Rosemount RM5800 User Manual

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User Manual
TM
RM5800 Wireless HART
2.4 GHz Radio Module
Product Description
Rosemount Inc.’s RM5800 Wireless HARTTM 2.4GHz Radio Module has been specifically designed to interface with industrial and process control equipment designed and marketed by the Emerson family of companies. The RM5800 is designed to be fully compliant with the wireless HART compatible with government regulations throughout the world.
The RM5800’s very low power consumption characteristics make it perfect for battery powered equipment. The multi-functional interface of the RM5800 is flexible enough for it to be integrated into many types of sensors. From pressure, temperature, and flow monitoring to machinery health and valve position control, the RM5800 is the best choice for wireless HART
Key Features
TM
specification. The RM5800 utilizes the global license-free 2.4GHz band at output power levels that are
TM
compatible communications.
Reliable Networking
Mesh networking for redundancy and high reliability (> 99.9%
typical network reliability)
Dynamic channel selection for interference rejection
Every RM5800 acts as both an endpoint and a router, increasing
network reliability.
Automatic self-organizing mesh-networking capability built-in
Easy Integration
Well-defined multi-functional interfaces
High-level Data Link Control (HDLC) serial interface with
bidirectional flow control
Industrial temperature range –40 °C to +85 °C
802.15.4 Standard Radio
+8 dBm (6.3 mW) conducted RF output power
–95 dBm receiver sensitivity
300 m outdoor range (typical)
Data Security
Uses AES FIPS PUB 197 (128 bit) encryption
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Table of Contents
1.0
Absolute Maximum Ratings ................................................................................ 3
2.0 Normal Operating Conditions ............................................................................. 3
3.0 Electrical Specifications ..................................................................................... 4
4.0 Radio .................................................................................................................. 4
4.1 Detailed Radio Specifications ................................................................................ 4
4.2 Antenna Specifications ......................................................................................... 5
5.0 Pinout ................................................................................................................ 5
6.0 Physical Drawing ................................................................................................ 7
7.0 Regulatory and Standards Compliance ............................................................... 8
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source not found.

1.0 Absolute Maximum Ratings

The absolute maximum ratings shown below shoul d under no circumstanc e s be violated. Permanent damage to the device may be caused by exceeding one or more of these parameters.
Table 1 Absolute Maximum Ratings
Parameter Min Typ Max Units Comments
Supply voltage (VDD to VSS) –0.3 4.2 V Voltage on any digital I/O pin –0.3 V Input RF level 10 dBm
Storage temperature range –55 +125 °C VSWR of antenna 3:1 ESD protection
Antenna pad ±250 V HBM
All other pads ±2 kV HBM ±200 V CDM * All voltages are referenced to VSS
Caution! ESD sensitive device. Precaution should be used when handling the device in order to prevent permanent damage.
+ 0.3 V
DD
Input power at antenna connector

2.0 Normal Operating Conditions

Table 2 Normal Operating Conditions
Parameter Min Typ Max Units Comments
Operational supply voltage range (between V
Voltage on analog input pins 0 1.8 V Voltage supply noise 250 mV Peak current 85 mA Flash write 35 ms max 18 mA TX, 5 ms maximum 6 mA
12 mA
Operating temperature range –40 +85 °C Maximum allowed temperature
ramp during operation Operating relative humidity 10 90
and VSS)
DD
2.1 3.0 3.76 V
8 °C/min –40 °C to +85 °C
% RH
Unless otherwise noted, Table 3 assume VDD is 3.0 V and temperature is 25 °C.
Table 3 RM5800 Current Consumption
Including noise and load regulation
50 Hz to 2 MHz
p-p
Searching for network, 60 minutes maximum
RM5800 boot, see section
Non-condensing
Error! Reference
.
Parameter Min Typ Max Units Comments
Transmit 18 mA Receive 6 mA Sleep 2.5 µA
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*
*

3.0 Electrical Specifications

Table 4 Device Load
Parameter Min Typ Max Units Comments
Total capacitance 0.5 µF
Unless otherwise noted, VDD is 3.0 V and temperature is –40 °C to +85 °C.
Table 5 Digital I/O Type 1
Digital Signal Min Typ Max Units Comments
VIL (low-level input voltage) –0.3 0.6 V VIH (high-level input voltage) 0.8 x VDD V VOL (low-level output voltage) 0.4 V VOH (high-level output voltage) 2.4 V Digital current* Output source (single pin) 3.7 mA 25 °C Output sink (single pin) 2.0 mA 25 °C Input leakage current 50 nA
This current level guarantees that the output voltage meets VOH and VOL specifications above.
Table 6 Digital I/O Type 2
+ 0.3 V
DD
Digital Signal Min Typ Max Units Comments
VIL (low-level input voltage) –0.3 0.6 V VIH (high-level input voltage) 0.8 x VDD V VOL (low-level output voltage, multi-
0 0.6 V I
+ 0.3 V
DD
function I/O configured as output)
VOH low-level output voltage, multi-
V
– 0.6 VDD V IOH > –0.4 mA, 85 °C
DD
function I/O configured as
output) Digital current* Output source (single pin,
0.4 mA 25 °C multifunction I/O configured as output)
Output sink (single pin,
0.6 mA 25 °C multifunction I/O configured as output)
Input leakage current 50 nA
This current level guarantees that the output voltage meets VOH and VOL specifications above.

4.0 Radio

4.1 Detailed Radio Specifications

Table 7 Radio Specifications
< 0.6 mA, 85 °C
OL
Parameter Min Typ Max Units Comments
Operating frequency 2.4000 2.4835 GHz Number of channels 15 Channel separation 5 MHz Occupied channel bandwidth 2.5 MHz At –20 dBc
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Parameter Min Typ Max Units Comments
Frequency Accuracy -50 +50 kHz Modulation IEEE 802.15. 4 Raw data rate 250 kbps Receiver operating maximum
0 dBm
input level Receiver sensitivity –95 dBm
At 50% PER, V 25 °C
–93 dBm
At 1% PER, V
DD
25 °C, (inferred from 50%
PER measurement) Output power, conducted +8 dBm VDD = 3 V, 25 °C Output power , conducted +7 mW/MHz
Based on 70% of 2.7MHz
signal power in a 1 MHz
window Range* Indoor 100 m Outdoor 300 m
25 °C, 50% RH, 1 meter
above ground, +2 dBi
omni-directional antenna * Actual RF range performance is subject to a number of installation-specific variables including, but not
restricted to ambient temperature, relative humidity, presence of active interference sources, line-of-sight obstacles, near-presence of object s (for example, trees, walls, signage, and so on) that may induce multipath fading. As a result, actual performance varies for each instance.
= 3 V,
DD
= 3 V,

4.2 Antenna Specific a tions

The antenna must meet specifications in Table 8.
Table 8 Antenna Specifications
Parameter Value
Frequency range 2.4–2.4835 GHz Impedance
50 Maximum VSWR 3:1 Antenna Connector MMCX
When the RM5800 is placed inside an enclosure, the antenna should be mounted such that the radiating portion of the antenna protrudes from the enclosure, and connected using a coaxial cable. For optimum performance, allow the antenna to be positioned vertically when installed.

5.0 Pinout

The following is the pinout for the RM5800 module.
Table 9 Pinout Assignments for the RM5800
Pin Number Pin Description I/O (relative to radio)
1-1 Circuit Common/Ground Input 1-2 Power Supply (2.75 V to 3.3 V) Input 1-3 Keying Pin (no function) N/A 1-4 Data Transmit (Sensor Board to Radio) Input 1-5 Data Receive (Radio to Sensor Board) Output 1-6 Diagnostics LED Output 1-7 Radio Ready-to-Send (also DIM wake-up) Output 1-8 Radio Clear-to-Send Output 1-9 Sensor Board Clear-to-Send Input
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1-10 Radio Time Packet Input 1-11 Radio Baud Rate Input Input
2-1 Radio Reset Line Input 2-2 SPI Chip Select Input 2-3 Keying Pin (no function) N/A 2-4 SPI Bus (MISO) Output 2-5 SPI Bus (MOSI) Input 2-6 SPI Bus (Clock) Input 2-7 JTAG (TCK) Input 2-8 JTAG (TDO) Output
2-9 JTAG (TDI) Input 2-10 JTAG (TMS) Input 2-11 Flash Enable Input
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6.0 Physical Drawing

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Figure 1 RM5800 Mechanical Drawing
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7.0 Regulatory and Standards Compliance

The RM5800 has achieved modular radio certification on a reference design for the United States, Canada . The reference design has been certified for Part 15.247 (Intentional Radiator) of the FCC rules an regulations, Industry Canada RSS-210.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device m ust accept any interference received, includi ng interference that may cause undesired operation.
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely t o cause harmful interference in which case the user will be required to correct the interference at his own expense.
The RM5800 complies with Part 15.247 modular (Intentional Radiator) FCC rules and regulations. Changes or modifications not expressly approved by Rosemount I nc. could void the user's authority to operate the equipment.
This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subj ect to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, i ncluding interference that may cause undesired operation of the device.
Cet appareil est conforme à la norme RSS Indust rie Canada exempt de licence. Son fonctionnement est soumis aux deux conditions suivantes: (1) cet appareil ne doit pas p rovoquer d’interférences et (2) cet appareil doit accepter toute interférence, y compris les interférences pouvant causer un mauvais fonctionnement du dispositif.

7.1 FCC Testing

In order to fulfill FCC certification requirement s, products incorporating the RM5800 must comply with the following:
1. An external label must be provided on the out side of the final product enclosure specifying the FCC identifier as described in 7.3 below.
2. The antenna must be electrically identical to the FCC-approved antenna specifications for the RM5800 as described in
7.2 with the exception that the gain may be lower than specified in Section 7.2
3. The device integrating the RM5800 may not cau se harmful interference, and must accept any interference received, including interference that may cause undesired operation.
4. An unintentional radiator scan must be performed on the device integrating the RM5800, per FC C rules and regulations, CFR Title 47, Part 15, Subpart B. S ee F CC r ul es for specifics on requirements for declar ation of conformity.
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7.2 FCC-approved Antennas

The following antennas have been approved for use with the RM5800.
A. 2.0dBi Omni, Rosemount 00753-2035-0051/0052/0055
B. 4.5dBi Omni, Rosemount 00753-2035-0054/0056
C. 8dBi Omni, PCTEL MFB24008DC
D. 12dBi Yagi, L-com HG2412SY-NF
E. 17dBi Sector, L-com HG2417P-120
F. 24dBi Parabo lic, L-com HG2424EG
The antenna(s) used for this transmitter m ust be installed to provide a separation distance of at l east 20 cm from all persons and must not be collocated or operating in conjunction with any other antenna or transmitter within a host device, except in accordance with FCC multi-transmitter product procedures.
Note: The following FCC rule (15.203) must be ensured in the final design of the product. This can be done by either ensuring the professional installation of the final product (See Ref 1) or designing it in such a way as to make the antenna integral t o the final product (See Ref 2). Further, the RM5800 is only for sale to OEM’s and is not available to the general public. The RM5800 is an industrial network communication module and only works on Wireless Hart protocols and as such is part of an industrial process control system professionally installed and maintained.
Ref 1
(1) Installation must be controlled.
(2) Installed by licensed professionals (e.g., device sold to dealer who hire installers).
(3) Installation requires special training (e.g., special programming, access to keypad, f ield strength measurements made).
Ref 2
(1) Use of permanent, industrial epoxy, “Loctite” or solder to make the connection permanent prior to shipping.
(2) Allow use of standard connectors if the transmitter has a sensing circuitry that disables the transmitter if an unauthorized antenna is used. An application should detail how this is accomplished.
(3) Use of a standard connector is also all owed if the connector is within the transmitter enclosure and can only be accessed by disassembly of the transmitter, where such disassembly is not normally required. The user manual must not show that user has access to the connector.
(4) BIOS lock—Radio card and host (e.g., laptop computer) exchange code to ensure only the authorized transmission system works in the host.
CFR Title 47, Chapter 1, Subchapter A, Part 15, Subpart C, Section 15.203 Antenna Requirement
An intentional radiator shall be designed to ensure that no antenna other than that furnished by the respons ible party shall be used with the device. The use of a permanently attac hed antenna or of an antenna that uses a unique coupling to the manufacturer may design the unit so that a broken antenna c an be replaced by the user, but the use of a standard antenna jack or electrical connector is prohibited. This requirement does not apply to carrier current devices or to devices operated under the provisions of requirement does not apply to intentional radiators that must be professionally installed, such as perimeter protection
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intentional radiator shall be considered s ufficient to comply with the provisions of this secti on. The
§ 15.211, § 15.213, § 15.217, § 15.219, or § 15.221. Further, this
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systems and some field disturbance sensors, or to other intentional radi ators which, in accordance with § 15.31(d),
must be measured at the installation site. However, t he i nstaller shall be responsible for ensuring that the proper antenna is employed so that the limits in this part are not exc eeded.

7.3 Final FCC Labeling Requirements

The outside of the final product enclosure must have a label with the following (or similar) text specifying the FCC identifier. The FCC ID and certification code must be in Latin letters and Arabi c numbers and visible without magnification . Contains transmitter module FCC ID: LW2-RM5800 Or Contains FCC ID: LW2-RM5800

7.4 IC Testing

The RM5800 is certified for modular Industry Canada (IC) RSS-210 approval. The OEM is resp onsible for its product to comply with IC ICES-003 and FCC Part 15, Sub. B - Unintentional Radiators. The requi rements of ICES-003 are equivalent to FCC Part 15 Sub. B and Industry Canada accepts FCC test reports or CISPR 22 test reports for compliance with ICES-003.

7.5 Final IC Labeling Req uirements

The Original Equipment Manufacturer (OEM ) m ust ensure that IC labeling requirements ar e m et. The outside of the final product enclosure must have a label with t he following (or similar) text specifying the IC identifier. The IC ID and certification code must be in Latin letters and Arabi c numbers and visible without magnification Contains IC: 2731A-RM5800
Rosemount Inc.
8200 Market Boulevard Chanhassen, MN 55317 USA
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