Rosemount Phoenix Triple IR Flame Detector-ATEX Manuals & Guides

PHOENIX
Triple Infrared
Flame Detector
User Manual
Models:
IR3S-A-X, IR3S-R-X,
IR3S-D-X, IR3S-AD-X
MAN-0072 Rev 05 IR3S-XX-X January 16, 2013
Net Safety Monitoring Inc.
IMPORTANT INFORMATION
Warranty
This manual is for informational purposes only. Although every effort has been made to ensure the correctness of the information, technical inaccuracies may occur and periodic changes may be made without notice. Net Safety Monitoring Inc., assumes no responsibility for any errors contained within this manual.
If the products or procedures are used for purposes other than as described in the manual, without receiving prior confirmation of validity or suitability, Net Safety Monitoring Inc., does not guarantee the results and assumes no obligation or liability.
Complete instructions have been provided for the safe service, use, installation, configuration and maintenance of this product in compliance with EN 60079-14 and EN 60079-10 for hazardous locations. Ensure this manual is read thoroughly before installation or operation.
No part of this manual may be copied, disseminated or distributed without the express written consent of Net Safety Monitoring Inc.
Net Safety Monitoring Inc., products are carefully designed and manufactured from high quality components and can be expected to provide many years of trouble free service. Each product is thoroughly tested, inspected and calibrated prior to shipment. Failures can occur which are beyond the control of the manufacturer. Failures can be minimized by adhering to the operating and maintenance instructions herein. Where the absolute greatest of reliability is required, redundancy should be designed into the system.
Net Safety Monitoring Inc., offers a pro-rated 7 year warranty on the IR3S, from date of purchase.
No other warranties or liability, expressed or implied, will be honoured by Net Safety Monitoring Inc.
Contact Net Safety Monitoring Inc., or an authorized representative for details.
We welcome your input at Net Safety Monitoring. If you have any comments please contact us at the phone/address below or visit our web site and complete our on-line customer survey: www.net-safety.com.
Contact Information
Net Safety Monitoring Inc. 2721 Hopewell Place NE Calgary, AB Canada T1Y 7J7 Telephone: (403) 219-0688 Fax: (403) 219-0694 www.net-safety.com E-mail: nsmsales@net-safety.com
Copyright © 2007 Net Safety Monitoring Inc.
Printed in Canada
MAN-0072 Rev 05 IR3S-XX-X 3 January 16, 2013
Net Safety Monitoring Inc
TABLE OF CONTENTS
IMPORTANT INFORMATION ............................................................................. 3
WARRANTY ............................................................................................................. 3
CONTACT INFORMATION ......................................................................................... 3
INTRODUCTION .................................................................................................... 5
LOCATE DETECTOR ............................................................................................ 5
POTENTIAL FIRE SOURCES ....................................................................................... 5
POTENTIAL INHIBITORS ........................................................................................... 5
IMMUNE ................................................................................................................... 5
SENSITIVITY ............................................................................................................ 6
FIELD OF VIEW (AS PER FM AND NFPA DEFINITION) .............................................. 6
SENSITIVITY SETTING CONSIDERATIONS ................................................................. 6
NOTE: THE DATA IN TABLE ABOVE IS NOT FM PERFORMANCE VERIFIED. ................ 6
INSTALLATION CONSIDERATIONS ................................ ............................................ 6
UNPACK ................................................................................................................... 7
FIELD INSTALLATION ................................................................ ......................... 8
WIRING .................................................................................................................... 8
GROUNDING ............................................................................................................ 9
SEALING .................................................................................................................. 9
CONNECTING ........................................................................................................... 9
NON-ISOLATED AND ISOLATED POWER CONFIGURATION (IR3S-A OR IR3S-AD
ONLY) ...................................................................................................................... 9
DETECTOR SETUP .............................................................................................. 13
Get Current Setting ........................................................................................... 17
Modbus Set Up Failure/Reset ........................................................................... 17
DETECTOR FUNCTIONALITY ......................................................................... 17
START UP PROCEDURE ........................................................................................... 17
MONITOR ............................................................................................................... 18
CONDITION STATUSCURRENT OUTPUT .............................................................. 18
CONDITION STATUSLEDS ................................................................................. 18
AUTOMATIC DIGITAL ZOOM (ADZ) ...................................................................... 19
TESTING ................................................................................................................. 20
AUTOMATIC VISUAL INTEGRITY (VI) TEST ........................................................... 20
MAINTAIN ............................................................................................................. 20
CLEAN THE WINDOW/LENS ................................................................................... 20
O-RING .................................................................................................................. 20
TROUBLE SHOOT ................................................................ ................................ 21
HOW TO RETURN EQUIPMENT ...................................................................... 22
APPENDIX A: ELECTROSTATIC SENSITIVE DEVICE (ESD) .............. 23
APPENDIX B: RESISTANCE TABLE (OHMS) ........................................... 24
APPENDIX C: SPECIFICATION ................................................................... 25
APPENDIX D: IR3S DATA .............................................................................. 26
SYSTEM SENSITIVITY ............................................................................................. 13
Important Fire Sensitivity Considerations ........................................................ 13
Time Delay Settings of 3, 5 and 10 seconds ...................................................... 13
Sensitivity Setting .............................................................................................. 13
DIP Switch Access ............................................................................................ 13
RELAY SETTINGS ( IR3S-R ONLY) ......................................................................... 14
Coil Status Setting ................................................................ ............................. 14
Relay Contact Setting ........................................................................................ 14
MODBUS RTU ( IR3S-D & AD) ............................................................................ 15
Install Phoenix PC Set Up Software ................................................................. 15
Modbus Set Up .................................................................................................. 16
Net Safety Monitoring Inc.
alcohol
acetylene
diesel and hydraulic fuel
gasoline
natural gas
liquefied natural gas (LNG)
paint
solvents
liquefied petroleum gas (LPG)
aviation fuel
heptane/naptha
propane/methane/butane
INTRODUCTION
The Phoenix, Net Safety’s latest flame detection product, is a triple spectrum
IR fire detector designed to respond to infrared radiation emitted by a wide range of hydrocarbon based fires.
The three IR sensors allow the Phoenix to extend detector range, reduce the number of detectors required, produce substantially fewer false alarms and draw less power than many other products on the market.
The Phoenix is suitable for indoor and outdoor applications and has been tested and proven reliable in extreme environmental conditions including heavy rain.
LOCATE DETECTOR
When positioning fire detectors, consider such factors as distance from the fire, type of fuel and temperature, as well as any environmental factors which may influence the detector’s response to radiation.
Typical applications
automotive-manufacturing and paint spray booths aircraft hangars (commercial and military) offshore platforms, refineries, pipelines and production ships printing industry facilities oil, gas and petrochemical refineries/production/storage/off
loading/shipping
various production, processing and storage facilities munitions handling warehouses (flammable liquids/toxic gases) and tank farms
(floating/non-floating)
power generation pumps, generators and unmanned stations
Potential Fire Sources
The following are examples of some potential fire sources:
Potential Inhibitors
A potential inhibitor is anything located between the detector and a potential fire source which could prevent the Phoenix from detecting a fire or reduces its sensitivity to fire. Possible inhibitors include but are not limited to the following:
Solid objects such as machinery, glass or plexiglass between the detector
and potential fire source
Excess water, fog, rain, dirt or dust on the detector’s window or heavy
smoke between the detector and potential fire source
Immune
The Phoenix exhibits excellent immunity to many conditions/activities including but not limited to the following:
hot body radiation sunlight (direct/reflected) arc welding radiation lightning artificial lighting water surface flicker water/rain on the lens
MAN-0072 Rev 05 IR3S-XX-X 5 January 16, 2013
Net Safety Monitoring Inc
Response Testing
Fuel
Size
Distance
(ft/m)
Average Response
Time (Seconds)
n-Heptane
1' x 1'
100/30.5
1.74
Methane
36" Plume
110/33.5
4.4
Methanol
1' x 1'
105/32
9.8
Ethanol
1' x 1'
90/27.4
1.6
Field of View Testing
Fuel
Size
Horizontal
Degrees
Vertical Degrees
n-Heptane
1' x 1'
100 (+50, -50)
100 (+50, -50)
Methane
36"
Plume
90 (+45, -45)
90 (+45, -45)
Methanol
1' x 1'
90 (+45, -45)
90 (+45, -45)
Ethanol
1' x 1'
90 (+45, -45)
90 (+45, -45)
Distance and Field of View
Distance (ft/m)
Horizontal Degrees
Vertical Degrees
200/61
70(+35,-35)
70(+35,-35)
Sensitivity
The practical application distance is directly related to the intensity of the IR radiation source.
Table 1: Summary of Distances(FM Performance Tested)
NOTE: The response time is based on zero time delay and maximum sensitivity.
Field of View (As per FM and NFPA definition)
The area in front of a flame detector, where a standardized flame can be detected and which is specified by distance and angle off the central axis, is the Field of View. The referenced flame is moved to 50% of the maximum on-axis detection distance and then moved off-axis horizontally and vertically to the limit of detection. These off-axis angle limits specify Field of View.
Table 2: Field of View Testing (FM Performance Tested)
NOTE: Data based on Maximum Sensitivity Setting.
Sensitivity Setting Considerations
For practical planning purposes, the “Low” sensitivity setting results
in a reduction of sensitivity of approximately 30%. Net Safety has determined through flame testing that the difference in sensitivity will vary between approximately 23% and 35%, using the “Low”
sensitivity setting as compared to the “High” sensitivity setting,
depending on the fuel type, environmental conditions and the individual detector. See ‘System Sensitivity’ and Table 8 when
determining settings.
Table 3: Distance and Field of View
Note: The data in table above is not FM Performance verified.
Installation Considerations
The following should be considered when mounting the Phoenix.
Point detector toward where the flame is expected. Ensure an unobstructed view of the area to be monitored. Employ more than one detector to ensure the hazard is fully covered. Mount the detector a few feet (about 1 metre) below the ceiling so it
can respond before being blocked by smoke accumulation at the ceiling.
If dense smoke is likely to accumulate prior to flame (as in an
electrical fire), supplement IR detector(s) with other protection such as Net Safety Monitoring Airborne Particle Monitor.
The detector should be accessible for cleaning.
MAN-0072 Rev 05 IR3S-XX-X 6 January 16, 2013
Net Safety Monitoring Inc
Tilt detector downward a minimum of 10 to 20° to reduce dirt and
dust accumulation which could obscure the detector’s viewing
window.
Securely mount detector so as to minimize vibration. Detector sensitivity may be reduced by heavy fog, rain /or ice on the
lens.
Consider shortening the time delay settings when dense smoke is
expected to accumulate before or during a fire (refer to "System Sensitivity").
Reduce sensitivity setting if false alarms, related to surrounding
activities, occur (refer to "System Sensitivity").
If a detector is located close to an intense flickering IR source, the
detector’s sensitivity may be affected.
When installed near or on water (such as an off shore platform), be
sure to take into account the low horizon level when tilting detector downward.
For protection against induced power disturbances, it is required to
install detector wires in a braided flexible conduit, grounded and less than 5 feet to the junction box.
UNPACK
Figure 1: Detector and Swivel Mount
Carefully remove all components from the packaging. Check components against the enclosed packing list and inspect all components for obvious damage such as broken or loose parts.
If you find any components missing or damaged, notify the representative or Net Safety Monitoring immediately.
MAN-0072 Rev 05 IR3S-XX-X 7 January 16, 2013
Net Safety Monitoring Inc
Figure 2: Dimensional Drawing
FIELD INSTALLATION
WARNING:
Wiring codes and regulations may vary. Compliance with
regulations is the responsibility of the installer. Wiring must comply with applicable regulations relating to the installation of electrical equipment in a hazardous area. If in doubt, consult a qualified official before wiring the system.
This equipment is only suitable for ATEX Category 2 (Zone 1)
locations.
Equipment must be installed in compliance with EN 60079-14.
The permanently connected cable need appropiate protection of
the free end of the cable. Use an ATEX certified Junction Box
Do not open the housing and expose the electronics in a
classified area (Do not open when an explosive atmosphere may be present)
The area must be de-classified prior to opening housing.
The parts of the bushing outside the flameproof enclosure have
to be protected from mechanical impact by means of Ex components(e.g.Enclosure, Thread adapters, Conduit)
MAN-0072 Rev 05 IR3S-XX-X 8 January 16, 2013
Wiring
For protection against induced power disturbances, it is required to install detector pig tail lead wires in a braided flexible conduit less than 5 feet in length to the termination box. From the termination box to the power supply the recommended detector cable is four conductor (or greater), shielded 18 AWG rated 300 V for distances up to 150 feet. When cable is installed in conduit, the conduit must not be used to support wiring to other electrical equipment. Detectors can be located over 150 feet and up to 2000 feet if 16 AWG shielded conductor is used. The maximum distance between the detector and the power supply is limited by the resistance of the connecting wiring, which is a function of the gauge of the wire being used. Refer to
Net Safety Monitoring Inc
“Appendix B, Resistance Table (Ohms)". The unterminated wires must be terminated in a suitable certified ATEX enclosure or fitting.
Grounding
An external ground is required. The flame detector must also be connected to an ATEX certified junction Box to ensure adherence to safety conditions. If the junction box is non-metallic, the external ground must be provided by some other means.
Sealing
Water-proof and explosion-proof conduit seals are always recommended to prevent the accumulation of moisture within the junction box. Seals should be located as close to the device as possible and not more than 18 inches (46 cm) away. Explosion-proof installations may require an additional seal where conduit enters a non-hazardous area. When pouring a seal, use a fibre dam to ensure proper formation of the seal. Seals should never be poured at temperatures below freezing.
The jacket and shielding of the cable should be stripped back to permit the seal to form around the individual wires. This will prevent air, gas and water leakage through the inside of the shield and into the enclosure.
It is recommended that explosion-proof drains and conduit breathers be used. Changes in temperature and barometric pressure can cause 'breathing' which allows moist air to enter the conduit. Joints are seldom enough to prevent this 'breathing'.
CONNECTING
The Phoenix can be either an Analog, Analog/Digital, Relay or Digital model. Refer to the following tables for specifics regarding connections for the various models. A termination junction box can be also be supplied by Net Safety if required.
WARNING: Prior to wiring, ensure power is disconnected. Improper wiring can cause damage to the detector.
Non-Isolated and Isolated Power Configuration (IR3S-A or IR3S-AD only)
For current source using Non-Isolated configuration, the jumper must remain in the default INT position. The jumper is placed in the EXT position for current sink using Non-isolated configuration.
If a separate power supply is used (Isolated configuration) to isolate current output, the jumper must be placed in the EXT position for source and sink.
See Figure 3 and Figure 4.
MAN-0072 Rev 05 IR3S-XX-X 9 January 16, 2013
Net Safety Monitoring Inc
INT
EXT
Figure 3: Current Output Jumper Placement
Figure 4: Current Source and Sink Note the INT and EXT Jumper position for each configuration.
MAN-0072 Rev 05 IR3S-XX-X 10 January 16, 2013
Net Safety Monitoring Inc
FLAME DETECTOR WIRE CODING
Wire
Colour
Function
Green
Earth Ground (GND)
Red
Vdc (+)
Black
Com (-)
Purple
Isolated Power (+) (ISO)
Yellow
4-20mA Signal Output
FLAME DETECTOR WIRE CODING
Wire
Colour
Function
Green
Earth Ground (GND)
Red
Vdc (+)
Black
Com (-)
Orange
Alarm Relay
Orange
Alarm Relay
Violet
Fault Relay
Violet
Fault Relay
WARNING: If terminations are being done in a Net Safety Multi-Purpose Junction Box, refer to MAN-0081 for specific terminal designations.
Note: When using a Analog unit (IR3S-A) with the Analog/Relay Junction Box (JB-IR3SAR-A/S), the external magnet can be used to reset the
junction box latched alarm . See MAN-0081 for instructions.
WARNING: Analog units use the purple wire (Terminal Marked ISO) to isolate the current output when using a separate power supply. Also see Figure 3 – Current Output Jumper Placement (for IR3S-A or IR3S-AD only).
Table 4: Wire Colour Coding IR3S-A-X (ANALOG)
Table 5: Wire Colour Coding IR3S-R-X (RELAY)
MAN-0072 Rev 05 IR3S-XX-X 11 January 16, 2013
Net Safety Monitoring Inc
FLAME DETECTOR WIRE CODING
Wire
Colour
Function
Green
Earth Ground (GND)
Red
Vdc (+)
Black
Com (-)
Blue
A (Communication)
Brown
B (Communication)
Purple
Isolated Power (+) (ISO)
Yellow
4-20mA Signal Output
FLAME DETECTOR WIRE CODING
Wire
Colour
Function
Green
Earth Ground (GND)
Red
Vdc (+)
Black
Com (-)
Blue
A (Communication)
Brown
B (Communication)
NOTE: Up to 254 Modbus units can be included in the chain. An End of Line Resistor (120-150 Ohms) MUST be included between the A and B
Terminals in the last junction box.
Table 6: Wire Colour CodingIR3S-AD-X (ANALOG / DIGITAL)
Table 7: Wire Colour Coding IR3S-D-X (DIGITAL)
MAN-0072 Rev 05 IR3S-XX-X 12 January 16, 2013
Net Safety Monitoring Inc
DETECTOR SETUP
SYSTEM SENSITIVITY
Important Fire Sensitivity Considerations
The desired fire performance standard is to always respond quickly to a real fire and never respond to a false alarm condition. The best performance is obtained through user adjustments to meet the specific application conditions.
Some applications such as the interior of a storage warehouse may have very little infrared or thermal activity and therefore allow the use of full sensitivity and low time delay settings.
Applications exposed to intense sunlight reflected from metallic surfaces or water, hot process bodies, exhaust pipes and flare stacks, may require custom combinations of sensitivity and time delay settings.
It is recommended that initial settings be low sensitivity and 5 second time delay. If false alarms occur, change the time delay to 10 seconds. If false alarms continue, consult the factory for other recommendations, such as Field of View restrictor.
If there are no false alarms after a trial period at the above settings and it is important to alarm on very small or distant fires, then change sensitivity setting to high. If there are still no false alarms and an alarm response to short term transient fire conditions is required, reduce time delay to 3 seconds.
A time delay of zero can only be considered in very controlled applications where instantaneous response is necessary and if there is a tolerance for possible false alarms.
Time Delay Settings of 3, 5 and 10 seconds
The time delay setting defines the length of time that a fire signal must be continuously present for the detector to output a fire alarm. After the fire has persisted for the set delay time, the alarm output will occur within 5 seconds. This secondary delay of up to 5 seconds is not user adjustable.
Sensitivity Setting
The adjustable Sensitivity setting is used to optimize the Phoenix for a particular application.
When selecting Low or High Sensitivity, consider the following:
- Size of potential fire
- Distance between possible fire and detector
- Type of flammable substance to be detected
- Environmental factors
Response time can vary depending on the intensity and type of fire. See Table 8 for Time Delay and Sensitivity settings.
DIP Switch Access
DIP Switches are used to define various functional settings and are located on the internal electronics module of the Phoenix. Simply slide a DIP Switch to the ON or OFF position (as marked in Figure 5). Also refer to Table 8 for DIP Switch positioning instructions.
WARNING: Do not open the fire head in a classified area. The area must be de-classified prior to opening the fire head. ATEX approved products have a locking collar that requires a 2 mm hex key to open. When open, keep water away from electronics.
WARNING: Do not touch internal components other than the DIP Switches (refer to Appendix A, Electrostatic Sensitive Device (ESD).
MAN-0072 Rev 05 IR3S-XX-X 13 January 16, 2013
Net Safety Monitoring Inc
DIP Switch #1
Time Delay
Sensitivity settings
Position 1
Position 2
Position 3
Sensitivity
0 Seconds
ON
ON
ON
High
3 Seconds
ON
OFF
OFF
Low (default)
5 Seconds(default)
OFF
ON
10 Seconds
OFF
OFF
DIP Switch #2
DIP
Setting
Relay Coil Status
Alarm
Position 2
OFF
Normally Energized
Fire
ON
Normally De-energized (factory default)
Relay
The Relay Phoenix uses two sets of DIP Switches. DIP Switch #1 is used for defining Sensitivity and Time Delay. DIP Switch #2 is used for defining the Relay setting; it is only available for relay models and only position 2 is used. See Tables 8 and 9.
Analog
The analog (no relays) Phoenix uses only DIP Switch #1 to define Sensitivity and Time Delay settings. Refer to Table 8 for dip switch positioning instructions.
Figure 5: DIP Switch Location
Table 8: Sensitivity and Time Delay Settings (DIP Switch #1)
Note: Default settings are 5 second Time Delay and Low Sensitivity.
RELAY SETTINGS ( IR3S-R ONLY)
Coil Status Setting
The Fire relay can be set to Normally Energized or Normally De-energized using DIP Switch #2, Position 2. Refer to Table 9.
NOTE: The Fault relay is fixed as Energized and both relays are fixed as Non-Latching.
Table 9: Relay Setting (Dip Switch #2)
Note: The above figure is a general representation of the IR3S selectable DIP
Switch positions.
MAN-0072 Rev 05 IR3S-XX-X 14 January 16, 2013
Relay Contact Setting
The Fire and Fault relay contacts can be selected as Normally Open or Normally Closed using Jumpers. Simply position the Jumper over two of the pins to define the Normally Open/Closed Fire or Fault relay contacts (refer to Figure 6 and Table 10 for settings).
Net Safety Monitoring Inc
Jumper Position
Function
Pin 1 & 2
Normally closed (NC)
Pin 2 & 3
Normally Open (NO) (factory default)
Relay State
Unpowered
Powered
Alarm
(FIRE)
Energized/NO
OPEN
CLOSED
OPEN
Energized/NC
CLOSED
OPEN
CLOSED
De-energized/NO
OPEN
OPEN
CLOSED
De-energized/NC
CLOSED
CLOSED
OPEN
Relay State
Unpowered
Powered
Alarm
(FAULT)
Energized/NO
OPEN
CLOSED
OPEN
Energized/NC
CLOSED
OPEN
CLOSED
Converter
Detector
A
Blue wire
B
Brown wire
Gnd
Black wire
A+
Red wire
shown in Normally Open position
shown in Normally Open position
Figure 6: Normally Open or Normally Closed Jumpers.
Note each jumper default position based on the IR3S orientation above.
Table 10: Relays Contact
Table 11: Fire Alarm Relay States
Table 12: Fault Alarm Relay States
MODBUS RTU ( IR3S-D & AD)
Install Phoenix PC Set Up Software
In order to program various settings required for the Modbus RTU protocol, user-interface software is required.
The software is available for download at: http://www.net-safety.com/resources/nsm_phoenix_setup.zip
1. Go to the web address given above. Save the file on your desktop,
and then extract the file.
2. Double click on Setup.exe and run the Phoenix set up software to
install it; the Setup Wizard will guide the user in completing the install. A shortcut will then be placed on the desktop.
WARNING: An RS-232 to RS-485 converter is required to communicate with the detector and perform Modbus set up. An external power supply (12 V or 24 V depending on the converter used) is required to power up the detector during Modbus set up.
Table 13: Wiring for Modbus Detector Set Up
MAN-0072 Rev 05 IR3S-XX-X 15 January 16, 2013
Net Safety Monitoring Inc
Baud rate 4800bps
Baud rate 9600bps
Baud rate 14.4kbps
Baud rate 19.2kbps (default)
Baud rate 28.8kbps
Baud rate 38.4kbps
Baud rate 57.6kbps
DIP Switch #1
Modbus RTU Setting
Position 4
ON
Confirm address set up once power recycled
OFF
Reset Node Address (default is Address 1)
Note: On the Analog /Digital model (AD), ignore the yellow and purple
wires for set up.
Table 14: Available Baud Rates
Note: Baud rate 2400 is not available at this time.
Modbus Set Up
A node address must be assigned and a baud rate specified for each Phoenix in the chain, one at a time. The baud rate is set using the Phoenix Set Up software; the address is also set using this software and a DIP Switch must be used to confirm the address assignment.
The Modbus Phoenix uses DIP Switch #1, Position 4 to confirm the address assignment for each detector (refer to Table 15 for detailed information).
Table 15: Digital Modbus RTU Setting (DIP Switch #1, Position 4)
1. Ensure Position 4 of DIP Switch #1, is set to OFF.
2. Connect a Phoenix using a RS-232 to RS-485 Converter.
3. Start the Phoenix Modbus Set Up program.
4. Set up the computer communication by selecting a Port and Baud Rate under the PC Settings at the bottom of the screen.
5. Click on the Connect button at the bottom of the screen (the button will
then change to "Connected").
6. Click on the Get Current Settings button (if necessary, make a note of existing settings).
7. The message OK should appear under Modbus Communication Status.
8. Under Phoenix Settings enter the new Node Address for the detector.
9. Select the Baud Rate for the detector (refer to Table 14).
10. Click on the Update button under the Phoenix Settings.
11. The message OK should appear under Modbus Communication Status.
12. Close Phoenix Modbus Set UP software (close connection).
13. Turn off power to the detector.
14. Move Position 4 of DIP Switch #1, to the ON position (this will
confirm the address set up).
15. Turn on power to the detector and repeat for all detectors in the chain.
Note: Each time a change is made to the RTU setting (DIP #1, Position 4), power to the detector must be cycled.
TIP: Make a note of the newly assigned Node Address for each unit.
MAN-0072 Rev 05 IR3S-XX-X 16 January 16, 2013
Net Safety Monitoring Inc
Figure 7: Phoenix Modbus Set Up
Get Current Setting
Click to display the current Modbus set up of the connected Phoenix.
Modbus Set Up Failure/Reset
If the Modbus Set Up fails or the connected Phoenix is not recognized (the message Failed will appear under Modbus Communication Status when the Connect button is pressed), the connected detector needs to be reset.
DETECTOR FUNCTIONALITY
Figure 8: Detector Viewing Window
START UP PROCEDURE
1. Turn off power to the unit.
2. Move DIP Switch #1, Position 4 to OFF.
3. Turn on power to the unit.
4. The connected device(detector) returns to default Node Address 1.
5. Repeat the Modbus Set Up process.
Once powered up, the Phoenix begins a start up routine. The three Blue LEDs are Solid, and the Green LED Flashes. After approximately 30 seconds the Blue LEDs will turn off and the Green LED will turn solid, indicating normal operation. During start up, the current output is 3.0 mA for approximately 30 seconds at which time the unit begins normal operation and current output increases to 4.0 mA.
MAN-0072 Rev 05 IR3S-XX-X 17 January 16, 2013
Net Safety Monitoring Inc
Condition
Current Output
No Power Fault
0 mA
VI Test Failure - VI Testing (Warning)
2.0 mA
Start delay/Start up
3.0 mA
Normal Operation
4.0 mA
Warning – Infrared Activity
16 mA
Fire Alarm
20 mA
LED Status
IR Sensor LEDs
Colour Condition LEDs
Blue 1
LED
Blue 2
LED
Blue 3
LED
Green
LED
(Power)
Red LED
(Alarm)
Yellow
LED
(Fault)
Power up >30
second
start
delay
Solid
Solid
Solid
Flashing
off
off
Normal
operation
off
off
off
Solid
off
off
VI Test
failure
Flashing
Flashing
Flashing
Solid
off
Flashing
VI Test
OK
off
off
off
Solid
off
off
Warning-
Infrared
Activity
Flashing
Flashing
Flashing
Solid
off
off
Fire
Alarm
Solid
Solid
Solid
Solid
Solid
off
MONITOR
The Detector’s status can be determined by monitoring the current output and the IR Sensor LEDs or Coloured Condition LEDs. Refer to Tables 16 and 17.
Condition StatusCurrent Output
The following table defines the current output status for the Phoenix during various detector conditions.
Table 16: Current Output Status
Condition StatusLEDs
There are six (6) LEDs used to indicate the status and condition of the detector.
Table 17: Status LEDs
MAN-0072 Rev 05 IR3S-XX-X 18 January 16, 2013
Net Safety Monitoring Inc
RTUfire_powerup
0x0001
0000 0000 0000 0001B
Power up delay
RTUfire_vi_fault
0x0002
0000 0000 0000 0010B
Failed self test
RTUfire_normal
0x0004
0000 0000 0000 0100B
Fire heads normal
operation
RTUfire_fault
0x0008
0000 0000 0000 1000B
Fire heads fault
RTUfire_warning
0x0040
0000 0000 0100 0000B
Infrared activity
RTUfire_alarm
0x0080
0000 0000 1000 0000B
Fire Alarm
Table 18: RTU Status (Register 40001) Read Only
Automatic Digital Zoom (ADZ)
If a fire is located at an extreme distance, the infrared characteristics may not be at levels needed for accurate detection. If the sensor data acquired is weak, the Automatic Digital Zoom (ADZ) will increase the gain of the sensor amplifiers until the sensors can measure the infrared characteristics of the fire. The three detection wavelengths have been specifically selected to ensure the greatest degree of fire recognition with the least amount of false fire detection.
MAN-0072 Rev 05 IR3S-XX-X 19 January 16, 2013
Net Safety Monitoring Inc
TESTING
Automatic Visual Integrity (VI) Test
To evaluate the cleanliness of the lens and verify the function of the detection circuits, the Phoenix performs an automatic Visual Integrity (VI) test every 3 minutes.
If accumulation of material on the surface of the lens reaches a factory calibrated preset level, which could substantially reduce flame detection sensitivity, the Phoenix will transmit a VI fault signal indicating that the cause of the fault should be investigated and, if necessary, the window cleaned. Refer to Table 19 for fault types and possible solutions.
Note: Unusual heavy oil accumulations may not be easily detected by the internal VI Test, but are easily identified by an observer during regular inspections.
MAINTAIN
Monitoring the VI fault signal is only part of the necessary routine to ensure the safe operating condition of the detector. If conditions exist, whereby foreign materials could accumulate on the detector’s lens, maintenance routines should include regular visual inspection of the detector and cleaning when necessary, by qualified personnel.
Clean The Window/Lens
WARNING: Always bypass Alarm Output and disconnect external response equipment when performing cleaning and maintenance tasks.
When cleaning the window/lens, use the cloth and the cleaning solution provided with the detector. Use only the cleaning solution provided, as some cleaners may leave a residue or film that blocks IR radiation.
O-ring
The rubber o-ring on the detector housing is used to ensure the detector is watertight. The housing should be opened periodically and the o-ring inspected for breaks, cracks or dryness. To test the o-ring, remove it from the detector housing and stretch it slightly. If cracks are visible, the o-ring should be replaced. If it feels dry to the touch, a thin coating of lubricant should be applied (such as polyalphaolefin grease). When re-installing the o-ring, be sure that it is properly seated in the groove on the housing.
The o-ring must be properly installed and in good condition to prevent water from entering the detector and causing failure. The life expectancy of rubber o- rings varies depending on the type and amount of contaminants present in the area. The person who maintains the system must rely on experience and common sense to determine how frequent the rings should be inspected. A coating of lubricant should also be applied to the enclosure threads before reassembling the detector to help prevent moisture from entering.
MAN-0072 Rev 05 IR3S-XX-X 20 January 16, 2013
Net Safety Monitoring Inc
Current O/P
Green
Yellow
Red
Blue 1
Blue 2
Blue 3
Possible Problem
Possible Solution
0 mA
Off
Off
Off
Off
Off
Off
Faulty power supply/ wiring or failure of electronic component(s).
Check wiring, check power supply. Consult factory
0 mA
On
Off
Off
Off
Off
Off
Shorted signal output/ faulty wiring or failure of electronic component(s).
Check current loop wiring. Verify that the unit is IR3S-A or IR3S-AD. Consult factory.
2.0 mA
Solid
Flashing
Off
Flashing
Flashing
Flashing
VI (visual integrity) fault; dirty lens, obstruction, failed IR source or sensor.
Clean Lens (use Net Safety Monitoring Lens cleaner only) Check IR source bulbs; they should be on every 3 minutes to indicate a VI test. Simulate a fire test to verify sensors are operational.
Phoenix Modbus Set Up Software Error Messages
Wr Failed
Wrong COM port or Baud rate selected for System/Detector communication
DIP Switch improperly set
Change the COM port or Baud rate (refer to " Modbus Set Up " ) Ensure DIP #1, Position 4 is set to OFF (refer to " Modbus Set Up”)
Failed
Wrong COM port or Baud rate selected for Computer
Change the COM port or Baud rate (refer to “ Modbus Set Up Failure/Reset”)
TROUBLE SHOOT
The occurrence of a fault condition may be due to various factors. In order to determine the possible cause of the problem, keep accurate records of these occurrences including time, date, weather conditions, activities in area, etc. See the table below for possible solutions.
Table 19: Possible Problems and Solutions
MAN-0072 Rev 05 IR3S-XX-X 21 January 16, 2013
Net Safety Monitoring Inc
HOW TO RETURN EQUIPMENT
A Material Return Authorization number is required in order to return equipment. Please contact Net Safety Monitoring at (403) 219-0688 before returning equipment or consult our Service Department to possibly avoid returning equipment.
If you are required to return equipment, include the following information:
1. A Material Return Authorization number (provided over the phone to
you by Net Safety).
2. A detailed description of the problem. The more specific you are
regarding the problem, the quicker our Service department can determine and correct the problem.
3. A company name, contact name and telephone number.
4. A Purchase Order, from your company, authorizing repairs or request for
quote.
5. Ship all equipment, prepaid to:
Net Safety Monitoring Inc
2721 Hopewell Place NE Calgary, Alberta, Canada T1Y 7J7
6. Mark all packages: RETURN for REPAIR
Waybills, for shipments from outside Canada, must state:
Equipment being returned for repair All charges to be billed to the sender
Also, please ensure a duplicate copy of the packing slip is enclosed inside the box indicating item 1-4 along with the courier and account number for returning the goods.
All Equipment must be Shipped prepaid. Collect shipments will not be accepted.
Pack items to protect them from damage and use anti-static bags or aluminum- backed cardboard as protection from electrostatic discharge.
MAN-0072 Rev 05 IR3S-XX-X 22 January 16, 2013
Net Safety Monitoring Inc
Appendix A: ELECTROSTATIC SENSITIVE DEVICE (ESD)
Electrostatic discharge (ESD) is the transfer, between bodies, of an electrostatic charge caused by direct contact or induced by an electrostatic field.
The most common cause of ESD is physical contact. Touching an object can cause a discharge of electrostatic energy—ESD! If the charge is sufficient and occurs near electronic components, it can damage or destroy those components.
In some cases, damage is instantaneous and an immediate malfunction occurs. However, symptoms are not always immediateperformance may be marginal or seemingly normal for an indefinite period of time, followed by a sudden failure.
To eliminate potential ESD damage, review the following guidelines: Handle boards by metal shieldstaking care not to touch electronic
components
Wear grounded wrist or foot straps, or ESD shoes or heel grounders to
dissipate unwanted static energy
Prior to handling boards, dispel any charge in your body or equipment Ensure components are transported and stored in static safe packaging When returning boards, carefully package in the original carton and static
protective wrapping
In general, exercise accepted and proven precautions normally observed when handling electrostatic sensitive devices.
A warning label is placed on the packaging, identifying product using electrostatic sensitive semiconductor devices.
Ensure ALL personnel are educated and trained in ESD Control
Procedures
MAN-0072 Rev 05 IR3S-XX-X 23 January 16, 2013
Net Safety Monitoring Inc.
Appendix B:RESISTANCE TABLE (OHMS)
MAN-0072 Rev 05 IR3S-XX-X 24 January 16, 2013
Net Safety Monitoring Inc
Models:
IR3S-A (Analog)
I3RS-R (Relay)
IR3S-AD (Analog/Digital)
Operating Voltage
10 to 32 VDC measured at the detector
Power Consumption
(@ 24Vdc)
Nominal 30mA/ 0.72W
Maximum 64mA/ 1.44W
De-Energized: Nominal 39mA/0.96W. Maximum 73mA/ 1.68W
Energized: Nominal- 51mA, =1.20w). Maximum- 86mA, 2.16W
Nominal 30mA/ 0.72W
Maximum 64mA/ 1.44W
Power Consumption
(@ 12Vdc)
Nominal 45mA/ 0.60W
Maximum 113mA/ 1.32W
De-Energized: Nominal- 66mA/0.84W. Maximum- 138mA/ 1.68W Energized: Nominal- 93mA, =1.08w) Maximum- 165mA, 2.04W
Nominal 45mA/ 0.60W
Maximum 113mA/ 1.32W
In Rush Current
(at 24Vdc)
Up to 2.6 A for 2.ms (varies with power supply)
Output
0 to 20 mA – Into a max loop impedance of 800Ohms @ 32Vdc or 150Ohms @ 11.0Vdc. Non-Isolated loop supply
Normally open/Normally closed contacts rated for 5A @ 30Vdc/125Vac. Selectable energized/ de-energized Fire relay. Fault relay fixed as energized and both Fire & Fault relays fixed as non-latching
0 to 20 mA – Into a max loop
impedance of 800Ohms @ 32Vdc or
150Ohms @ 11.0Vdc. Non-Isolated
loop supply.
RS-485 RTU Modbus protocol.
Field of View
FM Performance tested: 100° horizontal / 100° vertical @ 50% of the on-axis detection distance for N-Heptane. See Table 2 for more information.
70° horizontal / 70° vertical at a distance of 200ft. ( Not FM Performance tested) See Table 3.
Spectral Range
The IR3S fire detector measures at three distinct Infrared Wavelengths
Time Delay
DIP switch selectable 0, 3, 5, 10 seconds,
Sensitivity Settings
Two (2) adjustable setting via DIP switch (High/Low)
Temperature/ RH
FM Certified (-40°C to +75°C / -40°F to 167°F). Operational (-50°C to +75°C / -58°F to 167°F). 0 – 95% RH non condensing
Metallurgy & IP/Nema
Ratings
Aluminum or SS316 (factory sealed housing). IP66 and NEMA 4X
Weight (with swivel)
2.1Kg /4.5lbs (SS316 Option @ 3.4Kg/ 7.5lbs)
Approvals
Performance certified to: Class3260, ANSI/NEMA 250, and IEC60529.
0575 II2G, EEx d II B+H2 T5
Appendix C:SPECIFICATION
NOTE: Performance certified by FM with maximum sensitivity setting and zero second time delay.
MAN-0072 Rev 05 IR3S-XX-X 25 January 16, 2013
Net Safety Monitoring Inc
False Alarm Immunity
False Alarm Source
Distance
(ft/m)
Modulated
Unmodulated
Sunlight direct
--------
No Alarm
No Alarm
Sunlight indirect
--------
No Alarm
No Alarm
Arc Welder
10/3.0
No Alarm
No Alarm
1500 Watt heater
10/3.0
No Alarm
No Alarm
40 Watt Fluorescent Lights
10/3.0
No Alarm
No Alarm
500 Watt Halogen Light
10/3.0
No Alarm
No Alarm
250 Watt Incandescent Light
10/3.0
No Alarm
No Alarm
250 Watt Sodium Vapor Lamp
10/3.0
No Alarm
No Alarm
70 Watt Sodium Vapor Lamp
10/3.0
No Alarm
No Alarm
250 Watt Metal Halide Lamp
10/3.0
No Alarm
No Alarm
Response Testing w/ Un-modulated False Alarm Stimuli Present
False Alarm Source
False Alarm Source Distance (ft/m)
Fire Source
Fire Source Distance (ft/m)
Sunlight direct
---------------
16" Propane Plume
25/7.62
Sunlight indirect
---------------
16" Propane Plume
25/7.62
Arc Welding
10/3.0
16" Propane Plume
25/7.62
1500 Watt heater
10/3.0
16" Propane Plume
25/7.62
40 Watt Fluorescent Lights
10/3.0
16" Propane Plume
25/7.62
500 Watt Halogen Light
10/3.0
16" Propane Plume
25/7.62
250 Watt Incandescent Light
10/3.0
16" Propane Plume
25/7.62
250 Watt Sodium Vapor Lamp
10/3.0
16" Propane Plume
25/7.62
70 Watt Sodium Vapor Lamp
10/3.0
16" Propane Plume
25/7.62
250 Watt Metal Halide Lamp
10/3.0
16" Propane Plume
25/7.62
Appendix D:IR3S DATA
MAN-0072 Rev 05 IR3S-XX-X 26 January 16, 2013
Net Safety Monitoring Inc
Response Testing w/ Modulated False Alarm Stimuli Present
Fire Alarm Source
Distance
(ft/m)
Fire Source
Fire Source Distance (ft/m)
Sunlight direct
---------------
16" Propane Plume
25/7.62
Sunlight indirect
---------------
16" Propane Plume
25/7.62
Arc Welding
10/3.0
16" Propane Plume
25/7.62
1500 Watt heater
10/3.0
16" Propane Plume
25/7.62
40 Watt Fluorescent Lights
10/3.0
16" Propane Plume
25/7.62
500 Watt Halogen Light
10/3.0
16" Propane Plume
25/7.62
250 Watt Incandescent Light
10/3.0
16" Propane Plume
25/7.62
250 Watt Sodium Vapor Lamp
10/3.0
16" Propane Plume
25/7.62
70 Watt Sodium Vapor Lamp
10/3.0
16" Propane Plume
25/7.62
250 Watt Metal Halide Lamp
10/3.0
16" Propane Plume
25/7.62
MAN-0072 Rev 05 IR3S-XX-X 27 January 16, 2013
Net Safety Monitoring Inc. 2721 Hopewell Place NE, Calgary, AB Canada T1Y 7J7 1-866-FIREGAS (347-3427) | ph. (403) 219-0688 | fx. (403) 219-0694
http://www.net-safety.com | Email: nsmsales@net-safety.com
PRODUCT SERVICES CONTACT INFORMATION Telephone [ 8am - 5pm MDT ]: (403) 769-6074 | (403) 717-8219 Fax: (403) 219-0694 Email: productservices@net-safety.com
http://www.net-safety.com/service/product_services.html
Loading...