Rosemount RMCT User Manual

Reference Manual

00809-0100-4102, Rev AA

Rosemount 2051 Wireless Series

Pressure, Level, and Flow Solutions with WirelessHART™ Protocol

June 2012

Reference Manual

00809-0100-4102, Rev AA

Rosemount 2051 Wireless Series Scalable Pressure, Flow, and Level Solutions

Title Page

June 2012

Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.

For technical assistance, contacts are listed below: Customer Central

Technical support, quoting, and order-related questions. United States - 1-800-999-9307 (7:00 am to 7:00 pm CST) Asia Pacific- 65 777 8211 Europe/ Middle East/ Africa - 49 (8153) 9390 North American Response Center

Equipment service needs. 1-800-654-7768 (24 hours—includes Canada)

Outside of these areas, contact your local Rosemount

representative.

The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.

For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative.

Title Page

June 2012

Reference Manual

00809-0100-4102, Rev AA

Failure to follow these installation guidelines could result in death or serious injury:

 Make sure only qualified personnel perform the installation.

Explosions could result in death or serious injury: Installation of this transmitter in an explosive environment must be in accordance with the

appropriate local, national, and international standards, codes, and practices. Please review the approvals section of this manual for any restrictions associated with a safe installation.

 Before connecting a Field Communicator in an explosive atmosphere, ensure the

instruments are installed in accordance with intrinsically safe or non-incendive field wiring practices.

 Verify that the operating atmosphere of the transmitter is consistent with the

appropriate hazardous locations certifications.

Process leaks could result in death or serious injury.

 Install and tighten process connectors before applying pressure.  Do not attempt to loosen or remove process connectors while the transmitter is in

service.

Electrical shock can result in death or serious injury.

 Avoid contact with the leads and terminals. High voltage that may be present on leads

can cause electrical shock.

The Rosemount 2051 and all other wireless devices should be installed only after the Smart Wireless Gateway has been installed and is functioning properly. Wireless devices should also be powered up in order of proximity from the Smart Wireless Gateway, beginning with the closest. This will result in a simpler and faster network installation.

Shipping considerations for wireless products (Lithium Batteries: Green Power Module, model number 701PGNKF):

The unit was shipped to you without the Power Module installed. Please remove the Power Module from the unit prior to shipping.

Primary lithium batteries are regulated in transportation by the U. S. Department of Transportation, and are also covered by IATA (International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Please consult current regulations and requirements before shipping.

Using the Rosmeount 3051 Wireless Pressure Transmitter in a manner other than what is specified by the menufacturer may impair the protection provided by the equipment.

Reference Manual

00809-0100-4102, Rev AA

Contents

1Section 1: Introduction

2Section 2: Configuration

Table of Contents

June 2012

1.1 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.2 Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.3 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.4 Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

2.2.1 Warnings (). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

2.3 Required Bench Top Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3.1 Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

2.4 Device Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

2.4.1 Join Device to Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4.2 Configure Update Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

2.4.3 Remove Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

2.5 Review Configuration Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2.5.1 Review Pressure Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2.5.2 Review Device Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2.5.3 Review Sensor Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.5.4 Review Radio Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.6 Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

2.7 Check Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

2.7.1 Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

2.8 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

2.8.1 Set Process Variable Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

2.8.2 Set Transfer Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

2.8.3 Damping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2.8.4 Write Protect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

2.9 LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

2.9.1 LCD Display Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

2.10Detailed Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

2.10.1Configure Process Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Tab le of Conten ts

2.10.2Sensor Temperature Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

2.11Diagnostics and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

2.11.1Master Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

iii

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3Section 3: Installation

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2.11.2Join Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

2.11.3Number of Available Neighbors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2.12Advanced Functions for HART Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2.12.1Saving, Recalling, and Cloning Configuration Data . . . . . . . . . . . . . . . . . . 22

3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.2 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.2.1 Warnings () . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.3 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.3.2 Wireless. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.3.3 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.3.4 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.4 Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.4.1 Mount the Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.4.2 Process Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3.4.3 Consider Housing Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.4.4 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.4.5 Power Module Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.4.6 Installing the LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.5 Rosemount 304, 305 and 306 Integral Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.5.1 Rosemount 305 Integral Manifold Installation Procedure. . . . . . . . . . . . . 37

3.5.2 Rosemount 306 Integral Manifold Installation Procedure. . . . . . . . . . . . . 37

3.5.3 Rosemount 304 Conventional Manifold Installation Procedure. . . . . . . . 38

3.5.4 Manifold Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4Section 4: Commissioning

4.1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4.1.1 Warnings () . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4.2 Network Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

4.3 Verify Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5Section 5: Operation and Maintenance

5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.2 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

5.2.1 Sensor Trim overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

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6Section 6: Troubleshooting

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5.2.2 Zero Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

5.2.3 Sensor Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

5.2.4 Recall Factory Trim—Sensor Trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

5.2.5 Line Pressure Effect (Range 2 and Range 3) . . . . . . . . . . . . . . . . . . . . . . . . . .50

5.2.6 Compensating for Line Pressure (Range 4 and Range 5) . . . . . . . . . . . . . . .50

5.3 LCD Screen Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

5.3.1 Startup Screen Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

5.3.2 Diagnostic button screen sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

5.3.3 Network diagnostic status screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

5.3.4 Device Diagnostic Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

6.2 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

AAppendix A: Specifications and

Reference Data

6.2.1 Warnings (). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63

6.3 Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

6.3.1 Remove from Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

6.3.2 Remove Feature Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

6.4 Reassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

6.4.1 Reassemble the Process Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

A.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

A.2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

A.3 Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

A.3.1 Range and Sensor Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

A.4 Physical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

A.5 Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

A.6 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85

A.6.1 Options (Include with selected model number) . . . . . . . . . . . . . . . . . . . . . .86

A.6.2 Options (Include with selected model number) . . . . . . . . . . . . . . . . . . . . . .93

A.6.3 Options (Include with selected model number) . . . . . . . . . . . . . . . . . . . . . .98

A.6.4 Options (Include with selected model number) . . . . . . . . . . . . . . . . . . . . 105

Tab le of Conten ts

A.6.5 Options (Include with selected model number) . . . . . . . . . . . . . . . . . . . . 110

A.6.6 Options (Include with selected model number) . . . . . . . . . . . . . . . . . . . . 115

BAppendix B: Product Certifications

B.1 Wireless Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

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B.1.1 Approved manufacturing locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

B.1.2 European directive information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

B.1.3 Telecommunication compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

B.1.4 FCC and IC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

B.1.5 Ordinary location certification for FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

B.1.6 North American certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

B.1.7 CSA - Canadian Standards Association . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

B.1.8 European certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

B.1.9 Japanese Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

B.1.10China (NEPSI) Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Table of Contents

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Section 1 Introduction

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1

Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1

Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2

Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3

1.1 Using This Manual

Section 1: Introduction

June 2012

The sections in this manual provide information on installing, operating, and maintaining the Rosemount 2051 Wireless pressure transmitter with WirelessHART

organized as follows:

 Section 2: Configuration provides instruction on commissioning and operating 2051

Wireless transmitters. Information on software functions, configuration parameters, and online variables is also included.

 Section 3: Installation contains mechanical and electrical installation instructions.

 Section 4: Commissioning contains techniques for properly commissioning the device.

 Section 5: Operation and Maintenance contains operation and maintenance

techniques.

 Section 6: Troubleshooting provides troubleshooting techniques for the most common

operating problems.

 Appendix A: Specifications and Reference Data supplies reference and specification

data, as well as ordering information.

 Appendix B: Product Certifications contains approval information.

1.2 Models Covered

The following Rosemount 2051 Pressure Transmitters are covered by this manual:

™

protocol. The sections are

Introduction

Rosemount 2051CD Differential Pressure Transmitter

Measures differential pressure up to 2000 psi (137,9 bar).

Rosemount 2051CG Gage Pressure Transmitter

Measures gage pressure up to 2000 psi (137,9 bar).

Section 1: Introduction

June 2012

Rosemount 2051CA Absolute Pressure Transmitter

Measures absolute pressure up to 4000 psia (275,8 bar).

Rosemount 2051T Gage and Absolute Pressure Transmitter

Measures gage pressure up to 10000 psi (689,5 bar).

Rosemount 2051L Liquid Level Transmitter

Provides precise level and specific gravity measurements up to 300 psi (20,7 bar) for a wide variety of tank configurations.

1.3 Service Support

To expedite the return process outside of the United States, contact the nearest Emerson Process Management representative.

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Within the United States, call the Emerson Process Management Instrument and Valves Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.

The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. The center will also ask for the process material to which the product was last exposed.

Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed of and understand the hazard. If the product being returned was exposed to a hazardous substance as defined by OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods.

Shipping considerations for wireless products (Lithium Batteries: Green Power Module, model number 701PGNKF):

The unit was shipped to you without the Power Module installed. Please remove the Power Module from the unit prior to shipping.

Primary lithium batteries (charged or discharged) are regulated in transportation by the U. S. Department of Transportation, and are also covered by IATA (International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Please consult current regulations and requirements before shipping.

Introduction

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The Power Module contains one “D” size primary lithium/thionyl chloride battery (Green Power Module, model number 701PGNKF). Each Power Module contains approximately 5 grams of lithium. Under normal conditions, the Power Module materials are self-contained and are not reactive as long as the batteries and the module integrity are maintained. Care should be taken to prevent thermal, electrical or mechanical damage. Contacts should be protected to prevent premature discharge. Power Module hazards remain when cells are discharged.

Power Module should be stored in a clean and dry area. For maximum battery life, storage temperature should not exceed 30° C.

Emerson Process Management Instrument and Valves Response Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substances.

1.4 Product Recycling/Disposal

Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.

Section 1: Introduction

June 2012

Introduction

Section 1: Introduction

June 2012

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Introduction

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00809-0100-4102, Rev AA

Section 2 Configuration

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5

Required Bench Top Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6

Device Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7

Review Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9

Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13

Check Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14

Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14

LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18

Detailed Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 19

Diagnostics and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20

Advanced Functions for HART Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22

Section 2: Configuration

June 2012

2.1 Overview

This section contains information on configuration and verification that should be performed prior to installation.

Field Communicator and AMS instructions are given to perform configuration functions. For convenience, Field Communicator fast key sequences are labeled “Fast Keys” for each software function below the appropriate headings.

Example Software Function

Fast Keys

1, 2, 3, etc.

2.2 Safety Messages

Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is

indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.

5Configuration

Section 2: Configuration

June 2012

2.2.1 Warnings ( )

Explosions can result in death or serious injury.

 Before connecting a Field Communicator in an explosive atmosphere, make sure the

instruments are installed in accordance with intrinsically safe or nonincendive field wiring practices.

Electrical shock can result in death or serious injury.

 Avoid contact with the leads and terminals. High voltage that may be present on leads

can cause electrical shock.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference this device must accept any interference received, including interference that may cause undesired operation.

This device must be installed to ensure a minimum antenna separation distance of 20cm from all persons.

Reference Manual

00809-0100-4102, Rev AA

2.3 Required Bench Top Configuration

Bench top configuration requires a Field Communicator, AMS, or any WirelessHART Communicator. Connect the Field Communicator leads to the terminals labeled “COMM” on the terminal block. See Figure 2-1 on page 7.

Bench top configuration consists of testing the transmitter and verifying transmitter configuration data. 2051 Wireless transmitters must be configured before installation. Configuring the transmitter on the bench before installation using a Field Communicator, AMS, or any WirelessHART Communicator ensures that all network settings are working correctly.

When using a Field Communicator, any configuration changes made must be sent to the transmitter by using the “Send” key (F2). AMS configuration changes are implemented when the “Apply” button is clicked.

AMS Wireless Configurator

AMS is capable of connecting to devices either directly, using a HART modem, or wirelessly via the Smart Wireless Gateway. When configuring the device, double click the device icon or right click and select Configure.

2.3.1 Connection Diagrams

Bench Hook-up

Connect the bench equipment as shown in Figure 2-1, and turn on the Field Communicator by pressing the ON/OFF key or log into AMS. The Field Communicator or AMS will search for a HART-compatible device and indicate when the connection is made. If the Field Communicator or AMS fail to connect, it indicates that no device was found. If this occurs, refer to Section 6:

Tro ub le sh oo ti ng .

Configuration

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00809-0100-4102, Rev AA

Section 2: Configuration

June 2012

Field Hook-up

Figure 2-1 illustrates the wiring for a field hook-up with a Field Communicator or AMS. The Field

Communicator or AMS may be connected at “COMM” on the transmitter terminal block.

Figure 2-1. Field Communicator Connection

For HART communication, a 2051 WirelessHART DD is required.

2.4 Device Network Configuration

2.4.1 Join Device to Network

Fast Keys

In order to communicate with the Smart Wireless Gateway, and ultimately the Host System, the transmitter must be configured to communicate over the wireless network. This step is the wireless equivalent of connecting wires from a transmitter to the host system.

1. From the Home screen, select 2: Configure.

2. Select 1: Guided Setup.

3. Select 1: Join Device to Network.

Using a Field Communicator or AMS, enter the Network ID and Join Key so that they match the Network ID and Join Key of the Smart Wireless Gateway and other devices in the network. If the Network ID and Join Key are not identical to those set in the Gateway, the transmitter will not communicate with the network. The Network ID and Join Key may be obtained from the Smart Wireless Gateway on the Setup>Network>Settings page on the web server.

2, 1, 1

Configuration

Section 2: Configuration

June 2012

2.4.2 Configure Update Rate

Reference Manual

00809-0100-4102, Rev AA

Fast Keys

The Update Rate is the frequency at which a new measurement is taken and transmitted over the wireless network. This by default is 1 minute. This may be changed at commissioning, or at any time via AMS Wireless Configurator. The Update Rate is user selectable from 8 seconds to 60 minutes.

1. From the Home screen, select 2: Configure.

2. Select 1: Guided Setup.

3. Select 2: Configure Update Rate.

When device configuration is completed, remove the Power Module and replace the housing cover. Tighten the cover so that metal contacts metal.

2, 1, 2

2.4.3 Remove Power Module

After the sensor and network have been configured, remove the Power Module and replace the housing cover. The Power Module should be inserted only when the device is ready to be commissioned.

Use caution when handling the Power Module. The Power Module may be damaged if dropped from heights in excess of 20 ft.

Configuration

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00809-0100-4102, Rev AA

2.5 Review Configuration Data

The following is a list of factory default configurations that can be viewed by using the Field Communicator or AMS. Follow the steps below to review the transmitter configuration information.

Note

Information and procedures in this section that make use of Field Communicator fast key sequences and AMS assume that the transmitter and communication equipment are connected, powered, and operating correctly.

2.5.1 Review Pressure Information

Section 2: Configuration

June 2012

Fast Keys

2, 2, 2

To view pressure information:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Pressure.

4. Select from the corresponding number to view each field:

1 Unit 2 Transfer Function 3 Damping 4 Upper Range Value 5 Lower Range Value 6 Maximum 7 Minimum 8 Minimum Span

2.5.2 Review Device Information

Fast Keys

2, 2, 4, 3

Configuration

To view device information:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 4: Device Information.

4. Select 3: Device.

5. Select from the corresponding number to view each field:

1 Manufacturer 2 Model

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June 2012

3 Final Assembly Number 4 Universal 5 Field Device 6 Software 7 Hardware 8 Descriptor

9 Message 10 Date 11 Model Number I 12 Model Number II 13 Model Number III 14 SI Unit Restriction 15 Country 16 Device ID

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Configuration

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00809-0100-4102, Rev AA

2.5.3 Review Sensor Information

Section 2: Configuration

June 2012

Fast Keys

2, 2, 4, 4

To vi ew senso r infor mation:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 4: Device Information.

4. Select 4: Sensor.

5. Select from the corresponding number to view each field:

1 Measurement Type

2 Module Type

3 Module Serial Number

4 Sensor Materials

• Isolator Material

• Fill Fluid

5 Process Connector

• Connector Type

• Connector Material

•O Ring Material

•Drain Vent Material

6 Remote Seal

•Number of Seals

•Seal Type

• Diaphragm Material

• Seal Fill Fluid

2.5.4 Review Radio Information

Fast Keys

To vi ew radio i nformati on:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 4: Device Information.

4. Select 5: Radio.

5. Select from the corresponding number to view each field:

1 Manufacturer

Configuration

2, 2, 4, 5

Section 2: Configuration

June 2012

2 Device Type

3 Device Revision

4 Software Revision

5 Hardware Revision

Reference Manual

00809-0100-4102, Rev AA

Configuration

Reference Manual

1. Overview

2. Configure

3. Service Tools

1. Active Alerts

2. Communication Status

3. Pressure

4. Pressure Status

5. Last Update Time

1. Join Device to Network

2. Configure Update Rate

3. Zero Trim

4. Configu re Device Display

5. Configure Process Alarms

6. Basic Setup

1. Guided Setup

2. Manual Setup

3. Alert Setup

1. Wireless

2. Pressure

3. Device Temperatures

4. Device Information

5. Device Display

6. Other

1. Network ID

2. Join Device to Network

3. Broadcast Rates

4. Configure Broadcast Power Level

5. Power Mode

6. Power Source

1. Unit

2. Transfer Function

3. Damping

4. Upper Range Value

5. Lower Range Value

6. Maximum

7. Minimum

8. Minimum Span

9. Range Using Applied Value

1. Sensor Temperature

2. Electronics Temperature

1. Unit

2. Maximum

3. Minimum

1. HI-HI Alarm

2. HI Alarm

3. LO Alarm

4. LO-LO Alarm

1. Configure LO-LO Alarm

2. Mode

3. Variable

4. Alarm Direction

5. Alarm Limit

6. Dead Band

1. Configure LO Alarm

2. Mode

3. Variable

4. Alarm Direction

5. Alarm Limit

6. Dead Band

1. Configure HI-HI Alarm

2. Mode

3. Variable

4. Alarm Direction

5. Alarm Limit

6. Dead Band

1. Configure HI Alarm

2. Mode

3. Variable

4. Alarm Direction

5. Alarm Limit

6. Dead Band

1. Mode

2. Display Options

1. Measu rement and Status Log

1. Alerts

2. Variables

3. Communications

4. Routine Maintenance

5. Simulate

1. Active Alerts

2. History

1. Percent of Range

2. Pressure

3. Pressure Status

4. Sensor Temperature

5. Sensor Temperature Status

6. Electronics Temperature

7. Electronics Temp Status

8. Supply Voltage

9. Supply Voltage Status

10. Last Update Time

1. Join Status

2. Communication Status

3. Join Mode

4. Number of Available Neighbors

5. Number of Adver tisements Heard

6. Number of Join Attempts

1. Sensor Calibration

2. Other

1. Current Lower Trim

2. Current Upper Trim

3. Zero Sensor Trim

4. Lower Sensor Trim

5. Upper Sensor Trim

6. Recall Factory Trim

1. Master Reset

2. Measurement History

3. Advertise to New Devices

1. Pressure

2. Sensor Temperature

3. Electronics Temperature

4. Supply Voltage

1. Tag

2. Long Tag

3. Device

4. Sensor

5. Radio

6. Write Protect

1. Manufacturer

2. Model

3. Final Assembly Number

4. Universal

5. Field Device

6. Software

7. Hardware

8. Descriptor

9. Message

10. Date

11. Model Number I

12. Model Number II

13. Model Number III

14. SI Unit Restriction

15. Country

16. Device ID

1. Measurement Type

2. Module Type

3. Module Serial Number

4. Sensor Materials

5. Process Connector

6. Remote Seal

1. Isolator Fluid

2. Fill Fluid

1. Number of Seals

2. Seal Type

3. Diaphragm Material

4. Seal Fill Fluid

1. Connector Type

2. Connector Material

3. O Ring Material

4. Drain Vent Material

1. Manufacturer

2. Device Type

3. Device Revision

4. Software Revision

5. Hardware Revision

1. Configure Up date Rate

2. Message 1

3. Message 2

00809-0100-4102, Rev AA

2.6 Field Communicator

Section 2: Configuration

June 2012

Configuration

Section 2: Configuration

June 2012

2.7 Check Output

Before performing other transmitter operations, ensure that the transmitter is operating properly by checking the operating parameters.

2.7.1 Operating Parameters

Reference Manual

00809-0100-4102, Rev AA

Fast Keys

3, 2

The pressure output value in both engineering units and percent of range will reflect the applied pressure even when the applied pressure is outside of the configured range as long as the applied pressure is between the upper and lower range limit of the transmitter. For example, if a Range 2 2051T (LRL = 0 psi, URL = 150 psi) is ranged from 0 to 100 psi, an applied pressure of 150 psi will return a % of range output of 150% and an engineering output of 150 psi.

To v iew the Operating Parameters menu:

1. From the Home screen, select 3: Service Tools.

2. Select 2: Variables.

The Operating Parameters menu displays the following information pertaining to the device:

 Percent of Range

 Pressure

 Pressure Status

 Sensor Temperature

 Sensor Temperature Status

 Electronics Temperature

 Electronics Temperature Status

 Supply Voltage

 Supply Voltage Status

 Last Update Time

2.8 Basic Setup

2.8.1 Set Process Variable Unit

Fast Keys

The PV Unit command sets the process variable units to allow you to monitor your process using the appropriate units of measure.

To select a unit of measure for the PV:

2, 2, 2, 1

Configuration

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00809-0100-4102, Rev AA

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Pressure.

4. Select 1: Unit to select from the following engineering units:

 inH  inHg  mbar  atm  ftH  mmH  mmHg  Pa  mmH  psi  kPa 

O  bar  torr

O  g/cm

O  kg/cm



MPa inH2O at 4 °C

Section 2: Configuration

June 2012

O at 4 °C

Configuration

Section 2: Configuration

Sq. Root Curve

Transition Point

Linear Section

Slope=1

Slope=42

Trans ition Point

Sq. Root Curve

Full Scale

Flow (%)

June 2012

2.8.2 Set Transfer Function

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00809-0100-4102, Rev AA

Fast Keys

2, 2, 2, 2

The 2051 Wireless has two output settings: Linear and Square Root. Activate the square root output option to make output proportional to flow. As input approaches zero, the 2051 Wireless automatically switches to linear output in order to ensure a more smooth, stable output near zero (see Figure 2-2).

From 0 to 0.6 percent of the ranged pressure input, the slope of the curve is unity (y = x). This allows accurate calibration near zero. Greater slopes would cause large changes in output (for small changes at input). From 0.6 percent to 0.8 percent, curve slope equals 42 (y = 42x) to achieve continuous transition from linear to square root at the transition point.

To select the output transfer function:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Pressure.

4. Select 2: Transfer Function and choose either Linear or Square Root.

Figure 2-2. Square Root Output Transition Point

Configuration

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2.8.3 Damping

Section 2: Configuration

June 2012

Fast Keys

The Damping command introduces a delay in processing which increases the response time of the transmitter; smoothing variations in output readings caused by rapid input changes. In the 2051 Wireless pressure transmitter, damping only takes effect when the device is placed in high power refresh mode and during calibration. In normal power mode, the effective damping is 0. Note that when the device is in high power refresh mode, battery power will be depleted rapidly. Determine the appropriate damp setting based on the necessary response time, signal stability, and other requirements of the loop dynamics of your system. The damping value of your device is user selectable from 0 to 25.6 seconds.

To determine the current damping value:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 2: Pressure.

4. Select 3: Damping.

2.8.4 Write Protect

Fast Keys

2, 2, 2, 3

2, 2, 4, 6

The 2051 Wireless has a software write protect security feature.

The view write protect security settings:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 4: Device Information.

4. Select 6: Write Protect.

Configuration

Section 2: Configuration

June 2012

2.9 LCD Display

2.9.1 LCD Display Configuration

Reference Manual

00809-0100-4102, Rev AA

Fast Keys

The LCD display indicates output and abbreviated diagnostic messages.

Note

Use Rosemount Wireless LCD Part Number: 00753-9004-0002.

The LCD display features a four-line display and a bar graph. The first line of five characters displays the output description, the second line of seven digits displays the actual value, the third line of six characters displays engineering units and the fourth line displays “Error” when the transmitter is in alarm. The LCD display can also display diagnostic messages. The bar graph represents the network connectivity status.

See “LCD Screen Messages” on page 53 for more information on LCD messages.

To configure LCD display options:

1. From the Home screen, select 2: Configure.

2. Select 1: Guided Setup.

3. Select 4: Configure Device Display.

2, 1, 4

Configuration

Reference Manual

Deadband

Assigned Value

Alert Set Point

Alert “OFF” Alert “ON” Alert “OFF”

Units of Measurement

Time

Deadband

Assigned Value

Alert Set Point

Alert “OFF” Alert “ON” Alert “OFF”

Units of Measurement

Time

00809-0100-4102, Rev AA

2.10 Detailed Setup

2.10.1 Configure Process Alarms

Section 2: Configuration

June 2012

Fast Keys

2, 1, 5

Alerts allow the user to configure the transmitter to output a HART message when the configured data point is exceeded. A process alert will be transmitted continuously if the set points are exceeded and the alert mode is ON. An alert will be displayed on a Field Communicator, AMS status screen or in the error section of the LCD display. The alert will reset once the value returns within range.

Note

HI alert value must be higher than the LO alert value. Both alert values must be within the pressure or temperature sensor limits.

Example 1: Rising Alert

Example 2: Falling Alert

To configure the process alerts, perform the following procedure:

1. From the Home screen, select 2: Configure.

2. Select 1: Guided Setup.

3. Select 5: Configure Process Alarms and follow the on-screen instructions to complete configure of process alarms.

Configuration

Section 2: Configuration

June 2012

2.10.2 Sensor Temperature Unit

Reference Manual

00809-0100-4102, Rev AA

Fast Keys

The Sensor Temperature Unit command selects between Celsius and Fahrenheit units for the sensor temperature. The sensor temperature output is accessible via HART only.

To select the sensor temperature unit:

1. From the Home screen, select 2: Configure.

2. Select 2: Manual Setup.

3. Select 3: Device Temperatures.

4. Select 1: Sensor Temperature.

5. Select 1: Unit to select from Celsius or Fahrenheit.

2, 2, 3, 1, 1

2.11 Diagnostics and Service

Diagnostics and service functions listed below are primarily for use after field installation. The Transmitter Test feature is designed to verify that the transmitter is operating properly, and can be performed either on the bench or in the field.

2.11.1 Master Reset

Fast Keys

The master reset function will reset the device electronics. To perform a master reset:

1. From the Home screen, select 3: Service Tools.

2. Select 4: Routine Maintenance.

3. Select 2: Other.

4. Select 1: Master Reset.

2.11.2 Join Status

Fast Keys

To view the join status of the device, perform the following procedure:

1. From the Home screen, select 3: Service Tools.

2. Select 3: Communications.

3. Select 1: Join Status.

3, 4, 2, 1

3, 3, 1

Configuration

Reference Manual

00809-0100-4102, Rev AA

Wireless devices join the secure network through a four step process:

 Step 1. Network Found

 Step 2. Network Security Clearance Granted

 Step 3. Network Bandwidth Allocated

 Step 4. Network Join Complete

2.11.3 Number of Available Neighbors

Section 2: Configuration

June 2012

Fast Keys

3, 3, 4

In a self-organizing network, the more neighbors a device has, the more robust the network will be. To view the number of available neighbors for the wireless device, perform the following procedure:

1. From the Home screen, select 3: Service Tools.

2. Select 3: Routine Maintenance.

3. Select 4: Number of Available Neighbors.

Configuration

Section 2: Configuration

June 2012

Reference Manual

00809-0100-4102, Rev AA

2.12 Advanced Functions for HART Protocol

2.12.1 Saving, Recalling, and Cloning Configuration Data

Fast Keys

Use the cloning feature of the Field Communicator or the AMS “User Configuration” feature to configure several 2051 Wireless transmitters similarly. Cloning involves configuring a transmitter, saving the configuration data, then sending a copy of the data to a separate transmitter. Several possible procedures exist when saving, recalling, and cloning configuration data. For complete instructions refer to the Field Communicator manual (publication no. 00809-0100-4276) or AMS Books Online. One common method is as follows:

left arrow, 1, 2

Field Communicator

1. Completely configure the first transmitter.

2. Save the configuration data:

a. Select F2 SAVE from the Field Communicator HOME/ONLINE screen. b. Ensure that the location to which the data will be saved is set to MODULE. If it is not,

select 1: Location to set the save location to MODULE.

c. Select 2: Name, to name the configuration data. The default is the transmitter tag

number.

d. Ensure that the data type is set to STANDARD. If the data type is NOT

select 3: Data Type to set the data type to STANDARD.

e. Select F2 SAVE.

STANDARD,

3. Connect and power the receiving transmitter and Field Communicator.

4. Select the back arrow from the HOME/ONLINE screen. The Field Communicator menu appears.

5. Select 1: Offline, 2: Saved Configuration, 1: Module Contents to reach the MODULE CONTENTS menu.

6. Use the DOWN ARROW to scroll through the list of configurations in the memory module, and use the RIGHT ARROW to select and retrieve the required configuration.

7. Select 1: Edit.

8. Select 1: Mark All.

9. Select F2 SAVE.

10. Use the DOWN ARROW to scroll through the list of configurations in the memory module, and use the RIGHT ARROW to select the configuration again.

11. Select 3: Send to download the configuration to the transmitter.

12. Select OK after the control loop is set to manual.

13. After the configuration has been sent, select OK.

Configuration

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