select the Communication tab. Note that a red gauge icon means that the device
needs to be configured.

4. Verify the tank position.

Connected to 2410 HUB field shows the name of the Rosemount 2410 Tank Hub

The
and the tank position that the device is mapped to in the tank hub’s database. The
tank position indicates which tank the device is associated with.

In most cases, the Rosemount 2410 single tank version is used for level gauges. In
those cases, only one tank position will be used in the tank hub’s database.

In case the multiple tank version of the Rosemount 2410 is used to connect several
tanks, the level gauge can be mapped to another tank through the 2410 Tank Hub
Properties/Tank Database window:

a) in the WinSetup workspace click the right mouse button on the Rosemount

2410 icon.

b) select Properties and open the Tank Database tab.

c) select the desired tank position.

58 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

February 2022

5. Verify that the Modbus® address is correct. To change the address:

a) Click the

Change button to open the Communication window.

b) Click the Change Address on Device button to open the Change Address

window:

c) Enter the Unit ID. When changing the device address, the Unit Id is used as a

unique identifier of the device. The Unit Id can be found on the main label.

d) Set the desired Modbus address.

e)

Click OK to confirm the settings and close the Change Address window.

f) Click OK to close the Communication window.

6. In the 5900 RLG Properties/Communication window click the Apply button to store
the Modbus address in the 5900 holding register.

7. Select the Antenna tab:

8. Select one of the predefined Antenna Types to match the antenna attached to the
level gauge. For predefined antennas, a number of parameters are configured
automatically in order to optimize measurement performance.

Rosemount Tank Gauging 59

Device installation Reference Manual

February 2022 00809-0300-5100

In case there are disturbances close to the nozzle you may need to adjust the Hold
Off Distance. By increasing the Hold Off distance, the measurement range is
reduced in the upper part of the tank.

For non-standard antennas you may choose one of the User Defined antennas.
However, it is recommended that you contact Emerson Automation Solutions/
Rosemount Tank Gauging for advice before using this advanced option.

Click the

9.

Apply button to save the configuration.

10. Select the Geometry tab:

11. Enter the tank geometry parameters:
a) Tank Reference Height. This is the distance from the hand dip nozzle (Tank

Reference Point) to the Zero Level (Datum Plate) close to the bottom of the
tank.

b) Reference Distance (G). This is the distance from the Gauge Reference Point

to the Tank Reference Point, which is located at the side of the flange that
meets the tank nozzle. G is positive if the Tank Reference Point is located
above the Gauge Reference Point, otherwise G is negative (see Figure 2-6).

When using a Rosemount 5900 with Still-pipe Array antenna and hinged
hatch, the Tank Reference Point is located at the hand-dip plate inside the
hatch. The hand-dip plate is also used as the Gauge Reference Point for this
antenna type, which means that G=0.

60 Emerson.com/Rosemount

G>0

A

B

G<0

Reference Manual Device installation

00809-0300-5100

February 2022

c) Minimum Level Distance (C). This is defined as the distance between the

Zero Level (Dipping Datum Point) and the minimum level for the product
surface. By specifying a C-distance the measuring range can be extended to
the bottom of the tank.

C>0: the level gauge presents negative level values when the product surface
is below the Zero Level. The Show negative level values as zero check box
lets you present product levels below the Zero Level (Datum plate) as equal
to zero.

C=0: measurements below the Zero Level will not be approved, i.e. the RLG
will report “invalid level” if the product level is below the Datum Plate.

Figure 2-6: Reference Distance (G)

A. Tank Reference Point

Gauge Reference Point

B.

12. Enter the Calibration Distance. Use this parameter to calibrate the level gauge so

that measured product levels match hand dipped levels. A minor adjustment may
be necessary when the gauge is installed. For example, a minor deviation between
the actual tank height and the value stored in the device database may occur if tank
dimensions according to drawings are not quite up to date with actual dimensions.

For still-pipe applications the Calibrate function in the TankMaster WinSetup
program is a useful tool to configure the Calibration Distance and the Correction
Factor.

Optional: Select the

13.

Show negative level as zero check box in case you don’t want

the transmitter to show negative level values.

14. Click the OK button to save the configuration and close the configuration window.

Postrequisites

In addition to the configuration steps described above, a basic configuration of the
Rosemount 5900 may include using the Tank Scan function to verify that there are no
disturbing objects in the tank that may interfere with the level measurements. Also, the
Empty Tank Handling function may be used to optimize measurement performance near
the tank bottom.

Related information

Antenna configuration
Tank Database setup

Rosemount Tank Gauging 61

Device installation Reference Manual

February 2022 00809-0300-5100

Advanced configuration
Calibrating the level gauge
Rosemount 5900S Reference Manual
Rosemount 5900C Reference Manual

62 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

Antenna configuration

In the 5900 Properties/Antenna window several antenna types are available. For some of
them additional configuration is required, such as antenna size and pipe diameter.

Antenna types:

• Horn

• Parabolic

• Still-Pipe Array Fixed

• Still-Pipe Array Hatch

• LPG/LNG

• Cone (5900C)

• Cone Pipe (5900C)

For the LPG/LNG antenna you need to select the appropriate option:

• LPG/LNG 150 PSI + Valve

• LPG/LNG 150 PSI

• LPG/LNG 300 PSI + Valve

• LPG/LNG 300 PSI

• LPG/LNG 600 PSI + Valve

• LPG/LNG 600 PSI

For the Cone antenna the following options are available:

• Cone 4" PTFE

• Cone 4" Quartz

• Cone 6" PTFE

• Cone 6" Quartz

• Cone 8" PTFE

• Cone 8" Quartz

For the Cone Pipe antenna the following options are available:

• Cone Pipe PTFE

• Cone Pipe Quartz

Pipe diameter

For Still-pipe Array, LPG, and Cone Pipe
Pipe Diameter parameter compensates for the lower microwave propagation speed inside
a still-pipe. See also “Using the Calibrate function” on page 138 for information on how to
calibrate the 5900 for still-pipe installations.

(3) Rosemount 5900C only

Rosemount Tank Gauging 63

(3)

antennas you need to specify Pipe Diameter.

Device installation Reference Manual

February 2022

For pipe antennas it is very important that the accurate pipe diameter is input to WinSetup
in order to avoid scale factor deviations which may result in inaccurate level readings.

For Cone Pipe antennas supplied by factory the following nominal values are
recommended as input in TankMaster WinSetup:

Antenna Nominal Pipe Diameter

Cone Pipe 1 inch 30 mm

Cone Pipe 2 inch 56 mm

Related information

Using the Calibrate function

00809-0300-5100

Antenna size

For Still-pipe Array antennas, various antenna size options are available:

• 5 inch

• 6 inch

• 8 inch

• 10 inch

• 12 inch

User Defined antenna

The User Defined option should only be used for special applications when using non­standard antennas.

Procedure

1. Choose the appropriate antenna type:

• User Defined Free Propagation

• User Defined Still-Pipe

• User Defined Still-Pipe Array

2.

Enter the Tank Connection Length in the TCL input field.

3. For still pipe applications, type the inner diameter of the still pipe in the Pipe
Diameter input field.

4. In case there are disturbances close to the nozzle you may need to adjust the Hold
Off Distance. By increasing the Hold Off distance, the measurement range is
reduced in the upper part of the tank.

5. Select Apply to save the configuration.

64 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

February 2022

2.7.2 Advanced configuration

In addition to the basic configuration, there are advanced configuration options available
for the Rosemount 5900 Radar Level Gauge. These may be used to optimize measurement
performance for certain applications.

Related information

Installing a Rosemount 5900 Radar Level Gauge

Tank Shape

The Tank Type and Tank Bottom Type parameters optimize the Rosemount 5900 for
various tank geometries and for measurements close to the tank bottom.

Procedure

1. In the

5900 RLG Properties window select the Tank Shape tab:

2. Select a Tank Type option that is similar to the actual tank. Choose Unknown if
there is no applicable option.

3. Select

4. Click the OK button to save the configuration and close the window.

Tank Bottom Type that matches the actual tank. Choose Unknown if there is

no applicable option.

Tank Environment

Certain tank conditions may require additional configuration of the Rosemount 5900
Radar Level Gauge in order to optimize measurement performance. By considering

Rosemount Tank Gauging 65

Device installation Reference Manual

February 2022

00809-0300-5100

environmental conditions in the tank, the Rosemount 5900 can compensate for
conditions such as rapid level changes, weak echo signals, or varying surface echo
amplitudes.

Procedure

1. In the

5900 RLG Properties window select the Environment tab:

2. Select the check boxes that correspond to the conditions in the tank. Use as few
options as possible. It is recommended that no more than two options are used
simultaneously.

3. Select

Product Dielectric Range from the drop-down list. Select the Unknown
option if the correct value range is unknown or if the contents of the tank is
changing on a regular basis.

4. Click the OK button to save the configuration and close the window.

Related information

Rosemount 5900S Reference Manual
Rosemount 5900C Reference Manual

66 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

Advanced Configuration window

The Advanced Configuration window provides further configuration options. The following
options are available:

• Tank Scan

• Empty Tank Handling

• Surface Echo Tracking

• Safety Alarm (only used for SIL safety systems)

Figure 2-7: The 5900S RLG Properties/Advanced Configuration window

(4)

(4)

Related information

Rosemount 5900S Reference Manual
Rosemount 5900C Reference Manual

(4) May also be used in Basic configuration

Rosemount Tank Gauging 67

Device installation Reference Manual

February 2022 00809-0300-5100

2.7.3 Installing a Rosemount 5900 using the installation wizard

The installation wizard in TankMaster WinSetup is a tool that may be used to install and
configure various devices in a Rosemount Tank Gauging system.

Field devices are typically installed as part of the installation procedure for a Rosemount
2410 Tank Hub. However, the installation wizard lets you install devices in TankMaster
separately from the tank hub installation.

Prerequisites

Ensure that the tank databases of the Rosemount 2460 System Hub and the Rosemount
2410 Tank Hub are properly configured for the new Rosemount 5900.

Ensure that the correct Modbus® address is configured for the new device.

Procedure

1. In the Workspace window select the

Devices folder.

68 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

February 2022

2. Click the right mouse button and select Install New, or from the Service menu
select Devices → Install New.

3. Select Device Type 5900S Radar Level Gauge from the drop-down list.

4. Enter the desired tag for identifying the device.

Click the Next button to open the 5900 RLG Communication window:

5.

6. In the 2410 HUB Tag drop-down list, select the tank hub that the Rosemount 5900
Radar Level Gauge is connected to. Normally, there is one tank hub for each tank.

7. Enter the

Modbus address. This address must be available in the tank databases of

the Rosemount 2460 System Hub and the Rosemount 2410 Tank Hub.

8. Click the Verify Communication button to confirm that the TankMaster PC
communicates with the device. The Unit ID will appear when contact is established.

Rosemount Tank Gauging 69

Device installation Reference Manual

February 2022

00809-0300-5100

9. Check the Position in 2410 HUB field to verify that the device is mapped to the
correct tank position in the Rosemount 2410 tank database. The tank position
indicates which tank the device is associated with. Normally, the single tank version
of the Rosemount 2410 Tank Hub is used for level gauges. In those cases the
Position in 2410 HUB field will be equal to 1 since there is only one tank position
that is used in the tank hub's database.

In case the multiple tank version of the Rosemount 2410 Tank Hub is used for
several tanks, the level gauge can be mapped to the desired tank via the 2410 Tank
Hub Properties/Tank Database window:

In the WinSetup workspace, click the right mouse button on the tank hub

a)

icon.

b)

Select the Properties option.

c) Select the Tank Database tab and map the device to the desired tank

position.

10. Click the Next button to proceed with the Rosemount 5900 configuration.

11. In the 5900 RLG Summary window, click the Finish button to verify the
configuration and finish the installation wizard. In case some part of the
configuration needs to be changed, click the Back button until the desired window
appears.

Postrequisites

Verify that the device communicates with the Rosemount 2410 Tank Hub. Use for
example the tank hub’s Device Live List function to see all devices connected to the tank
hub. The live list is available by right clicking the tank hub’s device icon.

Further configuration options are available in the 5900 RLG Properties window.

Related information

Installing a Rosemount 5900 Radar Level Gauge

70 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

Configuration via the Properties window
Advanced configuration
Installing a Rosemount 2460 System Hub
Installing a Rosemount 2410 Tank Hub
Tank Database setup
Rosemount 5900S Reference Manual
Rosemount 5900C Reference Manual

Rosemount Tank Gauging 71

Device installation Reference Manual

February 2022 00809-0300-5100

2.8 Installing the Rosemount 5900S 2-in-1version

Installing a 2-in-1 Rosemount 5900S Radar Level Gauge is in most parts similar to installing
a standard 5900S. A significant difference though, is that in the TankMaster operator’s
interface the Rosemount 5900S 2-in-1 version will be configured as two separate gauges,
and each gauge will be associated with its own tank.

2.8.1 Overview

To install and configure a 2-in-1 version of the Rosemount 5900S level gauge:

Procedure

1. In Rosemount TankMaster WinSetup, configure the Rosemount 2460 System Hub’s
tank database by adding two Rosemount 5900S gauges.

2.

In Rosemount TankMaster WinSetup, install the Rosemount 2410 Tank Hub.

3. Configure the new tank hub’s tank database:

a) map the two Rosemount 5900S gauges to two different tank positions, i.e.

configure the Primary and Secondary gauges as if they are installed on two
different tanks

b) assign a Level Modbus® address for each Rosemount 5900S

4. Assign tags for the Rosemount 5900S Radar Level Devices and the Auxiliary Tank

5. Install the devices in the TankMaster workspace. This is done automatically by the

6. Configure the level gauges and ATD devices (right-click the device icon and select

7. Install two new tanks to be associated with the primary and secondary Rosemount

8. Assign a Rosemount 5900S and an ATD for the primary tank.

9. Assign a Rosemount 5900S for the secondary tank. Note that the primary and

10. Configure the tanks.

11. Open the TankMaster workspace to verify correct installation of tanks and devices.

Related information

Installing a Rosemount 2410 Tank Hub

(5)

Device
transmitters, displays, and pressure transmitters.

installation wizard for the Rosemount 2410 in case the Install Level and AUX

devices check box is selected in the Rosemount 2410 Tank Hub Summary window.

Properties).

5900S radar level gauges.

secondary tanks in TankMaster workspace represent one tank in real life.

(ATD). The ATD includes various non-level devices such as temperature

(5) Auxiliary Tank Device (ATD) is used in the Tank Database of the Rosemount 2410 Tank Hub to designate various devices

such as temperature and pressure transmitters, displays and other non-level devices.

72 Emerson.com/Rosemount

A

B

C

Reference Manual Device installation

00809-0300-5100 February 2022

Configuration example of Rosemount 5900S 2-in-1

The Rosemount 5900S 2-in-1 version is installed and configured in TankMaster as a tank
gauging system with two tanks. Various configuration options are possible:

1. Primary tank with 5900S and ATD (2240S, 2230 ...). Secondary tank with 5900S.

2.

Primary tank with 5900S and ATD (2240S, 2230 ...). Secondary tank with 5900S.
ATD on Primary tank mapped to secondary tank (see Figure 2-8).

3. Primary tank with 5900S and ATD (2240S, 2230...). Secondary tank with 5900S and
redundant ATD.

Figure 2-8: Example of a Rosemount 5900S 2-in-1 System

A. Rosemount 5900S 2-in-1 on Primary tank

B. Rosemount 5900S 2-in-1 on Secondary tank

C.

Rosemount 2240S: mapped from primary tank

Rosemount Tank Gauging 73

Device installation Reference Manual

February 2022 00809-0300-5100

2.8.2 Installation and configuration

To install and configure the 2-in-1 version of the Rosemount 5900S, follow these steps:

Procedure

1. Start the TankMaster WinSetup program.

2.

Configure the Rosemount 2460 System Hub’s tank database. Since the Rosemount
5900S 2-in-1 version includes two separate gauges, you will have to add two Level
Device addresses in the Tank Database.

3. Assign Modbus® addresses for the Rosemount 5900S 2-in-1 level devices.

A. Primary tank

B. Secondary tank

Example

Primary tank TK-1: address=1

Example

Secondary tank TK-1S: address=51

• It is recommended that Modbus address 50 + “X” is used for the secondary level

device, where “X” is the address of the primary level device.

• For the Primary tank the temperature device will automatically be assigned the

same Modbus address as the Rosemount 2410 Tank Hub.

• For the Secondary tank you will not need to enter a “Temp Device Address”.

• Do not configure any temperature elements (Number of Temp Elements=0) for

the Secondary temperature device.

In case two temperature transmitters are installed on the tank, one to be associated
with the Primary and the other to the Secondary tank, you will need to configure
Temp Device Address as well as Number of Temp Elements for both tanks. This
configuration is like a standard configuration with one Rosemount 2410 connected
to two separate tanks.

74 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

4. Proceed with installing a Rosemount 2410 Tank Hub. In the WinSetup workspace,
select the Devices folder, click the right mouse button and select File → Install
New:

5. In the Select Device window, select Device Type 2410 Tank Hub and assign a 2410
Tag.

6. Click the

Next button to proceed to the Tank Database configuration window.

Rosemount Tank Gauging 75

Device installation Reference Manual

February 2022 00809-0300-5100

7. Configure the tank hub’s tank database:

A. Primary level gauge on TK-1

B. Secondary level gauge on TK-1S

In the tank database, the Rosemount 5900S 2-in-1 will appear as two separate level
gauges. The two gauges are mapped to different tank positions and will be
associated with different tanks in the WinSetup workspace.

Example

Assign the same name on the two tanks. Add “S” to the secondary tank name, for
example:

primary tank: TK-1

secondary tank: TK-1S

Assign Level Modbus Addresses to the gauges. Example:

TK-1: 1

TK-1S: 51

It is recommended that Modbus address 50 + “X” is used for the secondary device,
where “X” is the address of the primary radar level gauge.

Ensure that the same addresses are configured in the tank databases for the
Rosemount 2460 System Hub and the Rosemount 2410 Tank Hub, respectively.

8. Click

Next to proceed to the Device Tags window.

76 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

9. Verify Level Tags for the primary and secondary Rosemount 5900S gauges, and
ATD Tags for the other devices (temperature transmitter, field display, pressure
transmitter). The tags can be changed later if needed.

Rosemount Tank Gauging 77

Device installation Reference Manual

February 2022 00809-0300-5100

10. In the final step of the Rosemount 2410 installation wizard, check that all device
tags and Modbus addresses are correct. Note that if a Rosemount 2460 System Hub
is used, the Modbus addresses in the Rosemount 2410’s tank database must match
the addresses configured in the Rosemount 2460’s tank database.

Ensure that the Install Level and ATD devices... check box is selected in case you
like to enable automatic installation of devices in the TankMaster workspace. This is
the recommended setting.

Note

If new devices are added to an existing Rosemount 2410 Tank Hub, the Install Level
and ATD devices check box may not be active. Then you will have to add the new
devices manually.

78 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

11. Verify that the devices appear in the WinSetup workspace. The Rosemount 2410
Tank Hub, the two Rosemount 5900S RLGs, and the ATD are automatically installed
in the TankMaster WinSetup workspace if the check box is marked in the 2410 Tank
Hub Summary window.

Note

The new device icons are red indicating that these devices need to be configured.

Once the tank hub and associated level and ATD devices are installed in TankMaster
you will have to configure each device.

12. Configure the level gauges and ATD devices (right-click the device icon and select
Properties).

13. Finally, when devices are installed and configured you will have to install and
configure the two tanks to be associated with the 2-in-1 Rosemount 5900S. In the
following description one tank will be associated with the primary level gauge (LT­TK-1 in this example), and the other tank will be associated with the secondary level
gauge (LT-TK-1S).

a) Select the Tanks folder.

b) Click the right mouse button and select the Install New option.

c) Install and configure the primary tank first and then the secondary tank.

Rosemount Tank Gauging 79

Device installation Reference Manual

February 2022 00809-0300-5100

14. For each tank, select Tank Type and assign a Tank Tag. It is recommended that you
use the same tank name as specified in the tank database of the Rosemount 2410
Tank Hub.

15. Assign devices to the primary tank TK-1:

a) Primary Rosemount 5900S level gauge (LT-TK-1)

b)

ATD device (ATD-TK-1) in case the tank is equipped with non-level devices
such as a Rosemount 2240S Temperature Transmitter, a Rosemount 2230

80 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

Graphical Field Display, Water Level Sensor, or a Rosemount 3051S Pressure
Transmitter.

Rosemount Tank Gauging 81

Device installation Reference Manual

February 2022 00809-0300-5100

16. For the secondary tank TK-1S assign the secondary 5900S level gauge (LT-TK-1S) as
shown below:

82 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

17. Optional: You may map the ATD device on the primary tank to the secondary tank
TK-1S as shown below. This allows you to view temperature data, such as Average
Temperature, for the secondary tank as well.

Note

You need to ensure that Show Only Vacant Devices is not selected in order to view
all devices.

Rosemount Tank Gauging 83

Device installation Reference Manual

February 2022 00809-0300-5100

18. Choose the desired tank measurement variables. For the primary tank, variables
associated with the ATD device automatically appears in the Configuration window.

Note

The available source variables may vary depending on the actual devices connected
to the Rosemount 2410 Tank Hub.

For the secondary tank, “none” is automatically selected for temperature and
pressure variables as well as for free water level. In case the ATD device on the
primary tank is mapped to the secondary tank as well, those variables will appear in
the Configuration window for the secondary tank.

84 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

February 2022

19. Specify parameter Value Range (Minimum, Maximum) to be used in various
windows for presentation of measurement data.

Note

Calculation of the Average Temperature (AVG Temp) requires a valid Level value. In
case the Level value is not available, the Average Temperature (AVG Temp) will also
be missing.

20. Configure whether to use measurement values (Automatic) from the available
instruments or Manual values.

Rosemount Tank Gauging 85

Device installation Reference Manual

February 2022 00809-0300-5100

21. In the TankMaster WinSetup workspace verify that the tanks and devices are
properly installed. Check that the two Rosemount 5900S gauges and the ATD are
associated with the right tanks. Two options are shown below:

• ATD (temperature transmitter, etc.) is associated with the primary tank only

• ATD on primary tank is mapped to both the primary and secondary tanks

Example

ATD mapped to Primary tank only

Example

ATD mapped to both the primary and secondary tank

86 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

Related information

Installing a Rosemount 5900 Radar Level Gauge
Installing Auxiliary Tank Devices

Rosemount Tank Gauging 87

Device installation Reference Manual

February 2022 00809-0300-5100

2.9 Installing Auxiliary Tank Devices

Auxiliary Tank Devices (ATDs) such as the Rosemount 2240S Multi-input Temperature
Transmitter and the Rosemount 2230 Graphical Field Display, are typically installed as part
of the installation procedure of the Rosemount 2410 Tank Hub.

ATD devices appear in the TankMaster workspace and are configured via the 22XX ATD
window. The 22XX ATD window includes tabs for configuration of temperature sensors,
graphical field displays, and water level sensors. It also includes configuration options for
mapping outputs of measurement instruments to variables such as Free Water Level and
Liquid Pressure. Before starting the ATD installation, read the reference manuals for the
various ATD devices, such as the Rosemount 2240S and the Rosemount 2230, to learn
more about how to configure these devices.

2.9.1 Opening the Properties window

Procedure

1. In the WinSetup Workspace window, open the
icon.

2. Click the right mouse button and select Properties, or from the Service menu select
Devices → Properties.

3. The 22XX ATD window has a number of configuration tabs for the Rosemount
2240S and the Rosemount 2230.

4. Open the appropriate tabs to configure the ATD devices.

5.

Finish the ATD configuration by clicking the Apply or OK button.

Devices folder and select the ATD

88 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

February 2022

2.9.2 Communication parameter setup

The Communication tab lets you verify the device communication settings. A red icon
means that the current ATD needs to be configured.

Procedure

1. In the

2. In the Connected to HUB field, verify that the ATD device is:

22xx ATD window select the Communication tab.

• connected to the correct Rosemount 2410 Tank Hub

• mapped to the correct position in the tank hub’s tank database

For example, “position 1” means that the ATD device is mapped to tank database
position 1 in the tank hub’s database, “position 2” to tank database position 2 etc.
You can check the tank database of the current tank hub by opening the 2410 HUB
Properties/Tank Database window.

3. The

4. Click the Apply button to store the configuration, or click the OK button to store

Related information

Installing a Rosemount 2410 Tank Hub

Rosemount Tank Gauging 89

Change button lets you change the Modbus® address of the current ATD device
in case it is connected to a multiple tank version of the tank hub. Note that the
Modbus address can only be changed for ATD devices in tank database position 2
and higher. An ATD device mapped to position 1 in the tank hub’s database uses
the same Modbus address as the tank hub itself.

the configuration and close the window.

Device installation Reference Manual

February 2022 00809-0300-5100

2.9.3 Temperature sensor configuration

The 2240S MTT Temperature Sensor tab lets you configure a sensor connected to the
Rosemount™ 2240S Multi-input Temperature Transmitter. The 2240S MTT Temperature
Sensor tab input fields are disabled in case no Rosemount 2240S is connected to the
Tankbus.

Procedure

1. In the

2. The Rosemount 2240S is equipped with a DIP switch for automatic configuration of

22xx ATD window, select the 2240S MTT Temperature Sensor tab.

temperature element and wiring. By selecting the Use Auto Sensor Configuration
check box, the transmitter is automatically configured according to the DIP switch
settings.

In case a temperature element type is used that does not match the Auto Sensor
Configuration, the Rosemount 2240S transmitter can be manually configured.

Related information

Temperature sensor manual configuration
Rosemount 2240S Reference Manual

90 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

February 2022

Temperature sensor manual configuration

Procedure

1. Ensure that the

2. In the Method input field, select the desired user defined conversion method.

Note

For spot temperature elements, use the Pt100 sensor option to ensure correct
average temperature calculation.

3. In the Connection drop-down list, choose the type of sensor connection that is used
for the spot sensors.

4. Specify the measurement range of the current temperature element in the

Value and Max Value input fields.

Use Auto Sensor Configuration check box is unchecked.

Min

5. For user defined temperature conversion, such as User defined table, User defined
formula, and User defined individual formula, click the configuration button that
corresponds to the selected conversion method and configure the temperature
sensors.

6. Click the
the configuration and close the window.

Related information

Rosemount 2240S Reference Manual
User defined linearization table
User defined formula
User defined individual formula

Rosemount Tank Gauging 91

Apply button to store the configuration, or click the OK button to store

Device installation Reference Manual

February 2022 00809-0300-5100

User defined linearization table

When using a resistance temperature sensor, the electrical resistance values can be
converted to temperature values by using a table of resistance and temperature values.

Procedure

1. In the

2. Click the Configure User Defined Linearization Table button:

3. Specify the number of conversion points in the Length of Table input field.

4. Type resistance and temperatures values into the Resistance [Ohm] and

5.

2240S MTT Temperature Sensor window, select conversion method User

Defined Linearization Table.

Temperature [C] columns.

Click the OK button to store the linearization table in the temperature transmitter’s
database registers.

92 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

February 2022

User defined formula

For a resistance temperature sensor, the relation between temperature and resistance can
be specified by a mathematical formula:

R=R0*(1+A*T+B*T2),

where R is the resistance at temperature T, R0 is the electrical resistance at zero degrees
Celsius, and A and B are constants.

Procedure

In the

1.

2. Click the Configure User Defined Formula button:

2240S MTT Temperature Sensor window, choose conversion method User

Defined Formula.

3. Enter the parameters R0, A and B in the corresponding input fields.

4. Click the
transmitter’s database registers.

OK button to store the R0, A and B parameters in the temperature

Rosemount Tank Gauging 93

Device installation Reference Manual

February 2022 00809-0300-5100

User defined individual formula

When using User Defined Individual Formula, a mathematical formula is used for each
individual temperature element:

R=R0*(1+AN*T+BN*T2+CN*T3),

where

• R is the resistance at temperature T

• R0 is the resistance at zero degrees Celsius

• A, B, and C are individual constants for each element

• N is the number of temperature sensors

Procedure

1. In the

2. Click the Configure User Defined Individual Formula button:

3. Enter parameters R0, A, B, and C for each individual temperature element.

4. Click the

2240S MTT Temperature Sensor window, choose conversion method User

Defined Individual Formula.

OK button to store the formula in the temperature transmitter’s database

registers.

94 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100

February 2022

2.9.4 Average Temperature calculation

This section gives a brief description of how to configure average temperature calculations
for a temperature sensor connected to the Rosemount 2240S Multi-input Temperature
Transmitter.

Procedure

1. In the

2. No of Elements: select the number of temperature elements used. Verify that the

3. Sensor Type: select the type of sensor that is used; Spot or Average.

4. Insert Distance: specify the minimum distance between a temperature sensor and

5. Position: enter the distance from Zero Level to the spot temperature element. If

6.

7. Click the Apply button to store the configuration, or click the OK button to store

22xx ATD window, select the Average Temperature Calculation tab.

input fields for element positions are enabled.

the product surface for temperature sensors included in average temperature
calculation.

average temperature elements are used, enter the position where the average
element ends.

You may exclude a temperature element from average temperature calculation by
selecting the
may be useful in case you would like to exclude a malfunctioning temperature
element.

the configuration and close the window.

Exclude check box in the column next to the Position field. This option

Related information

Rosemount 2240S Reference Manual

Rosemount Tank Gauging 95

Device installation Reference Manual

February 2022

00809-0300-5100

2.9.5 Auxiliary sensor configuration

The 2240S MTT Auxiliary Sensor tab lets you configure a water level sensor connected to a
Rosemount 2240S Multi-input Temperature Transmitter.

Procedure

1. In the

22xx ATD window, select the 2240 MTT Auxiliary Sensor tab.

2. Calculate the Level Offset (X) according to the formula X=(R-L1)-(L-L2).

3. Enter the resulting level offset value in the

4. Enter the Upper Dead Zone (UDZ) and the Lower Dead Zone (LDZ) if needed.

5. Click the Apply button to store the configuration, or click the OK button to store
the configuration and close the window.

Related information

Rosemount 2240S Reference Manual

96 Emerson.com/Rosemount

Level Offset (X) input field.

Reference Manual Device installation

00809-0300-5100

February 2022

2.9.6 Advanced parameter source configuration

The Advanced Parameter Source Configuration tab lets you map the output of various
measurement instruments (source devices) to tank measurement variables such as Liquid
Pressure and Vapor Pressure. This makes the measurement variables available for
configuration in the Tank Configuration window

For tank measurement variables such as Level, Vapor Temperature, and Free Water Level,
source devices are automatically mapped and do not need to be configured in the
Advanced Parameter Source Configuration tab.

The Rosemount 2410 Tank Hub supports 60 source parameter mappings. Six mappings
are reserved for each one of the ten tank database positions.

Note

A warning message will appear in case a certain parameter/source mapping is already used
for another tank.

For a source device to be available in the Advanced Parameter Source Configuration tab, it
must be mapped to the current tank in the tank hub’s database.

Procedure

1. In the

2. In the Parameter Mapping column select a tank measurement parameter.

3. In the

22xx ATD window select the Advanced Parameter Source Configuration tab.

Source Device Type/ID/No column, choose a measurement device such as a

pressure transmitter or any other type of instrument.

The default setting lists only devices mapped to the current tank position in the
tank hub’s database. By using this option you will avoid mapping to a device on the
wrong tank by mistake. By selecting the appropriate radio button you can choose to
show all available devices, or only the devices mapped to tank position 1 in the
2410 tank database.

4. In the Source Parameter column, select the transmitter variable to be mapped to
the tank measurement variable in the first column.

Rosemount Tank Gauging 97

Device installation Reference Manual

February 2022

00809-0300-5100

5. In case User Defined is selected, you may type a description in the Description of
User Def parameter box.

6. Click the

Apply button to store the configuration, or click the OK button to store

the configuration and close the window.

Related information

Installing a Rosemount 2410 Tank Hub
Installing a tank

98 Emerson.com/Rosemount

Reference Manual Device installation

00809-0300-5100 February 2022

Using a Rosemount 644 Temperature Transmitter

The Rosemount Tank Gauging system automatically handles source parameter mapping
for Rosemount 2240S transmitters to provide correct input for calculation of tank
measurement variables such as Vapor Temperature and Average Temperature.

For Rosemount 644 temperature transmitters, tank variables have to be mapped manually
to the appropriate source devices. The output from each Rosemount 644 transmitter on
the tank is mapped to a temperature tank variable as shown in the following example with
three Rosemount 644 transmitters on the tank.

Procedure

1. In the

2. In the Parameter Mapping list select Temperature 1 for the first 644 temperature

3.

4. In the Source Parameter list, select Temperature 1. This is the source parameter

22xx ATD window select the Advanced Parameter Source Configuration tab.

transmitter. This temperature parameter is mapped to the temperature element at
position 1 in the tank.

For the second and third 644 transmitters, select Temperature 2 and Temperature
3 in the Parameter Mapping list. These parameters are mapped to the temperature
elements at position 2 and 3, respectively.

In the Source Device Type field, for each temperature parameter (Temperature 1,
2, 3) select the actual 644 transmitter to be used as source device.

designation of the temperature output from a Rosemount 644 temperature
transmitter.

Note

The Vapor Temperature and Average Temperature variables are not mapped to the
source devices.

5. Click the Apply button to store the configuration, or click the OK button to store
the configuration and close the window.

Rosemount Tank Gauging 99

Device installation Reference Manual

February 2022 00809-0300-5100

2.9.7 Rosemount 2230 Graphical Field Display

This section gives a brief description of how to configure a Rosemount 2230 Graphical
Field Display.

All fields in the 2230 Graphical Field Display tab are disabled if no graphical field display is
connected to the Tankbus, or if the display is not mapped to the current tank database
position of the Rosemount 2410 Tank Hub. The Configure Tank Display 2 and Configure
Tank Display 3 buttons are disabled when only one Rosemount 2230 is mapped to the
current tank database position.

Procedure

In the

1.

22xx ATD window select the 2230 Graphical Field Display tab.

2. From the drop-down lists in the Units for Display pane, select the desired
measurement units to be displayed for the various tank measurement variables.

Note

The Rosemount 2230 converts the unit specified in the Server Preferences window.

3. In the Common Tank Configuration pane, select tanks and tank parameters to be
presented by the Rosemount 2230 display by selecting the appropriate check
boxes.

100 Emerson.com/Rosemount