Rosemount Quick Start Guide: Rosemount 5600 Series Radar Level Transmitter with HART® and Foundation™ fieldbus protocol Manuals & Guides

Quick Start Guide

00825-0100-4024, Rev BB

October 2018

Rosemount™ 5600 Series Radar Level
Transmitter with HART

®

Protocol

Quick Start Guide

October 2018

NOTICE

This guide provides basic guidelines for Rosemount™ 5600. It does not provide instructions for configuration,
diagnostics, maintenance, service, troubleshooting or intrinsically safe (I.S.) installations. Refer to the

Rosemount 5600 Reference Manual

The manual and this guide are also available electronically on Emerson.com/Rosemount

Failure to follow safe installation and service guidelines could result in death or serious injury.

 Make sure only qualified personnel perform installation or service.
 Use the equipment only as specified in this QSG and the Reference Manual. Failure to do so may impair the

protection provided by the equipment.

 Repair, for example substitution of components etc. may jeopardize safety and is under no circumstances

allowed.

Explosions could result in death or serious injury.

 Verify that the operating environment of the transmitter is consistent with the appropriate hazardous

locations specifications.

 In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is applied

to the unit.

 Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in

the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.

Electrical shock can result in death or serious injury.

 Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical

shock.

 Make sure the main power to the Rosemount 5600 transmitter is off and the lines to any other external

power source are disconnected or not powered while wiring the transmitter.

Process leaks may cause harm or result in death.

 Install and tighten antenna and flanges before applying pressure.
 To avoid process leaks, do not remove tank seal while tank is under pressure.

for more instruction.

.

Contents

Mount the transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Connect wiring and power up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Configure the transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Product certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2

October 2018

Locking Ring

Adapter

O-ring

Tank Seal

Sleeve

Flange

Antenna

Top Vi ew o f

Adapter

Locking Nut

Antenna Label

1.0 Mount the transmitter

Identify which type of antenna to install and find the relevant section below.

 Mounting the cone antenna
 Mounting the process seal antenna
 Mounting the cone antenna in a still-pipe/bridle
 Mounting the extended cone antenna
 Mounting the cone antenna with flushing connections

1.1 Mounting the cone antenna

1. Mount the flange on top of the cone antenna. Make sure that the bottom
side of the flange is flat and all parts are clean and dry.

Figure 1. Mounting the Adapter

Quick Start Guide

2. Secure the flange with the locking nut. Make sure that the nut fits tightly to
the flange.

3. Mount the adapter on top of the sleeve.

4. Secure the adapter with the locking ring.

5. Carefully fit the flange and the cone antenna on the tank nozzle.

6. Tighten with screws and nuts.

7. Insert the wave guide tube into the upper wave guide. Make sure the O-ring
at the lower end of the wave guide tube is in place.

8. Place the protection sleeve on the flange.
Mount the transmitter head and tighten the nut. Check that the guide pins
on the adapter enter the corresponding grooves on the upper wave guide.

3

Quick Start Guide

Protection Sleeve

Figure 2. Mounting the transmitter head

9. Proceed with “Connect wiring and power up” on page 8.

1.2 Mounting the process seal antenna

1. Place a gasket on top of the socket and mount the antenna. Use the gasket
supplied with the process seal antenna.

Figure 3. Mounting the Process Seal Antenna

October 2018

2. Put the loose flange on top of the antenna.

3. Mount the antenna by tightening the flange to the tank nozzle.

Note

4

Tighten the flange screws carefully to the recommended torque in Tab l e 1 . Tighten
opposite screws in pair.

October 2018

Wave Guide Tube

Nut

Table 1. Recommended Torque (Nm) PTFE Seal

4. Insert the wave guide tube into the upper wave guide.

Figure 4. Inserting Wave Guide Tube and Mounting Transmitter Head

Quick Start Guide

DIN Flange PN16 PN40

DN100 11 15

DN150 15 -

ANSI Flange 150 Psi 300 Psi

4 in. 11 15

6 in. 15 10

5. Mount the transmitter head onto the adapter.

6. Tighten the nut and make sure that the transmitter head fits tightly to the
antenna.

7. Proceed with “Connect wiring and power up” on page 8.

5

Quick Start Guide

The distance from end of cone to
top of inlet pipe must be >0 mm.

max 1°

90˚

90˚

Cover Lock

1.3 Mounting the cone antenna in a still-pipe/bridle

1. Mount the antenna and the transmitter head in the same way as a standard
cone antenna. See “Mounting the cone antenna” on page 3.

2. Make sure that the inclination of the transmitter is less than 1°.

Figure 5. Inclination of the Transmitter

3. To minimize the influence of disturbing echoes from inlet and outlet pipes
you may need to rotate the transmitter head 90°.

Figure 6. Rotating the Transmitter Head

October 2018

4. Proceed with “Connect wiring and power up” on page 8.

1.4 Mounting the extended cone antenna

1. Mount the antenna and transmitter head in the same way as a transmitter
with a standard cone antenna. See “Mounting the cone antenna” on page 3.

2. Proceed with “Connect wiring and power up” on page 8.

6

October 2018

Gasket

Antenna Assembly

Nut

Protection Sleeve

Guide Pins

Upper Wave Guide

Quick Start Guide

1.5 Mounting the cone antenna with flushing connections

1. The flange is a part of the antenna assembly and welded to the cone antenna.
Carefully fit the antenna assembly and appropriate gasket on the tank nozzle.

Figure 7. Mounting the Flushing cone Antenna on the Nozzle

2. Insert the wave guide tube into the upper wave guide. Make sure the O-ring
at the lower end of the wave guide tube is in place.

3. Mount the transmitter head and tighten the nut. Check that the guide pins
on the adapter enter the corresponding grooves on the upper wave guide.

Figure 8. Mounting the Transmitter Head

4. Connect you tubing to the antenna for cleaning, purging, or cooling
purposes. Use a minimum 0.4-in. (10-mm) tube or pipe. Typical media to use
are nitrogen, air, water, or steam.

5. Proceed with “Connect wiring and power up” on page 8.

7

Quick Start Guide

5A Non-IS HART/4-20 mA, passive
5B IS HART/4-20 mA, passive
5C Non-IS HART/4-20 mA, active
5D IS HART/4-20 mA, active

1
2
3
4

N/L1/+

L/L2/-

X1

Ultra wide 24-240 V DC or AC 0-60 Hz

Junction Box X1 EEx e

2.0 Connect wiring and power up

Use information on transmitter label for identification of enabled options. After
identification, use the relevant connection information on the following pages.

For identification of installed options, see label on the transmitter head. Find the
5601 xxxxZZxxx where ZZ is the primary output identification, see below.

Figure 9. Example of a Rosemount 5600 Transmitter Head Label

October 2018

Figure 10. Power Supply

8