Reference Manual
00809-0100-2230, Rev DA
Rosemount™ 2230 Graphical Field Display
March 2021
Rosemount™ 2230 Graphical Field Display
NOTICE
Read this manual before working with the product. For personal and system safety, and for optimum product performance,
ensure you thoroughly understand the contents before installing, using, or maintaining this product.
For equipment service or support needs, contact your local Emerson Automation Solutions/Rosemount Tank Gauging
representative.
Spare Parts
Any substitution of non-recognized spare parts may jeopardize safety. Repair, e.g. substitution of components etc, may also
jeopardize safety and is under no circumstances allowed.
Rosemount Tank Radar AB will not take any responsibility for faults, accidents, etc caused by non-recognized spare parts or any
repair which is not made by Rosemount Tank Radar AB.
WARNING
WARNING - Substitution of components may impair Intrinsic Safety.
WARNING - To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing.
AVERTISSEMENT - La substitution de composants peut compromettre la sécurité intrinsèque.
AVERTISSEMENT - Ne pas ouvrir en cas de presence d'atmosphere explosive.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end users’ equipment. This could
be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access
by unauthorized personnel to protect end users’ assets. This is true for all systems used within the facility.
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Reference Manual Contents
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Contents
Chapter 1 Introduction.............................................................................................................. 7
1.1 Safety messages.......................................................................................................................... 7
1.2 Symbols.......................................................................................................................................8
1.3 Manual overview..........................................................................................................................8
1.4 Technical documentation............................................................................................................ 9
1.5 Product recycling/disposal.........................................................................................................10
1.6 Packing material........................................................................................................................ 10
Chapter 2 Overview................................................................................................................. 13
2.1 Introduction.............................................................................................................................. 13
2.2 Components..............................................................................................................................14
2.3 System overview........................................................................................................................15
2.4 System start-up......................................................................................................................... 21
2.5 Installation procedure................................................................................................................23
Chapter 3 Installation...............................................................................................................25
3.1 Safety messages........................................................................................................................ 25
3.2 Installation considerations.........................................................................................................25
3.3 Mechanical installation.............................................................................................................. 26
3.4 Electrical installation..................................................................................................................29
3.5 LED signals and reset button......................................................................................................38
3.6 DIP switches.............................................................................................................................. 39
3.7 Ambient temperature................................................................................................................40
Chapter 4 Configuration and operation.................................................................................... 41
4.1 Safety messages........................................................................................................................ 41
4.2 Introduction.............................................................................................................................. 42
4.3 Menu tree..................................................................................................................................46
4.4 Main menu................................................................................................................................ 47
4.5 Select the number of data fields.................................................................................................48
4.6 Options menu............................................................................................................................49
4.7 Service menu.............................................................................................................................59
4.8 FOUNDATION™ Fieldbus overview..................................................................................................69
4.9 Device capabilities..................................................................................................................... 71
4.10 General block information....................................................................................................... 72
4.11 Factory configuration.............................................................................................................. 73
4.12 Multiple Analog Output blocks................................................................................................ 74
4.13 Resource block........................................................................................................................ 78
4.14 475 Field Communicator menu tree........................................................................................ 84
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4.15 Configuration using AMS Device Manager............................................................................... 85
4.16 Configure and enable/disable alerts.........................................................................................94
Chapter 5 Service and troubleshooting.................................................................................... 97
5.1 Safety messages........................................................................................................................ 97
5.2 Service.......................................................................................................................................98
5.3 Troubleshooting......................................................................................................................103
5.4 Resource block error messages................................................................................................113
5.5 Transducer block error messages.............................................................................................113
5.6 Alerts.......................................................................................................................................114
5.7 Service tools in AMS Device Manager.......................................................................................118
5.8 Write protection......................................................................................................................128
5.9 View device information using AMS Device Manager...............................................................130
Appendix A Specifications and reference data........................................................................... 135
A.1 General....................................................................................................................................135
A.2 Electric.................................................................................................................................... 136
A.3 FOUNDATION™ Fieldbus characteristics.......................................................................................137
A.4 Mechanical.............................................................................................................................. 138
A.5 Environment............................................................................................................................139
A.6 Installation and configuration..................................................................................................139
A.7 Dimensional drawings............................................................................................................. 141
A.8 Ordering information.............................................................................................................. 142
Appendix B Product certifications............................................................................................. 147
B.1 European directive information............................................................................................... 147
B.2 Ordinary location certification................................................................................................. 147
B.3 Installing equipment in North America.................................................................................... 147
B.4 North America......................................................................................................................... 148
B.5 Europe.....................................................................................................................................150
B.6 International............................................................................................................................151
B.7 Brazil........................................................................................................................................152
B.8 China....................................................................................................................................... 153
B.9 Technical Regulations Customs Union (EAC)............................................................................154
B.10 Japan..................................................................................................................................... 155
B.11 Republic of Korea...................................................................................................................156
B.12 India...................................................................................................................................... 156
B.13 United Arab Emirates.............................................................................................................156
Appendix C FOUNDATION™ Fieldbus Block Information............................................................ 157
C.1 Resource block parameters..................................................................................................... 157
C.2 Register Transducer block parameters.....................................................................................163
C.3 Main Transducer block.............................................................................................................164
C.4 Display Transducer block.........................................................................................................167
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C.5 Multiple Analog Output block..................................................................................................172
C.6 Supported units.......................................................................................................................174
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1 Introduction
1.1 Safety messages
Instructions and procedures in this section may require special precautions to ensure the
safety of the personnel performing the operations. Information that potentially raises
safety issues is indicated by a warning symbol ( ). Refer to the following safety messages
before performing an operation preceded by this symbol.
WARNING
Failure to follow these installation guidelines could result in death or serious injury.
• Ensure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Explosions could result in death or serious injury.
• Verify that the operating environment of the device is consistent with the appropriate
hazardous locations certifications.
• Before connecting a handheld communicator in an explosive atmosphere, ensure that
the instruments in the loop are installed in accordance with intrinsically safe or nonincendive field wiring practices.
• Do not remove the cover in explosive atmospheres when the circuit is alive.
• Substitution of components may impair Intrinsic Safety.
• To prevent ignition of flammable or combustible atmospheres, disconnect power
before servicing.
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.
WARNING
Any substitution of non-recognized parts may jeopardize safety. Repair (e.g. substitution
of components) may also jeopardize safety and is not allowed under any circumstances.
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1.2 Symbols
Table 1-1: Symbols
The CE marking symbolizes the conformity of the product with the applicable
European Community Directives.
The EU-Type Examination Certificate is a statement of a Notified Certification
Body declaring that this product meets the Essential Health and Safety
Requirements of the ATEX directive
The FM APPROVED Mark indicates that the equipment is approved by
FM Approvals according to applicable Approval Standards and is applicable for
installation in hazardous locations
Protective Earth
Ground
External cabling must be approved for use in min. 75°C.
1.3 Manual overview
This manual provides information on installing, operating, and maintaining the
Rosemount™ 2230.
Chapter Overview provides a brief description of the various components in a Rosemount
Tank Gauging system and recommended installation procedure.
Chapter Installation covers installation considerations as well as mechanical and electrical
installation.
Chapter Configuration and operation describes how to configure the Rosemount 2230 by
using the soft-key functions or other tools such as a Rosemount 475 Field Communicator
or the AMS Device Manager software.
Chapter Service and troubleshooting covers tools, troubleshooting, and various service
instructions.
Appendix Specifications and reference data contains specifications, dimensional drawings,
and ordering table.
Appendix Product certifications contains information on approvals and certifications.
Appendix FOUNDATION™ Fieldbus Block Information describes the various function and
transducer blocks which are used for the Rosemount 2230.
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1.4 Technical documentation
The Rosemount™ Tank Gauging System includes a wide portfolio of user documentation.
For a complete list, see product pages on Emerson.com/Rosemount.
Reference manuals
• Rosemount Tank Gauging System Configuration Manual (00809-0300-5100)
• Rosemount 2460 System Hub (00809-0100-2460)
• Rosemount 2410 Tank Hub (00809-0100-2410)
• Rosemount 5900S Radar Level Gauge (00809-0100-5900)
• Rosemount 5900 Proof Test with Reference Reflector (00809-0200-5900)
• Rosemount 5900C Radar Level Gauge (00809-0100-5901)
• Rosemount 2240S Multi-Input Temperature Transmitter (00809-0100-2240)
• Rosemount 2230 Graphical Field Display (00809-0100-2230)
• Rosemount 5300 Guided Wave Radar (00809-0100-4530)
• Rosemount 5408 Radar Level Transmitter (00809-0300-4408)
• Rosemount Tank Gauging Wireless System (00809-0100-5200)
• Rosemount TankMaster WinOpi (00809-0200-5110)
• Rosemount TankMaster WinSetup (00809-0100-5110)
• Rosemount TankMaster Floating Roof Monitoring (00809-0500-5100)
• Rosemount TankMaster Network Configuration (00809-0500-5100)
• Rosemount 5900 Radar Level Gauge and Rosemount 2410 Tank Hub Safety Manual
Option S (00809-0500-5100)
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Introduction
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Product data sheets
• Rosemount Tank Gauging System Data Sheet (00813-0100-5100)
• Rosemount 2460 System Hub Product Data Sheet (00813-0100-2460)
• Rosemount 2410 Product Data Sheet (00813-0100-2410)
• Rosemount 5900S Product Data Sheet (00813-0100-5900)
• Rosemount 5900C Product Data Sheet (00813-0100-5901)
• Rosemount 2240S Product Data Sheet (00813-0100-2240)
• Rosemount 2230 Product Data Sheet (00813-0100-2230)
• Rosemount 5300 Product Data Sheet (00813-0100-4530)
• Rosemount 5408 Product Data Sheet (00813-0100-4408)
Drawings
Table 1-2: Installation Drawings for the Rosemount 2230 Graphical Field Display
Drawing Title
Reference Manual
D7000003-838 Mechanical Installation Drawing 2230
D9240041-953 Electrical Installation Drawing 2230 Display
D7000001-798 System Installation Drawing FOUNDATION™ Fieldbus FISCO
D7000001-811 System Installation Drawing FOUNDATION Fieldbus IS Entity
See also the product page for the Rosemount 2230 on Emerson.com/Rosemount.
1.5 Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of
in accordance with local and national legislation/regulations.
1.6 Packing material
Rosemount Tank Radar AB is fully certified according to ISO 14001 environmental
standards. By recycling the corrugated paperboard, or wooden boxes, used for shipping
our products you can contribute to take care of the environment.
Reuse and recycling
Experience has shown that wooden boxes can be used several times for various purposes.
After careful disassembly the wooden parts may be reused. Metal waste may be
converted.
Energy recovery
Products which have served their time may be divided into wood and metal components
and the wood can be used as fuel in sufficient ovens.
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Due to its low moisture content (approximately 7%) this fuel has a higher calorific value
than ordinary wood fuel (moisture content approximately 20%).
When burning interior plywood the nitrogen in the adhesives may increase emissions of
nitrogen oxides to the air 3-4 times more than when burning bark and splinter.
Note
Landfill is not a recycling option and should be avoided.
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2 Overview
2.1 Introduction
The Rosemount™ 2230 Graphical Field Display presents inventory tank gauging data such
as level, temperature, and pressure. The Rosemount 2230 display communicates with the
Rosemount 2410 Tank Hub via the intrinsically safe 2-wire Tankbus
2230 also supports installation in FOUNDATION™ Fieldbus systems.
Figure 2-1: System Integration
(1)
. The Rosemount
Rosemount TankMaster I. Rosemount 2410 Tank Hub
A.
B. Rosemount 2460 System Hub J. Tankbus
C. Modem K. Secondary bus (IS)
D. Host L. Rosemount 2230 Field Display
E. Servo gauges M. Rosemount 5900S Radar Level Gauge
F. Secondary Bus (Non-IS) N. Rosemount 2240S Temperature Transmitter
G. Relay Outputs O. Zone 1
H. Primary Bus P. Zone 0
A Rosemount 2230 connected to the multiple tank version of the Rosemount 2410 Tank
Hub allows you to view data from several tanks. It is possible to configure presentation of
measurement variables for each tank individually.
The four softkeys at the front of the Rosemount 2230 allow you to navigate through the
different menus and provides all tank data, directly in the field.
The intrinsically safe Tankbus complies with the FISCO FOUNDATION Fieldbus standard. See reference document IEC/TS
(1)
60079-27.
Rosemount 2230 Graphical Field Display 13
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Data from a group of tanks is buffered by a Rosemount 2460 System Hub, and is
distributed to a TankMaster™ PC, or a host system, whenever the Rosemount 2460
receives a request for data. In case no 2460 is included in the system, the Rosemount 2410
Tank Hub can communicate directly with the host computer.
2.2 Components
Figure 2-2: Rosemount 2230 Components
A. Weather protection lid
(2)
B. Display
C. Menu
D. Soft keys
E. Activity indicator
F. Cover screw (x6)
G. Cable entries: two ½ - 14 NPT (optional: adapters for two M20 x 1.5)
H. Ground screw
I. Clip for locking the weather protection
(2) It is recommended that the lid is closed whenever possible to protect the LCD from exposure by ultraviolet radiation from
the sun.
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2.3 System overview
The Rosemount Tank Gauging system is a state-of-the art inventory and custody transfer
radar tank level gauging system. It is developed for a wide range of applications at
refineries, tank farms and fuel depots, and fulfills the highest requirements on
performance and safety.
The field devices on the tank communicate over the intrinsically safe Tankbus. The
Tankbus is based on a standardized fieldbus, the FISCO
integration of any device supporting that protocol. By utilizing a bus powered 2-wire
intrinsically safe fieldbus the power consumption is minimized. The standardized fieldbus
also enables integration of other vendors’ equipment on the tank.
The Rosemount Tank Gauging product portfolio includes a wide range of components to
build small or large customized tank gauging systems. The system includes various
devices, such as radar level gauges, temperature transmitters, and pressure transmitters
for complete inventory control. Such systems are easily expanded thanks to the modular
design.
The Rosemount Tank Gauging system is a versatile system that is compatible with and can
emulate all major tank gauging systems. Moreover, the well-proven emulation capability
enables step-by-step modernization of a tank farm, from level gauges to control room
solutions.
It is possible to replace old mechanical or servo gauges with modern Rosemount Tank
Gauging devices, without replacing the control system or field cabling. It is further
possible to replace old HMI/SCADA-systems and field communication devices without
replacing the old gauges.
There is a distributed intelligence in the various system units which continuously collect
and process measurement data and status information. When a request for information is
received an immediate response is sent with updated information.
The flexible Rosemount Tank Gauging system supports several combinations to achieve
redundancy, from control room to the different field devices. Redundant network
configuration can be achieved at all levels by doubling each unit and using multiple control
room work stations.
(3)
FOUNDATION™ Fieldbus, and allows
(3) See documents IEC 61158-2
Rosemount 2230 Graphical Field Display 15
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Figure 2-3: Rosemount Tank Gauging System Architecture
A. Non-hazardous area K. Plant Host Computer
B. Hazardous area L. TRL2 Modbus
C. Rosemount 5900S Radar Level Gauge M. Segment coupler
D. Rosemount 2240S Temperature Transmitter N. Rosemount 644 Temperature Transmitter
E. Rosemount 2230 Graphical Field Display O. Rosemount 5300 Level Transmitter
F. Rosemount 2410 Tank Hub P. Rosemount 5408 Level Transmitter
G. Rosemount 3051S Pressure Transmitter Q. Custody transfer / Inventory tank gauging
H. Rosemount TankMaster PC R. Operational control
I. Rosemount 2460 System Hub S. Plant host computer
J. Rosemount 2180 Field Bus Modem
16 Reference Manual
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Reference Manual Overview
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Figure 2-4: Rosemount Tank Gauging System Architecture for Wireless Systems
A. Non-hazardous area
B. Hazardous area
C. Rosemount TankMaster PC
D. Emerson Wireless 1420 Gateway
E. Rosemount 2410 Tank Hub
F. Tankbus
G. Emerson Wireless 775 THUM Adapter
H. Rosemount 5900S Radar Level Gauge
I. Rosemount 2240S Temperature Transmitter
J. Rosemount 3051S Pressure Transmitter
K. Rosemount 2230 Graphical Field Display
L. Segment coupler
M. Rosemount 644 Temperature Transmitter
Rosemount 2230 Graphical Field Display 17
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Figure 2-5: Rosemount Tank Gauging System Architecture in a FOUNDATION Fieldbus Network
A. Non-hazardous area H. Rosemount 644 Temperature Transmitter
B. Hazardous area I. FOUNDATION Fieldbus Power Supply
C. Rosemount 5900S Radar Level Gauge J. Segment coupler
D. Rosemount 2240S Temperature Transmitter K. Rosemount 5300 Level Transmitter
E. PC L. Rosemount 5408 Level Transmitter
G. Rosemount 3051S Pressure Transmitter N. Operational control
F. Rosemount 2230 Graphical Field Display M. Custody transfer / Inventory tank gauging
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Overview
2.3.1 TankMaster HMI software
Rosemount TankMaster is a powerful Windows-based Human Machine Interface (HMI) for
complete tank inventory management. It provides configuration, service, set-up,
inventory, and custody transfer functions for Rosemount Tank Gauging systems and other
supported instruments.
Rosemount TankMaster is designed to be used in the Microsoft® Windows environment
providing easy access to measurement data from your Local Area Network (LAN).
The Rosemount TankMaster WinOpi program lets the operator monitor measured tank
data. It includes alarm handling, batch reports, automatic report handling, historical data
sampling as well as inventory calculations such as Volume, Observed Density and other
parameters. A plant host computer can be connected for further processing of data.
The Rosemount TankMaster WinSetup program is a graphical user interface for
installation, configuration and service of devices in the Rosemount Tank Gauging system.
2.3.2
Rosemount 2460 System Hub
The Rosemount 2460 System Hub is a data concentrator that continuously polls and
stores data from field devices such as radar level gauges and temperature transmitters in a
buffer memory. Whenever a request for data is received, the system hub can immediately
send data from the updated buffer memory for a group of tanks.
Measured and calculated data from one or more tanks is communicated via the
Rosemount 2410 Tank Hub to the system hub buffer memory. Whenever a request is
received, the system hub can immediately send data from a group of tanks to a
TankMaster PC, or a host.
The Rosemount 2460 can be used to connect devices from other vendors as well, such as
Honeywell® Enraf and Whessoe.
The Rosemount 2460 has eight slots for communication interface boards. These boards
can be individually configured for communication with hosts or field devices. They can be
ordered either for TRL2, RS485, Enraf BPM or Whessoe 0-20 mA/RS485 communication.
Two slots can also be configured for RS232 communication.
One of the system hub’s three Ethernet ports is used for Modbus TCP connection to host
systems. By simply connecting the system hub to the existing LAN network,
communication over Ethernet is established.
The system hub can provide redundancy for critical operations, by using two identical
devices. The primary system hub is active and the other one is in passive mode. If the
primary unit stops working properly, the secondary unit is activated and a failure message
is sent to TankMaster (or a DCS system).
2.3.3
Rosemount 2230 Graphical Field Display 19
Rosemount 2410 Tank Hub
The Rosemount 2410 Tank Hub acts as a power supply to the connected field devices in
the hazardous area using the intrinsically safe Tankbus.
The tank hub collects measurement data and status information from field devices on a
tank. It has two external buses for communication with various host systems.
Overview
March 2021 00809-0100-2230
There are two versions of the Rosemount 2410 Tank Hub; one for single tank operation
and one for multiple tanks operation. The multiple tanks version of the Rosemount 2410
supports up to 10 tanks and 16 devices. With the Rosemount 5300 the Rosemount 2410
supports up to 5 tanks.
The Rosemount 2410 is equipped with two relays which support configuration of up to 10
“virtual” relay functions allowing you to specify several source signals for each relay.
The Rosemount 2410 supports Intrinsically Safe (IS) and Non-Intrinsically Safe (Non-IS)
analog 4-20 mA inputs/outputs. By connecting an Emerson Wireless 775 THUM Adapter
to the IS HART 4-20 mA output, the tank hub is capable of wireless communication with an
Emerson Wireless Gateway in a WirelessHART® network.
Reference Manual
2.3.4 Rosemount 5900S Radar Level Gauge
The Rosemount 5900S Radar Level Gauge is an intelligent instrument for measuring the
product level inside a tank. Different antennas can be used in order to meet the
requirements of different applications. The Rosemount 5900S can measure the level of
almost any product, including bitumen, crude oil, refined products, aggressive chemicals,
LPG and LNG.
2.3.5
2.3.6
The Rosemount 5900S sends microwaves towards the surface of the product in the tank.
The level is calculated based on the echo from the surface. No part of the Rosemount
5900S is in actual contact with the product in the tank, and the antenna is the only part of
the gauge that is exposed to the tank atmosphere.
The 2-in-1 version of the Rosemount 5900S Radar Level Gauge has two radar modules in
the same transmitter housing allowing two independent level measurements using one
antenna and one tank opening.
Rosemount 5300 Guided Wave Radar
The Rosemount 5300 is a premium 2-wire guided wave radar for level measurements on
liquids, to be used in a wide range of medium accuracy applications under various tank
conditions. Rosemount 5300 includes the Rosemount 5301 for liquid level measurements
and the Rosemount 5302 for liquid level and interface measurements.
Rosemount 5408 Radar Level Transmitter
The Rosemount 5408 is a non-contacting level transmitter for accurate and reliable level
measurement on small storage and buffer tanks.
The Rosemount 5408 provides accurate and reliable level measurements for metallic and
non-metallic vessels. It is suitable for almost any liquid and is ideal for challenging
applications with agitators, foam, high temperatures, and pressures. It is also an excellent
choice for level measurement in tanks with small diameter (2- to 4-inch) stiling wells.
The narrow beam makes the Rosemount 5408 the ideal solution for bulk solids in small to
medium sized silos with rapid level changes.
For safety functions such as overfill prevention, level deviation monitoring, or dry-run
prevention, the Rosemount 5408:SIS is the ideal choice.
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Overview
2.3.7 Rosemount 2240S Multi-Input Temperature Transmitter
The Rosemount 2240S Multi-input Temperature Transmitter can connect up to 16
temperature spot sensors and an integrated water level sensor.
2.3.8 Rosemount 2230 Graphical Field Display
The Rosemount 2230 Graphical Field Display presents inventory tank gauging data such as
level, temperature, and pressure. The four softkeys allow you to navigate through the
different menus to provide all tank data, directly in the field. The Rosemount 2230
supports up to 10 tanks. Up to three Rosemount 2230 displays can be used on a single
tank.
2.3.9
2.3.10
2.3.11
2.3.12
Rosemount 644 Temperature Transmitter
The Rosemount 644 is used with single spot temperature sensors.
Rosemount 3051S Pressure Transmitter
The Rosemount 3051S series consists of transmitters and flanges suitable for all kinds of
applications, including crude oil tanks, pressurized tanks and tanks with / without floating
roofs.
By using a Rosemount 3051S Pressure Transmitter near the bottom of the tank as a
complement to a Rosemount 2230 Radar Level Gauge, the density of the product can be
calculated and presented. One or more pressure transmitters with different scalings can
be used on the same tank to measure vapor and liquid pressure.
Rosemount 2180 Field Bus Modem
The Rosemount 2180 Field Bus Modem (FBM) is used for connecting a TankMaster PC to
the TRL2 communication bus. The Rosemount 2180 is connected to the PC using either
the USB or the RS232 interface.
Emerson Wireless Gateway and Emerson Wireless 775 THUM™ Adapter
An Emerson Wireless THUM Adapter allows wireless communication between a
Rosemount 2410 Tank Hub and an Emerson Wireless Gateway. The gateway is the
network manager that provides an interface between field devices and the Rosemount
TankMaster inventory software or host / DCS systems.
See the Rosemount Tank Gauging System Data Sheet for more information on the various
devices and options.
2.4
Rosemount 2230 Graphical Field Display 21
System start-up
The standard start-up procedure of a Rosemount Tank Gauging system that includes
devices such as the Rosemount 2460 System Hub, Rosemount 2410 Tank Hub,
Overview Reference Manual
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Rosemount 5900S Radar Level Gauge, and the Rosemount 2240S Multi-input
Temperature Transmitter can be summarized as follows:
Procedure
1. Install the devices on the appropriate locations.
2. Assign Modbus addresses
such as the Rosemount 5900S Radar Level Gauge, and for auxiliary tank devices
(ATD) such as the Rosemount 2240S Multi-input Temperature Transmitter. The
Modbus addresses will be stored in the built-in databases of the Rosemount 2410
Tank Hub and the Rosemount 2460 System Hub.
3. Verify that the total current consumption of devices connected to the Tankbus does
not exceed 250 mA
mA.
4. Wire the devices.
a) Connect field devices to the Tankbus.
(4)
for the Rosemount 2410 Tank Hub, for level gauges
(5)
. In an Emerson Wireless system the maximum current is 200
2.4.1
Note
Devices must be configured in the tank database
Tank Hub in order to be able to communicate on the Tankbus.
b) Connect the Rosemount 2410 Tank Hub to the Rosemount 2460 System
Hub.
c) Connect the Rosemount 2460 System Hub to the control room PC with
TankMaster software. The 2460 may be connected via a Rosemount 2180
Field Bus Modem, or directly via RS 232 or RS 485.
5. Install the TankMaster software in the control room PC.
6. Configure the devices by using the TankMaster WinSetup configuration tool as
described in the Rosemount Tank Gauging System Configuration Manual
(Document no. 00809-0300-5100).
(4)(5)
of the Rosemount 2410
Start-up in a FOUNDATION™ Fieldbus system
To start up Rosemount Tank Gauging devices in a FOUNDATION Fieldbus system:
Procedure
1. Prepare the start-up by recording information that will be needed for configuration
of various field devices as described in the Rosemount Tank Gauging System
Configuration manual. This may for example include tank geometry, antenna type,
number of temperature elements and other configuration parameters.
2. Connect the field devices, such as the Rosemount 5900S Radar Level Gauge and the
Rosemount 2240S Multi-input Temperature Transmitter, to the FOUNDATION
Fieldbus network.
3. Configure the field devices by using AMS Device Manager (or any other FOUNDATION
Fieldbus host supporting DD4).
See the Rosemount Tank Gauging System Configuration Manual (Document no. 00809-0300-5100) for more information.
(4)
(5) See the Rosemount 2410 Tank Hub Reference Manual (Document No. 00809-0100-2410) for more information.
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See the Reference Manual for the respective field device and the Rosemount Tank
Gauging System Configuration Manual (Document No. 00809-0300-5100) for more
information on how to configure various Rosemount Tank Gauging devices.
Related information
Technical documentation
2.5 Installation procedure
Follow these steps for proper installation of the Rosemount 2230 Graphical Field Display:
Procedure
1. Review installation considerations (Installation considerations).
2. Mount the Rosemount 2230 in a suitable location (Mechanical installation).
3. Wire the Rosemount 2230 (Electrical installation).
4. Power up the Rosemount 2230.
5. Configure the Rosemount 2230 (Configuration and operation).
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Installation
3 Installation
3.1 Safety messages
Instructions and procedures in this section may require special precautions to ensure the
safety of the personnel performing the operations. Information that potentially raises
safety issues is indicated by a warning symbol ( ). Refer to the following safety messages
before performing an operation preceded by this symbol.
WARNING
Failure to follow safe installation and servicing guidelines could result in death or serious
injury.
• Ensure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
• Do not perform any services other than those contained in this manual unless you are
qualified.
• Substitution of components may impair Intrinsic Safety.
• To prevent ignition of flammable or combustible atmospheres, disconnect power
before servicing.
Explosions could result in death or serious injury.
• Verify that the operating environment of the device is consistent with the appropriate
hazardous locations certifications.
• Before connecting a handheld communicator in an explosive atmosphere, ensure that
the instruments in the loop are installed in accordance with intrinsically safe or nonincendive field wiring practices.
• Do not remove the cover in explosive atmospheres when the circuit is alive.
High voltage that may be present on leads could cause electrical shock.
• Avoid contact with leads and terminals.
• Make sure the main power to the Rosemount 2410 Tank Hub is off and the lines to any
other external power source are disconnected or not powered while wiring the device.
3.2 Installation considerations
The Rosemount™ 2230 Graphical Field Display can be installed either on the tank roof or at
the foot of the tank for a flexible and convenient read-out of tank data.
The Rosemount 2230 is designed for mounting on a wall or a pipe. It is important to
provide space for opening the weather protection lid which prevents degradation of the
LCD display due to sunlight exposure.
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A
B
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Consider the following when finding an appropriate location for the Rosemount 2230
Graphical Field Display:
• Mount the Rosemount 2230 in a location where it is protected from excessive sunlight.
This will reduce exposure to ultra violet (UV) radiation and extend the life-time of the
LCD.
• In case the LCD can not be protected from sunlight and UV radiation, it is
recommended that the weather protection lid is closed whenever the Rosemount
2230 is not used.
• An external weather protection is recommended to protect the LCD from sunlight and
UV radiation in order to extend its life-time. A weather protection can be sourced
locally or ordered from factory.
• When mounting the Rosemount 2230 display ensure that sufficient space is provided
for opening the lid, see Figure 3-1.
Figure 3-1: Space Required for Opening the Lid
Reference Manual
A. Weather protection (optional)
B. 93 mm (3.7 in.)
Related information
Components
3.3 Mechanical installation
3.3.1 Mounting the graphical display
The Rosemount 2230 Graphical Field Display is designed for mounting on a wall or a pipe.
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70 mm (2.7 in.)
94 mm (3.7 in.)
70 mm (2.7 in.)
94 mm (3.7 in.)
Ø 9mm (0.35 in.)
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Wall mounting with bracket
The Rosemount 2230 Graphical Field Display can be mounted on a wall by using the
mounting kit supplied by Emerson Automation Solutions/Rosemount Tank Gauging.
Procedure
1. Mount the bracket on the wall by using four M8 screws and flat washers.
Note
Countersunk screws are not suitable.
2. Attach the Rosemount 2230 display to the bracket on the wall by sliding it from the
top downwards.
A. Locking screw
B. Bracket
3. Secure the display to the bracket by tightening the locking screw.
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C
B
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Pipe mounting
The Rosemount 2230 Graphical Field Display can be mounted on pipes ranging from a
diameter of 33 mm to 60 mm by using an optional mounting kit supplied by Emerson
Automation Solutions/Rosemount Tank Gauging.
Procedure
1. Attach the bracket to the pipe.
Ensure that the Rosemount 2230 is placed in a direction so that the display is clearly
visible and wiring can be properly connected.
A. 1 - 2 inches
B. 4 nuts and washers
C. Bracket
2. Tighten the nuts. Use moderate torque to ensure that the bracket does not break.
3. Attach the display to the bracket by sliding it from the top downwards.
A. Locking screw
B. Bracket
4. Secure the display to the bracket by tightening the locking screw.
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3.4 Electrical installation
3.4.1 Cable/conduit entries
The electronics housing has two ½ - 14 NPT entries (optional: adapters for two M20×1.5).
Minifast and Eurofast adapters are also available. The connections are made in accordance
with local or plant electrical codes.
Make sure that unused ports are properly sealed to prevent moisture or other
contamination from entering the electronics housing.
Note
Use enclosed metal plug to seal the unused entry/entries. The plastic plugs mounted at
delivery are not sufficient as seal!
Note
Thread sealing (PTFE) tape or paste on male threads of conduit is required to provide a
water/dust tight conduit seal and to meet the required degree of ingress protection as
well as to enable future removal of the plug/gland.
3.4.2
Grounding
The housing should always be grounded in accordance with national and local electrical
codes. Failure to do so may impair the protection provided by the equipment. The most
effective grounding method is direct connection to earth ground with minimal
impedance.
There is an external grounding screw located at the bottom of the housing and an internal
grounding screw located inside the housing, see Figure 3-2.
The internal ground screw is identified by a ground symbol:
Figure 3-2: Grounding Screws
A. Internal ground
B. External ground. Cable diameter minimum 4 mm
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Note
When grounding the display via threaded conduit, make sure the connection provides
sufficient low impedance.
Grounding - FOUNDATION™ Fieldbus
Signal wiring of the fieldbus segment can not be grounded. Grounding out one of the
signal wires may shut down the entire fieldbus segment.
Shield wire connection
To protect the fieldbus segment from noise, grounding techniques for shield wire usually
require a single grounding point for shield wire to avoid creating a ground loop. The
ground point is typically at the power supply (Rosemount 2410 Tank Hub).
The Rosemount Tank Gauging devices are designed for “daisy-chain” connection of shield
wiring in order to enable a continuous shield throughout the Tankbus network. The shield
wire terminal in the Rosemount 2230 is not connected to ground. It merely provides
electrical continuity to daisy-chained Tankbus cables.
3.4.3
Cable selection
Use shielded twisted pair wiring for the Rosemount 2230 in order to comply with FISCO
requirements and EMC regulations. The cables must be approved for use in hazardous
areas, where applicable. In the U.S. explosion-proof conduits may be used in the vicinity of
the vessel.
We recommend cable size 0.75 mm2 (18 AWG) in order to facilitate wiring. Cables within
the range 22 AWG to 16 AWG (0.5 to 1.5 mm2) can be used in order to minimize the
voltage drop to the Rosemount 2230 display.
Tankbus cabling must be approved for use in minimum 85°C to match requirements for all
devices in a Rosemount Tank Gauging system.
The FISCO specification requires that cables for the Tankbus comply with the following
parameters:
Table 3-1: FISCO Cable Parameters
Parameter
Loop resistance 15 Ω/km to 150 Ω/km
Loop inductance 0.4 mH/km to 1 mH/km
Capacitance 45 nF/km to 200 nF/km
Maximum length of each spur
Maximum cable length including trunk
spurs
(1)
Value
(2)
cable 60 m in apparatus class IIC and IIB
(3)
and
1000 m in apparatus class IIC and 1900 m in
apparatus class IIB
(6)
(1) For further information see requirements of the IEC 61158-2 standard
(2) A spur is an unterminated part of the network.
(6) See IEC 61158-2 and IEC/TS 60079-27:2002.
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