NGA 2000
PARAMAGNETIC DETECTOR
ANALYZER MODULE
Rosemount Analytical
OTICE
N
The information contained in this document is subject to change without notice.
Rosemount Analytical's system of NGA 2000 Modular Gas Analyzers and Controllers are patented,
under U.S. Patent 5.787.015.
Viton-A® is a registered trademark of E.I. duPont de Nemours & Co.
Paliney No. 7™ is a trademark of J.M. Ney Co.
Manual Part Number 748330-E
June 2000
Printed in U.S.A.
Rosemount Analytical Inc.
4125 East La Palma Avenue
Anaheim, California 92807-1802
C
ONTENTS
PREFACE
PURPOSE/SAFETY SUMMARY........................................................................P-1
GLOSSARY ......................................................................................................P-5
SPECIFICATIONS - PLATFORM.......................................................................P-7
SPECIFICATIONS - SAMPLE............................................................................P-7
SPECIFICATIONS - PHYSICAL.........................................................................P-7
CUSTOMER SERVICE, TECHNICAL ASSISTANCE AND FIELD SERVICE....P-8
RETURNING PARTS TO THE FACTORY.........................................................P-8
TRAINING ......................................................................................................P-8
DOCUMENTATION............................................................................................P-8
COMPLIANCES .................................................................................................P-9
S
ECTION
1.1 OVERVIEW..............................................................................................1-1
1.2 TYPICAL APPLICATIONS .......................................................................1-1
1.3 THEORY OF TECHNOLOGY...................................................................1-1
1.4 FEATURES ..............................................................................................1-2
S
ECTION
2.1 UNPACKING............................................................................................2-1
2.2 ASSEMBLY..............................................................................................2-1
2.3 LOCATION...............................................................................................2-2
2.4 GASES.....................................................................................................2-2
2.5 ELECTRICAL CONNECTIONS................................................................2-5
1. I
2. I
2.4.1 Requirements..............................................................................2-2
2.4.2 Connections................................................................................2-5
2.4.3 Leak Test....................................................................................2-5
NTRODUCTION
NSTALLATION
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
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ONTENTS
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SECTION 3. STARTUP AND OPERATION
3.1 OVERVIEW ............................................................................................. 3-1
3.2 DISPLAYS ............................................................................................... 3-1
3.3 RUN MODE DISPLAY ............................................................................. 3-1
3.4 MENU DISPLAYS.................................................................................... 3-1
3.5 HELP DISPLAYS..................................................................................... 3-3
3.6 STARTUP PROCEDURE ........................................................................ 3-5
3.7 BINDING.................................................................................................. 3-5
3.8 CALIBRATION......................................................................................... 3-5
3.9 BACKGROUND GAS COMPENSATION................................................. 3-7
3.10 BAROMETRIC PRESSURE COMPENSATION .................................... 3-10
SECTION 4. MAINTENANCE AND TROUBLESHOOTING
4.1 OVERVIEW ............................................................................................. 4-1
4.2 PRINTED CIRCUIT BOARD REPLACEMENT........................................ 4-1
4.3 MODULE FAN REPLACEMENT.............................................................. 4-2
4.4 THERMAL FUSE REPLACEMENT ......................................................... 4-3
4.5 FLOW SENSOR REPLACEMENT .......................................................... 4-4
4.6 POWER FUSE REPLACEMENT............................................................. 4-4
S
ECTION
5.1 REPLACEMENT PARTS......................................................................... 5-1
5.
REPLACEMENT PARTS
APPENDIX A. PMD IDENTIFICATION MATRIX
ENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE CYLINDERS
G
ARRANTY
W
IELD SERVICE AND REPAIR FACILITIES
F
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June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
FIGURES
1-1 Spherical Body in Non-Uniform Magnetic Field........................................1-2
1-2 Paramagnetic Detector Technology.........................................................1-3
2-1 Analyzer Module Installation into Instrument Platform .............................2-1
2-2 PMD Front Panel Connections.................................................................2-4
2-3 PMD Back Panel Connections.................................................................2-4
2-4 Interconnection of Typical Gas Manifold to PMD Analyzer Module..........2-5
2-5 PMD Wiring Diagram................................................................................2-6
2-6 Outline and Mounting Dimensions............................................................2-7
3-1 Run Mode Display....................................................................................3-3
3-2 Main Menu Display...................................................................................3-3
3-3 Basic Controls Menu................................................................................3-3
3-4 Expert Controls and Setup Menu.............................................................3-4
3-5 Technical Level Configuration Menu........................................................3-4
3-6 Typical Help Screen.................................................................................3-4
3-7 Display Screens (1 of 5)...........................................................................3-10
3-8 Display Screens (2 of 5)...........................................................................3-11
3-9 Display Screens (3 of 5)...........................................................................3-12
3-10 Display Screens (4 of 5)...........................................................................3-13
3-11 Display Screens (5 of 5)...........................................................................3-14
4-1 PMD Module - Major Components...........................................................4-2
4-2 Module Fan Assembly..............................................................................4-2
4-3 Detector Assembly...................................................................................4-3
ONTENTS
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TABLES
3-1 PMD Analyzer Module Alarms..................................................................3-2
3-2 Calibration Range for Various Zero Bases Operating Ranges.................3-6
3-3 Calibration Range for Various Suppressed Range Operations................3-6
3-4 Oxygen Equivalents of Common Gases...................................................3-10
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
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ONTENTS
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NOTES
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June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
P
REFACE
PURPOSE/SAFETY SUMMARY
The purpose of this manual is to provide the procedures for the installation, operation
and maintenance of this NGA 2000 module.
Some sections may describe equipment not used in your NGA 2000 system
configuration. The user should become thoroughly familiar with the operation of this
module before operating it. Read this instruction manual completely.
To avoid explosion, loss of life, personal injury and damage to this equipment
and on-site property, all personnel authorized to install, operate and service the
this equipment should be thoroughly familiar with and strictly follow the
instructions in this manual. SAVE THESE INSTRUCTIONS.
If this equipment is used in a manner not specified in these instructions, protective
systems may be impaired.
DANGER is used to indicate the presence of a hazard which will cause severe
personal injury, death, or substantial property damage if the warning is ignored
WARNING is used to indicate the presence of a hazard which can cause severe
personal injury, death, or substantial property damage if the warning is ignored.
CAUTION is used to indicate the presence of a hazard which will or can cause minor
personal injury or property damage if the warning is ignored.
NOTE is used to indicate installation, operation, or maintenance information which is
important but not hazard-related.
WARNING: ELECTRICAL SHOCK HAZARD
Do not operate without covers secure. Servicing requires access to live parts
which can cause death or serious injury. Refer servicing to qualified personnel.
For safety and proper performance this instrument must be connected to a
properly grounded three-wire source of power.
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
P-1
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WARNING: POSSIBLE EXPLOSION HAZARD
This equipment is not designed for and should not be used in the analysis of
flammable samples. Use of this equipment in this way could result in explosion
and death.
Note
Apply leak test liquid to cell or detectors only as a last resort.
WARNING: POSSIBLE EXPLOSION HAZARD
Verify that all gas connections are made as labeled and are leak free. Improper
gas connections could result in explosion or death. See Section 2.4.3 for Leak
test procedure.
WARNING: PARTS INTEGRITY
Tampering or unauthorized substitution of components may adversely affect
safety of this product. Use only factory documented components for repair
WARNING: OVER-VOLTAGE SPIKING
If this Analyzer Module is used with a non-Rosemount Analytical power supply,
adding Rosemount Analytical PN 90331 Current Protector in series with the 24 V
positive line will prevent over-voltage spiking and resultant fuse blowing when
powering up the instrument.
P-2
CAUTION: PRESSURIZED GAS
This module requires periodic calibration with a known standard gas. See
General Precautions for Handling and Storing High Pressure Gas Cylinders in
the rear of this manual.
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
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CAUTION: HAND INJURY HAZARD
Do not place hands or fingers in Platform front handles when the front panel is
open. Dropping front panel while hand or fingers are inside either handle can
cause serious injury.
CAUTION: OVERBALANCE HAZARD
This Analyzer Module may tip instrument over if it is pulled out too far and the
Platform is not properly supported.
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
P-3
REFACE
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NOTES
P-4
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
GLOSSARY
NALYZER MODULE
A
Self contained analysis modules that are designed to be installed into the NGA 2000
System. One Analyzer Module can be installed into a Single Enclosure containing the
Platform Module. Two Analyzer Modules can be installed into a Dual Enclosure. The
simplest NGA 2000 System consists of one Analyzer Module.
ACKPLANE
B
The interconnect circuit board which the Controller Board, Power Supply Board, I/O
Board(s) and Expansion Board(s) are plugged into the Backplane
ONTROL MODULE
C
The operator interface plus the Controller Board.
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ONTROLLER BOARD
C
The Controller Board in the Platform which runs the software program that operates
the Display, Keypad and Network Manager. The Controller Board plugs into the
Backplane.
ISTRIBUTION ASSEMBLY
D
The Distribution Assembly consists of the Backplane and the card cages in the
Platform Module that contain I/O Module(s) and Expansion Module(s).
XPANSION BOARD
E
The Expansion Board performs special features not related to I/O functions. The
Expansion Board plugs into the Backplane from the Platform front.
I/O M
An auxiliary module that provides some sort of interface to the outside world. I/O
modules may include analog outputs, relay contacts, and digital interfaces. In general,
they are mounted in platforms as options.
ODULE
PERATOR INTERFACE
O
The Display and Keyboard of the Platform.
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
P-5
REFACE
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LATFORM
P
Any combination of the NGA case, the display and computer board, power supply, and
I/O modules. In general, it could be considered to be anything in the NGA system
other than the analyzer modules.
OWER SUPPLY
P
Any of a variety of components that provide conditioned power to other NGA 2000
components, from the Power Supply Board that plugs into the Backplane in a standalone instrument to several larger ones that can power larger collections of modules
and components.
RIMARY VARIABLE
P
The measured species concentration value from an Analyzer Module.
ECONDARY VARIABLE
S
The current status data placed on the network by an Analyzer Module. This includes
sample flow, source voltage and other diagnostic information.
OFTKEYS
S
The five function keys located below the front panel display. The menu function for
each softkey is displayed directly above it and is controlled by the software.
YSTEM
S
A NGA 2000 System consisting of one (or more) Analyzer Modules, an optional
Platform, one or more optional I/O Boards, an optional Expansion Board and an
optional Supplemental Power Supply.
P-6
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
SPECIFICATIONS
MEASUREMENT SPECIES:
RANGES:
R
EPEATABILITY
M
INIMUM DETECTABLE
L
N
EVEL
OISE
:
:
LINEARITY:
R
ESPONSE TIME
D
RIFT (ZERO AND SPAN
E
FFECT OF TEMPERATURE
E
NVIRONMENT
A
MBIENT TEMPERATURE
E
FFECT OF FLOW
P
OWER REQUIREMENTS
:
:
:
:
Oxygen
0 to 100% oxygen; four fullscale selections, including suppressed
zero ranges in 1% increments
±1% of fullscale (at constant temperature)
0.01% oxygen
<1% of fullscale, peak-to-peak; <±1% for suppressed ranges
±1% of fullscale
0 to 90% of fullscale in 20 seconds (±2 seconds)
<±1% of fullscale/24 hours, <±2% of fullscale/week at constant
):
temperature;
<±2% of fullscale/24 hours, <±4% of fullscale/week of range for 99
to 100% (at constant temperature)
<±1% of fullscale over any 10°C interval for rate of change no
:
greater than 10°C per hour
Location - Class B controlled, indoor, non-hazardous
0 to 45°C (32 to 113°F)
:
<±1% of range when sample flow rate is changed by 20 ml/min.
24 VDC ±5%, 50 W max.; ripple and noise: <100 mV peak-
:
to-peak; line and load regulations: <±1%
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S
PECIFICATIONS
T
EMPERATURE
F
LOW RATE
E
XHAUST PRESSURE
P
ARTICLES
D
EWPOINT
M
ATERIALS IN CONTACT
WITH SAMPLE
S
PECIFICATIONS
C
ASE CLASSIFICATION
D
IMENSIONS
W
EIGHT
M
OUNTING
M
AXIMUM LENGTH OF
C
See the Preface section of the Platform Components manual for specifications regarding Platform-related
components (e.g., case dimensions) and the Preface of the I/O Module manual for specifications regarding I/O
(e.g., relay outputs).
ABLE
:
:
:
:
:
:
:
:
- S
AMPLE
:
Non-flammable;: 10 to 66°C (50 to 150°F)
800 to 1400 ml/min.
:
-345 to 690 hPa-gauge (-5 to 10 psig)
filtered to <2 microns
below 43°C (110°F), no entrained liquid
Glass, 316 stainless steel, titanium, Paliney No. 7, epoxy
2
- P
HYSICAL
:
resin, Viton A, platinum, nickel, rhodium and MgF
General purpose for installation in weather-protected areas
See Outline and Mounting Dimensions, Figure 2-4
8 kg (17.6 lbs.
Inside a Platform or custom-installed in a panel
LON
1600 m (1 mile) between Analyzer Module and Platform
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
P-7
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CUSTOMER SERVICE, TECHNICAL ASSISTANCE AND FIELD SERVICE
For order administration, replacement Parts, application assistance, on-site or factory
repair, service or maintenance contract information, contact:
Rosemount Analytical Inc.
Process Analytical Division
Customer Service Center
1-800-433-6076
RETURNING PARTS TO THE FACTORY
Before returning parts, contact the Customer Service Center and request a Returned
Materials Authorization (RMA) number. Please have the following information when
you call: Model Number, Serial Number, and Purchase Order Number or Sales Order
Number.
Prior authorization by the factory must be obtained before returned materials will be
accepted. Unauthorized returns will be returned to the sender, freight collect.
When returning any product or component that has been exposed to a toxic, corrosive
or other hazardous material or used in such a hazardous environment, the user must
attach an appropriate Material Safety Data Sheet (M.S.D.S.) or a written certification
that the material has been decontaminated, disinfected and/or detoxified.
Return to:
Rosemount Analytical Inc.
4125 East La Palma Avenue
Anaheim, California 92807-1802
TRAINING
A comprehensive Factory Training Program of operator and service classes is
available. For a copy of the Current Operator and Service Training Schedule contact
the Technical Services Department at:
Rosemount Analytical Inc.
Phone: 1-714-986-7600
FAX: 1-714-577-8006
D
OCUMENTATION
The following NGA 2000 Paramagnetic Detector instruction materials are available.
Contact Customer Service or the local representative to order.
P-8
748330 Instruction Manual (this document)
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
COMPLIANCES
9
6
This product may carry approvals from several certifying agencies, including Factory
Mutual and the Canadian Standards Association (which is also an OSHA accredited,
Nationally Recognized Testing Laboratory), for use in non-hazardous, indoor locations
REFACE
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FM
APPROVED
Rosemount Analytical Inc. has satisfied all obligations from the European
Legislation to harmonize the product requirements in Europe.
This product complies with the standard level of NAMUR EMC.
Recommendation (May 1993).
This product satisfies all obligations of all relevant standards of the EMC framework in
Australia and New Zealand.
®
97-C219
NAMUR
N
748330-E Rosemount Analytical June 2000
NGA 2000 Paramagnetic Detector
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REFACE
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NOTES
P-10
June 2000 Rosemount Analytical 748330-ENGA 2000 Paramagnetic Detector
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