Short Form Manual
HASAxE-SFM-HS
07/2006
Gas Analyzer Series
Short Form Manual
www.EmersonProcess.com
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Emerson Process Management (Rosemount Analytical) designs, manufactures and tests
its products to meet many national and international standards. Because these
instruments are sophisticated technical products, you MUST properly install, use, and
maintain them to ensure they continue to operate within their normal specifications. The
following instructions MUST be adhered to and integrated into your safety program when
installing, using and maintaining Emerson Process Management (Rosemount Analytical)
products. Failure to follow the proper instructions may cause any one of the following
situations to occur: Loss of life; personal injury; property damage; damage to this
instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Emerson Process
Management (Rosemount Analytical) representative for clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the
product.
• Inform and educate your personnel in the proper installation, operation, and
maintenance of the product.
• Install your equipment as specified in the Installation Instructions of the
appropriate Instruction Manual and per applicable local and national codes.
Connect all products to the proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update,
program, and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement
parts specified by Emerson Process Management (Rosemount Analytical).
Unauthorized parts and procedures can affect the product’s performance, place the
safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike
substitutions may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place,
except when maintenance is being performed by qualified persons, to prevent
electrical shock and personal injury.
The information contained in this document is subject to change without notice.
Edition 2006-07
Emerson Process Management GmbH & Co. OHG
Industriestrasse 1
D-63594 Hasselroth
Germany
T +49 (0) 6055 884-0
F +49 (0) 6055 884-209
Internet: www.EmersonProcess.com
Short Form Manual
HASAxE-SFM-HS
05/2006
X-STREAM
PREAMBLE
This quick start guide provides BRIEF INFORMATION about X-STREAM series gas
analyzers concerning installation and operation. For more detailled information about these
topics as well as subassemblies, functions, procedures and maintenance refer to the related
sections of the X-STREAM gas analyzer instruction manual.
This guide covers several X-STREAM series analyzer variations and therefore may describe
configurations and/or options not part of your specific analyzer.
For more detailled safety instructions and precautions refer to the related sections of the
X-STREAM gas analyzer instruction manual.
DEFINITIONS
The following definitions apply to WARNINGS, CAUTIONS and NOTES found throughout
this publication.
Highlights an operation or maintenance procedure, practice, condition, statement, etc.
If not strictly observed, could result in injury, death, or long-term health
hazards of personnel.
Safety Instructions
Highlights an operation or maintenance procedure, practice, condition, statement, etc.
If not strictly observed, could result in damage to or destruction of equipment,
or loss of effectiveness.
NOTE!
Highlights an essential operating procedure, condition or statement.
Emerson Process Management GmbH & Co. OHG S-1
Short Form Manual
X-STREAM
HASAxE-SFM-HS
05/2006
IMPORTANT
Safety Instructions
Wiring and Installation of this Apparatus
The following safety instructions apply specifically to all EU member states. They should be strictly
adhered to in order to assure compliance with the Low Voltage Directive. Non-EU st ates should also
comply with the following unless superseded by local or National Standards.
1. Adequate earth connections should be made to all earthing points, internal and external, where
provided.
2. After installation or troubleshooting, all safety covers and safety grounds must be replaced. The
integrity of all earth terminals must be maintained at all times.
3. To ensure safe operation of this equipment, connection to the mains supply should only be
made through a circuit breaker which will disconnect all circuits carrying conductors during a
fault situation. The circuit breaker may also include a mechanically operated isolating switch.
Circuit breakers or switches must comply with a recognized standard such as IEC947. All wiring
must conform with any local standards.
4. Where equipment or covers are marked with the symbol to the right, hazardous
voltages are likely to be present beneath. These covers should only be removed
when power is removed from the equipment — and then by trained service
personnel only .
5. Where equipment or covers are marked with the symbol to the right, there is a
danger from hot surfaces beneath. These covers should only be removed by
trained service personnel when power is removed from the equipment. Certain
surfaces may remain hot to the touch.
6. Where equipment or covers are marked with the symbol to the right, refer to the
Instruction Manual for instructions.
7. Further graphical symbols used in this product:
Electrostatic discharge (ESD)
Harmful (to Health)!
Explosion Hazard!
Toxic!
Heavy Instrument!
Disconnect from Mains!
All graphical symbols used in this product are from one or more of the following standards:
EN61010-1, IEC417, and ISO3864.
Emerson Process Management GmbH & Co. OHGS-2
Short Form Manual
HASAxE-SFM-HS
05/2006
X-STREAM
Safety Instructions
Operating and Maintaining this Apparatus
This instrument has left the factory in compliance with all applicable safety regulations.
To maintain this operating condition, the user
must strictly follow the instructions and consider
the warnings in this manual or provided on the
instrument.
Before switching on the instrument, verify that
the electrical supply voltage matches the
instrument´s operating voltage as set in the
factory .
Any interruption in the instrument´s ground line,
whether inside or outside the instrument, or
removal or interruption of its ground line
connection, could result in hazardous operating
conditions. Intentionally interrupting the
instrument´s protective ground is strictly prohibited.
Opening cover panels could expose voltagecarrying components. Connectors may also be
under voltage. The instrument must be
disconnected from all electrical supplies before
attempting any calibrations, maintenance
operations, repairs or component
replacements requiring opening of the
instrument. Any calibrations, maintenance
operations, or repairs that need the instrument
to be opened while connected to electrical
supplies should be subject to qualified
technicians familiar with the hazards involved
only!
Observe all applicable regulations when
operating the instrument from an autotransformer or variac.
Substances hazardous to health may emerge
from the instrument‘s exhaust.
Please pay attention to the safety of your
operation personnel. Protective measures
must be taken, if required.
Safety Instructions
Use only fuses of the correct type and current
ratings as replacements. Using repaired fuses
and short circuiting of fuse holders is prohibited.
Emerson Process Management GmbH & Co. OHG S-3
Short Form Manual
X-STREAM
Safety Instructions
HASAxE-SFM-HS
05/2006
INTENDED USE STATEMENT
X-Stream series gas analyzers are intended to be used as analyzers for industrial purposes.
They must not be used in medical, diagnostic or life support applications nor as safety
devices, and no independent agency certifications or approvals are to be implied as
covering such applications!
AUTHORIZED PERSONNEL
If this equipment is used in a manner not specified in these instructions, protective systems
may be impaired.
SAFETY SUMMARY
T o avoid loss of life, personal injury and damage to this equipment and on-site property , do
not operate or service this instrument before reading and understanding this quick start
guide.
The analyzer‘s instruction manual gives more detailled instructions. Save these documents.
ELECTRICAL SHOCK HAZARD !
Do not operate without covers secure. Do not open while energized.
Installation requires access to live parts which can cause death or serious
injury.
For safety and proper performace this instrument must be connected to a
properly grounded three-wire source of power.
TOXIC GASES !
This unit’s exhaust may contain toxic gases such as sulfur dioxide.
These gases can cause serious injuries.
Aviod inhalation of the exhaust gases at the exhaust fitting.
Connect exhaust outlet to a safe vent. Check vent line and connections for
leakage.
Keep all fittings tight to avoid leaks. See section 7-2, page 7-2 for leak test
instructions.
Emerson Process Management GmbH & Co. OHGS-4
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05/2006
X-STREAM
Safety Instructions
EXPLOSION HAZARD !
Do not operate nor install these instruments in hazardous areas without additional measures!
HEAVY INSTRUMENTS !
The analyzer variation X-STREAM F, intended to be wall mounted and/or
outdoor installed, weighs up to approx. 26 kg (57 lbs), depending on
included options!
Use two people and/or suitable tools for transportation and lifting these
instruments!
Take care to use anchors and bolts specified to be used for the weight of
the units!
T ake care the wall or stand the unit is intended to be inst alled at is solid and
stable to hold the units!
Safety Instructions
HIGH TEMPERATURES !
While working with photometers and/or thermostated components inside
the analyzers hot components may be accessible!
Emerson Process Management GmbH & Co. OHG S-5
X-STREAM
Magnetically Operated Front Panel
Magnetically Operated Front Panel
Persons with cardiac pacemakers should absolutely avoid magnetic
fields !
Negative effects on persons beyond those described above caused by
magnetic fields are not known. It is presumed that persons showing allergic
reaction on contact with ceramic or metallic material show the same
behavior on contact with magnetic material.
Short Form Manual
HASAxE-SFM-HS
05/2006
DANGER TO LIFE !
Permanent magnets are surrounded by magnetic fields. These magnetic
fields can disturb and even destroy sensitive electronic measuring devices,
but also mechanical watches, credit cards, etc.
Usually a distance of 20 inch (0.5 m) is enough to avoid damages. All sintered
permanent magnets are hard and brittle. Hitting of sintered permanent
magnets by the magnetic attraction causes splitting into fragments with many
sharp edges. This especially occurs with high energy magnets, and can
also cause skin bruises by high attraction.
High energy magnets made of rare-earth materials have to be stored dry,
otherwise the surfaces would oxidise. Unprotected operation in a humid
environment may cause corrosion. A void damaging the protective galvanic
coating.
A storage in a hydrogen atmosphere destroys these magnets. A
demagnetisation is caused when permanent magnet materials have been
exposed in a radioactive radiation for a long time.
For air transportation of magnetic material the IATA instructions have to be
observed:
Magnetic fields are not allowed to penetrate the package, if necessary the
magnets have to be shorted using a metal plate.
Emerson Process Management GmbH & Co. OHGS-6
Short Form Manual
HASAxE-SFM-HS
05/2006
X-STREAM
TABLE OF CONTENTS
Preamble S-1
Definitions S-1
Safety Instructions S-2
Magnetically Operated Front Panel...................................................................................... S-6
Chapter 1 Installation 1-1
1-1 Abstract.......................................................................................................................1-1
1-2 Gas Conditioning .......................................................................................................1-2
1-3 Electrical Connections .............................................................................................. 1-5
1-4 Installation Instructions.............................................................................................1-6
1-4-1 X-STREAM GP, X-STREAM GPS...........................................................................1-6
1-4-1-1 Plugs & Sockets Version .................................................................................. 1-7
1-4-1-2 Terminals Version..............................................................................................1-9
1-4-2 X-STREAM F.........................................................................................................1-13
Chapter 2 Startup 2-1
2-1 Abstract.......................................................................................................................2-1
2-2 The User Interface......................................................................................................2-1
2-3 The Keys .....................................................................................................................2-2
2-4 Power-On Sequence .................................................................................................. 2-3
2-4-1 Measuring Screen .................................................................................................. 2-3
2-5 Menu structure ........................................................................................................... 2-4
2-6 Calibration ..................................................................................................................2-5
Table of Contents
Table of Figures
Fig. 1-0: Example of Gas Fittings Label ................................................................................................................1-3
Fig. 1-1: Bypass Mode Installation.........................................................................................................................1-5
Fig. 1-2: Frontal View .............................................................................................................................................1-6
Fig. 1-3: Rear Panel - Plugs & Sockets Version ....................................................................................................1-7
Fig. 1-4: Socket X1 - Pin Assignment ...................................................................................................................1-8
Fig. 1-5: IEC Mains Input Plug ...............................................................................................................................1-8
Fig. 1-6: Rear Panel - Terminals Version...............................................................................................................1-8
Fig. 1-7: Analog Signal Output Terminals ..........................................................................................................1-10
Fig. 1-8: Mains Terminals.....................................................................................................................................1-10
Fig. 1-9: X-STREAM F ..........................................................................................................................................1-12
Fig. 1-10: X-STREAM F -Allocation of Terminals and Gas Fittings .................................................................. 1-14
Fig. 1-11: X-STREAM F - Analog Output Terminals...........................................................................................1-16
Fig. 1-12: Mains Terminals...................................................................................................................................1-17
Fig. 2-1: X-STREAM User Interface........................................................................................................................2- 1
Fig. 2-2: X-STREAM Software Menu Structure ....................................................................................................2-4
Emerson Process Management GmbH & Co. OHG
T-1
X-STREAM
Short Form Manual
HASAxE-SFM-HS
05/2006
Table of Contents
T-2
Emerson Process Management GmbH & Co. OHG
Short Form Manual
HASAxE-SFM-HS
07/2006
X-STREAM
Chapter 1
Installation
This chapter describes in a brief manner how
to safely install the different analyzer models.
For more detailled instructions see the
X-STREAM instruction manual.
1-1 Abstract Carefully examine the shipping carton and contents for signs of damage.
Immediately notify the shipping carrier if the carton or its contents are damaged.
Retain the carton and packing material until the instrument is operational.
ELECTRICAL SHOCK HAZARD!
Prior to connecting the analyzer to mains ensure all safety instructions
as given in the appropriate chapters of this manualand the X-STREAM
instruction manual!
Installation area has to be clean, free from
moisture, excessive vibration and frostprotected. T ake care to meet the permissible
ambient temperatures as given in the technical data section!
Instruments must not be exposed to direct
sunlight nor sources of heat.
1 Installation
For outdoor installation it is recommended
to mount the instruments into a cabinet. At
least sheltering against rain is recommended.
1-1Emerson Process Management GmbH & Co. OHG
X-STREAM
1-2 Gas Conditioning
Short Form Manual
HASAxE-SFM-HS
07/2006
1-1 Installation - Abstract
To ensure trouble-free analyzer operation
one has to attach great importance to gas
conditioning:
All gases must be conditioned
before supplying!
When supplying corrosive
gases ensure that gas path
components are not affected!
Flammable gases must not
supplied without additional
protective measures!
It is prohibited to supply explosive gases!
Furthermore the gases must be
- dry
- free of dust
- free of aggressive components affecting
gas path materials (e.g. by corrosion).
If moisture can not be avoided take care that
the gas‘ dew point is at least 18 F (10 °C) below
ambient temperature to avoid condensation
within the gas path.
Pressure and flow must be within the limits given
by the measurement specifications table 3-7
X-STREAM instruction manual, page 3-17).
(
1-2 Emerson Process Management GmbH & Co. OHG
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