Rosemount Quick Start Guide: Instructions for Installing the Profibus Local Operator Interface (LOI) Upgrade Kit | Rosemount Manuals & Guides

Quick Start Guide

00825-0300-4801, Rev DA

February 2019

Rosemount™ 3051S Series Pressure
Transmitter and 3051SF Series Flow
Meter

with Advanced HART® Diagnostics

Quick Start Guide February 2019

Safety messages

NOTICE

This guide provides basic guidelines for Rosemount™ 3051S Series Pressure Transmitters. It also
provides the basic electronic guidelines for the Rosemount 3051SFA Reference Manual, Rosemount
3051SFC Reference Manual, and Rosemount 3051SFP Reference Manual. It does not provide
instructions for diagnostics, maintenance, service, or troubleshooting. Refer to the Rosemount 3051S
HART Reference Manual for more instruction. This document is also available electronically on

Emerson.com/Rosemount.

WARNING

Explosions could result in death or serious injury.

Installation of this transmitter in an explosive environment must be in accordance with the appropriate
local, national, and international standards, codes, and practices. Review the approvals section of this
manual for any restrictions associated with a safe installation.

• Before connecting a handheld communicator in an explosive atmosphere, make sure the

instruments in the loop are installed in accordance with intrinsically safe or non-incendive field
wiring practices.

• In an explosion-proof/flameproof installation, do not remove the transmitter covers when power

is applied to the unit.

• Verify the operating atmosphere of the transmitter is consistent with the appropriate hazardous

locations certifications.

• Use appropriately rate Ex adapters, blanking elements, or glands during installation.

• Keep process insulation at least 1 inch (25 mm) from transmitter connection.

Process leaks could result in death or serious injury.

• Install and tighten process connectors before applying pressure.

• To avoid process leaks, only use the O-ring designed to seal with the corresponding flange

adapter.

Electrical shock could cause death or serious injury.

• Avoid contact with the leads and terminals. High voltage that may be present on leads can cause

electrical shock.

Conduit/cable entries

• Unless marked, the conduit/cable entries in the transmitter housing use a ½–14 NPT thread form.

Entries marked “M20” are M20 × 1.5 thread form. On devices with multiple conduit entries, all
entries will have the same thread form. Only use plugs, adapters, glands, or conduit with a
compatible thread form when closing these entries.

• When installing in a hazardous location, use only appropriately listed or Ex certified plugs, glands,

or adapters in cable/conduit entries.

Contents

System readiness........................................... 5

2 Rosemount 3051S Advanced HART

Mount the transmitter................................... 7

February 2019 Quick Start Guide

Consider housing rotation............................13

Set the switches and jumpers.......................14

Connect wiring and power up...................... 15

Configuration verification............................ 19

Trim the transmitter.................................... 21

Safety instrumented systems.......................23

Rosemount 3051S/3051SFx/3051S-ERS

Product Certifications.................................. 24

Rosemount 3051S Declaration of Conformity

.................................................................... 40

China RoHS.................................................. 44

Quick Start Guide 3

Quick Start Guide February 2019

4 Rosemount 3051S Advanced HART

February 2019 Quick Start Guide

1 System readiness

1.1 Confirm HART Revision capability

Not all systems are capable of communicating with HART® Revision 7
protocol. This transmitter can be configured for either HART Revision 5 or 7.

Note

Before installing the transmitter, confirm the correct device driver is loaded
on the host systems.

Procedure

1. If using HART based control or asset management systems, confirm
the HART capability of those systems prior to transmitter installation.

2. Reference the Rosemount™ 3051S Reference Manual for instructions
on how to change the HART revision of the transmitter.

1.2 Confirm correct device driver

Procedure

1. Verify the latest device driver (DD/DTM™) is loaded on your systems to
ensure proper communications.

2. Download the latest device driver at Emerson.com or

FieldCommGroup.org.

1.3

Device revisions and drivers

Table 1-1 provides the information necessary to ensure you have the correct

device driver and documentation for your device.

Table 1-1: Device Revisions and Files

Identify device Find device driver Review

Software
release
date

Apr-16 1.0.0 20 7 4 00809-01

Quick Start Guide 5

NAMUR
software
revision

)

(1

HART
software
revision

)

HART
universal

(2

revision

5 3

Device
revision

)

(3

instructio
ns

Manual
documen
t number

00-4801

Review
functiona
lity

Changes
to
software

4)

(4)

See

for
list of
changes.

(

Quick Start Guide February 2019

Table 1-1: Device Revisions and Files (continued)

Identify device Find device driver Review

instructio
ns

Oct-10 N/A 12 5 3 00809-01

00-4801

May-07 N/A 7 5 2 00809-01

00-4801

Sep-06 N/A 4, 5, 6 5 1 00809-01

00-4801

(1) NAMUR software revision is located on the hardware tag of the device. In

accordance with NE53, revisions of the least significant level X (of 1.0.X) do not
change functionality or operation of the device and will not be reflected in the

review functionality column.

(2) HART software revision can be read using a HART capable configuration tool.
(3) Device driver file names use Device and DD Revision, e.g. 10_01. HART Protocol is

designed to enable legacy device driver revisions to continue to communicate with

new HART devices. To access new functionality, the new device driver must be

downloaded. It is recommended to download new device driver files to ensure full

functionality.

(4) HART Revision 5 and 7 selectable.

Review
functiona
lity

Added
Power
Advisory,
mA
Output,
Power
Consumpt
ion,
Coefficien
t of
Variation

Update
Statistical
Process
Monitorin
g
Capability

N/A

6 Rosemount 3051S Advanced HART

A

A

February 2019 Quick Start Guide

2 Mount the transmitter

If the transmitter requires the use of a mounting bracket, use the images for
instructions on how to properly mount the transmitter using the Emerson
provided mounting brackets. Use only bolts provided with the transmitter or
sold as Emerson spare parts

2.1 Liquid flow applications

Procedure

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Mount the transmitter so that the drain/vent valves are oriented
upward.

A. Direction of flow

2.2

Gas flow applications

™

Procedure

1. Place taps in the top or side of the line.

2. Mount beside or above the taps.

Quick Start Guide 7

A

Quick Start Guide February 2019

A. Direction of flow

2.3 Steam flow applications

Procedure

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Fill impulse lines with water.

A. Direction of flow

2.4 Mounting brackets

Figure 2-1: Mounting Bracket – Coplanar Flange

Panel mount

8 Rosemount 3051S Advanced HART

Pipe mount

February 2019 Quick Start Guide

Figure 2-2: Mounting Brackets – Traditional Flange

Panel mount Pipe mount

Figure 2-3: Mounting Brackets – In-line

Panel mount Pipe mount

2.5 Bolting considerations

If the transmitter installation requires assembly of a process flange, manifold,
or flange adapters, follow these assembly guidelines to ensure a tight seal for
optimal performance characteristics of the transmitter. Only use bolts
supplied with the transmitter or sold by Emerson™ as spare parts. Figure 2-4
illustrates common transmitter assemblies with the bolt length required for
proper transmitter assembly.

Quick Start Guide 9

A

4 × 1.75-in.

(44 mm)

D

4 × 1.75-in.

(44 mm)

4 × 2.25-in.

(57 mm)

C

4 × 1.75-in.

(44 mm)

4

× 1.50-in.

(38 mm)

B

4 × 2.88-in.

(73 mm)

Quick Start Guide February 2019

Figure 2-4: Common Transmitter Assemblies

A. Transmitter with coplanar flange
B. Transmitter with coplanar flange and optional flange adapters
C. Transmitter with traditional flange and optional flange adapters

D. Transmitter with coplanar flange and optional Rosemount Conventional

Manifold and flange adapters

Note

For all other manifolds, contact Customer Central technical support.

Bolts are typically carbon steel or stainless steel. Confirm the material by
viewing the markings on the head of the bolt and referencing Table 2-1 . If
bolt material is not shown in Table 2-1, contact the local Emerson
representative for more information.

Use the following bolt installation procedure:

Procedure

1. Carbon steel bolts do not require lubrication and the stainless steel
bolts are coated with a lubricant to ease installation. However, no
additional lubricant should be applied when installing either type of
bolt.

2. Finger-tighten the bolts.

3. Torque the bolts to the initial torque value using a crossing pattern.
See Table 2-1 for initial torque value.

4. Torque the bolts to the final torque value using the same crossing
pattern. See Table 2-1 for final torque value.

10 Rosemount 3051S Advanced HART

B7M

316

316

316

SW

316

STM

316

R

B8M

A

B

February 2019 Quick Start Guide

5. Verify the flange bolts are protruding through the sensor module
before applying pressure (see Figure 2-5).

Example

Table 2-1: Torque Values for the Flange and Flange Adapter Bolts

Bolt material Head markings Initial torque Final torque

Carbon Steel

300 in-lb 650 in-lb

(CS)

Stainless Steel

150 in-lb 300 in-lb

(SST)

Figure 2-5: Proper Bolt Installation

A. Bolt
B. Sensor module

Quick Start Guide 11

A

B

C
D

A

Quick Start Guide February 2019

2.6 O-rings with flange adapters

WARNING

Failure to install proper flange adapter O-rings may cause process leaks, which
can result in death or serious injury. Only use the O-ring that is designed for its
specific flange adapter.

A. Flange adapter
B. O-ring
C. PTFE-based profile (square)

D. Elastomer profile (round)

Whenever the flange or adapters are removed, visually inspect the O-rings.
Replace them if there are any signs of damage, such as nicks or cuts. If the O­rings are replaced, re-torque the flange bolts and alignment screws after
installation to compensate for seating of the O-rings.

2.7 In-line gage transmitter orientation

The low side pressure port (atmospheric reference) on the In-line gage
transmitter is located under the sensor module neck label. (See Figure 2-6)

Keep the vent path free of any obstruction, including but not limited to paint,
dust, and lubrication by mounting the transmitter so that any contaminants
can drain away.

Figure 2-6: In-line Gage Transmitter

A. Low side pressure port (under neck label)

12 Rosemount 3051S Advanced HART

February 2019 Quick Start Guide

3 Consider housing rotation

To improve field access to wiring or to better view the optional LCD display:

Procedure

1. Loosen the housing rotation set screw.

2. Turn the housing up to 180° left or right of its original (as shipped)
position.

3. Re-tighten the housing rotation set screw.

Figure 3-1: Transmitter Housing Set Screw

A. LCD display
B. Housing rotation set screw (3/32-in.)

CAUTION

Do not rotate the housing more than 180° without first performing a
disassembly procedure. Over-rotation may sever the electrical
connection between the sensor module and the electronics.

Quick Start Guide 13

A

B

C

Quick Start Guide February 2019

4 Set the switches and jumpers

Prerequisites

Set alarm and security switch configuration before installation as shown in

Figure 4-1

The alarm switch sets the analog output alarm to high or low (default alarm is
high).

The security switch allows (off) or prevents (on) any configuration of the
transmitter (default security is off).

Procedure

1. Do not remove the transmitter covers in explosive atmospheres when
the circuit is live. If the transmitter is live, set the loop to manual and
remove power.

2. Remove the electronics compartment cover. On the PlantWeb
housing the cover is opposite the field terminals side.

3. On the PlantWeb housing, slide the security and alarm switches into
the preferred position by using a small screwdriver (an LCD display or
an adjustment module must be in place to activate the switchers).

4. Reinstall the housing cover so that metal contacts metal to meet
explosion-proof requirements.

Figure 4-1: Transmitter Switch and Jumper Configuration
(Plantweb Housing)

A. Meter/adjustment module

B. Security

C. Alarm

14 Rosemount 3051S Advanced HART

February 2019 Quick Start Guide

5 Connect wiring and power up

Procedure

1. Remove and discard orange conduit plugs.

2. Remove the housing cover labeled “Field Terminals.”

Note

Do not connect the power across the test terminals. Power could
damage the test diode in the test connection. Twisted pairs yield best
results. Use 24–14 AWG wire and do not exceed 5,000 ft. (1,500 m).
For single compartment housing (Junction Box housing), shielded
signal wiring should be used in high EMI/RFI environments.

3. Connect the positive lead to the “+” terminal, and the negative lead to
the “–” terminal.

4. CAUTION

When the enclosed threaded plug is utilized in the conduit opening, it
must be installed with a minimum thread engagement in order to
comply with explosion-proof requirements. For straight threads, a
minimum of seven threads must be engaged. For tapered threads, a
minimum of five threads must be engaged.

Plug and seal the unused conduit connection with the provided
conduit plug.

5. If applicable, install wiring with a drip loop. Arrange the drip loop
so the bottom is lower than the conduit connections and the
transmitter housing.

6. Reinstall the housing cover and tighten so the cover is fully seated with
metal to metal contact between the housing and cover in order to
meet explosion proof requirements.

The figures below show the wiring connections necessary to power a
transmitter and enable communications with a hand-held Field
Communicator.

Quick Start Guide 15