Rosemount Manual: TL-MP-KIT-X Universal Flame Detector Test Lamp Kit | Rosemount Manuals & Guides

Multipurpose test lamp kit

Reference Manual

Part Number: MAN-0131, rev. 2

Release: September 2012

Important Instructions

Installing, operating or maintaining a Net Safety Product improperly could lead to serious injury
or death from explosion or exposure to
the product, in this manual, and in any local and national codes that apply to the product. Do
not allow untrained personnel to work with this product. Use Net Safety parts and work
procedures specifi

Net Safety Monitoring, Inc (Net Safety) designs, manufactures and tests products to function within
specific conditions. Because these products are sophisticated technical instruments, it is important
that the owner and operation personnel must strictly adhere both to the information printed on the
product nameplate and to all instructions provided in this manual prior to installation, operation,
and maintenance.

dangerous substances. Comply with all information on

ed in this manual.

Notice

The contents of this publication are presented for informational purposes only, and while every
effort has been made to ensure their accuracy, they are not to be construed as warranties or
guarantees, expressed or implied, regarding the products or services described herein or their use or
applicability. All sales are governed by Net Safety’s terms and conditions, which are available upon
request. We reserve the right to modify or improve the designs or specifications of such products at
any time.

Net Safety does not assume responsibility for the selection, use or maintenance of any product.
Responsibility for proper selection, use and maintenance of any Net Safety products remains solely
with the purchaser and end-user.

To the best of Net Safety’s knowledge the information herein is complete and accurate. Net Safety
makes no warranties, expressed or implied, including implied warranties of merchantability and
fitness for a particular purpose with respect to this manual and, in no event, shall Net Safety be liable
for any incidental, punitive, special or consequential damages including, but not limited to, loss of
production, loss of profits, loss of revenue or use and costs incurred including without limitation for
capital, fuel and power, and claims of third parties.

Product names used herein are for manufacturer or supplier identification only and may be
trademarks/registered trademarks of these companies.

Net Safety and the Net Safety logo are registered trademarks of Net Safety Monitoring, Inc. The
Emerson logo is a trademark and service mark of the Emerson Electric Company.

Copyright © 2012 by Net Safety Monitoring, Inc., Calgary, Alberta, Canada

All rights reserved. No part of this work may be reproduced or copied in any form or by any means ­graphic, electronic, or mechanical without first receiving written permission of Net Safety Monitoring, Inc,
Calgary, Alberta, Canada.

Warranty

1. Limited Warranty. Subject to the limitations contained in Section 10 (Limitation of Remedy

and Liability) herein, Seller warrants that (a) the licensed firmware embodied in the Goods
will execute the programming instructions provided by Seller; (b) that the Goods
manufactured by Seller will be free from defects in materials or workmanship under normal
use and care; and (c) Services will be performed by trained personnel using proper
equipment and instrumentation for the particular Service provided. The foregoing
warranties will apply until the expiration of the applicable warranty period. Sensors and
detectors are warranted against defective parts and workmanship for 24 months from the
date of purchase and other electronic assemblies for 36 months from the date of purchase.
Products purchased by Seller from a third party for resale to Buyer (Resale Products) shall
carry only the warranty extended by the original manufacturer. Buyer agrees that Seller has
no liability for Resale Products beyond making a reasonable commercial effort to arrange for
procurement and shipping of the Resale Products. If Buyer discovers any warranty defects
and notifies Seller thereof in writing during the applicable warranty period, Seller shall, at its
option, (i) correct any errors that are found by Seller in the firmware or Services; (ii) repair or
replace FOB point of manufacture that portion of the Goods found by Seller to be defective;
or (iii) refund the purchase price of the defective portion of the Goods/Services. All
replacements or repairs necessitated by inadequate maintenance; normal wear and usage;
unsuitable power sources or environmental conditions; accident; misuse; improper
installation; modification; repair; use of unauthorized replacement parts; storage or
handling; or any other cause not the fault of Seller, are not covered by this limited warranty
and shall be replaced or repaired at Buyer’s sole expense and Seller shall not be obligated to
pay any costs or charges incurred by Buyer or any other party except as may be agreed upon
in writing in advance by Seller. All costs of dismantling, reinstallation, freight and the time
and expenses of Seller’s personnel and representatives for site travel and diagnosis under
this limited warranty clause shall be borne by Buyer unless accepted in writing by Seller.
Goods repaired and parts replaced by Seller during the warranty period shall be in warranty
for the remainder of the original warranty period or 90 days, whichever is longer. This
limited warranty is the only warranty made by Seller and can be amended only in a writing
signed by an authorized representative of Seller. The limited warranty herein ceases to be
effective if Buyer fails to operate and use the Goods sold hereunder in a safe and reasonable
manner and in accordance with any written instructions from the manufacturers. THE
WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE. THERE ARE NO
REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO
MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH
RESPECT TO ANY OF THE GOODS OR SERVICES.

2. Limitation of Remedy and Liability. SELLER SHALL NOT BE LIABLE FOR DAMAGES CAUSED

BY DELAY IN PERFORMANCE. THE REMEDIES OF BUYER SET FORTH IN THE AGREEMENT ARE
EXCLUSIVE. IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION
(WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER
TORT OR OTHERWISE), SHALL SELLER’S LIABILITY TO BUYER AND/OR BUYER’S CUSTOMERS
EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES
PROVIDED BY SELLER GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES
THAT IN NO EVENT SHALL SELLER’S LIABILITY TO BUYER AND/OR BUYER’S CUSTOMERS
EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. THE TERM
“CONSEQUENTIAL DAMAGES” SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF
ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT
LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER’S CUSTOMERS.

Reference Manual Table of Contents

MAN-0131, Revision 2 September 2012

Contents

Section 1 : Introduction ....................................................................... 1

1.1 Models covered .................................................................................................................. 1

1.2 Safety instructions ............................................................................................................. 1

1.3 Service support .................................................................................................................. 1

1.4 Return of material .............................................................................................................. 2

1.5 Product recycling/disposal ................................................................................................. 2

Section 2 : Installation ......................................................................... 3

2.1 Unpacking and inspection .................................................................................................. 3

2.2 Dimensions ........................................................................................................................ 3

2.3 Kit contents ....................................................................................................................... 4

2.3.1 Multipurpose test lamp ........................................................................................ 4

2.3.2 Battery charger .................................................................................................... 5

2.3.3 Battery pack ......................................................................................................... 6

Section 3 : Operation ........................................................................... 7

3.1 Response test for IR3S flame detectors .............................................................................. 7

3.2 Response test for UV/IRS flame detectors .......................................................................... 8

3.3 Response test for UVS flame detectors .............................................................................. 9

3.4 System Response Test...................................................................................................... 10

Section 4 : Maintenance .................................................................... 11

4.1 Troubleshooting .............................................................................................................. 11

4.2 Storage ............................................................................................................................ 11

4.3 Spare Parts/Accessories ................................................................................................... 11

Section 5 : Electrostatic sensitive device ........................................... 12

Section 6 : Specifications ................................................................... 15

6.1 Electrical .......................................................................................................................... 15

6.1.1 Power Consumption........................................................................................... 15

6.1.2 Laser optical power & wavelength ..................................................................... 15

6.2 Environmental.................................................................................................................. 15

6.2.1 UV radiation ....................................................................................................... 15

6.2.2 Storage temperature ......................................................................................... 15

6.2.3 Operating temperature ...................................................................................... 15

6.3 Performance .................................................................................................................... 15

6.3.1 Maximum operating distance ............................................................................ 15

6.3.2 Operating time ................................................................................................... 15

6.3.3 Recharging time ................................................................................................. 15

6.4 Mechanical ....................................................................................................................... 16

6.4.1 Ingress protection .............................................................................................. 16

6.4.2 Weight ............................................................................................................... 16

Section 7 : Certifications .................................................................... 17

7.1 North American ............................................................................................................... 17

7.2 ATEX (-X Version) ............................................................................................................. 17

Table of Contents I

Reference Manual

protective eye wear should always be worn when using the multipurpose test lamp. Unprotected
eyes are extremely sensitive to direct or indirect (reflected) radiation.

Failure to follow these installation guidelines could result in death or serious injury. Ensure that
only qualified personnel perform the installation.

Electrical shock could cause death or serious injury. Use extreme caution when making contact
with the leads and terminals.

Do not open the test lamp enclosure when in a cl
may be present

MAN-0131, Revision 2 September 2012

Section 1: Introduction

1.1 Models covered

The multipurpose test lamp is Net Safety’s latest design in test lamps and addresses the need to
simulate a fire condition when testing any Net Safety flame detector series (UVS, UV/IRS and IR3S
Flame Detectors). The multipurpose test lamp allows simulation in classified and hazardous
locations. It consists of an electronic module and battery pack mounted inside an ATEX approved
and CSA certified enclosure.

The models available are:

• TL-MP-KIT - Multipurpose test lamp kit, CSA approved

• TL-MP-KIT-X - Multipurpose test lamp kit, ATEX approved

1.2 Safety instructions

The test lamp generates UVC and visible radiation which can be harmful to the eyes. Proper

.

1.3 Service support

Technical support for this product can be provided by contacting your local Emerson Process
Management/Net Safety representative or by contacting the Net Safety Technical Support
department at [phone] or [e-mail]

assified area or when an explosive atmosphere

.

1