The information contained in this document is subject to change without notice.
Rosemount Analytical's system of NGA 2000 Modular Gas Analyzers and Controllers are patented,
under U.S. Patent 5.787.015.
Viton-A® is a registered trademark of E.I. duPont de Nemours & Co.
Paliney No. 7™ is a trademark of J.M. Ney Co.
Manual Part Number 748330-E
June 2000
Printed in U.S.A.
Rosemount Analytical Inc.
4125 East La Palma Avenue
Anaheim, California 92807-1802
3-2 Calibration Range for Various Zero Bases Operating Ranges.................3-6
3-3 Calibration Range for Various Suppressed Range Operations................3-6
3-4 Oxygen Equivalents of Common Gases...................................................3-10
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
iii
ONTENTS
C
NOTES
iv
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
P
REFACE
PURPOSE/SAFETY SUMMARY
The purpose of this manual is to provide the procedures for the installation, operation
and maintenance of this NGA 2000 module.
Some sections may describe equipment not used in your NGA 2000 system
configuration. The user should become thoroughly familiar with the operation of this
module before operating it. Read this instruction manual completely.
To avoid explosion, loss of life, personal injury and damage to this equipment
and on-site property, all personnel authorized to install, operate and service the
this equipment should be thoroughly familiar with and strictly follow the
instructions in this manual. SAVE THESE INSTRUCTIONS.
If this equipment is used in a manner not specified in these instructions, protective
systems may be impaired.
DANGER is used to indicate the presence of a hazard which will cause severe
personal injury, death, or substantial property damage if the warning is ignored
WARNING is used to indicate the presence of a hazard which can cause severe
personal injury, death, or substantial property damage if the warning is ignored.
CAUTION is used to indicate the presence of a hazard which will or can cause minor
personal injury or property damage if the warning is ignored.
NOTE is used to indicate installation, operation, or maintenance information which is
important but not hazard-related.
WARNING: ELECTRICAL SHOCK HAZARD
Do not operate without covers secure. Servicing requires access to live parts
which can cause death or serious injury. Refer servicing to qualified personnel.
For safety and proper performance this instrument must be connected to a
properly grounded three-wire source of power.
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
P-1
REFACE
P
WARNING: POSSIBLE EXPLOSION HAZARD
This equipment is not designed for and should not be used in the analysis of
flammable samples. Use of this equipment in this way could result in explosion
and death.
Note
Apply leak test liquid to cell or detectors only as a last resort.
WARNING: POSSIBLE EXPLOSION HAZARD
Verify that all gas connections are made as labeled and are leak free. Improper
gas connections could result in explosion or death. See Section 2.4.3 for Leak
test procedure.
WARNING: PARTS INTEGRITY
Tampering or unauthorized substitution of components may adversely affect
safety of this product. Use only factory documented components for repair
WARNING: OVER-VOLTAGE SPIKING
If this Analyzer Module is used with a non-Rosemount Analytical power supply,
adding Rosemount Analytical PN 90331 Current Protector in series with the 24 V
positive line will prevent over-voltage spiking and resultant fuse blowing when
powering up the instrument.
P-2
CAUTION: PRESSURIZED GAS
This module requires periodic calibration with a known standard gas. See
General Precautions for Handling and Storing High Pressure Gas Cylinders in
the rear of this manual.
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
REFACE
P
CAUTION: HAND INJURY HAZARD
Do not place hands or fingers in Platform front handles when the front panel is
open. Dropping front panel while hand or fingers are inside either handle can
cause serious injury.
CAUTION: OVERBALANCE HAZARD
This Analyzer Module may tip instrument over if it is pulled out too far and the
Platform is not properly supported.
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
P-3
REFACE
P
NOTES
P-4
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
GLOSSARY
NALYZER MODULE
A
Self contained analysis modules that are designed to be installed into the NGA 2000
System. One Analyzer Module can be installed into a Single Enclosure containing the
Platform Module. Two Analyzer Modules can be installed into a Dual Enclosure. The
simplest NGA 2000 System consists of one Analyzer Module.
ACKPLANE
B
The interconnect circuit board which the Controller Board, Power Supply Board, I/O
Board(s) and Expansion Board(s) are plugged into the Backplane
ONTROL MODULE
C
The operator interface plus the Controller Board.
REFACE
P
ONTROLLER BOARD
C
The Controller Board in the Platform which runs the software program that operates
the Display, Keypad and Network Manager. The Controller Board plugs into the
Backplane.
ISTRIBUTION ASSEMBLY
D
The Distribution Assembly consists of the Backplane and the card cages in the
Platform Module that contain I/O Module(s) and Expansion Module(s).
XPANSION BOARD
E
The Expansion Board performs special features not related to I/O functions. The
Expansion Board plugs into the Backplane from the Platform front.
I/O M
An auxiliary module that provides some sort of interface to the outside world. I/O
modules may include analog outputs, relay contacts, and digital interfaces. In general,
they are mounted in platforms as options.
ODULE
PERATOR INTERFACE
O
The Display and Keyboard of the Platform.
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
P-5
REFACE
P
LATFORM
P
Any combination of the NGA case, the display and computer board, power supply, and
I/O modules. In general, it could be considered to be anything in the NGA system
other than the analyzer modules.
OWER SUPPLY
P
Any of a variety of components that provide conditioned power to other NGA 2000
components, from the Power Supply Board that plugs into the Backplane in a standalone instrument to several larger ones that can power larger collections of modules
and components.
RIMARY VARIABLE
P
The measured species concentration value from an Analyzer Module.
ECONDARY VARIABLE
S
The current status data placed on the network by an Analyzer Module. This includes
sample flow, source voltage and other diagnostic information.
OFTKEYS
S
The five function keys located below the front panel display. The menu function for
each softkey is displayed directly above it and is controlled by the software.
YSTEM
S
A NGA 2000 System consisting of one (or more) Analyzer Modules, an optional
Platform, one or more optional I/O Boards, an optional Expansion Board and an
optional Supplemental Power Supply.
P-6
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
SPECIFICATIONS
MEASUREMENT SPECIES:
RANGES:
R
EPEATABILITY
M
INIMUM DETECTABLE
L
N
EVEL
OISE
:
:
LINEARITY:
R
ESPONSE TIME
D
RIFT (ZERO AND SPAN
E
FFECT OF TEMPERATURE
E
NVIRONMENT
A
MBIENT TEMPERATURE
E
FFECT OF FLOW
P
OWER REQUIREMENTS
:
:
:
:
Oxygen
0 to 100% oxygen; four fullscale selections, including suppressed
zero ranges in 1% increments
±1% of fullscale (at constant temperature)
0.01% oxygen
<1% of fullscale, peak-to-peak; <±1% for suppressed ranges
±1% of fullscale
0 to 90% of fullscale in 20 seconds (±2 seconds)
<±1% of fullscale/24 hours, <±2% of fullscale/week at constant
):
temperature;
<±2% of fullscale/24 hours, <±4% of fullscale/week of range for 99
to 100% (at constant temperature)
<±1% of fullscale over any 10°C interval for rate of change no
:
greater than 10°C per hour
Location - Class B controlled, indoor, non-hazardous
0 to 45°C (32 to 113°F)
:
<±1% of range when sample flow rate is changed by 20 ml/min.
24 VDC ±5%, 50 W max.; ripple and noise: <100 mV peak-
:
to-peak; line and load regulations: <±1%
REFACE
P
S
PECIFICATIONS
T
EMPERATURE
F
LOW RATE
E
XHAUST PRESSURE
P
ARTICLES
D
EWPOINT
M
ATERIALS IN CONTACT
WITH SAMPLE
S
PECIFICATIONS
C
ASE CLASSIFICATION
D
IMENSIONS
W
EIGHT
M
OUNTING
M
AXIMUM LENGTH OF
C
See the Preface section of the Platform Components manual for specifications regarding Platform-related
components (e.g., case dimensions) and the Preface of the I/O Module manual for specifications regarding I/O
(e.g., relay outputs).
ABLE
:
:
:
:
:
:
:
:
- S
AMPLE
:
Non-flammable;: 10 to 66°C (50 to 150°F)
800 to 1400 ml/min.
:
-345 to 690 hPa-gauge (-5 to 10 psig)
filtered to <2 microns
below 43°C (110°F), no entrained liquid
Glass, 316 stainless steel, titanium, Paliney No. 7, epoxy
2
- P
HYSICAL
:
resin, Viton A, platinum, nickel, rhodium and MgF
General purpose for installation in weather-protected areas
See Outline and Mounting Dimensions, Figure 2-4
8 kg (17.6 lbs.
Inside a Platform or custom-installed in a panel
LON
1600 m (1 mile) between Analyzer Module and Platform
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
P-7
REFACE
P
CUSTOMER SERVICE, TECHNICAL ASSISTANCE AND FIELD SERVICE
For order administration, replacement Parts, application assistance, on-site or factory
repair, service or maintenance contract information, contact:
Rosemount Analytical Inc.
Process Analytical Division
Customer Service Center
1-800-433-6076
RETURNING PARTS TO THE FACTORY
Before returning parts, contact the Customer Service Center and request a Returned
Materials Authorization (RMA) number. Please have the following information when
you call: Model Number, Serial Number, and Purchase Order Number or Sales Order
Number.
Prior authorization by the factory must be obtained before returned materials will be
accepted. Unauthorized returns will be returned to the sender, freight collect.
When returning any product or component that has been exposed to a toxic, corrosive
or other hazardous material or used in such a hazardous environment, the user must
attach an appropriate Material Safety Data Sheet (M.S.D.S.) or a written certification
that the material has been decontaminated, disinfected and/or detoxified.
Return to:
Rosemount Analytical Inc.
4125 East La Palma Avenue
Anaheim, California 92807-1802
TRAINING
A comprehensive Factory Training Program of operator and service classes is
available. For a copy of the Current Operator and Service Training Schedule contact
the Technical Services Department at:
Rosemount Analytical Inc.
Phone: 1-714-986-7600
FAX: 1-714-577-8006
D
OCUMENTATION
The following NGA 2000 Paramagnetic Detector instruction materials are available.
Contact Customer Service or the local representative to order.
P-8
748330 Instruction Manual (this document)
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
COMPLIANCES
9
6
This product may carry approvals from several certifying agencies, including Factory
Mutual and the Canadian Standards Association (which is also an OSHA accredited,
Nationally Recognized Testing Laboratory), for use in non-hazardous, indoor locations
REFACE
P
FM
APPROVED
Rosemount Analytical Inc. has satisfied all obligations from the European
Legislation to harmonize the product requirements in Europe.
This product complies with the standard level of NAMUR EMC.
Recommendation (May 1993).
This product satisfies all obligations of all relevant standards of the EMC framework in
Australia and New Zealand.
®
97-C219
NAMUR
N
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
P-9
REFACE
P
NOTES
P-10
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
I
NTRODUCTION
1
1.1 OVERVIEW
This manual describes the Paramagnetic Detector (PMD) Analyzer Module of
Rosemount Analytical's NGA 200 Series of gas analysis components.
The PMD Analyzer Module is designed to continuously determine the concentration
of oxygen in a flowing gaseous mixture. The concentration is expressed in ppm or
percent volume O2.
The entire Analyzer Module is designed as a slide-in module (if configured in standalone instrument fashion), removable from the front of the Platform, with gas
connections made from the rear. All electronics relative to sample detection and
conditioning are included in this module.
1.2 TYPICAL APPLICATIONS
PMD Analyzer Module applications include:
• process control
• continuous emissions monitoring systems (CEMS)
• industrial gas production
• fermentation process monitoring
1.3 THEORY OF TECHNOLOGY
Oxygen is strongly paramagnetic (i.e., capable of becoming a temporary magnet when
placed in a magnetic field) while most other common gases are weakly diamagnetic
(i.e., tend to be non-magnetic). See Figure 1-1.
The Magnetic susceptibility of the flowing gas sample is sensed in the
detector/magnet assembly. As shown in Figure 1-2, a dumbbell shaped, nitrogenfilled, hollow gas test body is suspended on a platinum/nickel alloy ribbon in a nonuniform magnetic field.
Because of a "magnetic buoyancy" effect, the spheres of the test body are subjected
to displacement forces, resulting in a displacement torque proportional to the magnetic
susceptibility of the gas surrounding the test body.
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
1-1
NTRODUCTION
I
Measurement is accomplished by a
null-balance system, whereby the
displacement torque is opposed by an
equal and opposite restorative torque.
T he restoring current is automatically
maintained at the correct level by an
electro-optical feedback system. A
beam of light from the source LED is
reflected off the square mirror
attached to the test body onto a bi-cell
(dual photodiode).
The current required to keep the test
body to the null position is a linear
function of the total magnetic
susceptibility of the samp le gas.
See Figures 4-1, 4-2, and 4-3 for
component configuration.
F
IGURE
Shaded
Pole
Piece
Sphere
(Magnetic Susceptibility = k
F
k
Sample Gas
(Magnetic Susceptibility = k
As percentage of oxygen in sample gas increases,
displacement force (F
1-1. S
U
Note:
) increases.
k
PHERICAL BODY IN NON
NIFORM MAGNETIC FIELD
)
o
)
-
1.4 FEATURES
Among the features incorporated into the PMD Analyzer Module is a flow splitter
(≈2:1) that allows for greater sample flow, decreased lag time and faster analyzer
response.
The "Time Alignment" feature can be used to delay sending the Primary Variable from
the PMD Analyzer Module for up to 30 seconds in 0.1 second intervals. This feature
allows Primary Variables form more than one PMD Analyzer Module to be "time
aligned" if necessary.
1-2
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
Displacement
Torque
NTRODUCTION
I
Balancing
Weight
Electromagnetic
Axis
Platinum/Nickel Alloy
Suspension Ribbon
TEST BODY DETAIL
Displacement
Torque
Restoring
Torque
Restoring
Current
Mirror
Restoring
Current
Restoring
Torque
Current Loop
Electromagnetic
Axis
Balancing Weight
Nitrogen-Filled Hollow Glass
Test Body
F
IGURE
Magnet
Shaded Pole Pieces (4)
Dual Photocell
1-2. P
ARAMAGNETIC DETECTOR TECHNOLOGY
Test Body
Restoring
Current
LED Source
DETECTOR/MAGNET
ASSEMBLY
Zero
NULL BALANCE SYSTEM
SIGNAL CONDITIONI NG
ASSEMBLY
Span
SIGNAL OUTPUT
TO NETWORK
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
1-3
NTRODUCTION
I
N
OTES
1-4
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
I
NSTALLATION
2
2.1 UNPACKING
If the Paramagnetic Analyzer Module is received as a separate unit, carefully examine the
shipping carton and contents for signs of damage. Immediately notify the shipping carrier if
the carton or contents is damaged. Retain the carton and packing material until all
components associated with the Analyz er Modul e are operati onal.
2.2 ASSEMBLY
If the Analyzer Module requires assembly with other components (e.g., the Platform and
associated I/O Modules), do so at this time. Following the guides on the bottom left and
bottom center of the Platform, carefully slide the Analyz er Modul e halfway into pl ace.
CAUTION: HAND INJURY HAZARD
Do not place hands or fingers in the Platform front handles when front panel is
open. Dropping the front panel of the Platform while hand or fingers are inside
either handle can cause serious injury.
ANALYZER MODULE GUIDES
PIN SEATS
DISENGAGED FRONT PANEL
F
IGURE
2-1. A
NALYZER MODULE INSTALLATION INTO INSTRUMENT PLATFORM
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
2-1
NSTALLATION
I
Lift the spring-loaded pins on the front of the Analyzer Module, and carefully slide it
the rest of the distance. Secure the module in position by releasing the pins, which
seat in the available holes in the bottom of the case (see Figure 2-1). If the module
and Platform are difficult to assemble, remove the module, ensure the top cover of the
module is firmly seated on the hold-down screws, and repeat the assembly procedure.
Install I/O Module(s) according to guidelines in the I/O manual. After startup and
calibration have been performed, secure the front panel with the six screws provided.
2.3 LOCATION
Install the Analyzer Module in a clean, non-hazardous, weather protected, vibration
free location free from extreme temperature variations. For best results, either install
the module near the sample stream to minimize sample transport time or supply a flow
greater than necessary and route only the appropriate amount through the Analyzer
Module.
Observing these requirements are critical. Note the following:
• Excessive vibration can cause a noisy readout. To minimize vibration effects,
the detector/magnet assembly is enveloped in a shock-mounted compartment.
• The user should ensure, when making any internal electrical connections, that
no cables are placed in contact with the detector assembly or associated
internal sample inlet and outlet tubing.
• Magnetic susceptibilities and partial pressures of gases vary with temperature.
Permissible ambient temperature range is 32°F to 113°F (0°C to 45°C).
• The interior of the Detector Assembly is maintained at approximately 144°F
(62°C) by an electronically controlled heater. Prior to entering the detector
assembly, the sample is heated in a coiled tubing to match the detector's
temperature.
2.4 GASES
2.4.1 R
EQUIREMENTS
ALIBRATION GASES
C
Analyzer Module calibration requires the establishment of zero and span calibration
points. This requires a zero standard gas to set the zero point span gas to establish a
calibration point at or near the upper range limit.
2-2
An oxygen-free gas, typically nitrogen, is required for use as the zero standard gas.
Recommendations for span calibration gases, bases on various operating ranges, are
tabulated in Table 3-1. Air (20.93% oxygen) can be used as span gas regardless of
the ranges used for sampling, although very low ranges may lose accuracy.
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
NSTALLATION
I
AMPLE GAS
S
Sample gas should be non-flammable.
EMPERATURE
T
Sample temperature at the inlet should be from 50°F to 150°F (10°C to 66°C). A
maximum entry temperature of 110°F (43°C) is recommended to prevent cooling of
the sample and possible internal condensation. Such condensation could damage
some components of the Analyzer Module. This recommendation can be ignored if a
thoroughly dry sample is examined.
RESSURE
P
Sample exhaust pressure limits are -5 to 10 psig (-345 to 690 hPa-gauge). Normal
operation is in the positive range, between 0 and 10 psig (0 and 690 hPa-gauge).
Negative gauge pressures are not normally recommended, but may be used in certain
special applications.
To prevent over-pressurization, insert a pressure relief valve into the sample inlet line.
A check valve should also be placed in the outlet line if the Analyzer Module is
connected to a manifold associated with a flare or other apparatus that does not
operate at atmospheric pressure.
The outlet port is commonly vented to the atmosphere. Any change in barometric
pressure has a directly proportional effect on the indicated percent of oxygen, and
should be neutralized through manual or computer correction of data. Note the
following example:
Range = 0% to 5% oxygen
Barometric pressure change after calibration = 1%
Analyzer Module measurement = 5% oxygen
Measurement error = 0.01 x 5% oxygen
Fullscale span = 5% oxygen
0.05% oxygen error = 1% of fullscale
The error is more significant for suppressed range 99% to 100%.
An optional barometric pressure compensation board is available to automatically
perform this correction.
A general rule regarding calibration gas pressure is that it should be the same as the
expected sample gas pressure during routine operation.
The above requirement increases the difficulty of operation at negative gauge
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
2-3
NSTALLATION
I
pressure. A suction pump can be connected to the outlet port for drawing sample
through the Analyzer Module. Such operation necessitates special precautions to
ensure accurate readout, including the following:
The need for equilibrium between sample and gas calibration pressures.
Any leakage in the sample handling system will decrease readout accuracy.
LOW RATE
F
Recommended sample flow rate is 800 to 1400 ml/min., ±40 ml/min. Optimum flow
rate is 1100 ml/min.
If flow is held to within tolerance and operating pressure remains constant, zero and
span drift will meet specified limits.
NETWORK 1
F
IGURE
2-2. PMD F
RONT PANEL CONNECTIONS
FAN
OUT
SAMPLE
IN
10 PSI M AX
(69 kPa MAX)
NETWORK 2
POWER
FUSE
OUT
REFERENCE
IN
10 PSI M AX
(69 kPa MAX)
F
IGURE
2-4
PURGE IN
15 PSI (103 kP a) MAX
Note: Reference and purge gas connections are applicable only to certain applications.
2-3. PMD B
ACK PANEL CONNECTIONS
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
NSTALLATION
I
2.4.2 C
ONNECTIONS
(See Figure 2-3) Connect inlet and outlet lines for sample gas to appropriately labeled
fittings on the rear panel. Both connections are 1/4 inch ferrule-type compression
fittings.
Zero and span gases use the same inlet and outlet as the sample. Figure 2-4 shows
a typical external sample handling manifold for gas selection. Particulates must be
filtered down to two microns, gases generally require pressurization, and flow
measurement metering MUST be present.
2.4.3 L
EAK TEST
The Analyzer Module is thoroughly tested at the factory for gas leakage. The user is
responsible for testing for leakage only at the inlet and outlet fittings on the rear panel.
The user is also responsible for internal leak testing periodically and if any internal
pneumatic components are adjusted or replaced (with a test procedure selected by
the user).
PMD Analyzer
Module
Flow Splitter
(≈2:1)
Sample In
Needle
Valves
Two Micron
Filter
F
IGURE
Zero
Standard
Gas
Span
Standard
Gas
2-4. I
M
NTERCONNECTION OF TYPICAL GAS MANIFOLD TO
ODULE
Flowmeter
PMD A
NALYZER
2.5 ELECTRICAL CONNECTIONS
Note
Electrical connections must be in compliance with National Electrical Code
(ANSI/NFPA 70) and/or any applicable national or electrical codes.
To Vent
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
2-5
NSTALLATION
I
Two electrical connections are required on the Analyzer Module; POWER and
NETWORK. See Figure 2-2. On the Analyzer Module, two NETWORK connections
are available, either of which is appropriate for : 1) interconnection with Backplane of
the Platform (see Platform instruction manual) or 2) "daisy chaining" with other NGA
2000 components.
Connect Analyzer Module POWER 24 VDC power source, either the Platform or
external power source.
F
IGURE
PRESSURE
COMPENSATION
BOARD
POWER SUPPLY BOARD
J1
J6 J10
J14
FLOW SENSOR
FAN ASSEMBLY
SENSOR
C
°°°°
2-5. PMD W
J9
J7
1 2 3 4
J5
1 2
J2
CHASSIS
GROUND
IRING DIAGRAM
J3
J11
J8
LED, SOURCE
FUSE, THERMAL
CUTOFF
RTD, TEMP CTRL
J4J5J6
J1
COMPUTER BOARD
J2
J3
HEATER
DETECTOR ASSEMBLY
PREAMP
BOARD
RECORDER
J2
J4
SIGNAL
J1
BOARD
J6
J7
J1
J3
J5
OUTPUT
J5
LON/POWER
BOARD
2-6
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
[
]
[28]
4.3
A
[109]
8.4
[213]
6.2
[157]
8.2
[208]
[15]
NSTALLATION
I
.6
[13]
.5
F
2.8
[71]
G
H
.6
[15]
1.1
1.1
[27]
1.1
[28]
6.0
[152]
20.0
[508]
17.41
[442]
8.4
B
213
C
1.6
[40]
D
E
H. FUSE.
G. POWER CABLE TO NETWORK.
F. NETWORK CABLE CONNECTIONS TO PLATFORM.
E. PURGE GAS IN: Not used.
D. REFERENCE IN: Not used.
C. REFERENCE OUT: Not used.
B. SAMPLE OUT: 1/4" O.D. TUBE FITTING.
A. SAMPLE IN: 1/4" O.D. TUBE FITTING.
5. MODULE TO BE IN STALLED WITHIN ±15° OF HORIZONTAL.
4. POWER REQUIREMENTS: 24 VDC 3.5 A.
3. ELECTRICAL INSTALLATION MUST BE IN COMPLIANCE WITH NATIONAL ELECTRICAL
CODE (ANSI/NFPA 70) AND/O R ANY APPLICABLE NATIONAL OR LOCAL CODES.
2. MODULE IS NOT WEATHERPROOF.
1. APPROXIMATE WEIGHT: 17.6 LB (8.0 kg).
F
IGURE
2-6 O
UTLINE AND MOUNTING DIMENSIONS
748330-E Rosemount Analytical June 2000
5.6
[143]
NGA 2000 Paramagnetic Detector
1.0
[25]
DIMENSIONS
INCH
[mm]
2-7
NSTALLATION
I
N
OTES
2-8
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
S
TARTUP AND OPERATION
3
3.1 OVERVIEW
Prior to initial startup, the user should perform the leak test procedure outlined in
Section 2.
For the remainder of this section Analyzer Module interconnection with a Platform or
some interfacing component will be assumed. Display and keypad information shall
refer to that which the user can expect to see and do with regard to the front panel of
the Platform.
For a complete description of the Platform front panel controls and indicators, see the
Platform instruction manual.
3.2 DISPLAYS
Three kinds of Display screens are available to the user:
• Run Mode
• Menu
• Help
3.3 RUN MODE DISPLAY
The Run Mode is the normal mode of operation. In this mode, the Display (see Figure
3-1) will show current gas measurement, the component of interest, the current
operations of the softkeys, and a graphic bar representing the displayed concentration
as ppm or as a percent of oxygen.
If more than one Analyzer Module is connected to the system, the Run Mode display
will show as many as four gas measurements on screen. Alarm messages may also
appear on the display (See Table 3-1).
3.4 MENU DISPLAYS
The menu structure enables the user to access data and functions, and put
information onto the network.
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
3-1
TARTUP AND OPERATION
S
MESSAGE DISPLAYDESCRIPTIONTYPE
BAROMETERSystem BarometerWARNING
CASE TEMPCase TemperatureWARNING
CRUDE NOISECalculated NoiseWARNING
CURRENTRNGHICurrent, High RangeWARNING
CURRENTRNGLOCurrent, Low RangeWARNING
DET TEMDetector TemperatureWARNING
FAN FETFan CurrentWARNING
HEATER FETHeater CurrentWARNING
LED CURRENTLED CurrentWARNING
LIN ERRORLinearizer ErrorWARNING
LOOP CURRENTPMD Loop CurrentWARNING
N15 VOLTSPower Supply, -15VWARNING
P15 VOLTSPower Supply, +15VWARNING
P24 VOLTSPower Supply, +24VWARNING
P5 VOLTSPower Supply, +5vWARNING
RAW S IGNALRaw SignalWARNING
SAMP PRESSample PressureWARNING
SVFLOWSample Bypass FlowWARNING
BICELLAPMD Photo SensorFAILURE
BICELLBPMD Photo SensorFAILURE
SW ERRORSoftware ErrorFAILURE
T
ABLE
3-1. PMD A
NALYZER MODULE ALARMS
The Main Menu (Figure 3-2) is subdivided into three levels of control based generally
on which personnel is likely to use it: Basic Controls, Expert Controls and Setup, and
Technical Level Configuration. See Figures 3-3, 3-4, and 3-5. Many layers of the
menu structure are described at appropriate places throughout this manual.
From the Run Mode display, press the MENU softkey to enter the Main Menu (Figure
3-2).
3-2
See Figures 3-7 through 3-11 for flow charts depicting Menu screens related to this
Analyzer Module.
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
TARTUP AND OPERATION
y
y
y
y
(
)
S
3.5 HELP DISPLAYS
The Help structure is intended to be an on-line "tutorial," context sensitive and topicinterconnected, so that the user can practically operate NGA 2000 without need of an
instruction manual (Figure 3-6).
Technical level configuration ...
(Diagnostic and manufacturing/service)
Delete alarm message!
Display Parms. Info
F1F2F3F4F5
50
F2F3F4F5
Main Menu
F
IGURE
3-2. M
AIN MENU DISPLAY
23.2 ppm HC Analyzer XXXXXXXX
Basic Controls
Measurement range numbers:
Range upper limit: 10 ppm
Range and functional control: Local
Bypass sample flow: 1000 ml/min
Ranges with valid calibration 1&2
Calibration status: Ready
If it won’t calibrate…
Flame condition: On
Light flame…
Home Escape Zero Span Info
F1F2F3F4F5
F
IGURE
748330-E Rosemount Analytical June 2000
3-3. B
ASIC CONTROLS MENU
NGA 2000 Paramagnetic Detector
3-3
TARTUP AND OPERATION
g
p
p
p
S
23.2 ppm HC Analyzer XXXXXXXX
ert controls and set u
Ex
Expert analyzer controls ...
Auxiliary module controls ...
System set up ...
Analyzer module set up ...
Auxiliary module set up ...
Local I/O set up ...
Home Escape Info
F
IGURE
F
IGURE
3-4. E
3-5. T
F1
F2F3F4F5
XPERT CONTROLS AND SETUP MENU
23.2 ppm HC Analyzer XXXXXXXX
Technical confi
System set up .. .
Service menus...
Diagnostic menus...
Other module diagnostic menus...
listing of all modules...
uration menu
Home Escape Cal Info
F1
F2F3F4F5
ECHNICAL LEVEL CONFIGURATION MENU
23.2 ppm HC Analyzer XXXXXXXX
Main Menu Hel
The Main Menu for the analyzer system.
Note that this menu refers to the particular
analyzer selected from t he run screen, when
used in a system. The softkey marked “HOME”
will always return you to this screen.
Help menu system...
Help on help...
Keyboard controls...
Editing controls.. .
Home Escape Map
F
IGURE
3-4
3-6. T
F1F2F3F4F5
YPICAL HELP SCREEN
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
TARTUP AND OPERATION
S
3.6 STARTUP PROCEDURE
Introduce a suitable on-scale gas (NOT actual sample) into sample inlet.
Apply power to the PMD Analyzer Module. If it is associated with a Platform, do this
by plugging in the Platform to a power source. The Platform has no ON/OFF power
switch. Once power is supplied to the Platform, the PMD Analyzer Module will be
energized.
If the user's system contains only one Analyzer Module, all system components, the
Controller Board and the network "self-install" (bind together) during initial startup. If
the system contains more than one Analyzer Module, the startup sequence will
interrogate the network to locate and identify all components on the network. The
user will have to bind appropriate combinations of components after the startup
sequence.
After the warm-up period, approximately one hour for PMD Module, all modules are
completely functional.
Enter appropriate data in the Calibration Gas List (by making the following display
selections: Main Menu, Expert Controls and Setup [enter security code, if necessary],
Analyzer Module setup, Calibration Gas List). Also, enter appropriate values in the
Calibration Parameters menu (by making the following display selections: Main Menu,
Expert Controls and Setup [enter security code, if necessary], Analyzer Module Setup,
Calibration Parameters), particularly data related to which ranges are to be zeroed
together and how the Analyzer Module is expected to calibrate ranges (separately or
otherwise).
The Analyzer Module will not allow the user to increase the upper limit of a range
beyond the "maximum range" software setting. To change the "maximum range"
value, select the following from the Main Menu: Technical Configuration Menu,
Service Menu, Manufacturing Data, Analyzer Module Data. Select Maximum Range,
and use the arrow keys to scroll the indicated value. The same applies for "minimum
range" settings.
3.7 BINDING
To achieve full coordination between Analyzer Modules and associated I/O Modules,
the user must bind those components together in the System Setup portion of the
Technical Configuration Menu in software. See Figure 3-10 of this manual and
Section 1.5 of the I/O Modules Manual for binding instructions.
3.8 CALIBRATION
Calibration consists of establishing zero and span calibration points. Generally, zero
and span calibration should be performed on the range that will be used during
sample analysis.
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
3-5
TARTUP AND OPERATION
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To calibrate the PMD Analyzer Module, introduce zero gas into the SAMPLE INLET,
and do the following:
1. If the Multi-Analyzer Module, split Run Mode display is shown, press the DISPLAY
softkey until the desired Analyzer's Run Mode display is acquired.
2. Press the MENUS softkey to enter the Main Menu.
3. Press the ENTER key to enter the Basic Controls menu.
4. Press the ZERO softkey to enter the Analyzer Zero menu.
5. Press the ZERO softkey and wait.
6. Introduce span gas (Table 3-2) into the SAMPLE INLET.
7. Press the SPAN softkey to enter the Analyzer Span menu, press SPAN again and
wait.
8. Press the HOME softkey to re-enter the Main Menu.
9. Press the DISPLAY softkey for the Run Mode display.
T
ABLE
RANGE % OXYGEN
0 to 1Nitrogen0.9% O
0 to 2.5Nitrogen2.3% O2, balance N
0 to 5Nitrogen4.5% O2, balance N
0 to 10Nitrogen9% O2, balance N
0 to 25NitrogenAir (20.93% O2)
0 to 50Nitrogen45% O2, balance N
0 to 100Nitrogen100% O
3-2. C
ALIBRATION RANGE FOR VARIOUS ZERO BASED OPERATING RANGES
RECOMMENDED ZERO
STANDARD GAS
RECOMMENDED SPAN
STANDARD GAS
2
balance N
2
2
2
2
2
2
3-6
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
TARTUP AND OPERATION
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For users of analyzers with suppressed indicating ranges, it may be desireable to
calibrate the analyzer zero and span points within the suppressed range with gases in
the suppressed range. Table 3-3 shows recommended zero and span standard gases
for suppressed range oxygen indication in an Argon background.
RANGE % OXYGEN
RECOMMENDED ZERO
STANDARD GAS
RECOMMENDED SPAN
STANDARD GAS
50 to 10050 - 50.5% O2 Balance AR100% O
70 – 100%70 – 70.5% O2 Balance AR100% O
98 – 100%98 – 98.5% O2 Balance AR100% O
99 – 100%99 – 99.5% O2 Balance AR100% O
T
ABLE
3-3. C
ALIBRATION RANGE FOR VARIOUS SUPPRESSED RANGE OPERATIONS
If the user is unable to calibrate the Analyzer Module (i.e., when ZERO or SPAN is
initiated, nothing happens), a possible solution relates to the use of an incorrect gas
for zeroing or spanning (e.g., using a high concentration gas to zero or a zero gas to
span the Analyzer Module). Recalibrating with the appropriate gas(es) WILL NOT
correct the problem because the ZERO OFFSET or SPAN FACTOR has been set to
an extreme value in the process.
To remedy the problem, do the following:
1. Select the following from the Main Menu: Expert Controls and Setup (enter
security code if necessary), Analyzer Module Setup, and Calibration Parameters.
2
2
2
2
2. Using the down arrow, select Zero Ranges, press ENTER and, using the up/down
arrows, toggle to SEPARATE. Do the same for the Span Ranges selection. Do
not press ESCAPE at any time unless retention of prior settings is desired.
3. Return to the Main Menu (HOME) and make the following selections: Expert
Controls and Setup (enter security code if necessary), Expert Analyzer Controls,
CAL softkey, FACTORS softkey, and Range 1 (2, 3, 4) Factors. (Do steps 4 and 5
for each range.)
4. Select Zero Offset, press ENTER, adjust the value to 525000 with the up/down
arrow keys, and press ENTER. Do not press ESCAPE at any time unless
retention of prior settings is desired.
5. Select Span Factor, press ENTER, adjust the value to 0.000015 with the up/down
arrow keys, and press ENTER. Do not press ESCAPE unless retention of prior
settings is desired.
6. Attempt to recalibrate the Analyzer Module according to the procedure outlined at
the beginning of Section 3.8. If re-calibration fails, return to the Range Factors
menu, readjust factors, and attempt calibration again.
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
3-7
TARTUP AND OPERATION
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3.9 BACKGROUND GAS COMPENSATION
Any gas having a composition other than 100% oxygen contains background gas, that
is, non-oxygen components. Sometimes, the PMD Module response to background
gas is significant, depending largely on the span and range used.
If the operator uses zero and span gases that contain the same background gas as
the sample, calibration procedures automatically compensate. No adjustments are
necessary.
If the background gas in the sample is different from that in the zero and/or span
gases, the operator must take into consideration background effects to ensure correct
readout. During entry of zero and span gas values in the Calibration Gas List, the
instrument is not set to indicate the true oxygen content of the zero and span standard
gases. It is set to indicate a slightly different value, relative to background gas,
calculated to provide correct readout during subsequent analysis of sample gas.
XYGEN EQUIVALENT VALUES OF GASES
O
For computation of background corrections, the analyzer's response to each
component of the sample must be known. Table 3-4 lists the percentage oxygen
equivalent values for many common gases. For a more comprehensive list of oxygen
equivalent values, refer to a resource text such as the Handbook of Chemistry and
Physics for tables of ma gnetic susceptibility of substances. The percentage oxygen
equivalent of a gas can be determined by the following equation, assuming both gases
are supplied at the same pressure:
% O2 Equivalent of Gas =
Analyzer Response to Gas
Analyzer Response to O
2
X 100%
For example, if the analyzer's response to oxygen is +100%, the response to xenon
would be -1.34%.
The oxygen equivalent of a gas mixture is the sum of the contribution of the individual
gas components.
Example: Zero Based Range
At lower range limit (i.e., 0% O2), composition of sample is: 80% CO2, 20% N2.
From Table 3-4, the percent oxygen equivalents are: CO2 -0.623%, N2 -0.358%.
The percent oxygen equivalent of the mixture =
Before calibrating the Analyzer Module, values in the Calibration Gas List must be
adjusted to correct for magnetic susceptibility of background gas. In the equation that
3-8
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
TARTUP AND OPERATION
S
follows, the quantities are defined as follows:
• BGGst = oxygen equivalent of background gas in standard gas (Table 3-4).
• BGGs = oxygen equivalent of background gas in sample (Table 3-4).
• OP = operating pressure. Unless special pressure corrections are to be made,
the zero standard, span standard and sample gases must all be admitted at the
same pressure.
Use the following equation to compute the adjusted settings for the Calibration Gas
List:
Adjusted percent oxygen for standard gas =
(A)[100 + (B-C)]-100[B-C]
100
Where:
A = true percent oxygen of standard gas
B = BGGs
C = BGGst
Example:
Background gs in sample is CO2, oxygen equivalent = -0.623%.
Zero gas is 100% N
Span standard gas is air: 21% O2, 79% N
2.
2.
Background gas in zero and span standard gases is N2, oxygen equivalent =
0.358%.
With N2 zero standard gas flowing, zero gas value in the Calibration Gas List
would be 0.265% O2 (as determined by the following):
0[100+(-0.623-(-0.358))] - 100{-0.623-(-0.358)]
100
= 0.265% O
2
With air flowing, span gas value in the Calibration Gas List would be 21.21%
oxygen (as determined by the following):
21(100 - 0.265) - 100 (-0.265)
100
= 21.209% O2 ≅ 21.21 O
2
In two limiting cases, the general equation is reduced to simpler forms.
1. If the span standard gas is 100% oxygen, the adjusted oxygen value is the same
as the true value (i.e., 100% O2).
2. If the zero standard is an oxygen-free zero gas, the adjusted value for setting the
ZERO Control = BGGst-BGGs. (If the oxygen-free zero gas is more diamagnetic
than the background gas in the sample, this difference is negative. The negative
value may be entered in the Calibration Gas List.)
Alternately, the user can avoid these compensation calculations by using zero and
span gases which have been specially prepared to contain the expected amounts of
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
3-9
TARTUP AND OPERATION
S
background gas. Calibration of the analyzer module will then factor in background gas
effects in the same proportions as normal run mode measurement.
Although normally calibrated for readout in percent oxygen, the PMD Analyzer Module
actually responds to oxygen partial pressure. The partial pressure of the oxygen
component in a gas mixture is proportional to the total pressure of the mixture. Thus
readout is affected by pressure variations.
For instance, assume that an instrument is calibrated for correct readout with a
standard gas containing 5% oxygen, admitted at the normal sea level atmospheric
pressure of 14.7 psia (1013 hPa). If the operating pressure now drops to one-half of
the original value (i.e., to 7.35 psia/506 hPa and the calibration controls are left at the
previously established settings, the display reading for the standard gas will drop to
2.5%.
It is therefore necessary to calibrate the instrument at the same pressure th at will be
used during subsequent operation, and to maintain this pressure during operation.
3-10
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
TARTUP AND OPERATION
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Alternatively, an optional Barometric Pressure Compensation Board, typically used for
suppressed range applications, can perform signal corrections automatically.
Measurement range number: 1
Basic controls
Range upper limit: 10000 ppm
Range and functional control: LOCAL
Zero gas concentration: 0 ppm
Span gas concentration: 9980 ppm
Sample flow: 1000 ml/min
Ranges with valid calibration: 1&2
Calibration status: Ready
If it won’t calibrate...
ZERO
SPAN
Basic controls...
Main Menu
Expert controls and setup...
(Operational configuration)
Technical level configuration...
(Diagnostic and manufacturing/service)
Basic level security
(expert, technical)
Enter your security code with softkeys.
Security codes are set in the system setup
menu in the Technical level menus.
Press five characters when Security code
says READY. Press six to return to
“READY”.
Security code: 54321
Expert controls and setup
Expert analyzer controls...
Auxiliary module controls...
System set up...
Analyzer module set up...
Auxiliary module set up...
Local I/O set up...
Expert and Technical menus follow in
succeeding flow charts.
PARMS
MORE
Technical configuration menu
System set up...
Service menus...
Diagnostic menus...
Other module diagnostic menus...
Listing of all modules...
Current measurement parameters
Analyzer gas measured: O2
Measurement range number: 1
Range change control: Local
Linearization mode: N/A
Analyzer operational state: Normal
Analyzer alarm state: Normal
Alarms level reporting: Failure
Current measurement parameters
Response time: 2.0 Secs
Bypass sample flow: 1000 ml/min.
Sample pressure: 12.3 hPa
Detector Temperature: 55.3°C
Are you sure?
You must have zero gas flowing through
the analyzer.
This control does NOT control any autocal. Module bound to this analyzer!
If you are sure, press ZERO again now.
Press left arrow key when you are done.
Calibration status: Ready
Error message for last zero: 24-08-94
Analyzer Zero
F
IGURE
3-7. D
Are you sure?
You must have zero gas flowing through
the analyzer.
This control does NOT control any autocal. Module bound to this analyzer!
If you are sure, press SPAN again now.
Press left arrow key when you are done.
Calibration status: Ready
Error message for last zero: 24-08-94
ISPLAY SCREENS
Analyzer Span
(1
Check that you are flowing the correct gas, and the gas
concentration is what it is supposed to be. Make sure that
the reading is stable before starting. If you have enabled or
disabled the linearizer, you may have made it hard for the
analyzer to calibrate. If so, go to the calibration parameters
screen under Expert controls and setup, under Analyzer
set up, and disable the limits checking. Re-cali brated, then
disable the limits checking again. If all el se fails, manually
adjust the calibration factors until the readings are cl ose to
correct and try again.
5)
OF
If it won’t calibrate...
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
3-11
TARTUP AND OPERATION
S
From MAIN MENU
Expert controls and setup
Expert analyzer controls...
Auxiliary module controls...
System set up...
Analyzer Module set up...
Auxiliary Module set up...
Local I/O set up...
Analyzer module set up...
and Auxiliary module set up...
outlined in the next flow chart.
Local I/O set up information is
included in the I/O Modules manual.
Measurement range number: 1
Range lower limit: 0 ppm
Range upper limit: 10000 ppm
Linearizer: N/A
Range and functional control: LOCAL
Zero/Span calibration…
Ranges with valid calibration: 1&2
Physical Measurements…
#1
Measurement range number: 1
Zero gas concentration: 0 ppm
Span gas concentration: 9980 ppm
Sample flow: 1000 ml/min.
Raw measurement signal: 0.3258 V
Ranges with valid calibration: 1&2
Status: Ready
Result...
Calibration adjustment limits: Enabled
Expert controls
CAL
Zero/Span Calibration
Auxiliary module controls
This screen selects any module with a
control screen. This includes any auto
calibration or sample module bound to
this analyzer.
Module Tag
Module Tag
Dependent on which auxiliary module
is present on the network.
See I/O Modules manual.
Front panel control...
Display resolution...
Auxiliary lines...
System Set Up
See Platform manual for a flow chart
of these displays.
#2
Date of last zero: 24-08-94
Error message for last zero: 24-08-94
Error percentage for last zero: 5%
Raw signal at last zero: 500000
Last zero gas would read: -0.83 ppm
Date of last span: 24-08-94
Error message for last span: Great!
Error percentage for last span: 5%
Raw signal at last span: 500000
The last span gas would read: 113 ppm
CAL DATA
Zero/Span diagnostic data
CAL DATA
See #2 on this
flow chart.
F
IGURE
3-12
FACTORS
See #3 on this
flow chart.
3-8. D
Are you sure?
Analyzer Zero
You must have zero gas flowing through
the analyzer.
This control does NOT control any autocal module bound to this analyzer!
If you are sure, press ZERO again now.
Press left arrow key when you are done.
Calibration status: Ready
Error message for last zero: 24-08-94
ISPLAY SCREENS
ZEROSPAN
Are you sure?
You must have span gas flowing through
the analyzer.
This control does NOT control any autocal module bound to this analyzer!
If you are sure, press SPAN again now.
Press left arrow key when you are done.
Calibration status: Ready
Error message for last zero: 24-08-94
Range 1 (2,3,4) Factors
Manufacturer’s settings
Zero offset: 0
Span factor: 1000
Zero offset 500000
Span factor: 500000
(2
Stored settings
OF
5)
Analyzer Span
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
HISTORY
FACTORS
#3
Calibration Factors
Range 1 factors...
Range 2 factors...
Range 3 factors...
Range 4 factors...
Zero compensation factor: 1
Span compensation factor: 1
Range 1 (2,3,4) Factors
Zero offset: 525000
Span factor: 0.000015
Fullscale range at calibration: 10 ppm
Measurement range number: 1
Hardware zero offset: 2047
Raw measurement signal: 679532
From MAIN MENU
Expert controls and setup
Expert analyzer controls...
Auxiliary module controls...
System set up...
Analyzer Module set up...
Auxiliary Module set up...
Local I/O set up...
For Expert analyz er
controls, Auxiliary module
controls, and System set up
menus, see preceding flow
chart.
Analyzer module set up
Calibration gas list...
Calibration param eters...
Gas measurement paramet er s...
Analyzer parameter list...
Physical measurement par ameters...
Displayed parameters...
Analyzer tag: PmO2
Auxiliary module set up
Select an auxiliary module for set up
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
Dependent on which auxiliary module
is bound to the analyzer.
See I/O Modules manual.
See I/O Modules manual for Local I/O
set up information.
Calibration gas list
Zero gas - range 1: 0 %
Span gas - range 1: 0.935 %
Zero gas - range 2: 0 %
Span gas - range 2: 2.235 %
Zero gas - range 3: 0 %
Span gas - range 3: 9.786 %
Zero gas - range 4: 0 %
Span gas - range 4: 100 %
Calibration…
Calibration Parameters
Calibration adjustment limi ts: Enabled
Calibration averaging time: 5 Secs
Calibration failure alarm: Yes
Cal failure error allowed: 5%
Calibration time out: 60 Secs
Zero ranges: All
Span ranges: SEPARATELY
First line’s parameter: Flow
Second line’s parameter:
Third line’s parameter:
Fourth line’s paramet er :
#4
Physical Measurement
Parameters
Sample flow:: 1000. ml/mi n
Sample pressure: 12.3 kPa
Case Temperature: 54..3 C
Detector Temperature: 55.3 C
Flow limits...
Pressure limits...
Temperature limits...
See #1 in previous flow chart.
Linearization parameters
Range 1 linearizer: Enabled
if enabled, uses curve no.: 1
Range 2 linearizer: Enabled
if enabled, uses curve no.: 2
Range 3 linearizer: Enabled
if enabled, uses curve no.: 3
Range 4 linearizer: Enabled
if enabled, uses curve no.: 4
Case temperature for coefficient s: 45 C
Set coeffi c ients…
Response time/delay parameters
Range 1 t90 time: 10 Secs
Range 2 t90 time: 1 Secs
Range 3 t90 time: 1 Secs
Range 4 t90 time: 1 Secs
LON update rate: 10x/Sec
Output delay time: 0 Secs
Range Settings
Minimum range: 0.5%
Maximum r ange: 100 %
Range 1 lower limit: 0 %
Range 1 upper limit: 1
%
Range 2 lower limit: 0 %
Range 2 upper limit: 2 %
Range 3 lower limit: 0 %
Range 3 upper limit: 10 %
Range 4 lower limit: 0 %
Range 4 upper limit: 100 %
Gas measurement units: ppm
Pressure measurement units: psig
Temperature measurement units: F
Variables are still sent as the basic SI unit.
Polynomial set up...
Midpoint correction set up...
Units
Linearization functions
Analyzer Parameter List
Primary Variable Parameters
Control mode: LOCAL
Output delay time: 0 Secs
Range 1 upper limit: 1 %
Range 2 upper limit: 2 %
Range 3 upper limit: 10 %
Range 4 upper limit: 100 %
Range 1 lower limit: 0 %
Range 2 lower limit: 0 %
Calibration
NEXT
Flow Limits
Sample flow upper l imit: 1400 m l/min
Sample flow lower limit: 800 ml/min
Range to be linearized: 1
Current span gas: 9.89 ppm
Calculated polynom ial order : 4
Gas values shown as: Percent
Gas concentrations...
Analyzer function: Ready
Gas concentrations
Gas value: 0
Raw reading: 0 ppm
Linearized values: 0 ppm
Gas value: 10
Raw reading: 11 ppm
Linearized values: 10 ppm
Point to be measured: Point 1
Analyzer function: Ready
Point 1
Point 2
Midpoint correction set up
Range 1 (2,3,4)
Correction: Disabled
Point being measured: Pt 1
Point 1 gas concentration: 100 ppm
Point 2 gas concentration: 150 ppm
Point 3 gas concentration: 150 ppm
Point 1 reading: 100 ppm
Point 2 reading: 120 ppm
Point 3 reading: 150 ppm
Span gas value: 100 ppm
Analyzer function: Ready
Analyzer Parameter List
Primary Variable Parameters
Range 1 t90 time: 10 Secs
Range 2 t90 time: 1 Secs
Range 3 t90 time: 1 Secs
Range 4 t90 time: 1 Secs
Linearizer on range 1: Enabl ed
Linearizer on range 2: Enabl ed
Linearizer on range 3: Enabl ed
Linearizer on range 4: Enabl ed
Analyzer Parameter List
Calibration Gases
Zero gas - range 1: 0 %
Zero gas - range 2: 0 %
Zero gas - range 3: 0 %
Zero gas - range 4: 0 %
Span gas - range 1: 0.935 %
Span gas - range 2: 2.235 %
Span gas - range 3: 9.785 %
Span gas - range 4: 100 %
Displayed Parameters
First line’s parameter: Flow
Second line’s parameter: S amp pres
Third line’s parameter:
Fourth line’s paramet er :
May be displayed on the appropriat e
line of the singl e analyzer display
screen.
F
IGURE
3-9. D
ISPLAY SCREENS
748330-E Rosemount Analytical June 2000
(3
Temperature Limits
Case upper limit: 55 C
Case lower limit: 45 C
5)
OF
NGA 2000 Paramagnetic Detector
3-13
TARTUP AND OPERATION
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From MAIN MENU
Technical configuration menu
System set up...
Service m enus...
Diagnostic menus...
Other module diagnostic menus...
Listing of all modules...
For diagnostic menus, Other
module diagnostic m enus, and
listing of all modules, see
succeeding flow chart.
System set up
Main display configuration...
Front panel control...
Date and time...
Module binding...
System reset...
Security codes...
System tag: Rosemount
Main display configuration, Front
panel control, and Date and time
displays can be found in Pl atform
manual.
(expert, technical menu the same)
Press five soft keys in any order to def ine
the code. The actual code is represented
by the order in which they are pressed,
and shown numerically below. Press the
left arrow key when you are done.
Actcual code number: 54321
Control Unit Manufacturing Data
Control unit serial number: 800002356
Manufacturing date code: 12-08-93
Hardware revision number: 1.00
Software revision number: 2.2
Revision notes...
User tag number: PV1c
Analyzer Manufacturing Data
Analyzer module s/n: 8900189342
Manufacturing date code: 17-08-93
Bench configurati on c ode: PMD
Hardware revision number: 1.13
Software revision number: 2.2
Minimum range: 0.5%
Maximum r ange: 100 %
Measured gas: O2
User tag number: PmO2
F
IGURE
3-14
Manufacturing data. ..
Service history...
In maintenance since: N/A
Record security codes...
3-10. D
ISPLAY SCREENS
Service menus
Control module data. ..
Analyzer module data...
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
see #5 above
(4
OF
Service history
Record security code
Technical level security
5)
IO Module Manufacturing Data
See I/O Modules manual.
Control Module Service History
Manufacturing date: 12-08-93
In service date: 01-23-94
Last service date: 01-23-94
List notes...
Add service date!
Analyzer Module Service History
Manufacturing date: 17-08-93
In service date: 21-06-94
Last zero calibration date: 24-08-94
Last span calibration date: 24- 08- 94
Last service date: 21-06-94
List notes...
Add service date!
I/O Module Service History
See I/O Modules manual.
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
TARTUP AND OPERATION
S
From MAIN MENU
Technical configuration menu
System set up...
Service m enus...
Diagnostic menus...
Other module diagnostic menus...
Listing of all modules...
For System set up and
Service menus, see
preceding flow charts.
Diagnostic menus
Control module diagnostics...
Analyzer Module diagnostics...
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
Other module diagnostics
This screen reserved for other modules
if present.
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
Listing of all modules
Lists all modules detected on the
network. Jumps to the module's
diagnostic screen.
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
Module Tag
For Control Unit Di agnostics, see the
Platform manual.
#6
Analyzer Diagnostics
Power supply voltages...
Primary variable parameters...
Physical measurement s parameters...
Temperature control parameters...
Miscellaneous control parameters...
Barometric pressure param eters...
Software diagnostics...
For I/O diagnostics, see the I/O
Modules manual.
Analyzer Diagnostics
See #6 above.
Analyzer diagnostics
Power supply voltages
+15V analog is: 14.88 V
+15V analog was: 14.92 V
-15V analog is: -14.85 V
-15V analog was: -14.92 V
+5V digital is: 5.02 V
+5V digital was: 4.98 V
+24V power is: 23.8 V
+24V power was: 24.2 V
Primary variables parameters
Raw measurement signal: 0.3256 V
Bicell #1 signal: 0.250 V
Bicell #2 signal: 0.251 V
Pk-pk noise: 0 ppm
Loop current: 25A
Calibration f ac tors...
Physical measuremen ts parameters
See #4 in previous flow chart.
Temperature control
Fan lower setpoint: 35 C
Fan upper setpoint: 50 C
Minimum fan duty cycle: 50 %
Case temperature: 25.4 C
Detector setpoint: 61.8 C
Detector P gain: 0.2
Detector I gain: 0.0005
Detector bias: 0.2
Detector temperature: 60.9
Miscellaneous control parameters
Fan current: 35 mA
Fan duty cycle: 50 %
Source LED current: 83 mA
Heater current: 1.7 A
Heater duty cycle: 50 %
Alarm message valid for: Failure
Last message: No error
And: No error
And: No error
And: No error
And: No error
And: No error
And: No error
And: No error
Edit to reset: Report
Software error code (1=no error): 1
Calibration factors
See #3 in previous flow chart.
F
IGURE
3-11. D
ISPLAY SCREENS
748330-E Rosemount Analytical June 2000
(5
OF
5)
NGA 2000 Paramagnetic Detector
3-15
TARTUP AND OPERATION
S
N
OTES
3-16
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
M
AINTENANCE AND TROUBLESHOOTING
4
CAUTION: QUALIFIED PERSONNEL
This equipment should not be adjusted or repaired by anyone except properly
qualified service personnel.
4.1 OVERVIEW
PMD Analyzer components that may require replacement include:
• All printed circuit board
• Thermal fuse inside Detector
• Case temperature sensor
• Flow sensor
• Power fuse
• Detector
• Module fan
The LED bi-cell assembly source required adjustment (rotation) anytime the Detector
is disassembled. Refer to Figures 4-2 for locations of these components.
4.2 PRINTED CIRCUIT BOARD REPLACEMENT
Refer to Figure 4-1 for locations of the Signal, Microprocessor, Power Supply and
(optional) Pressure Compensation Boards.
All boards are secured to a side of the analyzer module that folds out while
interconnection wiring is still in place. Remove the securing screws and fold out the
entire panel.
To remove individual boards on the fold-out panel, label and unplug all interconnection
wiring, and remove securing hardware. Reverse this procedure for installation.
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
4-1
AINTENANCE AND TROUBLESHOOTING
M
4.3 MODULE FAN REPLACEMENT
The Analyzer Module fan assembly is disassembled as shown in Figure 4-2.
POWER SUPPLY
BOARD
PRESSURE
COMPENSATION
BOARD
FLOW SENSOR
SIGNAL BOARD
NETWORK INPUT
MODULE
MICRO BOARD
DETECTOR
HOUSING
CASE
TEMPERATURE
SENSOR
F
IGURE
F
IGURE
4-1. PMD M
4-2. M
ODULE FAN ASSEMBLY
ODULE
- M
AJOR COMPONENTS
4-2
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
AINTENANCE AND TROUBLESHOOTING
M
4.4 THERMAL FUSE REPLACEMENT
See Figure 4-3 for location of the Detector Thermal Fuse. Remove the Detector
Assembly from the detector housing, replace the thermal Fuse. Reassemble in
reverse order.
DETECTOR HOUSING
DETECTOR ASSEMBLY
THERMAL FUSE
F
IGURE
DETECTOR ASSEMBLY
TOP VIEW
SPLITTER
ASSEMBLY
BOTTOM VIEW
4-3. D
ETECTOR ASSEMBLY
MAGNET/COIL
ASSEMBLY
THERMAL
FUSE
DETECTOR
ASSEMBLY
LED
OPTICAL
BENCH
ASSEMBLY
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
4-3
AINTENANCE AND TROUBLESHOOTING
M
4.5 FLOW SENSOR REPLACEMENT
See Figure 4-1 for location of Flow Sensor. To replace the sensor, remove
connections to sample gas line and disconnect securing hardware. Reassemble in
reverse order.
4.6 POWER FUSE REPLACEMENT
The power fuse is located in the Network Input Module and is accessible through the
front panel of the PMD Analyzer. To remove the fuse, push and turn the fuseholder
cap 1/4 turn counterclockwise. Verify that the replacement fuse is the same type and
rating.
4-4
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
R
EPLACEMENT PARTS
5
WARNING: PARTS INTEGRITY
Tampering with or unauthorized substitution of components may adversely
affect safety of this product. Use only factory-approved components for repair.
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
A
PPENDIX
A. PMD I
DENTIFICATION
M
ATRIX
A
Each analyzer is configured per the customer sales order. Below is the PMD sales
matrix which lists the various configurations available.
To identify the configuration of an analyzer, locate the analyzer name-rating plate.
The 12-position sales matrix identifier number appears on the analyzer name-rating
plate.
PNGA 2000 PMD OXYGEN ANALYZER MODULE
CodeLanguage
A English
X Special
CodeConfiguration Identi fier
A10 Calibrated Standard Ranges: 0-5, 0-10, 0-25, 0-100%
A15 Calibrated Standard Ranges: 0-1, 0-5, 0-10, 0-25%
A20 Calibrated Standard Suppressed Ranges/Barometric Pressure
Compensation: 90-100, 95-100, 98-100, 99-100%
A21Same as A20 for elevati ons from 501 to 1500 ft above sea level
A22Same as A20 for elevati ons from 1501 to 2500 ft above sea level
A23Same as A20 for elevati ons from 2501 to 3500 ft above sea level
A24Same as A20 for elevati ons from 3501 to 4500 ft above sea level
A25Same as A20 for elevati ons from 4501 to 5500 ft above sea level
A26Same as A20 for elevati ons from 5501 to 6500 ft above sea level
A27Same as A20 for elevati ons from 6501 to 7500 ft above sea level
X99 Special Calibrati on Ranges
CodeDetector Type
A00 Rhodium Plated Current Loop
Z00 Titanium Cur rent Loop (Standard)
PAA10Z00ZZZZExample
748330-E Rosemount Analytical June 2000
ZZZNo Selection
Z No Selection
NGA 2000 PMD Analyzer Module
A-1
PPENDIX
A
N
OTES
A. PMD I
DENTIFICATION MATRIX
A-2
June 2000 Rosemount Analytical 748330-ENGA 2000 PMD Analyzer Module
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