Rosemount Manual: X-STREAM Enhanced Short Form Manual-1st Ed. | Rosemount Manuals & Guides

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Short Form Manual

HASXEE-SFM-HS
07/2010

Gas Analyzer Series

Short Form Manual

www.EmersonProcess.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management (Rosemount Analytical) designs, manufactures and
tests its products to meet many national and international standards. Because these
instruments are sophisticated technical products, you MUST properly install, use, and
maintain them to ensure they continue to operate within their normal specications.
The following instructions MUST be adhered to and integrated into your safety program
when installing, using and maintaining Emerson Process Management (Rosemount
Analytical) products. Failure to follow the proper instructions may cause any one of the
following situations to occur: Loss of life; personal injury; property damage; damage to
this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process

Management (Rosemount Analytical) representative for clarication.

• Follow all warnings, cautions, and instructions marked on and supplied with the
product.

• Inform and educate your personnel in the proper installation, operation, and
maintenance of the product.

• Install your equipment as specied in the Installation Instructions of the
appropriate Instruction Manual and per applicable local and national codes.

Connect all products to the proper electrical and pressure sources.

• To ensure proper performance, use qualied personnel to install, operate, update,
program, and maintain the product.

• When replacement parts are required, ensure that qualied people use replacement
parts specied by Emerson Process Management (Rosemount Analytical).
Unauthorized parts and procedures can affect the product’s performance, place the
safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike
substitutions may result in re, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place,
except when maintenance is being performed by qualied persons, to prevent
electrical shock and personal injury.

The information contained in this document is subject to change without notice.

3rd edition 2010-07

Emerson Process Management GmbH & Co. OHG

Industriestrasse 1
D-63594 Hasselroth
Germany
T [phone]
F [phone]
Internet: www.EmersonProcess.com

Short Form Manual

HASXEE-SFM-HS
04/2010

X-STREAM XE

Table of ConTenTs

Introduction S-1

Denitions S-1

Terms used in this instruction manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-2

Symbols used on and inside the unit
Symbols used in this manual

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-3

Safety Instructions S-5

Intended Use Statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5

General safety notice / Residual risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-5

Authorized personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-6

Additional literature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-6

Operating and maintaining this unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-7

Chapter 1 Technical description 1-1

1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.1.1 The front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

1.2 Comparison of the various X-STREAM analyzer model . . . . . . . . . . . . . . . . . . . . . . . . .1-3

1.3 X-STREAM XEGC: ½ 19 inch table-top unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

1.4 X-STREAM XEGP: 19 inch table-top or rackmount design . . . . . . . . . . . . . . . . . . . . . . .1-6

1.5 X-STREAM XEF/XDF: Field housing with single or dual compartment . . . . . . . . . . . . . .1-8

1.5.1 Field housings for installation in hazardous areas (Ex-zones) . . . . . . . . . . . . . . . . . . 1-11

Table of contents

TOC

Chapter 2 Installation 2-1

2.1 Scope of Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

2.3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.3.1 Common technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

2.3.2 Specic technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

2.4 Gas conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

2.5 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8

2.6 Detailed Instructions for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9

2.6.1 X-STREAM XEGC, X-STREAM XEGP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10

2.6.2 X-STREAM XEF, X-STREAM XDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18

2.7 Notes on Wiring Signal Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30

2.7.1 Electrical shielding of cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30

2.7.2 Wiring inductive loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-33

2.7.3 Driving high-current loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-33

2.7.4 Driving multiple loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-34

Emerson Process Management GmbH & Co. OHG TOC-1

Short Form Manual

X-STREAM XE

Table of Contents

HASXEE-SFM-HS

04/2010

Chapter 3 Startup 3-1

3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3.2 Performing a Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

3.3 Symbols and typographical conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

3.4 Front panel elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3.4.1 Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3.4.2 Status Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

3.4.3 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

3.5 Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7

3.5.1 Access levels & codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

3.5.2 Special messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

3.6 Powering up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

3.6.1 Boot sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

3.6.2 Measurement display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

3.7 Language settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13

3.8 Checking the settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14

3.8.1 Installed options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15

3.8.2 Conguring the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16

3.8.3 Calibration setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17

3.8.4 Setting the analog outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19

3.8.5 Setting concentration alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24

3.8.6 Backup the settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25

3.9 Perform a calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27

3.9.1 Manual Zero Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28

3.9.2 Manual Span Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29

Appendix A-1

A.1 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

A.2 Assignment of Terminals and Sockets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15

A.2.1 Tabletop & Rack mount analyzers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15

A.2.2 Field Housings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16

Emerson Process Management GmbH & Co. OHGTOC-2

Short Form Manual

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04/2010

X-STREAM XE

Index of fIgures

Fig. 1-1: X-STREAM front panel (here the X-STREAM XEGP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Fig. 1-2: X-STREAM XEGC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Fig. 1-3: X-STREAM XEGP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Fig. 1-4: Optional screw-type terminal adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Fig. 1-5: X-STREAM XEF / XDF- Front views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Fig. 1-6: X-STREAM XEF - right side and bottom view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Fig. 1-7: X-STREAM XEF - power supply and signal terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Fig. 2-1: X-STREAM XE Analyzers - scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Fig. 2-2: Labelling of gas connectors (example) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Fig. 2-3: Installation in bypass mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Fig. 2-4: X-STREAM XEGC - table top version rear panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Fig. 2-5: X-STREAM XEGP - rear panel, with optional terminal adapters and front side brackets. . . . . . . . . . 2-11

Fig. 2-6: X-STREAM XEGC - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

Fig. 2-7: X-STREAM XEGP - dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Fig. 2-8: Socket X1 - Analog & Digital Outputs 1-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

Fig. 2-9: Plug X2 - Modbus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

Fig. 2-10: Sockets X4.1 and X4.2 - Pin conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Fig. 2-11: Plug X5 - analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Fig. 2-12: X-STREAM XEF - dimensions for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

Fig. 2-13: X-STREAM XDF - dimensions for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Fig. 2-14: X-STREAM XE Field housing - Arrangement of terminals, cable glands and gas connectors . . . . . . 2-20

Fig. 2-15: Terminal block X1 - Analog signals and relay outputs 1-4 (XSTA) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

Fig. 2-16: Terminal block X1 - Modbus interface (XSTA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

Fig. 2-17: X-STREAM XEF - Ethernet connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25

Fig. 2-18: Terminals blocks X4 for digital inputs and outputs (XSTD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

Fig. 2-19: Terminal block X5 - Analog input signals (XSTI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

Fig. 2-20: Power supply connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28

Fig. 2-21: Shielded signal cable, shielding connected at both ends. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

Fig. 2-22: Shielded signal cable, shielding connected at one end. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

Fig. 2-23: Signal cable with double shielding, shieldings connected at alternate ends. . . . . . . . . . . . . . . . . . . . 2-31

Fig. 2-24: Shield connector terminal with cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32

Fig. 2-25: Suppressor diode for inductive loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

Fig. 2-26: Driving high-current loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

Fig. 2-27: Loads in series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

Fig. 2-28: Loads in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

Table of contents

TOC

Fig. 3-1: Leak Testing with U-turn Manometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Fig. 3-2: X-STREAM XE front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Fig. 3-3: Arrangement of concentration thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

Emerson Process Management GmbH & Co. OHG TOC-3

X-STREAM XE

Short Form Manual

HASXEE-SFM-HS

04/2010

Emerson Process Management GmbH & Co. OHGTOC-4

Short Form Manual

HASXEE-SFM-HS
04/2010

X-STREAM XE

INTRODUCTION

This short form manual provides information on installation and startup of the
X-STREAM® XE series gas analyzers. For comprehensive instructions see the X-STREAM
XE series instruction manual.

This manual covers several X-STREAM analyzer models and so may contain information
about congurations and/or options not applicable to your analyzer.

The installation and operation of units for use in explosive (hazardous) environments is
not covered in this manual.

Analyzers intended to be used in such environments are supplied with further instruction
manuals, which should be consulted in addition to this.

DEFINITIONS

The following denitions apply to WARNINGS, CAUTIONS and NOTES found throughout
this publication.

HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,

PRACTICE, CONDITION, STATEMENT, ETC.

If not strictly observed, could result in injury, death, or long-term health
hazards of personnel.

Safety Instructions

S

HIGHLIGHTS AN OPERATION OR MAINTENANCE PROCEDURE,

PRACTICE, CONDITION, STATEMENT, ETC.

If not strictly observed, could result in damage to or destruction of equipment,
or loss of effectiveness.

NOTE!

Highlights an essential operating procedure, condition or statement.

Emerson Process Management GmbH & Co. OHG S-1

X-STREAM XE

TERMS USED IN THIS INSTRUCTION MANUAL

Short Form Manual

HASXEE-SFM-HS

04/2010

Explosive Gas(es)

Flammable Gases and gas mixtures in a mix­ture with air within the explosive limits.

Flammable Gas(es)

Gases and gas mixtures are assigned to be
ammable if they might become ignitable
when in a mixture with air.

Infallible Containment

This term is derived from the standards of
explosion protection especially from the re­quirements for pressurized housings: thus an
infallible containment can be characterized
by no intended leakage out of the gas paths
enabling gas to enter the inner compartment
of the analyzer housing.

Intrinsically Safe Cell (IS Cell)

Cells supplied with an intrinsically safe power
signal, approved by a Test Institute, to operate
with explosive gases.

The design ensures the IS cells remains safe
even in case of failure and explosive gases
are not ignited.

Protection Class IP66 / NEMA 4X

Both terms are used to specify conditions for
equipment to be installed outdoor.

IP stands for Ingress Protection, the rst num­ber species protection against solid objects
(6. = dust tight) while the second number
species the degree of protection against
liquids (.6 = heavy seas).

NEMA stands for National Electrical Manuf­acturers Association. 4X species a degree
of protection to personnel against incidental
contact with the enclosed equipment; to pro­vide a degree of protection against falling dirt,
rain, sleet, snow, windblown dust, splashing
water, and hose-directed water; and that will
be undamaged by the external formation of
ice on the enclosure

Upper Explosion Limit (UEL)
Volume ratio of ammable gas in air above

which an explosive gas atmosphere will not
be formed: the mixture of gas and air is too
rich in fuel (decient in oxygen) to burn.

Lower Explosion Limit (LEL)

Volume ratio of ammable gas in air below
which an explosive gas atmosphere will not
be formed: the mixture of gas and air lacks
sufcient fuel (gas) to burn.

NAMUR

NAMUR is an international user association of
automation technology in process industries.
This organisation has issued experience re­ports and working documents, called recom­mendations (NE) and worksheets (NA).

Emerson Process Management GmbH & Co. OHGS-2

Short Form Manual

HASXEE-SFM-HS
04/2010

Safety Instructions

X-STREAM XE

SYMBOLS USED ON AND INSIDE THE UNIT

Wherever one or more of the following symbols appear on or inside the instrument, be careful
and read the instructions given in the accompanying manuals!

Strictly observe the given warnings, instructions and information to minimize hazards!

This symbol at the instrument ... ... means

dangerous voltages may be accessible. Remo­ving covers is permitted only, if the instrument is
disconnected from power - and even in this case
by qualied personnel only!

hot surfaces may be accessible. Removing
covers by qualied personnel is permitted only,
if the instrument is disconnected from power.
Nevertheless several surfaces may remain hot
for a limited time.

more detailled information available: see in­struction manual before proceeding!

more detailled information available: see in­struction manual before proceeding!

Safety Instructions

S

Emerson Process Management GmbH & Co. OHG S-3

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Safety Instructions

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SYMBOLS USED IN THIS MANUAL

Where one or more of the following symbols appear within this manual, carefully read the rela­ted information and instructions!

Strictly observe the given warnings, instructions and information to minimize hazards!

This symbol used in the manual ... ... means

dangerous voltages may be exposed

hot surfaces may be exposed

possible danger of explosion

toxic substances may be present

substances harmful to health may be present

indicates notes relating to heavy instruments

electrical components may be destroyed by

electrostatic discharges

units must be disconnected from the power
source

indicates special instructions or information for
operation at low temperatures.

indicates basic conditions or procedures are
being described.

This symbol may also indicate information impor­tant for achieving accurate measurements.

Emerson Process Management GmbH & Co. OHGS-4

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Safety Instructions

X-STREAM XE

SAFETY INSTRUCTIONS

INTENDED USE STATEMENT

X-STREAM XE series gas analyzers are intended to be used as analyzers for industrial
purposes. They must not be used in medical, diagnostic or life support applications.

Using X-STREAM XE analyzers as safety devices is prohibited where redundancy and/or
SIL classication or equivalent is needed.

No independent agency certications or approvals are to be implied as covering such
applications!

Safety Instructions

S

GENERAL SAFETY NOTICE / RESIDUAL RISK

If this equipment is used in a manner not specied in these instructions, protective sy­stems may be impaired.

Despite of incoming goods inspections, production control, routine tests and application
of state-of-the-art measuring and test methods, an element of risk remains when operating
a gas analyzer!

Even when operated as intended and observing all applicable safety instructions some
residual risks remain, including, but not limited to, the following:

• An interruption of the protective earth line, e.g. in an extension cable, may result in
risk to the user.

• Live parts are accessible when operating the instrument with doors open or covers
removed.

• The emission of gases hazardous to health may even be possible when all gas con­nections have been correctly made.

Avoid exposure to the dangers of these residual risks by taking particular care when in­stalling, operating, maintaining and servicing the analyzer.

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Safety Instructions

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AUTHORIZED PERSONNEL

In-depth specialist knowledge is an absolutely necessary condition for working with and
on the analyzer.

Authorized personnel for installing, operating, servicing and maintaining the analyzer are
instructed and trained qualied personnel of the operating company and the manufac­turer.

It is the responsibility of the operating company to

• train staff,

• observe safety regulations,

• follow the instruction manual.

Operators must

• have been trained,

• have read and understood all relevant sections of the instruction manual before
commencing work,

• know the safety mechanisms and regulations.

To avoid personal injury and loss of property, do not install, operate, maintain or service
this instrument before reading and understanding this instruction manual and receiving
appropriate training.

ADDITIONAL LITERATURE

This manual covers aspects important for installation and startup of X-STREAM XE gas
analyzers.

For comprehensive information on operating and maintain/service the instrument in a
safe manner it is MANDATORY to read all additional instruction manuals, if not provided
as printed version, see the accompanying CD-ROM for an electronic version (PDF)!

The following additional instruction manuals are available or referenced within this ma­nual:

HASXEE-IM-HS X-STREAM XE series instruction manual
HASICx-IM-H Infallible containment instruction manual
Contact your local service center or sales ofce when missing documents.

SAVE ALL INSTRUCTIONS FOR FUTURE USE!

Emerson Process Management GmbH & Co. OHGS-6

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X-STREAM XE

Safety Instructions

OPERATING AND MAINTAINING THIS UNIT

On leaving our factory, this instrument confor­med to all applicable safety directives.

In order to preserve this state of affairs, the
operator must take care to follow all the in­structions and notes given in this manual and
on the unit.

Before switching on the unit, ensure that the
local nominal mains voltage corresponds to
the factory-set operational voltage of this
unit.

Any interruption of the protective earth con­nections, whether inside or outside of the unit,
may result in exposure to the risk of electricity.
Deliberately disconnected the protective earth
is therefore strictly forbidden.

Removing covers may expose components
conducting electric current. Connectors may
also be energised. The unit should therefore
be disconnected from the power supply before
any kind of maintenance, repair or calibration

work requiring access to the inside of the
unit.

Only trained personnel who are aware of
the risk involved may work on an open and
energized unit.

Fuses may only be replaced by fuses of an
identical type and with identical ratings. It is
forbidden to use repair fuses or to bypass
fuses.

Take note of all applicable regulations when
using this unit with an autotransformer or a
variable transformer.

Substances hazardous to health may escape
from the unit’s gas outlet. This may require
additional steps to be taken to guarantee the
safety of operating staff.

Safety Instructions

S

Emerson Process Management GmbH & Co. OHG S-7

X-STREAM XE

The units described in this manual may not be used in explosive atmospheres
without additional safety measures.

Do not operate without covers secure.

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Safety Instructions

EXPLOSION HAZARD

ELECTRICAL SHOCK HAZARD

Do not open while energized.

Installation requires access to live parts which can cause death or serious
injury.

For safety and proper performace this instrument must be connected to a
properly grounded three-wire source of power.

TOXIC GASES

This unit’s exhaust may contain toxic gases such as (but not limited to)
e.g. sulfur dioxide. These gases can cause serious injuries.
Avoid inhaling exhaust gases.

Connect the exhaust pipe to a suitable ue and inspect the pipes regularly
for leaks.

All connections must be airtight to avoid leaks;

X-STREAM XE series

instruction manual on how performing a leak test.

Emerson Process Management GmbH & Co. OHGS-8

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The models intended for outside and wall mounted use (X-STREAM XEF and
XDF) weigh between 25 kg (57 lb) and 45 kg (99 lb), depending on version
and options installed.

X-STREAM XE

Safety Instructions

HEAVY INSTRUMENT

Safety Instructions

Two people and/or lifting equipment is required to lift and carry these
units.

Take care to use anchors and bolts specied to be used for the weight of
the units!

Take care the wall or stand the unit is intended to be installed at is solid
and stable to support the weight!

CRUSHING HAZARD

Take care of crushing hazard when closing the front door of analyzer eld
housings!

Keep out of the closing area between enclosure cover and base!

OPERATION AT LOW TEMPERATURES

When operating an instrument at temperatures below 0 °C (32 °F), do
NOT apply gas nor operate the internal pump before the warmup time has
elapsed!

S

Violation may result in condensation inside the gas paths or damaged
pump diaphragm!

HIGH TEMPERATURES

Hot parts may be exposed when working on photometers and/or
heated components in the unit.

Emerson Process Management GmbH & Co. OHG S-9

X-STREAM XE

Safety Instructions

GASES AND PREPARATION OF GASES

GASES HAZARDOUS TO HEALTH

Follow the safety precautions for all gases (sample and span gases) and
gas cylinders.

Before opening the gas lines, they must be purged with air or neutral gas (N2)
to avoid hazards from escaping toxic, ammable, explosive or hazardous
gases.

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FLAMMABLE OR EXPLOSIVE GASES

When supplying explosive gases or ammable gases with concentrations of
more than 25 % of the lower explosion limit, we RECOMMEND implementing
one or more additional safety measures:

• purging the unit with inert gas

• stainless steel internal pipes

• ame arrestors on gas inlets and outlets

• infallible measuring cells.

Emerson Process Management GmbH & Co. OHGS-10

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POWER SUPPLY

X-STREAM XE

Safety Instructions

CONNECTING UNITS FOR PERMANENT INSTALLATION

Only qualied personnel following all applicable and legal regulations may
install the unit and connect it to power and signal cables. Failure to comply
may invalidate the unit’s warranty and cause exposure to the risk of damage,
injury or death.

This unit may only be installed by qualied personnel familiar with the
possible risks.

Working on units equipped with screw-type terminals for electrical
connections may require the exposure of energized components.

Wall-mounted units have no power switch and are operational when
connected to a power supply. The operating company is therefore required
to have a power switch or circuit breaker (as per IEC 60947-1/-3) available
on the premises. This must be installed near the unit, easily accessible to
operators and labelled as a power cut-off for the analyzer.

HAZARD FROM WRONG SUPPLY VOLTAGE

Ensure that the local power voltage where the unit is to be installed,
corresponds to the unit’s nominal voltage as given on the name plate
label.

Safety Instructions

S

ADDITIONAL NOTES FOR UNITS WITH SCREW-TYPE TERMINALS

Cables for external data processing must be double-insulated against mains
power.

If this is not possible, cables must be laid in such a way as to guarantee
a clearance of at least 5 mm from power cables. This clearance must be
permanently secured (e.g. with cable ties).

Emerson Process Management GmbH & Co. OHG S-11

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General Operating Notes

GENERAL OPERATING NOTES

EXPLOSION HAZARD BY EXHAUST GASES

Exhaust gases may contain hydrocarbons, other toxic gases or even
explosive gases.

Faulty gas connections may lead to explosion and death.

Ensure that all gas connections are connected as labelled and airtight.

• The unit must be installed in a clean and dry area, protected from strong vibrations and
frost

.

• The unit must not be exposed to direct sunlight and sources of heat. Admissible ambient
temperatures (see technical details) must be adhered to.

• Gas inlets and outlets must not be interchanged.All gases must be conditioned, before sup­plied to the unit. When using this unit with corrosive sample gases, ensure that these gases
do not contain components harmful to the gas lines.

• Admissible gas pressure for sample and test gases is 1,500 hPa.

• Exhaust lines must be laid inclined downwards, depressurized, protected from frost and
according to applicable regulations.

• If it is necessary to disconnect the gas lines, the unit’s gas connectors must be sealed with
PVC caps to avoid polluting the internal gas lines with condensate, dust, etc.

• To ensure electromagnetic compatibility (EMC), only shielded cables (supplied by us on re­quest, or of equivalent standard) may be used. The customer must ensure that the shielding
is correctly tted. Shielding and terminal housing must be electrically connected; submin-D
plugs and sockets must be screwed to the unit.

• When using optional external adapters (submin-D to screw-type terminals), protection against
electromagnetic interference is not ensured (CE compliance pursuant to EMC guidelines).
In this case the customer or operating company functions as a system builder and must
therefore ensure and declare compliance with EMC guidelines.

Emerson Process Management GmbH & Co. OHGS-12

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Chapter 1

Technical description

The following are the main features of the new
Emerson Process Management X-STREAM
XE series gas analyzers in brief:

• compact design with easily accessible
internal components

• customizable for a wide range of appli­cations: different housings are available
while internal construction remains largely
identical

• a highly integrated mainboard contains
all interfaces and basic functions for the
operation of the unit

• multilingual microprocessor-controlled
user interface with liquid crystal (LCD) to
indicate measurement value and status
messages

• units for outdoor use are optionally sup­plied with an impact tested front panel

• widerange power supply unit for worldwide
use without modication (1⁄2 19in units with
external PSUs)

The new X-STREAM XE gas analyzers can
measure up to ve different gas compon­ents using any combination of the following
analyzing techniques (restrictions apply to

1

⁄2 19in units):
IR = non-dispersive infrared analysis
UV = ultraviolet analysis
pO2 =

paramagnetic oxygen analysis

X-STREAM XE

eO2 =
TC = thermal conductivity analysis
Modied resistant measuring cells are avai-

lable for use with corrosive gases and/or
gases containing solvents.

Special congurations (e.g. intrinsically safe
or infallible measuring cells) for the analysis
of combustible gases are also available.

Standard applications

Different housings allow X-STREAM XE
analyzers to be tailored to the many different
applications:

• Tabletop units in 1⁄2 19in modular design,

• Tabletop and rackmountable units in 19in

• Stainless steel wallmountable eld housing

• Cast aluminium wallmountable field

The various analyzer types are described in
more detail beginning with 1-3.

electrochemical oxygen analysis

with IP 20 protection class

modular design, with IP 20 protection
class

with IP 66 / NEMA 4X protection class
for outdoor use (operating temperature
0 (-20) °C to +50°C).

housing with IP 66 / NEMA 4X protection
class for outdoor use (operating tempera­ture 0 (-20) °C to +50 °C).

Techn. Description

1

EXPLOSION HAZARD

X-STREAM XE analyzers CAN NOT be used in explosive environments
(hazardous areas) without additional safety features.

This instruction manual does NOT describe the special conditions necessary
to operate gas analyzers in hazardous areas.

Please refer to the separate instruction manual, supplied with units for use
in hazardous areas.

Emerson Process Management GmbH & Co. OHG 1-1

X-STREAM XE

1.1 Overview

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1.1 Overview

All X-STREAM gas analyzers feature an
easy-to-use graphical user interface, which
displays measurement values, status and
error messages, and menus for the input of
parameters.

For ease of use, the operator can select one
of three languages for the display: By default
any analyzer is congured with English and

1.1.1 The Front Panel

The graphic LCD shows measurement and
status information with plain text and sym­bols.

The symbols are designed to indicate the dif­ferent status “Failure”, “Function check”, “Out
of specication” and “Maintenance request” as
specied by the NE 107 standard. For further
information,

X-STREAM XE instruction

manual.

German language sets, while a third can
optionally be added. Currently available:
French, Italian, Portuguese and Spanish..

The analyzer software is operated by means
of only six keys.
Depending on the analyzer model, the display
can also be protected with an impact tested
glass panel, to withstand even harsher conditi­ons and to provide a higher IP protection class
of up to IP66 / NEMA Type 4X.

1 3 42

1 Graphic display
2 “Measure“ key
3 “Enter” key
4 4 keys for settings and menu navigation

Fig. 1-1: X-STREAM front panel (here the X-STREAM XEGP)

Emerson Process Management GmbH & Co. OHG1-2

X-STREAM XE

1.2 Comparison of Analyzer Models

1.2 Comparison of the Various X-STREAM Analyzer Model

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X-STREAM XEGC

1

⁄2 19 in housing, table-top or rackmountable,

protection type: IP 20

1

⁄1 19 in housing, table-top or rackmountable,

protection type: IP 20

X-STREAM XEGP

24V input with external power supply unit Internal wide range power supply unit Internal wide range power supply unit Internal wide range power supply unit
Max. 3 channels: 2 photometer + 1 WLD/O

2

max. 6 gas connections,

including 1 optional purge gas connection
Options for gas lines: Flow sensor, pressure

sensor, infallible gas lines

Max. 4 channels in any combination
max. 8 gas connections,

1 optional extra connection for purge gas
Options for gas lines: Flow sensor, pressu-

re sensor, heating for physical components,
sample gas pump, 1 or 2 valve blocks, infalli­ble gas lines

1-4 analog outputs, 4 relay outputs, 2 Modbus
Ethernet interfaces, 2 USB connectors

optional:
1 interface card with 7 digital inputs and
9 digital outputs
1 interface card with analog inputs

electrical interfaces accessible via sockets on
back of unit, optionally: screw-type terminal

adapters

(except for Ethernet & USB)

1-4 analog outputs, 4 relay outputs, 2 Modbus
Ethernet interfaces, 2 USB connectors

optional:
1 or 2 interface cards, each with 7 digital
inputs and 9 digital outputs
1 interface card with analog inputs

electrical interfaces accessible via sockets on
back of unit, optionally: screw-type terminal

adapters

(except for Ethernet & USB)

LCD LCD LCD, impact tested front panel LCD, impact tested front panel
Operating ambient temperature:

0 °C to +50 °C (32 °F to 122 °F)

Operating ambient temperature:
0 °C to +50 °C (32 °F to 122 °F)

Size: (DxHxW): max. ca. 440x130x220 mm
Weight: ca. 8 - 12 kg (17.6 - 26.5 lb)

Size: (DxHxW): max. ca. 411x133x482 mm
Weight: ca. 11 - 16 kg (24.3 - 35.3 lb)

Emerson Process Management GmbH & Co. OHG1-3

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1.2 Comparison of Analyzer Models

X-STREAM XEF / XDF X-STREAM XEFD

Stainless steel wallmountable eld housing,
protection type: IP66 / NEMA 4X

Single or dual compartment design

X-STREAM XE

Techn. Description

1

Cast aluminium wallmountable eld housing,
protection type: IP66 / NEMA 4X

Max. 4 channels in any combination
max. 8 gas connections,

1 optional extra connection for purge gas
Options for gas lines: Flow sensor, pressure

sensor, heating for physical components,
sample gas pump, 1 or 2 valve blocks, infalli­ble gas lines

1-4 analog outputs, 4 relay outputs, 2 Modbus
Ethernet interfaces, 2 USB connectors

optional:
1 or 2 interface cards, each with 7 digital

inputs and 9 digital outputs
1 interface card with analog inputs

electrical interfaces on internal screw-type ter­minal adapters

Operating ambient temperature:

-20 °C to +50 °C (-4 °F to 122 °F)
Models available for use in explosive environ-

ments

Size: (DxHxW): ca. 265x400 (815)x550 mm
Weight: max. ca. 25 (45) kg / 55.1 (99.2) lb

(except for Ethernet & USB)

Max. 4 channels in any combination
max. 8 gas connections,

including 2 optional purge gas connection
Options for gas lines: Flow sensor, pressu-

re sensor, heating for physical components,
sample gas pump, 1 or 2 valve blocks, infalli­ble gas lines

1-4 analog outputs, 4 relay outputs, 2 Modbus
Ethernet interfaces, 2 USB connectors

optional:
1 or 2 interface cards, each with 7 digital

inputs and 9 digital outputs
1 interface card with analog inputs

electrical interfaces on internal screw-type ter­minal adapters

Operating ambient temperature:

-20 °C to +50 °C (-4 °F to 122 °F)
Flameproof enclosure: approved for use in

explosive environments

Size: (DxHxW): max. ca. 222x512x578 mm
Weight: max. ca. 63 kg (138.9 lb)

This model is not covered by this manual!
See the separate X-STREAM Ex d manual
for hazardous area applications!

(except for Ethernet & USB)

Emerson Process Management GmbH & Co. OHG 1-4

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1.3 X-STREAM XEGC

1.3 X-STREAM XEGC: ½ 19 Inch Table-Top Unit

X-STREAM XE

This compact model for general purposes
can be tted with up to three photometer
measurement channels (IR or UV) and one
additional non-photometer channel (eO

, pO2

2

or WLD). Power is supplied by a separate
external power supply unit.

By default the units are congured for tabletop
use. For rack mounting an accessory kit can
be ordered to either install 2 units alongside,
or one single unit together with a blind pla­te.

Connection to power supply

DC 24 V power is supplied via a 3-pin socket
at the rear of the unit.

Interfaces

Electrical connections for interface signals are
provided via submin-D connectors, Ethernet
and USB connectors mounted on the rear
panel of the device

(g. 1-5).
For applications where screw-type terminals
are preferred, optional adapters are available,
which are mounted directly onto the submin-D
connectors.

Techn. Description

1

1 3 4 5 62

1 Status line
2 Graphic display
3 Messages line
4 home key
5 enter key
6 4 keys for adjustment and menu selection

Fig. 1-2: X-STREAM XEGC

Emerson Process Management GmbH & Co. OHG 1-5

7 Signal connectors (some optional)
8 Gas ttings
9 Power input fuse
10 Power input connector

7 8 9 10

X-STREAM XE

1.4 X-STREAM XEGP

1.4 X-STREAM XEGP: 19 Inch Table-Top Or Rackmount Design

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This model can be fitted with up to four
measurement channels in any combination.
The physical components can optionally be
encased in a cover. This area can be held at
a specic temperature of up to 60 °C to mi­nimize interference from changes in external
temperature.

Units congured for rack mounting can be
converted for tabletop use by removing the
lateral mounting brackets and attaching the
four feet supplied as accessories.

Front view

Connection to power supply

Main power is supplied via the IEC chassis
plug mounted on the rear panel, with inte­grated power switch and fuse holders. The
internal wide range power supply unit enables
the analyzers to be used worldwide.

Adaptors are optionally available for signal
connections, to provide screw terminals in­stead of submin-d-connectors (

1-7).

1 3 4 5 62

1 Status line
2 Graphic display
3 Messages line

Rear view

1 Gas connector ttings
2 Space for additional ttings
3 Optional purge gas inlet

Fig. 1-3: X-STREAM XEGP

4 home key
5 enter key
6 4 keys for adjustment and menu selection

15 2 4 3

4 Power inlet with lter, fuses & switch
5 Signal input/output connectors (some optional)

Emerson Process Management GmbH & Co. OHG1-6

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X-STREAM XE

1.4 X-STREAM XEGP

Strain-reliefs, top view details

Techn. Description

1

1

1

Fig. 1-4: Optional screw-type terminal adapters

2

1 Screw-type terminal adapters
2 Strain-reliefs

Emerson Process Management GmbH & Co. OHG 1-7

Short Form Manual

X-STREAM XE

1.5 X-STREAM XE Field Housing

1.5 X-STREAM XEF/XDF: Field Housing With Single Or Dual Compartment

HASXEE-SFM-HS

04/2010

The eld housing model is conceived for
outdoor use and wall-mounting. The coa­ted stainless steel housing has a protection
class rated IP66 / NEMA Type 4X, offering
protection against water and dust entering
the device:

IPx6: Water projected in powerful jets against
the enclosure from any directions shall have
no harmful effects

IP6x: Protection against penetration by dust.
Live or internal moving parts are completely
protected.

X-STREAM eld housings can be tted with
up to four measurement channels in any com­bination. The physical components can op­tionally be encased in a cover. This separate

volume can be held at a specic temperature
of up to 60 °C to minimize interference from
changes in external temperature.

Front panel

The analyzer ’s display can o

ptionally be
protected by an impact tested glass for en­hanced protection against breakage in harsh
environments.

Connection to power supply

Mains power is supplied via screw-type termi­nals with integrated fuse holders at the right
of the housing, near the front. The wide range
power supply unit mounted internally enables
the analyzers to be used worldwide.

1 3 4 5 62

1 Status line
2 Graphic display
3 Messages line

4 home key
5 enter key
6 4 keys for adjustment
and menu selection

Fig. 1-5: X-STREAM XEF / XDF- Front views

Emerson Process Management GmbH & Co. OHG1-8

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X-STREAM XE

1.5 X-STREAM XE Field Housing

Techn. Description

1

21 3

1 Cable gland for power cable
2 Cable glands for signal cables
3 4 brackets for wall-mounting
4 Gas in- & outlets (max. 8)
5 Cutouts, to combine 2 housings (here closed)

Fig. 1-6: X-STREAM XEF - right side and bottom view

HEAVY INSTRUMENT

The X-STREAM eld housing, intended for outside and wall mounted use,
weighs approx. 26 kg/57 lb (XEF) or 45 kg/99 lb (XDF), depending on options
installed.

Two people and/or lifting equipment is required to lift and carry these units.

Take care to use anchors and bolts specied to be used for the weight of
the units!

5 4 5

Note!

In case of XDF, the cable glands are located
at the upper compartment, while the gas in­& outlets are at the bottom side of the lower
compartment.
Also only 2 brackets are at each compartment.

Take care the wall or stand the unit is intended to be installed at is solid
and stable to support the weight!

Emerson Process Management GmbH & Co. OHG 1-9

X-STREAM XE

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1.7 X-STREAM XE Field Housing

1 32 45

(shown with front

panel removed)

1 Screw-type terminals for signal cables
2 Power line lter
3 Cable glands
4 Power supply terminals with integrated fuses
5 Ethernet and USB connectors

Fig. 1-7: X-STREAM XEF - power supply and signal terminals

Note!

In case of XDF, the terminals and
connectors are located at the upper
compartment, while physical compo­nents and gas ttings are in the lower
compartment.

Emerson Process Management GmbH & Co. OHG1-10