Rosemount NGA 2000 HFID Analyzer Module (combined with NGA 2000 Platform, MLT or CAT 200) Manuals & Guides

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Instruction Manual

HAS64E-IM-SW39 9/2010

Software Version 3.9.x

NGA 2000 Software Manual for HFID Analyzer Module (combined with NGA 2000 Plat form, MLT or CAT 200)

www.EmersonProcess.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using and maintaining Emerson Process Management (Rosemount Analytical) products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process

Management (Rosemount Analytical) representative for clarification.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.

• Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes.

Connect all products to the proper electrical and pressure sources.

• T o ensure proper performance, use qualified personnel to inst all, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualified people use replacement parts specified by Emerson Process Management (Rosemount Analytical). Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR W ARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.

The information contained in this document is subject to change without notice.

Edition 9/2010

Emerson Process Management GmbH & Co. OHG

Industriestrasse 1 D-63594 Hasselroth Germany T +49 (6055) 884 0 F +49 (6055) 884 209 www.emersonprocess.com

1 Introduction ………………………………………………………………………………………………… 1- 1 2 Menu Structure …………………………………………………………………………………………… 2- 1 3 Display and keyboard …………………………………………………………………………… ………. 3- 1

3.1 Starting and Initializing …………………………………………………………………………................. 3- 1

3.2 Display and operation ……………………………………………………………………………………… 3- 2

3.3 The keyboard ……………………………………………………………………………………................ 3 -2

3.4 Menu items ……………………………………………………………………………… ………………….. 3- 3

3.5 Common F-key functions ………………………………………………………………………………….. 3- 4

3.6 Entering and editing parameters ………………………………………………………………………….. 3- 5

3.7 Current measurement parameters ……………………………………………………………................. 3- 5

3.8 The main menu ……………………………………………………………………………………………... 3- 6

3.8.1 Control module manufacturing data ………………………………………………………………………. 3- 7

3.8.2 Analyzer module manufacturing data …………………………………………………………… ……….. 3- 8

4 Basic controls …………………………………………………………………………………………….. 4- 1

4.1 Measurement ……………………………………………………………………………………… ……….. 4- 3

4.1.1 Changing channels …………………………………………………… ……………………………………. 4- 5

4.1.2 Changing the order of the multi-component display ……………………………………………………. 4- 7

4.1.3 Changing the measurement range ……………………………………………………………………….. 4- 9

4.1.4 Automatic range change …………………………………………………………………………………… 4- 13

4.1.5 Lighting the flame ……………………………………………………………………… …………………… 4- 17

4.2 Calibration …………………………………………………………………………………………………… 4- 21

4.2.1 Zeroing ……………………………………………………………………………… ………………………. 4- 23

4.2.2 Spanning …………………………………………………………………………………………………….. 4- 27

5 Analyzer and I/O, expert controls and set-up ……………………………………………… ………... 5- 1

5.1 Analyzer module setup ..................................................................................................................... 5- 3

5.1.1 Calibration gas list ............................................................................................................................. 5- 5

5.1.2 Calibration parameters ...................................................................................................................... 5- 13

5.1.3 Concentration alarm setup ................................................................................................................ 5- 15

5.1.4 Gas measurement parameters.......................................................................................................... 5- 17

5.1.4.1 Linearization parameters .................................................................................................................. 5- 19

5.1.4.2 Response time/delay parameters...................................................................................................... 5- 23

5.1.4.3 Range setting..................................................................................................................................... 5- 25

5.1.4.4 Automatic range change control........................................................................................................ 5- 27

5.1.4.5 Units................................................................................................................................................... 5- 29

5.1.4.6 Linearization functions....................................................................................................................... 5- 31

5.1.5 Analyzer parameter list...................................................................................................................... 5- 33

5.1.6 Displayed parameters........................................................................................................................ 5- 35

5.2 System & network I/O module controls & setup ................................................................................ 5- 37

5.2.1 System SIO module........................................................................................................................... 5- 39

5.2.1.1 Analog output setup........................................................................................................................... 5- 41

5.2.1.2 Serial interface setup......................................................................................................................... 5- 47

5.2.1.3 Relay outputs setup........................................................................................................................... 5- 49

5.2.2 System DIO module .......................................................................................................................... 5- 51

5.2.3 E/A module ………........................................................................................................................... 5- 55

5.3 Analyzer module controls .................................................................................................................. 5- 57

5.3.1 Physical measurements .................................................................................................................... 5- 59

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6 System configuration and diagnostics.......................................................................................... 6- 1

6.1 Diagnostic menus ............................................................................................................................. 6- 3

6.1.1 Control module diagnostics ............................................................................................................... 6- 5

6.1.2 Analyzer module diagnostics ............................................................................................................ 6- 7

6.1.2.1 Power supply voltages ...................................................................................................................... 6- 9

6.1.2.2 Primary variable parameters.............................................................................................................. 6- 11

6.1.2.3 Physical measurement parameters .................................................................................................. 6- 13

6.1.2.4 Temperature control parameters ...................................................................................................... 6- 15

6.1.2.5 Miscellaneous control parameters .................................................................................................... 6- 17

6.1.2.6 Auto ignition parameters.................................................................................................................... 6- 19

6.1.2.7 Self test results ................................................................................................................................. 6- 21

6.1.2.8 Software diagnostics.......................................................................................................................... 6- 23

6.1.2.9 Analyzer start up ............................................................................................................................... 6- 25

6.2 Load/Save configuration (CM/MCA) ................................................................................................. 6- 27

6.3 Date and time..................................................................................................................................... 6- 29

6.4 Security codes .................................................................................................................................. 6- 31

6.5 Network module management........................................................................................................... 6- 33

6.6 Measurement display setup............................................................................................................... 6- 37

6.7 Miscellaneous ................................................................................................................................... 6- 39

7 Display controls .............................................................................................................................. 7- 1

Supplement:

Calculator on Control Module Level (CM Calculator) ................................................................... Page 1 - 14

Programmable Logic Control on Control Module Level (CM PLC)...............................................Page 1 - 28

System Calibration ...........................................................................................................................Page 1 - 34

NGA 2000

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Introduction: 1

This software handbook describes the individual steps for successfully operating the HFID analyzer module and HFID analyzer (analyzer module in a platform) from the Emerson Process Management NGA 2000 series.

⇒ Chapter 2 contains an overview of the HFID software menu structure. ⇒ Chapter 3 introduces the user interface (display and keys) and the main menu with its

submenus.

⇒ Chapter 4 describes the basic functions (measurement and calibration) in detail and step by

step.

⇒ Chapter 5 describes the expert level for the configuration of the module and any I/O modules. ⇒ Chapter 6 describes the system configuration and diagnostics. ⇒ Chapter 7 contains information about the display controls.

Not all the contents of Chapter 5 are relevant to all users. Which sub-chapters are relevant depends on the configuration of the NGA 2000 system with regard to the following components:

 Control module CM  Analyzer module AM  Input/ Output Modules I/O (SIO = Standard Input/ Output;

DIO = Digital Input/ Output)  Network I/O Modules Analog output with 3 alarms I/O; Auto-calibration I/O (“Autocal”); System Auto-calibration I/O (“Syscal”)

The following table gives the possible SIO/ DIO configurations:

System unit SIO/DIO Configuration Chapter

HFID analyzer module (AM)

No front panel, i.e. no control unit. Can be combined with a platform, an MLT analyzer,

a TFID analyzer or a customer-specific control unit

Platform (CM Software)

Control unit with front panel. No measurement channels.

HFID analyzer (CM and HFID analyzer module software)

HFID analyzer: HFID AM in a platform with front panel

HFID analyzer module combined with MLT/ TFID analyzer, i.e. all control unit and HFID analyzer module functions are displayed.

1 local SIO and 1 local DIO (or 2 local DIOs) can be built into an MLT AM or a TFID AM only.

SIO and DIO in the AM can only be configured for the MLT/TFID channel.

No local HFID I/Os

1 SIO and up to 4 DIOs can be built into the platform.

SIO and DIO can be configured for all AMs connected to the platform, e.g. for the HFID.

System I/Os

1 SIO and 1 DIO (or 2 DIOs) can be built in to the MLT/ TFID analyzer (CM I/Os).

SIO and DIO can be configured for all AMs connected to the MLT/ TFID analyzer, e.g. HFID

System I/Os

See MLT/ TFID manual.

5.2

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NGA 2000 system with platform and HFID analyzer module

(additional manual)

NGA 2000 system with MLT analyzer and HFID analyzer module

(additional manual)

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NGA 2000

MLT ANALYZER

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Introduction: 1

This manual concerns all HFID analyzer modules combined with a platform or an MLT analyzer. This manual is also relevant for the CAT 200, which consists of an MLT 1 in an Ex d housing which is operated via a touch-screen front panel or a magnetically operated front panel. There is a separate manual for the CAT 200 which includes all CAT-related issues.

HFID analyzer modules operated via a customer-specific control unit are not described in this manual.

Network I/O modules have their own manuals which should be consulted for further detail. In this manual, these I/O modules are only very briefly described.

Further questions should be directed to our Service Support Center.

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1- 4

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Menu structure: 2

- Channel => F3

- Reset … => F2

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Display and keyboard: 3

3.1. Starting and initializing

On being powered up, the HFID analyzer module (whether on a platform or as part of an NGA network) runs through the initializing phase. This also includes a self-test of the analyzer(s) or analyzer module(s). The LCD screen displays the company name and software version number as well as a series of messages which indicate the status of the initialization cycle. Finally the single component display of the HFID is displayed, which serves as a starting point from which the main menu, the analyzer module status menu and, if appropriate, the multi-channel display of the analyzer network can be accessed.

NGA 2000 Control-Modul e Rev.3. 9.4 / P017

Lang uage: P 017 / 01 / 00

Init ializing Network

Installing networ k interface

LCDReset Abort

F3 F4

All the instructions for the basic controls (chapter 4) begin at the single component display. The actual display may vary from the illustrations in this manual, since it can be configured by the client.

HFID_WO1000001

6.28 ppm THC

0 Range: 2 25

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

232.5 hPa 191 C

531756

50 47

100000

900000

490

Analyzer tag

Can be set to any value. This is the factory setting: “WO” stands for “Work Order”

F1 F2 F3 F4 F5

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3.2. Display and operation

The measurement display and all operational steps are carried out via the LCD screen. The keyboard itself comprises 5 function keys, 4 arrow keys and an Enter key. This handbook uses simplified sketches to represent the user interface:

HFID_WO1000001 6.28 ppm

Analyzer basic controls (calibration) & setu p...

Analyzer and I/O, expert controls & setup ... System

configu ration and diagnostics...

Display

controls...

______

_______________________________________

Time &

Date:

System

tag:

Measure Status... Channel Lock... MFG Data

F1 F2 F3 F

-- Main Menu --

03:11:05 August 16, 2009

Emerson

The functions of the individual keys and the operation of the unit depend on:

 the configuration of the analyzer or analyzer module  the optional modules (e.g. I/O modules) installed  the menu currently displayed.

If the power supply is interrupted, all user-specific module parameters are saved in a batteryoperated buffer.

3.3 The keyboard

HFID_WO1000001

6.28 ppm THC

0 Range: 2 25

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status… Main... Channel BasicCal

F1 F2 F3 F4 F5

232.5 hPa 191 C

531756

50 47

100000

490

900000

Arrow keys

↑ -key and ↓ -key: Move up or down within a menu; Change or edit a setting.

← -key and → -key: Change to previous or next submenu or page; Select an individual digit or character.

Enter key

Confirm a selection; Execute the selected command; Change to the selected

Function keys: Function depends on the current menu and

menu.

is displayed on the LCD screen above each key.

3- 2

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Display and keyboard: 3

3.4 Menu items

A menu item can be selected with the ↑ -key or the ↓ -key. A selected item is shown in inverted colors (white text against a black background). There are four different types of menu items:

Submenu...

 An item ending in three dots.  Pressing the ↵ -key or the → -key accesses a submenu.

Command line !

 An item ending in an exclamation point.  Pressing the ↵ -key or the → -key executes the selected function.

Parameter:

 An item ending in a colon.  Displays a parameter. Some parameters can be changed, others are read-only.  If the parameter is editable, pressing the ↵ -key or the → -key puts the parameter into edit mode.

Text line

 An item not ending in any of the above punctuation marks.  For information only; cannot be edited.

Text line

Parameter

Submenu

Function key labels

HFID_WO1000001

Measurem ent range num ber:

Range upper limit: Span gas concentration: Aut omatic range change control: Sample flow: Ranges with valid calibrat io n: Cal ib ration status:

Flame condition: Light Flame...

HOME ESCAPE ZERO SPAN

F1 F2 F3 F4 F5

Basic Controls

6.28 ppm

10.0 ppm

8.6 ppm

Disabled

4301 ml/min

1&2&3&4

READY

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HFID_WO1000001

Command line

S yst em reset !

Measure.

- -System R eset --

Are y ou sure ???

F3 F4

3.5 Common F-key functions

Display

 Change from the single component display to the multi-component display.

Measure

 Change from the main menu to the single component display.

6.28 ppm

Back...

Status

 Change to the “Current measurement parameters” display for the most important parameters and status

information of the HFID module or the current channel.

 Always F2, when this function is available.  ) ch. 3.7, page 3-5.

Main

 Change from the single-component display to the main menu.

HOME

 Change from a submenu to the main menu.

ESCAPE or Back

 Change to the previous menu.  Revert a changed, but not yet confirmed, parameter to its previous value.

Lock

 Locks all levels for which security has been activated.  F4 in the main menu.

Channel

 Changes to a different channel within the same menu, if more than one channel is available. Each channel is

cycled through in turn.

 In the main menu the channels of all analyzers are available, in submenus only the channel s of the currently

selected analyzer module.

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Display and keyboard: 3

3.6 Entering and editing parameters

The Enter key

Pressing the Enter key when an editable parameter is selected will put that parameter into edit mode: only the value itself will be displayed white on black. Pressing the Enter key again will save the new value.

The ↑ -key and the ↓ -key:

Depending on the value being edited, these keys will:

 change the numerical value  scroll through a list of options  change a letter or other character

Numbers with more than one digit will generally be incremented or decremented. Letters are changed one at a time.

The

←

-key and the → -key:

Select an individual digit or character. Certain numerical parameters can be edited one digit at a time.

3.7 Current measurement parameters

Pressing F2 (“Status”) in the single component display accesses the “Current measurement parameters” menu:

HFID_WO1000001

Current measurement parameters

St atus details. ..

Measurement range nu mb er : Rang e c ha nge contr ol: Flame c ondition: Linear iz ation mode:

Analyzer operati onal state: Analyzer alarm state: Alarm reporting lev el: Current total variable updates per second:

HOME ESCAPE

ORE

F3 F4

6.28 ppm

Local

DISABLED

STANDB Y

NORMAL FAILURE

In this menu the status of the HFID analyzer module can be checked. Pressing F3 (“MORE”) accesses a second page; press F2 (“ESCAPE”) or the ← -key to return to the first page.

Pressing the Enter key with the “Status details” line selected accesses further submenus listing error messages and many other details.

These menus are informative only. None of the settings here can be changed; this can only be done via the “Basic controls”, “Analyzer module setup” and “Analyzer module controls” menus (chapters 4, 5.1 and 5.3 respectively).

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3.8 The main menu

Pressing F3 or the → -key in the single component display accesses the main menu. From this menu all levels of the HFID analyzer or analyzer module can be accessed allowing measurement, calibration and data transfer parameters to be set.

HFID_W O1000001

Analyzer basic controls (calibration) & setup...

Analyzer and I/O, expert controls & setup... System configura tion and diagnostics... Display controls...

_____________________________________________ Time & Date: System tag:

Meas ure Status... Channel Lock... MFG Data

F1 F2 F3 F4 F5

-- Main Menu --

16:35:32 August 16, 2009

6.28 ppm

Emerson

See chapter 4

See chapter 5

See chapter 6

Siehe Kapitel 4

See chapter 7

To set: ch. 6.3, page 6-29

Factory setting

F1: Change to the single component display of the current channel F2: Change to the “Current measurement parameters” menu ) ch. 3.7, page 3-5 F3: Change to a different channel ) Channel Identifier F4: Lock level(s) using security codes ) ch. 6.4, page 6-31 F5: Change to the “Manufacturing Data” menu ) below

Pressing F5 accesses submenus in which important information about the control module and the analyzer module can be found:

HFID_WO1000001

Control modul e m anufacturing data.. .

Analyzer modul e m anuf ac turing data...

Measure <<< Back... >>>

-- M anufacturing Data --

F3 F4

6.28 ppm

3- 6

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3.8.1 Control module manufacturing data

HFID_WO1000001

Control module manufacturing data...

An aly zer module manu factur ing da ta...

-- Manufacturing Data --

6.28 ppm

HFID_WO1000001

Display and keyboard: 3

-- Control Module Manufacturing Data --

Emerson Pr oc ess Management

Ma nufacturing GmbH & Co. OHG

D-635 94 Hasselroth / Germany

FAX. ( + 49) 6055 884 - 209

Industriestrasse 1

Tel (+49) 6055 884 - 0

6.28 ppm

Measure <<< Back... >>>

F3 F4

Measure Back... More

HFI D_WO100 0001

-- Control Module Version Information --

Serial number: Manufacturing date:

Hardware revision: Soft ware revisio n: Revision date: Revision time:

Phrase dictionary version: Language:

Measure Back...

F1 F2 F3 F4 F5

F3 F4

ACU02 R:3.9.0 D:Jul 17 2003

6.28 ppm

CM1

20.05.2004

3.9.4 / P017

Nov 11 20 05

12:01:04

P017 / 01 / 00

English

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3.8.2 Analyzer module manufacturing data

HFID_WO1000001

Control module manufacturing data...

An aly zer module manu factur ing da ta...

Measure <<< Back... >>>

-- Manufacturing Data --

F3 F4

HFID_WO1000001

-- Analyzer Module M anuf ac turing Data --

Emerson Pr oc ess Management

Ma nufacturing GmbH & Co. OHG

D-63594 Hasselroth / Germ any

FAX. ( + 49) 6055 884 - 209

Industriestrasse 1

Tel. (+ 49) 6055 884 - 0

6.28 ppm

HFID_WO1000001

More...

Minimum range: Maximum range: Measured gas: Capillary: User tag number:

HOME ESCAPE

F1 F2 F3 F4 F5

HFID_WO1000001

Serial number: Manufact uri n g date:

Hardwa re revisio n: Software revision: Revision date:

sion ti me:

Revi

Analyzer manufacturing dat

-- Analyzer Module Ver sion Information--

100 00 ppm

9.7 ml/min @ 3.5psig HFID_WO1000001

RESET STORE

02:28:1 0 Februar y 01, 2005

3.9.4 / P017

Nov 11 2005

6.28 ppm

10.0 ppm THC

6.28 ppm

HFD1

0.5

12:33:56

Measure Back... More...

F3 F4

Measure Back...

F1 F2 F3 F4 F5

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Basic controls: 4

Introduction

Chapter 4 describes the most important basic functions which are needed to configure a HFID analyzer module with an NGA front panel.

The following basic functions are available:

Measurement ) Chapter 4.1, page 4-3 Calibration ) Chapter 4.2, page 4-21

The basic settings are fully explained and illustrated step by step. The two-column layout shows the user interface and the LCD screen of the NGA front panel on the left. This enables the user to follow each step and compare the illustrations with the analyzer display screen. On the right, each step is briefly described. Each sub-chapter begins and ends with a single component display. The keys to be pressed for each step are highlighted in black.

See the example on the next page.

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Example: Changing from the single component display to the main menu

⇒ The first illustration shows the initial situation ⇒ Pressing key F3 changes the display to that in the second illustration

HFID_WO1000001

6.28 ppm THC

0 Range: 1 10

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

232.5 hPa 191 C

531756

50 47

100000

F1 F2 F3 F4 F5

490

900000

1. Change to the main menu

Press F3 or the → -key.

HFID_W O1000001

Analyzer basic controls (calibration) & setup...

Analyzer and I/O, expert controls & setup... System configura tion and diagnostics... Display controls...

_____________________________________________ Time & Date: System tag:

Meas ure Status... Channel Lock... MFG Data

-- Main Menu --

16:35:32 August 16, 2009

F1 F2 F3 F4 F5

6.28 ppm

Emerson

2. Any further instructions follow, e.g.:

Change to the basic controls

Press the ↵ -key or the → -key.

4- 2

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This subchapter describes the following functions:

Changing channels

) Chapter 4.1.1, page 4-5

Changing the order of the multi-component display

) Chapter 4.1.2, page 4-7

Changing the measurement range

) Chapter 4.1.3, page 4-9

Automatic range change

) Chapter 4.1.4, page 4-13

Lighting the flame

) Chapter 4.1.5, page 4-17

Basic controls: 4.1

Measurement

Chapters 4.1.1 and 4.1.2 are only relevant to systems with more than one measurement channel.

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HFID_WO1000001

6.28 ppm THC

0 Range: 1 10

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

F1 F2 F3 F4 F5

232.5 hPa 191 C

531756

50 47

100000

490

900000

Basic controls: 4.1.1

Changing channels

1. Change to the multicomponent display

Press F1.

Note: The multi-component display can be reached from any single component display by this method.

6.28

45.00

333.0

150.0

20.00

Select Status... Tags Off

F1 F2 F3 F

MLT25/CH1/R2 MLT25/CH2/R2 MLT25/CH3/R2 MLT25/CH4/R2

HFID

ppm TH

ppm CO

ppm SO2

ppm NO

%O2

6.28

45.00

333.0

150.0

20.00

M LT25/CH1/R2 M LT25/CH2/R2 M LT25/CH3/R2 M LT25/CH4/R2

HFID

ppm THC

ppm CO

ppm SO2

ppm NO

%O2

0 0

0 0 0 0

[1] [2]

[3] [4]

[5]

[1] [2]

[3] [4]

[5]

10 10

LCDReset

10 10 10 10

2. Activate select function

Press F1 or the ↓ -key.

Note: If there are no other channels connected to the HFID, only the bargraph of the HFID itself will be displayed. A change of channels will then not be possible.

2. Select a channel

Press the ↑ or ↓ -key until the > symbol appears in the line you wish to select.

Select Status...

F1 F2 F3 F4 F5

Tags Off

LCDReset

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3. Return to the single

6.28

45.00

333.0

150.0

20.00

HFID

ppm THC

M LT25/CH1/R2

ppm CO

M LT25/CH2/R2

ppm SO2

M LT25/CH3/R2

ppm NO

M LT25/CH4/R2

%O2

0 0 0 0

[1] [2]

[3] [4]

[5]

10 10 10 10

component display

Press F1 key .

Select Status...

F1 F2 F3 F4 F5

Tags Off

MLT 25/CH1/R2

45.28 ppm CO

0 Range: 2 250

Temperature: Failures: Check Requests: Operation:

Display Status... Main... Channel BasicCal

F1 F2 F3 F4 F5

51.4 C No No

Ready

0.0 100000

LCDReset

4. The single component display after selecting a new channel.

100

4- 6

NGA 2000

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9 .x)] 08/10

Changing the order of the multi-component display

HFID_WO1000001

6.28 ppm THC

0 Range: 1 10

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

F1 F2 F3 F4 F5

232.5 hPa 191 C

531756

50 47

100000

490

900000

Basic controls: 4.1.2

1. Change to the multicomponent display

Press F1.

HFID

%O2

Tags Off

0 0 0 0

6.28

45.00

333.0

150.0

20.00

Select Status...

F1 F2 F3 F4 F5

ppm THC

M LT25/CH1/R2

ppm CO

M LT25/CH2/R2

ppm SO2

M LT25/CH3/R2

ppm NO

M LT25/CH4/R2

HFID

%O2

Tags Off

0 0 0 0

6.28

45.00

333.0

150.0

20.00

Select Status...

F1 F2 F3 F4 F5

ppm THC

M LT25/CH1/R2

ppm CO

M LT25/CH2/R2

ppm SO2

M LT25/CH3/R2

ppm NO

M LT25/CH4/R2

[1] [2]

[3] [4]

[5]

[1] [2]

[3] [4]

[5]

10 10 10 10

LCDReset

10 10 10 10

LCDReset

2. Activate select function

Press F1 or the ↓ -key.

Note: If no other channels are connected to the HFID, only the bargraph of the HFID itself will be displayed, and steps to change the order are superfluous.

2. Select a channel to appear in the first line

Press the ↑ or ↓ -key until the > symbol is next to the appropriate bargraph.

Example: MLT channel 2

) is to be displayed in the

(SO

first line.

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9.x)] 08/10

NGA 2000

4 - 7

3. Set the selected bargraph

6.28

45.00

333.0

150.0

20.00

HFID

ppm THC

M LT25/CH1/R2

ppm CO

M LT25/CH2/R2

ppm SO2

M LT25/CH3/R2

ppm NO

M LT25/CH4/R2

%O2

0 0 0 0

[1] [2]

[3] [4]

[5]

10 10 10 10

to the first line

Press the ↵ -key.

Select... Display

F1 F2 F3 F4 F5

Tags Off

333.0

6.28

45.00

150.0

20.00

Select Status...

M LT25/CH2/R2

ppm SO2

ppm TH

M LT25/CH1/R2

ppm C

M LT25/CH3/R2

ppm NO

M LT25/CH4/R2

F2 F3 F4 F5

HFID

%O2

Tags Off

0 0 0 0

[1]

[2] [3]

[4]

[5]

LCDReset

10 10 10 10

LCDReset

4. The multi-component display after setting the order of bargraphs

It is now possible to select any single component display. See chapter 4.1.1 for further instructions.

4- 8

NGA 2000

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9 .x)] 08/10

Basic controls: 4.1.3

Changing the measurement range

HFID_WO1000001

6.28 ppm THC

0 Range: 1 10

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

232.5 hPa 191 C

531756

50 47

100000

F1 F2 F3 F4 F5

HFID_WO1000001

Analyzer basic controls (calibration) & setup...

Analyzer and I/O, ex pert controls & setup ... System configuration and diagnostics... Display controls...

_____________________________________________ Time & Date: System tag:

Meas ure Status... Channel Lock... MF G Data

-- Main Me nu --

16:35:32 August 16, 2009

490

900000

6.28 ppm

Emerson

1. Change to the main menu

Press F3 or the → -key.

2. Change to the basic controls

Press the ↵ -key or the → -key.

F1 F2 F3 F4 F5

HFID_WO1000001

Measurem ent range num ber:

Range upper limit: Span gas concentration: Aut omatic range change control: Sample flow: Ranges with valid calibrat io n: Cal ib ration status:

Flame condition: Light Flame...

HOME ESCAPE ZERO SPAN

Basic Controls

F1 F2 F3 F4 F5

6.28 ppm

10.0 ppm

8.6 ppm

Disabled

4296 ml/min

1&2&3&4

READY

3. Select “Measurement range number”

Press the ↵ -key or the → -key.

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9.x)] 08/10

NGA 2000

4 - 9

HFID_WO1000001

Basic Controls

Measu rement range number: Range upper limit: Span gas conc entration: Aut omati c range change control: Sample flow: Ranges with valid calibrat io n: Ca lib rati on st atus :

Flame condition: Light Flame...

Back...

F1 F2 F3 F4 F5

HFID_WO1000001

Basic Controls

Measu rement range number: Range upper limit: Span gas conc entration: Aut omati c range change control: Sample flow: Ranges with valid calibrat io n: Ca lib rati on st atus :

Flame condition: Light Flame...

Back...

6.28 ppm

10.0 ppm

8.6 ppm

Disabled

4296 ml/min

1&2&3&4

READY

6.28 ppm

10.0 ppm

8.6 ppm

Disabled

4296 ml/min

1&2&3&4

READY

4. Set the new range number

Press the ↑-key or the ↓ -key until the required range number appears.

Example: Changing from range 1 to range 2.

5. Confirm range number

Press the ↵ -key.

Note: To cancel the change and return to the previous value, press F2.

F1 F2 F3 F4 F5

HFID_WO1000001

Basic Controls

Measu rement range number:

Range upper limit: Span gas conc entration: Aut omati c range change control: Sample flow: Ranges with valid calibrat io n: Ca lib rati on st atus :

Flame condition: Light Flame...

HOME ESCAPE ZE RO SPAN

F1 F2 F3 F4 F5

6.28 ppm

100 ppm

96 ppm

Disabled

4296 ml/min

1&2&3&4

READY

6 Change to the main menu

Press the ← -key or F1.

Note: The range upper limit (2nd line) automatically changes to the value previously set for the selected range.

4- 10

NGA 2000

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9 .x)] 08/10

Basic controls: 4.1.3

Changing the measurement range

HFID_WO1000001

Analyzer basic controls (calibration) & setup...

Analyzer and I/O, ex pert controls & setup ... System configuration and diagnostics... Display controls...

_____________________________________________ Time & Date: System tag:

Meas ure Status... Channel Lock... MF G Data

F1 F2 F3 F4 F5

-- Main Me nu --

16:35:44 August 16, 2009

HFID_WO1000001

6.28 ppm THC

0 Range: 2 25

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

232.5 hPa 191 C

531756

50 47

100000

6.28 ppm

Emerson

490

900000

7. Change to the single component display

Press F1.

8. The single component display showing the new measurement range

F1 F2 F3 F4 F5

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9.x)] 08/10

NGA 2000

4 - 11

4- 12

NGA 2000

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9 .x)] 08/10

Basic controls: 4.1.4

Automatic range change

HFID_WO1000001

6.28 ppm THC

0 Range: 1 10

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

232.5 hPa 191 C

531756

50 47

100000

F1 F2 F3 F4 F5

HFID_WO1000001

Analyzer basic controls (calibration) & setup...

Analyzer and I/O, ex pert controls & setup ... System configuration and diagnostics... Display controls...

_____________________________________________ Time & Date: System tag:

Meas ure Status... Channel Lock... MF G Data

-- Main Me nu --

16:35:32 August 16, 2009

490

900000

6.28 ppm

Emerson

1. Change to the main menu

Press F3 or the → -key.

2. Change to the basic controls

Press the ↵ -key or the → -key.

F1 F2 F3 F4 F5

HFID_WO1000001

Measurem ent range num ber:

Range upper limit: Span gas concentration: Aut omatic range change control: Sample flow: Ranges with valid calibrat io n: Cal ib ration status:

Flame condition: Light Flame...

HOME ESCAPE ZERO SPAN

Basic Controls

F1 F2 F3 F4 F5

6.28 ppm

10.0 ppm

8.6 ppm

Disabled

4296 ml/min

1&2&3&4

READY

3. Select menu item “Automatic range change control”

Press the ↑-key or the ↓ -key until the line “Automatic range change control” is displayed against a black background.

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9.x)] 08/10

NGA 2000

4 - 13

HFID_WO1000001

Basic Controls

Measu rement range number: Range upper limit: Span gas conc entration:

Aut omati c range change control:

Sample flow: Ranges with valid calibrat io n: Ca lib rati on st atus :

Flame condition: Light Flame...

HOME ESCAPE ZE RO SPAN

F1 F2 F3 F4 F5

HFID_WO1000001

Basic Controls

Measu rement range number: Range upper limit: Span gas conc entration: Aut omati c range change control: Sample flow: Ranges with valid calibrat io n: Ca lib rati on st atus :

Flame condition: Light Flame...

Back...

6.28 ppm

10.0 ppm

8.6 ppm

Disabled

4296 ml/min

1&2&3&4

READY

6.28 ppm

10.0 ppm

8.6 ppm

Disabled

4296 ml/min

1&2&3&4

READY

4. Select the item

Press the ↵ -key or the → -key.

5. Set the required value

Press the ↑-key or the ↓ -key until the required value is displayed.

F1 F2 F3 F4 F5

The following settings are available: Disabled Automatic range change control is switched off. Enabled:SLC On The new switch level is automatically calculated (see

ch. 5.1.4.4, page 5-27). Enabled: SLC Off The new switch level is not automatically calculated.

4- 14

NGA 2000

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9 .x)] 08/10

Basic controls: 4.1.4

Automatic range change

HFID_WO1000001

Measurem ent range num ber: Range upper limit: Span gas concentration: Aut omatic range change control: Sample flow: Ranges with valid calibrat io n: Cal ib ration status:

Flamen condition: Light Flame...

Basic Controls

Back...

F1 F2 F3 F4 F5

HFID_WO1000001

Measurem ent range num ber: Range upper limit: Span gas concentration:

Aut omatic range change control:

Sample flow: Ranges with valid calibrat io n: Cal ib ration status:

Flame condition: Light Flame...

HOME ESCAPE ZERO SPAN

Basic Controls

6.28 ppm

8.6 ppm

10.0 ppm

Enabled:SLC Off

4296 ml/min

1&2&3&4

READY

6.28 ppm

10.0 ppm

8.6 ppm

Enabled:SLC Off

4296 ml/min

1&2&3&4

READY

6. Confirm new setting

Press the ↵ -key.

Note: To cancel the change and return to the previous value, press F2.

7. Change to the main menu

Press the ← -key or F1.

F1 F2 F3 F4 F5

HFID_WO1000001

Analyzer basic controls (calibration) & setup...

Analyzer and I/O, ex pert controls & setup ... System configuration and diagnostics... Display controls...

_____________________________________________ Time & Date: System tag:

Meas ure Status... Channel Lock... MF G Data

-- Main Me nu --

16:36:05 August 16, 2009

F1 F2 F3 F4 F5

6.28 ppm

Emerson

8. Change to the single component display

Press F1.

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9.x)] 08/10

NGA 2000

4 - 15

HFID_WO1000001

6.28 ppm THC

0 Range: 1 10

Sample pressure:

232.5 hPa Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

191 C

531756

50 47

100000

F1 F2 F3 F4 F5

9. The single component display after completion of the preceding steps

490

900000

4- 16

NGA 2000

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9 .x)] 08/10

Basic controls: 4.1.5

Lighting the flame

HFID_WO1000001

-4.76 ppm THC

0 Range: 1 10

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

232.5 hPa 191 C

OFF

524401

50 47

100000

F1 F2 F3 F4 F5

HFID_WO1000001

Analyzer basic controls (calibration) & setup...

Analyzer and I/O, ex pert controls & setup ... System configuration and diagnostics... Display controls...

_____________________________________________ Time & Date: System tag:

Meas ure Status... Channel Lock... MF G Data

-- Main Me nu --

16:02:09 August 16, 2009

490

900000

-4.76 ppm

Emerson

1. Change to the main menu

Press F3 or the → -key. Note: When the flame is unlit,

the HFID will show an obviously nonsensical measurement. The line “Flame status” shows the value “OFF”. In order to use the HFID, the flame must be lit.

2. Change to the basic controls

Press the ↵ -key or the → -key.

F1 F2 F3 F4 F5

HFID_WO1000001

Measurem ent range num ber:

Range upper limit: Span gas concentration: Aut omatic range change control: Sample flow: Ranges with valid calibrat io n: Cal ib ration status:

Flame condition: Light Flame...

HOME ESCAPE ZERO SPAN

Basic Controls

F1 F2 F3 F4 F5

-4.76 ppm

10.0 ppm

8.6 ppm

Disabled

4296 ml/min

1&2&3&4

READY

OFF

3. Select menu item “Light Flame”

Press the ↑-key or the ↓ -key until the line “Light flame” is displayed against a black background.

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9.x)] 08/10

NGA 2000

4 - 17

HFID_WO1000001

Measu rement range number: Range upper limit: Span gas conc entration: Aut omati c range change control: Sample flow: Ranges with valid calibrat io n: Ca lib rati on st atus :

Flame condition:

Light Flame...

HOME ESCAPE ZE RO SPAN

F1 F2 F3 F4 F5

Basic Controls

HFID_WO1000001

Flame condition:

Auto-ignition:

Ignition system enable: Number of ignition attempts so far: Time on this cycle - secs: Fuel supply pressure : Burner air pressure: Sample pressure: Purge gas pressure: Flame temperature: Status:

HOME ABORT LIGHT ENRICH

Light Flame

AIR PRESS URE TOO LOW

-4.76 ppm

10.0 ppm

8.6 ppm

Disabled

4296 ml/min

1&2&3&4

READY

OFF

-4.76 ppm

OFF

ENABLED

1679.9 hPa 1042 hPa

230 hPa 691 hPa

191 C

4. Select the item

Press the ↵ -key or the → -key.

5. Check values and light flame

0 0

If the values shown are within certain limits, the flame can be lit.

Press F3.

F1 F2 F3 F4 F5

The flame can only be lit when the system has been successfully purged. The following conditions must be met for the purge cycle to commence:

Purge gas pressure no less than 680 hPa Purge gas flow between approx. 16 and 18 l/min Small difference in pressure outside and inside the case

Before the flame can be ignited, the system must have been successfully purged. In addition, the following conditions must be met:

Burner air pressure approx. 1040 hPa Sample gas pressure approx. 340 or 140 hPa, depending on the type of capillaries

4- 18

NGA 2000

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9 .x)] 08/10

Basic controls: 4.1.5

Lighting the flame

HFID_WO1000001

Flame condition: Auto-ignition: Ignition system enable: Number of ignition attempts so far: Time on this cycle - secs: Fuel supply pressure : Burner air pressure: Sample pressure: Purge gas pressure: Flame temperature: Status:

ABORT

F1 F2 F3 F4 F5

Light Flame

AIR PRES SU R E TO O LOW

HFID_WO1000001

ABORT

Light Flame

PARAM ETERS NORMA L

-4.76 ppm

OFF

ENABLED

1679.9 hPa 1042 hPa

230 hPa 691 hPa

191 C

-4.76 ppm

OFF

ENABLED

1679.9 hPa 1042 hPa

230 hPa 691 hPa

191 C

6. Burner air is enriched

The line “Time on this cycle”

starts counting the seconds. Note: To abort the procedure,

press F2.

7. Flame is ignited

The flame temperature rises. If

it remains steady at more than 115°C, the flame has been successfully lit.

F1 F2 F3 F4 F5

The HFID can be configured to start a new cycle automatically after a failed ignition attempt. The maximum number of attempts can be set in the “Auto ignition parameters” menu (see chapter 6.1.2.6, page 6-19).

By default the HFID makes up to 3 attempts.

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9.x)] 08/10

NGA 2000

4 - 19

HFID_WO1000001

Flame condition:

Auto-ignition:

Ignition system enable: Number of ignition attempts so far: Time on this cycle - secs: Fuel supply pressure : Burner air pressure: Sample pressure: Purge gas pressure: Flame temperature: Status:

HOME ABORT LIGHT ENRICH

Light Flame

1679.9 hPa

PA RAMETE RS NORM AL

F1 F2 F3 F4 F5

HFID_WO1000001

Analyzer basic cont r ols (calibration) & setup. ..

Analyzer and I/O, expert controls & set up... System configurati on and diagnostics.. . Display controls...

___________________________ __________________ Time & Date: Sy stem tag:

Measure Status... Channel Lock... MFG Data

-- M ain Menu --

16:03: 45 J une 15, 2005

6.28 ppm

ENABLED

1042 hPa

230 hPa 691 hPa

191 C

6.28 ppm

Emerson

8. Change to the main menu

Press the ← -key or F1.

9. Change to the single component display

Press F1.

F3 F4

HFID_WO1000001

6.28 ppm THC

0 Range: 2 25

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

F1 F2 F3 F4 F5

232.5hPa 191 C

531756

50 47

100000

10. The single component display after lighting the flame

490

900000

4- 20

NGA 2000

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9 .x)] 08/10

Basic controls: 4.2

Calibration

This subchapter describes the following functions:

Zeroing

) Chapter 4.2.1, page 4-23

Spanning

) Chapter 4.2.2, page 4-27

Before the HFID can be used, each measurement range must be successfully zeroed and spanned. Zeroing should be performed first.

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9.x)] 08/10

NGA 2000

4 - 21

4- 22

NGA 2000

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9 .x)] 08/10

Basic controls: 4.2.1

Zeroing

HFID_WO1000001

6.28 ppm THC

0 Range: 1 10

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

232.5 hPa 191 C

531756

50 47

100000

F1 F2 F3 F4 F5

HFID_WO1000001

Analyzer basic controls (calibration) & setup...

Analyzer and I/O, ex pert controls & setup ... System configuration and diagnostics... Display controls...

_____________________________________________ Time & Date: System tag:

Meas ure Status... Channel Lock... MF G Data

-- Main Me nu --

16:35:32 August 16, 2009

490

900000

6.28 ppm

Emerson

1. Change to the main menu

Press F3 or the → -key.

2. Change to the basic controls

Press the ↵ -key or the → -key.

F1 F2 F3 F4 F5

HFID_WO1000001

Measurem ent range num ber:

Range upper limit: Span gas concentration: Aut omatic range change control: Sample flow: Ranges with valid calibrat io n: Cal ib ration status:

Flame condition: Light Flame...

HOME ESCAPE ZERO SPAN

Basic Controls

F1 F2 F3 F4 F5

6.28 ppm

10.0 ppm

8.6 ppm

Disabled

4296 ml/min

1&2&3&4

READY

3. Change to the “Analyzer zero” menu

Press F3.

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9.x)] 08/10

NGA 2000

4 - 23

HFID_WO1000001

Analyzer zero Are you sure? You must have zero gas flowing through the analyzer. Calibration time:

Measu rement range number: Ca lib rati on st atus :

Error message for last zero:

HOME ESCAPE ZE RO Prüf-Kal

6.28 ppm

READY

CAL OK

7 s

4. Commence zeroing.

Press F3.

Note: Pressing F2 will take you back to the “Basic Controls” menu.

F1 F2 F3 F4 F5

Before calibration can begin, the following conditions must be met: Zero gas must flow through the analyzer for a sufficient period of time.

The measured value must be stable. Each range can be zeroed separately, or all together. This preference can be set in

the “Calibration parameters” menu (see chapter 5.1.2, page 5-13).

HFID_WO1000001

Are you sure? You mu st have zer o gas flo wing thr ough the analyzer . Calibr ation t im e:

Measurem ent range number: Calibr ation status:

Error message for last zero:

An alyzer zero

ZEROING - WAIT

Abort Prüf-Kal

F3 F4

3.02 ppm

10 s

CAL OK

5. Zeroing in progress

Note: To abort the procedure, press F2.

4- 24

NGA 2000

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9 .x)] 08/10

An al y zer zero

Prüf-Kal

F3 F4

HFID_WO1000001

Are you sure? You must have z er o gas flowing throug h the analyzer . Calibr ation tim e:

Measurement range nu mb er : Cali br ation status:

Error message for last z ero:

HOME ESCAPE ZER

0.05 ppm

17 s

READY

CAL OK

Basic controls: 4.2.1

Zeroing

6. Change to the main menu

Press F1.

Note: To span the analyzer directly after zeroing, press F2 to return to the “Basic Controls” menu and follow the instructions in chapter 4.2.2 from step 3 onwards.

HFID_WO1000001

Analyzer basic controls (calibration) & setup...

Analyzer and I/O, ex pert controls & setup ... System configuration and diagnostics... Display controls...

_____________________________________________ Time & Date: System tag:

Meas ure Status... Channel Lock... MF G Data

-- Main Me nu --

16:40:38 August 16, 2009

F1 F2 F3 F4 F5

HFID_WO1000001

0.02 ppm THC

0 Range: 1 10

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

232.5 hPa 191 C

531756

50 47

100000

0.02ppm

Emerson

490

900000

7. Change to the single component display

Press F1.

8. The single component display after zeroing

F1 F2 F3 F4 F5

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9.x)] 08/10

NGA 2000

4 - 25

4- 26

NGA 2000

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9 .x)] 08/10

Basic controls: 4.2.2

Spanning

HFID_WO1000001

6.28 ppm THC

0 Range: 1 10

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

232.5 hPa 191 C

531756

50 47

100000

F1 F2 F3 F4 F5

HFID_WO1000001

Analyzer basic controls (calibration) & setup...

Analyzer and I/O, ex pert controls & setup ... System configuration and diagnostics... Display controls...

_____________________________________________ Time & Date: System tag:

Meas ure Status... Channel Lock... MF G Data

-- Main Me nu --

16:35:32 August 16, 2009

490

900000

6.28 ppm

Emerson

1. Change to the main menu

Press F3 or the → -key.

2. Change to the basic controls

Press the ↵ -key or the → -key.

F1 F2 F3 F4 F5

HFID_WO1000001

Measurem ent range num ber:

Range upper limit: Span gas concentration: Aut omatic range change control: Sample flow: Ranges with valid calibrat io n: Cal ib ration status:

Flame condition: Light Flame...

HOME ESCAPE ZERO SPAN

Basic Controls

F1 F2 F3 F4 F5

6.28 ppm

100 ppm

96 ppm

Disabled

4296 ml/min

1&2&3&4

READY

3. Change to the “Analyzer span” menu

Press F4.

HAS64E-IM-SW39(1) [NGA-e (HFID-Software 3.9.x)] 08/10

NGA 2000

4 - 27

HFID_WO1000001

Analyzer span Are you sure? You must have span gas flowing through the analyzer. Calibration time:

Measu rement range number: Ca lib rati on st atus :

Error message for last span:

HOME ESCAPE SPAN

F1 F2 F3 F4 F5

6.28 ppm

10 s

READY

CAL OK

4. Commence spanning

Press F4.

Note: Pressing F2 will take you back to the “Basic Controls” menu.

Before calibration can begin, the following conditions must be met: Span gas must flow through the analyzer for a sufficient period of time.

The measured value must be stable. Each range can be spanned separately, or all together. This preference can be set in

the “Calibration parameters” menu (see chapter 5.1.2, page 5-13). If it is not possible to calibrate all ranges with the same span gas, the ranges must be

calibrated separately. The span gas concentration must be between 10% and 110% of the upper limit of the

current range. See chapter 5.1.1, page 5-5.

HFID_WO1000001

Are you sure? You must have span gas flowing through the analyzer. Calibration time:

Measu rement range number: Ca lib rati on st atus :

Error message for last span:

F1 F2 F3 F4 F5

Analyzer span

SPANNING - WAIT

Abort

8.14 ppm

10 s

CAL OK

5. Spanning in progress

Note: To abort the procedure, press F2.

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Basic controls: 4.2.2

Spanning

HFID_WO1000001

Are you sure? You must have span gas fl owing through the analyzer. Calibration time:

Measurem ent range num ber: Cal ib ration status:

Er ro r messa g e fo r last spa n:

HOME ESCAPE SPAN

Analyzer span

F1 F2 F3 F4 F5

HFID_WO1000001

Analyzer basic controls (calibration) & setup...

Analyzer and I/O, ex pert controls & setup ... System configuration and diagnostics... Display controls...

_____________________________________________ Time & Date: System tag:

Meas ure Status... Channel Lock... MF G Data

-- Main Me nu --

16:42:38 August 16, 2009

9.76 ppm

18 s

READY

CAL OK

9.76ppm

Emerson

6. Change to the main menu

Press F1.

7. Change to the single component display

Press F1.

F1 F2 F3 F4 F5

HFID_WO1000001

9.76 ppm THC

0 Range: 1 10

Sample pressure: Oven temperature: Flame status: Raw signal:

Display Status... Main... Channel BasicCal

232.5 hPa 191 C

615219

50 47

100000

F1 F2 F3 F4 F5

8. The single component display after spanning

490

900000

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Analyzer and I/O, expert controls & setup: 5

Introduction

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

F3 F4

6.28 ppm

HFID_WO1000001

-- Analyzer and I/O, Expert Contr ols & Setup --

Analyzer module controls...

System & network I/O module controls... Analyzer module setup...

System & network I/O module setup...

(Not e: Controls & setup are identical for MLT/TFID)

Measure Channel Back...

From the main menu, pressing the ↵ -key or the → -key in the line “Analyzer and I/O, expert controls & setup” accesses this menu, from which several submenus lead to options for setting measurement and calibration parameters for the analyzer or analyzer modules, as well as for configuring additional modules. The significance of different submenus may vary depending on the configuration of the NGA-2000 system.

Menu items:

“Analyzer module controls” submenu

Zero and span calibration Measurement range settings Lighting the flame ) Ch. 5.3, page 5-57

“System & network I/O module controls” submenu

Configure SIO or DIO modules connected to the analyzer or platform ) Ch. 5.2, page 5-37

“Analyzer module setup” submenu

Set measurement and calibration parameters Set linearizer parameters ) Ch. 5.1, page 5-3

“System & network I/O module setup” submenu

Configure network I/O modules ) Ch. 5.2, page 5-37

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The submenus “System & network I/O module controls” and “...setup” are identical

for the HFID module. Options in these areas are available not just for the HFID module but for any modules connected to the network. In some cases, different options may be available in each area (“...controls” or “...setup”). For further information please consult the manual for the module or contact our customer services.

Changing to a submenu:

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Press the ↵ -key or the → -key to change to the submenu.

Structure of chapter 5:

All menus which must be navigated through to reach a specific submenu are listed vertically. At the end of the “breadcrumb” list, the menu is illustrated, following which explanations and instructions, which may themselves contain illustrations, are to be found.

Example: The concentrations of zero and span gas for each measurement range are to be set.

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

Analyzer module setup

↓

Calibration gas list

↓

HFID_WO1000001

Calibration Gas Lis

Zero gas - range 1:

Span gas - range 1: Zero gas - range 2: Span gas - range 2: Zero gas - range 3: Span gas - range 3: Zero gas - range 4: Span gas - range 4: Ca l ib ratio n gas HC response fac tor: Oper ational sample pressure: Calibration...

HOME ESCAPE

F1 F2 F3 F4 F5

6.28 ppm

0.00 ppm

8.6 ppm

0.00 ppm 96 ppm

0.00 ppm

990 ppm

0.00 ppm

9240 ppm

1.00

241 hPa

In this menu the values for the concentrations of zero gas and span gas for the calibration of all ranges can be set...

Further instructions follow…

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Analyzer and I/O, expert controls & setup: 5.1

Analyzer module setup

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

Analyzer module setup

↓

HFID_WO1000001

Calibration gas list...

Calibration Param eters... Concentration alarm setup... Gas m easurem ent pa rame ters...

Analyzer parameter list...

Physi cal meas ureme nt pa ramete rs ... Dis played param eters... Analyzer tag:

HO ME ES CA P E

Analyzer module set up

F3 F4

HFID_WO1000001

6.28 ppm

From this menu various submenus are available, in which measurement and calibration parameters of the HFID analyzer module and the display parameters of the single component display can be set.

Menu items:

“Calibration gas list” submenu

Set zero and span calibration gas concentrations ) Ch. 5.1.1, page 5-5.

“Calibration Parameters” submenu

Set further parameters for zero and span calibration ) Ch. 5.1.2, page 5-13.

“Concentration alarm setup” submenu

Configure concentration alarms ) Ch. 5.1.3, page 5-15.

“Gas measurement parameters” submenu

Configure settings for measurement ranges, units and linearization ) Ch. 5.1.4, page 5-17.

“Analyzer parameter list” submenu

A summary of various parameters: displayed parameters, concentration parameters, linearization parameters etc.

) Ch. 5.1.5, page 5-33

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“Physical measurement parameters” submenu

Information about various measurement parameters ) Ch. 6.1.2.3, page 6-13

“Displayed parameters” submenu

Configure settings for the four additional parameters displayed in the single component display

) Ch. 5.1.6, page 5-35

“Analyzer tag” parameter

The analyzer tag can be set to any value with a maximum of 30 characters.

A change in this setting must be borne in mind when configuring the programmable I/Os, if the HFID module is part of an analyzer network.

Changing the analyzer tag

⇒ Press the ↑ -key or the ↓ -key until the “Analyzer tag” item is displayed against a black

background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Select the character to be edited by pressing the ← -key or the → -key. ⇒ Press the ↑ -key or the ↓ -key until the required character is shown. ⇒ Repeat the previous two steps until the required tag is complete. ⇒ Confirm the new tag with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

The following characters are available:

 Letters A to Z and a to z  Digits 0 to 9  The following characters: ↑ ↓ → ← ∟ ↔ ▲ ▼ ! " # $ % & ´ ( ) * + , - . / ; < = > ? @ [ \ ]

^ _ ` { ¦ } ~ £ Ç ü é á ä à â ç ê ë è ï î ì Ä Â É ff ô ö ò û ù ÿ Ö Ü ¢ £ ¥ × ƒ đ ñ © ß and the space character

Changing to a submenu

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Press the ↵ -key or the → -key to change to the submenu.

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Analyzer and I/O, expert controls & setup: 5.1.1

Calibration gas list

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

Analyzer module setup

↓

Calibration gas list

↓

HFID_WO1000001

Zero gas - range 1:

Span gas - range 1: Zero gas - range 2: Span gas - range 2: Zero gas - range 3: Span gas - range 3: Zero gas - range 4: Span gas - range 4: C a l ibra ti o n g as H C re sp onse fac tor : Oper ational sampl e pressure: Calibration...

HOME ESCAPE

F1 F2 F3 F4 F5

Calibration Gas Lis

6.28 ppm

0.00 ppm

8.6 ppm

0.00 ppm 96 ppm

0.00 ppm

990 ppm

0.00 ppm

9240 ppm

1.00

241 hPa

In this menu the values for the concentrations of zero gas and span gas for the calibration of all ranges can be set. In the “Calibration” submenu the zero and span gas calibrations can be started.

Menu items

“Zero gas - range 1/2/3/4” and “Span gas - range 1/2/3/4” submenus

The desired values for the concentrations of zero gas and span gas can be set in these lines. Please read the notes below!

“Calibration gas HC response factor” parameter

In this line the response factor for the hydrocarbon calibration can be set. The value depends on the gas to be measured. Please read the notes below!

“Operational sample pressure” parameter

The desired value for the operational pressure of the sample gas can be set in this line. The value depends on the type of capillaries used.

“Calibration” submenu

Accesses the “Zero/span calibration” submenu, in which the zero and span calibration can be started and, if necessary, calibration factors manually set.

) Page 5-7

Setting concentration values for zero and span gas concentrations

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key.

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5 - 5

⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

Each range can be spanned separately or all together. If it is not possible to calibrate all ranges with the same span gas, the ranges must be calibrated separately.

The value for the span gas concentration must be between 10% and 110% of the upper limit of the individual range for calibration to be possible. For example:

Range Upper limit Possible concentrations

1 10 ppm 1 ppm to 11 ppm 2 100 ppm 10 ppm to 110 ppm 3 1000 ppm 100 ppm to 1100 ppm 4 10000 ppm 1000 ppm to 11000 ppm

Setting the HC response factor

⇒ Press the ↑ -key or the ↓ -key until the “Calibration gas HC response factor” item is

displayed against a black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

The value to be entered here depends on the sample gas. Typical values are 1.00 for methane (CH4) or 3.14 for propane (C3H8). If an incorrect value is entered here, the HFID will calculate an incorrect measurement value.

Setting the operational sample pressure

⇒ Press the ↑ -key or the ↓ -key until the “Operational sample pressure” item is displayed

against a black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

The operational sample pressure depends on the type of capillaries in use. Typical values are 240hpa or (140 to 340hpa).

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Analyzer and I/O, expert controls & setup: 5.1.1

Calibration gas list

Changing to the “Zero/span calibration” submenu

⇒ Press the ↑ -key or the ↓ -key until the “Calibration” item is displayed against a black

background.

⇒ Press the ↵ -key or the → -key to change to the submenu.

Zero/span calibration

HFID_WO1000001

Measurem ent range num ber:

Zero gas concentration: Span gas concentration: Sample flow: Flame condition: Raw measurement signal:

Status: Result... Cal ib ration adjustment limi ts :

HOME FACTORS ZERO SPAN

F1 F2 F3 F4 F5

Zero/span calibration

6.28 ppm

0.0 ppm

8.6 ppm

4296 ml/min

532876

READY

ENABLED

This menu shows parameters relevant to calibration for each measurement range. In this menu zero and span calibration can be started and the results of the last calibration displayed. If calibration proves difficult, calibration can be performed manually.

Menu items and function keys:

“Measurement range number” parameter

Shows which range the following parameters relate to. To see the parameters for other ranges, this parameter must be set accordingly.

“Zero gas concentration” and “Span gas concentration” parameters

Show the values set for zero and span gas concentrations.

“Bypass sample flow” parameter

This line shows the current flow (between 4000 and 5000 ml/min).

“Flame condition” parameter

Shows whether the flame is lit (ON) or not (OFF).

“Status” parameter

Shows the current status of the unit.

“Result” submenu

Accesses the “Zero/span diagnostic data” submenu, showing the results of the last zero and span calibrations.

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“Calibration adjustment limits” parameter

If this parameter is set to “ENABLED”, the calibration will only be accepted as valid if the result lies within the set limits. If this parameter is set to “DISABLED”, it will be possible to calibrate even if the result lies outside these limits. See also ) chapter 5.1.2, page 5-13.

“FACTORS” function key (F2)

Accesses the “Calibration factors” submenu to allow the manual setting of calibration factors. ) Page 5-9.

“ZERO” (F3) and “SPAN” (F4) function keys

Commence zeroing and spanning. (See below.)

Changing the measurement range

⇒ Press the ↑ -key or the ↓ -key until the “Operational sample pressure” item is displayed

against a black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key (1 to 4). ⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

Enabling and disabling calibration adjustment limits

⇒ Press the ↑ -key or the ↓ -key until the “Calibration adjustment limits” item is displayed

against a black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the value to “ENABLED” or “DISABLED” with the ↑ -key or the ↓ -key. ⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

Changing to the “Zero/span diagnostic data” submenu

⇒ Press the ↑ -key or the ↓ -key until the “Result” item is displayed against a black

background.

⇒ Press the ↵ -key or the → -key to change to the submenu.

Zeroing and spanning

Each measurement range must be zeroed and spanned. The procedure is the same in each case:

⇒ Select the range to be calibrated (as described above). ⇒ Press F3 (“ZERO”) or F4 (“SPAN”) to change to the “Analyzer zero” or “Analyzer span”

submenu. Read the notes displayed on screen!

⇒ Allow zero or span gas to flow through the HFID. ⇒ When the measurement value is stable (as displayed in the top right of the screen),

commence calibration by pressing F3 or F4. See ) ch. 4.2.1, page 4-23, or ) ch. 4.2.2, page 4-27.

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Analyzer and I/O, expert controls & setup: 5.1.1

Calibration gas list

⇒ When the calibration is complete, press F2 (Back) or the ← -key to return to the

“Zero/span calibration” menu.

⇒ Change to the “Zero/span diagnostic data” submenu (via the “Result” menu item) to

check the results of the calibration.

Entering calibration values manually

If a calibration attempt fails, e.g. due to interruptions in the gas supply, the calibration procedure must be repeated. The recorded zero and span gas values may be so extreme, that a simple repetition of the calibration procedure may not be enough to solve the problem. In such cases the calibration factors must be entered manually.

Conditions for the manual setting of factors: In the “Zero/span calibration” menu the “Calibration adjustment limits” parameter

(see above) must be set to “DISABLED”. In the “Calibration parameters” menu (see ch. 5.1.2, page 5-13) the “Zero ranges” and

“Span ranges” must be set to “SEPARATELY”.

⇒ In the “Zero/span calibration” menu press F2 (“Factors”) to access the “Calibration

factors” menu:

HFID_WO1000001

Only those fact or s a pp r opriate for the c ur r ent r will affect the read ing on the cur r e nt range. Make sure you are using the right one s!

Measurement range nu mb er :

Rang e 1 factor s... Rang e 2 factor s... Rang e 3 factor s... Rang e 4 factor s...

HOME ESCAPE

Cali b r ation Factors

F3 F4

6.28 ppm

an ge

⇒ Set the required measurement range number (as described above). ⇒ Change to the appropriate submenu (“Range N factors”) by pressing the ↑ -key or the ↓ -

key until the appropriate menu item is displayed against a black background and then pressing the ↵ -key or the → -key:

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HFID_WO1000001

Zer o offset:

Span factor: Full sc ale r ange at calibration: Measurem ent range number:

Raw measurem ent signal:

HOME STORE NEXT HIST ORY

Rang e 1 Factor s

F3 F4

6.28 ppm

536102.0

0.000053956

10.0 ppm 1

536839.0

⇒ If necessary adjust the values of the “Zero offset” for zero calibration and “Span factor”

for span calibration. For zero gas the values of the “Zero offset” and “Raw measurement signal” should be identical.

⇒ The “Zero offset” parameter is used to set the zero point to zero, and the “Span factor”

parameter is used to bring the measured value to the actual concentration value of the span gas. Changes can be observed in real time (top right of screen).

⇒ These values must be set for each measurement range. To adjust the factors for the next

range, press F3 (“Next” or “First”).

After setting these values, the unit must be zeroed and spanned normally.

Adjusting values

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

Saving the factors

The factors entered in this way can be saved for each measurement range.

⇒ Press F2 (“Store”) in the “Range N Factors” submenu. The factors for all ranges will be

saved.

Recalling saved factors

For each measurement range previously saved factors can be recalled. Two values are stored for each factor: the value saved as described above and the original manufacturer’s setting.

⇒ Press F4 (“History”) in the “Range N Factors” menu. The following submenu will be

displayed:

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Analyzer and I/O, expert controls & setup: 5.1.1

Calibration gas list

HFID_WO1000001

Zero offset: Span factor:

HOME NEXT RS T R M N RSTR ST

Range 1 Factors

M anufact urer' s setting s

Stored settings

F3 F4

6.28 ppm

528510.6

0.000004251

528620.0

0.000004149

⇒ Pressing F3 (“RSTR MN”) recalls the manufacturer’s settings and enters them as the

factors for all ranges. Pressing F4 (“RSTR ST”) recalls the settings saved as described above and enters them as the factors for all ranges.

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Analyzer and I/O, expert controls & setup: 5.1.2

Calibration parameters

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

Analyzer module setup

↓

Calibration parameters

↓

HFID_WO1000001

Cali br ation adjust m ent limits:

Cali br ation averaging time: Cali br ation failur e alarm: Cal failure error allowed: Cali br ation time out: Purge ti me: Zero ranges: Span ranges:

HOME ESCAPE

Calibr ation Parameters

F3 F4

6.28 ppm

ENABLED

5 s

50 %

60 s

0 s SEPARATELY SEPARATELY

In this menu various additional parameters can be set for zero and span calibration processes.

Menu items

“Calibration adjustment limits” parameter

If this parameter is set to “ENABLED”, calibration will only be successful if the result lies within the set limits. If the result lies outside these limits, an error message will be displayed in the “Analyzer zero” and/or “Analyzer span” menu.

If this parameter is set to “DISABLED”, calibration will be possible even if the results lie outside the set limits. This setting necessary e.g. when calibration is to be performed manually (see ) chapter 5.1.1, page 5-9).

“Calibration averaging time” parameter

Determines the time span the analyzer uses to obtain the calibration average. Longer times should result in more accurate results. The value can be set to any value between 0 and 60 seconds. The default value is 5 seconds.

“Calibration failure alarm” parameter

If this parameter is set to “Yes”, a failed calibration will cause a warning to be issued.

“Cal failure allowed” parameter

If the set point differs by a greater margin than that is set here, a warning will be issued if the calibration failure alarm is also enabled. The value can be set to any value between 5% and 80%; the default value is 50%.

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“Calibration time out” parameter

If the measurement signal is not stable after the time out set here, a warning will be issued if the calibration failure alarm is also enabled. The value can be set to any value between 0 and 300 seconds, the default value is 60 seconds.

“Zero ranges” and “Span ranges” parameters

Determine whether measurement ranges should be zeroed or spanned together or separately. If this value is set to “TOGETHER”, all ranges are automatically calibrated in turn. If the ranges are to be calibrated manually (see ) chapter 5.1.1, page 5-9), these parameters must be set to “SEPARATELY”.

It is only possible to calibrate ranges together when the concentration of a single span gas lies within 10% and 110% of the upper limit of each range. If this is not the case, only those ranges which meet this criterion will be calibrated automatically; all others will be ignored.

Setting values

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

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Analyzer and I/O, expert controls & setup: 5.1.3

Concentration alarm setup

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

Analyzer module setup

↓

Concentration alarm setup

↓

HFID_WO1000001

Alarm generation is:

Level for Low- Low alarm: Level for Low alarm: Level for High al arm: Level for High-High alar m: Alarm delay: Low-L ow alar m: Low alarm: High alarm: High-High alarm:

HOME ESCAPE ACKN

Concentration A larm Setup

F3 F4

6.28 ppm

0.000 ppm

4.000 ppm

8.000 ppm

1.0 s Off Off

Off

In this menu the levels for the concentration alarms can be set.

Menu items and function keys

“Alarm generation is” parameter

Switches all alarms on or off. Possible values are:

 Off: No alarms are generated.  On: Alarms are generated only for as long as the gas concentration remains above or

below the set levels.

 On (Hold alarm): Alarms are generated when the gas concentration goes above or

below the set limits and continue to be given until the alarm is acknowledged.

“Level for...” parameters

Set levels for the four different alarms. The Low and Low-Low alarms are issued when the concentration drops below the set limits, the High and High-High alarms are issued when the concentration rises above the set limits.

“Alarm delay” parameter

Determines for how long the concentration must lie above or below the set levels before an alarm is issued. The value can be set to between 0 and 30 seconds, the default value is 1 second.

“Low-Low alarm”, “Low alarm”, “High alarm” and “High-High alarm” parameters

Indicate which alarms are currently being issued.

“ACKN” function key (F3)

Acknowledges and resets the alarm.

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Adjusting values

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

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Analyzer and I/O, expert controls & setup: 5.1.4

Gas measurement parameters

Main menu

Analyzer and I/O, expert controls & setup

Analyzer module setup

Gas measurement parameters

HFID_WO1000001

Gas measurement Parameter s

Linear ization par ameters.. .

Response time/delay parameters... Range s etting.. . Automatic range control... Linear ization funct ions...

Units … Oven temperature set point: 191.0 C Oven temperature: 189.9 C

HOME ESCAPE

F3 F4

6.28 ppm

From this menu further submenus can be accessed in which parameters relating to the measurement ranges, measurement units and linearization can be set.

Menu items

“Linearizations parameters” submenu

Settings for the linearizations of measurement results. ) Ch. 5.1.4.1, p. 5-19

“Response time/delay parameters” submenu

Settings for the analyzer response time and output delay. ) Ch. 5.1.4.2, p. 5-23

“Range setting” submenu

Adjust lower and upper limits for each measurement range. ) Ch. 5.1.4.3, p. 5-25

“Automatic range change control” submenu

Settings for the automatic range change. ) Ch. 5.1.4.4, p. 5-27

“Units” submenu

Select measurement units for display. ) Ch. 5.1.4.5, p. 5-29

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“Linearization functions” submenu

Optimize the linearization functions. ) Ch. 5.1.4.6, p. 5-31

Changing to a submenu

 Press the n -key or the p -key until the appropriate menu item is displayed against a

black background.

 Press the  -key or the o -key to change to the submenu.

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Linearization parameters

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

Analyzer module setup

↓

Gas measurement parameters

↓

Linearization parameters

↓

HFID_WO1000001

Range 1 linearize r:

If enabled, use curv e no.: Range 2 linearize r: If enabled, use curv e no.: Range 3 linearize r: If enabled use curve no.: Range 4 linearize r: If enabled, use curv e no.:

Set linearity coefficients...

HOME ESCAPE

F1 F2 F3 F4 F5

Linearization parameters

6.28 ppm

DISABLED

In this menu the linearizer can be enabled for each measurement range and the linearity curve set.

Note: The HFID generally operates linearly over all ranges. It should therefore never be necessary to use the linearizer.

Menu items

“Range 1/2/3/4 linearizer” parameters

The linearizer can be enabled or disabled for each measurement range. Before determining the data required for a linearization, these parameters must be set to “DISABLED” in order to avoid interference from previously set values.

“If enabled, uses curve no...” parameters

One of four linearity curves, as configured in the “Set linearity coefficients” submenu (see below), can be selected for each range.

“Set linearity coefficients” submenu

Configure the linearity curves. ) Page 5-20

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Adjusting settings

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. ⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

Changing to the “Set linearity coefficients” submenu

⇒ Press the ↑ -key or the ↓ -key until the “Set linearity coefficients” item is displayed

against a black background.

⇒ Press the ↵ -key or the → -key to change to the submenu.

“Set linearity coefficients” submenu

The “Set linearity coefficients” menu item accesses the following menu:

HFID_WO1000001

A 0 coefficient:

A 1 coefficient: A 2 coefficient: A 3 coefficient: A 4 coefficient: Curve upper lim it: Curve over-range: Curve under-range:

Status:

HOME ES CA PE NEXT LAST

Set line arity coeff ic ients

Curve 1

F3 F4

6.28 ppm

0.000000

1.000000

0.000000

10.0 ppm

5.0 %

DISABLED

In this menu the required coefficients for the linearity curves can be set. To browse through the four curves, press F3 (“Next”). The current curve number is shown in the menu title.

Menu items

“A0/A1/A2/A3/A4 coefficient” parameters

Set the coefficients for the current curve.

“Curve upper limit” parameter

This should be set to the upper limit of the range for which the current curve is selected in the “Linearization parameters” menu.

“Curve over-range” and “Curve under-range” parameters

These two parameters determine by how much (in per cent) the linearity curve should lie above or below the measurement range.

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Linearization parameters

“Status” parameter

Disables or enables the current curve.

Adjusting settings

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

Optimizing the linearizer

The linearizer can be optimized with a midpoint correction. See ) chapter 5.1.4.6 “Linearization functions”, page 5-31.

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Response time/delay parameters

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

Analyzer module setup

↓

Gas measurement parameters

↓

Response time/delay parameters

↓

HFID_WO1000001

Range 1 t90 time:

Range 2 t90 time: Range 3 t90 time: Range 4 t90 time:

LON update rate : Output delay time:

HOME ESCAPE

F1 F2 F3 F4 F5

Response time/delay parameters

6.28 ppm

0.5 s

10 per sec

0.0 s

In this menu the response time (t90-time) of the analyzer can be set for each measurement range, and the output delay time for the measurement signal can also be configured.

Menu items

“Range 1/2/3/4 t90 time” parameters

The t90 time is the time which elapses following a change in concentration before the analyzer shows 90% of the concentration. Any value between 0.1 and 30 seconds can be set.

“LON update rate” parameter

This parameter determines how often the network variable should be updated per second. The following values can be set:

 1 per sec  10 per sec

Channel 1

 ASAP (i.e., as soon as possible)

“Output delay time” parameter

The measurement signal of a channel at the

Channel 2

analog output can be delayed by a certain amount of time. Setting a suitable value here will allow signals of various channels to be observed to change simultaneously. Any value can be set

Channel 3

between 0 and 30 seconds. (See illustration on the right.)

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Adjusting settings

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

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Range setting

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

Analyzer module setup

↓

Gas measurement parameters

↓

Range setting

↓

HFID_WO1000001

Mini mum range: Maximum range:

Range 1 lower limit:

Range 1 upper limit: Range 2 lower limit: Range 2 upper limit: Range 3 lower limit: Range 3 upper limit: Range 4 lower limit: Range 4 upper limit:

HOME ESCAPE

F1 F2 F3 F4 F5

Range Setting

6.28 ppm

10.0 ppm

1000 ppm

0.0 ppm

10 ppm

0.0 ppm

100 ppm

0.0 ppm

1000 ppm

0.0 ppm

10000 ppm

In this menu the lower and upper limits of each measurement range can be set.

Menu items

“Minimum range” and “Maximum range” parameters

These parameters can only be set by the manufacturer. A range upper limit can be no smaller than the value of the minimum range and no more than the value of the maximum range.

“Range 1/2/3/4 lower limit” and “Range 1/2/3/4 upper limit” parameters

A lower limit and an upper limit for each measurement range can be set here.

Adjusting settings

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

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Automatic range change control

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

Analyzer module setup

↓

Gas measurement parameters

↓

Automatic range control

↓

HFID_WO1000001

Actual switch levels...

Swit c h le vel hysteresis: Usage of range - 1: Usage of range - 2: Usage of range - 3: Usage of range - 4: Automatic range control: _____________________________________________ Absolute, range upper limit: Absolute, r ange lower limit:

Measure Back...

-- A utomatic Range Control --

F3 F4

6.28 ppm

20 % Enabled Enabled Enabled Enabled

Disabled

1000 ppm

10.0 ppm

In this menu the automatic range change control can be configured. In this way the HFID can switch to a different measurement range whenever necessary.

Menu items

“Actual switch levels” submenu

Changes to the “Actual switch levels” submenu. This shows the actual measurement levels at which the analyzer switches to a different range.

“Switch level hysteresis” parameter

This parameter is set to a percentage value which determines by how much the measurement signal must lie below the next smallest range’s upper limit before switching to that range. For example: the upper limit of range 3 is set to 100 ppm, the switch level hysteresis to 20%. The analyzer only switches from range 4 to range 3 when the gas concentration is measured at less than 80 ppm. This prevents the HFID from continually switching ranges.

“Usage of range - 1/2/3/4” parameters

Determine which ranges can be used.

“Automatic range control” parameter

Enables and disables the automatic range change control.

“Absolute, range upper/lower limit” parameters

These parameters are read-only.

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Changing to the “Actual switch levels” submenu:

⇒ Press the ↑ -key or the ↓ -key until the “Actual switch levels” item is displayed against a

black background.

⇒ Press the ↵ -key or the → -key to change to the submenu.

Adjusting settings

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

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Analyzer and I/O, expert controls & setup: 5.1.4.5

Units

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

Analyzer module setup

↓

Gas measurement parameters

↓

Units

↓

HFID_WO1000001

Units

Gas measurement units:

Pressure measurement units: Temp erat ure mea sure ment unit s: pp m to mg/N m 3 c onversion fac t or :

Lower explo s ion limit ( LE L) : Upper explo s ion limit ( UE L) : Variable s are still sent as the basic SI unit

HOME ESCAPE

F3 F4

6.28 ppm

ppm

hPa

1.000

0.00 %

In this menu the various measurement units can be selected.

Menu items

“Gas/Pressure/Temperature measurement units” parameters

Here the units for the display of gas concentration, pressure and temperature can be selected.

“ppm to mg/Nm3 conversion factor” parameter

This value must be correctly set for the sample gas.

Options

The following options are available for the first three parameters:

Gas measurement units

 ppb parts per billion  ppm parts per million  mg/Nm3 milligrams per Nm³  % per cent

Pressure measurement units

 hPa hectopascal  psig pounds per square inch

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Temperature units

 C degrees Celsius  F degrees Fahrenheit

Adjusting settings

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

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Linearization functions

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

Analyzer module setup

↓

Gas measurement parameters

↓

Linearization functions

↓

HFID_WO1000001

Linear ization funct ions

Midpoint correction set up...

Use t he m idpoint c or r ec tion for a piece wise-linear f inal corr ection, to bring up to t hr ee p oints precise l y onto the cur ve.

HOME ESCAPE

F3 F4

6.28 ppm

In this menu the midpoint correction can be setup up to optimize the linearizer.

The HFID generally operates linearly over all ranges. It should therefore never be necessary to use the linearizer. This section describes the setup only very briefly.

Menu items

“Midpoint correction setup” submenu

Accesses a submenu in which a piecewise linear correction can be configured. ) page 5-32

Analyzer parameter list

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

Analyzer module setup

↓

Analyzer parameter list

↓

HFID_WO1000001

Analyzer tag:

Flame condition: First line 's param eter: Second line's parameter: Third l i ne's paramet er: Four th line's paramet er:

HOME ESCAPE NEXT LAST

F1 F2 F3 F4 F5

Analyze r Paramete r L is

HFID_WO1000001

Sample temperature:

6.28 ppm

Sample flow:

Flame status:

Ra w signal :

In this menu various display, linearization, concentration and calibration parameters can be set. This is a collection of the most oft-used parameters which are more fully described in other chapters.

Browse through the different screens of this menu using F3 (“NEXT” or “FIRST”) and F4 (“LAST” or “BACK”).

Menu items

“Analyzer tag” parameter

The tag for the HFID can be set here. See ) ch. 5.1, page 5-4.

“Flame condition” parameter

Indicates whether the flame is lit. This parameter is read-only.

“First/Second/Third/Fourth line’s parameter” parameters

) Ch. 5.1.6, page 5-35

“Linearization parameters” submenu

Access the “Set linearity coefficients” submenu ) Ch. 5.1.4.1, page 5-20

“Control mode” parameter

) Ch. 5.3, page 5-55 under “Range and functional control”

“Output delay time” parameter

) Ch. 5.1.4.2, page 5-23

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“Range 1/2/3/4 upper/lower limit” parameters

) Ch. 5.1.4.3, page 5-25

“Range 1/2/3/4 t90 time” parameters

) Ch. 5.1.4.2, page 5-23

“Linearizer on range 1/2/3/4” parameters

) Ch. 5.1.4.1, page 5-19

“Calibration averaging time”, “Calibration failure alarm”, “Cal failure allowed”, “Calibration time out” and “Calibrate ranges” parameters

) Ch. 5.1.2, page 5-13

“Calibration adjustment limits”, “Zero gas - range 1/2/3/4” and “Span gas - range 1/2/3/4” parameters

) Ch. 5.1.1, pages 5-5 and 5-7

Adjusting settings

⇒ If necessary, press F3 (“NEXT” or “FIRST”) or F4 (“LAST” or “BACK”) to reach the

appropriate menu page.

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

Changing to the “Set linearity coefficients” submenu

⇒ If necessary, press F3 (“FIRST”) or F4 (“BACK”) to reach the first menu page. ⇒ Press the ↑ -key or the ↓ -key until the “Linearization parameters” item is displayed

against a black background.

⇒ Press the ↵ -key or the → -key to change to the submenu.

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Displayed parameters

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

Analyzer module setup

↓

Displayed parameters

↓

HFID_WO1000001

First line 's param eter:

Second line's parameter: Third l i ne's paramet er: Four th line's paramet er:

Dis pl ayed concentr a tion di gits: Dig its af ter decimal point:

HOME ESCAPE

F1 F2 F3 F4 F5

Displayed parameters

Sample temperature:

6.28 ppm

Sampleflow:

Flame status:

Ra w signal :

6 2

In this menu the single component display can be configured.

Menu items

“First/Second/Third/Fourth line's parameters” parameters

Here the parameters which are displayed in the four additional lines in the single component display can be selected. The following options are available:

 Sample flow  Sample pressure  Burner fuel pressure  Burner fuel flow  Burner air  Air sense  Burner air pressure  Health  Operational status  Raw signal  Calibration status  Delay time  t90 time  Auto-ignition status  Flame status  Oven temperature  Sample temperature  Preamp temperature  Case temperature  Purge control status

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“Displayed concentration digits” and “Digits after decimal point” parameters

Determine how the numerical measurement value should be displayed. The number of displayed concentration digits can be set to at least 3 and up to 6; the number of digits after the decimal point can be set to up to 3.

Adjusting settings

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

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System & network I/O module controls and setup

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

System & network I/O module controls (or setup)

↓

F3 F4

6.28 ppm

HFID_WO1000001

-- Sy stem & Network I/O Module Controls --

Sy stem SIO module...

System DIO module. ..

Measure <<< Back... >>>

The “System & network I/O module controls” and “...setup” menus provide access to submenus in which the SIO and DIO modules of a control module (HFID analyzer or platform) can be configured.

For the HFID, the “System & network I/O module setup” menu and all its submenus are identical with “System & network I/O module controls”.

Menu items

“System SIO module” submenu

Accesses a submenu in which the SIO module can be configured. ) Ch. 5.2.1, page 5-39

“System DIO module” submenu

Accesses a submenu in which any installed DIO modules can be configured. If no DIO modules are installed, a short message to this effect will be displayed.

) Ch. 5.2.2, page 5-51

Changing to a submenu

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Press the ↵ -key or the → -key to change to the submenu.

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Main menu

↓

Analyzer and I/O, expert controls & setup

↓

System & network I/O module controls (or setup)

↓

System SIO-Module

↓

System SIO module

HFID_WO1000001

Analog output setup...

Serial interface setup... Relay outputs setup. .. Module in stalled:

Measure Back...

-- S ystem SIOModule - -

F3 F4

6.28 ppm

Yes

From this menu submenus are accessible in which various settings can be configured for the SIO module.

Menu items

“Analog output setup” submenu

Accesses a submenu in which the analog outputs of the SIO module can be configured. ) Ch. 5.2.1.1, page 5-41

“Serial interface setup” submenu

In this submenu the parameters for data transfer with an external unit can be set. ) Ch. 5.2.1.2, page 5-47

“Relay outputs setup” submenu

In this submenu the relay outputs can be configured. ) Ch. 5.2.1.3, page 5-49

“Module installed” parameter

Indicates whether an SIO module is installed on the platform or analyzer.

Basic configuration of an SIO card

 At least 2 and no more than 8 analog outputs  A serial interface (RS 232 or RS 485) to connect the analyzer with an external

computer

 3 relay outputs  Please consult the SIO documentation for the entire specification

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Changing to a submenu

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Press the ↵ -key or the → -key to change to the submenu.

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Main menu

↓

Analyzer and I/O, expert controls & setup

↓

System & network I/O module controls (or setup)

↓

System SIO module

↓

Analog output setup

↓

Analog output setup

HFID_WO1000001

Output number:

Choose signal source module... Choose signal. .. Signal value for 0% output: Signal value for 100% output: Output current: Hold output during calibration: Signal na me: Current signal value: Source module:

Measure Back... More...

F1 F2 F3 F4 F5

-- Analog Output Setup - -

Primary Variable

HFID_WO1000001

6.28 ppm

0.00 10

0...20mA No

-1.00

In this menu the analog outputs of the SIO module can be configured. There are between two and eight outputs available.

Procedure: Overview

⇒ Select the output to be configured in the “Output number” line. ⇒ Select the module from which the signal originates in the “Choose signal source module”

line.

⇒ Select the signal to be transmitted in the “Choose signal” line. ⇒ Set the signal values for the output signal in the “Signal value for 0%/100% output” lines. ⇒ Set the output current range in the “Output current” line. ⇒ Determine whether the signal should remain stable at the last measured value while

calibration is in progress in the “Hold output during calibration” line.

⇒ Press F5 (“More”) to change to the next menu page. Set the signal to be sent should the

analyzer malfunction and make any fine adjustment necessary.

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Menu items

“Output number” parameter

Select here the output to be configured.

“Choose signal source module” submenu

Accesses a submenu which displays a list of all the modules connected to the platform or analyzer. Select a module with the ↑ -key or the ↓ -key and confirm the selection with the ↵ - key or the → -key. If more than eight modules are connected, browse through the list using

F3 (“<<<”) and F5 (“>>>”). Once the selection has been confirmed, the display returns to the “Analog output setup”

menu and the tag of the selected channel appears in the “Source module” parameter.

“Choose signal” submenu

Changes to a submenu which displays a list of all the signals that can be sent by the module selected in the “Choose signal source module” line. Select a signal with the ↑ -key or the ↓ - key and confirm the selection with the ↵ -key or the → -key. If more than eight signals are

available, browse through the list using F3 (“<<<”) and F5 (“>>>”). The following signals are available when the HFID module is selected as a signal source:

 Burner air pressure  Air sense  Burner air  Burner fuel flow  Burner fuel pressure  Sample pressure  Sample flow  Purge control status  Case temperature  Preamp temperature  Flame status  Autoignition  t90 time  Delay time  Calibration  Raw signal  Operation  Health  Validity  Primary variable

Once the selection has been confirmed, the display returns to the “Analog Output Setup” menu and the name of the selected signal appears in the “Signal name” parameter.

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Analog output setup

“Signal value for 0%/100% output” parameters

The signal values for the output signals are set here. This makes it possible to “magnify” a specific part of the measurement range.

For example:

 Measurement range is from 0 to 100 ppm  The signal for 0% is set to 40 ppm, that for 100% to 70 ppm  Standard analog output setting: 0V = 0 ppm 10V = 100 ppm  Adjusted analog output setting: 0V = 40 ppm 10V = 70 ppm

Following a range change the values set here will be lost. To change the output signal permanently, the settings in the “Range setting” menu must be changed. See ch. 5.1.4.3, page 5-25.

The signal range at the analog output should never be smaller than that of the smallest measurement range. This is to avoid excessive noise on the output signal.

“Output current” parameter

The output current range is set in this line. There are two options available:

 0...20 mA (and automatically 0...10V)  4...20 mA (i.e. 2...10V)

“Hold output during calibration” parameter

Determines the behavior of the signal at the analog output during calibration. The two options are:

 Yes the signal remains steady during calibration  No the signal follows the measurement signal during calibration

See the following illustration:

This setting is valid for all types of calibration for a platform or analyzer SIO: manual, time controlled, AK controlled and system calibration.

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“Signal name”, “Current signal value” and “Source module” parameters

These parameters are read-only and show the current settings: the selected signal, the current value of the selected signal and the module from which the signal originates.

Pressing F5 (“More”) accesses the next page which contains further configurable parameters:

HFID_W O1000001

-- Output Signal if Assigned Module Fails --

Outpu t( s) valu e on analyz er failur e:

Ou tput num ber : Oper ati o n mode : Fine adjustment for 0% output: Fine adjustment for 100% output:

Meas ure Back... More...

F1 F2 F3 F4 F5

-- Fine Adjustment --

6.28ppm

BeginOfRange-10%

Normal

4096

819

“Output(s) value on analyzer failure” parameter

Determines which signal should be transmitted in the event of the analyzer failing. The following options are available:

 BeginOfRange-10%  EndOfRange+10%  Actual  BeginOfRange  EndOfRange

“Output number” parameter

Indicates the currently selected output number. If necessary, the selection can be changed here.

“Operation mode” parameter

The following options are available for this parameter:

 Normal: the absolute measurement signal is sent to the analog output  Adjust 0V: Adjustment between display and analog output for 0V with fine adjustment

0%.

 Adjust 10V: Adjustment between display and analog output for 10V with fine

adjustment 100%.

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Analyzer and I/O, expert controls & setup: 5.2.1.1

Analog output setup

“Fine adjustment for 0%/100% output” parameters

The values of these parameters may be set within the following limits:

 For 0%: 3500 – 4800  For 100%: 750 – 900

These values can only be changed when the special scaling for the selected output is disabled. Press F5 (“More”) to change to the next page, select the output and, if necessary,

set the special scaling to “No”.

HFID_W O1000001

-- Output Signal if Assigned Module Fails --

Outpu t( s) valu e on analyz er failur e:

Ou tput num ber : Oper ati o n mode : Fine adjustment for 0% output: Fine adjustment for 100% output:

Meas ure Back... More...

F1 F2 F3 F4 F5

-- Fine Adjustment --

6.28ppm

BeginOfRange-10%

Normal

4096

819

HFID_W O1000001

-- Special Scaling for Concentration Signal--

Output #1: No

Output #2: No Output #3: No Output #4: No Output #5: No Output #6: Yes Output #7: Yes Output #8: Yes

(Scaling is the same as range lim its)

6.28ppm

Meas ure Back... More...

F1 F2 F3 F4 F5

Adjusting settings

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

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⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

Changing to a submenu

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Press the ↵ -key or the → -key to change to the submenu.

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Analyzer and I/O, expert controls & setup: 5.2.1.2

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

System & network I/O module controls (or setup)

↓

System SIO module

↓

Serial interface setup

↓

Serial interface setup

HFID_WO1000001

Baud rate:

Data bits: Stop bits: Parity: Echo mode: Handshake: Tr ans m ission delay : Type of installe d s erial interf ac e: Co mmun ic at ion protocol: Speci al protoc ol definitions...

Measure Back...

-- Serial Interface Setup --

F3 F4

6.28 ppm

19200

8 1

None

Disabled

Xon/Xoff

RS232

In this menu the parameters for the data transfer between the analyzer or platform and an external unit can be configured. These settings depend on the configuration of the analyzer or platform and that of the external unit. The configuration of the serial interface is described in a separate manual.

Options

“Baud rate” parameter

 300  1200  2400  4800  9600  19200

“Data bits” parameter

 7  8

“Stop bits” parameter

 1  2

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“Parity” parameter

 None  Even  Odd

“Echo mode” parameter

 Enabled  Disabled

“Handshake” parameter

 None  Xon/Xoff

“Transmission delay” parameter

 0… 100

“Type of installed serial interface” parameter

 RS232  RS485/ 2w  RS485/ 4w  RS485/ 4w- Bus  None

“Communication protocol” parameter

 None  AK

The “Special protocol definitions” line accesses the “AK-Protocol Definitions” submenu in which the address for the RS-485 interface can be set.

Adjusting settings

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

Changing to the “AK-Protocol Definitions” submenu

⇒ Press the ↑ -key or the ↓ -key until the “Special protocol definitions” item is displayed

against a black background.

⇒ Press the ↵ -key or the → -key to change to the submenu.

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Analyzer and I/O, expert controls & setup: 5.2.1.3

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

System & network I/O module controls (or setup)

↓

System SIO module

↓

Relay outputs setup

↓

Relay outputs setup

HFID_WO1000001

Output number:

In ve rt signa l: C h oo se so urce module... Choose signal. ..

_____________________________________________ Signal comes from: Signal na me: Actual status:

Measure Back...

F1 F2 F3 F4 F5

-- Rela y O u t p u ts Setup --

HFID_WO1000001

6.28 ppm

Disabled

PLC-Result 1

Off

An SIO card has three relays. A jumper on the main board is used to determine whether the relay operates as normally open (NO) or normally closed (NC). Information on the entire specification of an SIO card is available in separate documentation.

Each of the three relay outputs must be configured in this menu.

Procedure: Overview

⇒ Select the output to be configured in the “Output number” line. ⇒ Enable or disable signal inversion in the “Invert signal” line. ⇒ Select the module from which the signal originates in the “Choose source module”

submenu.

⇒ Select the signal to be transmitted in the “Choose signal” submenu.

Menu items

“Output number” parameter

Select here the number of the relay to be configured. There are three relay outputs available.

“Invert signal” parameter

If this parameter is set to “Enabled”, the signal is inverted at the selected output. This may be necessary for example when a signal failure is to trigger an alarm.

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“Choose source module” and “Choose signal” submenus

First a source module and then a signal can be selected here. Once the selection has been confirmed, the display returns to the “Relay outputs setup” menu and the selections appear in the “Signal comes from” and “Signal name” lines.

) Ch. 5.2.1.1, page 5-42

“Signal comes from” and “Signal name” parameters

Indicate which module and signal are currently selected for this output.

“Actual status” parameter

Shows the current status of the selected relay.

Adjusting settings

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Select the item by pressing the ↵ -key or the → -key. ⇒ Set the new value with the ↑ -key or the ↓ -key. A single digit can be selected using the

← -key or the → -key.

⇒ Confirm the new value with the ↵ -key or cancel the changes and return to the previous

value by pressing F2 (Back).

Changing to a submenu

⇒ Press the ↑ -key or the ↓ -key until the appropriate menu item is displayed against a

black background.

⇒ Press the ↵ -key or the → -key to change to the submenu.

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Analyzer and I/O, expert controls & setup: 5.2.2

Main menu

↓

Analyzer and I/O, expert controls & setup

↓

System and network I/O module controls (or setup)

↓

System DIO module

↓

System DIO module

HFID_WO1000001

Inputs...

Output number: C h oo se so urce module... Choose signal. .. Invert output: Modul e st ate: Slot ID: Signal na me: Signal level: Signal comes from:

Measure Next... Back... Ackn!

F1 F2 F3 F4 F5

-- Syste m DIO Module --

6.28 ppm

Disabled

Normal

Failure

Off

HFD

Each system DIO module consists of eight digital inputs and 24 digital outputs. In the “System DIO Module” menu, the outputs of the external system DIO modules can be configured. The “Inputs” menu is also accessible, in which the inputs can be configured.

If several system DIO modules are connected to the platform, pressing F3 will access the next module. The current DIO slot’s ID appears in the “Slot ID” line.

More information about the complete specification of a DIO card is given in its own manual.

Configuring the outputs

Procedure: Overview

⇒ Select the output to be configured in the “Output number” line. ⇒ Select the signal to be transmitted in the “Choose source module” and “Choose signal”

submenu.

⇒ Determine whether the measurement signal should be inverted in the “Invert output” line.

Menu items and function keys

“Inputs” submenu

Accesses the “Inputs” submenu in order to configure the digital inputs. ) Page 5-53.

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“Output number” parameter

The output to be configured is selected in this line. There are a total of 24 outputs available.

“Choose source module” and “Choose signal” submenus

Using these submenus, first a module is selected and then a signal. After confirming the selection, the display returns to the “System DIO Module” screen and the selections displayed in the “Signal name” and “Signal comes from” parameters.

) Ch. 5.2.1.1, page 5-42

“Invert output” parameter

When this option is enabled, the measurement signal at the selected output is inverted. This may be necessary when, for example, the absence of a signal should trigger an alarm.

“Module state” parameter

Displays the status of the selected DIO card.

“Slot ID” parameter

Displays the ID of the selected DIO card. The DIO card is selected with the F3 key (“Next”).

“Signal name” and “Signal comes from” parameters

Indicate which signal is configured for this output.

“Signal level” parameter

Displays the status of the currently selected signal.

“Next” function key (F3)

Selects the next DIO card, when more than one card is connected.

“Ackn!” function key (F5)

Confirms the elimination of an error and re-activates the output module. The 24 digital outputs of a DIO module consist of three units each with eight outputs. In the event of a short-circuit or overload, the affected unit is de-activated and secured against further damage. Once the problem has been resolved the module is once more available. It is only necessary to press F5 to confirm.

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Rosemount NGA 2000 HFID Analyzer Module (combined with NGA 2000 Platform, MLT or CAT 200) Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Introduction: 1

Menu structure: 2

Display and keyboard: 3

3.1. Starting and initializing

3.2. Display and operation

3.3 The keyboard

3.4 Menu items

3.5 Common F-key functions

3.6 Entering and editing parameters

3.7 Current measurement parameters

3.8 The main menu

3.8.1 Control module manufacturing data

3.8.2 Analyzer module manufacturing data

Measurement

Changing channels

Changing the order of the multi-component display

Changing the measurement range

Automatic range change

Lighting the flame

Calibration

Zeroing

Analyzer module setup

Calibration gas list

Calibration parameters

Concentration alarm setup

Gas measurement parameters

Linearization parameters

Response time/delay parameters

Range setting

Automatic range change control

Units

Linearization functions

Analyzer parameter list

Displayed parameters

System & network I/O module controls and setup

System SIO module

Analog output setup

Serial interface setup

Relay outputs setup

System DIO module