Page 1
Instruction Manual
748412-E
March 2003
Model NGA2000 FID2
Flame Ionization Detector Module
http://www.processanalytic.com
Page 2
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Rosemount Analytical designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you
MUST properly install, use, and maintain them
normal specifications. The following instructions MUST be adhered to and integrated into your
safety program when installing, using, and maintaining Rosemount Analytical products. Failure to
follow the proper instructions may cause any one of the following situations to occur: Loss of life;
personal injury; property damage; damage to this instrument; and warranty invalidation.
to ensure they continue to operate within their
• Read all instructions
prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Rosemount Analytical repre-
sentative for clarification.
• Follow all warnings, cautions, and instructions
marked on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and mainte-
nance of the product.
• Install your equipment as specified in the Installation Instructions of the appropriate In-
struction Manual and per applicable local and national codes. Connect all products to the
proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel
to install, operate, update, program,
and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement parts
specified by Rosemount. Unauthorized parts and procedures can affect the product’s per-
formance, place the safe operation of your process at risk, and VOID YOUR WARRANTY
.
Look-alike substitutions may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place, except
when maintenance is being performed by qualified persons, to prevent electrical shock
and personal injury.
The information contained in this document is subject to change without notice.
Teflon® is a registered trademark of E.I. duPont de Nemours and Co., Inc.
Kynar® is a registered trademark of Pennwalt, Inc.
Emerson Process Management
Rosemount Analytical Inc.
Process Analytic Division
1201 N. Main St.
Orrville, OH 44667-0901
T (330) 682-9010
F (330) 684-4434
e-mail: gas.csc@EmersonProcess.com
http://www.processanalytic.com
Page 3
Model NGA2000 FID2
TABLE OF CONTENTS
Instruction Manual
748412-E
March 2003
PREFACE...........................................................................................................................................P-1
Definitions ...........................................................................................................................................P-1
Safety Summary .................................................................................................................................P-2
General Precautions For Handling And Storing High Pressure Gas Cylinders .................................P-5
Documentation....................................................................................................................................P-6
Compliances .......................................................................................................................................P-6
Glossary of Terms ............................................................................................................................P-7
Quick Startup Procedure ....................................................................................................................P-9
1.0 DESCRIPTION AND SPECIFICATIONS..............................................................................1-1
1-1 Overview................................................................................................................................1-1
1-2 Typical Applications...............................................................................................................1-1
1-3 Theory of Technology............................................................................................................1-2
1-4 Gas Safety Features..............................................................................................................1-5
1-5 Fuel Gas Option ....................................................................................................................1-5
1-6 Specifications.........................................................................................................................1-7
a. General ...........................................................................................................................1-7
b. Physical...........................................................................................................................1-7
c. Gas Requirements ..........................................................................................................1-8
d. Gas Connections.............................................................................................................1-8
2.0 INSTALLATION ....................................................................................................................2-1
2-1 Unpacking..............................................................................................................................2-1
2-2 Assembly ...............................................................................................................................2-1
2-3 Location .................................................................................................................................2-1
2-4 Gases ....................................................................................................................................2-1
a. Overview .........................................................................................................................2-1
b. Connections ....................................................................................................................2-2
c. Gas Specifications ..........................................................................................................2-2
2-5 Electrical Connections ...........................................................................................................2-5
2-6 Analytical Leak Check ...........................................................................................................2-6
a. Flow Indicator Method.....................................................................................................2-6
b. Manometer Method.........................................................................................................2-6
c. Troubleshooting Leaks....................................................................................................2-6
2-7 Installation Guidelines ...........................................................................................................2-7
3.0 OPERATION .........................................................................................................................3-1
3-1 Overview................................................................................................................................3-1
3-2 Displays .................................................................................................................................3-1
a. Run Mode Display...........................................................................................................3-1
b. Menu Displays.................................................................................................................3-1
c. Help Displays ..................................................................................................................3-3
3-3 Startup Procedure .................................................................................................................3-4
3-4 Optimization Procedure .........................................................................................................3-7
3-5 Binding...................................................................................................................................3-8
3-6 Calibration..............................................................................................................................3-8
3-7 Calibration Details .................................................................................................................3-10
3-8 Routine Operation .................................................................................................................3-11
Rosemount Analytical Inc. A Division of Emerson Process Management Contents i
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Instruction Manual
748412-E
March 2003
3-9 Shut Down Procedure ...........................................................................................................3-12
3-10 Safety System .......................................................................................................................3-12
3-11 Alarm Indications ...................................................................................................................3-13
3-12 Configuration Storage............................................................................................................3-14
4.0 MAINTENANCE AND SERVICE ..........................................................................................4-1
4-1 General ..................................................................................................................................4-1
4-2 Overview................................................................................................................................4-1
4-3 Disassembly ..........................................................................................................................4-2
4-4 Fuses .....................................................................................................................................4-2
4-5 Burner Block Removal And Installation .................................................................................4-4
4-6 Burner Startup And Troubleshooting.....................................................................................4-4
4-7 Maintenance Schedule ..........................................................................................................4-8
5.0 REPLACEMENT PARTS......................................................................................................5-1
5-1 Matrix .....................................................................................................................................5-1
5-2 Replacement Parts ................................................................................................................5-2
6.0 RETURN OF MATERIAL......................................................................................................6-1
6-1 Return Of Material .................................................................................................................6-1
6-2 Customer Service ..................................................................................................................6-1
6-3 Training..................................................................................................................................6-1
Model NGA2000 FID2
7.0 APPENDIX A. MENU SCREENS.........................................................................................7-1
ii Contents Rosemount Analytical Inc. A Division of Emerson Process Management
Page 5
Model NGA2000 FID2
LIST OF ILLUSTRATIONS
Figure 1-1. Flame Ionization Detection Technology ................................................................ 1-1
Figure 1-2. FID2 Analyzer Flow Diagram................................................................................. 1-3
Figure 1-3. FID2 Wiring Diagram ............................................................................................. 1-4
Figure 2-1. FID2 Outline and Mounting Dimensions................................................................ 2-3
Figure 2-2. FID2 Rear Panel .................................................................................................... 2-4
Figure 2-3. FID2 Front Panel .................................................................................................. 2-5
Figure 2-4. Leak Test - Flow Indicator Method ........................................................................ 2-6
Figure 2-5. Leak Test - Manometer Method............................................................................. 2-6
Figure 3-1. Run Mode Display ................................................................................................. 3-1
Figure 3-2. Main Menu ............................................................................................................. 3-1
Figure 3-3. Basic Controls Menu.............................................................................................. 3-2
Figure 3-4. Expert Controls Menu ............................................................................................ 3-2
Figure 3-5. Analyzer Module Setup Menu................................................................................ 3-2
Figure 3-6. Typical Help Menu ................................................................................................. 3-3
Figure 3-7. Analyzer Diagnostics Menu ................................................................................... 3-4
Figure 3-8. Self Test Results Menu.......................................................................................... 3-4
Figure 3-9. Light Flame Menu .................................................................................................. 3-5
Figure 3-10. Typical Module Response vs. Sample Pressure Setting....................................... 3-6
Figure 3-11. Typical Module Response vs. Fuel Pressure Setting ............................................ 3-6
Figure 3-12. Typical Curves of Module Response vs. Pressure Setting on Air Pressure
Regulator ............................................................................................................... 3-7
Figure 3-13. Typical Calibration Gas List Menu......................................................................... 3-8
Figure 3-14. Zero and Span Calibration Menu........................................................................... 3-8
Figure 3-15. Calibration Parameters Menu................................................................................ 3-8
Figure 3-16. Zero/Span Diagnostic Data.................................................................................... 3-8
Figure 3-17. Analyzer Manufacturing Data Menu .................................................................... 3-11
Figure 3-18. Store/Restore User Settings Menu...................................................................... 3-14
Figure 3-19. Store Historical Data Menu.................................................................................. 3-14
Figure 4-1. Location of Major Components.............................................................................. 4-1
Figure 4-2. Removal of FID2 Cover ......................................................................................... 4-2
Figure 4-3. Main Power Fuse Location .................................................................................... 4-3
Figure 4-4. Fuse Locations on Module Board.......................................................................... 4-3
Figure 4-5. Physical Measurements Menu............................................................................... 4-4
Figure 4-6. Removal of Oven Cover ........................................................................................ 4-5
Figure 4-7. FID2 – Exploded View ........................................................................................... 4-6
Figure 4-8. Burner Block -Exploded View ................................................................................ 4-7
Figure 4-9. Burner .................................................................................................................... 4-8
Instruction Manual
748412-E
March 2003
LIST OF TABLES
Table 1-1. Gas Flow Rates ..................................................................................................... 1-5
Table 1-2. Analyzer Characteristics Relative to Fuel Gas ...................................................... 1-6
Table 2-1. Gas Supply Pressures ........................................................................................... 2-4
Table 3-1. FID2 Analyzer Module Alarms............................................................................. 3-13
Rosemount Analytical Inc. A Division of Emerson Process Management Contents iii
Page 6
Instruction Manual
748412-E
March 2003
Model NGA2000 FID2
iv Contents Rosemount Analytical Inc. A Division of Emerson Process Management
Page 7
Model NGA2000 FID2
The purpose of this manual is to provide information concerning the components,
functions, installation and maintenance of the NGA2000 FID2 and the System Accessories
of the NGA 2000 System.
Some sections may describe equipment not used in your configuration. The user should
become thoroughly familiar with the operation of this module before operating it. Read
this instruction manual completely.
The following definitions apply to DANGERS, WARNINGS, CAUTIONS and NOTES found throughout
this publication.
Instruction Manual
748412-E
March 2003
PREFACE
DEFINITIONS
DANGER .
Highlights the presence of a hazard which will cause severe personal injury, death, or substantial
property damage if the warning is ignored.
WARNING .
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not
strictly observed, could result in injury, death, or long-term health hazards of personnel.
CAUTION.
Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not
strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness.
NOTE
Highlights an essential operating procedure,
condition or statement.
Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-1
Page 8
Instruction Manual
748412-E
March 2003
Model NGA2000 FID2
SAFETY SUMMARY
If this equipment is used in a manner not specified in these instructions, protective systems may be impaired.
AUTHORIZED PERSONNEL
To avoid explosion, loss of life, personal injury and damage to this equipment and on-site property,
all personnel authorized to install, operate and service the this equipment should be thoroughly
familiar with and strictly follow the instructions in this manual. SAVE THESE INSTRUCTIONS.
DANGER.
ELECTRICAL SHOCK HAZARD
Do not operate without doors and covers secure. Servicing requires access to live parts which can
cause death or serious injury. Refer servicing to qualified personnel. For safety and proper performance this instrument must be connected to a properly grounded three-wire source of power.
WARNING .
POSSIBLE EXPLOSION HAZARD
This equipment is used in the analysis of sample gases which may be flammable, and the burner
fuel used in the ionization process IS flammable. A system of intrinsically safe electronics and an
explosion proof tower are used to prevent any ignition of a flammable gas leak. For this to be effective, the module MUST be placed in a well-ventilated area, with unobstructed air flow around it.
DO NOT place it within another enclosure without assuring this ventilation.
DO NOT obstruct the vent holes on the top and sides of the module.
DO NOT place the FID module within another enclosure unless the latter has a guaranteed air circu-
lation such as to dilute a worst case fuel or sample leak below 25% of the LEL. Doing so will negate
the safety features and may result in an explosion, serious injury, property damage and death.
WARNING .
FLAMMABLE SAMPLES
Consult the factory if flammable samples will be measured.
P-2 Preface Rosemount Analytical Inc. A Division of Emerson Process Management
Page 9
Model NGA2000 FID2
Tampering or unauthorized substitution of components may adversely affect safety of this produc t.
Use only factory documented components for repair.
Do not place hands or fingers in the Platform front handles when front panel is open. Dropping the
front panel of the Platform while hand or fingers are inside either handle can cause serious injury.
Ensure that all gas connections are made as labeled and are leak free. Improper gas connections
could result in explosion or death.
Instruction Manual
748412-E
March 2003
WARNING.
PARTS INTEGRITY
WARNING.
HAND INJURY HAZARD
WARNING.
POSSIBLE EXPLOSION HAZARD
WARNING.
POSSIBLE EXPLOSION HAZARD
Protection against explosion depends upon a special fuel flow restrictor in the fuel inlet fitting. DO
NOT REMOVE THE FUEL INLET RESTRICTOR. Use the correct fuel flow restrictor for the fuel being
used. Do not use 100% hydrogen fuel in a 40% H2/60% He configured FID module. Replace with
factory supplied fitting only.
CAUTION .
PRESSURIZED GAS
This module requires periodic use of pressurized gas. See General Precautions for Handling and
Storing High Pressure Gas Cylinders, page P-5.
CAUTION .
OVERBALANCE HAZARD
This analyzer module may tip instrument over if it is pulled out too far and the Platform is not properly supported.
Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-3
Page 10
Instruction Manual
748412-E
March 2003
Model NGA2000 FID2
CAUTION.
CONTROLLED ENVIRONMENT
This equipment is for use in a controlled environment. Refer to Section 1-6 Specifications (page 1-
7) in this manual for environmental conditions.
CAUTION.
HOT OVEN COMPONENTS
The oven and sample manifold are controlled to 80°C. Allow the analyzer to cool down before
touching any of these components.
CAUTION.
OVER-VOLTAGE SPIKING
If this analyzer module is used with a non-Rosemount Analytical power supply, adding Rosemount
Analytical PN 903341 Current Protector in series with the 24V positive power line will prevent overvoltage spiking and resultant fuse blowing when powering up the instrument.
CAUTION .
STATIC ELECTRICITY
Circuit boards in this instrument are static-sensitive. Take all static precautions when handling the
circuit boards
NOTE
This Analyzer Module is completely leak-tested at the factory for gas leakage. The user is responsible for testing for leakage at the inlet and outlet fittings on the rear panel (with a test procedure
chosen by the user). The user is also responsible for leak-testing periodically and if any internal
pneumatic components are adjusted or replaced. See leak test instructions in Section 2-6 on page
2-6.
P-4 Preface Rosemount Analytical Inc. A Division of Emerson Process Management
Page 11
Instruction Manual
748412-E
Model NGA2000 FID2
March 2003
GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH
PRESSURE GAS CYLINDERS
Edited from selected paragraphs of the Compressed Gas Association's "Handbook of Compressed
Gases" published in 1981
Compressed Gas Association
1235 Jefferson Davis Highway
Arlington, Virginia 22202
Used by Permission
1. Never drop cylinders or permit them to strike each other violently.
2. Cylinders may be stored in the open, but in such cases, should be protected against extremes of weather and, to prevent rusting, from the dampness of the ground. Cylinders
should be stored in the shade when located in areas where extreme temperatures are prevalent.
3. The valve protection cap should be left on each cylinder until it has been secured against a
wall or bench, or placed in a cylinder stand, and is ready to be used.
4. Avoid dragging, rolling, or sliding cylinders, even for a short distance; they should be moved
by using a suitable hand-truck.
5. Never tamper with safety devices in valves or cylinders.
6. Do not store full and empty cylinders together. Serious suckback can occur when an empty
cylinder is attached to a pressurized system.
7. No part of cylinder should be subjected to a temperature higher than 125
should never be permitted to come in contact with any part of a compressed gas cylinder.
8. Do not place cylinders where they may become part of an electric circuit. When electric arc
welding, precautions must be taken to prevent striking an arc against the cylinder.
°
F (52°C). A flame
Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-5
Page 12
Instruction Manual
9
6
748412-E
March 2003
Model NGA2000 FID2
DOCUMENTATION
The following NGA2000 FID2 instruction materials are available. Contact Customer Service Center or the
local representative to order.
748412 Instruction Manual (this document)
COMPLIANCES
This product may carry approvals from several certifying agencies, like The Canadian Standards Association (CSA), which is also an OSHA accredited Nationally Recognized Testing Laboratory (NRTL), and LCIE
- a French Notified Body.
The certification marks appear on the product name-rating plate.
®
NRTL /C
Rosemount Analytical Inc. has satisfied all obligations from the European Legislation to harmonize the
product requirements in Europe.
This product complies with the standard level of NAMUR EMC. Recommendation (May 1993).
This product satisfies all obligations of all relevant standards of the EMC framework in Australia and New
Zealand.
LCIE 98 ATEX 6004 X
EEx d ib IIB (+H
0°C Ta +40°C
Date of Manufacture:
0081
NAMUR
) T6
2
II 2 G
N
P-6 Preface Rosemount Analytical Inc. A Division of Emerson Process Management
Page 13
Model NGA2000 FID2
GLOSSARY OF TERMS
Analyzer Module
The module that contains all sensor/detector components for development of a Primary Variable signal; includes all signal conditioning and temperature control circuitry.
Backplane
The interconnect circuit board which the Controller Board, Power Supply, Analyzer Module power and network cables, I/O Modules and Expansion Modules plug into.
Control Module
The Operator Interface plus the Controller Board.
Controller Board
The computer board that serves as the Network Manager and operates the Display and Keypad.
Distribution Assembly
Instruction Manual
748412-E
March 2003
The Backplane and the card cages that hold I/O and Expansion Modules.
Expansion Module
A circuit board that plugs into the Backplane from the front of the Platform and performs special features
not related to I/O functions.
I/O Module
A circuit board that plugs into the Backplane from the rear of the Platform. Has a connector terminal for
communication with external data acquisition devices and provides an input/output function.
Operator Interface
The Display and Keyboard.
Platform
Any workable collection of the following: Controller Board, Power Supply, Distribution Assembly, Enclosure
and Operator Interface.
Power Supply
Any of a variety of components that provides conditioned power to other NGA 2000 components, from the
Power Supply Board that plugs into the front of the Backplane in a stand-alone instrument to several larger
ones that can power larger collections of modules and components.
Primary Variable
The measured species concentration value from an Analyzer Module.
Secondary Variable
Data placed on the network by a module regarding current status, e.g., sample flow, source voltage and
other diagnostic information.
Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-7
Page 14
Instruction Manual
748412-E
March 2003
Model NGA2000 FID2
Softkeys
The five function keys located below the front panel display; they assume the function displayed directly
above each on the display, a function dictated by software.
System
Any collection of Analyzer Module(s), Platform(s), I/O Module(s) and Expansion Module(s).
P-8 Preface Rosemount Analytical Inc. A Division of Emerson Process Management
Page 15
Model NGA2000 FID2
QUICK STARTUP PROCEDURE
Instruction Manual
748412-E
March 2003
The purpose of this reference guide is to provide a easy to follow, step-by-step procedure
through initial start-up an ignition of the FID2
Analyzer Module. This procedure assumes
that the customer has already made all necessary electrical and gas connections and established the proper network connections.
1. Turn on power to the instrument. The
#1 LED (POWER) will illuminate. The
#3 LED (BLOCK) will begin flashing.
2. If sample gas has been connected and
the sample pressure to the analyzer is
sufficient to provide and accurate reading, the #4 LED (SAMPLE) will be illuminated.
3. Allow the analyzer module to warm-up
and the burner block temperature to
reach the proper minimum ignition temperature (50°C). When the burner
block temperature reaches the minimum ignition temperature, the #5 LED
(IGNITE OK) will come on.
4. The instrument is now ready to be lit.
Lighting the burner can be conducted in
one of two methods: a) manual ignition
from the front panel of the Analyzer
Module or b) auto-ignite from the Platform.
a. To light the instrument from the
Analyzer Module, hold the “FUEL
OVERRIDE/IGNITE” switch (located
to the left of the indicator lights) in
the up (FUEL OVERRIDE) position
for 30 seconds. Immediately move
the switch to the down (IGNITE) position. The “IGNITE” mode is automatically set to stay on for a preset
time period and does not require the
switch to be held down. If the lighting procedure was successful, the
#2 LED (FLAME) will begin flashing
as the flame temperature rises to
the correct operating temperature.
Once the LED becomes solidly lit,
the flame has reached operating
temperature.
b. To light the instrument from the Plat-
form using the auto-ignite mode,
simply press the “light” softkey
shown in the “Light Flame” menu of
the Platform. The Analyzer Module
will begin to go through an automated sequence of enrichment and
ignition similar to the manual mode
described in step 5. If the burner
fails to light the first try, the Analyzer
Module will perform 2 more tries before terminating the auto-ignite sequence. If the Analyzer Module fails
to light after 3 attempts, an error
message will be displayed showing
the cause of the fault.
5. If the burner fails to light, check all gas
connections for proper gas composition
and pressure, block temperature, and
outlets for obstructions. Repeat step 4.
6. If the flame is lit, the #2 LED will begin
flashing. Once the flame temperature
has reached the correct operating temperature, the LED will remain on solid.
7. If the fuel and air pressures and ratios
are within proper operating parameters
to support a continuous flame operation, the #6 LED (FUEL/AIR) will illuminate. This light will not be on before or
during flame ignition.
8. Once the burner block temperature
reaches the control temperature of
80°C, the #3 LED will stay on solid.
9. If the instrument has be successfully lit,
the temperatures are up to proper operating levels, and the fuel, air, and
sample gases are properly adjusted to
support the flame and achieve reliable
results, all 6 indicator lights will be lit
solid.
The instrument is now ready for calibration
or burner optimization.
Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-9
Page 16
Instruction Manual
748412-E
March 2003
Model NGA2000 FID2
P-10 Preface Rosemount Analytical Inc. A Division of Emerson Process Management
Page 17
Model NGA2000 FID2
DESCRIPTION AND SPECIFICATIONS
1-1 OVERVIEW
Instruction Manual
748412-E
March 2003
SECTION 1
This manual describes the Flame Ionization
Detector (FID2) Analyzer Module of Rosemount Analytical's NGA 2000 Series of gas
analysis components.
The FID2 Analyzer Module is designed to use
a flame ionization technique to measure the
total concentration of hydrocarbon (including
certain oxygenated hydrocarbons) components within the sample stream.
The entire FID2 Analyzer Module is designed
as a module with electrical connections at its
front, and gas connections made from the
rear. All electronics relative to sample control
and signal conditioning are included in this
module.
Igniter
Positive
Electrode
1-2 TYPICAL APPLICATIONS
Typical applications for the FID2 Analyzer
Module include:
• The monitoring of atmospheric air for lowlevel total hydrocarbon contaminants
• Determining the total hydrocarbon content of
exhaust emissions from internal combustion
engines
• Carbon bed monitoring
Determining the total hydrocarbons content of
process and product gases from air separation plants.
Exhaust
+
-
Ions
+
+
+
-
Negative
Electrode
+
Flame
Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-1
Air
Fuel + Sample
Figure 1-1. Flame Ionization Detection Technology
Page 18
Instruction Manual
748412-E
March 2003
Model NGA2000 FID2
1-3 THEORY OF TECHNOLOGY
This Analyzer Module uses the flame ionization method of detection. The sensor is a
burner in which a regulated flow of gas sample passes through a flame sustained by regulated flows of a fuel gas (a hydrogen/diluent
mixture) and air.
Within the flame, the hydrocarbon components of the sample stream undergo a complex ionization that produces electrons and
positive ions. Polarized electrodes collect
these ions, causing current to flow through an
electronic measuring circuit.
The ionization current is proportional to the
rate at which carbon atoms enter the burner,
and is therefore a measure of the concentration of hydrocarbons in the sample.
The gas pressures are continuously monitored and controlled through electronic pressure transducers.
The measurement of concentration is placed
on the network, where it can be shown on the
Platform Display or on other data acquisition
devices.
1-2 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management
Page 19
Model NGA2000 FID2
A
FLOW CONTROL
MANIFOLD ASSEMBLY
659043
5 REAR PANEL IS INCLUDED IN FLOW CONTROL MANIFOLD ASSEMBLY 659043.
4 MANIFOLD ASSEMBLY 659043 MUST BE RETURNED TO FACTORY WHEN REPLACMEN T OF AIR AND/OR FUEL FLOW FLUISTER VALVES IS REQUIRED .
3 15 PSI 2 L/MIN.: 659178
2 PSI 1 L/MIN.: 659 073
NO RESTRICTOR : 008435
2 STD MIXED FU EL: 659514
1 STD MIXED FUEL: 658146 FUEL CAP ILLARY, 659031 SAMP LE CAPILLARY
FID EXHAUST
FTG, BULKHEAD
W/RESTRICTOR
1/4T-1/8MP T
FTG, MALE CONN
1/4T-1/8MPT
008435
W/FILTER 017154
REAR PANEL5
SAMPLE IN
FTG, BULKH EAD
SAMPLE OUT
FTG, MALE CONN
1/4T-1/8MP T
008435
FUEL IN
AIR IN
FUEL FLOW
CONTROL
FLUISTER
VALVE
659541
2
IR FLOW
CONTROL
FLUISTER
VALVE
659541
3
4
4
MANIFOLD
SENSOR, AIR
PRESSURE
0-30 PSIG
659498
SENSOR, FUEL
PRESSURE
0-30 PSIG
659498
BACK PRESSURE
REGULATOR
659063
FTG, ELBOW
1/16T-1/8M PT
904582
(3)
659072
SENSOR, SAMPLE
PRESSURE
0-15 PSIG
659497
659038
659037
FTG, UNION
1/16T
818270
FTG ASSEMBLY
659173
FTG, FLBOW
1/4T-1/4MP T
902147
Figure 1-2. FID2 Analyzer Flow Diagram
FTG, UNION
1/16T
818270
Instruction Manual
748412-E
March 2003
FTG, UNION
1/16T
818270
FTG, UNION
1/16T
818270
FUEL
CAPILLARY
AIR
CAPILLARY
SAMPLE
CAPILLARY11
FLAME
IONIZATION
DETECTOR
(FID)
Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-3
Page 20
Instruction Manual
748412-E
March 2003
FLOW CONTROL
FLUISTOR
CABLE
CONTINUITY
NCNC
J7J2
J9
J16
J8 J5
IGNITER
POLARIZED
COLLECTOR
BURNER BLOCK
BURNER BLOCK ASSEM BLY
1
CONNECTORS J5 AND J6 ON INTRINSICALLY SAFE BOARD ARE INTERCHANGEABLE.
FACTORY REPLACEMENT.
2
REAR SECTION OF ANALYZER FRONT SECTION OF ANALYZER
FUEL
FLOW CONTROL
FLUISTOR
AIR
659070
FLAME
THERMISTOR
BURNER
BLOCK HEATER
2
J1
FUEL
PRESSURE
SENSOR
0-30 PSIG
J12 J13J3 J11 J4
2
AIR
PRESSURE
SENSOR
0-30 PSIG
INTRINSICALLY SAFE BOARD
1
RTD
MIDDLE
SECTION OF
ANALYZER
SAMPLE
RESSURE
SENSOR
0-15 PSIG
THIS SECTION OF INTRINSICALLY
SAFE BOARD CONTAINS CURRENT-
LIMITING RESISTORS
J6
POLARIZED
COLLECTOR
1
J15
Figure 1-3. FID2 Wiring Diagram
Model NGA2000 FID2
THIS SECTION OF
INTRINSICALLY SAFE BOARD
CONTAINS ±15 SUPPLIES,
+90V SUPPLY AND LOW-
LEVEL ANALOG CIRCUITS
J15
J15 J14 J25
MODULE BOARD 659060
J6 J5
COMPUTER BOARD
J7
J8J11
NCNC
658350
J14 J17
J1J4
J2
J3
J22
J24
J22
LON1
LON2
24V POWER
1-4 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management
Page 21
Model NGA2000 FID2
Instruction Manual
748412-E
March 2003
1-4 GAS SAFETY FEATURES
The FID2 module is divided into two parts - a
pneumatic section and an electronic section.
The two sections are separated by a pair of
solid partitions to prevent any leak of gas in
the pneumatic section from reaching the electronics. The electrical connections into the
pneumatic section are made intrinsically safe
by a series of over-voltage protection devices
and current limiting resistors. The burner itself is an explosion-proof assembly. The
combination of these two techniques allows
the analyzer to meet international safety standards without the use of an expensive continuous-dilution purge - but ONLY when it is
installed in a general purpose area with good
air circulation.
WARNING
POSSIBLE EXPLOSION HAZARD
Hydrocarbon concentration(s) in the sample gas must be below the Lower Explosion Limit (LEL).
The FID2 is designed to use 40% H
fuel at a maximum inlet pressure of 3446 hPagauge (50 psig).
1
WARNING
POSSIBLE EXPLOSION HAZARD
Protection against explosion depends
upon a special fuel flow restrictor at the
fuel inlet. DO NOT REMOVE THE FUEL
INLET RESTRICTOR.
1-5 FUEL GAS OPTION
The standard FID2 Analyzer Module requires
40% hydrogen/60% helium burner fuel gas.
For monitoring internal combustion exhaust
emissions or other sample gas with varying
oxygen content, mixed fuel is preferable. In
fact, a hydrogen/helium mixture is more desirable than a hydrogen/nitrogen mixture. With
this type of sample, the use of mixed fuel gas
minimizes the error introduced by oxygen
synergism.
/60% He
2
All tubing ahead of the burner is rigid metallic
tubing assembled with ferrule/nut type compression fittings. However, should an internal
fuel leak occur, a worst-case leak would be
dissipated below 25% of the LEL of hydrogen
by natural dilution outside of the pneumatic
section before it could be ignited by any external ignition source, and there is nothing
within the pneumatic section to ignite it.
Changes in the burner air flow rate have little
effect on signal strength. For a given flow, the
signal can be optimized by adjusting the fuel
flow rate.
Refer to Table 1-1. Gas Flow Rates below.
GAS FLOW MIXED FUEL
FUEL
SAMPLE
AIR
100 cc/min
10 cc/min
400 cc/min
Table 1-1. Gas Flow Rates
1
The fuel restrictor is part of the Flow Control Manifold
Assembly, which is specific to an application.
Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-5
Page 22
Instruction Manual
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ANALYZER CHARACTERISTICS
Full Scale Sensitivity
Fuel Consumption
Operating Setting For Sample Pressure Regulator
Model NGA2000 FID2
40% H
4 ppm, CH
100 to 110 cc/min
345 hPa-gauge (5 psig)
Table 1-2. Analyzer Characteristics Relative to Fuel Gas
to <1%, CH4
4
/60% He
2
1-6 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management
Page 23
Model NGA2000 FID2
1-6 SPECIFICATIONS
a. General
Measurement Species .................. Total hydrocarbons
Range H
Repeatability.................................. ≤1% of fullscale at a constant temperature, sample flow and fuel,
Min. Detectable Level ................... 0.04 ppm H
Noise ............................................ <1% of fullscale, peak to peak
Linearity ........................................ ≤ ±1% of fullscale
Response Time ............................
Zero Drift ....................................... ≤ ±1% of fullscale/24 hours at constant temperature, hydrocarbon
Span Drift ...................................... ≤ ±1% of fullscale/24 hours at constant temperature, hydrocarbon
Effect of Temperature ................... ≤ ±2% of fullscale for any temperature change of 10°C and rate of
Operating Temperature ................ 41°F to 104°F (5°C to 40°C)
Operating Humidity........................ <95% relative humidity, non-condensing
Power Requirements .................... +24 VDC ±5%, 120 W max.. direct to analyzer module;
b. Physical
/He fuel
2
Low range.............................. 0 to 4 ppm CH
High range ............................. 0 to 50 ppm CH
Ripple and Noise ................... <100 mV peak to peak
Line and Load Regulations.... <±1%
Instruction Manual
748412-E
March 2003
, through 0 to 1% CH4
4
, through 0 to <5% CH4
4
burner air and sample pressure
/He fuel – methane equivalent
2
≤1 sec. for bypass flow rate of 500 cc/min (for a sample change at
the rear panel connector of the instrument)
concentration of supply gases, sample flow and fuel, burner air and
sample pressure
concentration of supply gases, sample flow and fuel, burner air and
sample pressure
change less than 10°C/hour
Case Classification ........................ General purpose for installation in weather-protected area
Dimensions ................................... See Outline and Mounting Dimensions, Figure 2-1, on page 2-3
Weight .......................................... 10.43 kg (23 lbs.)
Mounting ....................................... Inside a Platform or custom-installed in a panel
Max. Length of LON Cable ........... 1600m (1 mile) between Analyzer Module and Platform
Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-7
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Instruction Manual
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c. Gas Requirements
Sample .......................................... Non-flammable, below 100% LEL
Temperature ......................... 32°F to 248°F (0°C to 120°C), <20°C variance/24 hours, <10°C
Flow Rate............................... 0.5 to 2.0 ml/min.
Supply Pressure .................... 483 to 1035 hPa-gauge (7 to 15 psig)
Particles ................................. Filtered to <2 microns
Dewpoint ............................... <45°C
Materials in contact
with Sample ................ Stainless steel, Teflon, glass-filled Teflon, Viton
Fuel Gas ....................................... Premixed 40% hydrogen and 60% helium
Flow Rate............................... 75 to 110 ml/min.
THC ....................................... ≤0.5 ppm, CH
Supply Pressure .................... 3101 to 3450 hPa-gauge (45 to 50 psig)
variance/hour
Model NGA2000 FID2
4
DO NOT USE PURE HYDROGEN FUEL. An explosion resulting in severe personal injury or
death could occur. Also, each Analyzer Module is factory-configured for mixed, and cannot use the fuel for which it was not configured unless field reconfiguration is done.
Burner Air ...................................... Hydrocarbon-free grade air
Flow Rate............................... 350 to 400 ml/min.
THC ....................................... ≤ 0.1 ppm, CH
Supply Pressure .................... 1725 to 3450 hPa-gauge (25 to 50 psig)
d. Gas Connections
Sample In ...................................... 1/4” O.D. tube fitting
Burner Air In .................................. 1/4” O.D. tube fitting
Fuel In............................................ 1/4” O.D. tube fitting
Bypass Out .................................... 1/4” O.D. tube fitting
Burner Exhaust Out....................... 3/8” O.D. tube slip-fit connection, tygon or equivalent (this connec-
WARNING.
POSSIBLE EXPLOSION HAZARD
4
tion shall slope downward 6° minimum from horizontal)
NOTE
The burner exhaust and bypass out shall be vented to atmospheric pressure and to a nonclassified location. .
See the Preface section of the Platform manual for specifications regarding Platform-related components
(e.g., case dimensions) and the I/O Module manual for specifications regarding I/O (e.g., relay outputs).
1-8 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management
Page 25
Model NGA2000 FID2
Instruction Manual
748412-E
March 2003
SECTION 2
INSTALLATION
2-1 UNPACKING
When the FID2 Analyzer Module is received,
carefully examine the shipping carton and
contents for signs of damage. Immediately notify the shipping carrier if the carton or contents is damaged. Retain the carton and
packing material until all components associated with the Analyzer Module are operational.
2-2 ASSEMBLY
The FID2 analyzer module MUST NOT be
placed within a conventional NGA platform,
single module enclosure or dual module enclosure since the latter would not allow free
flow of air around the module, thus violating
its safety certification. The enclosure is designed so that this would be very hard to do
anyway.
There is a special platform specifically designed to accept this module; consult the factory for details.
2-3 LOCATION
WARNING.
POSSIBLE EXPLOSION HAZARD
Do not place the FID2 module within another enclosure unless the latter has a
guaranteed air circulation such as to dilute
a worst case fuel or sample leak below
25% of the LEL. Failure to will negate the
safety features and may result in explosion, serious injury, material damage and
death. Also, do not cover the vent holes
on the top and sides of the module.
Install the Analyzer Module in a clean,
weather-proofed, non-hazardous, vibrationfree location free from extreme temperature
variations. For best results, install the Analyzer Module near the sample stream to minimize sample transport time.
Operating ambient temperature is 5 °C to
40 °C, limited to temperature changes of less
than 10 °C/hr. Acceptable dew point range is
less than 95% relative humidity, but not in excess of 40°C wet bulb temperature.
The cylinders of fuel, air, and calibration
gases should be located in an area of relatively constant ambient temperature.
CAUTION .
PRESSURIZED GAS
See General Precautions for Handling and
Storing High Pressure Gas Cylinders, page
P-5.
2-4 GASES
a. Overview
During normal operation, the Analyzer
Module requires fuel and air to maintain
the burner flame as well as suitable standard gases for. Refer to the criteria for
selection of these gases in Section 2-4c
on page 2-2.
After initial startup or after startup following a prolonged shutdown, the analyzer
may display baseline drift for a considerable period of time, particularly on the
most sensitive range.
Commonly, the drift is caused by small
amounts of organics (such as hydrocarbons) in the inner walls of the tubing in
both the internal flow system and the external gas supply system. Drift results
from any factor influencing the equilibrium
of these adsorbed hydrocarbons, such as
temperature or pressure. Hydrocarbons
adsorbed within the analyzer in the gas
passageways (or in the fuel or air lines)
will elevate the overall baseline.
Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-1
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Instruction Manual
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Note that this type of drift occurs only
when the flame is burning. If drift occurs
when the flame is extinguished, the electronic circuitry is at fault or the burner or
cabling is contaminated with a conductive
film. To minimize drift, use clean fuel and
air, keep the analyzer clean, and locate
the gas cylinders in an area of relatively
constant ambient temperature.
The cylinders supplying all gases each
should be equipped with a clean, hydrocarbon-free, two-stage regulator and a
shutoff valve.
All new external gas tubing (except for
SAMPLE BYPASS) is strongly recommended, preferably pre-cleaned, stainless
steel, gas chromatograph-grade tubing.
Thoroughly clean before use (if a hydrocarbon-based cleaning solvent such as
acetone is used, purge tubing with dry nitrogen or helium for several minutes before using.)
Gas line connections are compression fittings. Do not use pipe thread tape on
such fittings.
Since the oxidation of hydrogen is accompanied by the formation of water vapor, the exhaust tubing always should be
slanted downward at least 6 degrees from
horizontal. Otherwise, water may accumulate in the line, causing back pressure and
noisy readings, or may back up in the line
and flood the burner.
If the sample is toxic or noxious, or is to
be reclaimed, connect the Bypass outlet
to a suitable disposal system. Do not use
any device that may cause back pressure
in the line.
Model NGA2000 FID2
exhaust and bypass must be vented at
atmospheric pressure to a non-classified
location in accordance with ANSI/NFPA-
496.
c. Gas Specifications
Fuel Gas — Standard analysis usually
requires mixed fuel, i.e., 40% (±2 %) hydrogen and 60% helium. H
is recommended over H
of better linearity in concentration output.
Such blends are supplied by many gas
vendors specifically for this use, with a
guaranteed maximum total hydrocarbon
content of 0.5 ppm, measured as methane. This specification should be used
when obtaining these mixtures.
Burner Air — In order to ensure a low
background signal, hydrocarbon free
grade air with less than 1 ppm maximum
total hydrocarbon content is highly recommended. An alternative source for
burner air and zero gas (see Calibration
Gases below) is a combination diaphragm
pump and heated palladium catalyst. This
process continuously removes moderate
amounts of hydrocarbons and carbon
monoxide from ambient air.
Calibration Gases — Calibration method
and gases depends on the type of fuel
gas used, the operating range, and the
desired measurement accuracy. In all
methods, zero and span gases are used,
and are introduced through the sample
inlet at the rear of the module.
Zero Gas It is recommended that the
gas should have a composition as close
to the background composition of the
sample as possible.
/He mixed fuel
2
fuel because
2/N2
b. Connections
Refer to Figure 2-2 on page 2-4. Con-
nect inlet and outlet lines for sample,
burner fuel and air, exhaust, and bypass
to appropriately labeled fittings on the rear
panel. All connections are 1/4-inch ferrule-type compression fittings. Burner
2-2 Installation Rosemount Analytical Inc. A Division of Emerson Process Management
Span Gas
specified concentration of methane and
other hydrocarbons in a background gas
such as nitrogen.
Span gas consists of a
Page 27
Model NGA2000 FID2
Sample Gas — Sample gas must be non-
flammable (below 100% of the sample's
LEL).
Flow Rate — The sample flow rate must
be between 0.5 L/min. and 2 L/min.
Instruction Manual
748412-E
March 2003
sample be filtered for particulates
down to 0.1 microns. A suitable filter is
the Balston type 95S6 with 0.1 micron filter element. It should normally be replaced on a two week schedule,
depending on the sample.
Pressure/Filtration — See Table 2-1 on
page 2-4 for input pressure specifications.
Noncompliance with these specifications
could cause over-pressure damage to the
module.
Leak Test — The Analyzer Module is
completely tested at the factory for gas
leakage. The user is responsible for testing for leakage at the inlet and outlet fittings on the rear panel. The user is also
responsible for internal leak testing periAll internal pressure settings are preset at
the factory, but the operator should check
for accuracy. It is essential that the
odically and if any internal pneumatic
components are adjusted or replaced
(with a test procedure chosen by the
user).
8.2
[208]
4.3
[110]
22.6
[573]
2.9
[73]
.8
[19]
[17]
.6
[16]
.7
1.2
[31]
[23]
.9
3.1
[78]
1.0
[25]
2.2
[55]
[23]
2.8
.8
[71]
[20]
.9
Figure 2-1. FID2 Outline and Mounting Dimensions
Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-3
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Instruction Manual
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March 2003
MIXED
FUEL IN
AIR IN
Gas supply External Pressure Internal Pressure
Fuel
Burner air
Sample
Model NGA2000 FID2
SAMPLE IN
Figure 2-2. FID2 Rear Panel
50 – 55 psig
1035 - 2070 hPa
50 - 55 psig
1380 - 4140 hPa
5 - 10 psig
345 - 690 hPa
Table 2-1. Gas Supply Pressures
SAMPLE BYPASS OUT
BURNER EXHAUST
5 psig
345 hPa
15 psig
1035 hPa
5 psig
345 hPa
2-4 Installation Rosemount Analytical Inc. A Division of Emerson Process Management
Page 29
Model NGA2000 FID2
2-5 ELECTRICAL CONNECTIONS
NOTE
Electrical installation must be in compliance with National Electrical Code
(NEC/NFPA 70) and/or any state or local
codes.
Two electrical connections are required on the
Analyzer Module: POWER and NETWORK.
See Figure 2-3 below. On the Analyzer Module, two NETWORK connectors are available,
either of which is appropriate for: 1) interconnection with the Back plane of the Platform or
2) "daisy-chaining" with other NGA 2000
components, or 3) connection to a PC via a
suitable LONTALK adapter and software such
as the NGA DDE server and client. Connect
Analyzer Module POWER to Back plane
POWER or external 24 VDC power source.
Connect the network cable to either the
NETWORK 1 or NETWORK 2 connection on
the Analyzer Module front panel, and the
NETWORK connection on the LON I/O module if used with a Platform, or directly to a
computer using appropriate LONTALK
adapter hardware and software such as the
NGA DDE server. Connect the power cable to
both the Analyzer Module front panel and to a
24V 5A minimum power supply.
FUSE
Figure 2-3. FID2 Front Panel
24V POWER
Instruction Manual
748412-E
March 2003
NETWORK
Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5
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Instruction Manual
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2-6 ANALYTICAL LEAK CHECK
Model NGA2000 FID2
b. Manometer Method
The FID2 Analyzer Module is completely
tested at the factory for gas leakage. The user
is responsible for testing for leakage only at
the inlet and outlet fittings on the rear panel.
CAUTION
SENSOR PRESSURE
Do not expose the sensor to pressure in
excess of 1.0 psig as this may cause damage.
a. Flow Indicator Method
Supply air or inert gas such as nitrogen,
at 1 psig (6.8 hPa), to the analyzer
through a flow indicator with a range of 0
to 250 cc/min. Install a shut-off valve at
the sample gas outlet. Set the flow rate to
125 cc/min.
FID2 Analyzer Module
Install a water-filled U-tube manometer at
the sample gas outlet. Install a shut-off
valve at the sample gas inlet. Admit air or
inert gas to the inlet shut-off valve until
the analyzer is pressurized to approxi-
mately 50 hPa. The water column will be
about 500 mm.
FID2 Analyzer Module
Inlet Outlet
Overpressure
Water
N
2
approx. 50 hPa
N
2
1 psig
(6.9 kPa)
Inlet Outlet
Flow
Meter
Figure 2-4. Leak Test - Flow Indicator
Method
Close the outlet shut-off valve and notice
that the flow reading drops to zero. If the
flow reading does not drop to zero, the
system is leaking and must be corrected
before the introduction of sample gas or
the application of power.
Outlet
Gas
Figure 2-5. Leak Test - Manometer Method
Close the inlet shut-off valve and, follow-
ing a brief period for pressure equilibrium,
verify that the height of the water column
does not drop over a period of about 5
minutes. If the water column height drops,
the system is leaking and must be cor-
rected before the introduction of any
flammable sample gas or application of
power.
c. Troubleshooting Leaks
Liberally cover all fittings, seals, and other
possible sources of leakage with a suit-
able leak test liquid such as SNOOP (part
837801). Bubbling or foaming indicates
leakage. Checking for bubbles will locate
most leaks but could miss some, as some
areas are inaccessible to the application
of SNOOP. For positive assurance that
system is leak free, perform one of the
tests in Section 2-6 above.
2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management
Page 31
Model NGA2000 FID2
2-7 INSTALLATION GUIDELINES
• Is the Analyzer’s Location clean, weatherproofed, non-hazardous, vibration-free,
and with a stable ambient temperature?
Instruction Manual
748412-E
March 2003
• Is the burner exhaust tube slanted down a
minimum of 6 degrees from horizontal?
• Have all the external gas connections
been leaked checked?
• Are gas supply cylinders equipped with a
clean, hydrocarbon free two stage regulator and shut off valve?
• Are external tubing, regulators, valves,
pumps, fittings etc. clean?
• Is the correct fuel type being used?
• Is the THC content of the supply gases
compatible with the analysis range?
• Are the burner exhaust and bypass vented
to atmospheric pressure? Is the vent
pressure constant?
• Has the dead volume for external sample
and fuel lines been minimized?
• Has clean stainless steel tubing been used
for fuel and sample lines?
• Is a suitable 0.1 micron filter used in the
sample line?
• Is the sample line and filter heated?
Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-7
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Instruction Manual
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Model NGA2000 FID2
2-8 Installation Rosemount Analytical Inc. A Division of Emerson Process Management
Page 33
Model NGA2000 FID2
pp
Instruction Manual
748412-E
March 2003
SECTION 3
OPERATION
3-1 OVERVIEW
Prior to initial startup, the user should leak
test the module as outlined in Section 2.
For the remainder of this section, the Analyzer Module interconnection with a Platform or some interfacing component will be
assumed. Display and Keypad information
refers to use of this module with the Platform.
(For a complete description of Platform
front panel controls and indicators, see the
Platform instruction manual.)
3-2 DISPLAYS
Three kinds of Display screens are available to the user:
• Run Mode
• Menu
• Help
a. Run Mode Display
FID2
-19.4
0 Range: 2 50
RAW SIGNAL 556320
PRESSURE 14.7 psia
CASE TEMPERATURE 45.3 C
NOISE LEVEL 0.811 ppm
DISPLAY
PARMS MENU NEXT INFO
Figure 3-1. Run Mode Display
The Run Mode is the normal mode of
operation. In this mode, the display
will show the gas measurement of the
selected analyzer or subnode (the
Control module may be connected to
m THC
many analyzers at once, but only one
may be display at a time as shown),
the component of interest, userselectable (up to four) secondary variables, the current operation of the softkeys, and a graphic bar representing
the displayed concentration as a percent of fullscale.
It is also possible to show up to five
analyzers or subnodes on the screen
at once, each analyzer having its own
line on the display.
b. Menu Displays
The following is a brief description of
the menus shown on the Platform Control Module as they apply to the FID2
analyzer. Much more detail is available in the Platform manual as well as
the NGA Reference Manual.
The first menu shown for any of the
subnodes is as follows:
Basic controls…
Expert controls and set up…
(Operational configuration)
Technical level configuration…
(Diagnostic and manufacturing/service)
DISPLAY
Figure 3-2. Main Menu
Main Menu
PARMS NEXT LOCK INFO
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Instruction Manual
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The Main Menu is subdivided into
three levels of control based generally
on which personnel is likely to use it:
Basic Controls – Operators, Expert
Controls and set up – System Engi-
neers, and Technical level configuration – Analyzer technicians. Many
layers of the menu structure are described at appropriate places throughout this manual.
From the Run Mode display, press the
MENU softkey to gain access to the
Main Menu.
The Basic controls menu is as follows:
Measurement range number:
Range upper limit:
Range and functi o n al c o ntrol:
Bypass samp le flow:
Ranges with valid calibration:
Calibration status:
If it won’t calibrate…
Flame condition…
Light flame…
HOME SPAN
Figure 3-3. Basic Controls Menu
This menu allows the user to change
the range for all subnodes, to control
the operation of the GC (single shot or
continuous operation) and to see its
current operational status, to allow remote control of the range change, and
allows links to other menus to light the
flame, zero and span the analyzer.
In the menu figure above, the italized/capital words are the names of
the network variables whose values
are in fact shown on the screen.
Basic Controls
ESCAPE
CRANGE
CURRENTRNGHI
CONTROL
FLOW_IS(1)
CAL_VALIDITY
CALSTAT
DIGDIAG (5)
ZERO INFO
NOTE
Model NGA2000 FID2
The Expert controls menu is as follows:
Measurement range number:
Range upper limit:
Range settings…
Linearizer…
Range and functi o n al c o ntrol:
Zero/span calibration…
Ranges with valid calibration:
Physical measurements…
Flame condition:
Light flame…
HOME CALDATA
Figure 3-4. Expert Controls Menu
This menu is almost the same as the
Basic controls menu but with the addi-
tion of a few extra links.
The analyzer may be configured
through the Analyzer set up menu, under Expert controls and set up.
Calibration gas list…
Calibrati on parameters…
Gas measurement parameters…
Analyzer parameter list …
Physical measurement parameters…
Displayed parameters…
Analyzer tag:
HOME
Figure 3-5. Analyzer Module Setup Menu
This menu contains links to many other
menus used to configure the operation
of the analyzer.
Expert controls
ESCAPE
CAL INFO
Analyzer module set up
ESCAPE
STORE
CRANGE
CURRENTRNGHI
CURRENTSTAT
CONTROL
CAL_VALIDITY
DIGDIA
TAG
INFO
3-2 Operation Rosemount Analytical Inc. A Division of Emerson Process Management
Page 35
Model NGA2000 FID2
c. Help Displays
A typical help menu:
Select the aspect of the analyzer to configure.
Set up the calibration gas values in the calibration gas list.
Set up the other calibration parameters.
Linearization, filtering and other functions are set up in menus
under measurement parameters.
The analyzer parameter list simply lists all the settable parameters
in order.
Physical measurements show flow, pressure etc. and associated
limits.
Displayed parameters show what is displayed on the four
auxiliary lines on the single component display.
HOME
Figure 3-6. Typical Help Menu
Analyzer module set up
ESCAPE
Instruction Manual
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March 2003
INFO
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3-3 STARTUP PROCEDURE
WARNING
VENTILATION
For safety, the Analyzer Module should
be installed in a non-confined, ventilated space. Do not block any of the
ventilation holes as they are part of the
safety system.
1. Connect supply gases and outlets
to/from module.
2. Connect the LON cable(s) and the
+24VDC power cable.
3. Turn power ON.
Model NGA2000 FID2
RAM test:
Power supply test:
HOME
Figure 3-8. Self Test Results Menu
Descriptions of the tests performed follow:
RAM Test
Checks the RAM on the Analysis Computer PCB.
ESCAPE
Self test results
TEST
SELFTEST(3)
SELFTEST(4)
INFO
4. Check the LED’s. The power green
LED should be illuminated. The Flame
LED should be OFF. The block LED
should be blinking or ON.
5. Allow the network to initialize. Perform
any binding of I/O modules required –
see the Platform manual for details.
6. Check the general health of the analyzer by reviewing the status of the Self
Tests. All “Pass” conditions should be
obtained.
These test results can be found by se-
lecting the following from the Main
Menu: Technical level configuration,
Diagnostic menus, Analyzer module
diagnostics, Self test results. All tested
parameters should indicate “Pass.”
Power supply voltages…
Primary variable parameters…
Physical measurement par a mete rs …
Temperature control parameters…
Miscellaneous control parameters…
Trend display control…
Auto ignition parameters…
Self test results…
Software diagnostics…
Start up analyzer…
Analyzer diagn ost ic s
HOME
ESCAPE
Figure 3-7. Analyzer Diagnostics Menu
INFO
Power Supply Test
Verifies that all internal DC voltages
are within the required tolerances.
The self test can be repeated at any
time by activating the TEST softkey in
the Self test results menu.
7. Introduce the remaining supply gases.
Perform leak check. (See Specifications on page 1-7)
8. Set and verify the internal gas pressures.
9. Allow the block to warm up to 50°C,
approximately 30 minutes.
10. Note the six LED’s on the front panel
of the Analyzer Module. They provide
necessary information for proper ignition procedure. The LED’s, when illuminated, denote the following
information:
• Power – Unit powered up.
• Flame – Flame on. If the module is
trying to light the flame, with fuel
flowing but no flame detected, the
LED will flash.
3-4 Operation Rosemount Analytical Inc. A Division of Emerson Process Management
Page 37
Model NGA2000 FID2
• Block – Continuous illumination implies the block temperature is within
5% of its operating temperature
setpoint; otherwise the LED will
blink. If the oven temperature is too
high the LED blinks at double
speed.
Instruction Manual
748412-E
March 2003
13. Before ignition and operation, Fuel
Flow must be set to ON in “Light
Flame” menu screen under Basic Con-
trols.
14. The front panel ignition switch must be
manipulated in the following ways:
• Sample – Sample pressure is within
±15% capillary requirement.
• Ignite OK – The block temperature
is ≥50°C allowing proper ignition to
occur.
• Fuel/Air – Proper fuel and air conditions exist to support a flame. Fuel
pressure is between 400 and 675
hPa. Air pressure is between 800
and 1200 hPa. The ratio of fuel/air
is between 35% and 65%. This
light will not come on until successful ignition.
11. Auto-Ignite the flame. The Flame LED
should then be continuously illuminated when the flame is successfully
lit.
12. Auto-Ignition provides fuel override
and three attempted ignitions (default
setting), if necessary,
a. Press up and hold for 30 seconds.
This puts the system into the en-
riched mode, with lower air flow.
b. Press down to turn on the burner
flow plug for up to 10 seconds.
c. Repeat as necessary (if fuel and
air sources are farther away than
10 feet, several more attempts
may be necessary).
d. Flame on is defined as true when
the flame temperature is greater
than the block temperature by the
amount contained in the variable
FLAME_DELTA.
e. If the flame has been lit, but the
flame temperature increases
slowly, perform the following steps:
(1) After igniting flame, wait for 2
seconds.
Flame condition:
Auto-ignition:
Ignition system enable:
Number of ignition attempts so far:
Time on this cycle – secs:
Fuel supply pressure:
Burner air pressure:
Sample pressure:
Flame temperature:
Status:
HOME
ABORT
Light flame
LIGHT
DIGDIAG(5)
AUTOIGNITE
FUEL_FLOW
TIME_LEFT(2)
TIME_LEFT(1)
PRES_IS(3)
PRES_IS(2)
PRES_IS(1)
TEMP_IS(2)
FID_MSGE
INFO
15. Check and re-adjust the internal pres-
(2) Press switch down momentar-
ily.
(3) Repeat release switch, wait
and press down steps as nec-
essary.
sures if required. The Fuel/Air light
must be lit for proper operation.
Figure 3-9. Light Flame Menu
16. The unit is now ready for first binding
as described in Section 3-5 on page 38 and then optimization as described in
Section 3-4 on page 3-7.
Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-5
Page 38
Instruction Manual
A
748412-E
March 2003
Model NGA2000 FID2
RESPONSE
(100 ppm CH
fullscale)
4
Figure 3-10. Typical Module Response vs. Sample Pressure Setting
RESPONSE
(100 ppm CH
fullscale)
4
Figure 3-11. Typical Module Response vs. Fuel Pressure Setting
1.0
0.8
0.6
0.4
0.2
1.0
0.8
0.6
0.4
0.2
SAMPLE: 100 ppm CH
FUEL: 10 psig (690 hPa) H
IR: 18 psig (1242 hPa)
0
0
0
0
2
13.76
3
20.64
SAMPLE PRESSURE
FUEL PRESSURE
4
27.52
SAMPLE: 100 ppm CH
5
34.4
psig
hPa
at 5 psig (344 hPa)
5
345
psig
hPa
4
41.28
in N
7.5
518
in N
4
2
2
6
2
7
48.16
10
690
3-6 Operation Rosemount Analytical Inc. A Division of Emerson Process Management
Page 39
Instruction Manual
Model NGA2000 FID2
RESPONSE
(100 ppm CH
fullscale)
4
Figure 3-12. Typical Curves of Module Response vs. Pressure Setting on Air Pressure Regulator
1.0
0.8
0.6
0.4
0.2
SAMPLE: 100 ppm CH
at 5 psig (344 hPa)
0
0
10
690
14
966
AIR PRESSURE
20
1376
psig
hPa
in N
4
2
748412-E
March 2003
3-4 OPTIMIZATION PROCEDURE
Although the module has been set up for best
operation at the factory, settings can change
and your application may be different. The
following explains how to optimize the operation of the FID2 for your application.
1. Ignite the flame of the FID2 using the
startup procedure in Section 3-3 on
page 3-4.
2. Verify that the mixed fuel supply pressure at the Analyzer’s rear panel bulkhead is between 49 and 50 psig.
3. Allow the analyzer module response to
stabilize. Typically allow 1 to 4 hours.
4. Select the desired range to optimize.
For best results use a span gas with a
concentration of 100 ppm CH
greater. This will minimize the effects of
THC contamination in the fuel and
burner air supply.
5. Set the internal sample pressure to the
desired operating level. The sample
pressure must be kept constant
throughout the optimization procedure.
4
6. Set the internal burner air pressure to
between 965 and 1103 hPa-gauge (14
to 16 psig). The burner air pressure
must be kept constant throughout the
optimization procedure.
7. Set the internal fuel pressure to 345
hPa-gauge (5 psig). Calibrate the instrument as stated in step 8.
8. Introduce the span gas and monitor the
reading until it is stable. Increase the internal fuel supply setting in the following
sequence: 600 hPa-gauge (8.7 psig),
625 hPa-gauge (9.1 psig), 650 hPagauge (9.4 psig), 675 hPa-gauge (9.8
psig), 700 hPa-gauge (10.1 psig), 725
hPa-gauge (10.5 psig). Monitor the
reading at each fuel pressure setting.
Wait at least 2 minutes between fuel
setting changes. Record all readings.
or
9. Review the readings for each fuel pressure setting. Select the fuel pressure
setting that produces a reading that is
within 1% from the maximum. For this
condition the FID2 is operating at its optimized plateau.
Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-7
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Instruction Manual
748412-E
March 2003
3-5 BINDING
To achieve full coordination between Analyzer
Modules and associated I/O Modules, the
user must bind those components together in
the System Set Up portion of the Technical
Configuration menu. (See the Platform man-
ual for binding instructions.)
NOTE
If binding is attempted after ignition, the
flame may be extinguished. If this occurs,
it must be re-ignited.
3-6 CALIBRATION
See Section 2-4c on page 2-2 for a description of the method for choosing calibration
zero and span gases.
Menus used for calibration include the following:
Zero gas – range 1:
Span gas – range 1:
Zero gas – range 2:
Span gas – range 2:
Zero gas – range 3:
Span gas – range 3:
Zero gas – range 4:
Span gas – range 4:
Calibration gas HC response factor:
Calibration…
HOME
Figure 3-13. Typical Calibration Gas List Menu
Measurement range number:
Zero gas concentration:
Span gas concentration:
Bypass samp le flow:
Flame condition:
Raw measurement signal:
Status:
Result…
Calibration adjustment limits:
HOME
Figure 3-14. Zero and Sp an Calibration Menu
Calibration gas list
ESCAPE
Zero/span calibration
FACTORS
CARBON_ATOMS
CURRENTZERO
CURRENTSPAN
CALCHKLIMITS
ZERO SPAN
ZEROGAS(1)
SPANGAS(1)
ZEROGAS(2)
SPANGAS(2)
ZEROGAS(3)
SPANGAS(3)
ZEROGAS(4)
SPANGAS(4)
INFO
CRANGE
FLOW_IS(1)
DIGDIAG(5)
RAW_SIGNAL
CALSTAT
INFO
Model NGA2000 FID2
Calibration adjustme nt limits:
Calibration averaging time:
Calibration failure alarm:
Cal failure error allowed:
Calibration time out:
Zero ranges:
Span ranges:
HOME
Calibration parameters
ESCAPE
Figure 3-15. Calibration Parameters Menu
Date of last zero:
Error message for last zero:
Error percentage for last zero:
Raw signal at last zero:
Last zero gas would read:
Date of las t span:
Error message for last span:
Error percentage for last span:
Raw signal at last span:
The last span gas would read:
HOME
Zero/spa n diagnostic data
ESCAPE
FACTORS
Figure 3-16. Zero/Span Diagnostic Data
To calibrate the Analyzer Module, introduce
span gas into the SAMPLE INLET, and do the
following:
1. If more than one Analyzer Module is functional and the split Run Mode display is
shown, press the
the desired Analyzer's Run Mode display
is acquired.
2. Press the
MENUS softkey to enter the
Main Menu.
3. Verify the fuel type in the Miscellaneous
Control Parameters menu (under the
Technical Configuration menu structure,
select the following from the Main Menu:
Diagnostic menus, Analyzer Module Diagnostics and then Miscellaneous Control
Parameters).
CALCHKLIMITS
CALTIMEOUT
ZERORNGS
CALRANGES
CALDATE_Z
CAL_ERR_MSG(1)
CALRESULT(1)
CAL_RAWSIG(1)
LASTZERO
CALDATE_IS
CAL_ERR_MSG(2)
CALRESULT(2)
CAL_RAWSIG(2)
LASTSPAN
DISPLAY softkey until
CALTIME
CALFAIL
CALFPC
INFO
INFO
3-8 Operation Rosemount Analytical Inc. A Division of Emerson Process Management
Page 41
Model NGA2000 FID2
4. In the Calibration Gas List menu (from the
Main Menu, select Expert Controls and
Setup, Analyzer Module Setup, then Calibration Gas List), enter necessary data,
including the Calibration Gas HC Response Factor. Common HC factors are:
methane (CH
propane (C
only compensate the reading, but are
used to select the proper preamp sense
resistor.
5. Note that you can go straight to the zero
and span calibration screens from here.
6. Press
HOME to re-enter the Main Menu,
enter the Basic Controls menu, introduce
zero gas and allow its response to stabi-
), 1.0, ethane (C2H6 ), 1.90,
4
), 3.00. These factors not
3H8
Instruction Manual
lize, press the
Analyzer Zero menu, press
and wait.
7. Press the left arrow key to return to the
previous menu, change ranges to the next
range, and repeat the zero.
8. Press the
lyzer Span menu, introduce span gas and
allow its response to stabilize, press
SPAN again and wait.
9. Press the
Main Menu.
10. Press the
Mode display.
ZERO softkey to enter the
SPAN softkey to enter the Ana-
HOME softkey to re-enter the
DISPLAY softkey for the Run
748412-E
March 2003
ZERO again
Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-9
Page 42
Instruction Manual
748412-E
March 2003
3-7 CALIBRATION DETAILS
The range change resistor in the preamp has
some effect on the way the spans work. In
most NGA analyzers it is possible to make
them zero and span all ranges together or
separately. If this option is selected, the analyzer attempts to determine if a zero or span is
appropriate using the supplied zero and span
gases, and if the gases are suitable it will go
ahead and zero or span as many ranges as it
can. The FID2 however may switch gains between ranges, and if so it will not be able to
zero or span the ranges on the other side of
the switching point.
The switching point is determined by a number of factors, including the gas response factor, the sample pressure, the type of fuel and
the capillary used. In general it will occur at
about 600ppm of methane on a low range instrument. This means that if the ranges are
set at 10, 100, 1000, 5000, the analyzer will
be able to span the lower two, or the higher
two at once, but not all four.
Generally, it is best to operate the analyzer on
a single range and calibrate that, or to calibrate the ranges individually.
If the user is unable to calibrate the Analyzer
Module (i.e., when ZERO or SPAN is initiated,
nothing happens), several possible solutions
may be tried. One solution relates to the use
of an incorrect gas for zeroing or spanning
(e.g., using a high concentration gas to zero
or a zero gas to span the Analyzer Module).
Model NGA2000 FID2
Simply recalibrating with the appropriate
gas(es) may not correct the problem because
the ZERO OFFSET or SPAN FACTOR has
been set to an extreme value in the process.
To remedy the problem, do the following:
1. Verify that correct zero and span calibra-
tion gases are being used properly. If so,
attempt to recalibrate according to instructions at the beginning of the previous section, ensuring that case
temperature and displayed measurement
reading are stable before initiating the
calibration routine. If incorrect gases
were used in the initial, failed calibration,
skip to Step 2.
2. Make the following selections from the
Main Menu: Expert Controls and Setup,
Analyzer Module Setup, then Calibration
Parameters. Disable Calibration Adjustment Limits.
3. Recalibrate the analyzer module accord-
ing to instructions at the beginning of the
previous section, ensuring that case
temperature and displayed measurement
reading are stable before initiating the
calibration routine.
4. Enable Calibration Adjustment Limits in
the Calibration Parameters menu.
5. For further information and troubleshoot-
ing tips, refer to the NGA Reference
Manual.
3-10 Operation Rosemount Analytical Inc. A Division of Emerson Process Management
Page 43
Model NGA2000 FID2
A
3-8 ROUTINE OPERATION
After binding and calibration, proceed as follows:
Supply sample gas to the SAMPLE INLET.
Adjust external flow controller or throttle valve
so that flow discharged from the BYPASS outlet is between 0.5 and 1.0 L/min. The reading
on the SAMPLE pressure gauge should be
the same as that used during adjustment of
the span control. Adjust, if necessary.
Adjust the Range Number setting.
If maximum sensitivity is required from the
FID2 Analyzer Module, use an optimum combination of settings on the SAMPLE, FUEL,
and AIR pressure controllers. Settings must
be determined experimentally, but the curves
in Figure 3-10 on page 3-6, Figure 3-11 on
page 3-6, and Figure 3-12 on page 3-7 may
be used as guides for the FID2 optimization
procedure above.
The Analyzer Module will not allow the user to
increase the upper limit of a range beyond the
,.maximum range" software setting. To
change the "maximum range" value, select
the following from the Main Menu: Technical
Configuration Menu, Service Menus, Manufacturing Data, and Analyzer Manufacturing
Data. Select Minimum1maximum ranges and
tags... and then Maximum Range, and use the
arrow keys to scroll the indicated values for
each applicable measurement. The same ap-
plies for Minimum Range settings.
Instruction Manual
748412-E
March 2003
nalyzer module s/n:
Manufacturing date code:
Hardware revision number:
Software revision number:
Minimum range:
Maximum range:
Measured gas:
HOME
Analyzer manufacturing data
ESCAPE
RESET STORE
Figure 3-17. Analyzer Manufacturing Data Menu
During shutdown, always turn off fuel gas first,
then the air and sample gases. The flame can
also be turned off by setting Ignition System
Enable to "Off" in the Light Flame menu (under Basic Controls). Subsequently, remember
to set Ignition System Enable to "On" before
attempting to ignite the flame.
After initial startup, or startup following a prolonged shutdown, the Analyzer Module requires about one day's continuous operation
to stabilize. For several days afterwards, calibrate daily. The frequency of subsequent calibrations can be reduced as experience
dictates, consistent with the accuracy requirements of the particular application.
AMMFGDATE
MINRANGE
MAXRANGE
AMSN
AMHR
AMSR
GAS
INFO
Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-11
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Instruction Manual
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March 2003
3-9 SHUT DOWN PROCEDURE
If the FID2 is to be left in the powered down
state for any length of time greater than a few
hours, it is important that the flame tower be
dried out before it cools off. This is to avoid
condensation causing corrosion. If the sample
contains halogenated compounds this is even
more important.
Flush the flame tower with burner air for
around an hour after the flame has been
turned off. Simply leave the burner air flowing.
When no evidence of condensation can be
seen in the exhaust tubing, it is safe to switch
off the FID2 power.
If this precaution is not taken, corrosion can
occur making it hard or impossible to light the
flame.
3-10 SAFETY SYSTEM
The FID2 Analyzer Module safety system is
entirely passive. The pneumatic section of the
analyzer is designed to be intrinsically safe,
except for the flame tower itself which is designed to be explosion proof. Intrinsic safety
design ensures that any energy released in
the hazardous area (the pneumatic section)
will not be enough to ignite any hydrogen that
may have leaked. This is achieved by limiting
the voltage and the current in all the circuitry
that enters this area. It is therefore essential
Model NGA2000 FID2
that NO modifications are done to the circuit boards. Any repairs should be performed
at the factory where the correct components
will be used.
The flame tower is designed to be explosion
proof. This is achieved by careful control of
the spacing and clearances of the assembly,
and the presence of the various flow restric-
tive devices and the outlet flame arrestor. It is
essential that no changes be made to this
device that can impact any of these clearances, and thus that any repairs of the device are such as to maintain its designed
clearances. It is recommended that any re-
pairs of the flame tower be performed in the
factory or at other authorized Rosemount service centers.
A temperature safety system activates
when the burner flame temperature exceeds 225°C for over 60 seconds. This will
shut off the fuel and display a message on the
light flame menu screen. After cooling to be-
low 225°C, the unit can be re-ignited normally.
Verify that the proper fuel is being used.
Do not use H2 in a unit configured for
mixed fuel.
Since the proper methane - non-methane
process should be run under 200°C, you
should not experience this failure mode. If it
occurs, contact Rosemount Analytical factory
service.
3-12 Operation Rosemount Analytical Inc. A Division of Emerson Process Management
Page 45
Model NGA2000 FID2
3-11 ALARM INDICATIONS
NGA Analyzers can also report specific alarm
conditions through the 1/0 Modules. The FID2
Module is capable of reporting a flame out
DISPLAY MESSAGE DESCRIPTION TYPE
NORMAL No problem found
MAINTENANCE REQUEST Warning alarm noted Warning
FAILURE Failure alarm noted Failure
CAL. IN PROGRESS Performing a zero or span calibration
SPAN IN PROGRESS Performing a span calibration
Instruction Manual
748412-E
March 2003
condition and a valve failure as specific alarm
indications.
The specific alarms are shown in Table 3-1
below.
ZERO FAILED The latest zero calibration failed Warning
SPAN FAILED The latest span calibration failed Warning
RANGE OVERFLOW The reading is higher than the current range upper limit Warning
RANGE UNDERFLOW
FLOW TOO LOW Sample pressure is below lower limit Warning
FLOW TOO HIGH Sample pressure is above upper limit Warning
RANGE 1, 2, 3, 4 Indicates current range
FLAME OUT Flame is off
FUEL SHUTOFF
The reading is lower than the next range down's upper
limit
Fuel is shut off due to flame over 225°C. This is not a
normal operating condition.
Table 3-1. FID2 Analyzer Module Alarms
Action
Rosemount Analytical Inc. A Division of Emerson Process Management Operation 3-13
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Instruction Manual
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March 2003
3-12 CONFIGURATION STORAGE
The FID2 analyzer module allows you to store
a complete set of configuration variables once
the unit has been set up to your satisfaction.
This is in addition to the manufacturing variables and the so-called "history" variables already provided by earlier NGA analyzers.
If the configuration is damaged in some way it
is possible to press a single softkey and replace the damaged variables with those from
the stored set.
Storing the variables can be done by entering
the Expert controls and set up menu, and
pressing the
"Are you sure?" menu, giving you a chance to
change your mind. If you want to store the
variables, press the
menu. To restore them all from the stored values, press
Are you sure?
STORE button saves var i ou s user settings for later usage.
RESTORE will restore the pre vio usl y sa ve d user se tti ng s.
HOME
Figure 3-18. Store/Restor e User Settings Menu
STORE button. This leads to an
STORE button in this
RESTORE.
Store/Restore user settings
ESCAPE
STORE RESTORE
INFO
Model NGA2000 FID2
There is another set of stored variables (Just
as complete as this set) accessed through the
manufacturing data menu (under Technical
set up, Service menus, Manufacturing data,
Analyzer manufacturing data). Pressing the
STORE button in this menu leads to a similar
"Are you sure?" screen, with the same functionality. This set of variables is intended to
store the initial set up as stored at the factory,
so be wary of using it.
Are you sure?
STORE button saves var i ou s user settings for later usage.
RESTORE will restore the pre viously saved user settings.
Store/Restore user settings
HOME
ESCAPE
STORE RESTORE
Figure 3-19. Store His torical Data Menu
For those who use a computer and the LON
network to control this analyzer, the storage
variables have the same names as the current
variables, but with the addition of "ZZ" at the
beginning for the user storage type, and "YY"
at the beginning for the factory storage type.
INFO
3-14 Operation Rosemount Analytical Inc. A Division of Emerson Process Management
Page 47
Model NGA2000 FID2
MAINTENANCE AND SERVICE
Instruction Manual
748412-E
March 2003
SECTION 4
Operate this equipment only when covers
are secured. Servicing requires access to
live parts which can cause death or serious injury. Refer servicing to qualified
personnel.
4-1 GENERAL
When removing the cover of the FID2 Analyzer Module for service or maintenance, remove only the five screws along the bottom of
each side, the seven screws on the front
panel and the seven screws on the rear panel.
Do not remove the three screws on the
of the front panel and rear panel. See Figure 4-2
on page 4-2.
REAR
Burner Block
DANDER
ELECTRICAL SHOCK HAZARD
Flow Control Manifold
Oven
(Cover removed)
Figure 4-1. Location of Major Components
bottom
Regulator
4-2 OVERVIEW
The FID2 Analyzer Module requires very little
maintenance during normal operation.
Service is usually limited to fuse replacement
and burner repair or replacement. Preventative maintenance is limited to checking and
possible replacement of the exhaust tubing.
Refer to Figure 1-2. FID2 Analyzer Flow Diagram on page 1-3 and Figure 1-3. FID2 Wiring Diagram on page 1-4.
Intrinsic Safety Board
Computer Board
FRONT
Module Board
Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 4-1
Page 48
Instruction Manual
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March 2003
4-3 DISASSEMBLY
Refer to Figure 4-2. Removal of FID2 Cover
below and Figure 4-6 on page 4-5 for illustrations of disassembly.
4-4 FUSES
The analyzer module has five fuses, all of
which are located on the Module Board.
The main power fuse is accessible through
the front panel of the instrument. See Figure
4-3. Main Power Fuse Location on page 4-3.
Model NGA2000 FID2
The remaining fuses are located on the solder
side of the Module Board (the side facing
downward). To access these four fuses, the
Module Board must be removed from the analyzer (see Figure 4-4. Fuse Locations on
Module Board on page 4-3).
NOTE
Before replacing the fuses, remove power
to the Analyzer Module.
Figure 4-2. Removal of FID2 Cover
4-2 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management
Page 49
Model NGA2000 FID2
FUEL OVERRIDE
IGNITE
POWER FLAME BLOCK SAMPLE IGNIT E FUEL/AIR
OK
Figure 4-3. Main Power Fuse Location
R32
Figure 4-4. Fuse Locations on Module Board
Fuse
3 2 1 LON2 LON1
T 6A
24V
250 V
F3
F5
F4
Instruction Manual
748412-E
March 2003
FID 2
F2
Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 4-3
Page 50
Instruction Manual
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March 2003
4-5 BURNER BLOCK REMOVAL AND
INSTALLATION
CAUTION
Model NGA2000 FID2
8. Loosen the four hex nuts holding the
burner block assembly in the oven. Slide
the block towards the rear of the module
and lift out.
QUALIFIED PERSONNEL
The burner block assembly should not be
adjusted, cleaned or repaired by anyone
except factory service personnel. Failure
to observe this caution will void agency
approvals.
CAUTION
BURNER
If a burner problem occurs, remove the
burner block assembly from the oven and
return it to Rosemount Analytical for maintenance and/or repair (See Return Of Material on page 6-1).
The block is temperature controlled at
70°C. Allow unit to cool before touching
any of these components.
Removal
1. Power OFF the module
Installation is the reverse of removal.
4-6 BURNER STARTUP AND
TROUBLESHOOTING
If burner startup is not achievable, check the
following:
1. All supply gas cylinder pressures are
within specification (see Specifications on
page 1-7).
2. Correct gases are being supplied to each
back panel inlet.
3. Air, not zero gas (if nitrogen), is being
supplied to burner.
4. Burner exhaust is being vented to atmospheric pressure, and is not tied to either
purge air exhaust or another FID exhaust.
5. Burner exhaust continuously slopes
downward until reaching atmospheric
pressure vent.
2. Shut off gas, air and sample gases.
3. Refer to Figure 4-2 on page 4-2. Remove
the 24 screws securing the module cover.
Remove the cover.
4. Refer to Figure 4-7 on page 4-6. Remove
the four screws securing the oven cover.
Remove the oven cover.
5. Refer to Figure 4-8 on page 4-7, and
Figure 4-9 on page 4-8. Disconnect the
RTD Cable, 90V Cable, Thermistor Cable,
Signal Cable and Ignitor Cable.
6. Disconnect the Air, Fuel and Sample Cap-
6. IS parameters match WAS parameters in
the Physical Measurement screen (Figure
4-5 below); use
MORE softkey to view all
parameters.
- Physical Measurement Parameters –
Sample capillary pressure:
Sample capillary pressure was:
Fuel supply pressure:
Fuel supply pressure was:
Carrier gas pressure:
Carrier gas pressure was:
Burner air pressure:
Burner air pressure was:
Pressure limits…
Temperature limits…
HOME
ESCAPE INFOMORE
PRES_IS(1)
P_WAS(1)
PRES_IS(3)
P_WAS(3)
PRES_IS(5)
P_WAS(5)
PRES_IS(2)
P_WAS(2)
illaries.
Figure 4-5. Physical Measurements Menu
7. Disconnect the exhaust tube at the oven
wall outlet.
4-4 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management
Page 51
Model NGA2000 FID2
Front Panel
Intrinsic Safety
Board
Figure 4-6. Removal of Oven Cover
Module
Board
Instruction Manual
748412-E
March 2003
Oven Cover
Computer
Board
Regulator
Burner Block
Rear Panel
Flow Control
Manifold
Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 4-5
Page 52
Instruction Manual
r
748412-E
March 2003
Front Panel
Mounting Bracket,
Regulato
Regulator
Tube, Sample In
Model NGA2000 FID2
Computer Board
Module Board
Tube, Sample
Bypass Out
Figure 4-7. FID2 – Exploded View
Block Heater
Burner Block
Tube,
Exhaust
Burner
Exhaust
Out
Sample
Bypass
Out
Sample In
Flow Control
Manifold
4-6 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management
Page 53
Model NGA2000 FID2
r
RTD Cable
90V Cable
Signal Cable
RTD
Base
Instruction Manual
748412-E
March 2003
Cove
Burner
(see Figure 4-9)
Cover Plate
Heater
Mounting Plate
NOTE
This exploded view of the burner block is for information only. All servicing of the burner block
must be performed by Rosemount Analytical.
Figure 4-8. Burner Block -Exploded View
Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance and Service 4-7
Page 54
Instruction Manual
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Exhaust
Ignitor Cable
(green)
90V Cable
(coax)
Model NGA2000 FID2
Thermistor Cable
(yellow)
Sample Capillary
Air Capillary
Fuel Capillary
NOTE
This view of the burner is for information only. All servicing of the burner must be performed by
Rosemount Analytical.
Figure 4-9. Burner
4-7 MAINTENANCE SCHEDULE
ITEM EVENT TIME
Replace Exhaust Tubing If plastic cracked Approx. 5 years
4-8 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management
Page 55
Instruction Manual
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March 2003
SECTION 5
REPLACEMENT PARTS
WARNING
PARTS INTEGRITY
Tampering with or unauthorized substitution of components may adversely affect safety of this product.
Use only factory-approved components for repair.
5-1 MATRIX
Each analyzer is configured per the customer
sales order. Below is the FID2 sales matrix
which lists the various configurations available.
FIDII NGA 2000 HYDROCARBON ANALYZER - FIDII (ANALYZER MODULE)
01 Current Software
02 2.5 Version Software
03 3X Version Software - specify version
Code Software Version
A1 0-10 to 0-5000 ppm CH4: Inlet Pressure 12.5 PSI, Restrictor 7.5#
A2 0-10 to 0-5000 ppm CH4: Inlet Pressure 7 PSI, Restrictor 5#
A3 0-10 to 0-5000 ppm CH4: Inlet Pressure 5 PSI, No Restrictor
A4 0-100 to 0-5000 ppm CH4: Inlet Pressure 12.5 PSI, Restrictor 7.5#
A5 0-100 to 0-5000 ppm CH4: Inlet Pressure 7 PSI, Restrictor 5#
A6 0-100 to 0-5000 ppm CH4: Inlet Pressure 5 PSI, No Restrictor
A7 0-100 to 0-10000 ppm CH4: Inlet Pressure 12.5 PSI, Restrictor 7.5#
A8 0-100 to 0-10000 ppm CH4: Inlet Pressure 7 PSI, Restrictor 5#
A9 0-100 to 0-10000 ppm CH4: Inlet Pressure 5 PSI, No Restrictor
G1 0-10 to 0-5000 ppm CH4: Inlet Pressure 2 PSI, No Restrictor
G2 0-100 to 0-5000 ppm CH4: Inlet Pressure 2 PSI, No Restrictor
G3 0-100 to 0-10000 ppm CH4: Inlet Pressure 2 PSI, No Restrictor
99 Special Factory Calibrated Ranges
Code Configurations, Mixed Fuel, Std Input Pressures, 5#Reg
To identify the configuration of an analyzer,
locate the analyzer name-rating plate. The
sales matrix identifier number appears on the
analyzer name-rating plate.
Configurations, Mixed Fuel, Low Input Pressures, 2# Reg
00 None
G1 Customer Option
99 Special
FIDII 01 A1 00 Example
Code Special Requirements
Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts 5-1
Page 56
Instruction Manual
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5-2 REPLACEMENT PARTS
658350 Board Assembly, Computer
659060 Board Assembly, Module
659070 Board Assembly, Intrinsically safe
903347 Fuse, 6A (Main Power)
903823 Fuse, 4A (F2, F3 on Module Board)
903824 Fuse, 5A (F4, F5 on Module Board)
659063 Regulator
659225 Burner/Block Assembly
658144 Heater, Block
659043 Flow Control Manifold Assembly
The following components are selectable per
application. Consult factory.
Fuel Capillary
Restrictor, Flow
Sample Capillary
Model NGA2000 FID2
5-2 Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management
Page 57
Model NGA2000 FID2
RETURN OF MATERIAL
6-1 RETURN OF MATERIAL
If factory repair of defective equipment is required, proceed as follows:
1. Secure a return authorization from a
Rosemount Analytical Inc. Sales Office or
Representative before returning the
equipment. Equipment must be returned
with complete identification in accordance
with Rosemount instructions or it will not
be accepted.
2. Rosemount CSC will provide the shipping
address for your instrument.
3. In no event will Rosemount be responsible for equipment returned without proper
authorization and identification.
4. Carefully pack the defective unit in a
sturdy box with sufficient shock absorbing
material to ensure no additional damage
occurs during shipping.
5. In a cover letter, describe completely:
• The symptoms that determined the
equipment is faulty.
• The environment in which the equip-
ment was operating (housing,
weather, vibration, dust, etc.).
• Site from where the equipment was
removed.
• Whether warranty or non-warranty
service is expected.
• Complete shipping instructions for the
return of the equipment.
6. Enclose a cover letter and purchase order
and ship the defective equipment according to instructions provided in the Rosemount Return Authorization, prepaid, to
the address provided by Rosemount
CSC.
Rosemount Analytical Inc.
Process Analytical Division
Customer Service Center
1-800-433-6076
SECTION 6
Instruction Manual
If warranty service is expected, the defective
unit will be carefully inspected and tested at
the factory. If the failure was due to the conditions listed in the standard Rosemount warranty, the defective unit will be repaired or
replaced at Rosemount’s option, and an operating unit will be returned to the customer in
accordance with the shipping instructions furnished in the cover letter.
For equipment no longer under warranty, the
equipment will be repaired at the factory and
returned as directed by the purchase order
and shipping instructions.
6-2 CUSTOMER SERVICE
For order administration, replacement Parts,
application assistance, on-site or factory repair, service or maintenance contract information, contact:
Rosemount Analytical Inc.
Process Analytical Division
Customer Service Center
1-800-433-6076
6-3 TRAINING
A comprehensive Factory Training Program of
operator and service classes is available. For
a copy of the Current Operator and Service
Training Schedule
vices Department at:
Rosemount Analytical Inc.
Customer Service Center
contact the Technical Ser-
1-800-433-6076
748412-E
March 2003
Rosemount Analytical Inc. A Division of Emerson Process Management Return of Material 6-1
Page 58
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Model NGA2000 FID2
6-2 Return of Material Rosemount Analytical Inc. A Division of Emerson Process Management
Page 59
Model NGA2000 FID2
APPENDIX A. MENU SCREENS
Menu: 0 ANALOP
Instruction Manual
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SECTION 7
Menu: 1 ANALSET
Menu: 2 EXP_CAL
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-1
Page 60
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Menu: 3 FLOCHEK
Model NGA2000 FID2
Menu: 4 ZEROI1
Menu: 5 FLOCHEKI1
7-2 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 61
Model NGA2000 FID2
Menu: 6 ANALOPI1
Instruction Manual
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Menu: 7 ACALSET
Menu: 8 APARLST
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-3
Page 62
Instruction Manual
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Menu: 9 ANALSETI1
Model NGA2000 FID2
Menu: 10 CALLISTI1
Menu: 11 ACALSETI1
7-4 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 63
Model NGA2000 FID2
Menu: 12 APARLSTI1
Instruction Manual
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Menu: 13 AMMAN
Menu: 14 AMMANI1
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-5
Page 64
Instruction Manual
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Menu: 15 AMSVC
Model NGA2000 FID2
Menu: 16 AMSVCI1
Menu: 17 ADIAG
7-6 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 65
Model NGA2000 FID2
Menu: 18 AMPWR
Instruction Manual
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Menu: 19 AM1V
Menu: 20 AMTEMP
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-7
Page 66
Instruction Manual
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Menu: 21 AMMISC
Model NGA2000 FID2
Menu: 22 AMTREND
Menu: 23 ADIAGI1
7-8 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 67
Model NGA2000 FID2
Menu: 24 RANGESETAM
Instruction Manual
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Menu: 25 RANGESSETI1
Menu: 26 LINRANGE1
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-9
Page 68
Instruction Manual
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Menu: 27 LINRANGE2
Model NGA2000 FID2
Menu: 28 LINRANGE3
Menu: 29 LINRANGE4
7-10 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 69
Model NGA2000 FID2
Menu: 30 LINRANGE0
Instruction Manual
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Menu: 31 AMPWRI1
Menu: 32 FLOCHEK1I1
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-11
Page 70
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Menu: 33 FILTER
Model NGA2000 FID2
Menu: 34 AM1VI1
Menu: 35 AMTEMPI1
7-12 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 71
Model NGA2000 FID2
Menu: 36 AM2VA
Instruction Manual
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March 2003
Menu: 37 PLIMITSA
Menu: 38 TLIMITSA
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-13
Page 72
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Menu: 39 AMMISCI1
Model NGA2000 FID2
Menu: 40 ANALSIMPLE
Menu: 41 FILTERI1
7-14 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 73
Model NGA2000 FID2
Menu: 42 LINRANGE0I1
Instruction Manual
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March 2003
Menu: 43 PLIMITSAI1
Menu: 44 CALFACTORS
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-15
Page 74
Instruction Manual
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Menu: 45 R1FACTORS
Model NGA2000 FID2
Menu: 46 RN2FACTORS
Menu: 47 RN3FACTORS
7-16 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 75
Model NGA2000 FID2
Menu: 48 RN4FACTORS
Instruction Manual
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March 2003
Menu: 49 RFACTORSI
Menu: 50 AMHELPINDEX
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-17
Page 76
Instruction Manual
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Menu: 51 LINRANGE1I1
Model NGA2000 FID2
Menu: 52 AMTRENDI1
Menu: 53 CALFACTORSI1
7-18 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 77
Model NGA2000 FID2
Menu: 54 APARLST2
Instruction Manual
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Menu: 55 APARLST4
Menu: 56 APARLST5
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-19
Page 78
Instruction Manual
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Menu: 57 APARLST6
Model NGA2000 FID2
Menu: 58 AMMISC2
Menu: 59 LIGHTFLAME
7-20 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 79
Model NGA2000 FID2
Menu: 60 IGNITION
Instruction Manual
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Menu: 61 LISTNOTES
Menu: 62 LIGHTFLAMEI1
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-21
Page 80
Instruction Manual
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Menu: 63 AUTOFLAME
Model NGA2000 FID2
Menu: 64 AUTOFLAMEI1
Menu: 65 DISPLAY
7-22 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 81
Model NGA2000 FID2
Menu: 66 MPARMS
Instruction Manual
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Menu: 67 MPARMS2
Menu: 68 ANALSET2
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-23
Page 82
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Menu: 69 MPARMSI1
Model NGA2000 FID2
Menu: 70 TLIMITSAI1
Menu: 71 IGNITIONI1
7-24 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 83
Model NGA2000 FID2
Menu: 72 SELFTEST
Instruction Manual
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Menu: 73 AMHELPINDEX2
Menu: 74 SOFT_DIAG
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-25
Page 84
Instruction Manual
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Menu: 75 CALI1
Model NGA2000 FID2
Menu: 76 AM2VC
Menu: 77 AM2VD
7-26 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 85
Model NGA2000 FID2
Menu: 78 RFHIST
Instruction Manual
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Menu: 79 RFHIST2
Menu: 80 RFHIST3
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-27
Page 86
Instruction Manual
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Menu: 81 RFHIST4
Model NGA2000 FID2
Menu: 82 LINFUNCT
Menu: 83 POLYSETUP
7-28 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 87
Model NGA2000 FID2
Menu: 84 MIDPOINT1
Instruction Manual
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Menu: 85 ANALSETI2
Menu: 86 POLYGAS1
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-29
Page 88
Instruction Manual
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Menu: 87 POLYSETI1
Model NGA2000 FID2
Menu: 88 POLYGAS2
Menu: 89 POLYGAS3
7-30 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 89
Model NGA2000 FID2
Menu: 90 POLYGAS4
Instruction Manual
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Menu: 91 POLYGAS5
Menu: 92 POLYGAS6
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-31
Page 90
Instruction Manual
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Menu: 93 POLYGAS7
Model NGA2000 FID2
Menu: 94 POLYGAS8
Menu: 95 POLYGAS9
7-32 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 91
Model NGA2000 FID2
Menu: 96 POLYGAS0
Instruction Manual
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Menu: 97 MIDPOINT2
Menu: 98 MIDPOINT3
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-33
Page 92
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Menu: 99 MIDPOINT4
Model NGA2000 FID2
Menu: 100 ZEROI2
Menu: 101 EXP_CAL_DATA
7-34 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 93
Model NGA2000 FID2
Menu: 102 EXP_CAL_DATI
Instruction Manual
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Menu: 103 UNITS
Menu: 104 UNITSI1
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-35
Page 94
Instruction Manual
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Menu: 105 POLYSETI2
Model NGA2000 FID2
Menu: 106 ANALSETI3
Menu: 107 POLYSETI3
7-36 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 95
Model NGA2000 FID2
Menu: 108 RESET
Instruction Manual
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Menu: 109 STORE
Menu: 110 REBOOT
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-37
Page 96
Instruction Manual
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Menu: 111 SW_DIAGI1
Model NGA2000 FID2
Menu: 112 ZERO_NOW2
Menu: 113 SPAN_NOW2
7-38 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 97
Model NGA2000 FID2
Menu: 114 CALLIST
Instruction Manual
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Menu: 115 ABOUT
Menu: 116 ABOUT1
Rosemount Analytical Inc. A Division of Emerson Process Management Appendix A. Menu Screens 7-39
Page 98
Instruction Manual
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Menu: 117 ALARM1
Model NGA2000 FID2
7-40 Appendix A. Menu Screens Rosemount Analytical Inc. A Division of Emerson Process Management
Page 99
WARRANTY
Goods and part(s) (excluding consumables) manufactured by Seller are warranted to be free from
defects in workmanship and material under normal use and service for a period of twelve (12)
months from the date of shipment by Seller. Consumables, glass electrodes, membranes, liquid
junctions, electrolyte, o-rings, etc., are warranted to be free from defects in workmanship and material under normal use and service for a period of ninety (90) days from date of shipment by
Seller. Goods, part(s) and consumables proven by Seller to be defective in workmanship and/or
material shall be replaced or repaired, free of charge, F.O.B. Seller's factory provided that the
goods, part(s) or consumables are returned to Seller's designated factory, transportation charges
prepaid, within the twelve (12) month period of warranty in the case of goods and part(s), and in
the case of consumables, within the ninety (90) day period of warranty. This warranty shall be in
effect for replacement or repaired goods, part(s) and the remaining portion of the ninety (90) day
warranty in the case of consumables. A defect in goods, part(s) and consumables of the commercial unit shall not operate to condemn such commercial unit when such goods, part(s) and
consumables are capable of being renewed, repaired or replaced.
The Seller shall not be liable to the Buyer, or to any other person, for the loss or damage directly
or indirectly, arising from the use of the equipment or goods, from breach of any warranty, or from
any other cause. All other warranties, expressed or implied are hereby excluded.
IN CONSIDERATION OF THE HEREIN STATED PURCHASE PRICE OF THE GOODS,
SELLER GRANTS ONLY THE ABOVE STATED EXPRESS WARRANTY. NO OTHER WARRANTIES ARE GRANTED INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED
WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Limitations of Remedy. SELLER SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DE-
LAY IN PERFORMANCE. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF WARRANTY SHALL BE LIMITED TO REPAIR OR REPLACEMENT UNDER THE STANDARD
WARRANTY CLAUSE. IN NO CASE, REGARDLESS OF THE FORM OF THE CAUSE OF ACTION, SHALL SELLER'S LIABILITY EXCEED THE PRICE TO BUYER OF THE SPECIFIC
GOODS MANUFACTURED BY SELLER GIVING RISE TO THE CAUSE OF ACTION. BUYER
AGREES THAT IN NO EVENT SHALL SELLER'S LIABILITY EXTEND TO INCLUDE INCIDENTAL OR CONSEQUENTIAL DAMAGES. CONSEQUENTIAL DAMAGES SHALL INCLUDE, BUT
ARE NOT LIMITED TO, LOSS OF ANTICIPATED PROFITS, LOSS OF USE, LOSS OF REVENUE, COST OF CAPITAL AND DAMAGE OR LOSS OF OTHER PROPERTY OR EQUIPMENT.
IN NO EVENT SHALL SELLER BE OBLIGATED TO INDEMNIFY BUYER IN ANY MANNER
NOR SHALL SELLER BE LIABLE FOR PROPERTY DAMAGE AND/OR THIRD PARTY CLAIMS
COVERED BY UMBRELLA INSURANCE AND/OR INDEMNITY COVERAGE PROVIDED TO
BUYER, ITS ASSIGNS, AND EACH SUCCESSOR INTEREST TO THE GOODS PROVIDED
HEREUNDER.
Force Majeure. Seller shall not be liable for failure to perform due to labor strikes or acts beyond
Seller's direct control.
Page 100
Instruction Manual
A
748412-E
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Model NGA2000 FID2
EMERSON PROCESS MAN
Rosemount Analytical Inc.
Process Analytic Division
1201 N. Main St.
Orrville, OH 44667-0901
T (330) 682-9010
F (330) 684-4434
E gas.csc@emersonprocess.com
ASIA - PACIFIC
Fisher-Rosemount
Singapore Private Ltd.
1 Pandan Crescent
Singapore 128461
Republic of Singapore
T 65-777-8211
F 65-777-0947
http://www.processanalytic.com
© Rosemount Analytical Inc. 2003
GEMENT
EUROPEAN TECHNOLOGY CENER
Fisher-Rosemount GmbH & Co.
Industriestrasse 1
63594 Hasselroth
Germany
T 49-6055-884 0
F 49-6055-884209
EUROPE, MIDDLE EAST, AFRICA
Fisher-Rosemount Ltd.
Heath Place
Bognor Regis
West Sussex PO22 9SH
England
T 44-1243-863121
F 44-1243-845354
LATIN AMERICA
Fisher - Rosemount
Av. das Americas
3333 sala 1004
Rio de Janeiro, RJ
Brazil 22631-003
T 55-21-2431-1882
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