Rosemount NGA 2000 CLD NO/NOx Analyzer Module SW 3.9-3rd Ed. Manuals & Guides

Instruction Manual

HAS60E-IM-SW39 10/2005

Software Version 3.9.x

NGA 2000 Software Manual for CLD Analyzer Module (combined with NGA 2000 Plat form, MLT, CAT 200 or TFID Analyzer)

www.EmersonProcess.com

CLD Software 3.9.x Instruction Manual

HAS60E-IM-SW39

10/2005

ESSENTIAL INSTRUCTIONS

READ THIS P AGE BEFORE PROCEEDING!

Emerson Process Management (Rosemount Analytical) designs, manufactures and test s its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using and maintaining Emerson Process Management (Rosemount Analytical) products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process

Management (Rosemount Analytical) representative for clarification.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and

maintenance of the product.

• Install your equipment as specified in the Installation Instructions of the appropriate

Instruction Manual and per applicable local and national codes. Connect all products

to the proper electrical and pressure sources.

• T o ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualified people use replacement parts specified by Emerson Process Management (Rosemount Analytical). Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR W ARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.

The information contained in this document is subject to change without notice. Misprints reserved.

st

1

Edition 05/2005 2nd Edition 07/2005

Emerson Process Management GmbH & Co. OHG

Industriestrasse 1 D-63594 Hasselroth Germany T +49 (0) 6055 884-0 F +49 (0) 6055 884-209 Internet: www.EmersonProcess.com

1 Introduction

This software manual describes step by step how to operate successfully the Emerson Process Management NGA 2000 Series CLD analyzer modules and analyzers (Analyzer Module in a platform).

Chapter 2 shows the structure of the CLD software menus. Chapter 3 describes the display and the keyboard of the analyzer and the main menu and submenus. Chapter 4

describes the basic controls incl. measurement and calibration with detailed illustrations. So you can easily compare the actual analyzer (module) display with the illustrations of the manual. Chapter 5 describes the expert configurations of the analyzer module and of the Input/ Output modules (I/O modules). Chapter 6 describes the system configuration and diagnostics. The layout of both chapters is not as detailed. In chapter 7 you will find some information about the display controls.

Some co nte nt s o f t he e xpe rt co nf igu ra ti ons are not important for each customer. It depends on the configuration of your NGA 2000 system, relative to the following components:

♦ Control Module CM ♦ Analyzer Module AM ♦ Input/Output Modules I/O's (SIO = Standard I/O, DIO = Digital I/O)

♦ Network I/O Modules Analog I/O with 3 Alarms, Autocalibration I/O, System

Autocalibration I/O

You can distinguish the following system units and SIO/DIO configurations:

System Unit SIO/DIO Configuration

CLD analyzer module (AM):

• without front panel,

i.e. without control unit

• can be combined with a platform,

a MLT/ CAT 200/ TFID analyzer or a customer developed control unit

⇒ 1 local SIO and 1 local DIO (or 2

local DIO’s) can be installed in the MLT/TFID analyzer module only

⇒ SIO and DIO can be configured

for the MLT AM channels or the TFID analyzer module only

⇒ => No local CLD I/O’s

Section

∗ See

 MLT/TFID

Instruction Manual

Platform (CM Software):

• Control unit with front panel

• Without measurement channels

⇒ 1 SIO and up to 4 DIO's can be

installed in the platform (CM I/O’s)

⇒ SIO and DIO can be configured

∗ 5.2

for all AM channels combined with the platform, e.g. for the CLD => System I/O’s

CLD analyzer (CM plus CLD Analyzer Module Software):

• CLD Analyzer: CLD AM in a

platform with front panel

• CLD AM combined with MLT/TFID

or CAT 200 analyzer, i.e. all functions of the control unit and of the CLD Analyzer Module are shown

HAS60E-IM-SW39 (2) [CLD Software 3.9.X] 07/05

⇒ 1 SIO and 1 DIO (or 2 DIO’s) can

be installed in the MLT/ CAT 200/ TFID analyzer (CM I/O’s)

⇒ SIO and DIO can be configured

for all AM’s

combined with the MLT/

CAT 200/ TFID analyzer, e.g. CLD

=> System I/O’s

NGA 2000

∗ 5.2

1 - 1

The following illustrations shall clarify the relationship between the hardware configuration

A

and the software setup of the modules:

NGA 2000 System via Platform and CLD Analyzer Module

(separate Manual)

Local

I/O's

SIO

nalyzer

Modules (AM's)

TFID

DIO SIO

MLT

DIO

CLD

(additional

manuals)

(additional

manuals)

HFID

FID

Control

Module (CM)

Platform

System I/O

Modules

1 SIO

4 DIO's

max.

Network

I/O’s

(see 5.2.1)

(see 5.2.2)

(see 5.2.3)

NGA 2000 System via MLT/ CAT 200 Analyzer and CLD Analyzer Module

(separate Manual)

Local

I/O's

SIO

nalyzer

Modules (AM's)

MLT

DIO SIO

TFID

DIO

Control

Module (CM)

System I/O

Modules

1 SIO

1 DIO

(separate Manual)

CLD

(additional

manuals)

(additional

manuals)

CAT 200

FID

MLT/ CAT 200 Analyzer

1 - 2

NGA 2000

HAS60E-IM-SW39 (2) [CLD Software 3.9.X] 07/05

1 Introduction

A

NGA 2000 System via TFID Analyzer and CLD Analyzer Module

(separate Manual)

Local

I/O's

SIO

nalyzer

Modules (AM's)

TFID

DIO SIO

MLT

DIO

Control

Module (CM)

System I/O

Modules

1 SIO

1 DIO

(separate Manual)

CLD

(additional

CAT 200

TFID Analyzer

manuals)

(additional

manuals)

FID

Chapter 5 & 6:

The layout of both chapters is not as detailed as in chapter four: Normally, the way to a certain menu of the CLD software is described catchwords

you have to press to reach this menu. You will find the illustration of the

with the software

corresponding LCD screen at the end of the catchword listing. After that you can read the meaning of the functions and variables of each expert or system configuration menu.

Note:

This software manual will describe the software of all CLD analyzer modules combined with a platform, an MLT analyzer or a TFID analyzer. This includes also CAT 200

which is a MLT 1 in an Ex d enclosure with a magnetically operated front panel. For CAT 200 an addendum instruction manual

is offered for CAT specific issues.

CLD Analyzer Modules being operated with a customers control unit will not be described in this manual.

For Network I/O Modules

separate manuals are available being used for detailed information. This CLD software manual describes the Network I/O specific functions as short form only.

Please consult our Service Support Center for more information!

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NGA 2000

1 - 3

1 - 4

NGA 2000

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2 Menu structure

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2 - 1

2 - 2

NGA 2000

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3 Startup and Operation, General Notes and Main Menu

3.1 Starting and Initializing

After switching on the CLD analyzer or analyzer module (in a platform or part of a NGA network), the initialization procedure will be performed. A self control of the analyzer modules or the analyzer is running. You can see a sequence of several displays. They show the status of initialization, revision notes of the CLD software and the Emerson tag:

NGA 2000 Control-Module Rev. 3.7.1 /P008

LCDReset Abort

F1

Language: P014/01/00

Initializing Network

Initializing network interface

F2

F3 F4

F5

After “Initializing network interface” the next display shows “Searching for nodes” followed by “Querying module 1: CLD, x % complete”, “Searching for nodes” and “Calculating binds”.

If you press the F1 -key during the initializing, you will reset the LCD brightness and contrast to factory settings (see also section 7). Pressing the F3 -key will abort the network initializing. Then you will have no connection to any analyzer module. Only the menus of the control module (platform, MLT or TFID analyzer) will be available.

At the end of the initializing procedure you can see the single component display of the CLD analyzer module (see illustration on next page). It is the

origin to all the other channels, menus and

submenus.

The instructions of the basic controls (chapter four) all begin with the single component display. The actual display might differ from the shown one because the customer can configure it according to his requirements.

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

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3 - 1

3.2 Display and Function

The LCD-screen shows all measurement values of the analyzer and all customer instruc-tions. You can operate with five function keys, four arrow keys (cursors) and the enter key. The function of each key depends on: ♦

the type of analyzer/analyzer module used

♦ the optional auxiliary modules (e.g. I/O boards) used ♦ the individual menu displayed

In case of power failure all customer specific module parameters are saved by a batterypowered buffer.

At the top left of each menu page you will find the tag of the current channel.

Typical tags: ♦ CLD-R1: CLD Analyzer or Analyzer Module, Range 1.

In this manual you will find normally "TAG" as general name. But in the specific CLD menu pages you will find "CLD".

♦ CH1/NH3/R1: /

CHannel 1 / Gas: Ammonia / Range 1

System tag (factory setting: here, WO stands for "Work Order"

CLD_WO935077

95.0 ppm

95.00 ppm NOx

50

-1.5 45 150

F.S.

490

1.5 55

500

F5

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

F2

340 hPa

0.5 C

51.5 C 360 C

F3 F4

Cursor keys:

↑ -key / ↓ -key:

♦ Line up / line down

within the same menu

♦ Alteration of numbers,

variables or digits

← -key/ → -key:

♦ Moving back/forwards

between the pages of a menu

♦ Selection of digits

Function Keys:

♦ Keys without defined functions ♦ The current function depends on the

menu selected

♦ The softkey legend is shown on the

display above the key

3 - 2

NGA 2000

Enter Key:

♦ To confirm a previously entered

value (variable)

♦ To start a selected function

(

Alternative: → -key)

♦ To go into a menu (via menu line)

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

3 Startup and Operation, General Notes and Main Menu

y

3.4 Lines and Softkey Functionality

Lines can be selected by the ↓ -key or the ↑ -key. The selected line is displayed white on black. You have four different types of lines in the menu:

Menu line...

♦ Line ending with three dots. ♦ You will go to a submenu by pressing the ENTER key or the → -key in such a line.

Function line !

♦ Line ending with an exclamation-mark. ♦ You will start a function (e.g. NO/NO

the → -key in such a line.

Line of variables:

♦ Line ending with a colon. ♦ Display of module parameters (variables). ♦ Some parameters can be changed (e.g. range number), some parameters display only a

status (e.g. calibration status) and cannot be changed.

Text line

♦ Line without any punctuation marks. ♦ Only display of informations (e.g. analyzer module tag).

Signal of the current channel (see TAG).

Is always displayed on the single component

-toggle) by pressing the ENTER key or

x

displa

.

Text line

Lines of

variables

TAG

Basic Controls

Measurement range number:

Range upper limit: Automatic range change control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

HOME NO/NOx ZERO SPAN INFO

F1

F2

F3 F4

95.0 ppm

250.0 ppm Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

Enabled

F5

4

ON

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

3 - 3

Function

line

Menu

line

TAG

Zero/span calibration

Measurement range number:

Zero gas concentration: Span gas concentration: Sample flo Raw Measur NO/NOx toggle! Status: Result... Calibrati

HOME FACTORS ZERO SPAN INFO

F1

w:

measurement signal:

ement gas:

on adjustment limits:

F2

F3 F4

95.0 ppm

1

0.0 ppm

100.0 ppm

1100 ml/min

528218.1

NO mode

READY

Disabled

F5

Function key legend

3.5 Important Functions of the Softkeys

DISPLAY

♦ Change from the single component display to the multi component display.

MEASURE

♦ Change from the main menu to the single component display.

STATUS (see 3.7)

♦ Change to the “Analyzer Channel Status" : Display of the most important parameters and

status informations of the CLD module or of the current channel.

♦ If available, this command is always assigned to the F2 -key.

MAIN

♦ Change from the single component display to the main menu.

CHANNEL

♦ Change of the channel in the same menu. This will only be possible, if several channels of an

analyzer or of combined analyzers are existing. Then, all available channels can be selected one after another.

♦ In the main menu you can move among all channels of the connected analyzers and

analyzer modules. In the submenus you can only move among the channels of the current analyzer or analyzer module.

ESCAPE or <<<

♦ Changing back to the last menu page selected. ♦ Reset of a changed but not confirmed parameter to the former value resp. to zero.

BACK

♦ Moving back to the last menu page selected (Alternative: ← -key) or

reset of a changed but not confirmed parameter to the former value.

3 - 4

NGA 2000

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

3 Startup and Operation, General Notes and Main Menu

BasicCal

♦ Change from the single component display to the menu "Analyzer module calibration". ♦ F5 in the single component display.

LOCK

♦ Lock of any operation level, if activated. Each of the three operation levels has to be

activated separately.

♦ F4 in the main menu.

MFG Data (see section 8 pp. 8-1ff)

♦ Change from the main menu to the menu "Module Manufacturing Data":

Further submenus are available with information about the control module and analyzer module data, such as address of the manufacturer, serial number of the modules or the software and hardware revisions.

♦ F5 in the main menu.

Info

♦ Change from the single component display to the menu "Analyzer module calibration". ♦ F5 in the single component display.

More

♦ Changing to a further menu page.

3.6 Entering/Changing of Variables

ENTER Key

♦ If you will press this key in a line of variables, the parameter will be displayed white on black

and can be changed. After you will have set up a new value, you can confirm it by pressing the ENTER key again.

↑ -key / ↓ -key

♦ Function will depend on the variable selected: - Changing of the parameter values

- Scrolling among variables selected

- Changing of digits or characters

♦ Increasing or decreasing of numbers.

← -key / → -key

♦ Selection of digits within a parameter. ♦ For some variables you can change the quantity of digits or characters.

3.7 The STATUS Key

From the single component display or from the main menu you can change with the F2 -key (STATUS) to the menu "Current measurement parameters" (illustration on next page):

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

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3 - 5

TAG

Current measurement parameters

Analyzer gas measured: Measurement range number: Range change control:

Linearization mode: Analyzer operational state:

Analyzer alarm state: Alarms reported: Current total variable updates per second:

HOME ESCAPE MORE INFO

F1

F2

F3 F4

↓

TAG

Current measurement parameters

Response time: Bypass flow: Capilliary pressure: Detector temperature:

95.0 ppm

NOx

3

Local

Disabled

STANDBY

NORMAL FAILURE

24

F5

95.0 ppm

3.0 s

1100 ml/min

340 hPa

0.5 C

HOME ESCAPE MORE INFO

F1

F2

F3 F4

F5

In the menu "Current measurement parameters" you can control the status of the CLD analyzer module. With the F3 -key (MORE) you can change to a further menu page of this menu. With the F2 -key (ESCAPE) you can always go back to the main menu. From the second menu page you can return to the first with the F4 -key (MORE) or the ← -key. In the menu "Current measurement parameters" you will only find status information. You cannot change the setups there. If you want to modify some parameters, you have to change to the menu "Basic Controls" (see chapter 4) or to the menu "Analyzer module set up" (see chapter 5.1) or "Analyzer module controls" (see chapter 5.3).

3.8 Main Menu

If you press the F3 -key (Main...) or the → -key in any single component display, you will change to the "Main Menu". From there you can change to all operating levels of your CLD analyzer or analyzer module to set up and control the parameters of measurement, calibration and data transfer!

3 - 6

NGA 2000

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

3 Startup and Operation, General Notes and Main Menu

p

Via the F5 -key (MFG Data) you can change to several submenus, where you will find a lot of important data about the control module (CLD analyzer or platform) and the analyzer module, such as service address or serial number!

Options from the Main Menu:

TAG

-- Main Menu --

Analyzer basic controls (calibration) & setup...

Analyzer and I/O, expert controls & setup... System configuration and diagnostics... Display controls...

_____________________________________________ Time & Date: System tag:

Measure Status... Channel Lock... MFG Data

F1

F2

F3 F4

14:03:25 May 02, 2005

F1

F2

F3

F4

Changing to the single component display of the current channel

Changing to the menu "Current measurement parameter" of the current channel

Scrolling through all channels of the connected analyzers and analyzer modules

Lock of any operating level by security code

95.0 ppm

Emerson

F5



See chapter 4!

See chapter 5!

See chapter 6!

See chapter 7! To setu

Factory Setting

Section 3.1 pp. 3-1/2!

Section 4.1 p. 4-3!

See channel tag!

Section 6.4 p. 6-31!

see 6.3 p. 6-29

F5

Changing to the menu "Module Manufacturing Data"



Section 8 pp. 8-1ff

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

3 - 7

3 - 8

NGA 2000

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4 Analyzer Basic Controls (Calibration) & Setup

Basic Controls

In chapter 4 "Analyzer basic controls (calibration) & setup " you will find the most important functions to set up your CLD analyzer module via an NGA front panel:

1) Measurement pp. 4 - 3ff (Chapters 4.1.1 and 4.1.2, pp. 4-5 to 4-8, are only important for systems with several channels.)

2) Calibration pp. 4 - 23ff

All the necessary steps are explained with detailed illustrations and operation instructions. The left column shows the display and keyboard of the NGA front panel. The keys you have to press are illustrated in black. Instructions and notes are in the right-hand column. All the instructions begin and end with a single component display, so you can compare the actual display of the analyzer or analyzer module with the illustrations in this manual. Instructions are completed, where needed, with notes and further information.

Example: You want to change from the single component display of NOx to the main menu

• Picture one shows the starting situation: single component display of NO

• If you press the F3 -key you will change to menu page shown in picture 2: Main Menu.

.

x

Left column: Right column: LCD and keyboard Instructions and notes

CLD_WO935077

95.00 ppm NOx

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

TAG

A naly zer basic cont r ols (calibration) & setup...

Analyzer and I/O, expert controls & setup... Sy stem configuration and diagnostics.. . Display controls.. . Time & Date: 14:01: 4 5 29 July 19 99

System tag:

Measure Status... Channel Lock... MFG Data

F1 F2 F3 F4 F5

0.5 C

51.5 C 360 C

50

-1.5

F.S.

45 150

340 hPa

F2

Emerson

F3 F4

-- Main M enu --

95.0 ppm

490

1.5

500

F5

95.00 ppm

55

⇒ Change to the

“Main Menu”

Press

or

⇒ Next instruction

Press

or

F3

or step, here e.g.: Change to the “Basic controls”:

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

4 - 1

4 - 2

NGA 2000

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4.1 Analyzer Channel Status

Current Measurement parameters

CLD_WO935077

95.00 ppm NOx

0.5 C

51.5 C 360 C

50

-1.5 45 150

F.S.

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

F2

340 hPa

F3 F4

95.0 ppm

490

1.5 55

500

F5

⇒ Change to the

menu "Current measurement parameters"

Press

In the menu "Current measurement parameters" you will find the main measurement parameters These can be controlled in the various set up menus.

F2

TAG

Current measurement parameters

Analyzer gas measured: Measurement range number: Range change control:

Linearization mode: Analyzer operational state:

Analyzer alarm state: Alarms reported: Current total variable updates per second:

HOME

F1

ESCAPE

F2

MORE

F3

95.0 ppm

NOx

3

Local

Disabled

STANDBY

NORMAL FAILURE

24

INFO

F4 F5

⇒ Change to the

“Main Menu”

F1

Press

Notes:

• Press the F3 key

(“MORE”) for further information about the current measurement parameters.

• Pressing the F2 -key

(“ESCAPE”) will also take you to the “Main Menu”.

TAG

-- Main Menu --

Analyzer basic controls (calibration) & setup...

Analyzer and I/O, expert controls & setup... System configuration and diagnostics... Display controls...

_____________________________________________ Time & Date: System tag:

Measure

Status...

04:03:25 May 02, 2005

Channel Lock MFG Data

F1 F2 F3 F4 F5

95.0 ppm

Emerson

⇒ Change to the

single component display

Press

F1

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4 - 3

4 - 4

NGA 2000

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4.1.1 Measurement - Multi Component Display:

Change of channel

F2

0.5 C

360 C

50

-1.5 45 150

F.S.

340 hPa

51.5 C

F3 F4

CLD_WO935077

95.00 ppm NOx

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

95.00

45.00

333.0

150.0

20.00

Select Status... Tags Off

F1 F2 F3 F4 F5

MLT25/CH1/R2 MLT25/CH2/R2 MLT25/CH3/R2 MLT25/CH4/R2

CLD

ppm NOx

ppm CO

ppm SO2

ppm NO

%O2

0 0 0 0

0

[1] [2]

[3] [4]

[5]

95.00

>

45.00

333.0

150.0

20.00

Select Status... Tags Off

F1

MLT25/CH1/R2 MLT25/CH2/R2 MLT25/CH3/R2 MLT25/CH4/R2

F2 F3 F4 F5

CLD

ppm NOx

ppm CO

ppm SO2

ppm NO

%O2

0 0 0 0

0

[1] [2]

[3] [4]

[5]

95.0 ppm

490

1.5 55

500

F5

10 10 10 10

10

LCDReset

10 10 10 10

10

LCDReset

⇒ Change to the single

component display of the channel selected

Press

F1

⇒ Enable the selecting:

">"

Press

F1

or

Note: If no channels of other analyzer modules are combined to the CLD, only the bargraph of the CLD module will be displayed. A change of channel will then not be possible.

⇒ Select any channel

Press

or

as often as necessary to put the > -mark into the selected line.

Example: Change from NO

(CLD) to

X

CO (MLT channel 1)

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NGA 2000

4 - 5

95.00

>

45.00

333.0

150.0

20.00

MLT25/CH1/R2

MLT25/CH2/R2 MLT25/CH3/R2 MLT25/CH4/R2

CLD

ppm NOx

ppm CO

ppm SO2

ppm NO

%O2

0 0 0 0

0

[1] [2]

[3] [4]

[5]

10 10 10 10

10

⇒ Single component

display of the channel selected will appear

F1

Press

Select Status... Tags Off

F1 F2 F3 F4 F5

CLD_WO935077

45.00 ppm CO

0.5 C

51.5 C 360 C

50

-1.5 45 150

F.S.

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

F2

340 hPa

F3 F4

LCDReset

95.0 ppm

490

1.5 55

500

F5

⇒ Single component

display of the channel selected will appear

4 - 6

NGA 2000

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4.1.2 Measurement - Multi Component Display:

Sequence setup

F2

0.5 C

50

-1.5 45 150

F.S.

340 hPa

51.5 C 360 C

F3 F4

CLD_WO935077

95.00 ppm NOx

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

95.00

45.00

333.0

150.0

20.00

Select Status... Tags Off

F1 F2 F3 F4 F5

MLT25/CH1/R2 MLT25/CH2/R2 MLT25/CH3/R2 MLT25/CH4/R2

CLD

ppm NOx

ppm CO

ppm SO2

ppm NO

%O2

0 0 0 0

0

[1] [2]

[3] [4]

[5]

95.00

>

45.00

333.0

150.0

20.00

Select Status... Tags Off

F1

MLT25/CH1/R2 MLT25/CH2/R2 MLT25/CH3/R2 MLT25/CH4/R2

F2 F3 F4 F5

CLD

ppm NOx

ppm CO

ppm SO2

ppm NO

%O2

0 0 0 0

0

[1] [2]

[3] [4]

[5]

95.0 ppm

490

1.5 55

500

F5

10 10 10 10

10

LCDReset

10 10 10 10

10

LCDReset

⇒ Change to the multi

component display

F1

Press

⇒ Enable the selecting:

">"

Press

F1

or

Note: If no channels of other analyzer modules are combined to the CLD, only the bargraph of the CLD module will be displayed. The sequence setup will then not be possible.

⇒ Select the channel

for position one

Press or as often as necessary to

put the > -mark into the selected line.

Example: MLT channel 2 (SO appear at position one of the multi component display.

) will

2

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

4 - 7

95.00

45.00

333.0

>

150.0

20.00

Select Status... Tags Off

F1

ppm NOx

MLT25/CH1/R2 MLT25/CH2/R2

ppm SO2

MLT25/CH3/R2 MLT25/CH4/R2

F2 F3 F4 F5

CLD

ppm CO

ppm NO

%O2

0 0 0 0

0

[1] [2]

[3] [4]

[5]

10 10 10 10

10

LCDReset

⇒ Assignment of the

selected channel to position one

Press

Note: The channel selected will appear at position one. All the other channels will automatically appear one line below their previous position.

333.0

95.00

45.00

150.0

20.00

Select Status... Tags Off

F1

MLT25/CH2/R2

ppm SO2

ppm NOx

MLT25/CH1/R2 MLT25/CH3/R2 MLT25/CH4/R2

F2 F3 F4 F5

CLD

ppm CO

ppm NO

%O2

0 0 0 0

0

[1]

[2] [3]

[4]

[5]

10 10 10 10

10

LCDReset

⇒ Multi component

display will appear with the changed sequence

Note: Now you can change to any available single component display. The method is described in the previous chapter (4.1.1).

4 - 8

NGA 2000

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

4.1.3 Measurement - Range Setting

F2

0.5 C

360 C

50

-1.5 45 150

F.S.

340 hPa

51.5 C

F3 F4

CLD_WO935077

95.00 ppm NOx

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

TAG

-- M ain Menu --

Analyz er basic cont r ols (calibration) & setup.. .

Analyz er and I/O, exper t c ontrols & setup... Syst em conf iguration and diagnostics... Di spl ay cont r ols...

_____________________________________________ Time & Date: Sy stem tag:

Measure

F1

Status...

F2

F3

04:03: 25 May 02, 2005

Channel

Lock

F4

TAG

Basic Controls

Measurement range number:

Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

HOME NO/NOx ZERO SPAN INFO

F1 F2 F3 F4 F5

95.0 ppm

490

1.5 55

500

F5

95.0 ppm

Emerson

MFG Data

F5

95.0 ppm

250.0 ppm Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

On

Enabled

⇒ Change to the

“Main Menu”

Press

F3

or

⇒ Change to

“Analyzer Basic Controls”

Press

or

4

⇒ Choose

“Measurement range number”

Press

or

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

4 - 9

TAG

Basic Controls

Measurement range number: Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

Back...

95.0 ppm

4

250.0 ppm Disabled

1&2&3&4

READY

0.0 ppm

STANDBY

NOx mode

On

Enabled

F1 F2 F3 F4 F5

⇒ Select the

range number

Press

or as often as necessary to select another range number.

Example: Change from range 4 (250 ppm) to range 3 (100 ppm)

TAG

Basic Controls

Measurement range number: Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

Back...

95.0 ppm

3

250.0 ppm Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

On

Enabled

F1 F2 F3 F4 F5

⇒ Confirm the

range selected

Press

Note: If you don't want to set the new range number, you can reactivate the former selection:

Press

F2

TAG

Basic Controls

Measurement range number:

Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

HOME NO/NOx ZERO SPAN INFO

95.0 ppm

250.0 ppm Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

Enabled

3

On

F1 F2 F3 F4 F5

⇒ Change to the

“Main Menu”

Press

2 times

Note: The range upper limit (line 2) of the range selected will be set up automatically after the range setting is confirmed.

F1

or

4 - 10

NGA 2000

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

4.1.3 Measurement - Range Setting

TAG

-- M ain Menu --

Analyz er basic cont r ols (calibration) & set up...

A nalyzer and I/O, expert controls & setup... Syst em conf iguration and diagnostics... Di spla y cont r ols...

_____________________________________________ Time & Date: Sy stem tag:

Measure

F1

Status...

F2

F3

04:03: 25 May 02, 2005

Channel

Lock

F4

F2

0.5 C

360 C

50

-1.5 45 150

F.S.

340 hPa

51.5 C

F3 F4

CLD_WO935077

95.00 ppm NOx

0 Range: 3 100

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

95.0 ppm

Emerson

MFG Data

F5

95.0 ppm

490

1.5

500

F5

55

⇒ Change to the single

component display

F1

Press

⇒ Singe component

display will appear with the new range.

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

4 - 11

4 - 12

NGA 2000

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

4.1.4 Measurement - Automatic Range Control

F2

0.5 C

360 C

50

-1.5 45 150

F.S.

340 hPa

51.5 C

F3 F4

CLD_WO935077

95.00 ppm NOx

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

TAG

-- M ain Menu --

Analyz er basic cont r ols (calibration) & setup.. .

Analyz er and I/O, exper t c ontrols & setup... Syst em conf iguration and diagnostics... Di spl ay cont r ols...

_____________________________________________ Time & Date: Sy stem tag:

Measure

F1

Status...

F2

F3

04:03: 25 May 02, 2005

Channel

Lock

F4

TAG

Basic Controls

Measurement range number:

Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

HOME NO/NOx ZERO SPAN INFO

F1 F2 F3 F4 F5

95.0 ppm

490

1.5 55

500

F5

95.0 ppm

Emerson

MFG Data

F5

95.0 ppm

250.0 ppm Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

On

Enabled

⇒ Change to the

“Main Menu”

Press

F3

or

⇒ Change to

“Analyzer Basic Controls”

Press

or

4

⇒ Choose “Automatic

range change control”

Press as often as necessary until the line “Automatic range control” appears white on black.

or

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

4 - 13

TAG

Basic Controls

Measurement range number: Range upper limit:

Automatic range control:

Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

HOME NO/NOx ZERO SPAN INFO

95.0 ppm

250.0 ppm

Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

Enabled

4

On

⇒ Choose the

paremeter

Press

or

F1 F2 F3 F4 F5

TAG

Basic Controls

Measurement range number: Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

Back...

95.0 ppm

4

250.0 ppm

Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

On

Enabled

⇒ Select the new

value for this parameter

Press

or as often as necessary for the desired value to appear.

F1 F2 F3 F4 F5

TAG

Basic Controls

Measurement range number: Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

Back...

95.0 ppm

4

250.0 ppm

Enabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

On

Enabled

F1 F2 F3 F4 F5

⇒ Confirm the

selection

Press

Note: If you don't want to set the new parameter, you can reactivate the former selection:

Press

F2

4 - 14

NGA 2000

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

4.1.4 Measurement - Automatic Range Control

TAG

Basic Controls

Measurement range number: Range upper limit:

Automatic range control:

Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

HOME NO/NOx ZERO SPAN INFO

F1 F2 F3 F4 F5

TAG

-- M ain Menu --

Analyz er basic cont r ols (calibration) & set up...

A nalyzer and I/O, expert controls & setup... Syst em conf iguration and diagnostics... Di spla y cont r ols...

_____________________________________________ Time & Date: Sy stem tag:

Measure

F1

Status...

F2

F3

04:03: 25 May 02, 2005

Channel

Lock

F4

F2

0.5 C

360 C

50

-1.5 45 150

F.S.

340 hPa

51.5 C

F3 F4

CLD_WO935077

95.00 ppm NOx

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

95.0 ppm

4

250.0 ppm

Enabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

On

Enabled

95.0 ppm

Emerson

MFG Data

F5

95.0 ppm

490

1.5 55

500

F5

⇒ Change to the

“Main Menu”

Press

or

2 times

F1

⇒ Change to the

single component display

Press

F1

⇒ Single component

display will appear after changing the parameter.

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

4 - 15

4 - 16

NGA 2000

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

4.1.5 Measurement - Enable/Disable Ozonator Power

F2

0.5 C

360 C

50

-1.5 45 150

F.S.

340 hPa

51.5 C

F3 F4

CLD_WO935077

95.00 ppm NOx

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

TAG

-- M ain Menu --

Analyz er basic cont r ols (calibration) & setup.. .

Analyz er and I/O, exper t c ontrols & setup... Syst em conf iguration and diagnostics... Di spl ay cont r ols...

_____________________________________________ Time & Date: Sy stem tag:

Measure

F1

Status...

F2

F3

04:03: 25 May 02, 2005

Channel

Lock

F4

TAG

Basic Controls

Measurement range number:

Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

HOME NO/NOx ZERO SPAN INFO

F1 F2 F3 F4 F5

95.0 ppm

490

1.5 55

500

F5

95.0 ppm

Emerson

MFG Data

F5

95.0 ppm

250.0 ppm Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

On

Enabled

⇒ Change to the

“Main Menu”

Press

F3

or

⇒ Change to

“Analyzer Basic Controls”

Press

or

⇒ Choose “Ozonator

power”

4

Press as often as necessary until the line “Ozonator power” appears white on black.

or

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

4 - 17

TAG

Basic Controls

Measurement range number: Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status:

Ozonator power:

HOME NO/NOx ZERO SPAN INFO

95.0 ppm

250.0 ppm

Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

Enabled

4

On

⇒ Choose the

paremeter

Press

or

F1 F2 F3 F4 F5

TAG

Basic Controls

Measurement range number: Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

Back...

F1 F2 F3 F4 F5

95.0 ppm

250.0 ppm

Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

On

Enabled

⇒ Select the new

value for this

4

parameter

Press

or to select either “Enabled” or “Disabled” as desired.

TAG

Basic Controls

Measurement range number: Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

Back...

F1 F2 F3 F4 F5

95.0 ppm

4

250.0 ppm Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

On

Disabled

⇒ Confirm the

selection

Press

Note: If you don't want to set the new parameter, you can reactivate the former selection:

Press

F2

4 - 18

NGA 2000

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

4.1.5 Measurement - Enable/Disable Ozonator Power

TAG

Basic Controls

Measurement range number: Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status:

Ozonator power:

HOME NO/NOx ZERO SPAN INFO

F1 F2 F3 F4 F5

OFF - DISABLED

TAG

-- M ain Menu --

Analyz er basic cont r ols (calibration) & set up...

A nalyzer and I/O, expert controls & setup... Syst em conf iguration and diagnostics... Di spla y cont r ols...

_____________________________________________ Time & Date: Sy stem tag:

Measure

F1

CLD_WO935077

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

Status...

F2

95.00 ppm NOx

0 Range: 4 250

F2

F3

F3 F4

04:03: 25 May 02, 2005

Channel

340 hPa

0.5 C

51.5 C 360 C

Lock

F4

50

-1.5 45 150

F.S.

95.0 ppm

4

250.0 ppm Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

Disabled

95.0 ppm

Emerson

MFG Data

F5

95.0 ppm

490

1.5 55

500

F5

⇒ Change to the

“Main Menu”

Press

or

2 times

F1

⇒ Change to the

single component display

Press

F1

⇒ Single component

display will appear after the setup of the ozonator power status

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

4 - 19

4 - 20

NGA 2000

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

4.1.6 Measurement - Measurement Mode: NO ↔ NO

x

F2

0.5 C

360 C

50

-1.5 45 150

F.S.

340 hPa

51.5 C

F3 F4

CLD_WO935077

95.00 ppm NOx

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

TAG

-- M ain Menu --

Analyz er basic cont r ols (calibration) & setup.. .

Analyz er and I/O, exper t c ontrols & setup... Syst em conf iguration and diagnostics... Di spl ay cont r ols...

_____________________________________________ Time & Date: Sy stem tag:

Measure

F1

Status...

F2

F3

04:03: 25 May 02, 2005

Channel

Lock

F4

TAG

Basic Controls

Measurement range number:

Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

HOME NO/NOx ZERO SPAN INFO

F1

F2

F3 F4

95.0 ppm

490

1.5 55

500

F5

95.0 ppm

Emerson

MFG Data

F5

95.0 ppm

250.0 ppm Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

On

Enabled

F5

⇒ Change to the

“Main Menu”

Press

F3

or

⇒ Change to

“Analyzer Basic Controls”

Press

or

⇒ Select NO ↔ NOx

4

Press to select the measurement mode you want.

The current selection will be displayed in the line "Measurement mode".

F2

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

4 - 21

TAG

Basic Controls

Measurement range number:

Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

HOME NO/NOx ZERO SPAN INFO

95.0 ppm

250.0 ppm

Disabled

1&2&3&4

READY

0.0 ppm STANDBY

NO mode

Enabled

4

On

⇒ Change to the

“Main Menu”

Press

2 times

or

F1

F2

F3 F4

TAG

-- M ain Menu --

Analyz er basic cont r ols (calibration) & set up...

A nalyzer and I/O, expert controls & setup... Syst em conf iguration and diagnostics... Di spla y cont r ols...

_____________________________________________ Time & Date: Sy stem tag:

Measure

F1

Status...

F2

F3

04:03: 25 May 02, 2005

Channel

Lock

F4

F5

95.0 ppm

Emerson

MFG Data

F5

⇒ Change to the

single component display

F1

Press

CLD_WO935077

95.00 ppm NO

0.5 C

51.5 C 360 C

50

-1.5 45 150

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

F2

340 hPa

F3 F4

4 - 22

95.0 ppm

F.S.

F5

NGA 2000

⇒ Single component

display will appear with the measurement mode selected.

490

1.5 55

500

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

4.2.1 Calibration - Zeroing

F2

0.5 C

360 C

50

-1.5 45 150

F.S.

340 hPa

51.5 C

F3 F4

CLD_WO935077

95.00 ppm NOx

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

TAG

-- M ain Menu --

Analyz er basic cont r ols (calibration) & setup.. .

Analyz er and I/O, exper t c ontrols & setup... Syst em conf iguration and diagnostics... Di spl ay cont r ols...

_____________________________________________ Time & Date: Sy stem tag:

Measure

F1

Status...

F2

F3

04:03: 25 May 02, 2005

Channel

Lock

F4

TAG

Basic Controls

Measurement range number:

Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

HOME NO/NOx ZERO SPAN INFO

F1

F2

F3 F4

95.0 ppm

490

1.5 55

500

F5

95.0 ppm

Emerson

MFG Data

F5

95.0 ppm

250.0 ppm Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

On

Enabled

F5

⇒ Change to the

“Main Menu”

Press

F3

or

⇒ Change to

“Analyzer Basic Controls”

Press

or

4

⇒ Change to the

submenu “Analyzer zero”

F3

Press

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

4 - 23

TAG

Analyzer zero

Are you sure? You must have zero gas flowing through the analyzer. Calibration time:

Measurement range number: Zero ranges: Calibration status: Error message for last zero:

95.0 ppm

17 s

1

SEPARATELY

READY

CAL OK

HOME E S CAPE ZERO INFO

F1

F2

F3 F4

F5

TAG

Analyzer zero

Are you sure? You must have zero gas flowing through the analyzer. Calibration time:

Measurement range number: Zero ranges: Calibration status: Error message for last zero:

ABORT

F1

F2

F3 F4

ZEROING - WAIT

13.7 ppm

SEPARATELY

CAL OK

F5

10 s

1

⇒ Start Zeroing

 Read the note on

p. 4-25 !

F3

Press

Caution:

You must

• flow enough zero gas

through the analyzer

• look for a stabilized signal

before starting the zero gas calibration. Note: You can go back to the menu "Basic Controls" with the F2 -key.

⇒ Zero gas calibration

is running

Note: The procedure can be stopped at any time with the F2 -key.

TAG

Analyzer zero

Are you sure? You must have zero gas flowing through the analyzer. Calibration time:

Measurement range number: Zero ranges: Calibration status: Error message for last zero:

0.057 ppm

SEPARATELY

READY

CAL OK

17 s

1

HOME E S CAPE ZERO INFO

F1

F2

F3 F4

F5

⇒ Change to the

“Main Menu”

F1

Press

Alternative: If you want to continue with the span gas calibration after the zeroing is done, you can go back to the basic controls with the F2 -key or the ← -key. (Spanning will be described in the next chapter: 4.2.2).

4 - 24

NGA 2000

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

4.2.1 Calibration - Zeroing

TAG

-- M ain Menu --

Analyz er basic cont r ols (calibration) & set up...

A nalyzer and I/O, expert controls & setup... Syst em conf iguration and diagnostics... Di spla y cont r ols...

_____________________________________________ Time & Date: Sy stem tag:

Measure

F1

Status...

F2

F3

04:03: 25 May 02, 2005

Channel

Lock

F4

95.0 ppm

Emerson

MFG Data

F5

F2

0.5 C

360 C

50

-1.5 45 150

340 hPa

51.5 C

F3 F4

CLD_WO935077

95.00 ppm NOx

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

F.S.

95.0 ppm

490

1.5 55

500

F5

⇒ Notes for zero gas calibration:

• You can calibrate all ranges together or each range separately

with zero gas.

• You must set up the parameters you want in the menu

"Calibration Parameters" (see chapter 5.1.2 p. 5-11).

⇒ Change to the

single component display

F1

Press

⇒ Single component

display will appear after the zero gas calibration

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

4 - 25

4 - 26

NGA 2000

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

4.2.2 Calibration - Spanning

F2

0.5 C

360 C

50

-1.5 45 150

F.S.

340 hPa

51.5 C

F3 F4

CLD_WO935077

95.00 ppm NOx

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

TAG

-- M ain Menu --

Analyz er basic cont r ols (calibration) & setup.. .

Analyz er and I/O, exper t c ontrols & setup... Syst em conf iguration and diagnostics... Di spl ay cont r ols...

_____________________________________________ Time & Date: Sy stem tag:

Measure

F1

Status...

F2

F3

04:03: 25 May 02, 2005

Channel

Lock

F4

TAG

Basic Controls

Measurement range number:

Range upper limit: Automatic range control: Ranges with valid calibration: Calibration status: Span gas concentration: Status: Measurement mode: Ozonator status: Ozonator power:

HOME NO/NOx ZERO SPAN INFO

F1

F2

F3 F4

95.0 ppm

490

1.5 55

500

F5

95.0 ppm

Emerson

MFG Data

F5

95.0 ppm

250.0 ppm Disabled

1&2&3&4

READY

0.0 ppm STANDBY NOx mode

On

Enabled

F5

4

⇒ Change to the

“Main Menu”

F3

Press

or

⇒ Change to

“Analyzer Basic Controls”

Press

or

⇒ Change to the

submenu "Analyzer span"

F4

Press

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

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4 - 27

TAG

Analyzer span

Are you sure? You must have span gas flowing through the analyzer. Calibration time:

Measurement range number: Span ranges: Calibration status: Error message for last zero:

95.0 ppm

8 s

1

SEPARATELY

READY

CAL OK

HOME E S CAPE SPAN INFO

F1

F2

F3 F4

F5

TAG

Analyzer span

Are you sure? You must have span gas flowing through the analyzer. Calibration time:

Measurement range number: Span ranges: Calibration status: Error message for last span:

ABORT

F1

F2

F3 F4

SPANNING - WAIT

13.7 ppm

SEPARATELY

CAL OK

F5

3 s

1

⇒ Start spanning

 Read the note on

p. 4-29 !

F4

Press

Caution:

You must

• flow enough span gas

through the analyzer

• look for a stabilized signal

before starting the span gas calibration. Note: You can go back to the menu "Basic Controls" with the F2 -key.

⇒ Span gas calibration

is running

Note: The procedure can be stopped at any time with the F2 -key.

TAG

Analyzer span

Are you sure? You must have span gas flowing through the analyzer. Calibration time:

Measurement range number: Span ranges: Calibration status: Error message for last span:

0.057 ppm

SEPARATELY

READY

CAL OK

8 s

1

HOME E S CAPE SPAN INFO

F1

F2

F3 F4

F5

⇒ Change to the

“Main Menu”

F1

Press

Alternative: If you want to continue with further setting up of the basic controls, you can go back to the corresponding menu with the F2 -key or the ← -key.

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NGA 2000

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4.2.2 Calibration - Spanning

TAG

-- M ain Menu --

Analyz er basic cont r ols (calibration) & set up...

A nalyzer and I/O, expert controls & setup... Syst em conf iguration and diagnostics... Di spla y cont r ols...

_____________________________________________ Time & Date: Sy stem tag:

Measure

F1

Status...

F2

F3

04:03: 25 May 02, 2005

Channel

Lock

F4

95.0 ppm

Emerson

MFG Data

F5

F2

0.5 C

360 C

50

-1.5 45 150

340 hPa

51.5 C

F3 F4

CLD_WO935077

95.00 ppm NOx

0 Range: 4 250

Sample press.: Detector temp.: Block temp.: Converter temp.:

Display... Status... Main... Channel BasicCal

F1

F.S.

95.0 ppm

490

1.5 55

500

F5

⇒ Notes for span gas calibration:

• You can calibrate all ranges together or each range separately with zero gas. The desired

parameter can be set up in the menu “Calibration Parameters” (see chapter 5.1.2. p. 5-11).

• If it is not possible to calibrate all ranges with the same span gas, each range must be calibrated

separately.

• The desired span gas value must be between 10% and 110% of each end of the range for

calibration to run.

Example:

• End of range 1: 50 ppm → Potential span gas setpoints: 5 – 55 ppm

• End of range 2: 250 ppm → Potential span gas setpoints: 25 – 275 ppm

• End of range 3: 1000 ppm → Potential span gas setpoints: 100 – 1100 ppm

• End of range 4: 2500 ppm → Potential span gas setpoints: 250 – 2750 ppm

⇒ Change to the

single component display

F1

Press

⇒ Single component

display will appear after the span gas calibration

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NGA 2000

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5 Expert Controls and Set up

Pressing the ENTER key or the → -key in the line "Analyzer and I/O, Expert Controls & Setup..." in the main menu will take you to this display:

TAG

-- Analyzer and I/O, Expert Controls & Setup --

Analyzer module controls...

System & network I/O module controls... Analyzer module setup...

System & network I/O module setup... (Note: Controls & setup are identical for MLT/TFID)

Measure Channel Back...

F1

F2

F3 F4

95.0 ppm

F5

From this menu you can change to several submenus to set up parameters for the measurement and calibration of your analyzer and analyzer module, as well as the configuration of auxiliary modules. Which of these menus is important for you depends on the configuration of your NGA 2000 system.

The following table gives a brief overview of the contents of the menus and where to find the descriptions in this manual:

Menu Important contents Chapter and page

Analyzer module controls...

Zero/Span calibration

5.3, pp. 5-63 to 5-65 Range settings Ozonator power

System & network I/O module controls...

Configuration of the SIO and the DIOs installed in a

5.2, pp 5-41 to 5-61 platform or in an MLT

analyzer

Analyzer module setup...

Measurement/calibration

5.1, pp 5-3 to 5-39 parameters setup

Linearizer parameters setup Sensor/Converter/Block

parameters setup and optimization

System & network I/O module

Same as I/O module controls 5.2, pp 5-41 to 5-61

setup...

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5 - 1

E

O

t

Structure of chapter 5:

At the start of each section you will find the way to a particular submenu of the MLT software starting from the line "Analyzer and I/O, Expert Controls & Setup..." in the main menu. The path is described using the command lines you have to enter one after the other to reach the corresponding submenu, which will be fully illustrated. Instructions and explanations follow. Sometimes further illustrations will be included in the main body of the text.

Example: You wish to set up the zero/span concentrations for all ranges of the analyzer module:

Main Menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Calibration gas list

↓

TAG

Cali bration Gas Lis

Zer o gas -range 1:

NO S pan gas - r ange 1: NOx Span gas - rang e 1:

Zer o gas - range 2: NO S pan gas - r ange 2: NOx Span gas - rang e 2:

Calibration...

HOME ESCAP

F1

F2

MOR

F3 F4

In the menu "Calibration Gas List" you can set up the desired zero and span gas values for all ranges. On the first menu page you will find the parameters of range 1 and 2, on the second page you will find the parameters of range 3 and 4. You can reach the second menu page with the F3 key (MORE)...

95.0 ppm

0.00 ppm

92.19 ppm

0.00 ppm

245.5 ppm

INF

F5

Further explanations and instructions for setting up the parameters follow.

5 - 2

NGA 2000

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5.1 Analyzer Module Setup

p

Main Menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

TAG

Analyzer module set u

Calibration gas list...

Calibration parameters... Concentration alarms... Gas measurement parameters...

Analyzer parameter list... Physical measurement parameters...

Displayed parameters... Anaylzer tag: CLD_W0935077

HOME E S CAPE INFO

F1

F2

F3 F4

95.0 ppm

F5

From the menu "Analyzer module set up" you can change to several submenus, where you can set up the measurement and calibration parameters of the CLD analyzer module. You can go to those submenus where you can set up the parameters of the single component display. Caution: Normally, you will find "CLD" as analyzer module tag in the line "analyzer tag".

If the CLD module is part of an analyzer network: You must change the configuration of the programmable digital inputs and analog outputs if you change the identification tag, because the parameters of the module source will change! So, the relations will disappear!

Set up parameters:

♦ Select the menu line you want or the line of variables "Analyzer tag" with

the ↓ -key or the ↑ -key.

♦ Select the variable or change to the submenu with the ENTER key or the → -key. ♦ Select any digit with the ← -key or the → -key and adjust a new value with

the ↑ -key or the ↓ -key; Maximum of digits: 30 Options: alphabet (capital and small letters), umlauts, letters from different languages, 0, 1, 2, ..., 9, +, -, *, /, =, ?, !, %, $ and many others.

♦ Confirm the new value with the ENTER key or cancel and go back to the last value with the

F2 key.

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5 - 4

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5.1.1 Analyzer Module Setup

E

Calibration/Calibration gas list

Main Menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Calibration gas list

↓

TAG

Cali br ation G as L ist

Zer o gas - range 1:

NO S pan gas - r ange 1: NOx Span gas - r ange 1:

Zer o gas - range 2: NO S pan gas - r ange 2: NOx Span gas - r ange 2:

Calibration...

HOM

ESCAPE

MOR

95.0 ppm

0.00 ppm

92.19 ppm

0.00 ppm

245.5 ppm

INFO

F1

F2

F3

F4

F5

In the menu "Calibration Gas List" you can set up the desired zero and span gas values for all ranges. On the first menu page you will find the parameters of range 1 and 2, on the second page you will find the parameters of range 3 and 4. You can reach the second menu page with the F3 key (MORE). Via the menu line "Calibration..." you can change to the menu "Zero/span calibration", where you can start zeroing and spanning (see next page).

Set up parameters:

♦ Select the line of variables you want or the menu line "Calibration..." with

the ↑ -key or the ↓ -key.

♦ Select the parameter or change to the menu "Zero/span calibration" with

the ENTER key or the → -key.

♦ Select any digit with the ← -key or the → -key and adjust a new value with

the ↑ -key or the ↓ -key. Options zero gas: 0.00 ppm up to the end of range value Options span gas: 0.00 ppm up to 120% of the end of range value You can set up the end of range values in the menu "Range Settings" (see 5.1.4.3 p. 5-21).

♦ Confirm the new value with the ENTER key or cancel and go back to the last value

with the F2 key.

Span gas calibration notes:

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

NGA 2000

5 - 5

♦ The span gas setpoint of NO and NO

must be the same value, because both components

x

will be calibrated simultaneously!

♦ You can calibrate all r anges together or each range separ ately with span gas. You have to set

up the parameter you want in the menu "Calibration Parameters" (see chapter 5.1.2 p. 5-11f).

♦ If it is not possible to calibrate all ranges with the same span gas, you must calibrate each

range separately!

♦ The desired value of span gas must be (!) a value between 10% and 110% of each end of

range. Otherwise, no calibration will run:

• Example:

End of range 1: 50 ppm → Potential span gas setpoints: 5 – 55 ppm End of range 2: 250 ppm → Potential span gas setpoints: 25 – 275 ppm End of range 3: 1000 ppm → Potential span gas setpoints: 100 – 1100 ppm End of range 4: 2500 ppm → Potential span gas setpoints: 250 – 2750 ppm

How to calibrate:

Change to the menu "Zero/span calibration" via the menu line "Calibration...":

TAG

Zero/span calibration

Measurement range number:

Zero gas concentration: Span gas concentration: Sample flow: Raw measurement signal: Measurement gas: NO/NOx toggle! Status: Results... Calibration adjustment limits:

HOME FACTORS ZERO SPAN INFO

95.0 ppm

1

0.0 ppm

100.0 ppm

1100 ml/min

528218.1

NO mode

READY

Disabled

F1

F2

F3 F4

F5

1) Select the measurement range:

• Press the ENTER key or the → -key in the line "Measurement range number" to enter the

parameter. Select the range you want to calibrate with the ↑ -key or the ↓ -key and confirm it with ENTER. The zero gas concentration and the span gas concentration of the range selected will appear in the corresponding lines, automatically.

2) Select the gas component:

• Go to the line "NO/NOx toggle!" with the ↓ -key and select the gas component you want

with the ENTER key or the → -key. The component selected will appear in the line "Measurement gas", automatically.

3) Zeroing:

• Change to the submenu "Analyzer zero" with the F3 key (ZERO).

• Read the notes on the screen!

• Flow enough zero gas through the CLD.

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NGA 2000

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5.1.1 Analyzer Module Setup

Calibration/Calibration gas list

• Wait for a stable signal (look at the headline of the display). Then, start the zero gas

calibration with the F3 key (ZERO). The running procedure will be the same as it is described detailed in chapter 4.2.1 of the basic controls (p. 4-23ff).

• Go back to the menu "Zero/span calibration" with the F2 key or the ← -key after the zero

gas calibration will be done (Messages on the display: READY/CAL OK).

4) Spanning:

• Change to the submenu "Analyzer span" with the F4 key (SPAN).

• Read the notes on the screen !

• Flow enough span gas through the CLD.

• Wait for a stable signal (look at the headline of the display). Then, start the span gas

calibration with the F4 key (SPAN). The running procedure will be the same as it is described detailed in chapter 4.2.2 of the basic controls (pp. 4-27ff).

• Go back to the menu "Zero/span calibration" with the F2 key or the ← -key after the span

gas calibration will be done (Messages on the display: READY/CAL OK). Alternative: Go back to the "Main Menu" with the F1 key (HOME).

5) Check the calibration results:

• You can change to the submenu "Zero/span diagnostic data" via the line "Result..." of the

menu "Zero/span calibration". There you can control the results of the last zero and span calibration. You can go back to the menu "Zero/span calibration" with the F2 key or the ← -

key.

Manual input of calibration factors:

The calibration may be wrong because of a trouble in the gas flow. If a calibration was not successful, it must be repeated. It is possible that a new start of calibration will not solve the problem, if the measured zero or span gas value will differ from normal signals largely. In that case you have to put in the calibration factors manually:

♦ From the menu "Zero/span calibration" you can change to the submenu "Calibration Factors"

with the F2 key (FACTORS):

TAG

Calibration Factors

Only those factors appropriate for the current range will affect the reading of the current range. Make sure you are using the right ones!

Measurement range number:

Range 1 factors... Range 2 factors... Range 3 factors... Range 4 factors...

95.0 ppm

1

HOME E S CAPE INFO

F1

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

F2

F3 F4

NGA 2000

F5

5 - 7

♦ Select the range you want in the line "Measurement range number" and change via the line

"Range 1/2/3/4 factors..." to the corresponding submenu:

TAG

Range 1 Factors

Zero offset:

Span factor: Full scale range at calibration: Measurement range number:

Raw measurement signal:

HOME STORE NEXT HISTORY INFO

F1

F2

F3 F4

95.0 ppm

527590.3

0.000375205

100.0 ppm 1

528218.1

F5

Set up parameters:

♦ Press the ENTER key or the → -key in the line "Zero offset" to select the parameter and set

up "32700" or "524000" with the ↑ -key or the ↓ -key. You may select any digit with the → key or the ← -key. Note: The zero offset is about 32000 counts for the CLD software revision 2.2.1 (16 bit D/A transformer) a nd ab ou t 520000 cou n t s fo r t he rev isi on 2 .3 (2 0 bi t D/A tr ans fo rme r) .

♦ Confirm your setup with the ENTER key. ♦ Go to the line "Span factor" with the ↓ -key. ♦ Press the ENTER key or the → -key to select the parameter and set up "0.00015" with the

arrow keys.

♦ Confirm your setup with the ENTER key.

Notes:

♦ You must set up the factors for all ranges. ♦ With the parameter "Zero offset" you will fix the zero value. The changing of the zero offset

will influence the signal immediately (look at the headline).

♦ With the parameter "Span factor" you will fix the signal at the span gas setpoint. The

changing of the span factor will influence the signal immediately (look at the headline).

♦ Conditions for the manual input of factors:

• "Disabled" must be set up in the line "Calibration adjustment limits" of the menu "Zero/span

calibration".

• "SEPARATELY" must be set up in the lines "Zero ranges" and "Span ranges" of the menu

"Calibration Parameters" (see 5.1.2, p. 5-12).

♦ Attention:

After the calibration with factors you must calibrate with zero gas and span gas in the usual way!

5 - 8

NGA 2000

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5.1.1 Analyzer Module Setup

Calibration/Calibration gas list

Saving the factors:

♦ You can store the actual zero offset and span factor with the F2 key (STORE) of the menu

"Range 1/2/3/4 Factors". You will find the stored settings on the second menu page (see next illustration).

♦ You can change to the second menu page of the menu "Range 1/2/3/4 Factors" with the F4

key (HISTORY):

TAG

Range 1 Factors

Zero offset: Span factor:

HOME NEXT RSTR MN RSTR ST INFO

F1

Manufacturer's settings

F2

Stored settings

F3 F4

95.0 ppm

527635.5

0.000442178

527608.1

0.000442178

F5

♦ You can change the stored settings against the manufacturer's settings with the F3 key

(RSTR MN: the first menu page will change according to the setups of the manufacturer's settings.

♦ You can change the manufacturer's settings against the stored settings with the F4 key

(RSTR ST: menu page will change according to the setups of the stored settings.

Restore the manufacturer's values). The "Zero offset" and the "Span factor" of

Restore the "stored" values). The "Zero offset" and the "Span factor" of the first

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5 - 9

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NGA 2000

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5.1.2 Analyzer Module Setup

Calibration parameters

Main Menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Calibration parameters

↓

TAG

Calibration Parameters

Calibration adjustment limits:

Calibration averaging time: Calibration failure alarm: Cal. failure error allowed:

Calibration time out: Zero ranges: Span ranges:

HOME E S CAPE INFO

F1

F2

F3 F4

95.0 ppm

Disabled

5 s No

50 %

60 s SEPARATELY SEPARATELY

F5

In the menu "Calibration Parameters" you can set up several parameters of the zero and span calibration.

Set up parameters:

♦ Select the line of variables you want with the ↓ -key or the ↑ -key. ♦ Select the variable with the ENTER key or the → -key. ♦ Select any digit with the ← -key or the → -key and adjust a new value with

the ↑ -key or the ↓ -key or select the whole parameter with the ↑ -key or the ↓ -key.

♦ Confirm the new value with the ENTER key or

cancel and go back to the last value with the F2 key.

Line of variables "Calibration adjustment limits":

♦ Enabled: The calibration result will only be accepted within the limit settings. If the results are

outside these limits, you will find a corresponding error message in the menu "Analyzer zero" or "Analyzer span". Illustrations of these menus are found in chapter 4.2.1 (p. 4-23) or 4.2.2 (p. 4-27) repsectively.

♦ Disabled: The calibration will be possible, even if the calibration results are outside the

allowed limits. Compare with the explanations in chapter 5.1.1 (p. 5-6).

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

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5 - 11

Line of variables "Calibration averaging time": The value in this line will determine the time range the analyzer will use to get the calibration

average. The precision will be better with longer times. Options: 0 to 60 s; Standard: 5 s

Line of variables "Calibration failure alarm": The accuracy of the signals may decrease if the analyzer is in use for a long time. If you set up

"Yes" in the line "Calibration failure alarm", a warning message will display a wrong or impossible calibration.

Line of variables "Cal. failure error allowed": If the setpoint differs more than allowed by the value in this line, a warning message may be

displayed. To enable this warning, "Yes" must be set up in the line "Calibration failure alarm". Options: 5 to 80%; Standard: 50%

Line of variables "Calibration time out": If the signal is not stable after the time out set up in this line, a warning message may be

displayed. To enable this warning, "Yes" must be set up in the line "Calibration failure alarm". Options: 0 to 300s; Standard: 60s

Lines of variables "Zero ranges/Span ranges":

♦ TOGETHER: All four ranges will be calibrated automatically one after another by zero and

span gas.

♦ SEPARATELY: Only the range selected will be calibrated by zero and span gas. You have to

set up this parameter, if you want to calibrate with manual factors (see chapter. 5.1.1 p. 5-6).

♦ Note: Only if it is possible to get a span gas setpoint between 10% and 110% of each end of

range will it be possible to calibrate all ranges together. Otherwise only the ranges with this condition will be calibrated automatically. The other ranges will be ignored.

5 - 12

NGA 2000

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5.1.3 Analyzer Module Setup

p

Concentration alarm setup

Main menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Concentration Alarm Setup

↓

TAG

Concentration Alarm Setu

Alarm generation is:

Level for Low-Low alarm: Level for Low alarm: Level for High alarm: Level for High-High alarm: Alarm delay: Low-Low alarm: Low alarm: High alarm: High-High alarm:

HOME E S CAPE ACKN

F1

F2

F3 F4

95.0 ppm

Off

0.000 ppm

1.0 s Off Off Off Off

F5

In the menu "Concentration Alarm Setup" you can set the concentration levels which will trigger different types of alarm: Low-Low, Low, High and High-High. You can also switch each alarm on or off independently, and set the delay between the level being reached and the alarm being triggered.

Set up parameters:

♦ Select any line of variables with the ↓ -key or the ↑ -key. ♦ Select the variable with the ENTER key or the → -key. ♦ Select the parameter you want with the ↑ -key or the ↓ -key. ♦ Confirm the new value with the ENTER key or

cancel and go back to the last value with the F2 key.

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5.1.4 Analyzer Module Setup

E

Gas measurement parameters

Main Menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Gas measurement parameters

↓

TAG

Gas Measurement Pa r ameters

Linear ization para meters...

Re sponse ti me/delay par ameter s... Range s etting... A utomatic r ange chan ge parameters... Units...

Linear ization functio ns...

95.0 ppm

HOM

F1

ESCAPE

F2

F3

F4

INFO

F5

From the menu "Gas Measurement Parameters" you can change to several submenus, where you can set up parameters of ranges, of measurement units and of linearization:

♦ Select the line you want with the ↓ -key or the ↑ -key. ♦ Press the ENTER key or the → -key to change to the corresponding menu.

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NGA 2000

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5.1.4.1 Analyzer Module Setup

Linearization parameters

Main Menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Gas measurement parameters

↓

Linearization parameters

↓

TAG

Linearization parameters

Range 1 linearizer:

If enabled, uses curve no.: Range 2 linearizer: If enabled, uses curve no.: Range 3 linearizer: If enabled, uses curve no.: Range 4 linearizer: If enabled, uses curve no.:

Set linearity coefficients...

HOME E S CAPE INFO

F1

F2

F3 F4

95.0 ppm

Disabled

2

Disabled

2

Disabled

3

Disabled

4

F5

In the menu "Linearization parameters" you can enable the linearization for each range and you can select the linearization curve.

Note:

Normally, the CLD works linearly in the whole range. Therefore you do not generally have to linearize! If you find deviations from the linearization, you should control the ozone and

sample gas supply. Optimize it, if necessary! Usually, the reason for deviations will be a defect in the ozone supply.

Set up parameters:

♦ Select any line of variables or the menu line "Set coefficients..." with the ↓ -key

or the ↑ -key.

♦ Select the variable or change to the submenu "Linearity coefficients" with

the ENTER key or the → -key.

♦ Select the parameter you want with the ↑ -key or the ↓ -key. ♦ Confirm the new value with the ENTER key or

cancel and go back to the last value with the F2 key.

Lines of variables "Range 1/2/3/4 linearizer": In these lines you can enable the linearization for the range selected.

HAS6OE-IM-SW39(1) [NGA-e (CLD-Software 3.7.x)] 04/04

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5 - 17

You have to set up "Disabled" in these lines as long as you will determine the data for linearization. This will be necessary to avoid interferences with existing values during the calculation of the linearization curve.

Lines of variables "If enabled, uses curve no.": You can select for each range one of the four linearization curves from the menu "Linearity

coefficients" (see next illustration). Menu "Linearity coefficients": You can change to the menu "Linearity coefficients" via the line "Set coefficients...":

TAG

A0 coefficient:

A1 coefficient: A2 coefficient: A3 coefficient: A4 coefficient: Curve upper limit: Curve over-range: Curve under-range:

Status:

HOME ESCAPE NEXT LAST INFO

F1

Set linearity coefficients

Curve 1

F2

F3 F4

95.0 ppm

0.000000

1.000000

0.000000

10.0 ppm

5.0 %

Disabled

F5

In the menu "Linearity coefficients" you can put in the desired coefficients for the linearization curve selected. With the F3 key (NEXT) you can scroll between the menu pages of all four linearization curves. You will find the number of the curve selected in the head line of each "Linearity coefficients" menu.

Line of variables "Curve upper limit": In this line you should set up the end of range value for the range you want to determine the

linearization curve. Lines of variables "Curve over-range/Curve under-range": In these two lines you can determine how many per cent the linearization curve for the range

selected shall be over resp. under the range limits. Line of variables "Status": In this line you can enable or disable the linearization curve selected. This is the same setup as

in the lines "Range 1/2/3/4 linearizer" of the menu "Linearization parameters".

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5.1.4.2 Analyzer Module Setup

Response time/delay parameters

Main menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Gas measurement parameters

↓

Response time/delay parameters

↓

TAG

Response time/delay parameters

Range 1 t90 time:

Range 2 t90 time: Range 3 t90 time: Range 4 t90 time:

LON update rate: Output delay time:

HOME E S CAPE INFO

F1

F2

F3 F4

95.0 ppm

3.0 s

10 per sec

0.0 sec

F5

In the menu "Response time/delay parameters" you can set up the response time (t the analyzer for each range and the output delay of the signal.

Set up parameters:

♦ Select any line of variables with the ↓ -key or the ↑ -key. ♦ Select the variable with the ENTER key or the → -key.

time) of

90

♦ Select any digit with the ← -key or the → -key and adjust a new value with

the ↑ -key or the ↓ -key resp. select the whole parameter with the ↑ -key or the ↓ -key.

♦ Confirm the new value with the ENTER key or

cancel and go back to the last value with the F2 key.

Lines of variables "Range 1/2/3/4 t90 time": The t

time is defined as the time that has to run until the analyzer displays 90% of the current

90

concentration after a jump in the concentration level. Options: 0 to 30 seconds for every range of a channel.

Line of variables "LON update rate": In this line you can set up the update rate of the network variable.

Options: 1 per sec, 10 per sec, "ASAP" (

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Line of variable "Output delay time":

You can shift the absolute time of the analog output signal for one channel. If you use the right output delay time you can watch the signals of several channels at the same starting time. Options: 0 to 30 seconds.

Example:

Conc.

CO

2

NO

Time

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5.1.4.3 Analyzer Module Setup

g

Range setting

Main menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Gas measurement parameters

↓

Range setting

↓

TAG

Range settin

Minimum range:

Maximum range: Range 1 lower limit: Range 1 upper limit: Range 2 lower limit: Range 2 upper limit: Range 3 lower limit: Range 3 upper limit: Range 4 lower limit: Range 4 upper limit:

HOME E S CAPE INFO

F1

F2

F3 F4

95.0 ppm

10.0 ppm

1000.0 ppm

0.0 ppm

100.0 ppm

0.0 ppm

250.0 ppm

0.0 ppm

500.0 ppm

0.0 ppm

1000 ppm

F5

In the menu "Range Settings" you can set up the begin and the end of each range. These values will only be limited by the setups in the line "Minimum range" or "Maximum range". The concentrations of these lines are manufacturer's settings and cannot be changed by the customer.

Set up parameters:

♦ Select any line of variables with the ↓ -key or the ↑ -key. ♦ Select the variable with the ENTER key or the → -key. ♦ Select any digit with the ← -key or the → -key and adjust a new value with

the ↑ -key or the ↓ -key resp. select the whole parameter with the ↑ -key or the ↓ -key.

♦ Confirm the new value with the ENTER key or

cancel and go back to the last value with the F2 key.

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5.1.4.4 Analyzer Module Setup

Automatic range control

Main menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Gas measurement parameters

↓

Automatic range control

↓

TAG

Actual switch levels...

Switch level hysterics: Usage of range -1: Usage of range -2: Usage of range -3: Usage of range -4: Automatic range control: _____________________________________________ Automatic range upper limit: Automatic range lower limit:

HOME E S CAPE INFO

F1

-- Automatic Range Control --

F2

F3 F4

95.0 ppm

20 % Enabled Enabled Enabled Enabled Enabled

10000 ppm

100 ppm

F5

In the menu "Automatic range change parameters" you can configure the settings used by the CLD to automatically change the range setting where needed. You can view the current switch levels by pressing ENTER in the line "Actual switch levels".

Set up parameters:

♦ Select any line of variables with the ↓ -key or the ↑ -key. ♦ Select the variable with the ENTER key or the → -key. ♦ Select any digit with the ← -key or the → -key and adjust a new value with

the ↑ -key or the ↓ -key resp. select the whole parameter with the ↑ -key or the ↓ -key.

♦ Confirm the new value with the ENTER key or

cancel and go back to the last value with the F2 key.

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5.1.4.5 Analyzer Module Setup

E

Units

Main menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Gas measurement parameters

↓

Units

↓

TAG

Units

Gas measurement unit s:

Pressure measurement units: Temper ature me asure ment unit s: pp m to mg/Nm3 conversion fac tor:

Lower explosion limit ( LEL) : Upper explosion li mit (UEL): Variables are still sent as the basic S I unit.

HOM

ESCAPE

95.0 ppm

ppm

hPa

C

1.340

0.00 %

INFO

F1

F2

F3

F4

F5

In the menu "Units" you can set up the units of the analyzer for pressure, temperature and gas concentration, and explosion limits..

Set up parameters:

♦ Select any line of variables with the ↓ -key or the ↑ -key. ♦ Select the variable with the  -key or the → -key. ♦ Select any digit with the ← -key or the → -key and adjust a new value with

the ↑ -key or the ↓ -key or select the whole parameter with the ↑ -key or the ↓ -key. Options: "Gas measurement units" ppb, ppm, mg/Nm3, % "Pressure measurement units" hPa, psig "Temperature measurement units" C, F

"Conversion factor ppm – mg/Nm "Lower explosion limit (LEL)" 0 to 100 "Upper explosion limit (UEL)" 0 to 100

3

" 0 to 100

♦ Confirm the new value with the ENTER key or

cancel and go back to the last value with the F2 key.

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5.1.4.6 Analyzer Module Setup

E

Linearization functions

Main menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Gas measurement parameters

↓

Linearization functions

↓

TAG

Linear ization functio ns

Poly nomial set up...

Midpoint correc tion set up... Use the polyno mi al set up t o generate a lineariz ing

polynomial from up to 20 gases. With more than 6 gases it will produce a fourth order polyno mial linear izer. Use t he m idpoint cor r ec tion f or a piec ewise-linear final correc tion, to br ing up to thr ee points prec isely onto the cur ve.

95.0 ppm

HOM

F1

ESCAPE

F2

F3

F4

INFO

F5

From the menu "Linearization functions" you can change to several submenus, where you can linearize the ranges and optimize the linearization functions:

♦ Change to the line you want with the ↓ -key or the ↑ -key.

Note:

Normally, the CLD works linearly in the whole range. Therefore you do not generally have to linearize! If you find deviations from the linearization, you should control the ozone and

sample gas supply. Optimize it, if necessary. Usually, the reason for deviations will be a defect in the ozone supply.

Polynomial set up:

Press the ENTER key or the → -key in the line "Polynomial set up..." to change to the corresponding menu:

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p

TAG

Polynomial set u

Range to be linearized:

Current span gas: Calculated polynomial order:

Gas values shown as: Gas concentrations...

Analyzer function:

HOME ESCAPE INFO

F1

F2

F3 F4

95.0 ppm

1

10.0 ppm 4

ppm

READY

F5

1) Select the range to be linearized:

• Press the ENTER key or the → -key in the line "Range to be linearized" to select the

parameter.

• Select the range you want with the ↑ -key or the ↓ -key and confirm it with ENTER.

2) Zeroing and Spanning of the range selected:

• e.g.: Change to the "Main Menu" with the F1 key. Change after that via the line "Analyzer

basic controls (calibration) & setup..." to the corresponding menu. Press the F3 key(ZERO) or the F4 key (SPAN) to start the calibration (See the descriptions in chapters 4.2.1 p. 4-23 and 4.2.2 p. 4-27).

• Alternative: Change to the menu "Zero/span calibration" of the "Analyzer module controls"

to start the calibration.

3) Determine the display of gas concentration:

• Press the ENTER key or the → -key in the line "Gas values shown as" to select the

parameter.

• Select the concentration setup you want with the ↑ -key or the ↓ -key and confirm it with the

ENTER key:

• "ppm" for absolute concentrations

• "Percent of span gas" for relative concentrations, i.e. the gas value will be displayed as

percentage of the span gas. This will be ne ce ssa ry i f y ou u se dil u ted spa n g as .

4) How to get the x,y-values to determine the polynomial curve:

• Press the ENTER key or the → -key in the line "Gas concentrations...“ to change to the

corresponding submenu:

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5.1.4.6 Analyzer Module Setup

Linearization functions

TAG

Gas value:

Raw reading: Linearized value:

Gas value: Raw reading: Linearized value:

Point to be measured: Analyzer function:

HOME E S CAPE DATA NEXT INFO

F1

Gas concentrations

F2

Point 1

Point 2

F3 F4

95.0 ppm

-1.00

0.00 ppm

-1.00

0.00 ppm

0.00 ppm Point 1

READY

F5

♦ Input of the desired values:

• You will need minimum 6 values to calculate a polynomial curve. In the menu "Gas

concentration" a maximum of 20 values are available.

• Press the ENTER key or the → -key in the line "Gas value" of "Point 1" to select the

parameter.

• Set up the concentration you want with the ↑ -key or the ↓ -key. If necessary, change the

sign with the F4 key ("+/-"). Confirm your input with the ENTER key. It is also possible to select the digits with the ← -key or the → -key and to change the number with the ↑ -key or the ↓ -key.

♦ Measuring of the raw values:

• Flow the analyzer with a defined gas concentration.

• When the signal is stable press the F3 key (DATA): The analyzer will store the desired

value and the corresponding raw value as "Point 1" to calculate the linearization polynom.

♦ Repeat the procedure described to get all values you need to calculate the polynom:

• Go to the line "Gas value" of "Point 2" with the ↓ -key and set up the desired value.

• Go to the line "Point to be measured" with the ↓ -key and select "Point 2".

• Measure the corresponding raw value, store the values with the F3 key and so on...

♦ To set up the values of point 3, 4 and all the other points you have to change to further menu

pages with the F4 key (NEXT). You can always go back to the last menu page with the F2 key (ESCAPE).

5) Calculation of the polynomial function:

• You can calculate the linearization polynom in the following way, after you will be ready with

the registration of the points:

• Go back to the menu "Polynomial set up" with the F2 key (ESCAPE) or the ← -key. Then,

press the F3 key (CALC): The analyzer will calculate the polynom with the available points and store the coefficients of this function for the range selected.

6) Correction of the linearization polynom, if necessary:

• You can optimize the calculated linearization with maximum three additional points.

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E

O

• Press the ENTER key or the → -key in the line "Midpoint correction set up..." of the menu

"Linearization functions" to change to the corresponding submenu:

TAG

Correction:

Point being mea s ured: Point 1 gas concent r ation: Point 2 gas concent r ation: Point 3 gas concent r ation: Point 1 read ing: Point 2 read ing: Point 3 read ing: Span gas value: Analyz er functioning:

HOME ESCAP

F1

M idpoint correction set up

F2

Range 1

SET RANGE 2 INF

F3 F4

95.0 ppm

DISABLED

Point 3

-1.00 ppm

0.00 ppm READY

F5

a) Range selecting:

• Range 1 will be selected automatically after entering the menu. If you want to select

another range to correct, press the F4 key (RANGE 2/3/4). The range selected will be displayed in the headline of the menu.

b) Disable the correction:

• You have to disable the correction mode before calculating the correction data. Otherwise,

you will have interferences during the calculation with existing values.

• Press the ENTER key or the → -key in the line "Correction" to select the parameter. Set up

"DISABLED" with the ↑ -key or the ↓ -key and confirm it with the ENTER key.

c) Measured point selecting:

• Go to the line "Point being measured" with the ↓ -key.

• Press the ENTER key or the → -key to select the parameter. Select "Point 1" with the the ↑

-key or the ↓ -key and confirm it with the ENTER key.

d) Set up the gas concentration for point 1:

• Go to the line "Point 1 gas concentration" with the ↓ -key.

• Press the ENTER key or the → -key to select the parameter.

• Select any digit with the ← -key or → -key and set up the value you want with the the ↑ -key

or the ↓ -key. If necessary, change the sign with the F4 key ("+/-").

• Confirm your set up with the ENTER key.

e) Measuring of the gas concentrations:

• Flow the analyzer with the gas concentration set up of the line "Point 1 gas concentration"

and measure the raw value.

• After the signal will be stable press the F3 key (SET): The current signal will be displayed in

the line "Point 1 reading". But the analyzer will equate the raw value with the desired value of this point automatically.

f) Set up further correction points:

• You can repeat the steps c) to e) to determine maximum two further correction points.

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5.1.4.6 Analyzer Module Setup

Linearization functions

• Select "Point 2" or "Point 3" in the line "Point being measured". Set up the value you want in

the line "Point 2 gas concentration" or "Point 3 gas concentration". Measure the gas concentrations and set up the correction with the F3 key.

g) Enable the correction:

• Select "ENABLED" in the line "Correction": The midpoint correction will be done auto-

matically for the range selected with the determined values.

The midpoint correction can be done for each range of the CLD analyzer module.

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5.1.5 Analyzer Module Setup

_

Analyzer parameter list

Main menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Analyzer parameter list

↓

TAG

Analyzer parameter list

Analyzer tag:

Ozonator status: Ozonator power: First line's parameter: Second line's parameter: Third line's parameter: Fourth line's parameter:

Linearizer parameters...

HOME E S CAPE NEXT LAST INFO

F1

F2

F3 F4

CLD

OFF - PRESSURE

Converter temp.:

95.0 ppm

W0935071

Enabled

Sample press.:

Sample flow:

Detector temp.:

F5

In the menu "Analyzer Parameter List" you can set up parameters of the single component display, of the ozonator and the analyzer tag. You can also change to several submenus, where you can set up linearizer parameters, concentration and calibration parameters.

Set up parameters:

♦ Select any line of variables or the menu line "Linearizer parameters..." with

the ↓ -key or the ↑ -key.

♦ Select the variable or change to the submenu "Linearity coefficients" with

the ENTER key or the → -key.

♦ Select any digit with the ← -key or the → -key and adjust a new value with

the ↑ -key or the ↓ -key resp. select the whole parameter with the ↑ -key or the ↓ -key.

♦ Confirm the new value with the ENTER key or

cancel and go back to the last value with the F2 key.

Line of variables "Analyzer tag": You can input a tag of maximum thirty digits. You will find the same line in the menu "Analyzer

module set up" (see chapter 5.1 p. 5-3). Caution: Normally, you will find "CLD" as analyzer module tag in the line "analyzer tag".

If the CLD module is part of an analyzer network: You have to change the configuration of the programmable digital inputs and analog outputs, if you change the identification tag, because the parameters of the module source will change. So, the relations will disappear !

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Line of variables "Ozonator power": Options: Enabled/Disabled

The setup of this line will change the displayed message of the line "Ozonator status". That line is not available. The ozonator power setup is also possible in the menu "Basic Controls" (see chapter 4.1.5 p. 4-17).

Lines of variables "First/Second/Third/Fourth line's parameter: In these lines you can set up which of the following parameters shall be displayed in each of the

last four lines of the single component display:

♦ Sample pressure (bargraph with measured value) ♦ Sample flow (bargraph with measured value) ♦ Raw signal (bargraph with measured value) ♦ Validity (report: valid/invalid) ♦ Interference (report: On/Off) ♦ Health (report: Normal/...) ♦ Operational state (report: STANDBY/...) ♦ Measurement mode (report: 1/...) ♦ Linearizer (report: Enabled/Disabled) ♦ Calibration status (report: READY/...) ♦ Output delay time (bargraph with value selected) ♦ t

time (bargraph with value selected)

90

♦ Noise level (of concentration) ♦ NO/NO ♦ Detector temperature (bargraph with measured value) ♦ Block temperature (bargraph with measured value) ♦ Converter temperature (bargraph with measured value) ♦ Ozonator (report: OFF - ENABLED/OFF - DISABLED)

(Display: NO/NOx)

x

Menu line "Linearizer parameters...": Via this line you can change to the submenu "Linearity coefficients", where you can set up the

coefficients of the linearization curves manual. You can also reach the menu "Linearity coefficients" via the menu "Linearization parameters". These menus are described detailed in chapter 5.1.4.1 pp. 5-17ff.

Ramifications via function keys: With the F3 key (NEXT) of the menu "Analyzer Parameter List" you can change to further menu

pages, where you can s e t up th e fo l lo w in g c o n c en tr a tio n a n d c alibration parameters:

♦ Control mode ♦ Output delay time ♦ Begin and end of all four ranges ♦ t

time (response time) for all ranges

90

♦ Linearizer enabling/disabling for each range ♦ Calibration averaging time

♦ Calibration failure alarm

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5.1.5 Analyzer Module Setup

Analyzer parameter list

♦ Calibration failure error allowed ♦ Calibration time out ♦ Zero and span gas calibration of the ranges together or separately ♦ Enabling/Disabling of the calibration adjustment limits ♦ Set up of the zero gas concentration of each range ♦ Set up of the NO and NO

You can also set up all these parameters in the menus "Calibration Gas List", "Calibration Parameters", "Response time/delay parameters" and "Range Setting". You can find the descriptions of these menus in chapters 5.1.1 p. 5-5, 5.1.2 pp. 5-11/12, 5.1.4.2, pp. 5-19 to 20 and 5.1.4.3 p. 5-21.

With the F4 key (LAST) of the menu "Analyzer Parameter List" you can change to the menu page "Calibration Gases", where you can set up the NO and NO each range. This menu page is the same page you will reach by pressing the F3 key (NEXT) several times.

span gas concentration of each range

x

span gas concentrations of

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5.1.6 Analyzer Module Setup

E

Physical measurement parameters

Main menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Physical measurement parameters

↓

TAG

Sample capilliar y pre s sure: Ozone supply pressure: Ozonator stat us: Ozonator power: Bypass flow: Converter t emp er at ur e: Ozonator t emperature: Sensor t emperature: Block temperature: Capilliary flow rate:

Pressure limits...

HOM

Physical Measurements

ESCAPE

MOR

HISTORY

95.0 ppm

340 hPa

1030 hPa

ON

Enabled

1100 ml/mi n

360.0 C

53.5 C

0.5 C

46.6 C

200 ml/min

INFO

F1

F2

F3

F4

F5

In the menu "Physical Measurements" you can find several physical measurement parameters of the CLD analyzer module like ozonator power, converter temperature or capillary flow rate. Use menu line "Pressure limits..." to set the pressure parameters of the analyzer; to set temperature limits, press F4 (MORE) for the "Temperature limits" submenu.

The violation of the limits in the submenus may start alarm reports, if the alarm report is enabled in the diagnostic menus of the analyzer module (see 6.1.2 p. 6-8). Besides, the limits of the submenus will be begin and end of the bargraphs in the single component display, if activated (see 5.1.5 p. 5-33).

Changing to the submenus:

♦ Select the line you want with the ↑ -key or the ↓ -key. ♦ Press the ENTER key or the → -key to change to the corresponding submenu.

Note: You should control the sample capillary pressure, the ozone supply pressure and the bypass

flow in this menu after starting up your CLD. The values displayed in these lines should be equivalent to the original manufacturer's data sheet to avoid measurement errors.

Menu "Pressure Limits":

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E

O

E

O

TAG

Sample capilliar y upper l imit:

Sample capilliar y lower l imit: Ozone supply upper li mit: Ozone supp ly lower li mit:

Barometric pressure:

HOME ESCAP

F1

Menu "Temperature Limits":

TAG

Conv er ter upper l imit :

Converter lower limit: Ozonator upper limit : Ozonator lower limit : Sensor upper lim it: Sensor lower lim it: Block upper limit: Block lo wer li mit :

Pressure limits

INF

F2

Temperat ure limits

F3 F4

95.0 ppm

490.0 hPa

50.0 hPa

483.0 hPa

172.0 hPa 1013 hP a

F5

95.0 ppm

500.0 C

150.0 C

65.0 C

40.0 C

1.5 C

-1.5 C

55.0 C

45.0 C

HOME ESCAP

F1

F2

INF

F3 F4

F5

Set up parameters:

♦ Select any line of variables with the ↓ -key or the ↑ -key. ♦ Select the variable with the ENTER key or the → -key. ♦ Select any digit with the ← -key or the → -key and adjust a new value with

the ↑ -key or the ↓ -key.

♦ Confirm the new value with the ENTER key or

cancel and go back to the last value with the F2 key.

Options:

♦ Pressures: 0 to 3000 hPa ♦ Temperatures: 0 to 500 °C for converter; 0 to 75 °C for sensor and block

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5.1.7 Analyzer Module Setup

E

Displayed parameters

Main menu — Analyzer and I/O, expert controls and setup

↓

Analyzer module set up

↓

Displayed parameters

↓

TAG

Displayed parameters

First line's parameter:

Seco nd line's para met er : Third line's par amet er : Fourth line's par ameter:

Di splayed conc ent r ation digit s: Digits af t er dec imal point:

Converter temp.:

95.0 ppm

Sample pr e ss.:

Sample flo w:

Detector temp.:

6 2

HOM

F1

ESCAPE

F2

F3

F4

INFO

F5

In the menu "Displayed Parameters" you can determine which parameters shall be displayed in the last four lines of the single component display. These are the same parameters you can set up in the menu "Analyzer Parameter List" (see 5.1.5 p. 5-33). In addition, you can also set the number of digits to be used in the display by altering the values in the lines "Displayed concentration digits" and "Digits after decimal point".

Set up parameters:

♦ Select any line of variables with the ↓ -key or the ↑ -key. ♦ Select the variable with the ENTER key or the → -key. ♦ Select the parameter you want with the ↑ -key or the ↓ -key. ♦ Confirm the new value with the ENTER key or

cancel and go back to the last value with the F2 key.

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5.2 I/O Module Controls

Main menu — Analyzer and I/O, expert controls and setup

↓

System & Network I/O Module Controls

↓

TAG

--System & Network I/O Module Controls--

Sy stem SIO module...

Syst em DIO module. ..

95.0 ppm

Measure

F1

F2

F3

<<<

Back...

F4

>>>

F5

From the menu "System & Network I/O Module Controls" you can change to some submenus where you can set up the parameters for the SIO module and the DIO modules of the MLT analyzer or platform:

♦ Press the ENTER key or the → key in the line "System SIO module..." or "System DIO

module..." to change to the corresponding submenus.

NOTE: All the submenus under "System & Network I/O Module Controls" are duplicated under "System & Network I/O Module Setup". There is no difference between these two menus!

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5.2.1 I/O Module Controls

System SIO Module

Main menu — Analyzer and I/O, expert controls and setup

↓

System & Network I/O Module Controls

↓

System SIO Module

↓

TAG

--System SIO M odu le--

Analog output setup...

Serial interface setup... Relay output settings... Module instal led: Yes

95.0 ppm

Measure

F1

F2

F3

Back...

F4

F5

From the menu "System SIO Module" you can change to submenus to control and set up several output configurations of the auxiliary SIO module. The general configuration of an SIO board (the full specifications are in another manual) is as follows:

♦ Analog outputs: minimum 2, maximum 8 ♦ Serial interface (RS 232 or RS 485) to connect the analyzer with an external computer ♦ Three relay outputs

If there is an SIO module installed on the platform or in the MLT analyzer, you must set "Yes" for the value of the line "Module installed", otherwise "No".

Set up parameters:

♦ Select the line of variables or any menu line with the ↑ -key or the ↓ -key. ♦ Select the variable or change to the submenu with the ENTER key or the → -key. ♦ Select the parameter with the ↑ -key or the ↓ -key. ♦ Confirm the new value with the ENTER key or cancel and go back to the last value with the

F2 key.

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5.2.1.1 I/O Module Controls

Analog output setup

Main menu — Analyzer and I/O, expert controls and setup

↓

System & Network I/O Module Controls

↓

System SIO Module

↓

Analog output setup

↓

TAG

--Analog Output Setup--

Output number:

Choose signal source module... Choose signal... Signal value for 0% output: Signal value for 100% output: Output current: Hold output during calibration: Signal name: Current signal value: Source module:

Measure Back... More...

F1

F2

F3 F4

Primary Variable

CLD_WO935077

95.0 ppm

1

0.00 ppm

2500.00 ppm

0...20 mA No

95.00 ppm

F5

Configuration of the analog output:

1) Select the analog output number: You can set up all parameters in the menu "Analog output setup" separately for each of the

available analog outputs. The number of outputs depends on the hardware configuration of the SIO module (minimum: 2, maximum: 8).

♦ Press the ENTER key or the → -key to select the output number and adjust the value you

want with the ↑ -key or the ↓ -key.

♦ Confirm the number selected with the ENTER key.

2) Choose the signal source module:

♦ Use the ↓ -key to change to the line "Choose signal source module..." ♦ Change to the submenu "Analyzer Modules" with the ENTER key or the → -key. The tags of

all analyzer modules combined with the platform or the MLT analyzer will appear:

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TAG

--Analyzer Modules--

Control Module: 0.0

CLD_WO935077: 1.0

Measure <<< Back... >>>

F1

F2

F3 F4

95.0 ppm

F5

♦ Go to the line you want with the ↑ -key or the ↓ -key. ♦ Select the tag of the channel with the ENTER key or the → -key. The display will go back to

the menu "Analog Output Setup" automatically. The tag of the channel selected will appear in the line "Source module".

3) Select any signal:

♦ Change to the line "Choose signal..." with the ↓ -key. ♦ Press the ENTER key or the → -key to change to the submenu "Signals":

TAG

--Signals--

Converter t emp:

Measure <<< Back... >>>

F1

F2

F3 F4

95.0 ppm

Sample flo w:

Sample pr e ss.:

Ozonator:

Block temp:

Detector temp:

NO/NOx:

Noise level:

F5

♦ Change to the line you want with the ↑ -key or the ↓ -key. Pressing the F% key (>>>) will take

you to further menu pages with other available signals:

• t

time

90

• Output delay time

• Calibration status

• Linearizer

• Measurement mode

• Operational state

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5.2.1.1 I/O Module Controls

Analog output setup

• Health

• Interference

• Validity

• Raw signal

• Primary Variable

♦ Press the ENTER key or the → -key to select the output signal. The display will return to the

menu "Analog output setup" automatically. The selected signal will appear in the line "Signal name."

4) Determination of the output signal values: You can determine the signal value for the 0% output and the 100% output in lines "Signal value for 0% output" and "Signal value for 100% output" respectively. This gives you the possibility to zoom out a certain part of the whole range.

♦ Example:

• Range from 0 to 1000 ppm.

• 0% value is to be 400 ppm, 100% value to be 700 ppm.

• Analog output is normally: 0V = 0 ppm 10V = 1000 ppm

• After changing the output signal: 0V = 400 ppm 10V = 700 ppm

♦ Change to the line "Signal value for 0% output" or "Signal value for 100% output" with the ↓ -

key.

♦ Select the value with the ENTER key or the → -key. ♦ Select any digit with the ← -key or the → -key and adjust a new value with the ↑ -key or the ↓

-key. Confirm it with the ENTER key.

Note: If you change the measurement range, the adjustment done in this menu will disappear and go

back to the standard values of the range. To change the output signal values permanently, you must change the adjustments in the menu "Range settings" (see 5.1.4.3, p. 5-21).

Attention: The signal range at the analog output should not be less than the smallest measurement range,

otherwise it is possible for the noise level to be very high at the analog output.

5) Determination of the output current range:

♦ Select the line "Output current range" with the ↓ -key. ♦ Press the ENTER key or the → -key to select the range and select the value you want with

the ↑ -key or the ↓ -key.

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♦ Confirm the new value with the ENTER key.

Options: 0...20 mA (and automatically 0...10V) or 4...20 mA (2...10V).

6) Analog output during calibration: In the line "Hold output during calibration" you can determine the signal drift of the analog output and of the limits during calibration:

♦ Yes: During the whole calibration the analog output signal and the status of the limits are

fixed to the last value before calibration.

♦ No: The analog output signal and the status of the limits conform to the measurement signal

during the whole calibration procedure.

Sample Gas

Zeroing Spanning Sample Gas

Hold output during calibration?

No

0V xV

Hold output during calibration?

Yes

Note:

♦ The adjustments "Yes/No" are valid for all kinds of calibrations of a platform SIO or MLT

analyzer SIO: manual, time controlled, AK controlled and system calibration.

By pressing the F5 key (More...) in the menu "Analog Output Setup" you can scroll through the submenus "Output signal if assigned module fails", "Fine adjustment", "Special scaling for concentration signal" and "Analog output updates per second".

7) Output Signal if Assigned Module Fails and Fine Adjustment.

TAG

--Output S ignal if Assigned Module Fails--

Out put(s) value on analy zer failur e:

Out put number: Oper ation mode: Fine adjustm ent for 0% out put: Fine adjustm ent for 100% output:

--Fine Adjustment--

95.0 ppm

Actual

1

Normal

4096

806

Measure Back... More...

F1

F2

F3 F4

F5

In the line "Output number" the output number selected in the menu "Analog Output Setup" will appear. If desired, you can change the number in the submenu "Fine Adjustment":

♦ Press the ENTER key or the → -key to select the output number and adjust the value you

want with the ↑ -key or the ↓ -key. Options: 1, ..., 8.

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♦ Confirm the number selected with the ENTER key.

5.2.1.1 I/O Module Controls

Analog output setup

Set up fine adjustment of the analog output:

♦ Press the ENTER key or the → -key in the line "Operation mode" to select the parameter and

adjust one of the following parameters with the ↑ -key or the ↓ -key:

• Normal: The absolute measurement signal will be sent to the analog output.

• Adjust 0V: Coordination between the display and the analog output for 0V with fine

adjustment 0%.

• Adjust 10V: Coordination between the display and the analog output for 10V with fine adjustment 100%.

♦ Confirm the new parameter with the ENTER key. ♦ Press the ENTER key or the → -key in the line "Fine adjustment for 0% output" or "Fine

adjustment for 100% output" to select the corresponding value.

♦ Adjust the value you want with the ↑ -key or the ↓ -key and confirm it with the ENTER key.

Options: 3500-4800 for 0% and 750-900 for 100%.

8) Special Scaling for Concentration Signal

TAG

--S pecial Scaling for Concentrat ion S ignal-(Scaling is the same as range limits)

Out put #1:

Out put #2: Out put #3: Out put #4: Out put #5: Out put #6: Out put #7: Out put #8:

Measure

F1

F2

F3

Back...

F4

95.0 ppm

Yes

Yes Yes Yes Yes Yes Yes Yes

More...

F5

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9) Analog Output Updates per Second

TAG

--Analog Output Updates per Second- -

Out put #1:

Out put #2: Out put #3: Out put #4: Out put #5: Out put #6: Out put #7: Out put #8:

Measure Back...

F1

F2

F3 F4

95.0 ppm

10

0 0 0 0 0 0

F5

The last three lines of variables in the menu "Analog Output Setup" are read-only and are not available for editing.

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5.2.1.2 I/O Module Controls

Serial interface setup

Main menu — Analyzer and I/O, expert controls and setup

↓

System & Network I/O Module Controls

↓

System SIO Module

↓

Serial interface setup

↓

TAG

--Ser ial Interf ac e S etup--

Baud rat e:

Data bits: Stop bits: Parity: Echo m ode: Handshake: Transmission delay: Type of installed seria l interface: Co m mun i c ation pr otoco l: Special protocol definition s.. .

Measure

Back...

95.0 ppm

19200

8 1

None

Disabled

Xon/ Xoff

0

RS232

AK

F1

F2

F3

F4

F5

In the submenu "Serial Interface Setup" you can determine the parameters of the data transfer between the MLT analyzer or platform and external implements. The setups in this menu depend on the configuration of the analyzer or platform and the corresponding implement. The specification of the serial interface is described in another manual.

Set up parameters:

♦ Select any line of variables with the ↑ -key or the ↓ -key. ♦ Select the variable with the ENTER key or the → -key. ♦ Confirm the new value with the ENTER key or cancel and go back to the last value with the

F2 key. Options: Baud rate: 300 1200 2400 4800 9600 19200

Data bits: 7 8 Stop bits: 1 2 Parity: None Even Odd Echo mode: Enabled Disabled Handshake: None Xon/Xoff Transmission delay: Type of installed serial interface: RS232 RS485_2X RS485_4X None Communication protocol:

Selecting "Special protocol definitions..." will take you to the submenu "AK-Protocol Definitions":

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TAG

--AK-P r otocol Definition s--

Device addre s s (RS-485 o nly):

Measure Back... More...

F1

F2

F3 F4

95.0 ppm

1

F5

Press F5 (More...) to take you to the submenu "MODBUS User Defined Variable Assignment":

TAG

--MO DB U S User Defined Variabl e Assignment--

Base "DEVICE ADDRESS" in decimal:

Analyzer TAG: Variable TAG:

Device Address: AL L VARIABLE : Regi ster addre s s act ion: USER DE F INED:

Measure Back...

95.0 ppm

208

NONE NONE

208

1

VIE W

4294942761

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F1

F2

F3 F4

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F5

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Rosemount NGA 2000 CLD NO/NOx Analyzer Module SW 3.9-3rd Ed. Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

ESSENTIAL INSTRUCTIONS

Contents

1 Introduction

2 Menu structure

3 Startup and Operation, General Notes and Main Menu

3.1 Starting and Initializing

3.2 Display and Function

3.4 Lines and Softkey Functionality

3.5 Important Functions of the Softkeys

3.6 Entering/Changing of Variables

3.7 The STATUS Key

3.8 Main Menu

4 Analyzer Basic Controls (Calibration) & Setup

4.1.3 Measurement - Range Setting

4.1.4 Measurement - Automatic Range Control

4.1.5 Measurement - Enable/Disable Ozonator Power

4.2.1 Calibration - Zeroing

4.2.2 Calibration - Spanning

5.1 Analyzer Module Setup

Calibration/Calibration gas list

Calibration parameters

Concentration Alarm Setup

Gas measurement parameters

Linearization parameters

Response time/delay parameters

Range setting

Automatic range control

Units

Linearization functions

Analyzer parameter list

Physical measurement parameters

Displayed parameters

5.2 I/O Module Controls

Analog output setup

Serial interface setup