Rosemount™ TankMaster
Full containment tanks
Reference Manual
00809-0500-5110, Rev AA
June 2021
™
TankMaster LNG Full Containment
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance,
ensure you thoroughly understand the contents before installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Automation Solutions/Rosemount Tank Gauging
representative.
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Reference Manual Contents
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Contents
Chapter 1 Overview................................................................................................................... 5
1.1 Introduction................................................................................................................................ 5
1.2 Full containment system examples.............................................................................................. 6
1.3 Technical documentation............................................................................................................ 8
1.4 Manual overview........................................................................................................................10
Chapter 2 Getting started.........................................................................................................11
2.1 Preparations.............................................................................................................................. 11
2.2 Recommended work flow..........................................................................................................12
2.3 System requirements.................................................................................................................13
Chapter 3 Communication setup..............................................................................................15
3.1 Master protocol server configuration for Modbus TCP............................................................... 16
3.2 Slave protocol server configuration for Modbus TCP.................................................................. 18
Chapter 4 Device setup............................................................................................................ 21
4.1 Using the installation wizard...................................................................................................... 21
4.2 Rosemount 2460 tank database configuration.......................................................................... 22
4.3 Configuring the Rosemount 2410 Multi Average Temperature function.................................... 25
4.4 Temperature element configuration..........................................................................................27
4.5 LTD installation and configuration............................................................................................. 30
Chapter 5 Tank setup............................................................................................................... 37
5.1 System setup............................................................................................................................. 37
5.2 Tank installation........................................................................................................................ 38
5.3 Tank configuration.................................................................................................................... 42
Chapter 6 Tank product composition setup.............................................................................. 51
6.1 Tank product composition setup using product table................................................................ 51
6.2 Tank product composition setup using manual or calculated data.............................................55
Chapter 7 Product composition................................................................................................57
7.1 Product composition setup........................................................................................................57
7.2 Edit LNG composition................................................................................................................ 59
Chapter 8 Rollover configuration............................................................................................. 61
8.1 Rollover prediction calculations................................................................................................. 61
8.2 Rollover tank setup.................................................................................................................... 62
8.3 Rollover site setup..................................................................................................................... 64
Chapter 9 Alarm setup............................................................................................................. 67
9.1 Full containment alarm limits.....................................................................................................67
9.2 Alarm disconnect.......................................................................................................................69
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Chapter 10 Operation................................................................................................................ 71
10.1 Workspace...............................................................................................................................71
10.2 Menus......................................................................................................................................72
10.3 Tank parameter overview........................................................................................................ 73
10.4 Tank stratification....................................................................................................................74
10.5 Tank rollover prediction...........................................................................................................75
10.6 Product profile.........................................................................................................................78
10.7 Product temperature...............................................................................................................85
10.8 Leak detection temperature.................................................................................................... 88
10.9 Cool down temperature...........................................................................................................89
10.10 View alarms........................................................................................................................... 90
10.11 View hardware key options....................................................................................................91
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Reference Manual Overview
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1 Overview
1.1 Introduction
The Rosemount™ TankMaster™ software is a powerful and easy-to-use Windows-based
software package that collects real-time data from level, temperature, density, and
pressure measurement instruments. This forms a key part of the Rosemount Tank
Gauging System. It gives organizations a complete overview of their full containment
storage tanks, leading to increased operational efficiency and safety. Further supporting
ease-of-use, TankMaster provides simple, step-by-step configuration and set-up guidance
for all measurement devices incorporated in the tank gauging system.
Rosemount TankMaster includes inventory management and rollover prediction, as well
as stratification monitoring and alarms, cool down and leak detection, and temperature
measurement overview. The software uses data from level, pressure, and product
temperature and density measurement devices to detect layering and calculate when a
rollover might occur.
By providing both inventory management and rollover prediction in a single software
solution, TankMaster reduces costs and increases ease-of-use.
Rosemount TankMaster is designed for use in monitoring applications and must not be a
part of a critical control and/or safety system. See Rosemount TankMaster End-User
License Agreement (EULA) for more information on terms and conditions.
Full support for non-homogeneous gases
TankMaster provides inventory management and rollover calculations to support safe
management of gases such as LNG:
• Support for configuration and operation of LTD devices
• Product temperature and density profile
• Product stratification monitoring and alarming
• On-line 24/7 product temperature profile as back-up to LTD-provided profile
• Rollover prediction
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Reference Manual
1.2 Full containment system examples
Rosemount Tank Gauging supports full containment systems with various combinations
of field devices. This section illustrates the flexibility of system design with a couple of
examples.
System with radar level gauges
First example is a system with Rosemount 5900 Radar Level Gauges and various field
devices. The devices are connected to a Rosemount 2460 System Hub which sends
measurement data to the control room computers. The Rosemount Tank Gauging full
containment system supports up to four level gauges, 32 temperature elements for each
category of product temperature, leak detection temperature, and cool down
temperature measurements. The system also supports pressure measurements as well as
density and temperature profile scans.
Figure 1-1: Full Containment Tank System
A. Leak Detection Temperature - Rosemount 2240S Temperature Transmitter, Rosemount
2410 Tank Hub
B. Cool Down Temperature - Rosemount 2240S, Rosemount 2410
C. Primary Level - Rosemount 5900S Radar Level Gauge, Rosemount 2230 Field Display,
Rosemount 2240S, Rosemount 2410, Rosemount 2051 Pressure Transmitter
D. Secondary Level - Rosemount 5900S, Rosemount 2230, Rosemount 2410
E. Safety Level - Rosemount 5900S, Rosemount 2410
F. Level, Temperature, and Density device (LTD device)
G. Redundant Rosemount 2460 System Hubs
H. IEC 61508 SIL certified relay and/or 4-20mA
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Mixed system with radar and servo level gauges
Second example is a system with radar and servo level gauges and various field devices.
The devices are connected to a Rosemount 2460 System Hub which sends measurement
data to the control room computers.
Figure 1-2: Full Containment Tank System with Servo Gauges
A. Leak Detection Temperature - Rosemount 2240S Temperature Transmitter, Rosemount
2410 Tank Hub
B. Cool Down Temperature - Rosemount 2240S, Rosemount 2410
C. Primary Level - Rosemount 5900S Radar Level Gauge, Rosemount 2230 Field Display,
Rosemount 2240S, Rosemount 2410, Rosemount 2051 Pressure Transmitter
D. Secondary Level - Servo gauge
E. Safety Level - Servo gauge
F. Level, Temperature, and Density device (LTD device)
G. Redundant Rosemount 2460 System Hubs
H. IEC 61508 SIL certified relay and/or 4-20mA
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1.3 Technical documentation
The Rosemount™ Tank Gauging System includes a wide portfolio of user documentation.
For a complete list, see product pages on Emerson.com/Rosemount.
Reference manuals
• Rosemount Tank Gauging System Configuration Manual (00809-0300-5100)
• Rosemount 2460 System Hub (00809-0100-2460)
• Rosemount 2410 Tank Hub (00809-0100-2410)
• Rosemount 5900S Radar Level Gauge (00809-0100-5900)
• Rosemount 5900C Radar Level Gauge (00809-0100-5901)
• Rosemount 2240S Multi-Input Temperature Transmitter (00809-0100-2240)
• Rosemount 2230 Graphical Field Display (00809-0100-2230)
• Rosemount Tank Gauging Wireless System (00809-0100-5200)
• Rosemount TankMaster WinOpi (00809-0200-5110)
• Rosemount TankMaster Software Installation Manual (00809-0400-5110)
• Rosemount TankMaster WinSetup (00809-0100-5110)
• Rosemount TankMaster Network Configuration (303042EN)
• Rosemount 5900 Radar Level Gauge and Rosemount 2410 Tank Hub Safety Manual
Option S (00809-0400-5100)
• Rosemount TankMaster Mobile User Guide (00809-0100-5120)
• Rosemount TankMaster Mobile Installation Manual (00809-0200-5120)
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Product data sheets
• Rosemount Tank Gauging System (00813-0100-5100)
• Rosemount TankMaster Inventory Management Software (00813-0100-5110)
• Rosemount TankMaster Mobile Inventory Management Software (00813-0100-5120)
• Rosemount 2460 System Hub (00813-0100-2460)
• Rosemount 2410 Tank Hub (00813-0100-2410)
• Rosemount 5900S Radar Level Gauge (00813-0100-5900)
• Rosemount 5900C Radar Level Gauge (00813-0100-5901)
• Rosemount 2240S Multi-input Temperature Transmitter (00813-0100-2240)
• Rosemount 565/566/765/614 Temperature and Water Level Sensors
(00813-0100-5565)
• Rosemount 2230 Graphical Field Display (00813-0100-2230)
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1.4 Manual overview
This manual is a guide for using the Rosemount™ TankMaster™ software package for full
containment tanks. It is assumed that you have basic knowledge of setting up a
Rosemount Tank Gauging system. The purpose of this manual is to highlight specific
features and recommendations for using Rosemount TankMaster to install full
containment tanks.
Chapter Overview gives a brief introduction to the Rosemount™ TankMaster™ inventory
management software.
Chapter Getting started provides information on how to start using the TankMaster for a
full containment tank system.
Chapter Tank setup provides information on how to setup TankMaster for a full
containment tank system.
Chapter Product composition provides information on how to specify LNG compositions.
Chapter Rollover configuration provides information on tank and site setup for rollover
prediction.
Chapter Alarm setup shows how to setup various alarm limits as well as disconnecting
alarms.
Chapter Operation shows windows and functions for full containment tank monitoring in
Rosemount TankMaster WinOpi.
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2 Getting started
Prior to setting up a full containment tank in TankMaster, you need to ensure that all field
devices are properly installed and configured. Rosemount TankMaster WinSetup
configuration software is the recommended tool to setup a Rosemount Tank Gauging
system with field devices and various tank types.
2.1 Preparations
The following should be considered before a Full Containment system is installed and
configured using the Rosemount TankMaster Inventory Management software.
• Ensure that required license for Full Containment is enabled.
• Optional: if optional rollover prediction function is purchased, ensure that required
license for rollover prediction is enabled.
• Install and wire all field devices, such as Rosemount 2460 System Hubs, Rosemount
2410 Tank Hubs, Rosemount 5900 Radar Level Gauges, Rosemount 2240S Multi-Input
Temperature Transmitters, and LTDs.
• Verify device communication. Check for example the tank hub's Device Live List to
verify that all devices appear on the Tank Bus.
• Ensure that all information is available for temperature element positions in the tank.
• Ensure that a list with tag descriptions for all leak detection and cool down
temperature elements is available.
• Ensure that product composition data is available.
• Before closing the tank make sure to verify that still-pipes are in good condition. You
can use the Rosemount 5900's built-in Tank Scan function
disturbing irregularities inside the pipes.
Related information
System requirements
View hardware key options
(1)
to detect possible
(1) Tank Scan is available in TankMaster WinSetup via Rosemount 5900>Properties>Advanced window.
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2.2 Recommended work flow
1. Install and wire all field devices.
2. Prepare a list of logical device names for all tank devices. This will make it easier
when all devices shall be associated with tank parameters in the tank installation
wizard.
3. In TankMaster WinSetup, install and configure devices using the device installation
wizard and specific configuration windows.
Note
Ensure that tank databases for Rosemount 2460 System Hubs and Rosemount 2410
Tank Hubs are properly configured. Note that devices that are connected to a tank
hub need to be configured in the tank databases of the tank hub as well as the
system hub. LTDs are connected directly to field ports on a Rosemount 2460
System Hub and need to be configured in the Rosemount 2460´s tank database
only.
Note
For some devices such as LTDs, the installation wizard does not include all
configuration options. If so, you may need to conduct further configuration in the
Properties window once the device is installed.
4. Configure the Rosemount 2410 Multiple Average Temperature (MAT) function if
needed. The MAT function allows you to exceed the maximum number of 16
temperature elements. You may use up to four Rosemount 2240S Temperature
Transmitters for the MAT function.
5. In TankMaster WinSetup, install and configure Full Containment tanks using the
tank installation wizard. This includes setting up associated devices for each tank
and configuring Leak and Cool Down temperature sensors.
6. In TankMaster WinOpi, configure the Product Table in case you will use LNG
composition data from this table:
a. Edit LNG compositions if needed. You may use this option in case you would
like to add new compositions, or update existing compositions.
b. Edit products; add products and select relevant data such as LNG
composition. Select volume table ISO6976 for LNG products.
7. Setup Tank Product Composition: select desired option for how to retrieve product
composition data.
8. In the Tank Capacity Setup window, configure the strapping table data, maximum
tank and outer vapor tank volumes.
9. In the Tank Volume Calculation Setup dialog, select desired product from the
Product Table. This step is required in case you will use composition data from the
Product Table. Also, select volume table ISO6976 for LNG products.
10. Setup Tank rollover parameters and data.
11. Setup Site rollover parameters and data.
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2.3 System requirements
These are system requirements for using TankMaster with support for Full Containment
tank management. For complete system requirements see the Rosemount TankMaster
Software Installation manual and other technical documentation for Rosemount Tank
Gauging products.
Software
• Rosemount 2460: Firmware 1.J0 or later
• Firmware 1.K0 required for support of servo gauge Wärtsilä 1143
• TankMaster 6.G0 or later
Hardware
• USB port for TankMaster license hardware key
• USB port for rollover prediction license hardware key
Related information
Technical documentation
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A
C
B
E
F
D
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3 Communication setup
For optimum performance it is recommended that you configure a full containment
system for communication via Ethernet Modbus TCP.
Figure 3-1: TankMaster Communication with Field Devices and Host Systems
A. Host/DCS system
B. Modbus FCT Slave protocol via Ethernet/Modbus TCP
C. Rosemount TankMaster
D. Modbus Master protocol via Ethernet/Modbus TCP
E. Rosemount 2460 System hub
F. Rosemount 2410 Tank Hubs (connected to field devices)
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3.1 Master protocol server configuration for Modbus TCP
This description shows how to setup the Modbus Master protocol for Ethernet/TCP
communication. It allows optimum performance for TankMaster communication with
Rosemount 2460 System Hubs.
Procedure
1. Make sure that WinSetup is up and running.
2. Open the Protocols folder.
3. Right-click ModbusMaster and select Properties.
4. Select the desired protocol channel (MbMaster.1 for example) and select the
Properties button.
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5. Select Enable Channel.
6. Select Modbus TCP (Ethernet).
7. Enter desired IP address.
8. Optional: Port number 502 is default and does normally not need to be changed.
9. Select Apply to save the configuration.
10. Select OK to finish and close the window.
Postrequisites
In the WinSetup workspace you may verify that the Modbus TCP protocol channel is
enabled:
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3.2 Slave protocol server configuration for Modbus TCP
This description shows how to setup the Modbus TCP slave protocol for full containment
tank systems in TankMaster WinSetup. This protocol should be used for communication
between host/DCS systems and TankMaster servers.
Procedure
1. Make sure that WinSetup is up and running.
2. Open the Protocols folder.
3. Right-click ModbusFCTSlave and select Properties.
4. Select the desired protocol channel (MbFCTSlave.1 for example) and select the
Properties button.
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5. Select Enable Channel.
6. Select Modbus TCP (Ethernet).
7. Optional: Port number 502 is default and does normally not need to be changed.
8. Enter desired Address.
Description is optional.
9. Select the Tank Mapping tab:
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10. Use the arrow button to move the desired full containment tanks from Available
Tanks to Mapped Tanks in order to allow communication with a host server.
11. Select Apply to save the configuration.
12. Select OK to finish and close the window.
Postrequisites
In the WinSetup workspace you may verify that the Modbus TCP protocol channel is
enabled:
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4 Device setup
4.1 Using the installation wizard
The device installation wizard guides you step-by-step through the installation procedure.
The wizard supports installation of multiple device types such as the Rosemount 2460
System Hub, Rosemount 2410 Tank Hub, Rosemount 5900 Radar Level Gauge,
Rosemount 2240S Multi-Input Temperature Transmitter as well as various types of LTDs.
TankMaster also supports installation of level devices such as the Wärtsilä 1143 servo
gauge.
Procedure
1. Ensure that TankMaster WinSetup is up and running.
2. On the Devices folder, click the right mouse button and select Install New from the
pop-up menu, or from the Service>Devices menu select Install New.
3. Follow the instructions in the device installation wizard.
Once a device is installed, it appears in WinSetup's tree structure under the current
tank as well as under the Devices folder.
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4.2 Rosemount 2460 tank database configuration
It is important that the tank database is properly setup for proper communication with
field devices.
The Rosemount 2460 System Hub collects measurement data from one or multiple tanks.
For standard configurations, each position in the system hub's tank database represents
one tank. For LNG Full Containment tanks, it is common that the tanks are equipped with
multiple tank hubs, level devices, and temperature transmitters as well as other
measurement instruments. As a result the tank database must be configured accordingly.
The purpose of the following example is to show a tank database configuration for a Full
Containment tank equipped with multiple instruments. Although the instrument setup
may differ between different tanks, the general principles of tank database configuration
apply.
This example is based on a Rosemount 2460 tank database configuration for a full
containment tank with the following device setup:
Table 4-1: Device Setup Example
Item Devices
Primary level and product
temperature
Secondary level • Rosemount 2410 Tank Hub
Safety level • Rosemount 2410 Tank Hub
Leak detection temperature • Rosemount 2410 Tank Hub (Leak detection and Cool down)
Cool down temperature • Rosemount 2410 Tank Hub (Leak and Cool down)
Product Density and
Temperature profiles
• Rosemount 2410 Tank Hub
• Rosemount 5900 Radar Level Gauge
• 2 x Rosemount 2240S Temperature transmitter
• Rosemount 2230 Graphical Field Display
• Rosemount 2051 Pressure Transmitter
• Rosemount 5900 Radar Level Gauge
• Rosemount 2230 Graphical Field Display
• Rosemount 5900 Radar Level Gauge
• 2 x Rosemount 2240S Temperature transmitter
• 2 x Rosemount 2240S Temperature transmitter
• LTD (W-1146/SI-6290/SI-7000)
(1)
(1) Required for rollover prediction.
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OK Cancel Apply Help
Communication Configuration Tank Database Redundancy Advanced License
Source2460
Tank
Field
Port
2410 11
2
3
4
5
6
7
8
9
1
1
1
1
1
2
1
1
1
1
1
1
1
3
4
2
2
3
4
101
101
103
104
105
105
105 107
105 108
101
102
103
104
105
106
21 DOBS
16
16
0
0
16
16
16
16
VP
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
[1]
2410
2410
2410
2410
2410
2410
2410
LTD SI-7000
2410
Device
Address
Level
Device
Address
Number
of Temp
Elements
VP MP LP FWL Dens UIn1 UIn2 UIn3 UIn4 UIn5 Relays Adv.Temp
Device
Address
2410
Tank
Pos
Auxiliary Inputs
2460 System Hub - SYSHUB-201A
(none)
(none)
(none)
(none)
(none)
(none)
(none)
(none)
(none)
E
F
D
C
B
A
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Figure 4-1: Tank Database in Rosemount 2460
A. Primary Level
B. Secondary Level
C. Safety Level
D. Leak Detection Temperature
E. Cool Down Temperature
F. Level, Temperature, and Density device (LTD device)
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The tank database example is based on a tank equipped with multiple instruments as
illustrated below.
Figure 4-2: Full Containment Tank with Multiple Instruments
A. Leak Detection Temperature
B. Cool Down Temperature
C. Primary Level
D. Secondary Level
E. Safety Level
F. Level, Temperature, and Density device (LTD device)
G. Redundant Rosemount 2460 System Hubs
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4.3 Configuring the Rosemount 2410 Multi Average Temperature function
The Rosemount Tank Gauging system is designed for using up to 16 spot or average
temperature sensors. Full containment tank applications may require more temperature
sensors for temperature profiling. The Rosemount 2410 supports up to four Rosemount
2240S temperature transmitters when using the Multi Input Average Temperature
function. Typically two temperature transmitters will be connected that occupy Tank
Position 1 and Tank Position 2.
The Multi Average Temperature function is available in the tank hub's
Properties>Advanced Configuration tab.
Figure 4-3: Rosemount 2410 Advanced Configuration Window
Select Multi Avg Temp Function to open the configuration view. In this example there are
two temperature transmitters connected to the Rosemount 2410 Tank Hub. The
transmitters are configured in tank position 1 and 2, respectively. In case you have three or
four temperature transmitters connected to the tank hub, the corresponding check boxes
would be enabled.
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Tank Pos 1 is automatically selected for the temperature transmitter that is configured in
position 1 of the tank hub's database.
In case there are two temperature transmitters, you need to select the check box for Tank
Pos 2 as well to make sure that the second transmitter is included in the average product
temperature calculations.
Figure 4-4: Rosemount 2410 Multi Average Temperature
Related information
Temperature element configuration
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4.4 Temperature element configuration
It is important that temperature element positions are properly configured in order to
ensure correct Average Temperature calculations. This example shows how to configure
temperature element positions for the Rosemount 2240S transmitter when using two
transmitters for a total of 32 elements.
Tank configuration includes mapping of temperature transmitter output to tank
temperature input. The TankMaster WinSetup configuration tool allows you to select
element mapping based on sequential or ZigZag/Parallell mapping as illustrated in Figure
4-6 and Figure 4-7.
The Rosemount 2240S has 16 temperature element positions. Elements must always be
numbered in the order from bottom of the tank to the top.
When multiple Rosemount 2240S transmitters are used in combination with the
Rosemount 2410's Multi Average Temperature function, the temperature transmitter in
tank database position 1 must be the transmitter that has its first element closest to the
bottom of the tank. Make sure that the temperature elements are placed in the order that
supports the desired tank temperature element configuration.
Description text field is optional information. It will be informative for Leak and Cool Down
temperature elements when these appear in WinOpi views.
Figure 4-5: Average Temperature Calculation Configuration
Rosemount TankMaster 27
Rosemount 2240S
1
32
17
16
1
16
1
16
1
16
1
16
1
2
3
5
4
6
32
Rosemount 2240S
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Tank Temperature Configuration
Figure 4-6: Sequential Temperature Element Configuration
Figure 4-7: ZigZag Temperature Element Configuration
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