Reference Manual
00809-0100-4023, Rev DA
March 2006
Rosemount 3420
Fieldbus Interface Module
www.rosemount.com
Reference Manual
00809-0100-4023, Rev DA
March 2006
Rosemount 3420
Rosemount 3420 Fieldbus Interface Module (FIM)
Physical Device Revision 2.1
Web Server Revision 2.3.19
NOTICE
Read this manual before working with the product. For personal and system safety , and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
Within the United States, Emerson Process Management has
two toll-free assistance numbers:
Customer Central
Technical support, quoting, and order-related questions.
1-800-999-9307 (7:00 am to 7:00 pm CST)
North A me rica n Res pon se Cente r
Equipment service needs.
1-800-654-7768 (24 hours—includes Canada)
Outside of the United States, contact your local Rosemount representative.
The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Rosemount
Sales Representative.
Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.
PlantWeb is a registered trademark of one of the Emerson Process Management group of
companies.
Honeywell is a registered trademark of Honeywell Inc.
All other marks are the property of their respective owners.
OUNDATION
F
Modbus is a registered trademark of Schneider Automation, Inc.
Cover Photo: 3402_housing_2-1.tif
is a trademark of the Fieldbus Foundation.
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Reference Manual
00809-0100-4023, Rev DA
March 2006
Rosemount 3420
Table of Contents
SECTION 1
Introduction
SECTION 2
Installation
SECTION 3
Configuration
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Using th i s M anual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Safety M es s ages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Software Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
OPC Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Physical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Mounting Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Grounding the FIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Wiring the FIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
FIM Input Power Conne cti on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Connecting t he Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Modbus Terminati on S etu p . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
RS485 Seri al Int erface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Private Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3420 Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Redundant Eth ernet Configu rati o n. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
System Time Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Page Opti ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Point M onitoring Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Setting Up the Page Columns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Application Data Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Setting Up the Home Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Restart App . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Fieldbus Fi e ld Dev i ces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Mappi ng F i eldbus Tags to M odb us Regi s ters (Web Int erface) . . . . . . . .3-16
Mappi ng F i eldbus Tags to M odb us Regi s ters (FTP) . . . . . . . . . . . . . . . .3-17
Predefined Di agn os ti c Regi s t ers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
OLE for Process Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
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Rosemount 3420
Snapshot Fi les . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Trend Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Reference Manual
00809-0100-4023, Rev DA
March 2006
Snapshot Fi le Setu p. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
New or Edit Snapshot Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Snapshot Fi le Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Retrieving Snaps hot Fi le . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Trend Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Trend Collections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
View Trend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
SECTION 4
Operation and
Maintenance
SECTION 5
Troubleshooting
APPENDIX A
Reference Data
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Fieldbus S egments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Alarm Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Alarm Notification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Alarm Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Acknowledge an Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Application Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Trend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Graphs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
TearOff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Explorer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Physical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Communication Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
APPENDIX B
Approval
Information
APPENDIX C
Fieldbus Status
Values
TOC-2
Approved Manufacturing Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
European Unio n Di recti ve Information . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Hazardous Locati on Certification s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
European Certi fi cati o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
IECEx Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Fieldbus S tat us Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Reference Manual
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March 2006
Rosemount 3420
APPENDIX D
Modbus
Configuration in
Honeywell® TDC
APM/HPM
APPENDIX E
Integer Scaling
APPENDIX F
AMS™ Suite:
Intelligent Device
Manager with
Rosemount 3420
APPENDIX G
CSI 9120
Machinery Health
Transmitter
Modbus Confi gurat i on in Honeywell® TDC APM/ HPM . . . . . . . . . . . . . . . . . D-1
Integer Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Configurin g Scaled I nte gers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Step 1: Determine Maximum Integer . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
Step 2: Determine t he Gai n (S lope) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
Step 3: Determine Offse t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
Using I n tege r Scaling to Defi ne Range Li mit s . . . . . . . . . . . . . . . . . . . . . . . . E-3
Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F -1
Network Configu rati o n for Rosemount 3420. . . . . . . . . . . . . . . . . . . . . . . . . . . F -2
Using th e Foundat i on
AMS Device Manag er. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F -2
AMS Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-3
The 3420 Web Browser and AM S Device Man ager . . . . . . . . . . . . . . . . . . . . . F -3
Launching the 3420 Web Brows er from AMS Dev ice Manager . . . . . . . . . . . .F -3
Purpose of the CSI 9210 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
Introduct i on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
Block Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
Alarm Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3
Point Pages Configuration - MAI Blocks . . . . . . . . . . . . . . . . . . . . . . . . . G-4
Point Pages Configuration-AI blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6
Transducer Block Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-7
Health MAI Block Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-7
Temperature MAI Block Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . G-8
Health AI Block Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8
Temperature AI Block Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-9
Speed AI Block Configu rati o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-9
Channel Mappi ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-9
™
Fieldbus HS E System Interface in
Glossary
Networking Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
Fieldbus Defi ni t i ons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2
TOC-3
Rosemount 3420
Reference Manual
00809-0100-4023, Rev DA
March 2006
TOC-4
Reference Manual
00809-0100-4023, Rev DA
March 2006
Section 1 Introduction
Rosemount 3420
OVERVIEW
Using this Manual
This manual provides installation and troubleshooting instructions for the
Rosemount 3420 Fieldbus Interface Module (FIM).
The sections i n thi s manual provi de informati on on i ns talling, operati n g, and
maintaini ng the Rosemount 3420 Fieldbus Interface M odu le.
• Sectio n 2: I ns tallati on contai ns mechanical and electrical ins tallati on
instructions.
• Sectio n 3: Confi gurat i on provides i ns t ructi on on commissi oni ng and
operating t he Rose mount 3420 Fi eldbus In terface M odu le. I nformation
on software functi ons , confi gurat i on parameters, and online v a riables
are also included.
• Sectio n 4: Operat i on and Maintenance contains operatio n and
maintenance techni ques .
• Section 5: Troubleshooting provides troubleshooting techniques for the
most common operations .
• Appendix A: Reference Data supplies reference and specification data,
as well as ordering information.
• Appendi x B : A pproval Information contains i nt rins i c safet y approval
information, E uropean ATEX directi ve information, and approv a l.
• Appendix C: Fieldbus Status Values contains fieldbus function block
output status codes.
• Appendix D: Modbus Configuration in Honeywell
• Appendi x E : I n teg er Scalin g contains i nformation on confi guri ng and
scaling int egers .
• Appendi x F: AMS
3420
• Appendi x G: CSI 9120 Machi nery Health Transmitter
™
Suite: Intelligent Device Manager with Rosemount
®
TDC APM/HPM
Service and Support
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To expedite the return process outside of the United States, contact the
nearest Rosemount representative.
Within the United States, call the Rosemount National Response Center using
the 1-800-654-RSM T (7768) toll-free number. This center, avai lable 24 hours
a day, will assist you with any needed information or materials.
The center will ask for product model and serial numbers, and will provi de a
Return Mat eri al Aut hori zati on (RM A ) number. The center will also ask for the
process material to which the product was last exposed.
Rosemount 3420
Reference Manual
00809-0100-4023, Rev DA
March 2006
Rosemount Nation al Respons e Cent er represen tatives w i ll explai n th e
additional information and procedures necessary to return goods exposed to
hazardous subs tance can av oid injury i f they are informed of and understand
the hazard. If the product being returned was exposed to a hazardous
substance as defined by OSHA, a copy of the required Material Safety Data
Sheet (MSDS) for each hazardous substance identified must be included with
the returned goods.
1-2
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March 2006
Section 2 Installation
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-1
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2-3
Rosemount 3420
OVERVIEW
Safety Messages
Warnings
Dimensional drawings are included in Appendix A: Reference Data. A PC with
an Ethernet port i s requi red t o perform the initi al configu rati o n of the dev i ce.
Instructions and procedures in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety mess ages before performing an operati on
preceded by this sy mbol.
Explosions could result in death or serious injury:
• Do not remove the transmitter from its mounting enclosure in explosive
atmospheres when the circuit is live.
• Verify that the operating atmosphere of the transmitter is consistent with the
appropriate hazardous locations certifications.
Electrical shock could cause death or serious injury. If the device is installed in a
high-voltage environment and a fault condition or i n stallation error occurs, high voltage may
be present on transmitter leads and terminals.
• Use extreme caution when making contact with the leads and terminals.
Failure to follow these installation guidelines could result in death or serious injury:
• Make sure only qualified personnel perform the installation.
General Considerations
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The Rosemount 3420 may be mounted in any General Purpos e locati on. Be
sure the cov ers are s ecured ti gh tly to prev ent expos ure of the electroni cs to
moisture and contaminati o n.
CONFIG URATION NOTE
Before connecting the fieldbus segments to the Rosemount 3420, you must
first connect a PC and confi gure t he Rosemount 3420 . Once th e Plug and
Play features have been set up you can then make the final connection of the
segments to the Rosemount 3420 te rminal stri p.
Rosemount 3420
Reference Manual
00809-0100-4023, Rev DA
March 2006
System Requirements
Operating S ystem :
• Windows 2000, s ervice pack 4
• Windows XP (Home or Professional), service pack 1
• Windows 2003
• Windows Vista
(or newer)
If the operati ng system requirement is not met, the se tup w ill dis play a
message and stop.
Applications:
• Internet Explorer 6.0
• Sun Microsystems
™
Java™ Runtime 1.4.1
(or newer)
If the user manual is bei ng i ns talled, the following applicat i on i s also requi red:
• Adobe
®
Acrobat® 5.0
(or newer)
If the Netw ork As s i s tant or OPC Proxy Se tup ut i li ti e s are bei ng in stalled, the
following application i s also requi red:
• .NET Framework 1.1
If any of the abov e requirements are not met, the setup dis c will install the
following:
• Internet Explorer 6.0 service pack 1
™
• Sun Microsystems
• Adobe
®
Acrobat Reader® 7.0
Java™ Runtime 1.5.0_04
• .NET Framework 1.1
2-2
Hard disk space:
• Maximum installation (i ncludin g all upgrades performed by the set up
disc): 250 mb
• Typical installation (all features, but none of the above installed): 35 mb
Reference Manual
00809-0100-4023, Rev DA
March 2006
INSTALLATION
PROCEDURE
Rosemount 3420
Software Installation
To prepare a PC to communicate with the 3420, i ns ert th e Set up As s is tant &
Support Fi les CD that came wit h you r 3420. Follow the di recti on s i n t he
installati on w i ndow s to ins tall the desi red components.
At the
Setup Type
screen, select
Complete
or
Custom
depending on your
specific needs. Custom setup allows you to choose whether to install the
following options:
When this feature is selected, setup will install any additional software
3420 User Interface
3420 Reference Manual
Network Assistant
OPC Client Runtime
OPC Proxy Setup
required to use this PC as a user interface for the 3420. This may
include installing Microsoft Internet Explorer and S un Microsystems
Java Runtime.
When this feature is selected, setup will install an electronic copy of
the Ros emount 34 20 R ef erenc e Manu al (t his manual) on t he P C . This
may include installing Adobe Acrobat Reader.
When this feature is selected, setup will install Network Assistant, a
program that automates network configuration changes to support
3420 configuration.
When this feature is selected, setup will install software that will allow
OPC clients running on this PC to access the 3420.
When this feature is selected, setup will install the OPC Proxy Setup
program to configure which 3420s will be accessed by OPC clients
running on this PC
Once you have selected the desi red opt i ons , conti nue wi t h i ns tallati on by
clicking
Next
. Other selectable optional features include a desktop icon for the
network assistant, a desktop icon for OPC Proxy Setup, and whether to start
OPC dev i ceCOM serve r automati cally.
OPC Installation
Physical Inst all atio n
While using an OPC client (such as Matrikon OPC Explorer), install the OPC
Prox y Setup applicat i on. This w i ll allow OPC Client users to defi ne t he I P
address of the 3420 OPC Server to access.
NOTE:
If you need access to more than one 3420 OPC S erver, all IP address es
should be defined in the OPC Proxy Setup application.
When the OPC Proxy Setup is completed, the OPC Client will list the
avai lable OPC Servers. You may then choose and connect to the desi red
server(s).
Once connected, add groups and tags for OPC Client access.
For dimension al drawi ng i nformati on refer to Append ix A : Reference Data on
page A-4.
The cast aluminum housing encloses the electronics circuitry of the FIM. The
front of the enclosure has two cov e rs; an upper cov er and a juncti on box
cover.
The upper cover prov i des access to t he electroni cs assembly w hich i ncludes
the microprocessor, fieldbus int erface boards, fieldbus pow er
conditi one rs/te rminators , and the pow er s upply board.
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March 2006
The junction box cover provides access to the terminal block. To open either
cover of the enclosure, use a
appropriate s crew on the unhi n ged si de of the enclosure.
1
/4 inch blade screwdri ver to remove the
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March 2006
Rosemount 3420
Mounting Procedure
The FIM can be mounted to a support bracket on a wall or to a pipe.
Moun tin g the FIM to a Supp ort Brack et
The followi ng hardw are and to ols are needed:
15
•Four
/16 inch bolts
• Mount i ng su pport
3
•
/8 inch drill
1
•
/2 inch socket-head wrench
Mount the FIM by doi ng th e following:
1. Drill four
3
/8 inch (9.525 mm) holes in the support bracket to which the
FIM will be mounted.
1
2. Using a
bracket wit h four
/2 inch socket-head wrench, attach the FIM to the support
15
/16 inch bolts.
Moun tin g the FIM to a Pipe
The following hardware tools are needed:
• Pipe mount with holes spaced 2.81 inch (71 mm) apart horizontally and
11.15 inch (283 mm) apart vertically.
•Two
•
5
/16 inch U-bolts
1
/2 inch socket-head wrench
Mount the FIM by doi ng th e following:
Grounding the FIM
Wiring the FIM
1. Insert one U-bolt around the pipe and through the top mounting holes
of the pipe mount and the FIM and another U-bolt through the bottom
mounting holes of the pipe mount and the FIM.
1
2. Using a
/2 inch socket-head wrench, fasten nuts to the U-bolts.
If mounting the Ros emount 3420 i n the fi eld, ground the FI M w i th a
connection of 1 Ω or less leading from the external grounding lug to earth
ground. If mounting the FIM in the control room, a cabinet ground is sufficient.
In either location, follow local or plant electrical codes.
FIM wiring is done in the terminal block. For access to the terminal block,
open the junction box cover following the i ns tru ction “I n sta llation P rocedure”
on page 2-3. The terminal block label is located on the inside of the FI M
junction box cover.
1
At the bottom of the junction box in
/2 inch NPT conduit entries are four plastic
plugs that were placed there at th e factory. Four metal plugs were shipped
with the FIM and are used to seal any unused ports.
The FIM case should always be grounded in accordance with national and
local electrical codes. The most effective grounding method is direct
connection to eart h ground w i th mini mal impedance.
The internal Ground Connecti on located w i th the s upply te rminals i s t he
Internal Ground Connect i on s crew. This screw is i dent i fi ed by the following
symbol:
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March 2006
NOTE
Grounding th e FI M case vi a th readed conduit connection may not prov i de
sufficient ground .
The wiring should include an external power shut-off switch or an external
circuit breaker. This device should be located near the FIM.
Figure 2-1. Terminal Wiring
Diagram
FIM Input Power
Connection
Connecting the Devices
Ethernet 1
Case
Ethernet 2
24 V DC
Power Input
++
-
S
Tx
Fiber Optic
Modbus
Ethernet
Rx
+
Fieldbus 1
-AB
-
Fieldbus 3
Fieldbus 2
SS
SS
Fieldbus 4
-
+
-
+
The FIM i s des i g ned to be pow ered by 24 V dc p owe r. Use a power supply
suitable for 185°F with sufficient capacity to power both the FIM and all of the
fieldbus devices that are connected to it. The Rosemount 3420 requires 500
mA. About 300 mA of additi onal current should be allocated for each H1
segment if the unit is configured with internal power conditioners. The positive
and negative power terminals are found on the left side of the terminal block.
A case ground is also found on the left hand side of the compartment.
Ethernet
The 3420 is equipped with one or two 10/100 Base-T Ethernet interface
receptacles on the left side of the terminal block. Connect the FIM to the PC
that will be used for configuration, using the crossover cable provided with the
3420. You may also connect t he 3420 to an exis ting Ethernet Hub, Sw i tch or
Router.
S
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2-6
The second Ethernet port on the 3420 te rminal block is an optional
factory-confi gured redundan t E thernet port . (orderi ng opt i on Out put Code 2)
Fieldbus
The fieldbus terminals are found on the right side of the terminal block in 4
sets of three terminals for the positive and negative conductors and a shield.
Although the FI M is not polarit y sensi ti ve, other components in th e segment
such as junction blocks may requi re correct polarity.
Modbus
The Modbus interface terminals are located in the upper-middle of the wiring
block next to the pow er i nput . The M odb us interface i s polari ty sensi t i ve.
Connect the negative to the right most terminal (B) and the positive to the left
terminal (A).
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March 2006
Rosemount 3420
Modbus Termination
Setup
Figure 2-2. Modbus Setup
NOTE:
Do not open the 3420 electronics hous ing i n an explosive atmosphere.
Modbus RTU is trans mit ted on an RS485 physical layer. Three dip-swi tche s
are provided to enable the RS485 circuitry with a network terminator. The
swi t ches are found i ns ide th e electroni cs hous ing on the RS485
communication board located in the top center of the housing. Switch 2
places a 120 ohm terminator on the bus. This would be used to match cable
impedance if needed to dampen reflections on long cable runs. Its use w i ll
depend on the baud rate and cable length of the Modbus network.
Swi tche s 1 and 3 are connected t o pull-up and pull-down resisters on the
Modbus network. These resisters are used to prevent noise from being
interpreted as valid communications during periods when no communications
are occurring on the network. Only one set is required on an RS485 network.
S
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RS485 Serial Interface
Figure 2-3. Ty pical two-wire
multi-drop network.
The RS485 standard descri bes a balanced trans miss i on line operat i ng i n a
shared or multi-drop model. As many as 32 driver/receiv er pai rs can share a
single network.
Figure 2-3 shows a typical two-wire multi-drop network such as used with the
Rosemount 3420. The RS485 speci fi cat ions i ndicate that the trans mis s i on
line should be terminated at both ends of the network. However termination
should only be used with high data rates above 115kb and long cable runs so
it should not be neces s ary with th e trans mis sion rates used by the
Rosemount 3420.
S
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Section 3 Configuration
Fieldbus Field Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-9
Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-15
Snapshot Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-21
Trend Collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3-23
Rosemount 3420
Private Networks
Explosions could result in death or serious injury:
• In an Explosion-Proof and Flame-Proof environment, do not open the Rosemount
3420 electronic housing in an explosive atmosphere.
• Cover must be fully engaged to meet Explosion-Proof requirements.
To configure the Ros emount 3420, a pri vate network bet w een a PC and th e
Rosemount 3420 must first be established. This can be done with a PC
dedicated t o the Ros emount 3420 or a PC used for anothe r purpose can be
temporarily configu red for the task. I f a PC from another netwo rk is use d,
carefully record the current IP addres s and other s etti ng s s o the P C can be
returned to its ori gi nal netw ork w hen configurat i on of the Ros emount 3420 is
finished. If using a PC attached to another network, shut down the PC and
remove it from the network before proceedi ng to s et up th e Rose mount 3420
private network.
Configure from the CD
The simplest way to configure the PC for use with the 3420 is to use the
Network As s i s tant ins talled from the CD included with the 3420.
Configurati on of the FI M is done t hrough its we b i nterface. To access the
devi ce, y ou must create a private LAN wi t h a subn et of 192.16 8.1 .X X . The
FIM will appear on this LA N at th e I P addres s 192. 168.1. 10.
1. Using the cross-over Ethernet cable, attach your PC to the
Rosemount 3420.
2. Launch the netwo rk ass i s tant on y our PC by double-clicking on its
desktop icon or by selecti n g it from the start menu.
3. If prompted, select the netw o rk adapter that y o u connected t o the
3420.
4. Click on the "Direct" button to esta blish a di rect connect i on to the
3420.
www.rosemount.com
When you are ready to remove t he PC from the 3420 first open the Net w ork
Assi s tan t and s elect
values. To check the connection, proceed to step 5 below.
Normal
to return the settings of the PC to their original
Rosemount 3420
Reference Manual
00809-0100-4023, Rev DA
March 2006
The PC address and ho st setting s can al so be ch ang ed m anu al ly usi ng
the following proce dur e for Wind ows XP. The procedu re for oth er
operating systems may vary slightly:
1. On your PC, i ns tall the Java Plug-in found on the CD prov i de d with
the 3420. You can also find the Java Plug-i n at:
http://java.com/
2. Download the Jav a so ftware and i ns tall it on yo ur computer.
3. Under
Network Connections
in your
Control Pa nel
:
a. Select
b. Ri g ht click to s elect
(TCP/IP)
c. Select the
address to
d. Set your Network add ress to 255.255.255.0
e. Select OK or
been opened.
4. Using the crossover ethernet cable, attach your PC to the Rosemount
3420. Add an entry in your hosts for the fim3420.
5. Check the Network connecti on by ty pi n g: P I NG fim3420 in t he
Comm and Prompt. If you see replies you know you have the hosts file
setup properly.
6. Open your I n ternet Explorer browser.
7. In y our brow s er addres s bar type: http: // fi m3420.
8. Press
redirected to the 3420 home page.)
9. At the
a. LogOn as User:
b. Pass w ord of:
Local Area Connection
Properties
, then click the
Use the following I P addre ss
192.168.1.12
Enter
. (You should get a message displayed that you are being
Enter Network Password
fieveladmin
Properties
Close
for each of the settings windows that have
admin
, select
button
box:
Internet P roto col
button and set your IP
3420 Network
3-2
NOTE
Before leavi ng any web page that y ou make changes to, click
your changes will be lost.
Click
Setup>Network>Address
parameters. If the FI M is connected to a LAN or if more than one FI M w i ll be
used on a private network, the unit will need to be given a new IP address and
a new hostname. A new ent ry w i ll need to be added to y ou r host file wit h the
new IP address and Host name using the Network Assistant or the manual
procedure described above.
Address
If you will be attaching the 3420 to an internal Intranet, you may select to have
the device attain an IP address via DHCP or be statically assigned an IP
address (Fi gure 3-1). Contact yo ur netw ork admini s t rator i f y ou are not sure
which s electi on i s appropriat e.
on the left menu tree to enter network
Submit
, or all
Reference Manual
00809-0100-4023, Rev DA
March 2006
Figure 3-1. Network Address
Rosemount 3420
NOTE
If you accidentally misconfigure the network settings and can not reach the
device at the new IP address, return the device to the private LAN you used
for initial configuration with only the one 3420 connected. You can still access
the FIM by its default IP address (192.168.1.10) in this environment.
F
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A
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/
0
2
4
3
Backup Address
This address s hould only need to be changed i f y our int ernal corporate
network uses non-routable IP addresses for its internal use and they use the
192.168.1.xxx subnet. If this is the case, you will want to change the default IP
address to an address that does not conflict with an address that is in use.
Please consult your network administrator if you can not make that
determinati on y o urse lf.
Click
Setup>Network>Backup Address
to configure the backup IP Address
settings.
Be very careful when changing these settings. The device can be rendered
unusable if these values are modified incorrectly.
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PC
PC
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March 2006
Redundant Ethernet
Configuration
If the 3420 has been ordered with a redundant network interface, the network
setup page (
Setup>Network>Address
) will display a seconda ry i nt erface as
shown below.
F
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/
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The second network i nterface allows th e 3420 to be acces se d with two
separate netw ork address es . The redundant i nt erfaces prov ide the 3420 with
a degree of fault tolerance to network failures. The following network topology
is supported:
PC
LAN A
(Subnet 192.168.1.XX)
PC
LAN B
(Subnet 192.168.2.XX)
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Rosemount 3420
NOTE
The subnet numbers listed in the diagram are an example. Any valid network
subnets are acceptable.
If you will be using the redundant ethernet feature, you may select to have the
devi ce obtai n an I P addres s via DHCP or be sta tically ass i gn ed an I P for the
secondary interface. Contact your network administrator if you are not sure
which s electi on i s appropriat e.
Security
Table 3-1. Default Passw ords
Table 3-2. Access Table
Click
Setup>Security
to change the passwords. These passwords allow for
varying levels of application access. The adm inistrator can m odify any system
or field device setting. In contrast, the operator is only able to modify some
Fieldbus parameters. Us e cauti o n wh en changi ng the admini s t rator
password. I f the admini s t rator passw o rd is lost , you will not be able to set up
the Rosemount 3420. The FI M is shi pped with the following default
passwords:
ID PASSWORD
Executive (exec) showme
Operator (oper) runit
Maintenance (maint) keepitgoing
Administrator (admin) fieveladmin
Role HTML Access Explorer view Ac ce ss
Executive (exec) With the exception of factory settings
(Setup/factory.html), can get any page
(Read-Only access).
Operator (oper) No additional privileges Same values as executive,
Maintenance (maint)
Administrator
(admin)
• Can set device PD tags
• Can set block tags
• Can configure Modbus
communications
• Can configure Modbus register map
• Can configure snapshots
• Can co nfig ure Plug and Play an d
Operating Modes
• Can configure network settings
(address, default).
•Can set passwords
• Can se t tim e se tti ng s
• Can set home page options
• Can restart applications
Re ad- on ly acc e ss to AI an d
MAI blocks. (VFDs and
other blocks are not visible.
but with read-write access.
All parameters of all blocks
(Read-Write).
No additional privileges
System Time Setup
Click
Setup>Time
to configure the system time. If y our Ros emount 3420 i s
connected to a netw ork and y ou w ant to us e thi s feature, y ou should select a
timeserv er at your facility or one near y ou geographi cally to i ns ure accurate
time adjustments. The device will function properly with this feature disabled
but data time stamps will be less accurate and time updates must be entered
for each Rosemount 3420.
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March 2006
Page Options
Point Monitoring Pages
Figure 3-2. Point Monitor Page
To use a network tim e server, check the box
Enable N e t work Time Pr ot o c ol
enter the IP address of the time server and select the appropriate NTP packet
version.
Alternately y ou can set the ti me manually. This is accomplished by
unchecking the “Enab le Netwo rk Time Protocol” check box. This w i ll enable
you to ent er i nformation i nto the “Dat e” and “Time” fields.
Click
Setup>Pa ge Op tion s
to configure the poi nt monitor and appli cation
monitor pages. You can also select which page you wish to use as the 3420
home page.
Point M onitor Pages prov ide a means to view t he PV or Outpu t of a Functi on
Block and its statu s on one or more web pages. Multiple pages can be
configured to fit the application.
Click
Setup>Pa ge Op tion s>P o int Page s
to dis play th e current lis t of Poi n t
Monitor Pages.
,
To create a new Page click
New
. To edit an existing page click on
Edit
to the
right of the page name.
The editing screen provides a means of selecting the system tags that you
wis h to i nclude on the page.
F
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Figure 3-3. Editing a new page
Rosemount 3420
F
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Figure 3-4. Choos e a Value
To add a new tag, click on
New Entry
and a blank line w i ll be added to the
page. Then select the icon to the right of Point Name to select one of the tags
connected to the system.
F
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Continue t he same process unti l all of the tags are entered. Then click
Submit
at the bottom of the page.
NOTE
Only enabled blocks will appear in the menu. To enable blocks, see Blocks on
page 3-9.
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March 2006
Setting Up the Page
Columns
Figure 3-5. Point Monitor
Columns
When you are fini s hed s ett ing up th e poi nt pages, click on
Options>Point Columns
on the left menu. This page allows y ou to select
Setup>Page
which columns you wan t di s play ed on the Point M onit ori ng P ages .
F
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Application Data
Configuration
Check the columns you wis h di s play ed and click on
Submit
. To view a Point
Moni t ori ng P age se e M oni tor on page 4-5.
To configure the data for the monitor appli cation, click
Options>App Data
.
Setup>Page
A monitoring page is automatically created for each application that is
configured on the 3420 Fieldbus segments. Check the fields that you wish to
display and t hen click
Submit
.
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Rosemount 3420
Setting Up the Home
Page
Figure 3-6. Home Page
To select the firs t s creen see n on the sta rtup of the w eb i nt erface click
Setup>P age Op tio ns> Hom e P ages
. Check either the Menu Page (default),
Fieldbus Di agn osti cs , or one of the Poi nt Monitori ng P ages . Then click
Submit
.
F
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Restart App
FIELDBUS FIELD
DEVICES
Devices
Blocks
Click
Setup>Restart Apps
to restart the Rosemount 3420 application
software. Thi s i s not needed duri ng normal operation but may be requi red
when adding a device description or during troubleshooting of a system issue.
Simply select
Yes
to restart or No to abort. The restart w i ll take about 1-5
minutes, after which the FIM di s play s th e message “Fi n is hed res tart of the
3420 software.”
The FIM collects data based on the tag of the function blocks in the devices. If
the devices are not pre-configured with this information it can be edited using
the FIM web interface.
Click
Setup>Fieldbus>Devices
to rename the Physical Devices (PD) tags
for individual devi ces . If the device is not already i den ti fi ed w i t h a PD tag you
can use this di s play to ent er them int o the device. Tag names may be 32
characters in length and are case sens i t ive. Once all of the device PD tags
have been entered, click
Submit
. Allow 2 minutes for the update to take effect
if sev eral tags are changed at once.
Click
Setup>Fieldbus>Blocks
to set up your fieldbus blocks. If the device’s
function blocks are not already id entified wi th a tag the n y ou can use thi s
display t o enter the m into the dev i ce. This tag i nformatio n i s us ed to ass i gn
Modbus registers, OPC Connections and other functions in the FIM. Block
names (tags) may be 32 characters in length and are case sensitive. Normall y
not all function blocks will be used in an applicati on . Thi s di s play allows only
those blocks in actual use to be scheduled to optimize the performance of the
Rosemount 3420. Also, each block's alarm handling can be individually
enabled so alarms are automatically reported and logged.
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March 2006
Enable Bl ocks
To enable a block, locate the devi ce on the Block Setu p page using t he
Previous
simply check the box under
Enable Alarm s
To enable an alarm, locate the dev ice on the Block Setup page using t he
Previous
alarm to, check the box under
to choose whi ch t y p e of alarms to enable, the limit, and an option al alarm
message for each type. When you are finished, click
NOTE
To optimize performance of the 3420, dis able any unu se d blocks.
and
and
Next
buttons. When y ou fi nd the block you w ant to enable,
Enable Block
Next
buttons. When y ou fi nd the dev ice you want to add an
Alarms
, then click
. You may then click the
Submit
Submit
.
.
Limits
button
Application
Once all the changes have been made, click
update to take effect if sev eral tags are changed at once.
NOTE
All function block tags must be unique on any Rose mount 3420.
Click
Setup>Fieldbus>Application
each segment. F
function blocks to be linked to the input of other function blocks to facilitate
advanced calculatio ns and control strategi es .
Overview
Click
Setup>Fieldbus>Application>Overview
status and w het her the app licati on i s acti ve. Click
additi on al applicatio ns.
New Ap pl icati on s
Each applicati on i s the collection of all function blocks linked on an indi v idual
segment and must be giv en a name to ident i fy it . Then each function block
that will be included in the application is added. Select the function block by its
tag from the drop down list and then select
been added to the applicat i on, the i ndivi dual links can be set up. S elect
Entry
to add a link to the applicati o n. From the drop down list of the firs t
column select the function block output you wish to link to another block. Then
in the second column select the function block input you wis h to connect t o
the output. Continue adding links and click
added.
OUNDATION
™
to set up the links between functions for
Fieldbus technology allows the output of
Submit
add
submit
. Allow 2 minutes for the
to show the name, segment,
New Application
. After the function blocks have
when all links have been
to set up
New
3-10
Download
Click
Setup>Fieldbus>Application>Download
and their stat us . The Ov erv i ew page w i ll show all avai lable applications and
their current status. While multiple applications can exist for a segment, only
one may be active at any one ti me. Check the
you wish to use and then
submit
to initiate the download process.
to show a lis t of seg ments
Active
box on the appli cation
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00809-0100-4023, Rev DA
March 2006
Rosemount 3420
Advanced
Figure 3-7. Plug and Play
Click on
Setup>Fieldbus>Application>Download
to see the stat us of each
Fieldbus s egment. Check the box on the left and click Submit to init i alize a
download for that segment. A s tat us butt on w i ll show amber while the
download is in process and turn green w hen complete. If the status butt on
turns red it ind i cate s an uns uccess ful download. Se e the Troubleshootin g
section for more information.
Click
Setup>Fieldbus>Advanced
to access the advanced fieldbus setu p
features.
Plug and Play
Plug and Play configures devices for monitoring applications automatically the
first ti me the dev i ces are connect ed to the 3420. Cli ck
Setup>Fi el dbu s>Advan ced> Pl u g and Play>S ettin gs
to initialize your
fieldbus blocks. This screen w i ll also allow you to change any of the default
values.
A portion of the plug and play is device speci fic. For example, a Rosemount
3144P dev i ce channel configurat i on is s et s o that the fi rst analog in put block
is set for sens or 1, and the second analog i nput block is s et for sens or 2. Fo r
the Rosemount 3051, the fi rs t analog i nput block is se t up for press ure. .
Tabl e 3-3. Plug and Play Default
Settings
When the Rosemount 3420 and all of the fieldbus devices have been set up
the way you want them, click
Setup>Fieldbus>Blocks
Description Default Setting
Enable Plug and Play check
Default Temperature Units deg C
Default Pressure Units in H
Default Flow Units ft/s
.
submit
. Be sure the blocks are enabled in
O 68 ° F
2
F
I
T
.
Y
A
L
P
G
U
L
P
/
A
C
V
E
R
/
0
2
4
3
3-11
Rosemount 3420
Reference Manual
00809-0100-4023, Rev DA
March 2006
Description Default Setting
Differential Pressure in H2O 68 ° F
Static Pressure psi
Mass Flow (Rosemount 3095) lb/sec
Mass Flow (Micro Motion 2700) g/s
Volume Flow (Micro Motion 2700) L/s
Density (Micro Motion 2700) g/cm
Concentration (Rosemount Analytical 5081-A & Xmt-A) ppm
Concentration (Rosemount Analytical 5081-CT & Xmt-CT) uS/cm
Conductivity (Rosemount Analytical 5081-CT & Xmt-CT) uS/cm
pH (Rosemount Analytical 5081-A, Xmt-A, 5081-pH & Xmt-pH pH
Distance (Rosemount 5600) m
Velocity (Rosemount 5600) m/s
Volume (Rosemount 5600) m
The Rosemount 848T temperature transmitter provides 8 AI blocks and 1 MAI
block. An MAI block processes all eight inputs at once. The speed at w hich
the Rosemount 3420 scans all of the measurements from the devi ces on the
fieldbus segments is dependent on the number of AI, MAI, and other function
blocks being polled. For example if 13 Rosemount 848T's were polled with
MAI blocks the scan time would be approximately 1 second for all 104 values.
If the same 13 devi ces w ere polled wi th the AI blocks the scan ti me would be
about 9 seconds (See Table 3-4 on page 3-12).
3
3
Table 3-4. Scan Rate
Number of Blocks scanned on each segment
1 0.3 seconds
2 0.4 seconds
4 0.7 seconds
8 1.2 seconds
16 3.6 seconds
32 4.3 seconds
64 6.0 seconds
128 11.1 seconds
Scan rate
Run Plug and Play
Click
Setup>Fieldbus>Advanced>Plug and Play>Run
to dis play Run P lug
and Play set t i ngs . This page allows y ou to run (and re-run) plug and play
devices by selecting the
re-initialize with the Plug and Play settings and clicki ng
Run
box on the right for each device that you wish to
submit
. It also shows
the segment, device and its current status.
Network Parameters
Click
Setup>Fieldbus>Advanced>Network Parms
to display the fieldbus
network parameters. Under normal circumstances these values should not
have to be changed . How ever if a new dev i ce i s added to a s egment wi th
signi fi cant ly di fferent communication capabi lit i es , i t may requi re th at th es e
values be adjusted. Contact Rosemount technical support before making any
changes.
3-12
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