Rosemount Quick Start Guide: 403 and 403VP Contacting Conductivity Sensors | Rosemount Manuals & Guides

00825-0100-3403, Rev AB

Rosemount 403/403VP

Contacting Conductivity Sensors

Quick Start Guide

January 2020

Quick Start Guide January 2020

Essential instructions

Read this page before proceeding!

Emerson designs, manufactures, and tests its products to meet many national and international
standards. Because these instruments are sophisticated technical products, you must properly install,
use, and maintain them to ensure they continue to operate within their normal specifications. You
must adhere to the following instructions and integrate them into your safety program when
installing, using, and maintaining Emerson's Rosemount products. Failure to follow the proper
instructions may cause any one of the following situations to occur: loss of life, personal injury,
property damage, damage to this instrument, and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson representative for

clarification.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and maintenance of the

product.

• Install your equipment as specified in the Install section of this QSG and per applicable local and

national codes. Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualified personnel to install, operate, update, program, and

maintain the product.

• When replacement parts are required, ensure that qualified people use replacement parts

specified by Emerson. Unauthorized parts and procedures can affect the product's performance,
place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike
substitutions may result in fire, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when

maintenance is being performed by qualified people, to prevent electrical shock and personal
injury.

Note

The information contained in this document is subject to change without notice.

CAUTION

Sensor/process application compatibility

The wetted sensor materials may not be compatible with process composition and operating
conditions.

Application compatibility is entirely the operator's responsibility.

WARNING

Before removing the sensor, be absolutely certain the process pressure is reduced to 0 psig and the
process temperature is at a safe level.

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January 2020 Quick Start Guide

WARNING

Physical access

Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end
users’ equipment. This could be intentional or unintentional and needs to be protected against.

Physical security is an important part of any security program and fundamental to protecting your
system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for
all systems used within the facility.

Contents

Specifications...............................................................................................................................5

Install......................................................................................................................................... 10

Wire........................................................................................................................................... 12

Calibrate and maintain............................................................................................................... 17

Troubleshoot............................................................................................................................. 23

Accessories................................................................................................................................ 27

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Quick Start Guide January 2020

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January 2020 Quick Start Guide

1 Specifications

1.1 Specifications

Table 1-1: Rosemount 403/403VP Contacting Conductivity Sensor
Specifications

Wetted materials

Electrodes Titanium

Insulator PCTFE (neoflon), compliant to 21CFR

Sensor tube 316 stainless steel

O-ring EPDM, compliant to 21CFR 177.1380

Temperature range

32 to 221 °F (0 to 105 °C). Sensors are steam sterilizable to 275 °F (135 °C).

Maximum pressure

250 psig (1825 kPa [abs])

Vacuum

At 1.6-in. Hg (5.2 kPa), air leakage is less than 0.005 SCFM (0.00014 m3/min.)

Cell constants

0.01, 0.1, and 1.0/cm

Process connection

1½-in. or 2-in. sanitary flange

Cable length

10 ft. (3 m) standard; other lengths are optional.

177.1380 and USP Class VI

and USP Class VI

Table 1-2: Rosemount 403/403VP Weights and Shipping Weights

Rounded up to the nearest 1 lb. or 0,5 kg.

Sensor Weight Shipping weight

Rosemount 403 with
10-ft. (3.1 m) cable

Rosemount 403 with
50-ft. (15.2 m) integral
cable

Rosemount 403VP with
Variopol cable connection

Quick Start Guide 5

2 lb. (1.0 kg) 3 lb. (1.5 kg)

4 lb. (2.0 kg) 5 lb. (2.5 kg)

1 lb. (0.5 kg) 2 lb. (1.0 kg)

Quick Start Guide January 2020

Note

Elastomers and fluorocarbon resisns are compatible with 21CFR177 and
meet the requirements of USP Class VI. Stainless steel contains less than five
delta ferrite. All surfaces have 16 microinch (0.4 micrometer) Ra finish.

1.2 Rosemount 403 Contacting Conductivity Sensor ordering information

Note

The Endurance™ Rosemount 403 sanitary flange conductivity sensors are
supplied with 1½-in. or 2-in. stainless steel sanitary process connections.
Rosemount 403 sensors have a maximum temperature rating of 221 °F
(105 °C) and are suitable for sterilization up to 275 °F (135 °C). The standard
Rosemount 403 sensor has a Pt-1000 resistance temperature device (RTD)
and a 10-ft. (3 m) integral cable.

All wetted surfaces in the Rosemount 403 have 16 micro-inch
(0.4 micrometer) Ra finish, and all elastomers and plastics in the Rosemount
403 are compliant with 21CFR177 and USP Class VI.

CONFIGURE > VIEW PRODUCT >

1.2.1 Model

Code Description

403 Contacting Conductivity Sensor

1.2.2 Cell constant

Code Description

11 0.01/cm

12 0.1/cm

13 1.0/cm

1.2.3 Flange size

Code Description

20 1½-in. stainless steel sanitary fitting

21 2-in. stainless steel sanitary fitting

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January 2020 Quick Start Guide

1.2.4 Temperature compensation

Code Description

_ Pt-1000 (standard) for Rosemount 1056, 1066-C, 56, and 5081-C

54 Pt-100 for Rosemount 1054; series 2081

1.2.5 Electrode extension insertion length

Code Description

_ No selection

36 Extended insertion length (6.0-in. [152.4 mm] from inside face of flange to end)

1.2.6 Cable length

Code Description

_ No selection

50 Integral 50-ft. (15 m) cable

02 Integral 15-ft. (4.6 m) cable

20 Integral 20-ft. (6 m) cable

03 Integral 33-ft. (10 m) cable

06 Integral 100-ft. (30 m) cable

1.2.7 Calibration and conformance certificates - optional level

Code Description

CC Certificate of Calibration (no test data given)

LC Loop Calibration Certificate (sensor and transmitter calibrated together with test

EC Electronic Calibration Certificate (sensor calibrated against factory instrument with

data)

test data)

1.2.8 Material traceability certificates - optional level

Code Description

MC Material Traceability Certificate

Quick Start Guide 7

Quick Start Guide January 2020

1.3 Rosemount 403VP Contacting Conductivity Sensor ordering information

Note

The standard Rosemount 403VP sensor has an integral six pin Variopol (VP6)
connector. A mating VP6 connector cable is required for use with these
sensors.

CONFIGURE > VIEW PRODUCT >

1.3.1 Model

Code Description

403VP Conductivity sensor - sanitary flange Variopol connector

1.3.2 Cell constant

Code Description

11 0.01/cm

12 0.1/cm

13 1.0/cm

1.3.3 Flange size

Code Description

20 1½-in. stainless steel sanitary fitting

21 2-in. stainless steel sanitary fitting

1.3.4 Temperature compensation

Code Description

_ Pt-1000 (standard) for Rosemount 1056, 1066-C, 56, and 5081-C

54 Pt-100 for Rosemount 1054; series 2081

1.3.5 Electrode extension insertion length

Code Description

_ No selection

36 Extended insertion length (6.0-in. [152.4 mm] from inside face of flange to end)

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January 2020 Quick Start Guide

1.3.6 Calibration and conformance certificates - optional level

Code Description

CC Certificate of Calibration (no test data given)

LC Loop Calibration Certificate (sensor and transmitter calibrated together with test

EC Electronic Calibration Certificate (sensor calibrated against factory instrument with

data)

test data)

1.3.7 Material traceability certificates - optional level

Code Description

MC Material Traceability Certificate

Quick Start Guide 9