Rosemount™ Tank Gauging System
Configuration
System configuration
Reference Manual
00809-0300-5100, Rev CB
February 2022
Rosemount™ Tank Gauging
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance,
ensure you thoroughly understand the contents before installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Automation Solutions/Rosemount Tank Gauging
representative.
Version
This manual is based on the functionality of TankMaster WinSetup version 6.x. For older TankMaster versions all functionality
described in this manual may not be available and the Graphical User Interface (GUI) may look different.
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Contents
Chapter 1 Introduction.............................................................................................................. 5
1.1 Manual overview..........................................................................................................................5
1.2 Technical documentation............................................................................................................ 6
1.3 Document structure.................................................................................................................... 8
Chapter 2 Device installation..................................................................................................... 9
2.1 System configuration overview....................................................................................................9
2.2 Communication protocol setup.................................................................................................14
2.3 Preferences................................................................................................................................28
2.4 Field device installation overview...............................................................................................40
2.5 Installing a Rosemount 2460 System Hub..................................................................................41
2.6 Installing a Rosemount 2410 Tank Hub......................................................................................42
2.7 Installing a Rosemount 5900 Radar Level Gauge........................................................................56
2.8 Installing the Rosemount 5900S 2-in-1 version.......................................................................... 72
2.9 Installing Auxiliary Tank Devices................................................................................................ 88
2.10 Installing a Rosemount 5408................................................................................................. 105
2.11 Installing a Rosemount 5300................................................................................................. 116
Chapter 3 Tank installation.................................................................................................... 127
3.1 Installing a tank....................................................................................................................... 127
3.2 Adding a tank.......................................................................................................................... 139
3.3 Calibrating the level gauge...................................................................................................... 150
3.4 Setting up a Tank Capacity Table............................................................................................. 152
3.5 Tank Entry................................................................................................................................154
3.6 Setting up a hybrid system.......................................................................................................155
Chapter 4 Device handling..................................................................................................... 163
4.1 To change device configuration...............................................................................................163
4.2 To uninstall a device.................................................................................................................165
4.3 To uninstall a tank and associated devices............................................................................... 168
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Reference Manual Introduction
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1 Introduction
1.1 Manual overview
This manual provides information on installation, configuration and maintenance of the
Rosemount™ 2410 Tank Hub.
Chapter Introduction provides a brief description of the various components in a
Rosemount Tank Gauging system.
Chapter Device installation is a description of how to use TankMaster WinSetup to install
devices in a Rosemount Tank Gauging system.
Chapter Tank installation is a description of how to use TankMaster WinSetup to install
tanks and associate devices to tanks in a Rosemount Tank Gauging system.
Chapter Device handling is a short description of the basic functions for changing device
configuration and how to uninstall devices from the WinSetup workspace.
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1.2 Technical documentation
The Rosemount™ Tank Gauging System includes a wide portfolio of user documentation.
For a complete list, see product pages on Emerson.com/Rosemount.
Reference manuals
• Rosemount Tank Gauging System Configuration Manual (00809-0300-5100)
• Rosemount 2460 System Hub (00809-0100-2460)
• Rosemount 2410 Tank Hub (00809-0100-2410)
• Rosemount 5900S Radar Level Gauge (00809-0100-5900)
• Rosemount 5900 Proof Test with Reference Reflector (00809-0200-5900)
• Rosemount 5900C Radar Level Gauge (00809-0100-5901)
• Rosemount 2240S Multi-Input Temperature Transmitter (00809-0100-2240)
• Rosemount 2230 Graphical Field Display (00809-0100-2230)
• Rosemount 5300 Guided Wave Radar (00809-0100-4530)
• Rosemount 5408 Radar Level Transmitter (00809-0300-4408)
• Rosemount Tank Gauging Wireless System (00809-0100-5200)
• Rosemount TankMaster WinOpi (00809-0200-5110)
• Rosemount TankMaster Software Installation Manual (00809-0400-5110)
• Rosemount TankMaster WinSetup (00809-0100-5110)
• Rosemount TankMaster Floating Roof Monitoring (00809-0500-5100)
• Rosemount TankMaster Network Configuration (303042EN)
• Rosemount 5900 Radar Level Gauge and Rosemount 2410 Tank Hub Safety Manual
Option S (00809-0400-5100)
• Rosemount TankMaster Mobile User Guide (00809-0100-5120)
• Rosemount TankMaster Mobile Installation Manual (00809-0200-5120)
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Product data sheets
• Rosemount Tank Gauging System (00813-0100-5100)
• Rosemount TankMaster Inventory Management Software (00813-0100-5110)
• Rosemount TankMaster Mobile Inventory Management Software (00813-0100-5120)
• Rosemount 2460 System Hub (00813-0100-2460)
• Rosemount 2410 Tank Hub (00813-0100-2410)
• Rosemount 5900S Radar Level Gauge (00813-0100-5900)
• Rosemount 5900C Radar Level Gauge (00813-0100-5901)
• Rosemount 2240S Multi-input Temperature Transmitter (00813-0100-2240)
• Rosemount 565/566/765/614 Temperature and Water Level Sensors
(00813-0100-5565)
• Rosemount 2230 Graphical Field Display (00813-0100-2230)
• Rosemount 5300 Level Transmitter (00813-0100-4530)
• Rosemount 5408 Level Transmitter (00813-0100-4408)
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1.3 Document structure
Figure 1-1: System and User Documentation Structure
A. Rosemount TankMaster WinSetup Reference Manual
B. Rosemount TankMaster WinOpi Reference Manual
C.
Rosemount TankMaster Software Installation Manual
D. Rosemount 2460 System Hub Reference Manual
E. Rosemount Tank Gauging System Configuration Manual
F. Rosemount 2410 Reference Manual
G. Rosemount 5900S Reference Manual
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H. Rosemount 5900C Reference Manual
I. Rosemount 2240S Reference Manual
J. Rosemount 2230 Reference Manual
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2 Device installation
This section describes how to install and configure a Rosemount Tank Gauging system by
using the Rosemount TankMaster WinSetup configuration program.
2.1 System configuration overview
2.1.1 Preparations
Before installing a Rosemount Tank Gauging system you should ensure that the following
information is available:
• A plan of all field devices and tanks.
• Unit IDs of each device (Unit ID is a unique identifier given to each device at factory).
• Modbus® addresses of level devices and ATD devices. The devices are shipped with
default addresses which will be changed at system configuration. The Modbus
addresses are configured in the Rosemount 2460 System Hub’s Tank Database as well
as the Rosemount 2410 Tank Hub’s Tank Database as described below.
• Tank geometry parameters and reference distances such as tank Reference height (R)
and distance between Zero level (datum plate) and tank bottom.
• Antenna type for the various level gauges.
2.1.2 Installation procedure
Installation and configuration of a Rosemount Tank Gauging system includes the following
steps as briefly described below.
Procedure
1. Setup communication protocols.
Specify communication protocol parameters:
• The Modbus® Master Protocol handles communication between a TankMaster
work station and field devices such as the Rosemount 2460 System Hub and the
Rosemount 2410 Tank Hub.
• The Slave Protocol handles communication with a host computer.
• Communication with TankMaster can be supervised by logging various error
types and function codes.
2.
Configure preferences.
Specify measurement units, tag prefixes for tank and device labels, inventory
parameters, and parameters to be displayed when viewing tank data.
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3. Install and configure the Rosemount 2460 System Hub.
The Rosemount 2460 System Hub has to be installed and configured prior to
installing other devices such as a Rosemount 2410 Tank Hub and a Rosemount
5900S Radar Level Gauge.
a) Assign a Modbus communication address
b)
For each communication port, configure protocol and appropriate
communication parameters
c) Configure the Tank Database with information about the devices connected
to the fieldbus
4. Install and configure Rosemount 2410 Tank Hubs.
The Rosemount 2410 Tank Hub should be installed after the Rosemount 2460
System Hub and prior to the other field devices. In case no system hub is used, the
tank hub can be connected directly to a TankMaster work station. Installing a
Rosemount 2410 Tank Hub includes the following main steps:
a) Specify a device tag
b) Assign a Modbus communication address
c) Configure the Tank Database to map devices to tanks
d) Optional: Configure the local display
5. Install and configure field devices
In a Rosemount Tank Gauging system, the field devices such as level gauges and
temperature transmitters, are installed in TankMaster WinSetup as part of the
Rosemount 2410 installation procedure. The devices are configured at a later stage
by using the Properties window for each device.
Installation and configuration of devices include the following steps:
a) Communication: specify protocol and address.
b) Configuration: specify tank geometry parameters, device specific
parameters, temperature element positions, and other parameters
depending on the device type.
6. Install and configure tanks.
Installing a tank includes the following steps:
a) Select tank type. Select one of the available options such as Fixed Roof,
Floating Roof, Sphere LPG, Horizontal LPG, or any other suitable tank type.
b) Specify a tank tag. The name will be used as an identifier in the Workspace
window and other TankMaster windows.
c) Select devices. Associate devices to the tank.
d) Configuration. Specify the available source signals for parameters such as
Free Water Level, Vapor Pressure and Liquid Pressure.
e) Value Entry. Specify an approved value range for Level, Ullage, and Free
Water Level. In case there is no source instrument available, you can specify
manual values to be used instead.
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7. Calibrate.
Once a Rosemount 5900 Radar Level Gauge is installed and configured, the
Calibration Distance parameter may have to be adjusted in order to ensure that
measured level and actual product level match. The adjustment should be
performed once at the final commissioning.
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Rosemount 2460
Rosemount 2410
Rosemount 5900 Rosemount 2240S
Rosemount 2230
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Installation procedure
Figure 2-1: Rosemount Tank Gauging system installation Procedure
A. Communication setup
B. Preferences
Rosemount 2460 System Hub installation and configuration
C.
D. Rosemount 2410 Tank Hub installation and configuration
E. Device installation and configuration
F. Tank installation and configuration
G. Calibration
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2.1.3 Using the device installation wizard
The device installation wizard guides you step-by-step through the installation procedure.
Procedure
1. In the TankMaster WinSetup workspace, select the
2. Do one of the following:
• Click the right mouse button and select Install New from the popup menu.
• From the Service menu select Devices → Install New.
Devices folder.
Starting device installation wizard from File menu
As an alternative method to start the device installation wizard you can use the following
method.
Procedure
In the TankMaster WinSetup workspace, select the server where your system is
1.
installed.
2. From the File menu select Install New → Device.
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2.2 Communication protocol setup
The TankMaster work station can be connected to field devices and host computers by
using Master and Slave protocols. The Modbus Master protocol is available as default
protocol when the Rosemount TankMaster software is installed on a TankMaster work
station. Optional protocols, such as the Modbus® Slave protocol for communication with
host systems, can be obtained as well. Please contact Emerson Automation Solutions/
Rosemount Tank Gauging for more information.
A Modbus protocol offers up to eight channels. Enraf and HART protocols support 16
channels. For each channel you can specify various settings such as communication type
(for example Modbus TCP or Modbus RTU) and which PC communication port (USB/COM)
to connect to, as well as standard communication parameters such as Baud Rate, Parity,
and number of Stop Bits.
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Emerson Wireless
775 THUM Adapter
Emerson Wireless Gateway
Rosemount 2230
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Figure 2-2: Communication with Various Rosemount Tank Gauging Devices
A. Master protocol (OPC, Modbus RTU)
B. Slave protocol
To host computer (PLC, SCADA, DCS)
C.
D. Modbus TCP (Ethernet)
E. Modbus RTU (RS232/RS485)
F. Modbus RTU (TRL2/RS485)
G. Tankbus
H. HART TCP (Ethernet)
I. Host computer
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2.2.1 Master protocol channel configuration
This section describes how to configure the Modbus® Master protocol channel by using
Rosemount TankMaster WinSetup.
Procedure
1. Open the
2. Select the icon that corresponds to the particular protocol to be configured (this
example shows the Modbus Master protocol).
3. Click the right mouse button and select Properties, or from the Service menu select
Protocols → Properties.
Protocols folder in the Workspace window.
4. The Protocol Properties window lists the available protocol channels. For each
channel the corresponding icon indicates whether the channel is enabled or
disabled.
5. Select the desired channel.
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6. Click the Properties button to configure the protocol channel.
7. Select the Communication tab. It allows you to configure parameters for
communication between field devices and TankMaster work station.
Modbus TCP; specify IP address for the Rosemount 2460 System Hub that
a)
the TankMaster server is connected to. For redundant system hubs, you may
use a separate IP address for the backup server.
b)
Modbus RTU; click the Advanced button in case you need to configure the
communication parameters.
Note
If the communication is interrupted and handshaking includes DSR, no query
will be sent from the TankMaster Protocol Server. This may result in a Query
Timeout.
8. The Communication disabled in backup mode check box can be used for systems
with redundant tank servers. If the check box is selected, the ModbusMaster will not
send any queries if the local tank server is in backup mode.
9. Select the
Enable Channel check box to activate the protocol channel.
10. The File Log tab lets you specify what type of information to be logged and saved to
disk.
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11. Click the OK button to store the current configuration and close the configuration
window.
The Modbus Master Channel icon (channel no. 1 in this example) appears in the
WinSetup workspace:
Related information
Default Modbus RTU communication parameters
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Default Modbus RTU communication parameters
Table 2-1: Default Communication Parameters for Modbus RTU
Parameter Description
Port The COM port that the Rosemount 2180 will be connected to
Baud rate 4800
Stop bits 1
Parity None
Modem Choose FBM 2180 for the Rosemount 2180 Field Bus Modem
Available options:
• FBM 2180
• FBM 2170/71
• RS232
• RS485
Handshaking • FBM 2180: None
• FBM 2170/2171: RTS/CTS/DTS/DSR
• RS485: RTS/CTS
• RS232: None
Reply timeout 1000 ms
Retries 10
Description Text that describes the configured channel
Related information
Master protocol channel configuration
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2.2.2 Slave protocol channel configuration
A Slave protocol allows you to collect data from the TankMaster workstation to a host
computer.
Modbus® communication setup
Prerequisites
A hardware key must be installed in order to run a slave protocol server. Host
communication needs to be enabled.
Procedure
1. Open the
2. Select the ModbusSlave protocol icon.
3. Click the right mouse button and select Properties, or select Service → Protocols
→ Properties.
Protocols folder in the Workspace window.
4. The Protocol Properties window lists enabled and disabled protocol channels.
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5. Select the desired protocol channel and click the Properties button to open the
configuration window.
.
6. Select the Communication tab.
a) Modbus TCP; verify correct port.
b)
Modbus RTU; click the Advanced button in case you need to configure
parameters for proper communication with the host.
Note
If the communication is interrupted and handshaking includes DSR, no query
will be sent from the TankMaster Protocol Server. This may result in a Query
Timeout.
7. Select the Enable Channel check box to activate the protocol channel.
8. Verify communication address and enter optional description:
Address Set the Modbus address to be used by the host computer to
identify the TankMaster workstation.
Description Optional text to describe the configured channel.
Backup mode
• None
• Write Commands Rejected means that TankMaster does not
accept any write commands from the host system to device
database registers
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• In Silent mode the Modbus Slave protocol will not send any
replies to requests coming from the host computer while the
local tankserver is in backup mode
Note
If the communication is interrupted and handshaking includes DSR, no query will be
sent from the TankMaster Protocol Server. This may result in a Query Timeout.
9. Click the OK button to store the current configuration and close the configuration
window.
Related information
Advanced Modbus RTU slave protocol configuration
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Advanced Modbus® RTU slave protocol configuration
The Advanced Communication window lets you configure modem communication
parameters, delay times, and time-outs for the Modbus RTU Slave protocol.
Procedure
1. In the
2. The following default values are used for the TRL2 Modbus Slave protocol:
Slave Protocol Channel Configuration window, select the Communication tab
and click the Advanced button:
Modem Choose the appropriate interface
Baud rate Enter appropriate value for communication with the
host
Stop bits Enter appropriate value for communication with the
host
Parity Enter appropriate value for communication with the
host
Handshaking
Query to Response Delay 10 ms
Query interval 100 ms
Read Query Timeout 400 ms
Write Response Timeout 400 ms
Max. Response Time 800 ms
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• FBM 2180: None
• RS485, RS232: See specifications for the
communication software used on the host system
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Tank mapping configuration
The slave protocol allows you to send data from a Rosemount Tank Gauging system to a
host computer. In the Tank Mapping window you can specify from which tanks to collect
data for the host system.
Procedure
1. In the
2. From the list of tanks that appear in the Available Tanks pane, select the tanks that
3. Click the (right arrow) button to move the selected tanks to the list of mapped
Slave Protocol Channel Configuration window, select the Tank Mapping tab.
the host will connect to.
tanks.
Important
Ensure that the tanks appear in the order required by the host system.
When the host sends a query, TankMaster responds by sending tank data in the
order as the tanks are listed in the Mapped Tanks column. You can easily change the
position of mapped tanks by using the up arrow and down arrow buttons.
4. Click the OK button to save the current configuration and close the window.
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2.2.3 Log file configuration
See the Rosemount TankMaster WinSetup Reference Manual for more information on how
to store a communication log on disk.
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2.2.4 Changing the current protocol channel configuration
The channel configuration can be changed at any time.
Procedure
1. In the WinSetup Workspace, open the
with the enabled channels.
2. Select the desired channel icon.
3. Click the right mouse button and select Properties, or from the Service menu select
Channels → Properties.
Protocols folder and the protocol sub folder
4. Select the appropriate tab and change protocol settings as required.
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2.2.5 Protocol server configuration
You can specify which protocol servers that will be connected when starting TankMaster
WinSetup.
Procedure
1. In the WinSetup workspace select the
2. Click the right mouse button and select Configure.
3. In the Connect column, select check boxes of the protocols to be automatically
connected when WinSetup starts up.
Protocols folder.
Disable a protocol server
You may disable a protocol server at any time by using the Disable command.
Procedure
In the WinSetup workspace, open the
1.
2. Click the right mouse button on the desired protocol server icon and select Disable.
Protocols folder.
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2.3 Preferences
2.3.1 Measurement units
Specify units for inventory calculations and measured variables such as level and
temperature. To change measurement units do the following:
Procedure
1. Select the desired server (e.g. “This Workstation”) in the WinSetup workspace.
2.
Click the right mouse button and select Setup, or from the Service menu select
Servers → Setup.
3. In the Server Preferences window select the Units tab.
4. Select the desired measurement units for level/ullage, temperature, pressure,
volume, density, and weight.
5. Click the OK button to save the current setting and close the window.
Note
Make sure that the desired measuring units are specified before installing new tanks
and devices.
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Changing measurement units for existing tanks
Configuration of measurement units in the Server Preferences window only affect
installation of new tanks. For tanks which are already installed in the WinSetup Workspace
you will have to follow this procedure.
Procedure
1. Uninstall the tank.
2.
Change measurement units in the Server Preferences/Units window (or in the
TankMaster WinOpi program choose menu option Setup → System and change
units in the System Setup window).
3. Install the tank again.
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2.3.2 Ambient Air Temperature
This section describes how to change the Ambient Air Temperature preferences.
Procedure
1. Select the desired server (e.g. “This Workstation”) in the WinSetup workspace.
2.
Click the right mouse button and select Setup, or from the Service menu select
Servers → Setup.
3. In the Server Preferences window select the Ambient Air Temperature tab:
4. Choose Auto when there is a temperature sensor available that can be used for
Ambient Air Temperature measurements. Otherwise, select the Manual option and
type a value for the Ambient Air temperature.
Device Click the browse button and select the device to which a
temperature sensor is connected.
Source Select temperature source associated with the selected device. In a
Rosemount Tank Gauging system the associated temperature
transmitter has to be configured in the tank database of the
Rosemount 2410 Tank Hub.
Sensor Select a specific sensor to be used for Ambient Air Temperature.
Value
Range
5. Click the OK button to save the current setting and close the window.
Related information
Installing a Rosemount 2410 Tank Hub
Value Range defines the minimum and maximum values when
Ambient Air Temperature is manually entered.
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