Rosemount Quick Start Guide: Rosemount 485 Annubar® Threaded Flo-Tap Assembly Manuals & Guides

Quick Start Guide
00825-0500-4809, Rev EB
June 2016
Rosemount™ 485 Annubar™ Threaded Flo-Tap Assembly
Quick Start Guide
June 2016
NOTICE
This guide provides basic guidelines for Rosemount 485 Annubar. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-proof, Flameproof, or Intrinsically Safe (I.S.) installations. Refer to Rosemount 485 Annubar Reference Manual instruction. This manual is also available electronically on Emerso nProcess.com/Rosemount
If the Rosemount Annubar was ordered assembled to a Rosemount Pressure Transmitter, see the following Quick Start Guides for information on configuration and hazardous locations certifications:
Rosemount 3051S Series Pressure Transmitter and Rosemount 3051SF Series Flowmeter Quick Start
Guide.
Rosemount 3051S MultiVariable Transmitter and Rosemount 3051SF Series Flowmeter MultiVariable
Tra ns mi tte r Quick Start Guide
Rosemount 3051 Pressure Transmitter and Rosemount 3051CF Series Flowmeter Transmitter Quick
Start Guide.
Rosemount 2051 Pressure Transmitter and Rosemount 2051CF Series Flowmeter Transmitter Quick
Start Guide.
Process leaks may cause harm or result in death. To avoid process leaks, only use gaskets designed to seal with the corresponding flange and o-rings to seal process connections. Flowing medium may cause the Rosemount 485 Annubar Assembly to become hot and could result in burns.
.
for more
.
Contents
Location and orientation. . . . . . . . . . . . . . . . . . 4
Weld mounting hardware. . . . . . . . . . . . . . . . . 8
Install isolation valve . . . . . . . . . . . . . . . . . . . . . 9
Mount drilling machine and drill hole . . . . . . 9
Mount the Rosemount Annubar Assembly . 10
2
Insert the Rosemount Annubar Sensor . . . . . . 11
Mount the transmitter . . . . . . . . . . . . . . . . . . . . 12
Retracting the Rosemount Annubar Assembly 18
Product certifications . . . . . . . . . . . . . . . . . . . . . 19
June 2016
Quick Start Guide
Figure 1. Rosemount 485 Annubar Threaded Flo-Tap Assembly Exploded View
O
N
M
P
L
A
B C D
K
E
J
F
I
H
G
A. Transmitter I. Isolation valve
B. Coplanar flange with drain vents J.Cage nipple
C. Temperature sensor connection housing K. Support plate
D. Direct mount transmitter connection with valves L. Packing gland
E. Head plate M. Packing
F. D ri ve ro ds N. Follower
G. Threaded pipe fitting O. Compression plate
H. Guide nipple P. 2 O-rings
Note
Use an appropriate pipe sealing compound rated for the service temperature on all threaded connections.
3
Quick Start Guide

1.0 Location and orientation

Correct orientation and straight run requirements must be met for accurate and
repeatable flow measurements. Refer to Table 1 for minimum pipe diameter distances from upstream disturbances.
Table 1. Straight Run Requirements
In plane____________Out of plane Upstream pipe diameters
June 2016
Without
straightening
vanes
In
Out of
plane
plane
A
8
1
N/A10N/A
11
2
N/A16N/A
23
3
With straightening
vanes
A’ C C’ B
A
N/A8N/A4N/A
N/A8N/A4N/A
N/A8N/A4N/A
Downstream
pipe diameters
4
4
4
4
4
4
4
N/A28N/A
12
4
N/A12N/A
N/A8N/A4N/A
4
4
4
4
4
4
June 2016
Quick Start Guide
18
5
N/A18N/A
30
6
N/A30N/A
N/A8N/A4N/A
4
N/A8N/A4N/A
4
Note
Consult the factory for instructions regarding use in square or rectangular
ducts.
“In plane A” means the sensor is in the same plane as the elbow. “Out of plane
A” means the sensor is perpendicular to the plane of the elbow.
If proper lengths of straight run are not available, position the mounting such
that 80% of the run is upstream and 20% is downstream.
Use straightening vanes to reduce the required straight run length. Row 6 in Ta bl e 1 applies to gate, globe, plug, and other throttling valves that
are partially opened, as well as control valves.
4
4
4
4

1.1 Misalignment

Rosemount 485 installation allows for a maximum misalignment of 3°.
Figure 2. Misalignment
±3°
±3° ±3°
5
Quick Start Guide

1.2 Horizontal orientation

For proper venting and draining, the sensor should be located in the upper half of
the pipe for air and gas applications. For liquid and steam applications, the sensor should be located in the bottom half of the pipe. The maximum temperature for a direct mounted transmitter is 500 °F (260 °C).
Figure 3. Gas
Recommended zone
30°
June 2016
Figure 4. Liquid and Steam
Recommended zone
30°
Note
Top mounting for steam applications is an appropriate mounting option in many cases. Consult Rosemount Customer Central instructions regarding steam on top mounting.
6
June 2016
360°
360°
Flow
Quick Start Guide

1.3 Vertical orientation

The sensor can be installed in any position around the circumference of the pipe provided the vents are positioned properly for bleeding or venting. Optimal results for liquid or steam are obtained when flow is up. For steam applications, a 90° spacer will be added to provide water legs to ensure the transmitter stays within temperature limits. The maximum temperature for a direct mounted transmitter is 500 °F (260 °C).
Figure 5. Steam
360°
Flow
Figure 6. Liquid
Figure 7. Gas
7
Quick Start Guide

2.0 Weld mounting hardware

Note
Rosemount-supplied mounting has an integral alignment built into the mounting hardware that assists in the correct drilling of the mounting hole. It also assists in the alignment of the sensor to the mounting hole for insertion.
June 2016
1. At the pre-determined position, place the threaded weld coupling on the pipe,
1
/16-in. (1,6 mm), and place four 1/4-in. (6 mm) tack welds at 90°
gap increments.
2. Check alignment of the mounting both parallel and perpendicular to the axis of flow (see Figure8). If alignment of the mounting is within tolerances, finish weld per local codes. If outside of specified tolerance, make adjustments prior to making the finish weld.
Figure 8. Alignment
A
B
A. Lower Mounting Height (LMH)
1. LMH values are as follows:
Sensor size 1 — 1.38-in.(35 mm) Sensor size 2 — 1.56-in.(40 mm) Sensor size 3 — 2.06-in.(52 mm)
(1)
B. Tack welds
3. To avoid serious burns, allow the mounting hardware to cool before continuing.
8
Loading...
+ 16 hidden pages