Rosemount OPM 3000 Opacity / Dust Density Monitor-Rev 1.2 Manuals & Guides

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Instruction Manual

IM-105-3000, Rev 1.2 November 2007

OPM 3000

Opacity/Dust Density Monitor

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HIGHLIGHTS OF CHANGES

Effective August 31, 2006 Rev 1.0

Page

General

Page 1-1

Page 1-1 thru 1-3

Page1-2 thru 1-3

Page 1-4

Page 1-6 thru 1-7

Page 2-1

Page 2-2

Page 2-3

Page 2-4

Page 2-5 thru 2-6

Page 2-7

Page 2-8

Page 2-9

Page 2-10

Page 2-11

Page 2-12

Page 2-13

Page 2-14

Page 2-15

Page 2-16

Page 3-1

Page 3-2

Page 3-3 thru 3-4 Organized information under First Time Adjustment and Calibration Procedures into

Summary

Revised and removed the figures from Section 8, Drawings, and relocated them in their applicable sections. Changed all references of the Micro-turn 200 to read as the Zero Jig.

Added information under Component Checklist.

Added General information under System Overview.

Added Figure 1-1, Typical System Package (Sheet 1 and 2).

Added Figure 1-2, Transceiver Assembly with Weather Cover.

Updated Tables 1-1 and 1-2 to represent current conditions.

Added the bulleted list under Overview.

Added Clearance and Sample Area headings along with descriptive text.

Added Figure 2-1, Installation Clearances and Weather Cover Dimensions.

Added information and procedural steps under Regulatory Process Considerations, along with Figure 2-2, Transmitter Location.

Organized information under Installation of Stack Flanges into procedural steps. Converted important installation reminders from body text into the five Notes.

Added Figure 2-3, Mounting the Stack Flanges.

Added Figure 2-4, Stack Flange Installation.

Revised and streamlined information for Mounting the Air Plenum and Weather Covers.

Updated Figure 2-6, Air Plenum to better illustrate its assembly. Added Attach Blower heading and step 1.

Added Note regarding the installation procedures for the transceiver and retro reflector. Added information and procedural steps under Mounting the Control Unit.

Added Figure 2-8, Mounting Brackets, and Figure 2-9 Control Unit Installation.

Added procedural steps under System Wiring Installation.

Added Figure 2-10, Electrical Installation.

Updated procedural steps under Beam Alignment Procedure. Revised Figure 2-11, Alignment of the Transceiver.

Moved Output Connections from Section 4.

Added the Caution and information under Overview.

Added Stack Exit Correlation Computation information and Figure 3-1, Lx and Lt Stack Dimensions.

procedural steps. Revised Figure 3-2, Zero and Span Adjustments to better illustrate the locations of PT-1 and PT-3.

Page

Page 4-1

Page 4-1 thru 4-3

Page 4-4

Page 5-1 thru 5-6

Page 6-1

Page 6-1 thru 6-2

Page 6-3 thru 6-6

Page 7-1

Page

Cover

Page 1-4

Page 1-5

Page 1-7

Page 2-9

Page 2-10

Page 2-15

Page 5-3

Page 6-6

Page 8-1

Page A-2 thru A-24

Page B-1

Back Cover

HIGHLIGHTS OF CHANGES (CONTINUED)

Effective August 31, 2006 Rev 1.0 (Continued)

Summary

Added bulleted list under Overview.

Organized information under Main Display Screens into procedural steps.

Revised format to display information in procedural steps.

Added Section 5, Zero Jig and Neutral Density Filter.

Added Overview information.

Revised Preventive Maintenance Schedule.

Added Corrective Maintenance procedural steps for the lamp/bulb, transceiver fuse, and circuit boards. Added Figures 6-1 thru 6-4.

Added Caution, and revised Troubleshooting table to include references.

Effective January, 2007 Rev 1.1

Summary

Added picture of control unit to the cover photo.

Added picture of control unit to Figure 1-2, Transceiver Assembly with Weather Cover.

Revised the TTL Bulls-Eye on Figure 1-3, Component Relationships.

Added Code 03 under Weather Cover and Blowers.

Removed Figure 2-5, Transceiver and Hinge Pins.

Added information on how to attach a single or dual blowers. Added callouts to Figure 2-6, Air Plenum.

Revised the Beam Alignment Procedure. Replaced Figure 2-11, Alignment of the Transceiver.

Revised logo on the zero jig, and added the note to Figure 5-2, Zero Jig Installation.

Added the note to Figure 6-4, Power/Modulator Board Replacement.

Revised Section 8, and aded two new spare parts.

Added note 11 to the safety data section. Added new language translations.

Updated the return of materials address.

Updated the address blocks.

Page

Page 2-1

Page 2-2

Page 2-7

Page 2-13

Page 6-2

Effective November, 2007 Rev 1.2

Summary

Added note regarding installed path length.

Clarified transceiver distance from stack exit.

Added note regarding installed path length.

Added information on recommended transceiver to control room cable.

Deleted two year maintenance recommendations.

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

OPM 3000

Table of Contents

Essential Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii

SECTION 1 Description and Specifications

SECTION 2 Installation

Component Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

OPM 3000 System Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Normal Mode of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Installation Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Choose an Installation Site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Accessibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Sample Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Stack Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Regulatory/Process Considerations. . . . . . . . . . . . . . . . . . . . . . . . 2-4

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Installation of Stack Flanges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Mounting the Air Plenum and Weather Covers . . . . . . . . . . . . . . . 2-9

Attach Blowers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Mounting the Transceiver and Retro Reflector. . . . . . . . . . . . . . . 2-11

Mounting the Control Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

System Wiring Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Beam Alignment Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Output Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Channel #1, 0-100% Opacity 4-20 mA Output to

Recording Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Channel #2, 4-20 mA Output to Recording Devices. . . . . . . . . . . 2-16

Alarm Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Early Warning Alarm Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

SECTION 3 Startup and Calibration

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Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Before Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Startup Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Stack Exit Correlation Computation . . . . . . . . . . . . . . . . . . . . . . . . 3-2

First Time Adjustment and Calibration Procedures . . . . . . . . . . . . . . . 3-3

Clear On Stack Zero and Span Calibration . . . . . . . . . . . . . . . . . . 3-3

OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

SECTION 4 Normal Operation

SECTION 5 Zero Jig and Neutral Density Filter

SECTION 6 Maintenance

SECTION 7 Troubleshooting

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Main Display Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Setup of Password Protected Perimeters. . . . . . . . . . . . . . . . . . . . 4-4

Off Stack Zero Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Using the Zero Jig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Coarse Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Filter Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Filter Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Preventive Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Corrective Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Lamp Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Transceiver Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Circuit Board Replacements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

SECTION 8 Spare Parts

APPENDIX A Safety Data

APPENDIX B Returning Equipment to the Factory

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

OPM 3000 Recommended Spare Parts. . . . . . . . . . . . . . . . . . . . . 8-1

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

Returning Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

TOC-2

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

OPM 3000 Opacity/Dust Density Monitor

OPM 3000

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use and maintain them to ensure they continue to operate within their normal specifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using, and maintaining Emerson’s Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument and warranty invalidation.

• Read all instructions prior to installing, operating and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process Management representative for clarification.

• Follow all warnings, cautions and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation and maintenance of the product.

• Install your equipment as specified in the Installation Instructions

of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and

pressure sources.

• To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualified people use replacement parts specified by Emerson Process Management. Unauthorized parts and procedures can affect the product's performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.

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The information contained in this document is subject to change without notice.

OPM 3000

:EARTH(GROUND)TERMINAL

:PROTECTIVECONDUCTORTERMINAL

:RISKOFELECTRICAL SHOCK

:WARNING:REFERTOINSTRUCTIONBULLETIN

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

PREFACE

DEFINITIONS

The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the OPM 3000.

Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it. Read this instruction manual completely.

The following definitions apply to WARNINGS, CAUTIONS and NOTES found throughout this publication.

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.

NOTE

Highlights an essential operating procedure, condition, or statement.

SYMBOLS

NOTE TO USERS

The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number and is not related to the illustration in any technical manner.

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

OPM 3000

Section 1 Description and Specifications

Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-1

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-6

COMPONENT CHECKLIST

SYSTEM OVERVIEW General

A typical Rosemount Analytical OPM 3000 Opacity/Dust Density Monitor should contain the items shown in Figure 1-1. Sheet 1 shows the assembly on the transceiver side, and sheet 2 shows the assembly on the retro reflector side. Items on the mounting panel are factory installed and come as shown. Figure 1-2 shows the transceiver assembly with the optional stainless steel weather cover.

Due to the availability of optional accessories, the system package will vary. Use the product matrix, in Table 1-2, to compare your order number against your unit. The first part of the matrix defines the model. The last part defines the various options and features of the OPM 3000. Ensure the features and options specified by your order number are on or included with the unit.

The OPM 3000 Opacity/Dust Density Monitor provides continuous, low maintenance, precision measurement of opacity and optical density in industrial applications. It is a cost-effective instrument that serves as an aid in operating pollution and/or process control equipment.

Opacity refers to the amount of light being scattered or absorbed by particles in the light beam path. An opacity or dust density transmitter (also called a transmissometer) measures the particulate level of stack emissions. One of the most common reasons for measuring opacity is to comply with Environmental Protection Agency (EPA) or other national requirements. Federal regulations for new emission sources and many state regulations for both new and existing sources specify maximum limits for stack emission opacity.

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A transmissometer can be used in a variety of applications. Those applications include monitoring the efficiency of emission control systems, detecting broken bags in baghouses, and determining the time rapping cycles for electrostatic precipitators. Another application is to gauge the effectiveness of injecting flue gas conditioning agents used to improve electrostatic precipitator performance.

OPM 3000

38440032

OPM3000

ESC

Model:

Serial:

OPM3000

Opacity/DustDensity Monitor

InstructionManual

IM-105-3000Rev.1.0 May2006

4 5

1.ControlUnit

2.ZeroJig

3.MountingPlate

4.InstructionManual

5. AirBlower

6. AirFilter

7. AirHosewithClamps

8.Duplexer

9. Transceiverwith AirPlenumattached

Note: Theoptionalweather

coversarenotshown inthetypicalsystem package.

10. TerminalBoard

Figure 1-1. Typical System Package (Sheet 1 of 2)

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

1-2

Instruction Manual

38440041

Model:

Serial:

Notes: 1.Installairhosefromtheblowerteeon

thetransceiverassembly.

2. Theoptionalweathercoversarenot showninthetypicalsystempackage.

1.MountingPlate

2.RetroReflectorwith AirPlenumattached

IM-105-3000, Rev 1.2 November 2007

Figure 1-1. Typical System Package (Sheet 2 of 2)

OPM 3000

Opacity data can also serve as a rough indicator of combustion efficiency. Extreme changes in opacity may indicate inefficient combustion or boiler problems. Because the transmitter gives accurate, immediate response data, corrective actions can be taken as soon as problems occur. This data serves not only the compliance requirement of pollution regulation standards but also as a means to achieve improved efficiency and operating profit.

Originally, a trained smoke reader determined the particulate level of stack emissions solely by observation. The opacity of the plume was judged in reference to a standard Ringelmann scale of 0 to 5. These determinations tended to be influenced by several sources of error such as sky haze, sun position, and the subjective determination of the observer. These sources of error, especially at lower opacity levels, can produce highly variable readings even when performed by a trained observer.

OPM 3000 System Features

Transmissometer/Retro Reflector

The OPM 3000 is a precision, double-pass, dual beam Transmissometer that consists of a transceiver (transmitter/receiver) mounted on one side of a stack or duct and a passive reflector mounted on the opposite side. The light source, photo detectors and all measurement/reference optics used in opacity measurement are housed in the transceiver.

The function of the reflector is to return the measurement beam to the detector in the transceiver, creating a double pass across the process stream. The standard reflector is used for measurement path lengths up to 15 feet (4,6 m). For longer path lengths, maximum 60 feet (18,3 m), reflectors, optical parts and electronics will vary.

1-3

OPM 3000

38440039

Transceiver

Filter

AirBlower

Mounting Plate

Duplexer

Weather Cover

ControlUnit

Figure 1-2. Transceiver Assembly with Weather Cover

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Control Unit

Mounted in a control room environment, the OPM 3000 control unit provides instrument control functions (Section 4: Normal Operation for details).

Optional Air Purge Weather Cover System

The transceiver and reflector may be mounted in weather covers. The weather covers are fairly compact to allow movement around them even on a three-foot walkway or platform. They protect the stack-mounted components from dirt, moisture, stack temperatures within the specified ambient temperatures limits, and errant air currents around the stack.

The air purge system constantly circulates air past the optical window. The airflow is directed through the hose to an air plenum on the stack side of the optical window. The airflow in the air plenum area results in reduced pressure and increased velocity. This venturi effect tends to continually draw the air around the optical window into the purge air stream, thereby keeping the lens clean for long periods.

Alignment System

The OPM 3000 includes a built-in through-the-lens alignment system. The alignment target can be viewed through a window on the transceiver. Adjustments to changes in alignment are provided by a 3-point alignment system, which is integral to the air plenum.

Cabling

1-4

The standard cabling used between the stack-mounted units and the control unit is at a minimum 2-pair, #22 AWG, twisted, shielded cable. More pairs or larger than 20 AWG is acceptable.

Instruction Manual

RD MD

ApertureP

MainLamp

TTL Bulls-Eye

ProjectionLens

RetroReflector

ApertureV

38440001

IM-105-3000, Rev 1.2 November 2007

OPM 3000

Normal Mode of Operation

The dual beam measurement system has a stack mounted transmissometer sensor system that consists of an optical transceiver mounted on one side of the stack and a retro reflector mounted on the other (Figure 1-3). To avoid errors due to ambient light, the lamp is electronically modulated and projects a collimated beam of light, which is split into a reference beam, and a measurement beam by an optical beam splitter. The reference beam is directed to the reference detector (RD). The measurement beam is projected across the stack to a retro reflector that returns the beam back across the stack to a beam splitter and directs the measurement beam to the measurement detector (MD). A portion of the returning light is also sent to the TTL (Thru The Lens) bulls-eye target viewed through a window provided at the rear of the transmissometer. The bulls-eye is used to correct changes in alignment and is unique in that no moving parts are used.

The ratio of the measurement and reference detectors is used to provide a transmittance2 (T2) signal. Because the same light source is used for both detectors, and a measurement / reference ratio is used throughout for the calculations, the monitor is insensitive to variations in light intensity. Since all measurements are made on a ratio basis, all resulting computations are independent of the absolute intensity of the light source or contamination of the optics associated with the collection and focusing of the energy from the lamp. The (T2) signal is converted to a current format and sent to the control unit for processing. At the control unit the signal is processed to read 0-100% opacity, and provide alarms and outputs.

Figure 1-3. Component Relationships

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OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

SPECIFICATIONS

Table 1-1. OPM 3000 Specifications

Specifications for the OPM 3000 system are listed in Table 1-1.

OPM 3000 Specifications

Control Unit

Enclosure Panel mounted IP65/NEMA 4X Dimensions 3.8 in. x 3.8

in. x 2.5 in. (96 x 96 x 64 mm). Power 20.4 to 28.8VDC

< 10% ripple, 400 mA. Digital Display LED backlight Ambient Temperature Range +32 to +122oF (0 to +50oC) Power Requirements 24 VDC Alarm Time Delay and Set Point Field programmable, 10 pnp (source) outputs 24 VDC;

Alarm Reset Manual or Automatic Analog Outputs Two 12-bit Analog outputs: 4-20 mA, 0-10 VDC OPLR/Exit Correlation (Lx / 2*Lt) Calibration Check Options Manual zero and span calibrate with dedicated zero

RS485 Two Ports each Modbus or RS485 networking I/O Expansion Port Up to 128 additional I/O Battery Back 7 years typical

Transceiver/Reflector

Enclosure NEMA 4 watertight enclosure. Power 120/240 VAC,

Path Length 3 feet to 53 feet (0.9 to 15.9 meters) Optical System Double Pass Reflector Type 1 (plastic) reflector assembly Light Source Aging Compensation Light Source Life 45,000 hours (>5 years) Ambient Temperature Limits -40 to + 130oF (-40 to +54oC) Process Gas Up to 750oF (400oC) Alignment Verification Built-in through-the-lens system standard Mounting Flanges 3 inch IPS, 150 lb flange, standard Ambient Light Immunity Solid-state electronic light modulation Wiring 2 pair twisted shielded cable, 22 AWG

Design and Performance

Peak and Mean Spectral Response

Angle of View <4.0o from optical axis Angle of Projection <4.0o from optical axis Calibration Error <±2% of full scale Response time <10 second Zero Drift <1% (24 hours) Calibration Drift <1% (24 hours) Operational Period 6 Months

optional relays available.

0.2 to 3.0

reflector or Zero with clear stack condition.

50/60 Hz

Automatic

Photopic; 515 to 585 nm less than 10% of peak

response outside the desired 400 to 700 nm region.

1-6

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

Table 1-2. Product Matrix

OPM 3000 OPACITY DUST DENSITY MONITOR - ORDERING INFORMATION

Select complete model number from the Product Matrix

OPM3000 Opacity/Dust Density Monitor Non-compliant

Code Intelligent Electronics

01 Basic Unit – Digital Display, (2) 4-20 mA Outputs, (4) Alarm PNP’s, RS 232/485, Modbus

Code Transceiver and Path Length

11 3-15’ Path Length 12 >15-21’ Path Length 13 >21-40’ Path Length 14 >40-53’ Path Length

Code Weather Cover and Blowers

00 None 01 Weather Covers and Single Blower/Tee 02 Weather Covers Only 03 Weather Covers and Dual Blowers

Code Zero Jig Type

00 None 01 Zero Jig and a 84% Neutral Density Filter

Code Dust Calculation

01 None 02 With Dust Calculation (mg/m3)

OPM3000 01 12 02 00 01 Example

OPM 3000

1-7

OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

1-8

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

Section 2 Installation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-1

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . .page 2-2

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-5

System Wiring Installation . . . . . . . . . . . . . . . . . . . . . . . . . page 2-13

Beam Alignment Procedure . . . . . . . . . . . . . . . . . . . . . . . .page 2-15

Output Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-16

Before installing this equipment, read the “Safety instructions for the wiring and installation of this apparatus” in Appendix A. Failure to follow safety instructions could result in serious injury or death.

OPM 3000

OVERVIEW

Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.

Before making any electrical connections, make sure the AC power supply is first switched off. Failure to do so could cause personal injury or even death. Make sure that the voltage and frequency of the AC supply match the designations on the analyzer component tags.

NOTE

If installed path length is not within 10% of the factory set path length, return the unit to the factory so the path length can be reset.

This section describes:

• Considerations prior to installation.

• Mechanical installation procedures, including the applicable drawings and pictures to assist in the process.

• Wiring schematics for the OPM 3000 system.

• The beam alignment procedure.

• Output connections for alarms and recording devices.

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OPM 3000

INSTALLATION CONSIDERATIONS

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Choose an Installation Site

The primary considerations for choosing a site for the OPM 3000 are accessibility, ambient environmental conditions, and obtaining a representative sample of the process. The following general guidelines should be considered.

Accessibility Locate the instrument where it will provide safe access for periodic

maintenance and inspection. A platform or walkway is required for access to the sensors and weather covers. The optimum condition is to have the mounting flanges and weather covers approximately 5 feet (1,5 m) above the floor. A minimum of 12 in. (305 mm) from the bottom of the weather cover to the floor is required in order to remove the air filters.

Clearance Installation clearances for the transceiver, retro reflector and optional weather

covers are shown in Figure 2-1.

Environment Locate the stack-mounted units in an area with ambient temperatures

between -40 temperature ranges.) Areas that are clean and dry are desirable. Avoid areas with condensation.

Maintenance intervals are directly related to the installation environment. Intervals can vary from 2 to 3 months in fairly clean environments, to twice a month in dirty environments. Lens cleaning is a function of the ambient conditions and cleanliness of the purge air.

to +130oF (-40ο to 54oC). (Consult the factory for other

Choose a location that will minimize excessive vibration or shock. Locate the control unit in an easily accessible area with temperatures

between +32 change controls, the unit should not be mounted higher than five feet from floor level.

to 122oF (0o to 50oC). To permit the operator to read and/or

Sample Area To achieve a representative sample, the accepted practice is to have the

measurement path of the instrument directly in the center of the stack. An area should be chosen where the gases are not stratified in the stack or duct.

When installed near a bend, install the transceiver in the plane defined by the bend; refer to "Regulatory/Process Considerations". Avoid locations where large amounts of condensed water is present.

Stack Exit The transceiver should be located a minimum of two stack diameters from the

stack exit. Ideally the transceiver should be installed eight to ten stack diameters from the stack exit.

2-2

Instruction Manual

38440021

MinimumSwing

Clearance

34in.(863,6mm)

FromFlangeCenter

CoverInUprightPosition

60in.

(1524mm)

21.00in.(533mm) (2)Covers

GASFLOW

30.5(775mm) (3)Covers

VERTICAL

AXIS

Leave3in.

(76mm)

clearancefrom

flangeface

forswinging.

StackorBreeching WallOD

RETRO

TRANSCEIVER

12.250in. (311mm)

6.125in. (156mm)

6to8in.

(152to203mm)

TOP VIEW*

6to8in. (152to203mm)

6.125(156mm)

7.5in. (191mm)

SIDEVIEW**

*Note1:

**Note2:

Thetopviewrepresentsthetransceiverandretroreflectorassemblies withtheirswingclearances.Optionalweathercoversarenotshown.

Thesideviewrepresentstheinstallationandswingclearance dimensionsfortheoptionalweathercovers.

OptionalWeather

Cover

OptionalWeather

Cover

PLATFORM

IM-105-3000, Rev 1.2 November 2007

Figure 2-1. Installation Clearances and Weather Cover Dimensions

OPM 3000

2-3

OPM 3000

Lessthan 4duct diameters

38440028

Note:

Thetransceiverandretroreflectorareshown withtheoptionalweathercoversinstalled.

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Regulatory/Process Considerations

The EPA has established the following guidelines for choosing an opacity/dust density monitor installation site:

1. Locate the transmitter across a section of a duct or stack that will provide a particulate matter flow through the path of the transmitter beam representative of the duct or stack flow.

2. Ensure the transmitter location is down-stream from all particulate

control equipment.

3. Locate the transmitter as far from bends and obstructions as practical.

4. If a transmitter is to be located less than 4 duct diameters downstream

from a bend, install the transmitter in the plane defined by the bend, as shown in Figure 2-2.

5. Ideally, locate the transmitter eight to ten stack diameters upstream from

the stack exit and three to five diameters downstream from any bends, junctions, or other constrictions in the stack or duct.

For best results, mount the transceiver and retro reflector modules so the light beam is exactly perpendicular to the stack or duct and the beam goes through the center. Do not install the transmitter downstream of a wet scrubber. The water droplets introduced to the gas stream by such equipment will interfere with the opacity readings. For an accurate measurement under these conditions, choose a location upstream from a wet scrubber or a location downstream from the scrubber where the water droplets are vaporized by the reheating of the gas.

Figure 2-2. Transmitter Location

2-4

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

OPM 3000

MECHANICAL INSTALLATION

Installation of Stack Flanges

NOTE

The beam of the instrument must be kept in a horizontal plane; the transceiver cannot be rotated more than ±10o from vertical. The weather covers must be installed vertically level.

Mounting on stack diameters under 6 feet

NOTE

Flanges should be mounted approximately 5 feet (1,5 m) up from the deck of the platforms, roof or walk way.

1. Form two mounting holes in the stack at locations specified in "Installation Considerations". Holes must be on the same horizontal and vertical axes. A liquid level can be used to ensure that modules are installed on the same horizontal plane.

2. Insert a piece of 2-1/2 in. (64 mm) pipe through the mounting holes.

Make sure pipe is protruding far enough to allow installation of the 3 in. pipe flange assemblies over each end (Figure 2-3, Stacks Under 6 Feet Across).

NOTE

The customer is required to supply and install two 3 in. IPS flanges at eye level directly across from each other.

3. The flanges must be aligned so that the total deviation of the light

source flange relative to a common centerline does not exceed ±1o and the retro reflector flange does not exceed ±3o. Any deviation within these limits can be countered during the installation and alignment of the light source and retro reflector with the system's alignment adjustments.

4. Weld the pipe flanges to the mounting nipples, as shown in Figure 2-4.

5. Install the pipe flange assemblies into the stack / duct wall. The flange

should be 6 to 8 in. (152 to 203 mm) from the stack or insulation (Figure 2-4).

Mounting on stack diameters over 6 feet

2. Locate one 3-1/2 in. (89 mm) diameter hole (large enough to accept the

3 in. mounting nipple) and the other hole approximately 1/2 in. (13 mm) diameter, directly across from each other.

2-5

OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

NOTE

An alignment tool can be purchased from the factory to ensure accurate alignment.

3. Attach the alignment tool to the pipe flange assembly and insert the

assembly into the 3-1/2 in. (89 mm) hole in the stack wall.

4. Align the assembly with the 1/2 in. (13 mm) diameter hole on the

opposite side by viewing through the alignment tool (Figure 2-3, Stacks Over 6 Feet Across).

5. The flanges must be aligned so that the total deviation of the light

6. Weld the pipe flange to the mounting nipple (Figure 2-4). Care must be

exercised when welding to maintain alignment.

7. Install the pipe flange assembly into the stack/duct wall. The flange

should be 6 to 8 in. (152 to 203 mm) from the stack or insulation (Figure 2-4).

NOTE

The 1/2 in. (13 mm) diameter hole should now be enlarged to approximately 3-1/2 in. (89 mm) to accept the other flange/pipe assembly.

8. Proceed in the same manner for installation on the opposite side. Install

the other pipe flange assembly with the alignment tool attached, and secure to the stack/duct wall (Figure 2-4). Maintain concentric alignment with the pipe flange assembly previously installed on the opposite wall.

2-6

Instruction Manual

6in.-8in.

(152-203mm)

2-1/2in.(64mm)

PipeSizetoSpan

asneeded

(foralignment)

VERTICAL

AXIS

GASFLOW

StackorBreeching WallOD

3in.Sch40 MountingNipple

38440018

STACKSUNDER6FEET ACROSS

STACKSOVER6FEET ACROSS

Alignment

Tool

½in.(13mm) AlignmentHole

IM-105-3000, Rev 1.2 November 2007

Figure 2-3. Mounting the Stack Flanges

OPM 3000

NOTE

If installed path length is not within 10% of the factory set path length, return the unit to the factory so the path length can be reset.

2-7

OPM 3000

38440029

Stud

Anchors

FieldWeldMounting

NippletoPipeFlange

andMetalStack/

DuctWall

FieldWeld

PipeFlangeto

MountingNipple

7.5in.

(191mm)

6in.(152mm)

BoltCirclle

PIPE

FLANGE

3in.SCH40

MountingNipple

OutsideWall

Surface

OutsideWall

Surface

MASONRY STACK

WALL INSTALLATION

METAL WALL STACK

ORDUCTINSTALLATION

6to8in.

(152-203mm)

Clearance

VERTICAL

AXIS

6to8in.

(152-203mm)

Clearance

Figure 2-4. Stack Flange Installation

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

2-8

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

Mounting the Air Plenum and Weather Covers

OPM 3000

Control unit, transceiver and retro reflector serial numbers must match in order to ensure accurate measurements.

After the installation site has been selected and the platform requirements have been met, the mounting flanges should be installed and aligned as described in "Installation of Stack Flanges". Flanges should be installed with the mounting faces on the vertical plane.

NOTE

Before installing the transceiver, retro reflector, or any type of weather cover, remove the air plenum from both the transceiver and retro reflector. Removal will make the installation easier with less of a chance of damage while attaching the air plenums and optional weather covers.

1. Verify that the control unit, transceiver and retro reflector serial numbers

match.

2. If an air plenum is attached to either the transceiver or retro reflector,

un-clip the hold-down latche, swing open and lift up and off the hinge pins (Figure 2-6). Place the transceiver and retro reflector in a safe place.

3. If the OPM 3000 is equipped with weather covers, remove the two

weather cover hood hinge pins located on the upper right and left hand corner of the hood.

NOTE

The air plenum and weather cover are attached to the customer supplied 3 in. pipe flange by four 2-1/2 in. long 5/8-11 bolts.

4. Working from the 3 in. pipe flange, assemble in the following order

(Figure 2-5): a. gasket b. mounting plate c. gasket d. mating flange and air plenum

5. Place a flat washer onto each of the four 5/8-11 bolts.

6. Once aligned, place the 5/8-11 bolt and flat washer through the top hole

of the middle plate so it is flush against the mating flange.

7. Place a split lock washer over the end of the bolt and secure with a nut.

Repeat for the remaining three mounting bolts.

2-9

OPM 3000

38440003

MiddlePlate

MatingFlange

3”Pipe Flange

MountingPlate

Gasket

5/8-11Bolt(4)

MatingFlangeand

AirPlenum

AirBlowerPort

Mounting

Nipple

Latch

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Attach Blowers

Figure 2-5. Air Plenum

With Dual Blowers

Connect an air blower to the air blower port on the transceiver using the air hoses and clamps. Connect the other air blower to the air blower port on the retro reflector using the air hoses and clamps. See Figure 2-5 for the air blower port location.

With a Single Blower and Blower Tee

Connect the air blower to the blower tee. Using the air hoses and clamps, connect the blower tee to the air blower ports on the transceiver and retro reflector. See Figure 2-5 for the air blower port location.

2-10

Instruction Manual

UpperHingePin

LowerHingePin

38440004

IM-105-3000, Rev 1.2 November 2007

OPM 3000

Mounting the Transceiver and Retro Reflector

Figure 2-6. Upper and Lower Hinge Pins

NOTE

The installation procedures below are for both the transceiver and the retro reflector. Installation dimensions and clearances are shown in Figure 2-1.

1. Attach the transceiver and retro reflector to the air plenum assembly by placing them on the hinge pins (Figure 2-6).

2. Close transceiver and retro reflector and secure in place with the two

hold-down latches.

Mounting the Control Unit

If installed location has a positive pressure the air-purge system must be used continuously during installation to prevent process gases from contaminating optical surfaces or over heating instrument electronics. If the system is shut off for more than momentary interruptions, the instrument may be damaged. Failure to provide continuous air-purge may void the warranty.

3. Power up the air-purge blower to prevent stack particulate from

accumulating in the nipple and air-purge housing.

Before you begin:

• Mount the control unit at eye level for best viewing of the display.

• Note that the panel itself cannot be more than 0.197 in. (5 mm) thick.

Use the following procedures to install the control unit.

1. Make a panel cut-out that measures 3.62 x 3.62 in. (92 x 92 mm).

2. Check the seal on the back of the control unit. The seal must fit snugly

against the panel.

3. Slide the control unit into the panel cut-out.

4. Push the two black plastic mounting brackets into the slots on the sides

of the control unit as shown in Figure 2-7.

5. Tighten the mounting bracket screws against the panel, as shown in

Figure 2-8.

2-11

OPM 3000

OPM3000

ESC

Mounting

Bracket

Mounting

Bracket

38440014

0.197in.max. (5mmmax.)

3.512in. (89,2mm)

0.244in.

(8,2mm)

2.52in.

(64mm)

38440015

Figure 2-7. Mounting Brackets

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Figure 2-8. Control Unit Installation

2-12

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

SYSTEM WIRING INSTALLATION

OPM 3000

Disconnect and lock out all power before wiring the system.

The recommended cable connecting the transceiver to the control room unit is Belden PN 8778, six individually shielded twisted pair, 22 AWG, PVC jacketed, 80 AWG wire, and 3000 ft (914m) for 18 AWG wire.

The wiring schematics for the following procedures are shown in Figure 2-9.

Control Unit

1. Connect a wire from the +V0 terminal on the top connector of the

2. Connect terminal I 10, on the top connector of the control unit, to

3. Connect terminal 0V, on the top connector of the control unit, to terminal

4. Connect shield, covering the wires from terminals I 10 and 0V on the top

5. Connect shield, covering the wires from terminals I 10 and 0V on the top

C. Maximum connecting cable length is 1000 feet (305 m) for 22

control unit, to the +V0 terminal on the bottom connector of the control unit.

terminal 8 on the TB.

9 on the TB.

connector of the control unit, to the ground terminal on the top connector of the control unit.

connector of the control unit, to terminal 7 on the TB.

Duplexer and AC Power Supply

1. Connect the line wire, from terminal 1 on the TB, to an AC power source.

2. Connect the neutral wire, from terminal 2 on the TB, to an AC power source.

3. Connect the ground wire to terminal 3 on the TB.

4. The blower is factory wired to the duplexer. Connect the duplexer to an AC power source.

DC Power Supply

1. Connect the 24 VDC (customer supplied) power source to the 0V and

+V terminals on the bottom connector of the control unit.

2-13

TransmittanceSquare

4-20mA (-)

TransmittanceSquare

4-20mA (+)

Wireusedtoground(earth)thepowersupply

mustnotexceed3in.(8cm)inlength.Ifyour

conditionsdonotpermitthis,donotground

thepowersupply.

(earth)

line

neutral

ground

(earth)

ACPower

115Volts

50/60HZ

(Note1)

TRANSCEIVERWEATHERCOVER

Note:

38440017

+V0

402Ohms

(Note2)

Alarm5

Alarm4

Alarm3

Alarm2

(+)4-20mA,OutputCh2

(+)4-20mA,OutputCh1

(-)4-20mA,OutputCommon

24VDCPowerSource

(customersupplied)

Referto

AlarmOutoutConnections.

DONOT PUT VOLTAGEIN

ORDAMAGEWILL OCCUR

Section4,

CONTROL UNIT

121110

Transceiver

ACPower

115Volts

50/60Hz

BLOWER

Connector

TerminalBoard(TB)

Analog

Out

+V0

Usermustconnectthe402ohmresistorbetween

terminals0VandI10.

Duplexer

OPM 3000

Figure 2-9. Electrical Installation

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

2-14

Instruction Manual

38440044

Beamimageinthe

centerofthecrosshair

Adjusting Bolts

IM-105-3000, Rev 1.2 November 2007

OPM 3000

BEAM ALIGNMENT PROCEDURE

Figure 2-10. Alignment of the Transceiver.

NOTE

The control unit does not have to be connected or powered to perform an alignment. For alignment accuracy, the stack should be at normal temperature.

NOTE

Alignment should be completed before instrument calibration.

1. Turn on the power to all air purge systems.

2. Adjust the 3 adjusting bolts on the middle plate so it is level and parallel to the mating flange. The adjusting bolts have nylon locking inserts to prevent loosening by vibration.

3. Look through the viewing port located on the rear of the transceiver to determine monitor alignment.

4. Adjust the 3 adjusting bolts to align the beam image in the center of the cross hair (bulls-eye) as shown in Figure 2-10.

2-15

OPM 3000

02or04

RelayCoil 650ohmmax. 24Vdc

38440013

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

OUTPUT CONNECTIONS Channel #1, 0-100%

Opacity 4-20 mA Output to Recording Devices

Channel #2, 4-20 mA Output to Recording Devices

Alarm Output Connections

Refer to Figure 2-9 for the illustrated output connections. The maximum device load for the 4-20 mA current loop is 500 ohms.

1. Connect the negative (-) wire from your device to terminal 0V on the

bottom connector of the control unit.

2. Connect the positive (+) wire from your device to terminal A0 on the bottom connector of the control unit.

The maximum device load for the 4-20 mA current loop is 500 ohms. Channel #2 is normally programmed for 0-100% opacity, unless your system reads mg/m3. Then it will be 0-1000 mg/m3.

1. Connect the negative (-) wire from your device to terminal 0V on the

bottom connector of the control unit.

2. Connect the positive (+) wire from your device to terminal A1 on the bottom connector of the control unit.

Alarm outputs are driven by a pnp transistor. If you can not utilize the transistor, connect

a 24Vdc relay (max 650 ohm coil) to terminal 02 or 04 on the bottom connector of the control unit as shown in Figure 2-11.

The coil will energize when the set limit is exceeded and will de-energize when reset.

Figure 2-11. Alarm Relay Connection

Early Warning Alarm Option

An additional Alarm 06 may be used for an audible alarm, and can be reset (acknowledged) even if the opacity is still above the set point.

NOTE

Make sure the jumper from the +V terminal on the top connector to the +V terminal on the bottom connector is connected.

Follow "Alarm Output Connections", but connections for early warning alarms are made to the 03 and 05 terminals on the bottom connector of the control unit.

2-16

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

Section 3 Startup and Calibration

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-1

Before Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1

First Time Adjustment and Calibration Procedures . . . .page 3-3

OPM 3000

OVERVIEW

BEFORE STARTUP

This section describes the necessary adjustments and precautions to be enacted before the startup of the OPM 3000 system.

Read the entire manual to familiarize yourself with the instrument before attempting startup.

You must complete the following before startup is attempted.

1. Measure and record flange-to-flange distance for use in future off line

calibration procedures.

2. If you are using a recorder, DAS, etc., DO NOT CONNECT THEM

NOW. Outputs and inputs from other sources should be left off until system has been completely checked according to the following instructions in this section. After system operation has been verified, connect and test external connections.

3. The air purge and weather cover system, transceiver, and retro

reflector must be installed and power applied.

4. Control unit must be installed and wired to the customers equipment as

applicable.

5. All wiring and mechanical installations must be complete. All wiring

must be checked and power applied to the control unit.

6. Beam alignment procedure has been completed.

Startup Service

http://www.raihome.com

Emerson Process Management is available to assist you; call our Customer Support Center (CSC) at 1-800-433-6076 for details and to schedule startup.

OPM 3000

OPLR=

2*Lt

OPLR=

120

2*120

=0.50

RETRO

REFLECTOR

TRANSCEIVER

Stack

38440027

Note:

Transceiverandretroreflectorareshown withouttheoptionalweathercovers.

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Stack Exit Correlation Computation

NOTE

The stack exit correlation is especially important to verify. If possible, all dimensions should be verified by actual measurements.

Lx/Lt is the ratio of the inside diameter at the top of the stack to the inside diameter of the stack where the instrument is located (Figure 3-1). If the ratio is greater than 1.0, the exit opacity will be greater than the opacity at the instrument location. The OPM 3000 uses this correction factor to calculate the stack exit opacity. It is not practical to have an Lx/Lt factor much greater than

2.0 because the error of the instrument increases as Lx/Lt becomes greater. Lx = inside stack diameter at stack exit. Lt = inside stack diameter at the transmitter location. Lf = flange to flange distance between the transceiver and retro reflector unit.

1. Measure and record Lx and Lt and compute the Optical Path Length

Ratio (OPLR).

2. Check that the calculated value and the OPLR found in the Factory

OPLR are within ±2%. Example: A stack with a 120 in. (3048 mm) stack exit ID and a 120 in.

(3048 mm) pathlength.

Figure 3-1. Lx and Lt Stack Dimensions

3. Enter the exit diameter (Lx) and measured diameter (Lt) in the control

unit. Refer to Section 4: Normal Operation, for info on using the control unit.

3-2

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

OPM 3000

FIRST TIME ADJUSTMENT AND CALIBRATION PROCEDURES

Clear On Stack Zero and Span Calibration

The following adjustments are for the first time the instrument is installed. Routine calibration is outlined in the following section.

NOTE

The instrument has been calibrated at the factory to specifications received and if the actual dimensions of the flange to flange are exactly as received the calibration adjustments required will be minimal.

NOTE

For detailed information on using the zero jig, refer to Section 5: Zero Jig and Neutral Density Filter.

Before calibrating or adjusting the OPM 3000 is attempted, make sure the following apply.

• The boiler or process is shut down to produce a clear stack condition or use the optional OPM 3000 test flange kit.

• Always disconnect power when removing or replacing the transceiver housing.

• Clean both transceiver and retro reflector lens.

• Beam alignment must be completed before calibration is performed.

Use the following steps to calibrate the OPM 3000.

Proceed only with a clear stack condition.

1. Remove the transceiver cover by removing the screw below the target viewing window and pulling the housing straight back until it clears the optical plate.

2. Connect a multimeter to measure the 4-20 mA signal from the transceiver to the control unit at terminals 8 (+) and 9 (-) on the terminal board (TB) (Figure 2-9). The meter should be placed in series with wiring or remove both wires and place the meter across the 8 (+) and 9 (-) terminals.

NOTE

Allow readings to stabilize before proceeding to the next step. Wait one minute for maximum accuracy.

3. Adjust PT-1 (zero) (Figure 3-2) on the R/M signal processor board slowly clockwise several turns until the 4-20 mA signal decreases to 10 mA.

4. Slowly turn the PT-1 (zero) counterclockwise until the 4-20 mA signal increases to 20 mA (zero % opacity).

3-3

OPM 3000

PT-1(Zero)

PT-3(Span)

38440031

Figure 3-2. Zero and Span Adjustments

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

NOTE

Without the optional zero jig please call our Customer Support Center at 1-800-433-6076.

5. Swing open the transceiver and attach the zero jig by placing it on the alignment pins and secure it to the transceiver with the thumb screw.

6. Adjust the zero jig with the large knurled adjustment knob until the 4-20 mA output reads 20 mA, this simulates a zero % opacity condition. Lock the knurled adjustment knob in place.

7. Place a span filter of at least 80% in the slot provided in the zero jig.

8. Adjust PT-3 (span) on the R/M signal processor board until the 4-20 mA output reads the value calculated using the formula:

[(1- % opacity/100)2 x 16] + 4 = mA

The 4-20 mA output must match the calculated value within ± 0.04 mA.

9. Remove the zero jig and store in a safe place. If at any time you need to check the clearance across stack zero, install

the zero jig. Because the zero jig was set during initial calibration, it can be used to re-establish the instruments across stack zero even if the source is running.

10. Calibration is complete. Connect any wires disconnected in step 2 and replace the cover. Close the transceiver and clamp it securely in place.

3-4

Instruction Manual

symbol2abc

def

ghi

jkl

mno7pqrs

tuv

wxyz

Main Setup About

R.A.I.

ESC

ROSEMOUNT

Analytical

RosemountAnalyticalInc. ProcessAnalyticDivision 440-914-1251

OPM3000OPACITY/DUSTDENSITYMONITOR

nitronic

38440023A

wxyz

IM-105-3000, Rev 1.2 November 2007

Section 4 Normal Operation

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4-1

Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

Off Stack Zero Calibration . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4

OPM 3000

OVERVIEW

CONTROL UNIT Main Display Screens

Figure 4-1. Main Page

This section describes:

• Operation of the OPM 3000 through the control unit.

• How to edit the password perimeters.

The arrow cursor is pointing to Main when power is first applied as shown in Figure 4-1.

1. To select the Main, Setup or About pages, push the up button (#1 ) or the down button (#6 ) .

2. Use the enter button (↵) to access the page/screen selected.

http://www.raihome.com

OPM 3000

symbol2abc

def

ghi

jkl

mno

pqrs

tuv

wxyz

Main Setup About

ESC

ROSEMOUNT

Analytical

RosemountAnalyticalInc. ProcessAnalyticDivision 440-914-1251

OPM3000OPACITY/DUSTDENSITYMONITOR

nitronic

R.A.I.

38440023B

wxyz

symbol2abc

def

ghi

jkl

mno7pqrs8tuv

wxyz

Model1302S/N:380 DateMfd:07/13/2004 StackexitID:10

ESC

ROSEMOUNT

Analytical

RosemountAnalyticalInc. ProcessAnalyticDivision 440-914-1251

OPM3000OPACITY/DUSTDENSITYMONITOR

nitronic

R.A.I.

38440023C

wxyz

Figure 4-2. About Page

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

To access the About page:

1. Scroll down using button (#6 ) to About (Figure 4-2).

2. Press the enter button (↵) to access the first page of the About section (Figure 4-3).

The Model, Date Mfd and Stack exit ID will be displayed.

3. To toggle between the next and previous screens, press the left and right arrow keys located to the left of the display screen.

Figure 4-3. First About Page

4-2

Instruction Manual

symbol

abc

def

ghi

jkl

mno

pqrs8tuv

wxyz

ESC

ROSEMOUNT

Analytical

RosemountAnalyticalInc. ProcessAnalyticDivision 440-914-1251

OPM3000OPACITY/DUSTDENSITYMONITOR

nitronic

Sensorloc.ID:XXXXXX Flangetoflange:XXXXXX O.P.L.R:XXXX

R.A.I.

38440023D

wxyz

symbol2abc

def

ghi

jkl

mno7pqrs

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wxyz

ESC

ROSEMOUNT

Analytical

RosemountAnalyticalInc. ProcessAnalyticDivision 440-914-1251

OPM3000OPACITY/DUSTDENSITYMONITOR

nitronic

1 2

38440023E

wxyz

IM-105-3000, Rev 1.2 November 2007

Figure 4-4. Second About Page

OPM 3000

4. Press the button to toggle to the next About page. This page contains the Sensor loc ID, Flange to flange measurement

and the OPLR (Optical Path Length Ratio) shown in Figure 4-4.

5. To display the process opacity, press ESC until the home screen is displayed (Figure 4-1).

6. With the arrow pointing to Main press the enter (↵) button to display the process opacity shown in Figure 4-5.

Figure 4-5. Process Opacity

4-3

OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Setup of Password Protected Perimeters

OFF STACK ZERO CALIBRATION

1. From any screen press ESC until the Main, Setup and About home

screen is visible.

2. Scroll down to Setup using the (#6 ) button.

3. Press the enter (↵) button and type in the password 1234.

4. Choose one of the 6 perimeters you want to set or change: a. Exit diameter (Exit dia). b. Measurement diameter (Measurement dia).

Exit and Measurement diameters must be in the same scale (i.e., inches, feet, mm, cm, etc.). These measurements are used to automatically change the OPLR and will be displayed in the 2nd About page.

c. Auto/Manual reset - In Auto Reset the alarm is cleared when the

opacity level drops below the alarm set points. In Manual Reset

alarms are latched until the enter (↵) button is pressed. d. Alarm set point - 0-99%. Must be above Early Warning set point. e. Alarm delay - In seconds. f. Early warning set - 0-99%. Must be below Alarm set point.

This procedure may be used if:

• A clear stack condition is not possible, and the zero appears to be incorrect.

• The flange to flange distance on site is different than the original factory set up.

1. Remove the transceiver and retro reflector from the hinge pins.

2. Install the system on test stands at the correct flange to flange distance plus 11 in. (279 mm).

The additional 11 in. (279 mm) compensates for air plenum spacing, as the air plenums are not used for the off stack zero calibration. If test stands are not available an alternate method is to use 3 in. pipe flanges with air plenums installed. Contact the factory for air plenum availability. Set the spacing between the 3 in. pipe flanges exactly the same as the flange-to-flange measurement.

3. Clean transceiver and retro reflector windows.

4. The retro reflector must be level.

5. Follow instructions for "Clear On Stack Zero and Span Calibration" in Section 3: Startup and Calibration.

4-4

Instruction Manual

Fine Adjustment (LargeKnob)

MountingScrew

ReflectorPlate

38440042

IM-105-3000, Rev 1.2 November 2007

OPM 3000

Section 5 Zero Jig and Neutral Density

Filter

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5-1

Using the Zero Jig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1

OVERVIEW

USING THE ZERO JIG

Figure 5-1. Zero Jig

This section describes:

• The purpose and functions of the zero jig.

• Installation procedures for the zero jig.

• How to calculate the filter values using the OPLR.

• How to make adjustments on the iris.

The zero jig (Figure 5-1), or Micro-turn 200, on-line test and audit system contains a test reflector, an 84% neutral density filter, filter certification certificates and a carrying case.

The zero jig on-line test and audit system may be used for:

• Opacity audit

• Linearity checks and adjustments

• System accuracy verification

• Service on-line or off-stack

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OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Installation

The zero jig (Figure 5-1) on-line test reflector is inserted over the transceiver lens. The filters provided are marked in single-pass opacity; this is the same as double-pass with a correlation factor (OPLR) of 0.50.

1. Hold the zero jig in a position to see the reflector. Turn the fine adjustment (large knob) so the iris begins to open, exposing more of the reflector. This direction will cause the monitor to lower opacity. To raise opacity, turn in the opposite direction so the iris begins to close.

2. Loosen clamps on the transceiver and swing it open.

3. Clean the lens using alcohol and a clean lint free paper that will leave no film on the lens.

4. Place the zero jig on the two alignment pins (Figure 5-2) with the reflector facing toward the transceiver (away from the stack).

5. Secure the device to the transceiver by tightening the mounting screw.

6. Using the fine adjustment (large knob) start by raising the opacity level above zero then slowly turn the knob in the opposite direction to just reach zero. If you cannot reach zero, or you cannot come above zero, see "Coarse Adjustments".

7. Place the neutral density slides in the slot provided on the top of the device just behind the mounting screw. The system should read the same value written on the label within ±2%.

5-2

Instruction Manual

38440043

AlignmentPin

MountingScrew

Iris

Note:

Fine Adjustment

(LargeKnob)

Thezeroarm,locatedbelowtheirisonthetransceiver, isnotincludedwiththeOPM3000.

IM-105-3000, Rev 1.2 November 2007

Figure 5-2. Zero Jig Installation

OPM 3000

5-3

OPM 3000

Op1

100

1 *100= 2OP

0.5

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Coarse Adjustments

Opacity Below Zero

If the opacity reading is below zero and you can not reach zero after you have turned the adjustment knob as far as it will go into the zero jig housing, perform the following procedure:

Do not force the knob. Stop at the first sign of binding.

1. Hold the zero jig in your hand so you can see the iris and retro reflector. Turn the fine adjustment knob so that the iris is closed as far as it will go.

2. Loosen the coarse adjustment set screw.

3. Turn the fine adjustment knob in the opposite direction as far as it will go.

4. Tighten the coarse adjustment set screw. Be sure not to tighten more than 1/16 of a turn to prevent damage to the iris ring.

5. After the setscrew is tight again try to reach zero. Repeat if necessary.

Opacity Above Zero

If the opacity reading is above zero and you can not bring it up after you have turned the adjustment knob as far as it will go into the zero jig housing, perform the following procedure:

Filter Correction

Do not force the knob. Stop at the first sign of binding.

1. Hold the zero jig in your hand so you can see the iris and retro reflector. Turn the adjustment knob so that the iris is open as far as it will go.

2. Loosen the coarse adjustment set screw.

3. Turn the fine adjustment knob in the opposite direction as far as it will go.

4. Tighten the coarse adjustment set screw. Be sure not to tighten more than 1/16 of a turn to prevent damage to the iris ring.

5. After the setscrew is tight again try to reach zero. Repeat if necessary.

6. After performing all of the above steps, if you can not reach zero, or zero is unstable, contact the factory for assistance.

If you have an OPLR (correlation factor) other than 0.5, your neutral density slides will read differently. To calculate what the slide will read with another OPLR use the following formula:

Where: OP1 = Standard filter value in %

5-4

M2 = OPLR for your instrument

Instruction Manual

23.1 100

1 *100=54.5%

1.5

0.5

IM-105-3000, Rev 1.2 November 2007

OPM 3000

OP2 = Standard filter value at your OPLR in %

Example: Standard filter value is 23.1%. Find what it will read at OPLR of 1.5.

Filter re-calibration is available from Emerson Process Management. If not regulated by EPA regulations in your state to a more frequent schedule, we suggest you re-calibrate once a year, at a minimum. If you have filters from other manufacturers we can calibrate them as well (call for pricing). Filters are tested per USA Code of Federal Regulations 40CFR60 Appx. B, Performance Specification 1, Section 7.1.3 Attenuation Calibration.

Filter Certification

QA/QC testing by Emerson Process Management of the filters at an interval of not more than 6 months is recommended. Filter certification, replacement, or additional neutral density filters are available from Emerson Process Management.

Emerson’s Rosemount Analytical neutral density filters for the zero jig are calibrated on a Perkin-Elmer Lambda Series 6 / PECSS Spectrophotometer per Federal Environmental Protection Agency specifications. These specifications are contained in the Code of Federal Regulations 40 CFR 60, Appendix B, Performance Specification 1, Attenuator Calibration. The filters are scanned over the visible region from 380 to 780 nanometers in one nanometer step and the resulting transmittances of the filter are weighted to the Source C Human Eye Response by multiplying each value by its associated response factor. The corrected values of transmittance are converted to % opacity and the value is recorded on the filter and associated chart.

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OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

5-6

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

Section 6 Maintenance

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 6-1

Preventive Maintenance Schedule . . . . . . . . . . . . . . . . . .page 6-1

Corrective Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-3

Install all protective equipment covers and safety ground leads after equipment repair or service. Failure to install covers and ground leads could result in serious injury or death.

OPM 3000

OVERVIEW

PREVENTIVE MAINTENANCE SCHEDULE

This section describes the routine maintenance of the Rosemount Analytical OPM 3000 Opacity/Dust Density Monitor. The amount of maintenance required depends on the environment to which the instrument is subjected. A unit that is subjected to extremely dusty conditions, vibration, and movement will require considerably more maintenance than a unit that is rigidly mounted in a clean, dust-free atmosphere.

Item to Check Frequency Procedure

Zero/Span Daily Check that readings are within

Beam alignment Monthly or as required Clean and adjust as necessary, refer

Projection lens Monthly or as required Clean with optical cloth and lens

Transceiver and retro reflector windows

Zero reflector Monthly or as required Clean with optical cloth and lens

Air blower 3 months Check for excessive noise. Air filters 3 months Clean or replace as necessary. Air hoses 3 months Replace as necessary. Hose clamps 3 months Inspect and tighten. Electrical connections 3 months Make sure electrical connections are

Mounting hardware 3 months Check bolts for tightness.

Monthly or as required Clean with optical cloth and lens

specification (±2%), refer to Section 3: Startup and Calibration.

to "Beam Alignment Procedure" in Section 2: Installation.

cleaning fluid.

cleaning fluid. Refer to Section 5: Zero Jig and Neutral Density Filter, for additional help.

wired correctly and secure. Refer to "System Wiring Installation" in Section 2: Installation.

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OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Item to Check Frequency Procedure

Weather cover 3 months Clean as required. To access or

Weather cover gaskets 3 months Check for leakage. To access, refer

Cables and connectors 6 months Check, clean, replace as required. Flange 6 months Push build-up into stack to clear

Air plenum Yearly Remove transceiver and retro

Clear stack zero Yearly To calibrate refer to "Clear On Stack

System operations Yearly Check all system operations. Refer to

Transceiver and retro reflector

3-5 years (site dependent) Return to the factory for internal

remove, refer to "Mounting the Air Plenum and Weather Covers" in Section 2: Installation.

to "Mounting the Air Plenum and Weather Covers" in Section 2: Installation.

flange. To access refer to "Installation of Stack Flanges" in Section 2: Installation.

reflector to clean air plenum. Refer to "Mounting the Air Plenum and Weather Covers" in Section 2: Installation.

Zero and Span Calibration" in Section 3: Startup and Calibration.

Section 4: Normal Operation.

alignment and cleaning. To access or remove, refer to "Mounting the Transceiver and Retro Reflector" in Section 2: Installation.

Additional preventive maintenance

Yearly

Corrective and preventive maintenance schedules should be adjusted according to site specific conditions to ensure the maximum availability of accurate measurement data. Routine checks should be implemented to:

Observe and correct the operation of the air-purge system giving particular attention to keeping the optical path within the mounting flanges clear of dirt build-up.

Observe and correct the operation of peripheral accessory equipment such as recorders, computers, etc.

Observe and correct the stack zero measurement whenever a clear stack condition exists. Care should be exercised to ensure that both transmittance and opacity measurements are at their prescribed values.

Verify that instrument operating manuals are available and that maintenance logs are properly maintained and reviewed.

Replace any worn hoses and gaskets.

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Instruction Manual

IM-105-3000, Rev 1.2 November 2007

CORRECTIVE MAINTENANCE

OPM 3000

Disconnect all power before installing or replacing components. Failure to disconnect power may result in electrical shock and/or damage to the equipment.

NOTE

Make sure to carefully record the wiring connections and locations before disconnecting. This will aid in the installation of the unit.

Lamp Replacement

1. Remove the transceiver cover by removing the screw below the target viewing window and pulling the housing straight back until it clears the optical plate.

2. Remove the lamp wire connector from the J2 socket on the R/M signal processor board.

3. Remove the two socket head cap screws (Figure 6-1) using an Allen wrench. Remove the lamp holding fixture.

4. Turn the set screws to loosen the clamp for lamp removal.

5. Remove the lamp assembly consisting of the lamp, wires and connector.

6. Install new lamp assembly in the lamp holding fixture and tighten set screws.

7. Install lamp holding fixture and secure with the two socket head cap screws. Connect J2.

8. Calibrate the OPM 3000 per Section 3: Startup and Calibration.

9. Install cover.

6-3

OPM 3000

Set

Screws

SocketHead

CapScrew

SocketHead

CapScrew

38440030

Lamp

LampHolding

Fixture

38440034

Transceiver

Fuse(F1)

Figure 6-1. Lamp/Bulb Removal

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Transceiver Fuse Replacement

Figure 6-2. Transceiver Fuse

1. Remove the transceiver cover by removing the screw below the target viewing window and pulling the housing straight back until it clears the optical plate.

2. Pull fuse (F1) from the clamp (Figure 6-2).

3. Firmly press new fuse into the clamp on the power/modulator board.

4. Install cover.

6-4

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

OPM 3000

Circuit Board Replacements

The R/M signal processor board and the power/modulator board are located directly across from each other inside the transceiver housing (Figure 6-3).

R/M Signal Processor Board Replacement Procedures

1. Remove the transceiver cover by removing the screw below the target viewing window and pulling the housing straight back until it clears the optical plate.

2. Tag and remove all wiring connected to the signal processor board.

3. Remove the four nuts (Figure 6-3) from the screw posts holding the signal processor board in place.

4. Install new signal processor board. Install wiring removed in step 2.

5. Calibrate the OPM 3000 per Section 3: Startup and Calibration.

6. Install cover.

Power/Modulator Board Replacement Procedures

1. Remove the transceiver cover by removing the screw below the target viewing window and pulling the housing straight back until it clears the optical plate.

2. Tag and remove all wiring connected to the power/modulator board.

3. Remove the four socket head cap screws (Figure 6-4) with an allen wrench to take off the power/modulator board.

4. Install new power/modulator board. Install wiring removed in step 2.

5. Calibrate the OPM 3000 per Section 3: Startup and Calibration.

6. Install cover.

6-5

OPM 3000

38440031

R/MSignal

ProcessorBoard

Power/Modulator

Board

Nut

38440038

SocketHead CapScrews

SocketHead

CapScrews

Note:

Thezeroarm,locatedbelowtheirisonthetransceiver, isnotincludedwiththeOPM3000.

Figure 6-3. Circuit Board Locations

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Figure 6-4. Power/Modulator Board Replacement

6-6

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

Section 7 Troubleshooting

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1

Removing covers from the optical assembly or making optical repairs or adjustments in an unsuitable environment can affect the accuracy of the unit. Removal of the electronics housing and optical cover, as well as all repairs and adjustments to the optical assembly, must be performed in a clean, dust-free environment.

TROUBLESHOOTING

Problem Possible Cause Remedy

Control unit reads high opacity Smoke Correct process

Alignment is out Adjust alignment until

Transceiver window and/or zero mirror is dirty

Control unit reads 100% Transceiver current loop to

Alignment is good but control unit reads high opacity

Control unit reads high, with a clean lens and good alignment

the control unit is open

Reference voltage TP-2 on R/M signal processor board is lower than 9.3V

Main lamp out Replace main lamp

Dirt built up in flanges Swing open transceiver and

OPM 3000

centered on target. Refer to "Beam Alignment Procedure" in Section 2, Installation.

Clean window and or zero mirror.

Check wiring for open from Terminal 0V and I 10 on control unit to wire 9 and 8 at the terminal board. Make sure that wire 8 is connected to pin E and wire 9 is connected to pin F on the connector.

Adjust lamp drive PT-2 on the power/modulator board until reference voltage TP-2 on R/M signal processor is 10.0 volts.

assembly, refer to "Lamp Replacement" in Section 6, Maintenance.

retro reflector. Clean flanges with push rod.

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OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

7-2

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

Section 8 Spare Parts

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-1

OPM 3000

SPARE PARTS

OPM 3000 Recommended Spare Parts

Contact an Emerson Process Management sales department with the serial number of your instrument and they will make recommendations based on your system. Below are typical spares that should be considered.

Figure Num Part Num Description

5-1, 1-1 6A00187G11 Zero jig on-line test reflector kit. OPM 3000 Opacity/Dust

Density Monitors, one 84% neutral density filter and case.

6-1 1A99993H01 Main lamp pre-focused assembly, see "Lamp Replacement"

in Section 6: Maintenance. 2-6 1A99993H02 Transceiver/retro reflector latch, spring and gasket repair kit. 6-3 1A99993H03 R/M signal processor board, see "Circuit Board

Replacements" in Section 6: Maintenance. 6-3 1A99993H04 Power/modulator board, see "Circuit Board Replacements"

in Section 6: Maintenance. 1-1 1A99993H07 Standard air purge blower, min 5 CFM @ 36 inches H2O,

Max 36 CFM @ 2 Inches H2O. N/A 1A99993H08 Air flow switch assembly for air purge blower. N/A 1A99993H09 4-pack air filter replacement element (ID 1.5 OD 4.5 HT

5.875).

N/A 1A99993H10 Transceiver to control unit cable, 6 feet.

2-8, 1-1 1A99993H28 OPM 3000 control unit.

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OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

8-2

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

Appendix A Safety Data

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page A-2

OPM 3000

http://www.raihome.com

OPM 3000

SAFETY INSTRUCTIONS IMPORTANT

SAFETY INSTRUCTIONS FOR THE WIRING

AND INSTALLATION OF THIS APPARATUS

The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or National Standards.

1. Adequate earth connections should be made to all earthing points, internal and external, where provided.

2. After installation or troubleshooting, all safety covers and safety grounds must be replaced. The integrity of all earth terminals must be maintained at all times.

3. Mains supply cords should comply with the requirements of IEC227 or IEC245.

4. All wiring shall be suitable for use in an ambient temperature of greater than 75°C.

5. All cable glands used should be of such internal dimensions as to provide adequate cable anchorage.

6. To ensure safe operation of this equipment, connection to the mains supply should only be made through a circuit breaker which will disconnect all circuits carrying conductors during a fault situation. The circuit breaker may also include a mechanically operated isolating switch. If not, then another means of disconnecting the equipment from the supply must be provided and clearly marked as such. Circuit breakers or switches must comply with a recognized standard such as IEC947. All wiring must conform with any local standards.

7. Where equipment or covers are marked with the symbol to the right, hazardous voltages are likely to be present beneath. These covers should only be removed when power is removed from the equipment - and then only by trained service personnel.

8. Where equipment or covers are marked with the symbol to the right, there is a danger from hot surfaces beneath. These covers should only be removed by trained service personnel when power is removed from the equipment. Certain surfaces may remain hot to the touch.

9. Where equipment or covers are marked with the symbol to the right, refer to the Operator Manual for instructions.

10. All graphical symbols used in this product are from one or more of the following standards: EN61010-1, IEC417, and ISO3864.

11. Where equipment or labels are marked "Do Not Open While Energized" or similar, there is a danger of ignition in areas where an explosive atmosphere is present. This equipment should only be opened when power is removed and adequate time as specified on the label or in the instruction manual has been allowed for the equipment to cool down and then only by trained service personnel.

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

A-2

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

OPM 3000

DŮLEŽITÉ

Bezpečnostní pokyny pro zapojení a instalaci zařízení Následující bezpečnostní pokyny se speciálně vztahují na všechny

členské státy EU. Pokyny by měly být přísně dodržovány, aby se zajistilo splnění Směrnice o nízkém napětí. Pokud nejsou pokyny nahrazeny místními či národními normami, měly by je dodržovat i nečlenské státy EU.

1. U všech zemnicích bodů, interních a externích, by mělo být vytvořeno odpovídající uzemnění.

2. Po instalaci nebo odstranění problémů musí být vyměněny všechny bezpečnostní kryty a uzemnění. Vždy musí být zajištěna integrita všech zemnicích svorek.

3. Sí˙ové kabely by měly odpovídat požadavkům normy IEC227 nebo IEC245.

4. Všechna zapojení by měla být vhodná pro použití při vnějších teplotách nad 75 °C.

5. Všechna použitá kabelová hrdla by měla mít takové vnitřní rozměry, aby zajistila odpovídající zakotvení kabelu.

6. Správnou činnost zařízení zajistíte, vytvoříte-li připojení k napájecímu zdroji pouze přes jistič, který v případě poruchy odpojí všechny obvody s konduktory. Jistič může také obsahovat mechanický odpojovač. Pokud ho neobsahuje, musí být zajištěn a jasně označen jiný způsob odpojení zařízení od zdroje. Jističe nebo přepínače musí odpovídat uznávaným normám, např. IEC947. Všechna zapojení musí odpovídat místním normám.

7. Je-li zařízení nebo kryt označen symbolem na pravé straně, pravděpodobně se uvnitř nachází nebezpečné napětí. Tyto kryty by měly být sejmuty pouze po odpojení zařízení od zdroje - a to pouze kvalifikovaným zaměstnancem.

8. Je-li zařízení nebo kryt označen symbolem na pravé straně, povrch zařízení může být velmi horký. Tyto kryty by měly být sejmuty pouze kvalifikovaným zaměstnancem po odpojení zařízení od zdroje. Některé povrchy mohou být stále horké.

9. Je-li zařízení nebo kryt označen symbolem na pravé straně, přečtěte si nejprve instrukce v návodu k obsluze.

10. Všechny grafické symboly používané u výrobku pocházejí z následujících norem: EN61010-1, IEC417 a ISO3864.

11. Pokud je zařízení nebo štítky označeno varováním „Je-li zařízení pod napětím, neotvírejte jej“ či podobným, může dojít ve výbušném prostředí ke vznícení. Zařízení lze otevřít pouze po jeho odpojení od zdroje a ponechání dostatečného času na vychladnutí, jak je uvedeno na štítku nebo v návodu k obsluze - a to pouze kvalifikovaným zaměstnancem.

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OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

VIGTIGT

Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle

EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder.

1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disse forefindes.

2. Efter installation eller fejlfinding skal alle sikkerhedsdæksler og jordforbindelser reetableres.

3. Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245.

4. Alle ledningstilslutninger skal være konstrueret til omgivelsestemperatur højere end 75°C.

5. Alle benyttede kabelforskruninger skal have en intern dimension, så passende kabelaflastning kan etableres.

6. For opnåelse af sikker drift og betjening skal der skabes beskyttelse mod indirekte berøring gennem afbryder (min. 10A), som vil afbryde alle kredsløb med elektriske ledere i fejlsitua-tion. Afbryderen skal indholde en mekanisk betjent kontakt. Hvis ikke skal anden form for afbryder mellem forsyning og udstyr benyttes og mærkes som sådan. Afbrydere eller kontakter skal overholde en kendt standard som IEC947.

7. Hvor udstyr eller dæksler er mærket med dette symbol, er farlige spændinger normalt forekom-mende bagved. Disse dæksler bør kun afmonteres, når forsyningsspændingen er frakoblet - og da kun af instrueret servicepersonale.

8. Hvor udstyr eller dæksler er mærket med dette symbol, forefindes meget varme overflader bagved. Disse dæksler bør kun afmonteres af instrueret servicepersonale, når forsyningsspænding er frakoblet. Visse overflader vil stadig være for varme at berøre i op til 45 minutter efter frakobling.

9. Hvor udstyr eller dæksler er mærket med dette symbol, se da i betjeningsmanual for instruktion.

10. Alle benyttede grafiske symboler i dette udstyr findes i én eller flere af følgende standarder:- EN61010-1, IEC417 & ISO3864.

11. Når udstyr eller etiketter er mærket "Må ikke åbnes, mens udstyret tilføres strøm” eller lignende, er der fare for antændelse i områder, hvor der er en eksplosiv atmosfære. Dette udstyr må kun åbnes, når strømkilden er fjernet, og der er gået tilstrækkelig tid til, at udstyret er kølet ned. Den nødvendige tid hertil er angivet på etiketten eller i brugervejledningen. Udstyret må kun åbnes af en faglært person.

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OPM 3000

BELANGRIJK

Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de

EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften.

1. Degelijke aardingsaansluitingen moeten gemaakt worden naar alle voorziene aardpunten, intern en extern.

2. Na installatie of controle moeten alle veiligheidsdeksels en -aardingen terug geplaatst worden. Ten alle tijde moet de betrouwbaarheid van de aarding behouden blijven.

3. Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245 voorschriften.

4. Alle bekabeling moet geschikt zijn voor het gebruik in omgevingstemperaturen, hoger dan 75°C.

5. Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel bevestiging verzekerd is.

6. Om de veilige werking van dit toestel te verzekeren, moet de voeding door een stroomonderbreker gevoerd worden (min 10A) welke alle draden van de voeding moet onderbreken. De stroomonderbreker mag een mechanische schakelaar bevatten. Zoniet moet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zijn aangegeven. Stroomonderbrekers of schakelaars moeten onderworpen zijn aan een erkende standaard zoals IEC947.

7. Waar toestellen of deksels aangegeven staan met het symbool is er meestal hoogspanning aanwezig. Deze deksels mogen enkel verwijderd worden nadat de voedingsspanning werd afgelegd en enkel door getraind onderhoudspersoneel.

8. Waar toestellen of deksels aangegeven staan met het symbool is er gevaar voor hete oppervlakken. Deze deksels mogen enkel verwijderd worden door getraind onderhoudspersoneel nadat de voedingsspanning verwijderd werd. Sommige oppper-vlakken kunnen 45 minuten later nog steeds heet aanvoelen.

9. Waar toestellen of deksels aangegeven staan met het symbool gelieve het handboek te raadplegen.

10. Alle grafische symbolen gebruikt in dit produkt, zijn afkomstig uit een of meer van devolgende standaards: EN61010-1, IEC417 en ISO3864.

11. Op plaatsen waar uitrusting of etiketten zijn voorzien van een melding als "Niet openen bij aanwezigheid van spanning" bestaat er brandgevaar in omgevingen waar een explosieve atmosfeer aanwezig is. Deze uitrusting mag uitsluitend worden geopend wanneer het niet meer onder spanning staat en de uitrusting gedurende de voorgeschreven tijd op het etiket of in de handleiding is afgekoeld - en dan uitsluitend door voldoende opgeleid onderhoudspersoneel.

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OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

BELANGRIJK

Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van

toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft.

1. Alle voorziene interne- en externe aardaansluitingen dienen op adequate wijze aangesloten te worden.

2. Na installatie, onderhouds- of reparatie werkzaamheden dienen alle beschermdeksels /kappen en aardingen om reden van veiligheid weer aangebracht te worden.

3. Voedingskabels dienen te voldoen aan de vereisten van de normen IEC 227 of IEC 245.

4. Alle bedrading dient geschikt te zijn voor gebruik bij een omgevings temperatuur boven 75°C.

5. Alle gebruikte kabelwartels dienen dusdanige inwendige afmetingen te hebben dat een adequate verankering van de kabel wordt verkregen.

6. Om een veilige werking van de apparatuur te waarborgen dient de voeding uitsluitend plaats te vinden via een meerpolige automatische zekering (min.10A) die alle spanningvoerende geleiders verbreekt indien een foutconditie optreedt. Deze automatische zekering mag ook voorzien zijn van een mechanisch bediende schakelaar. Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de spanning van de apparatuur af te schakelen. Zekeringen en schakelaars dienen te voldoen aan een erkende standaard zoals IEC 947.

7. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder spanning voerende delen bevinden die gevaar op kunnen leveren. Deze beschermdeksels/ kappen mogen uitsluitend verwijderd worden door getraind personeel als de spanning is afgeschakeld.

8. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder hete oppervlakken of onderdelen bevinden. Bepaalde delen kunnen mogelijk na 45 min. nog te heet zijn om aan te raken.

9. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, dient men de bedieningshandleiding te raadplegen.

10. Alle grafische symbolen gebruikt bij dit produkt zijn volgens een of meer van de volgende standaarden: EN 61010-1, IEC 417 & ISO 3864.

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OPM 3000

WICHTIG

Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der

europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten.

1. Alle intern und extern vorgesehenen Erdungen der Geräte müssen ausgeführt werden.

2. Nach Installation, Reparatur oder sonstigen Eingriffen in das Gerät müssen alle Sicherheitsabdeckungen und Erdungen wieder installiert werden. Die Funktion aller Erdverbindungen darf zu keinem Zeitpunkt gestört sein.

3. Die Netzspannungsversorgung muß den Anforderungen der IEC227 oder IEC245 genügen.

4. Alle Verdrahtungen sollten mindestens bis 75°C ihre Funktion dauerhaft erfüllen.

5. Alle Kabeldurchführungen und Kabelverschraubungen sollten in Ihrer Dimensionierung so gewählt werden, daß diese eine sichere Verkabelung des Gerätes ermöglichen.

6. Um eine sichere Funktion des Gerätes zu gewährleisten, muß die Spannungsversorgung über mindestens 10 A abgesichert sein. Im Fehlerfall muß dadurch gewährleistet sein, daß die Spannungsversorgung zum Gerät bzw. zu den Geräten unterbrochen wird. Ein mechanischer Schutzschalter kann in dieses System integriert werden. Falls eine derartige Vorrichtung nicht vorhanden ist, muß eine andere Möglichkeit zur Unterbrechung der Spannungszufuhr gewährleistet werden mit Hinweisen deutlich gekennzeichnet werden. Ein solcher Mechanismus zur Spannungsunterbrechung muß mit den Normen und Richtlinien für die allgemeine Installation von Elektrogeräten, wie zum Beispiel der IEC947, übereinstimmen.

7. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, die eine gefährliche (Netzspannung) Spannung führen. Die Abdeckungen dürfen nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen.

8. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, in bzw. unter denen heiße Teile vorhanden sind. Die Abdeckungen dürfen nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen. Bis 45 Minuten nach dem Unterbrechen der Netzzufuhr können derartig Teile noch über eine erhöhte Temperatur verfügen.

9. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, bei denen vor dem Eingriff die entsprechenden Kapitel im Handbuch sorgfältig durchgelesen werden müssen.

10. Alle in diesem Gerät verwendeten graphischen Symbole entspringen einem oder mehreren der nachfolgend aufgeführten Standards: EN61010-1, IEC417 & ISO3864.

11. Wenn Geräte oder Etiketten mit dem Hinweis "Nicht unter Spannung öffnen" oder ähnlichen Hinweisen versehen sind, besteht in explosionsgefährdeten Umgebungen Entzündungsgefahr. Das Gerät darf nur geöffnet werden, wenn es nicht ans Stromnetz angeschlossen und entsprechend der Zeitangaben auf dem Etikett bzw. in der Betriebsanleitung ausreichend abgekühlt ist. Das Gerät darf nur von geschultem Service-Personal geöffnet werden.

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OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

ΣΗΜΑΝΤΙΚΟ

Οδηγιεσ ασφαλειασ για την καλωδιωση και εγκατασταση τησ συσκευησ Οι ακόλουθες οδηγίες ασφαλείας εφαρµόζονται ειδικά για όλες τις χώρες

µέλη της Ευρωπαϊκής Κοινότητας. Θα πρέπει να ακολουθούνται αυστηρά ώστε να εξασφαλιστεί η συµβατότητα µε τις οδηγίες για τη Χαµηλή Τάση. Χώρες που δεν είναι µέλη της Ευρωπαϊκής Κοινότητας θα πρέπει επίσης να ακολουθούν τις οδηγίες, εκτός εάν αυτές αντικαθίστανται από τα Τοπικά ή Εθνικά πρότυπα.

1. Επαρκείς συνδέσεις γείωσης θα πρέπει να γίνονται σε όλα τα σηµεία γείωσης, εσωτερικά και εξωτερικά, όπου υπάρχουν.

2. Μετά την εγκατάσταση ή την αντιµετώπιση σφαλµάτων, όλα τα καλύµµατα ασφαλείας και οι γειώσεις ασφαλείας πρέπει να επανεγκαθίστανται. Η καλή κατάσταση όλων των ακροδεκτών γείωσης πρέπει να συντηρείται διαρκώς.

3. Τα καλώδια τροφοδοσίας πρέπει να πληρούν τις απαιτήσεις των IEC227 ή IEC245.

4. Όλες οι καλωδιώσεις θα πρέπει να είναι κατάλληλες για χρήση σε θερµοκρασία χώρου υψηλότερη από 75°C.

5. Όλοι οι στυπιοθλίπτες θα πρέπει να είναι τέτοιων εσωτερικών διαστάσεων, ώστε να παρέχουν επαρκή στερέωση των καλωδίων.

6. Για τη διασφάλιση ασφαλούς λειτουργίας αυτής της συσκευής, η σύνδεση τροφοδοσίας θα πρέπει να γίνεται µόνο µέσω ασφαλειοδιακόπτη, ο οποίος θα αποσυνδέει όλους τους ηλεκτροφόρους αγωγούς των κυκλωµάτων, στη διάρκεια κατάστασης σφάλµατος. Ο ασφαλειοδιακόπτης µπορεί επίσης να περιλαµβάνει µηχανικό διακόπτη αποµόνωσης. Εάν δεν περιλαµβάνει, τότε άλλα µέσα αποσύνδεσης της συσκευής από την τροφοδοσία πρέπει να παροχηθούν και να σηµανθούν σαφώς ως τέτοια. Οι ασφαλειοδιακόπτες ή διακόπτες πρέπει να συµµορφώνονται µε αναγνωρισµένα πρότυπα όπως το IEC947. Όλες οι καλωδιώσεις πρέπει να συµµορφώνονται µε τα τοπικά πρότυπα.

7. Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το σύµβολο που εικονίζεται δεξιά, επικίνδυνες τάσεις ενυπάρχουν κάτω από αυτά. Αυτά τα καλύµµατα θα πρέπει να αφαιρούνται µόνο όταν έχει αφαιρεθεί η τροφοδοσία από τη συσκευή - και στην περίπτωση αυτή, µόνο από ειδικευµένο τεχνικό προσωπικό.

8. Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το σύµβολο που εικονίζεται δεξιά, υπάρχει κίνδυνος από καυτές επιφάνειες κάτω από αυτά. Τέτοια καλύµµατα θα πρέπει να αφαιρούνται µόνο από ειδικευµένο τεχνικό προσωπικό, όταν έχει αφαιρεθεί η τροφοδοσία από τη συσκευή. Κάποιες επιφάνειες µπορούν να παραµένουν ζεστές στην αφή.

9. Όπου συσκευές ή καλύµµατα είναι σηµασµένα µε το σύµβολο που εικονίζεται δεξιά, ανατρέξτε στις οδηγίες χρήσης της συσκευής.

10. Όλα τα γραφικά σύµβολα που χρησιµοποιούνται σε αυτό το προϊόν είναι από ένα ή περισσότερα από τα εξής πρότυπα: EN61010-1, IEC417 και ISO3864.

11. Όπου συσκευή ή ετικέτα είναι σηµασµένη µε την ένδειξη "Μην ανοίγετε ενώ βρίσκεται σε λειτουργία" ή άλλη παρόµοια, υπάρχει κίνδυνος ανάφλεξης σε περιοχές µε εκρηκτική ατµόσφαιρα. Ο παρών εξοπλισµός πρέπει να ανοίγεται µόνο όταν είναι εκτός ρεύµατος και αφού παρέλθει ο κατάλληλος χρόνος που αναγράφεται στην ετικέτα ή στο εγχειρίδιο οδηγιών ώστε να ψυχθεί και µόνο από εκπαιδευµένο προσωπικό συντήρησης.

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OPM 3000

OLULINE TEAVE

Juhtmestiku ja seadme paigaldamisega seotud ohutusjuhised Alljärgnevad ohutusjuhised rakenduvad eriti kõigi Euroopa Liidu

liikmesriikide suhtes. Antud juhiseid tuleb täpselt järgida, et kindlustada vastavus madalpinge direktiiviga. Euroopa Liitu mittekuuluvad riigid peavad samuti alljärgnevaid juhiseid järgima, va juhul, kui on olemas vastavad kohalikud riiklikud standardid.

1. Ettenähtud maanduspunktide, nii sisemiste kui väliste jaoks tuleb tagada nõuetekohased maaühendused.

2. Pärast paigaldamist või rikketuvastust tuleb kõik turvaümbrised ja turvamaandused uuesti oma kohale seada. Kõigis olukordades tuleb säilitada kõigi maandusklemmide terviklikkus.

3. Toitejuhtmed peavad vastama IEC227 või IEC245 nõuetele.

4. Kogu juhtmestik peab sobima kasutamiseks üle 75°C õhutemperatuuri juures.

5. Kõik juhtmetihendid peavad sisemõõtmete poolest tagama nõuetekohased kaabliühendused.

6. Seadme ohutu töötamise tagamiseks peab ühendus toiteallikaga toimuma vaid läbi automaatkorgi, mis veaolukorras lülitab välja kõik voolukandjad. Automaatkorgil võib olla ka mehhaaniliselt reguleeritav lahklüliti. Vastasel juhul peab seadme toiteallikast lahtiühendamiseks olema teine ja selgelt osutatud moodus. Automaatkorgid või -lülitid peavad vastama tunnustatud standarditele nagu nt IEC947. Kogu juhtmestik peab vastama kohalikele standarditele.

7. Seadmel või ümbristel asuv paremale osutav sümbol tähistab selle all leiduvat ohtlikku pinget. Selliste sümbolitega ümbriseid võib eemaldada vaid juhul, kui seade on toiteallikast lahti ühendatud ning ka siis ainult vastavate oskustega spetsialisti poolt.

8. Seadmele või ümbristele märgitud paremale osutava sümboli all valitseb kuumadest pindadest tulenev oht. Nimetatud sümbolitega ümbriseid võib eemaldada vaid vastavate oskustega spetsialist, kui seade on toiteallikast lahti ühendatud. Teatud pinnad võivad puudutamise jaoks liiga kuumad olla.

9. Seadmel või ümbristel leiduva paremale osutava sümboli korral vt juhiste jaoks Toimimisjuhendit.

10. Kõik selle toote juures kasutatavad graafilised sümbolid lähtuvad ühest või enamast järgmistest standarditest: EN61010-1, IEC417 ja ISO3864.

11. Kui seadmele või siltidele on kirjutatud "Ärge avage voolutarbimine korral" vms, valitseb plahvatusohtlikus keskkonnas süttimise oht. Seadet võib avada ainult siis, kui toide on lahti ühendatud ning seadmel on võimaldatud sildil või kasutusjuhendis osutatud aja jooksul maha jahtuda -- ning ka sellisel juhul ainult vastavate oskustega spetsialisti poolt.

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OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

TÄRKEÄÄ

Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa.

Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit estä sitä.

1. Riittävät maadoituskytkennät on tehtävä kaikkiin maadoituspisteisiin, sisäisiin ja ulkoisiin.

2. Asennuksen ja vianetsinnän jälkeen on kaikki suojat ja suojamaat asennettava takaisin pai-koilleen. Maadoitusliittimen kunnollinen toiminta täytyy aina ylläpitää.

3. Jännitesyöttöjohtimien täytyy täyttää IEC227 ja IEC245 vaatimukset.

4. Kaikkien johdotuksien tulee toimia >75°C lämpötil oissa.

5. Kaikkien läpivientiholkkien sisähalkaisijan täytyy olla sellainen että kaapeli lukkiutuu kun-nolla kiinni.

6. Turvallisen toiminnan varmistamiseksi täytyy jännitesyöttö varustaa turvakytkimellä (min 10A), joka kytkee irti kaikki jännitesyöttöjohtimet vikatilanteessa. Suojaan täytyy myös sisältyä mekaaninen erotuskytkin. Jos ei, niin jännitesyöttö on pystyttävä katkaisemaan muilla keinoilla ja merkittävä siten että se tunnistetaan sellaiseksi. Turvakytkimien tai kat-kaisimien täytyy täyttää IEC947 standardin vaatimukset näkyvyydestä.

7. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla hengenvaarallisen suuruinen jännite. Suojaa ei saa poistaa jänniteen ollessa kytkettynä laitteeseen ja poistamisen saa suorittaa vain alan asian-tuntija.

8. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla kuuma pinta. Suojan saa poistaa vain alan asiantuntija kun jännite-syöttö on katkaistu. Tällainen pinta voi säilyä kosketuskuumana jopa 45 mi-nuuttia.

9. Mikäli laite tai kosketussuoja on merkitty tällä merkillä katso lisäohjeita käyt-töohjekirjasta.

10. Kaikki tässä tuotteessa käytetyt graafiset symbolit ovat yhdestä tai useammasta seuraavis-ta standardeista: EN61010-1, IEC417 & ISO3864.

11. Jos laitteessa tai tarrassa on merkintä "Älä avaa, kun virta on kytketty" tai vastaava, räjähdysvaarallisissa tiloissa on syttymisen vaara. Nämä laitteet voidaan avata vain silloin, kun virta ei ole kytkettynä ja laitteen on annettu jäähtyä tarrassa tai oppaassa määritetyn ajan. Tällöinkin laitteet saa avata vain koulutettu huoltohenkilökunta.

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Instruction Manual

IM-105-3000, Rev 1.2 November 2007

OPM 3000

IMPORTANT

Consignes de sécurité concernant le raccordement et l'installation de cet appareil.

Les consignes de sécurité ci-dessous s'adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension. Les états non membres de la communauté européenne doivent également appliquer ces consignes sauf si elles sont en contradiction avec les standards locaux ou nationaux.

1. Un raccordement adéquat à la terre doit être effectuée à chaque borne de mise à la terre, interne et externe.

2. Après installation ou dépannage, tous les capots de protection et toutes les prises de terre doivent être remis en place, toutes les prises de terre doivent être respectées en permanence.

3. Les câbles d'alimentation électrique doivent être conformes aux normes IEC227 ou IEC245.

4. Tous les raccordements doivent pouvoir supporter une température ambiante supérieure à 75°C.

5. Tous les presse-étoupes utilisés doivent avoir un diamètre interne en rapport avec les câbles afin d'assurer un serrage correct sur ces derniers.

6. Afin de garantir la sécurité du fonctionnement de cet appareil, le raccordement à l'alimentation électrique doit être réalisé exclusivement au travers d'un disjoncteur (minimum 10A.) isolant tous les conducteurs en cas d'anomalie. Ce disjoncteur doit également pouvoir être actionné manuellement, de façon mécanique. Dans le cas contraire, un autre système doit être mis en place afin de pouvoir isoler l'appareil et doit être signalisé comme tel. Disjoncteurs et interrupteurs doivent être conformes à une norme reconnue telle IEC947.

7. Lorsque les équipements ou les capots affichent le symbole suivant, cela signifie que des tensions dangereuses sont présentes. Ces capots ne doivent être démontés que lorsque l'alimentation est coupée, et uniquement par un personnel compétent.

8. Lorsque les équipements ou les capots affichent le symbole suivant, cela signifie que des surfaces dangereusement chaudes sont présentes. Ces capots ne doivent être démontés que lorsque l'alimentation est coupée, et uniquement par un personnel compétent. Certaines surfaces peuvent rester chaudes jusqu'à 45 mn.

9. Lorsque les équipements ou les capots affichent le symbole suivant, se reporter au manuel d'instructions.

10. Tous les symboles graphiques utilisés dans ce produit sont conformes à un ou plusieurs des standards suivants: EN61010-1, IEC417 & ISO3864.

11. Les équipements comportant une étiquette avec la mention " Ne pas ouvrir sous tension " ou toute autre mention similaire peuvent créer un risque d'incendie dans les environnements explosifs. Ces équipements ne doivent être ouverts que lorsqu'ils sont hors tension et que la durée de refroidissement requise indiquée sur l'étiquette ou dans le manuel d'instructions s'est écoulée. En outre ils ne doivent être ouverts que par un personnel qualifié.

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OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

FONTOS

Biztonsági előírások a készülék vezetékeléséhez és üzembeállításához A következő biztonsági előírások kifejezetten vonatkoznak az összes

EU-tagállamra. Ezeket szigorúan be kell tartani a Kisfeszültségű irányelvnek való megfelelés biztosításához. A nem EU-tagállamok szintén tartsák be a következőket, kivéve ha a helyi és nemzeti szabványok azt másként nem írják elő.

1. A megfelelı földelést biztosítani kell az összes rendelkezésre álló földelési ponton, legyen az belsı vagy külsı.

2. Az üzembeállítás vagy hibaelhárítás után az összes biztonsági burkolatot és biztonsági földvezetéket ki kell cserélni. A földelıkapcsok sértetlenségét mindig biztosítani kell.

3. A tápvezetékeknek eleget kell tenniük az IEC227 vagy IEC245 szabványokban megfogalmazott követelményeknek.

4. Az összes vezetéknek alkalmasnak kell lennie a 75 °C-nál magasabb környezeti hımérséklet melletti használatra.

5. Az összes használt kábelvezetı tömszelencének olyan belsı méretőnek kell lennie, hogy biztosítsák a kábelek megfelelı lekötését.

6. A berendezés biztonságos mőködésének biztosításához az elektromos hálózathoz való csatlakozást csak megszakítón keresztül szabad megvalósítani, amely az összes áramot szállító vezetéket bontja hibahelyzet esetén. A megszakító magában foglalhat egy mechanikusan mőködtethetı áramtalanító kapcsolót is. Ellenkezı esetben biztosítani kell a berendezés elektromos hálózatról történı lekapcsolásának más módját, és ezt világosan jelezni kell. A megszakítóknak vagy kapcsolóknak meg kell felelniük egy elismert szabványnak, például az IEC947 szabványnak. Az összes vezetéknek meg kell felelnie az összes helyi szabványnak.

7. Ha a berendezés vagy a burkolata a jobb oldalon látható szimbólummal jelzett, alatta valószínőleg veszélyes feszültség van jelen. Az ilyen burkolat csak a berendezés áramtalanítása után távolítható el - és csak képzett szervizszakember végezheti el.

8. Ha a berendezés vagy a burkolata a jobb oldalon látható szimbólummal jelzett, fenn áll a veszélye, hogy alatta forró felületek találhatóak. Az ilyen burkolatot csak képzett szervizszakember távolíthatja el a berendezés áramtalanítása után. Bizonyos felületek érintésre forróak maradhatnak.

9. Ha a berendezés vagy a burkolata a jobb oldalon látható szimbólummal jelzett, tekintse meg az Üzemeltetési útmutató arra vonatkozó utasításait.

10. A terméken használt grafikus szimbólumok a következı szabványok legalább egyikébıl származnak: EN61010-1, IEC417 és ISO3864.

11. Ha a berendezésen vagy a címkéken a „Ne nyissa ki bekapcsolt állapotban” vagy hasonló felhívás szerepel, robbanásveszélyes környezetben fennáll a gyulladás veszélye. Ez a berendezés csak áramtalanítás után nyitható ki, a címkén vagy a kezelési útmutatóban szereplı, a berendezés lehőlését biztosító megfelelı idıi ráhagyás után - és csak képzett szervizszakember végezheti el.

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Instruction Manual

IM-105-3000, Rev 1.2 November 2007

OPM 3000

IMPORTANTE

Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati

membri dell'Unione Europea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva del Basso Voltaggio. Esse si applicano anche agli stati non appartenenti all'Unione Europea, salvo quanto disposto dalle vigenti normative locali o nazionali.

1. Collegamenti di terra idonei devono essere eseguiti per tutti i punti di messa a terra interni ed esterni, dove previsti.

2. Dopo l'installazione o la localizzazione dei guasti, assicurarsi che tutti i coperchi di protezione siano stati collocati e le messa a terra siano collegate. L'integrità di ciscun morsetto di terra deve essere costantemente garantita.

3. I cavi di alimentazione della rete devono essere secondo disposizioni IEC227 o IEC245.

4. L'intero impianto elettrico deve essere adatto per uso in ambiente con temperature superiore a 75°C.

5. Le dimensioni di tutti i connettori dei cavi utilizzati devono essere tali da consentire un adeguato ancoraggio al cavo.

6. Per garantire un sicuro funzionamento dello strumento il collegamento alla rete di alimentazione principale dovrà essere eseguita tramite interruttore automatico (min.10A), in grado di disattivare tutti i conduttori di circuito in caso di guasto. Tale interruttore dovrà inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione dell'alimentazione, chiaramente identificabile. Gli interruttori dovranno essere conformi agli standard riconosciuti, quali IEC947.

7. Il simbolo riportato sullo strumento o sui coperchi di protezione indica probabile presenza di elevati voltaggi. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento.

8. Il simbolo riportato sullo strumento o sui coperchi di protezione indica rischio di contatto con superfici ad alta temperatura. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento. Alcune superfici possono mantenere temperature elevate per oltre 45 minuti.

9. Se lo strumento o il coperchio di protezione riportano il simbolo, fare riferimento alle istruzioni del manuale Operatore.

10. Tutti i simboli grafici utilizzati in questo prodotto sono previsti da uno o più dei seguenti standard: EN61010-1, IEC417 e ISO3864.

11. L'indicazione "Non aprire sotto tensione" o simili sull'apparecchiatura o sulle etichette segnala il pericolo di accensione nelle aree in cui è presente un'atmosfera esplosiva. L'apparecchiatura può essere aperta solo quando l'alimentazione è scollegata ed è trascorso il tempo indicato sull'etichetta o nel manuale delle istruzioni per consentirne il raffreddamento. L'operazione può essere effettuata esclusivamente da personale dell'assistenza qualificato.

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OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

SVARBU

io prietaiso laidų prijungimo ir instaliacijos saugos instrukcijos

Toliau išvardinti saugumo reikalavimai taikomi konkrečiai visoms ES šalims narėms. Jų turi būti griežtai paisoma, kad būtų užtikrintai laikomasi Žemos įtampos direktyvos. Ne ES narės taip pat turi laikytis toliau pateikiamų reikalavimų nebent juos pakeičia vietiniai ar Nacionaliniai standartai.

1. Turi būti atliktas tinkamas įžeminimas visuose įžeminimo taškuose, vidiniuose ir išoriniuose, kur numatyta.

2. Visos apsaugin÷s dangos ir įžemikliai po instaliacijos ar remonto turi būti pakeisti. Visų įžeminimo terminalų vientisumo priežiūra turi būti atliekama nuolat.

3. Matinimo tinklo laidai turi atitikti IEC227 ar IEC245 reikalavimus.

4. Visi laidai turi būti tinkami naudojimui aplinkos temperatūtoje, aukštesn÷je nei 75°C.

5. Visi naudojamų kabelių riebokšliai turi būti tokių vidinių matmenų, kad būtų galimas tinkamas kabelio pritvirtinimas.

6. Saugaus šio prietaiso veikimo užtikrinimui, prijungimas prie maitinimo tinklo turi būti atliekamas tik per automatinį pertraukiklį, kuris atjungs visas grandines nešančius konduktorius linijos gedimo metu. Automatinis pertraukiklis taip pat gali tur÷ti mechaniškai veikiantį įzoliavimo jungiklį. Jeigu ne, tuomet turi būti nurodytos kitos įrenginio atjungimo priemon÷s, ir aiškai pažym÷tos, kad jos tokios yra. Automatiniai perjungikliai ar jungikliai turi atitikti pripažintus standartus, tokius kaip IEC947. Visi laidai turi atitikti visus vietinius standartus.

7. Kur įrenginys ar dangos yra pažym÷ti simboliu dešin÷je, žemiau turi būti pavojinga įtampa. Šios dangos turi būti nuimamos tik tada, kai srov÷ yra pašalinta iš įrenginio ir tik tuomet tai turi atlikti apmokytas personalas.

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8. Ten kur įrenginys ar dangos yra pažym÷ti simboliu dešin÷je, ten yra pavojus nuo karštų paviršių apačioje. Šios dangos gali būti nuimamos tik apmokyto personalo, kai srov÷ yra pašalinta iš įrenginio. Tam tikri paviršiai gali išlikti karšti liečiant.

9. Ten kur įrenginys ar dangos yra pažym÷ti simboliu d÷šin÷je, žr. nurodymus Valdymo instrukcijose.

10. Visi grafiniai simboliai naudojami šiam produktui yra iš vieno ar daugiau toliau išvardintų standartų: EN61010-1, IEC417, ir ISO3864.

11. Ten, kur įrenginys ar etiket÷s yra pažym÷ti "Neatidaryti esant srov÷s tiekimui" ar panašiai, yra užsidegimo pavojus tose vietose, kur yra sprogstamoji atmosfera. Šis įrenginys gali būti atidarytas tuomet, kai yra pašalinta srov÷, ir pra÷jęs atitinkamas laikas, nurodytas etiket÷je ar valdymo instrukcijoje, pakankamas įrenginio ataušimui - ir tai tik apmokyto personalo.

Instruction Manual

IM-105-3000, Rev 1.2 November 2007

OPM 3000

SVARĪGI

Drošības norādījumi šīs iekārtas pievienošanai un uzstādīšanai Turpmākie drošības norādījumi attiecas uz visām ES dalībvalstīm. Tie ir

stingri jāievēro, lai nodrošinātu atbilstību Zemsprieguma direktīvai. Turpmāk norādītais jāievēro arī valstīs, kas nav ES dalībvalstis, ja vien šos norādījumus neaizstāj vietējie vai valsts standarti.

1. Visi pieejamie iekšējie un ārējie zemējuma punkti ir atbilstoši jāiezemē.

2. Pēc uzstādīšanas vai problēmu risināšanas visi drošības pārsegi un drošības zemējuma savienojumi ir jāpievieno atpakaĜ. Visiem zemējuma savienojumiem vienmēr jābūt iezemētiem.

3. Elektropadeves vadiem jāatbilst IEC227 vai IEC245 prasībām.

4. Visai elektroinstalācijai jābūt piemērotai lietošanai apkārtējā temperatūrā, kas pārsniedz 75°C.

5. Visu izmantoto kabeĜu blīvju iekšējiem izmēriem jābūt tādiem, lai atbilstoši nostiprinātu kabeli.

6. Lai nodrošinātu šīs iekārtas drošu darbību, savienojums ar elektropadeves tīklu jāizveido, izmantojot slēdzi, kas kĜūmes gadījumā atvienos visas ėēdes, kurās ir vadītāji. Slēdzī var būt iestrādāts arī mehānisks pārtraucējslēdzis. Ja tāda nav, tad ir jāuzstāda cita veida ierīce iekārtas atvienošanai no strāvas padeves un tā atbilstoši un skaidri jāmarėē. Slēdžiem jāatbilst kādam vispāratzītam standartam, piemēram, IEC947. Visai elektroinstalācijai jāatbilst vietējiem standartiem.

7. Vietās, kur iekārta vai tās pārsegi ir marėēti ar labajā pusē norādīto simbolu, visticamāk, zem tiem ir bīstams spriegums. Šos pārsegus drīkst noĦemt tikai tad, ja iekārta ir atvienota no strāvas padeves, – un šos darbus drīkst veikt tikai atbilstoši apmācīti remontdarbu darbinieki.

8. Vietās, kur iekārta vai tās pārsegi ir marėēti ar labajā pusē norādīto simbolu, apdraudējumu izraisa zem tiem esošās karstās virsmas. Šos pārsegus drīkst noĦemt tikai atbilstoši apmācīti remontdarbu darbinieki, kad iekārta ir atvienota no strāvas padeves. Iespējams, dažas virsmas arī pēc iekārtas atvienošanas paliks karstas.

9. Ja iekārta vai pārsegi ir marėēti ar labajā pusē esošo simbolu, skatiet operatora rokasgrāmatā ietvertos norādījumus.

10. Visi šajā izstrādājumā izmantotie grafiskie simboli atbilst vienam vai vairākiem no šiem standartiem: EN61010-1, IEC417 un ISO3864.

11. Ja iekārtai vai uzlīmēm ir marėējums "Neatvērt, kamēr pieslēgta strāvai" vai tamlīdzīga norāde, tas nozīmē, ka sprādzienbīstamā vidē ir uzliesmošanas bīstamība. Šo iekārtu drīkst atvērt tikai tad, ja ir atvienota strāva un ir nogaidīts iekārtas atdzišanai nepieciešamais laiks, kas norādīts uzlīmē vai ekspluatācijas rokasgrāmatā, – un šos darbus drīkst veikt tikai atbilstoši apmācīti remontdarbu darbinieki.

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OPM 3000

1. Konnessjonijiet adegwati ta' l-ert għandhom isiru għall-punti kollha ta' l-ert, interni u esterni, fejn ikun ipprovdut.

2. Wara l-installazzjoni jew meta tipprova ssolvi xi problema, l-għatjien kollha tas-sigurtà u l-erts tas-sigurtà għandhom jitpoġġew lura f'posthom. L-integrità tat-terminali kollha ta' l-ert għandha tinżamm f'kull ħin.

3. Il-wajers tal-provvista tad-dawl għandhom ikunu konformi ml-ħtiġijiet ta' IEC227 jew IEC245.

4. Il-wiring kollu għandu jkun adattat għall-użu f'temperatura ta' l-ambjent ta' iktar minn 75°C.

5. Il-glands tal-kejbils kollha li jintużw iridu jkunu ta' daqs intern tali li jipprovdu ankoraġġ adegwat lill-kejbil.

6. Biex tiżgura t-tħaddim sigur ta' dan it-tagħmir, il-konnessjoni mal-provvista tad-dawl għandha ssir biss permezz ta' circuit breaker li jiskonnetta l-kondutturi kollha li jkunu jġorru ċ-ċirkuwiti f'sitwazzjoni meta jkun hemm il-ħsara. Is-circuit breaker jista wkoll jinkludi swiċċ li jiżola li jaħdem b'mod mekkaniku. Jekk dan ma jkunx il-każ, mezz ieħor ta' kif it-tagħmir jiġi skonnettjat minn mal-provvista tad-dawl għandu jkun ipprovdut, u jkun immrkat b'mod ċar li hu hekk. Is-circuit breakers jew swiċċijiet iridu jkunu konformi ma' standard rikonoxxut bħal IEC947. Il-wiring kollu jrid ikun konformi ma' l-istandards lokali, jekk ikun hemm.

7. Meta t-tagħmir jew l-għatjien ikunu mmarkati bis-simbolu fuq il-lemin, x'aktarx li jkun hemm vultaġġi perikolużi taħthom. Dawn l-għatjien għandhom jitneħħew biss meta titneħħa l-provvista tad-dawl mit-tagħmir - u minn ħaddiema tal-manutenzjoni mħarrġa biss.

8. Meta t-tagħmir jew l-għatjien ikunu mmarkati bis-simbolu fuq il-lemin, ikun hemm periklu mill-uċuħ jaħarqu li jkun hemm taħthom. Dawn l-għatjien għandhom jitneħħew biss minn ħaddiema tal-manutenzjoni mħarrġa meta titneħħa l-provvista tad-dawl mit-tagħmir. Ċerti wċuħ jistgħu jibqgħu jaħarqu meta tmisshom.

9. Meta t-tagħmir jew l-għatjien ikunu mmarkati bis-simbolu fuq il-lemin, irreferi għall-Manwal ta' l-Operatur għall-istruzzjonijiet.

10. Is-simboli grafiċi kollha użati f'dan il-prodott huma minn wieħed jew iktar mill-istandards li ġejjin: EN61010-1, IEC417, u ISO3864.

11. Fejn it-tagħmir u t-tikketti huma mmarkati bil-kliem “Tiftaħx Meta Jkun Enerġizzat” jew kliem simili, hemm periklu ta' nar f'żoni fejn atmosfera esplossiva hi preżenti. It-tagħmir għandu jinfetaħ biss meta l-provvista tad-dawl tkun mitfija u jkun għadda ħin biżżejjed, kif speċifikat fuq it-tikketta jew fil-manwal ta' l-istruzzjonijiet, biex it-tagħmir ikun kesaħ – u t-tagħmir għandu jinfetaħ biss minn staff li jkun imħarreġ.

L-istruzzjonijiet tas-sigurtà japplikaw speċifikament għall-Istati Membri ta' l-UE. Dawn għandhom jiġu osservati b'mod strett biex tkun żgurata lkonformità mad-Direttiva dwar il-Vultaġġ Baxx. Stati li mhumiex membri ta' l-UE għandhom ukoll ikunu konformi ma' dan li ġej ħlief jekk dawn ikunu sostituti mill-Istandards lokali jew Nazzjonali.

STRUZZJONIJIET TAS-SIGURTÀ GĦALL-WIRING U

L-INSTALLAZZJONI TAT-TAGĦMIR

IMPORTANTI

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Instruction Manual

IM-105-3000, Rev 1.2 November 2007

OPM 3000

VIKTIG

Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland

og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder.

1. Passende jordforbindelser må tilkobles alle jordingspunkter, interne og eksterne hvor disse forefinnes.

2. Etter installasjon eller feilsøking skal alle sikkerhetsdeksler og jordforbindelser reetableres. Jordingsforbindelsene må alltid holdes i god stand.

3. Kabler fra spenningsforsyning skal oppfylle kravene spesifisert i IEC227 eller IEC245.

4. Alle ledningsforbindelser skal være konstruert for en omgivelsestemperatur høyere en 750°C.

5. Alle kabelforskruvninger som benyttes skal ha en indre dimensjon slik at tilstrekkelig avlastning oppnåes.

6. For å oppnå sikker drift og betjening skal forbindelsen til spenningsforsyningen bare skje gjennom en strømbryter (minimum 10A) som vil bryte spenningsforsyningen til alle elektriske kretser ved en feilsituasjon. Strømbryteren kan også inneholde en mekanisk operert bryter for å isolere instrumentet fra spenningsforsyningen. Dersom det ikke er en mekanisk operert bryter installert, må det være en annen måte å isolere utstyret fra spenningsforsyningen, og denne måten må være tydelig merket. Kretsbrytere eller kontakter skal oppfylle kravene i en annerkjent standard av typen IEC947 eller tilsvarende.

7. Der hvor utstyr eller deksler er merket med symbol for farlig spenning, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell.

8. Der hvor utstyr eller deksler er merket med symbol for meget varm overflate, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell. Noen overflater kan være for varme til å berøres i opp til 45 minutter etter spenningsforsyning frakoblet.

9. Der hvor utstyret eller deksler er merket med symbol, vennligst referer til instruksjonsmanualen for instrukser.

10. Alle grafiske symboler brukt i dette produktet er fra en eller flere av følgende standarder: EN61010-1, IEC417 & ISO3864.

11. Når utstyr eller merkelapper bærer advarselen "Må ikke åpnes under spenning" eller lignende, innbærer det fare for eksplosjon i områder med en eksplosiv atmosfære. Utstyret skal bare åpnes når det ikke er noen strømtilførsel, og etter at det har hatt tilstrekkelig tid til å kjøle ned, som spesifisert på merkelappen eller i håndboken. Selv da skal utstyret bare åpnes av erfarne serviceteknikere.

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WAŻNE!

Zalecenia dotyczące bezpieczeństwa w zakresie podłączania i instalacji tego urządzenia

Następujące zalecenia dotyczą zwłaszcza stosowania urządzenia we wszystkich krajach Unii Europejskiej. Należy się ściśle do nich stosować w celu zapewnienia zgodności z dyrektywą niskonapięciową. W przypadku instalacji urządzenia w krajach nienależących do Unii Europejskiej należy również przestrzegać poniższych zaleceń, chyba że są one zastąpione lokalnymi lub ogólnokrajowymi standardami.

1. Urządzenie naleŜy podłączyć kablem uziemiającym do wszystkich punktów uziemienia (wewnętrznych i zewnętrznych).

2. Po instalacji lub czynnościach serwisowych naleŜy zamknąć wszystkie pokrywy zabezpieczające i ponownie podłączyć uziemienie. NaleŜy pilnować, by nie doszło do przerwania uziemienia.

3. Przewody zasilające powinny być zgodne z wymaganiami normy IEC227 lub IEC245.

4. Wszystkie przewody powinny być odpowiednie do uŜytku w środowisku o temperaturze wyŜszej niŜ 75°C.

5. Wszystkie dławnice powinny mieć wymiary wewnętrzne zapewniające pewne umocowanie przewodów.

6. W celu zapewnienia bezpiecznej pracy urządzenie naleŜy podłączyć do sieci tylko za pośrednictwem wyłącznika automatycznego, który w razie awarii odłączy wszystkie obwody, w których przepływa prąd. Wyłącznik automatyczny moŜe być równieŜ wyposaŜony w mechaniczny odłącznik napięcia. W przeciwnym razie naleŜy zapewnić i jasno oznaczyć inną moŜliwość odłączenia urządzenia od zasilania. Wyłączniki automatyczne oraz odłączniki powinny być zgodne z uznawanymi standardami, takimi jak norma IEC947. Wszystkie przewody muszą być zgodne z lokalnymi przepisami.

7. Pod pokrywami lub elementami urządzenia oznaczonymi symbolem pokazanym na rysunku po prawej stronie moŜe występować niebezpieczne napięcie elektryczne. Te pokrywy mogą być zdejmowane tylko po odłączeniu zasilania, wyłącznie przez odpowiednio przeszkolonych pracowników serwisu.

8. Pod pokrywami lub elementami urządzenia oznaczonymi symbolem pokazanym na rysunku po prawej stronie znajdują się gorące powierzchnie. Te pokrywy mogą być zdejmowane tylko po odłączeniu zasilania, wyłącznie przez odpowiednio przeszkolonych pracowników serwisu. Niektóre powierzchnie mogą pozostać nagrzane przez pewien czas po odłączeniu zasilania.

9. W przypadku sprzętu oraz pokryw oznaczonych symbolem pokazanym na rysunku po prawej stronie naleŜy zapoznać się ze wskazówkami w Instrukcji operatora i stosować się do nich.

10. Wszystkie symbole graficzne zastosowane do oznaczenia produktu pochodzą z następujących norm: EN61010-1, IEC417 lub ISO3864.

11. Oznaczenie „Nie otwierać, gdy urządzenie jest pod napięciem” lub podobne oznaczenia informują o ryzyku zapłonu w miejscach, gdzie występuje zagroŜenie wybuchem. Urządzenie naleŜy otwierać tylko po odłączeniu zasilania i po upływie czasu na ostygnięcie urządzenia oznaczonego na etykiecie lub w instrukcji obsługi. Urządzenie mogą otwierać wyłącznie odpowiednio przeszkoleni pracownicy serwisu.

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IMPORTANTE

Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificamente a

todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão. Relativamente aos estados que não pertençam à UE, deverão cumprir igualmente a referida directiva, exceptuando os casos em que a legislação local a tiver substituído.

1. Devem ser feitas ligações de terra apropriadas a todos os pontos de terra, internos ou externos.

2. Após a instalação ou eventual reparação, devem ser recolocadas todas as tampas de segurança e terras de protecção. Deve manter-se sempre a integridade de todos os terminais de terra.

3. Os cabos de alimentação eléctrica devem obedecer às exigências das normas IEC227 ou IEC245.

4. Os cabos e fios utilizados nas ligações eléctricas devem ser adequados para utilização a uma temperatura ambiente até 75ºC.

5. As dimensões internas dos bucins dos cabos devem ser adequadas a uma boa fixação dos cabos.

6. Para assegurar um funcionamento seguro deste equipamento, a ligação ao cabo de alimentação eléctrica deve ser feita através de um disjuntor (min. 10A) que desligará todos os condutores de circuitos durante uma avaria. O disjuntor poderá também conter um interruptor de isolamento accionado manualmente. Caso contrário, deverá ser instalado qualquer outro meio para desligar o equipamento da energia eléctrica, devendo ser assinalado convenientemente. Os disjuntores ou interruptores devem obedecer a uma norma reconhecida, tipo IEC947.

7. Sempre que o equipamento ou as tampas contiverem o símbolo, é provável a existência de tensões perigosas. Estas tampas só devem ser retiradas quando a energia eléctrica tiver sido desligada e por Pessoal da Assistência devidamente treinado.

8. Sempre que o equipamento ou as tampas contiverem o símbolo, há perigo de existência de superfícies quentes. Estas tampas só devem ser retiradas por Pessoal da Assistência devidamente treinado e depois de a energia eléctrica ter sido desligada. Algumas superfícies permanecem quentes até 45 minutos depois.

9. Sempre que o equipamento ou as tampas contiverem o símbolo, o Manual de Funcionamento deve ser consultado para obtenção das necessárias instruções.

10. Todos os símbolos gráficos utilizados neste produto baseiam-se em uma ou mais das seguintes normas: EN61010-1, IEC417 e ISO3864.

11. Sempre que o equipamento ou as etiquetas apresentarem o aviso "Não abrir quando ligado à corrente" ou semelhante, existe um risco de ignição em atmosferas explosivas. Este equipamento só deve ser aberto depois de desligado da corrente eléctrica e o tempo de arrefecimento adequado especificado na etiqueta ou no manual de instruções ter decorrido. O equipamento só pode ser aberto por técnicos qualificados.

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DÔLEŽITÉ

Bezpečnostné pokyny pre zapojenie káblov a inštaláciu tohto prístroja Nasledovné bezpečnostné pokyny sa vzt’ahujú konkrétne na všetky

členské štáty EÚ. Musia byt’ striktne dodržané, aby sa zaistila zhoda so Smernicou o nízkom napätí. Štáty, ktoré nie sú členskými štátmi EÚ by mali nasledovné pokyny taktiež dodržiavat’, pokiaľ nie sú nahradené miestnymi alebo národnými normami.

1. Adekvátne uzemnenia musia byt’ vykonané na všetkých bodoch uzemnenia, interných aj externých, tam, kde sú poskytnuté.

2. Po inštalácii alebo riešení problémov musia byt’ všetky bezpečnostné kryty a bezpečnostné uzemnenia vymenené. Integrita všetkých uzemňovacích terminálov musí byt’ vždy zachovaná.

3. Káble siet’ového napájania musia byt’ v zhode s požiadavkami IEC227 alebo IEC245.

4. Všetky káblové pripojenia by mali byt’ vhodné pre používanie v teplote okolia vyššej, ako 75°C.

5. Všetky použité káblové priechodky musia mat’ také vnútorné rozmery, aby poskytovali adekvátne uchopenie kábla.

6. Pre zaistenie bezpečnej prevádzky tohto zariadenia musí byt’ pripojenie k siet’ovému napájaniu zapojené len cez prerušovač obvodu, ktorý počas poruchovej situácie odpojí všetky obvody elektrických vodičov. Prerušovač obvodu by mal obsahovat’ aj mechanicky ovládaný úsekový vypínač. Ak nie, musí byt’ poskytnutý iný spôsob odpojenia zariadenia od siet’ového napájania a tento spôsob musí byt’ zreteľne označený. Prerušovače obvodu alebo spínače musia byt’ v zhode s uznanou normou, ako napr. IEC947. Všetky káblové pripojenia musia vyhovovat’ akýmkoľvek miestnym normám.

7. Tam, kde je zariadenie alebo kryty označené symbolom na pravej strane, sa pravdepodobne nachádza nebezpečné napätie. Tieto kryty by sa mali odoberat’ len vtedy, keď je zariadenie odpojené od elektrickej energie a len vyškoleným servisným personálom.

8. Tam, kde je zariadenie alebo kryty označené symbolom na pravej strane, existuje nebezpečenstvo horúcich povrchov. Tieto kryty by mali byt’ odstraňované len vyškoleným servisným personálom, pričom je zariadenie odpojené od elektrickej energie. Určité povrchy môžu ostat’ horúce na dotyk.

9. V miestach, kde je zariadenie alebo kryty označené symbolom na pravej strane, si kvôli pokynom pozrite Operátorskú príručku.

10. Všetky obrázkové symboly použité pri tomto produkte zodpovedajú jednej alebo viacerým nasledujúcim normám: EN61010-1, IEC417 a ISO3864.

11. V miestach, kde je zariadenie alebo značky označené nápisom "Neotvárat’ pod elektrickým prúdom" alebo podobné, existuje nebezpečenstvo vznietenia v oblastiach s prítomnost’ou výbušného ovzdušia. Toto zariadenie sa smie otvárat’ len v prípade odpojenia od elektrického napájania a ponechania zariadenia vychladnút’ po dobu uplynutia dostatočného času tak, ako je to uvedené na štítku alebo v návode na použitie - a len vyškoleným servisným personálom.

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POMEMBNO

Varnostna navodila za povezavo in vgradnjo naprave Naslednja varnostna navodila veljajo za vse države članice EU. Zaradi

zagotovitve skladnosti z nizkonapetostno direktivo morate navodila strogo upoštevati. V državah, ki niso članice EU, je treba upoštevati tudi naslednje smernice, razen če jih ne zamenjujejo lokalni ali nacionalnimi standardi.

1. Do vseh ozemljitvenih točk, notranjih in zunanjih, ki so na voljo, morajo biti speljane ustrezne ozemljitvene povezave.

2. Po vgradnji ali odpravljanju težav je treba namestiti vse varnostne pokrove in zaščitne ozemljitve. Brezhibnost vseh ozemljitvenih priključkov je treba nenehno preverjati.

3. Omrežni napajalni kabli morajo biti skladni z zahtevami standarda IEC227 ali IEC245.

4. Vsa napeljava mora biti primerna za uporabi pri temperaturi okolja, višji od 75 °C.

5. Notranje dimenzije kabelskih tesnilk morajo zagotavljati ustrezno pritrditev kablov.

6. Za zagotovitev varnega delovanja opreme mora biti povezava zomrežnim napajanjem vzpostavljena prek odklopnega stikala, ki v primeru napake izklopi vse tokokroge s prevodniki. Odklopno stikalo lahko vključuje tudi mehansko izolacijsko stikalo. V nasprotnem primeru morajo biti zagotovljeni in jasno označeni drugi načini za izklop opreme iz napajanja. Odklopna in druga stikala morajo biti skladna z uveljavljenimi standardi, kot je IEC947. Vsa napeljava mora biti skladna z lokalnimi standardi.

7. V opremi ali pod pokrovi, ki so označeni s simbolom na desni, je prisotna nevarna napetost. Te pokrove je dovoljeno odstraniti samo, če je napajanje opreme izklopljeno. To lahko izvaja samo usposobljeno servisno osebje.

8. Pri opremi ali pod pokrovi, ki so označeni s simbolom na desni, so prisotne nevarne vroče površine. Te pokrove lahko odstranjuje samo usposobljeno servisno osebje. Napajanje opreme mora biti izklopljeno. Določene površine so lahko vroče.

9. Pri opremi ali pokrovih, ki so označeni s simbolom na desni, si za navodila oglejte priročnik za upravljanje.

10. Vsi uporabljeni grafični simboli so iz enega ali več naslednjih standardov: EN61010-1, IEC417 in ISO3864.

11. Če je na opremi ali oznakah navedeno "Ne odpirajte, če je pod napetostjo" ali podobno opozorilo, je na območjih z eksplozivnim ozračjem prisotna nevarnost vžiga. To opremo je dovoljeno odpirati samo, če je napajanje izklopljeno in je poteklo dovolj časa, da se oprema ohladi, kot je navedeno na oznaki ali v priročniku z navodili. Opremo lahko odpira samo usposobljeno servisno osebje.

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IMPORTANTE

Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad, son de aplicacion especifica

a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension.

1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, en aquellos terminales previstos al efecto.

2. Una vez finalizada las operaciones de mantenimiento del equipo, se deben volver a colocar las cubiertas de seguridad aasi como los terminales de tierra. Se debe comprobar la integridad de cada terminal.

3. Los cables de alimentacion electrica cumpliran con las normas IEC 227 o IEC 245.

4. Todo el cableado sera adecuado para una temperatura ambiental de 75ºC.

5. Todos los prensaestopas seran adecuados para una fijacion adecuada de los cables.

6. Para un manejo seguro del equipo, la alimentacion electrica se realizara a traves de un interruptor magnetotermico ( min 10 A ), el cual desconectara la alimentacion electrica al equipo en todas sus fases durante un fallo. Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio.

7. Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica peligrosa, dicho alojamiento solamente se abrira una vez que se haya interrumpido la alimentacion electrica al equipo asimismo la intervencion sera llevada a cabo por personal entrenado para estas labores.

8. Cuando las tapas o el equipo lleve impreso el simbolo, hay superficies con alta temperatura, por tanto se abrira una vez que se haya interrumpido la alimentacion electrica al equipo por personal entrenado para estas labores, y al menos se esperara unos 45 minutos para enfriar las superficies calientes.

9. Cuando el equipo o la tapa lleve impreso el simbolo, se consultara el manual de instrucciones.

10. Todos los simbolos graficos usados en esta hoja, estan de acuerdo a las siguientes normas EN61010-1, IEC417 & ISO 3864.

11. Cuando el equipo o las etiquetas tienen la indicación " No abrir mientras reciba energía" u otra similar, existe el peligro de ignición en zonas donde haya un ambiente explosivo. Este equipo sólo debe ser abierto por personal de servicio cualificado después de apagarlo y dejar pasar el intervalo de tiempo correspondiente indicado en la etiqueta o el manual de instrucciones para que el equipo se enfríe.

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VIKTIGT

Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga

EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokala eller nationella föreskrifter.

1. Tillämplig jordkontakt skall utföras till alla jordade punkter, såväl internt som externt där så erfordras.

2. Efter installation eller felsökning skall samtliga säkerhetshöljen och säkerhetsjord återplaceras. Samtliga jordterminaler måste hållas obrutna hela tiden.

3. Matningsspänningens kabel måste överensstämma med föreskrifterna i IEC227 eller IEC245.

4. Allt kablage skall vara lämpligt för användning i en omgivningstemperatur högre än 75ºC.

5. Alla kabelförskruvningar som används skall ha inre dimensioner som motsvarar adekvat kabelförankring.

6. För att säkerställa säker drift av denna utrustning skall anslutning till huvudströmmen endast göras genom en säkring (min 10A) som skall frånkoppla alla strömförande kretsar när något fel uppstår. Säkringen kan även ha en mekanisk frånskiljare. Om så inte är fallet, måste ett annat förfarande för att frånskilja utrustningen från strömförsörjning tillhandahållas och klart framgå genom markering. Säkring eller omkopplare måste överensstämma med en gällande standard såsom t ex IEC947.

7. Där utrustning eller hölje är markerad med vidstående symbol föreliggerisk för livsfarlig spänning i närheten. Dessa höljen får endast avlägsnas när strömmen ej är ansluten till utrustningen - och då endast av utbildad servicepersonal.

8. När utrustning eller hölje är markerad med vidstående symbol föreligger risk för brännskada vid kontakt med uppvärmd yta. Dessa höljen får endast avlägsnas av utbildad servicepersonal, när strömmen kopplats från utrustningen. Vissa ytor kan vara mycket varma att vidröra även upp till 45 minuter efter avstängning av strömmen.

9. När utrustning eller hölje markerats med vidstående symbol bör instruktionsmanualen studeras för information.

10. Samtliga grafiska symboler som förekommer i denna produkt finns angivna i en eller flera av följande föreskrifter:- EN61010-1, IEC417 & ISO3864.

11. För utrustning som markerats med föreskrifter som "Öppna inte när strömmen är på", eller liknande, råder explosionsrisk när det förekommer explosiva ångor. Utrustningen får endast öppnas efter att strömmen stängts av och efter att utrustningen fått svalna under så lång tid som anges i instruktionsboken. Öppnandet får endast utföras av utbildad servicepersonal.

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Appendix B Returning Equipment to the

Factory

RETURNING MATERIAL

If factory repair of defective equipment is required proceed as follows:

1. Secure a return authorization from an Emerson Process Management Sales Office or Representative before returning the equipment. Equipment must be returned with complete identification in accordance with Emerson Process Management instructions or it will not be accepted.

In no event will Emerson Process Management be responsible for equipment without proper authorization and identification.

2. Carefully pack defective unit in a sturdy box with sufficient shock absorbing material to ensure no additional damage will occur during shipping.

3. In a cover letter describe completely: a. The symptoms that determined the equipment is faulty. b. The environment in which the equipment was operating (housing,

weather, vibration, dust, etc.). c. Site from which equipment was removed. d. Whether warranty service or nonwarranty service is requested. e. Complete shipping instructions for the return of the equipment. f. Reference the return authorization number.

4. Enclose a cover letter and purchase order and ship the defective equipment according to instructions provided in an Emerson Process Management Return Authorization, prepaid, to:

Emerson Process Management RMR Department Daniel Headquarters 11100 Britmore Park Drive Houston, TX 77041

If warranty service is requested, the defective unit will be carefully inspected and tested at the factory. If failure was due to conditions listed in the standard Rosemount Analytical warranty, the defective unit will be repaired or replaced at Emerson Process Management’s option, and an operating unit will be returned to the customer in accordance with shipping instructions furnished in the cover letter.

For equipment no longer under warranty, the equipment will be repaired at the factory and returned as directed by the purchase order and shipping instructions.

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Index

Air Plenum Installation . . . . . . . 2-9

Alarm Output Connections . . . 2-16

Beam Alignment Procedure . . 2-15

Component Relationships . . . . . 1-5

Considerations

Regulatory/Process . . . . . . 2-4

Control Unit Installation . . . . . . 2-11

Corrective Maintenance . . . . . . 6-3

Display Screens . . . . . . . . . . . . 4-1

Essential Instructions . . . . . . . . . . i

Filter Certification . . . . . . . . . . . 5-5

Filter Correction . . . . . . . . . . . . 5-4

Password Protected Perimeters 4-4 Preventive Maintenance

Schedule . . . . . . . . . . . . . .6-1

Recommended Spare Parts . . . 8-1

Returning Equipment . . . . . . . .B-1

Span Calibration . . . . . . . . . . . . 3-3

Specifications . . . . . . . . . . . . . .1-6

Stack Exit Computation . . . . . . . 3-2

Startup Service . . . . . . . . . . . . . 3-1

System Features . . . . . . . . . . . .1-3

Transmitter Location . . . . . . . . .2-4

Troubleshooting . . . . . . . . . . . . .7-1

Typical System Package . . . . . . 1-2

Weather Covers Installation . . .2-9

Wiring Installation . . . . . . . . . . 2-13

Installation

Air Plenum . . . . . . . . . . . . . 2-9

Control Unit . . . . . . . . . . . 2-11

Retro Reflector . . . . . . . . 2-11

Stack Flanges . . . . . . . . . . 2-5

Transceiver . . . . . . . . . . . 2-11

Weather Covers . . . . . . . . . 2-9

Wiring . . . . . . . . . . . . . . . 2-13

Installation Considerations . . . . 2-2

Lx/Lt Ratio . . . . . . . . . . . . . . . . . 3-2

OPLR Calculation . . . . . . . . . . . 3-2

Output Connections . . . . . . . . 2-16

Zero Calibration . . . . . . . . . . . . . 3-3

Off Stack . . . . . . . . . . . . . . . 4-4

Zero Jig . . . . . . . . . . . . . . . . . . . 5-1

http://www.raihome.com

OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Index-2

WARRANTY

Rosemount Analytical warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount Analytical shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B. factory of the defective part or parts. Correction in the manner provided above shall constitute a fulfillment of all liabilities of Rosemount Analytical with respect to the quality of the equipment.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY WHETHER WRITTEN, ORAL, OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OF FITNESS FOR PURPOSE).

The remedy(ies) provided above shall be purchaser's sole remedy(ies) for any failure of Rosemount Analytical to comply with the warranty provisions, whether claims by the purchaser are based in contract or in tort (including negligence).

Rosemount Analytical does not warrant equipment against normal deterioration due to environment. Factors such as corrosive gases and solid particulates can be detrimental and can create the need for repair or replacement as part of normal wear and tear during the warranty period.

Equipment supplied by Rosemount Analytical Inc. but not manufactured by it will be subject to the same warranty as is extended to Rosemount Analytical by the original manufacturer.

At the time of installation it is important that the required services are supplied to the system and that the electronic controller is set up at least to the point where it is controlling the sensor heater. This will ensure, that should there be a delay between installation and full commissioning that the sensor being supplied with ac power and reference air will not be subjected to component deterioration.

3844

11/07

OPM 3000

Instruction Manual

IM-105-3000, Rev 1.2

November 2007

Rosemount Analytical and the Rosemount Analytical logotype are registered trademarks of Rosemount Analytical Inc. All other marks are the property of their respective owners.

WORLD HEADQUARTERS Emerson Process Management Rosemount Analytical Inc.

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EUROPE, MIDDLE EAST, AFRICA Emerson Process Management

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ROSEMOUNT ANALYTICAL EUROPE Emerson Process Management

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GAS CHROMATOGRAPHY CENTER AND LATIN AMERICA Emerson Process Management Rosemount Analytical Inc.

11100 Brittmoore Park Drive Houston, TX 77041 T 713 467 6000 F 713 827 3329

ASIA-PACIFIC Emerson Process Management

Asia Pacific Private Limited 1 Pandan Crescent Singapore 128461 Republic of Singapore T 65 6 777 8211 F 65 6 777 0947 E analytical@ ap.emersonprocess.com

Rosemount OPM 3000 Opacity / Dust Density Monitor-Rev 1.2 Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

ESSENTIAL INSTRUCTIONS

PREFACE

DEFINITIONS

SYMBOLS

Section 1 Description and Specifications

COMPONENT CHECKLIST

OPM 3000 System Features

Normal Mode of Operation

SPECIFICATIONS

Section 2 Installation

OVERVIEW

INSTALLATION CONSIDERATIONS

Choose an Installation Site

Accessibility Locate the instrument where it will provide safe access for periodic

Clearance Installation clearances for the transceiver, retro reflector and optional weather

Environment Locate the stack-mounted units in an area with ambient temperatures

Sample Area To achieve a representative sample, the accepted practice is to have the

Stack Exit The transceiver should be located a minimum of two stack diameters from the

Regulatory/Process Considerations

MECHANICAL INSTALLATION

Installation of Stack Flanges

Mounting the Air Plenum and Weather Covers

Attach Blowers

Mounting the Transceiver and Retro Reflector

Mounting the Control Unit

SYSTEM WIRING INSTALLATION

BEAM ALIGNMENT PROCEDURE

Channel #2, 4-20 mA Output to Recording Devices

Alarm Output Connections

Early Warning Alarm Option

Section 3 Startup and Calibration

OVERVIEW

BEFORE STARTUP

Startup Service

Stack Exit Correlation Computation

FIRST TIME ADJUSTMENT AND CALIBRATION PROCEDURES

Clear On Stack Zero and Span Calibration

Section 4 Normal Operation

OVERVIEW

Setup of Password Protected Perimeters

OFF STACK ZERO CALIBRATION

OVERVIEW

USING THE ZERO JIG

Installation

Coarse Adjustments

Filter Correction

Filter Certification

Section 6 Maintenance

OVERVIEW

PREVENTIVE MAINTENANCE SCHEDULE

CORRECTIVE MAINTENANCE

Lamp Replacement

Transceiver Fuse Replacement

Circuit Board Replacements

Section 7 Troubleshooting

TROUBLESHOOTING

Section 8 Spare Parts

SPARE PARTS

OPM 3000 Recommended Spare Parts

Appendix A Safety Data

SAFETY INSTRUCTIONS IMPORTANT

RETURNING MATERIAL