Reference Manual
00809-0100-4022, Rev JA
January 2022
Rosemount™ 4600 Oil & Gas Panel Pressure
Transmitter
HART Revision 7
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance,
ensure you thoroughly understand the contents before installing, using, or maintaining this product.
Emerson has two toll-free assistance numbers:
Customer Central
Technical support, quoting, and order-related questions.
United States - 1-800-999-9307 (7:00 am to 7:00 pm CST)
Asia Pacific- 65 777 8211
Europe/Middle East/Africa - 49 (8153) 9390
North American Response Center
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of these areas, contact your local Emerson representative.
CAUTION
The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified
products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on
Rosemount nuclear-qualified products, contact your local Emerson Sales Representative.
Apply torque only to the hex flat located at the process end of the transmitter. Do not apply torque to the transmitter body or
electrical connection - severe damage could result. Do not exceed 100 ft-lb.
Static electricity can damage sensitive components.
Observe safe handling precautions for static-sensitive components.
WARNING
Explosions could result in death or serious injury.
Transmitters located in hazardous areas should be installed in accordance with local codes and requirements for that area.
Use appropriately rated Ex adapters, blanking elements, and glands during installation.
Keep process insulation at least 1-in. (25 mm) from transmitter connection.
Electrical shock could cause death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
Process leaks could result in death or serious injury.
Properly tighten process connections before applying pressure.
Physical access
Unauthorized personnel can potentially cause significant damage and/or misconfiguration of end users' equipment. Protect
against all intentional or unintentional unauthorized use.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access
to protect users' assets. This is true for all systems used within the facility.
2
Reference Manual Contents
00809-0100-4022 January 2022
Contents
Chapter 1 Introduction.............................................................................................................. 5
1.1 Using this manual........................................................................................................................ 5
1.2 Product recycling/disposal...........................................................................................................5
Chapter 2 Configuration............................................................................................................ 7
2.1 Overview..................................................................................................................................... 7
2.2 Safety messages.......................................................................................................................... 7
2.3 Commissioning on the bench with HART Protocol....................................................................... 7
2.4 Review configuration data........................................................................................................... 9
2.5 Check output.............................................................................................................................10
2.6 Basic setup.................................................................................................................................11
2.7 Detailed setup........................................................................................................................... 14
2.8 Diagnostics and service..............................................................................................................18
2.9 Advanced functions for HART Protocol...................................................................................... 19
2.10 Multidrop communication ...................................................................................................... 22
Chapter 3 Installation...............................................................................................................25
3.1 Overview................................................................................................................................... 25
3.2 Safety messages........................................................................................................................ 25
3.3 General considerations.............................................................................................................. 26
3.4 Mechanical considerations.........................................................................................................26
3.5 Installation procedures.............................................................................................................. 27
3.6 Hazardous locations.................................................................................................................. 32
3.7 Grounding the transmitter case.................................................................................................32
Chapter 4 Operation and Maintenance.....................................................................................33
4.1 Overview................................................................................................................................... 33
4.2 Calibration for HART® Protocol.................................................................................................. 33
4.3 Sensor trim................................................................................................................................ 38
4.4 Recall factory trim......................................................................................................................40
4.5 Analog output trim.................................................................................................................... 41
Chapter 5 Troubleshooting ......................................................................................................45
5.1 Overview................................................................................................................................... 45
5.2 Safety messages........................................................................................................................ 45
Appendix A Specification and Reference Data............................................................................. 49
A.1 Product certifications................................................................................................................ 49
A.2 Ordering Information, Specifications, and Drawings..................................................................49
Emerson.com/Rosemount 3
Contents Reference Manual
January 2022 00809-0100-4022
4 Emerson.com/Rosemount
Reference Manual Introduction
00809-0100-4022 January 2022
1 Introduction
1.1 Using this manual
The sections in this manual provides information on installing, operating, and maintaining
the Rosemount™ 4600 Oil & Gas Pressure Transmitter. The sections are organized as
follows:
Configuration contains mechanical and electrical installation instructions.
Installation provides instruction on commissioning and configuring the Rosemount 4600
Transmitter. Information on software functions, configuration parameters, and online
variables is also included.
Operation and Maintenance contains operation and maintenance instructions.
Troubleshooting provides troubleshooting techniques for the most common operating
problems.
Specification and Reference Data supplies reference and specification data, as well as
ordering information and contains approval information.
1.2 Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of
in accordance with local and national legislation/regulations.
Emerson.com/Rosemount 5
Introduction Reference Manual
January 2022 00809-0100-4022
6 Emerson.com/Rosemount
Reference Manual Configuration
00809-0100-4022 January 2022
2 Configuration
2.1 Overview
This section contains information on commissioning and tasks that should be performed
on the bench prior to installation. This section contains the Rosemount™ 4600 Oil & Gas
Pressure Transmitter HART® configuration information.
Field Communicator and AMS Device Manager instructions are given to perform
configuration functions. For convenience, Field Communicator Fast Key sequences are
labeled “Fast Keys” for each software function below the appropriate headings.
2.2 Safety messages
Procedures and instructions in this section may require special precautions to ensure the
safety of the personnel performing the operations. Information that raises potential safety
issues is indicated by a warning symbol ( ). Refer to the following safety messages before
performing an operation preceded by this symbol.
WARNING
Explosions could result in death or serious injury.
Transmitters located in hazardous areas should be installed in accordance with local codes
and requirements for that area.
Verify that the operating atmosphere of the transmitter is consistent with the appropriate
hazardous locations certifications.
Electrical shock could cause death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can
cause electrical shock.
2.3 Commissioning on the bench with HART Protocol
Commissioning consists of testing the Rosemount 4600 and verifying transmitter
configuration data. The transmitter can be commissioned either before or after
installation. Commissioning the transmitter on the bench before installation using a Field
Communicator or AMS Device Manager ensures that all transmitter components are in
working order.
Emerson.com/Rosemount 7
Configuration Reference Manual
January 2022 00809-0100-4022
WARNING
To commission on the bench, connect the transmitter and the Field Communicator or
AMS Device Manager. Connect Field Communicator leads at any termination point in the
signal loop.
In order to commission the transmitter, the power supply must provide 10 to 42.4 Vdc at
the transmitter terminals. A current meter is also required to measure current output. To
enable communication, a resistance of at least 250 ohms must be present between the
Field Communicator loop connection and the power supply. Do not use inductive-based
transient protectors with more than 3 mH of inductance with the Rosemount 4600.
When using a Field Communicator, any configuration changes made must be sent to the
transmitter by using the “Send” key (F2). AMS Device Manger configuration changes are
implemented when the “Apply” button is selected.
For more information on the Field Communicator, see Field Communicator website for the
most up to date literature. AMS Device Manger help can be found in the AMS Device
Manager online guides within the AMS system.
2.3.1
2.3.2
Setting the loop to manual
Whenever sending or requesting data that would disrupt the loop or change the output of
the transmitter, set the process application loop to manual. The Field Communicator or
AMS Device Manager will prompt you to set the loop to manual when necessary.
Acknowledging this prompt does not set the loop to manual. The prompt is only a
reminder; set the loop to manual as a separate operation.
Wiring diagrams
Bench hook-up
Connect the bench equipment as shown in Figure 2-1 and turn on the Field Communicator
by pressing the ON/OFF key or log into AMS Device Manager. The Field Communicator or
AMS Device Manager will search for a HART-compatible device and indicate when the
connection is made. If the Field Communicator or AMS Device Manager fail to connect, it
indicates that no device was found. If this occurs, refer to Troubleshooting .
8 Emerson.com/Rosemount
Reference Manual Configuration
00809-0100-4022 January 2022
Figure 2-1: Bench Wiring (4–20 mA)
A
B
C
D
E
Rosemount 4600
RL > 250 ohm
Power supply
Current meter
Field Communicator
2.4 Review configuration data
Note
Information and procedures in this section that make use of Field Communicator Fast Key
sequences and AMS Device Manager assume the transmitter and communication
equipment are connected, powered, and operating correctly.
Field Communicator
Before placing the transmitter into operation, review the transmitter configuration data
below which was set by the factory.
PV Lower Sensor Limit (LSL)
PV Upper Sensor Limit (USL) Date
PV Lower Range Value (LRV) Descriptor
PV Upper Range Value (URV) Message
PV minimum span Write protect
Lower sensor trim point Local keys
Upper sensor trim point Universal revision
Sensor trim calibration type Field device revision
Tag
Emerson.com/Rosemount 9
Configuration Reference Manual
January 2022 00809-0100-4022
Damping Software revision
Alarm direction Hardware revision
High Alarm (Value) Physical signal code
Low Alarm (Value) Final assembly number
High saturation Device ID
Low saturation Burst mode
Alarm/Saturation type Burst option
Sensor S/N Poll address
Isolator material Number req preams
Fill fluid Distributor
Process connector
Process connector material
AMS Device Manger
Right click on the device and select Configuration Properties from the menu. Select the
tabs to review the transmitter configuration data.
2.5 Check output
Before performing other transmitter online operations, review the digital output
parameters to ensure the transmitter is operating properly and is configured to the
appropriate process variables.
2.5.1
Process variables
The process variables for the Rosemount 4600 provide transmitter output, and are
continuously updated. The pressure reading in both engineering units and percent of
range will continue to track with pressures outside of the defined range from the lower to
the upper range limit.
Field Communicator
The process variable menu displays the following process variables:
• Pressure
• Percent of range
• Analog output
• Sensor temperature
Note
Regardless of the range points, the Rosemount 4600 will measure and report all readings
within the digital limits of the sensor. For example, if the 4 and 20 mA points are set to
0 and 1,000 psi, and the transmitter detects a pressure of 2,500 psi, it digitally outputs the
10 Emerson.com/Rosemount
Reference Manual Configuration
00809-0100-4022 January 2022
2,500 psi reading and a 250 percent of span reading. However, there may be up to ±5.0
percent error associated with output outside of the range points.
AMS Device Manger
Right click on the device and select Process Variables... from the menu.The process
variable screen displays the following process variables:
• Pressure
• Percent of range
• Analog output
• Sensor temperature
2.5.2
Sensor temperature
The Rosemount 4600 contains a temperature sensor near the pressure sensor in the
transmitter. When reading this temperature, keep in mind this is not an accurate indicator
of process temperature.
Field Communicator
Enter the Fast Key sequence below Sensor Temperature to view the sensor temperature
reading.
AMS Device Manger
Right click on the device and select Process Variables... from the menu. Snsr Temp is the
sensor temperature reading.
2.6 Basic setup
2.6.1 Set process variable units
The PV Unit command sets the process variable units to allow you to monitor your process
using the appropriate units of measure.
Field Communicator
Enter the Fast Key sequence shown. Select from the following engineering units:
O bar torr
inH
2
inHg mbar atm
ftH2O g/cm
mmH2O kg/cm
mmHg Pa mmH2O at 4 °C
psi kPa
Emerson.com/Rosemount 11
2
2
MPa
inH2O at 4 °C
Configuration Reference Manual
January 2022 00809-0100-4022
AMS Device Manger
Right click on the device and select Configuration Properties from the menu. In the Basic
Setup tab, use Unit drop down menu to select units.
2.6.2 Rerange
The Range Values command sets the 4 and 20 mA points and digital lower (LRV) and upper
(URV) range values. In practice, you may reset the transmitter range values as often as
necessary to reflect changing process conditions. Changing the lower or upper range point
results in similar changes to the span.
Note
Transmitters are shipped from Emerson. fully calibrated per request or by the factory
default of full scale (span = upper range limit.)
Use one of the methods below to rerange the transmitter. Each method is unique;
examine all options closely before deciding which method works best for your process.
• Rerange with a Field Communicator only.
• Rerange with a pressure input source and a Field Communicator.
• Rerange with a pressure input source and the local zero and span targets (option D1).
• Rerange with AMS Device Manger only.
• Rerange with a pressure input source and AMS Device Manger.
Rerange with a Field Communicator only
The easiest and most popular way to rerange is to use the Field Communicator only. This
method changes the values of the analog 4 and 20 mA points independently without a
pressure input.
From the HOME screen, enter the Fast Key sequence shown.
Procedure
1. At Keypad Input select 1 and use the keypad to enter lower range value.
2. From Keypad Input select 2 and use the keypad to enter upper range value.
Rerange with a pressure input source and Field Communicator
Reranging using the Field Communicator and a pressure source or process pressure is a
way of reranging the transmitter when specific 4 and 20 mA points are unknown.
Note
The span is maintained when the 4 mA point is set. The span changes when the 20 mA
point is set. If the lower range point is set to a value that causes the upper range point to
exceed the sensor limit, the upper range point is automatically set to the sensor limit, and
the span is adjusted accordingly.
12 Emerson.com/Rosemount
Reference Manual Configuration
00809-0100-4022 January 2022
Procedure
From the HOME screen, enter the Fast Key sequence shown to configure lower and upper
range values and follow the online instructions.
Rerange with AMS Device Manger only
Right click on the device and select Configuration Properties from the menu. In the Basic
Setup tab, locate the Analog Output box and perform the following procedure:
Procedure
1. Enter the lower range value (LRV) and the upper range value (URV) in the fields
provided. Select Apply.
2. An Apply Parameter Modification screen appears, enter desired information and
select OK.
3. After carefully reading the warning provided, select OK.
Rerange with a pressure input source and AMS Device Manger
2.6.3
Right click on the device, choose Calibrate, then Apply values from the menu.
Procedure
1. Select Next after the control loop is set to manual.
2. From the Apply Values menu, follow the online instructions to configure lower and
upper range values.
3. Select Exit to leave the Apply Values screen.
4. Select Next to acknowledge the loop can be returned to automatic control.
5. Select Finish to acknowledge the method is complete.
Damping
The Damp command introduces a delay in processing which increases the response time
of the transmitter; smoothing variations in output readings caused by rapid input changes.
Determine the appropriate damp setting based on the necessary response time, signal
stability, and other requirements of the of loop dynamics of your system. The default
damping value is 0.4 seconds and is user-selectable from 0 to 60 seconds.
AMS Device Manger
Right click on the device and select Configuration Properties from the menu.
Procedure
1. In the Basic Setup tab, enter the damping value in the Damp field, select Apply.
2. An Apply Parameter Modification screen appears, enter desired information and
select OK.
3. After carefully reading the warning provided, select OK.
Emerson.com/Rosemount 13
Configuration Reference Manual
January 2022 00809-0100-4022
2.7 Detailed setup
2.7.1 Failure mode alarm and saturation
The Rosemount 4600 Transmitter automatically and continuously perform self-diagnostic
routines. If the self-diagnostic routines detect a failure, the transmitter drives the output
to configured alarm values. The transmitter will also drive the output to configured
saturation values if the applied pressure goes outside the 4–20 mA range values.
Note
The failure mode alarm direction can also be configured using the Field Communicator or
AMS Device Manager.
Note
Under some failure conditions, the transmitter will ignore user configured alarm
conditions and drive the transmitter to low alarm.
The Rosemount 4600 Transmitter have three configurable options for failure mode alarm
and saturation levels:
• Rosemount (standard), see Table 2-1
• Custom, see Table 2-2
Table 2-1: Rosemount (Standard) Alarm and Saturation Values
Level 4–20 mA saturation 4–20 mA alarm
Low 3.9 mA ≤ 3.75 mA
High 20.8 mA ≥ 21.75 mA
Table 2-2: Custom Alarm and Saturation Values
Level 4–20 mA saturation 4–20 mA alarm
Low 3.7 mA — 3.9 mA 3.6 mA — 3.8 mA
High 20.1 mA — 21.5 mA 20.2 mA — 23.0 mA
Failure mode alarm and saturation levels can be configured using a Field Communicator or
AMS Device Manager, see Alarm and saturation level configuration. Per Table 2-2, custom
alarm and saturation levels can be configured between 3.6 mA and 3.9 mA for low values
and between 20.1 mA and 23 mA for high values. The following limitations exist for
custom levels:
• Low alarm level must be less than the low saturation level
• High alarm level must be higher than the high saturation level
• High saturation level must not exceed 21.5 mA
• Alarm and saturation levels must be separated by at least 0.1 mA
The Field Communicator or AMS Device Manager will provide an error message if a
configuration rule is violated.
14 Emerson.com/Rosemount
Reference Manual Configuration
00809-0100-4022 January 2022
2.7.2 Alarm and saturation level configuration
To configure alarm and saturation levels with a Field Communicator or AMS Device
Manager perform the following procedure:
Field Communicator
Procedure
1. From the HOME screen, follow the Fast Key sequence under Alarm and Saturation
Levels.
2. Select 7, Config. Alarm Level to configure alarm levels.
3. Select OK after setting the control loop to manual.
4. Select OK to acknowledge current settings.
5. Select desired setting, if OTHER is selected, enter HI and LO custom values.
6. Select OK to acknowledge the loop can be returned to automatic control.
7. Select 8, Config. Sat. Levels to configure saturation levels.
8. Repeat Step 3-Step 6 to configure saturation levels.
2.7.3
AMS Device Manger
Procedure
1. Right click on the device, select Device Configuration,
2. Select Alarm/Saturation Levels,
3. Select Alarm Levels from the menu.
4. Select Next after setting the control loop to manual.
5. Select Next after acknowledging the current alarm levels.
6. Select the desired alarm settings: NAMUR, Rosemount, Other.
7. If Other is selected, enter desired HI Value and LO Value custom values.
8. Select Next to acknowledge new alarm levels.
9. Select Next to acknowledge the loop can be returned to automatic control.
10. Select Finish to acknowledge the method is complete.
11. Right click on the device, select Device Configuration, then select Alarm/
Saturation Levels, then Alarm Levels from the menu.
12. Select Saturation Levels.
13. Repeat Step 5-Step 11 to configure saturation levels.
Alarm and saturation levels for burst mode
Transmitters set to burst mode handle saturation and alarm conditions differently.
Alarm conditions
• Analog output switches to alarm value
Emerson.com/Rosemount 15
Loading...