Rosemount Manual: PowerVUE 4 x 5 Fan/Damper Actuator Torque Type with Retrofit Kit Installation Instructions-Orig. Issue | Rosemount Manuals & Guides

Download

PowerVUE FAN/DAMPER ACTUATOR TORQUE TYPE 4 x 5 WITH RETROFIT KIT INSTALLATION INSTRUCTIONS

Instruction Bulletin IB-102-204P Original Issue

PowerVUE

Part no. _______________ Serial no. _______________ Order no. _______________



ROSEMOUNT WARRANTY

Rosemount warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B. factory of the defective part or parts. Correction in the manner provided above shall constitute a fulfillment of all liabilities of Rosemount with respect to the quality of the equipment.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY WHETHER WRITTEN, ORAL, OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OF FITNESS FOR PURPOSE).

The remedy(ies) provided above shall be purchaser's sole remedy(ies) for any failure of Rosemount to comply with the warranty provisions, whether claims by the purchaser are based in contract or in tort (including negligence).

Rosemount does not warrant equipment against normal deterioration due to environment. Factors such as corrosive gases and solid particulates can be detrimental and can create the need for repair or replacement as part of normal wear and tear during the warranty period.

Equipment supplied by Rosemount Analytical Inc. but not manufactured by it will be subject to the same warranty as is extended to Rosemount by the original manufacturer.

At the time of installation it is important that the required services are supplied to the system and that the electronic controller is set up at least to the point where it is controlling the sensor heater. This will ensure, that should there be a delay between installation and full commissioning that the sensor being supplied with ac power and reference air will not be subjected to component deterioration.

IB-102-204P

PURPOSE

The purpose of this manual is to provide a comprehensive understanding of the PowerVUE Fan/Damper

Actuator components, functions, installation, and maintenance.

This manual is designed to provide information about the PowerVUE Fan/Damper Actuator. We recommend that you thoroughly familiarize yourself with the Description and Installation sections before installing your actuator.

The description presents the basic principles of the actuator along with its performance characteristics and components. The remaining sections contain detailed procedures and information necessary to install and service the actuator.

Before contacting Rosemount concerning any questions, first consult this manual. It describes most situations encountered in your equipment’s operation and details necessary action.

DEFINITIONS

The following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout this publication.

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel.

Highlights an essential operating procedure, condition, or statement.

: EARTH (GROUND) TERMINAL

: PROTECTIVE CONDUCTOR TERMINAL

: RISK OF ELECTRICAL SHOCK

: WARNING: REFER TO INSTRUCTION BULLETIN

NOTE TO USERS

NOTE

Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness

The number in the lower right corner of each illustration in this publication is a manual illustration number. It is not a part number, and is not related to the illustration in any technical manner.

IB-102-204P

IMPORTANT

SAFETY INSTRUCTIONS FOR THE WIRING AND

INSTALLATION OF THIS APPARATUS

The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or National Standards.

1. Adequate earth connections should be made to all earthing points, internal and external, where provided.

2. After installation or troubleshooting, all safety covers and safety grounds must be replaced. The integrity of all earth terminals must be maintained at all times.

3. Mains supply cords should comply with the requirements of IEC227 or IEC245.

4. All wiring shall be suitable for use in an ambient temperature of greater than 75°C.

5. All cable glands used should be of such internal dimensions as to provide adequate cable anchorage.

6. To ensure safe operation of this equipment, connection to the mains supply should only be made through a circuit breaker which will disconnect all circuits carrying conductors during a fault situation. The circuit breaker may also include a mechanically operated isolating switch. If not, then another means of disconnecting the equipment from the supply must be provided and clearly marked as such. Circuit breakers or switches must comply with a recognized standard such as IEC947. All wiring must conform with any local standards.

7. Where equipment or covers are marked with the symbol to the right, hazardous voltages are likely to be present beneath. These covers should only be removed when power is removed from the equipment — and then only by trained service personnel.

8. Where equipment or covers are marked with the symbol to the right, there is a danger from hot surfaces beneath. These covers should only be removed by trained service personnel when power is removed from the equipment. Certain surfaces may remain hot to the touch.

9. Where equipment or covers are marked with the symbol to the right, refer to the Operator Manual for instructions.

10. All graphical symbols used in this product are from one or more of the following standards: EN61010-1, IEC417, and ISO3864.

IB-102-204P

iii

BELANGRIJK

Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel.

De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften.

1. Degelijke aardingsaansluitingen moeten gemaakt worden naar alle voorziene aardpunten, intern en extern.

2. Na installatie of controle moeten alle veiligheidsdeksels en -aardingen terug geplaatst worden. Ten alle tijde moet de betrouwbaarheid van de aarding behouden blijven.

3. Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245 voorschriften.

4. Alle bekabeling moet geschikt zijn voor het gebruik in omgevingstemperaturen, hoger dan 75°C.

5. Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel bevestiging verzekerd is.

6. Om de veilige werking van dit toestel te verzekeren, moet de voeding door een stroomonderbreker gevoerd worden (min 10A) welke alle draden van de voeding moet onderbreken. De stroomonderbreker mag een mechanische schakelaar bevatten. Zoniet moet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zijn aangegeven. Stroomonderbrekers of schakelaars moeten onderworpen zijn aan een erkende standaard zoals IEC947.

7. Waar toestellen of deksels aangegeven staan met het symbool is er meestal hoogspanning aanwezig. Deze deksels mogen enkel verwijderd worden nadat de voedingsspanning werd afgelegd en enkel door getraind onderhoudspersoneel.

8. Waar toestellen of deksels aangegeven staan met het symbool is er gevaar voor hete oppervlakken. Deze deksels mogen enkel verwijderd worden door getraind onderhoudspersoneel nadat de voedingsspanning verwijderd werd. Sommige oppper-vlakken kunnen 45 minuten later nog steeds heet aanvoelen.

9. Waar toestellen of deksels aangegeven staan met het symbool gelieve het handboek te raadplegen.

10. Alle grafische symbolen gebruikt in dit produkt, zijn afkomstig uit een of meer van devolgende standaards: EN61010-1, IEC417 en ISO3864.

IB-102-204P

VIGTIGT

Sikkerhedsinstruktion for tilslutning og installering af dette udstyr.

Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EUlande medmindre andet er specificeret af lokale eller nationale standarder.

1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disse forefindes.

2. Efter installation eller fejlfinding skal alle sikkerhedsdæksler og jordforbindelser reetableres.

3. Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245.

4. Alle ledningstilslutninger skal være konstrueret til omgivelsestemperatur højere end 75°C.

5. Alle benyttede kabelforskruninger skal have en intern dimension, så passende kabelaflastning kan etableres.

6. For opnåelse af sikker drift og betjening skal der skabes beskyttelse mod indirekte berøring gennem afbryder (min. 10A), som vil afbryde alle kredsløb med elektriske ledere i fejlsituation. Afbryderen skal indholde en mekanisk betjent kontakt. Hvis ikke skal anden form for afbryder mellem forsyning og udstyr benyttes og mærkes som sådan. Afbrydere eller kontakter skal overholde en kendt standard som IEC947.

7. Hvor udstyr eller dæksler er mærket med dette symbol, er farlige spændinger normalt forekom-mende bagved. Disse dæksler bør kun afmonteres, når forsyningsspændingen er frakoblet - og da kun af instrueret servicepersonale.

8. Hvor udstyr eller dæksler er mærket med dette symbol, forefindes meget varme overflader bagved. Disse dæksler bør kun afmonteres af instrueret servicepersonale, når forsyningsspænding er frakoblet. Visse overflader vil stadig være for varme at berøre i op til 45 minutter efter frakobling.

9. Hvor udstyr eller dæksler er mærket med dette symbol, se da i betjeningsmanual for instruktion.

10. Alle benyttede grafiske symboler i dette udstyr findes i én eller flere af følgende standarder:EN61010-1, IEC417 & ISO3864.

IB-102-204P

BELANGRIJK

Veiligheidsinstructies voor de bedrading en installatie van dit apparaat.

Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft.

1. Alle voorziene interne- en externe aardaansluitingen dienen op adequate wijze aangesloten te worden.

2. Na installatie,onderhouds- of reparatie werkzaamheden dienen alle beschermdeksels /kappen en aardingen om reden van veiligheid weer aangebracht te worden.

3. Voedingskabels dienen te voldoen aan de vereisten van de normen IEC 227 of IEC 245.

4. Alle bedrading dient geschikt te zijn voor gebruik bij een omgevings temperatuur boven 75°C.

5. Alle gebruikte kabelwartels dienen dusdanige inwendige afmetingen te hebben dat een adequate verankering van de kabel wordt verkregen.

6. Om een veilige werking van de apparatuur te waarborgen dient de voeding uitsluitend plaats te vinden via een meerpolige automatische zekering (min.10A) die

alle

spanningvoerende geleiders verbreekt indien een foutconditie optreedt. Deze automatische zekering mag ook voorzien zijn van een mechanisch bediende schakelaar. Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de spanning van de apparatuur af te schakelen. Zekeringen en schakelaars dienen te voldoen aan een erkende standaard zoals IEC 947.

7. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder spanning voerende delen bevinden die gevaar op kunnen leveren. Deze beschermdeksels/kappen mogen uitsluitend verwijderd worden door getraind personeel als de spanning is afgeschakeld.

8. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, kunnen zich hieronder hete oppervlakken of onderdelen bevinden. Bepaalde delen kunnen mogelijk na 45 min. nog te heet zijn om aan te raken.

9. Waar de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, dient men de bedieningshandleiding te raadplegen.

10. Alle grafische symbolen gebruikt bij dit produkt zijn volgens een of meer van de volgende standaarden: EN 61010-1, IEC 417 & ISO 3864.

IB-102-204P

TÄRKEÄÄ

Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa.

Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit estä sitä.

1. Riittävät maadoituskytkennät on tehtävä kaikkiin maadoituspisteisiin, sisäisiin ja ulkoisiin.

2. Asennuksen ja vianetsinnän jälkeen on kaikki suojat ja suojamaat asennettava takaisin paikoilleen. Maadoitusliittimen kunnollinen toiminta täytyy aina ylläpitää.

3. Jännitesyöttöjohtimien täytyy täyttää IEC227 ja IEC245 vaatimukset.

4. Kaikkien johdotuksien tulee toimia >75°C lämpötiloissa.

5. Kaikkien läpivientiholkkien sisähalkaisijan täytyy olla sellainen että kaapeli lukkiutuu kunnolla kiinni.

6. Turvallisen toiminnan varmistamiseksi täytyy jännitesyöttö varustaa turvakytkimellä (min 10A), joka kytkee irti kaikki jännitesyöttöjohtimet vikatilanteessa. Suojaan täytyy myös sisältyä mekaaninen erotuskytkin. Jos ei, niin jännitesyöttö on pystyttävä katkaisemaan muilla keinoilla ja merkittävä siten että se tunnistetaan sellaiseksi. Turvakytkimien tai katkaisimien täytyy täyttää IEC947 standardin vaatimukset näkyvyydestä.

7. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla hengenvaarallisen suuruinen jännite. Suojaa ei saa poistaa jänniteen ollessa kytkettynä laitteeseen ja poistamisen saa suorittaa vain alan asian-tuntija.

8. Mikäli laite tai kosketussuoja on merkitty tällä merkillä on merkinnän takana tai alla kuuma pinta. Suojan saa poistaa vain alan asiantuntija kun jännite-syöttö on katkaistu. Tällainen pinta voi säilyä kosketuskuumana jopa 45 mi-nuuttia.

9. Mikäli laite tai kosketussuoja on merkitty tällä merkillä katso lisäohjeita käyt-töohjekirjasta

10. Kaikki tässä tuotteessa käytetyt graafiset symbolit ovat yhdestä tai useammasta seuraavis-ta standardeista: EN61010-1, IEC417 & ISO3864.

IB-102-204P

vii

IMPORTANT

Consignes de sécurité concernant le raccordement et l’installation de cet appareil.

Les consignes de sécurité ci-dessous s’adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension. Les états non membres de la communauté européenne doivent également appliquer ces consignes sauf si elles sont en contradiction avec les standards locaux ou nationaux.

1. Un raccordement adéquat à la terre doit être effectuée à chaque borne de mise à la terre, interne et externe.

2. Après installation ou dépannage, tous les capots de protection et toutes les prises de terre doivent être remis en place, toutes les prises de terre doivent être respectées en permanence.

3. Les câbles d’alimentation électrique doivent être conformes aux normes IEC227 ou IEC245

4. Tous les raccordements doivent pouvoir supporter une température ambiante supérieure à 75°C.

5. Tous les presse-étoupes utilisés doivent avoir un diamètre interne en rapport avec les câbles afin d’assurer un serrage correct sur ces derniers.

6. Afin de garantir la sécurité du fonctionnement de cet appareil, le raccordement à l’alimentation électrique doit être réalisé exclusivement au travers d’un disjoncteur (minimum 10A.) isolant tous les conducteurs en cas d’anomalie. Ce disjoncteur doit également pouvoir être actionné manuellement, de façon mécanique. Dans le cas contraire, un autre système doit être mis en place afin de pouvoir isoler l’appareil et doit être signalisé comme tel. Disjoncteurs et interrupteurs doivent être conformes à une norme reconnue telle IEC947.

7. Lorsque les équipements ou les capots affichent le symbole suivant, cela signifie que des tensions dangereuses sont présentes. Ces capots ne doivent être démontés que lorsque l’alimentation est coupée, et uniquement par un personnel compétent.

8. Lorsque les équipements ou les capots affichent le symbole suivant, cela signifie que des surfaces dangereusement chaudes sont présentes. Ces capots ne doivent être démontés que lorsque l’alimentation est coupée, et uniquement par un personnel compétent. Certaines surfaces peuvent rester chaudes jusqu’à 45 mn.

9. Lorsque les équipements ou les capots affichent le symbole suivant, se reporter au manuel d’instructions.

10. Tous les symboles graphiques utilisés dans ce produit sont conformes à un ou plusieurs des standards suivants: EN61010-1, IEC417 & ISO3864.

IB-102-204P

viii

WICHTIG

Sicherheitshinweise für den Anschluß und die Installation dieser Geräte.

Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten.

1. Alle intern und extern vorgesehenen Erdungen der Geräte müssen ausgeführt werden.

2. Nach Installation, Reparatur oder sonstigen Eingriffen in das Gerät müssen alle Sicherheitsabdeckungen und Erdungen wieder installiert werden. Die Funktion aller Erdverbindungen darf zu keinem Zeitpunkt gestört sein.

3. Die Netzspannungsversorgung muß den Anforderungen der IEC227 oder IEC245 genügen.

4. Alle Verdrahtungen sollten mindestens bis 75 °C ihre Funktion dauerhaft erfüllen.

5. Alle Kabeldurchführungen und Kabelverschraubungen sollten in Ihrer Dimensionierung so gewählt werden, daß diese eine sichere Verkabelung des Gerätes ermöglichen.

6. Um eine sichere Funktion des Gerätes zu gewährleisten, muß die Spannungsversorgung über mindestens 10 A abgesichert sein. Im Fehlerfall muß dadurch gewährleistet sein, daß die Spannungsversorgung zum Gerät bzw. zu den Geräten unterbrochen wird. Ein mechanischer Schutzschalter kann in dieses System integriert werden. Falls eine derartige Vorrichtung nicht vorhanden ist, muß eine andere Möglichkeit zur Unterbrechung der Spannungszufuhr gewährleistet werden mit Hinweisen deutlich gekennzeichnet werden. Ein solcher Mechanismus zur Spannungsunterbrechung muß mit den Normen und Richtlinien für die allgemeine Installation von Elektrogeräten, wie zum Beispiel der IEC947, übereinstimmen.

7. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, die eine gefährliche (Netzspannung) Spannung führen. Die Abdeckungen dürfen nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen.

8. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, in bzw. unter denen heiße Teile vorhanden sind. Die Abdeckungen dürfen nur entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geräten Arbeiten ausführen. Bis 45 Minuten nach dem Unterbrechen der Netzzufuhr können derartig Teile noch über eine erhöhte Temperatur verfügen.

9. Mit dem Symbol sind Geräte oder Abdeckungen gekennzeichnet, bei denen vor dem Eingriff die entsprechenden Kapitel im Handbuch sorgfältig durchgelesen werden müssen.

10. Alle in diesem Gerät verwendeten graphischen Symbole entspringen einem oder mehreren der nachfolgend aufgeführten Standards: EN61010-1, IEC417 & ISO3864.

IB-102-204P

IMPORTANTE

Norme di sicurezza per il cablaggio e l’installazione dello strumento.

Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell’Unione Europea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva del Basso Voltaggio. Esse si applicano anche agli stati non appartenenti all’Unione Europea, salvo quanto disposto dalle vigenti normative locali o nazionali

1. Collegamenti di terra idonei devono essere eseguiti per tutti i punti di messa a terra interni ed esterni, dove previsti.

2. Dopo l’installazione o la localizzazione dei guasti, assicurarsi che tutti i coperchi di protezione siano stati collocati e le messa a terra siano collegate. L’integrità di ciscun morsetto di terra deve essere costantemente garantita.

3. I cavi di alimentazione della rete devono essere secondo disposizioni IEC227 o IEC245.

4. L’intero impianto elettrico deve essere adatto per uso in ambiente con temperature superiore a 75°C.

5. Le dimensioni di tutti i connettori dei cavi utilizzati devono essere tali da consentire un adeguato ancoraggio al cavo.

6. Per garantire un sicuro funzionamento dello strumento il collegamento alla rete di alimentazione principale dovrà essere eseguita tramite interruttore automatico (min.10A), in grado di disattivare tutti i conduttori di circuito in caso di guasto. Tale interruttore dovrà inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione dell’alimentazione, chiaramente identificabile. Gli interruttori dovranno essere conformi agli standard riconosciuti, quali IEC947.

7. Il simbolo riportato sullo strumento o sui coperchi di protezione indica probabile presenza di elevati voltaggi. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento.

8. Il simbolo riportato sullo strumento o sui coperchi di protezione indica rischio di contatto con superfici ad alta temperatura. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento. Alcune superfici possono mantenere temperature elevate per oltre 45 minuti.

9. Se lo strumento o il coperchio di protezione riportano il simbolo, fare riferimento alle istruzioni del manuale Operatore.

10. Tutti i simboli grafici utilizzati in questo prodotto sono previsti da uno o più dei seguenti standard: EN61010-1, IEC417 e ISO3864.

IB-102-204P

VIKTIG

Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret.

Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØSavtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder.

1. Passende jordforbindelser må tilkobles alle jordingspunkter, interne og eksterne hvor disse forefinnes.

2. Etter installasjon eller feilsøking skal alle sikkerhetsdeksler og jordforbindelser reetableres. Jordingsforbindelsene må alltid holdes i god stand.

3. Kabler fra spenningsforsyning skal oppfylle kravene spesifisert i IEC227 eller IEC245.

4. Alle ledningsforbindelser skal være konstruert for en omgivelsestemperatur høyere en 75°C.

5. Alle kabelforskruvninger som benyttes skal ha en indre dimensjon slik at tilstrekkelig avlastning oppnåes.

6. For å oppnå sikker drift og betjening skal forbindelsen til spenningsforsyningen bare skje gjennom en strømbryter (minimum 10A) som vil bryte spenningsforsyningen til alle elektriske kretser ved en feilsituasjon. Strømbryteren kan også inneholde en mekanisk operert bryter for å isolere instrumentet fra spenningsforsyningen. Dersom det ikke er en mekanisk operert bryter installert, må det være en annen måte å isolere utstyret fra spenningsforsyningen, og denne måten må være tydelig merket. Kretsbrytere eller kontakter skal oppfylle kravene i en annerkjent standard av typen IEC947 eller tilsvarende.

7. Der hvor utstyr eller deksler er merket med symbol for farlig spenning, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell.

8. Der hvor utstyr eller deksler er merket med symbol for meget varm overflate, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene må bare fjærnes når spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell. Noen overflater kan være for varme til å berøres i opp til 45 minutter etter spenningsforsyning frakoblet.

9. Der hvor utstyret eller deksler er merket med symbol, vennligst referer til instruksjonsmanualen for instrukser.

10. Alle grafiske symboler brukt i dette produktet er fra en eller flere av følgende standarder: EN61010-1, IEC417 & ISO3864.

IB-102-204P

IMPORTANTE

Instruções de segurança para ligação e instalação deste aparelho.

As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão. Relativamente aos estados que não pertençam à UE, deverão cumprir igualmente a referida directiva, exceptuando os casos em que a legislação local a tiver substituído.

1. Devem ser feitas ligações de terra apropriadas a todos os pontos de terra, internos ou externos.

2. Após a instalação ou eventual reparação, devem ser recolocadas todas as tampas de segurança e terras de protecção. Deve manter-se sempre a integridade de todos os terminais de terra.

3. Os cabos de alimentação eléctrica devem obedecer às exigências das normas IEC227 ou IEC245.

4. Os cabos e fios utilizados nas ligações eléctricas devem ser adequados para utilização a uma temperatura ambiente até 75ºC.

5. As dimensões internas dos bucins dos cabos devem ser adequadas a uma boa fixação dos cabos.

6. Para assegurar um funcionamento seguro deste equipamento, a ligação ao cabo de alimentação eléctrica deve ser feita através de um disjuntor (min. 10A) que desligará todos os condutores de circuitos durante uma avaria. O disjuntor poderá também conter um interruptor de isolamento accionado manualmente. Caso contrário, deverá ser instalado qualquer outro meio para desligar o equipamento da energia eléctrica, devendo ser assinalado convenientemente. Os disjuntores ou interruptores devem obedecer a uma norma reconhecida, tipo IEC947.

7. Sempre que o equipamento ou as tampas contiverem o símbolo, é provável a existência de tensões perigosas. Estas tampas só devem ser retiradas quando a energia eléctrica tiver sido desligada e por Pessoal da Assistência devidamente treinado.

8. Sempre que o equipamento ou as tampas contiverem o símbolo, há perigo de existência de superfícies quentes. Estas tampas só devem ser retiradas por Pessoal da Assistência devidamente treinado e depois de a energia eléctrica ter sido desligada. Algumas superfícies permanecem quentes até 45 minutos depois.

9. Sempre que o equipamento ou as tampas contiverem o símbolo, o Manual de Funcionamento deve ser consultado para obtenção das necessárias instruções.

10. Todos os símbolos gráficos utilizados neste produto baseiam-se em uma ou mais das seguintes normas: EN61010-1, IEC417 e ISO3864.

IB-102-204P

xii

IMPORTANTE

Instrucciones de seguridad para el montaje y cableado de este aparato.

Las siguientes instrucciones de seguridad , son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension.

1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, en aquellos terminales previstos al efecto.

2. Una vez finalizada las operaciones de mantenimiento del equipo, se deben volver a colocar las cubiertas de seguridad aasi como los terminales de tierra. Se debe comprobar la integridad de cada terminal.

3. Los cables de alimentacion electrica cumpliran con las normas IEC 227 o IEC 245.

4. Todo el cableado sera adecuado para una temperatura ambiental de 75ºC.

5. Todos los prensaestopas seran adecuados para una fijacion adecuada de los cables.

6. Para un manejo seguro del equipo, la alimentacion electrica se realizara a traves de un interruptor magnetotermico ( min 10 A ), el cual desconectara la alimentacion electrica al equipo en todas sus fases durante un fallo. Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio.

7. Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica peligrosa, dicho alojamiento solamente se abrira una vez que se haya interrumpido la alimentacion electrica al equipo asimismo la intervencion sera llevada a cabo por personal entrenado para estas labores.

8. Cuando las tapas o el equipo lleve impreso el simbolo, hay superficies con alta temperatura, por tanto se abrira una vez que se haya interrumpido la alimentacion electrica al equipo por personal entrenado para estas labores, y al menos se esperara unos 45 minutos para enfriar las superficies calientes.

9. Cuando el equipo o la tapa lleve impreso el simbolo, se consultara el manual de instrucciones.

10. Todos los simbolos graficos usados en esta hoja, estan de acuerdo a las siguientes normas EN61010-1, IEC417 & ISO 3864.

IB-102-204P

xiii

VIKTIGT

Säkerhetsföreskrifter för kablage och installation av denna apparat.

Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokala eller nationella föreskrifter.

1. Tillämplig jordkontakt skall utföras till alla jordade punkter, såväl internt som externt där så erfordras.

2. Efter installation eller felsökning skall samtliga säkerhetshöljen och säkerhetsjord återplaceras. Samtliga jordterminaler måste hållas obrutna hela tiden.

3. Matningsspänningens kabel måste överensstämma med föreskrifterna i IEC227 eller IEC245.

4. Allt kablage skall vara lämpligt för användning i en omgivningstemperatur högre än 75ºC.

5. Alla kabelförskruvningar som används skall ha inre dimensioner som motsvarar adekvat kabelförankring.

6. För att säkerställa säker drift av denna utrustning skall anslutning till huvudströmmen endast göras genom en säkring (min 10A) som skall frånkoppla alla strömförande kretsar när något fel uppstår. Säkringen kan även ha en mekanisk frånskiljare. Om så inte är fallet, måste ett annat förfarande för att frånskilja utrustningen från strömförsörjning tillhandahållas och klart framgå genom markering. Säkring eller omkopplare måste överensstämma med en gällande standard såsom t ex IEC947.

7. Där utrustning eller hölje är markerad med vidstående symbol föreliggerisk för livsfarlig spänning i närheten. Dessa höljen får endast avlägsnas när strömmen ej är ansluten till utrustningen - och då endast av utbildad servicepersonal.

8. När utrustning eller hölje är markerad med vidstående symbol föreligger risk för brännskada vid kontakt med uppvärmd yta. Dessa höljen får endast avlägsnas av utbildad servicepersonal, när strömmen kopplats från utrustningen. Vissa ytor kan vara mycket varma att vidröra även upp till 45 minuter efter avstängning av strömmen.

9. När utrustning eller hölje markerats med vidstående symbol bör instruktionsmanualen studeras för information.

10. Samtliga grafiska symboler som förekommer i denna produkt finns angivna i en eller flera av följande föreskrifter:- EN61010-1, IEC417 & ISO3864.

IB-102-204P

xiv

IB-102-204P

xv/xvi

TABLE OF CONTENTS

Section Page

I. DESCRIPTION........................................................................................................................... 1-1

1-1. Component Checklist of Typical System (Package Contents)........................................ 1-1

1-2. Model Number Matrix .................................................................................................... 1-1

1-3. System Overview............................................................................................................ 1-1

1-4. Model PVD 405 Specifications....................................................................................... 1-4

1-5. Storage Instructions ........................................................................................................1-4

II. INSTALLATION........................................................................................................................ 2-1

2-1. Overview......................................................................................................................... 2-1

2-2. Special Installation Considerations................................................................................. 2-1

2-3. Actuator Mounting Instructions...................................................................................... 2-2

2-4. Air Supply Installation.................................................................................................... 2-3

2-5. Linkage Installation ........................................................................................................2-4

III. DVC5000 ELECTRONICS SETUP ........................................................................................ 3-1

3-1. Introduction..................................................................................................................... 3-1

IV. STARTUP CALIBRATION...................................................................................................... 4-1

4-1. Reverse Relay Calibration .............................................................................................. 4-1

4-2. DVC5000 Calibration..................................................................................................... 4-1

V. TROUBLESHOOTING.............................................................................................................. 5-1

5-1. Overview......................................................................................................................... 5-1

5-2. Troubleshooting Chart .................................................................................................... 5-1

VI. PERIODIC MAINTENANCE .................................................................................................. 6-1

6-1. Overview......................................................................................................................... 6-1

6-2. Maintenance Schedule .................................................................................................... 6-1

6-3. General Cleaning and Lubrication .................................................................................. 6-1

6-4. Cylinder and Piston Cleaning and Lubrication ............................................................... 6-1

VII. CORRECTIVE MAINTENANCE ........................................................................................... 7-1

7-1. Overview......................................................................................................................... 7-1

7-2. Parts Replacement...........................................................................................................7-1

VIII. OPTIONS..................................................................................................................................... 8-1

8-1. Overview......................................................................................................................... 8-1

8-2. Air Lock.......................................................................................................................... 8-1

8-3. Heater/Thermostat...........................................................................................................8-4

8-4. SPA with HART Alarm.................................................................................................. 8-6

IX. RECOMMENDED SPARE PARTS........................................................................................ 9-1

X. RETURNING EQUIPMENT TO THE FACTORY.......................................................... 10-1

INDEX ........................................................................................................................................................I-1

APPENDIX A. RETROFIT KIT INSTALLATION INSTRUCTIONS

IB-102-204P

xvii

LIST OF ILLUSTRATIONS

Figure Page

1-1 Typical System Package......................................................................................................... 1-1

1-2 Actuator Operation Diagram.................................................................................................. 1-2

1-3 Typical Actuator Installation.................................................................................................. 1-3

2-1 Angular Relationship of Drive and Driven Arms...................................................................2-1

2-2 Clearance Requirements......................................................................................................... 2-2

2-3 Actuator Unit Mounting and Installation (Footprint) Drawing .............................................. 2-3

2-4 Actuator Torque Chart............................................................................................................2-3

2-5 Air Piping Schematic..............................................................................................................2-3

2-6 Linkage Installation................................................................................................................ 2-4

4-1 Reverse Relay Calibration...................................................................................................... 4-1

5-1 Actuator Air Piping Diagram ................................................................................................. 5-1

6-1 Lubrication Chart ................................................................................................................... 6-0

6-2 Cylinder Exploded View........................................................................................................ 6-2

7-1 Cylinder Exploded View........................................................................................................ 7-1

7-3 DVC5000 Electronic Unit Replacement ................................................................................ 7-4

8-1 Air Lock ................................................................................................................................. 8-1

8-2 Air Lock Brake Exploded View............................................................................................. 8-2

8-3 Air Lock Diaphragm Exploded View..................................................................................... 8-3

8-4 Heater/Thermostat.................................................................................................................. 8-5

IB-102-204P

xviii

LIST OF TABLES

Table Page

1-1 Model Number Matrix ........................................................................................................... 1-0

1-2 Specifications for Model PVD 405 Actuator ......................................................................... 1-4

1-3 DVC5000 Digital Valve Controller Specifications................................................................ 1-5

1-4 Specifications for Tectyl 506 Rust Preventative Compound.................................................. 1-7

5-1 Troubleshooting Chart ........................................................................................................... 5-2

6-1 Maintenance Schedule ........................................................................................................... 6-1

9-1 Recommended Spare Parts for PowerVUE Model PVD 405 Fan/Damper Actuator............. 9-1

9-2 Recommended Spare Parts for Options

(PowerVUE Model PVD 405 Fan/Damper Actuator Only)................................................... 9-2

IB-102-204P

xix

Table 1-1. Model Number Matrix

4 x 5 TORQUE TYPE FLOOR MOUNTED - ORDERING INFORMATION

Select complete model number from the Model Number Matrix.

PVD 405 PowerVUE Drive

Code Basic Assembly Type and Connection Material

01 Standard Brass Assembly

02 Manual Lock Brass Assembly

03 Mechanical Air Lock Brass Assembly

04 Standard Stainless Assembly

05 Manual Lock Stainless Assembly

06 Mechanical Air Lock Stainless Assembly

Code Digital Valve Controller

(1)

HART

Fieldbus

(2)

Other DVC Style Selected

Code Limit Switches

01 None

02 2 Std. Limit Switch – SPDT

Code EPT

01 None

Digital EPT and 2 Limit Contacts (HART versions only)

Code Heater Option

(3)

(4)

01 None

02 Heater/Thermostat 115V 150 Watt (Not for use in Hazardous Areas)

Code Minimum Limit Stop

01 None

02 Limit Stop

Code Cam

01 Standard Rotation

02 Reverse Rotation

PVD 405 01 02 01 01 02 02 01 EXAMPLE

NOTES:

(1) Standard arrangement calls for Model DVC5020-116G60,

certified to FM as intrinsically safe, and Division 2. Other certifications available. Advanced diagnostics provided.

(2) Standard arrangement calls for Model DVC5020f-216, certi-

fied to FM as intrinsically safe, and Division 2. Other certifications are available. Advanced diagnostics provided.

(3) Order as separate line item from addendum price list.

(4) Utilizes Moore Industries Site Programmable HART Alarm.

Default configuration

1 analog output representing actuator travel 3 customer selectable position contacts

1 contact for Field Device Failure Moore HART SPA may be configured in an intrinsically safe arrangement through an IS barrier.

DVC5000 Options:

Flameproof cable gland: ½” NPT (aluminum), EExd IIC Cable entry adapter (brass): ½” NPT, M20 x 1.5 ISO

½” NPT, PG 13.5

HART Filters

Filter Type Option Number

HF210 (cage clamp – normal) HF21N HF210 (cage clamp – reversed) HF21R HF220 (screw terminal – normal) HF22N HF220 (screw terminal – reversed) HF22R HF230 (tiered terminal) HF23 HF240 (DIN rail) HF24D HF240 (DIN rail – pass through – no filter) HF24DP

IB-102-204P

1-0

SECTION I. DESCRIPTION

1-1. COMPONENT CHECKLIST OF TYPICAL

SYSTEM (PACKAGE CONTENTS).

A typical PowerVUE 4 x 5 Fan/Damper Actuator package should contain the items shown in Figure 1-1.

1-2. MODEL NUMBER MATRIX

. Use model number matrix, Table 1-1, to verify your style number. The first part of the matrix defines the model. The last part defines various options and features of the actuator. Copy the model number from the data plate located on the side of the actuator into the top of matrix Table 1-1. Check the model number against the actuator features and options, making sure options specified by this number are on the unit. Reference this complete model number for any correspondence with Rosemount.

1-3. SYSTEM OVERVIEW

a. Scope

. This instruction bulletin supplies details

needed to install, operate, and service the PowerVUE 4 x 5 Torque Type Fan/Damper Actuator (Figure 1-1). The standard actuator is equipped with FIELDVUE DVC5000 Series electronics, manual lever, characterization, bypass valve, supply air filter, clevis, and dust cover. Actuator options include digital electric position transmitter with 2 limit contacts (for HART versions only), limit switches, heater/thermostat, minimum limit stop, manual lock, and air lock upon loss of plant air.

1. PowerVUE Model PVD 405 Actuator

2. Air Filter

3. Instruction Bulletin

Figure 1-1. Typical System Package

The manual lever provides leverage so the

operator can change position of the actuator by hand.

A bypass valve provides a passage between

the top and bottom of the piston. This equalizes air pressure on both sides of the piston, allowing manual positioning of the device being controlled.

29140001

b. Actuator Features

. The standard model actua-

tor includes the following features:

The DVC5000 electronic controller is a

two-wire instrument and is certified intrinsically safe. It is available with either HART or FOUNDATION fieldbus communications.

IB-102-204P

1-1

The supply air filter will remove dispersed

water or oil droplets from the supply air.

The clevis provides a connection from ac-

tuator to linkage, transferring output arm movement to the device being controlled. Three clevis mounting holes are provided at different points along the output arm.

A dust cover provides a NEMA Type 3 en-

closure. It is removable and splash proof.

The optional manual lock allows the op-

erator to lock the piston and output shaft assembly in any position. This is done by turning the lock handle fully clockwise, manually shutting off the air supply, and opening the bypass valve.

The optional mechanical air lock engages

spring-loaded brakes if the loss of plant air to the actuator occurs.

The optional limit stop feature mechani-

cally restricts the stroke of the power piston and the arc of travel of the output arm.

10. The optional heater/thermostat helps prevent the moisture in the actuator air lines from freezing. With the heater/thermostat installed, the actuator can effectively operate in temperatures down to -10°F (-23°C).

c. General Purpose

. The PowerVUE 4 x 5 Torque Type Actuator is used to accurately position the user’s final control element (flow control damper, fan inlet vanes, ball valve, etc.).

d. Actuator Operation

. Refer to the actuator operation diagram in Figure 1-2. In a typical control system operation, the user’s process controller sends a 4-20 mA or fieldbus input signal directly to the DVC5000 electronic unit inside the actuator. The DVC5000 then positions the actuator according to the desired position indicated by the input signal by converting the input current signal to a pneumatic output pressure. The DVC5000 control sends the output air pressure to the top of the pneumatic cylinder and the Fairchild reverse relay. The reverse relay then sends the appropriate inverse air pressure to the bottom to the pneumatic cylinder locking the piston in place. As the actuator shaft rotates to its new position, a cam mounted on the actuator shaft rotates against a feedback sensor on the DVC5000 electronic unit. The actuator shaft is connected to the operating arm on the outside of the actuator, which is connected to device control linkage through a clevis.

CYLINDER

PISTON

ACTUATOR

SHAFT

CAM

FAIRCHILD

REVERSE

RELAY

FEEDBACK

SENSOR

PRESSURE SENSOR FOR ADVANCED DIAGNOSTICS

OUTPUT AIR

AUXILIARY

TERMINALS

PRESSURE

PRINTED

WIRING BOARD

I/P

RELAY

Figure 1-2. Actuator Operation Diagram

4-20 mA

+ HART OR FIELDBUS

DVC5000

ELECTRONIC

SUPPLY AIR PRESSURE

UNIT

INPUT SIGNAL

29140002

IB-102-204P

1-2

Characterizable Outputs. Customized user

configurable response modes may be incorporated into the DVC5000 electronic unit. Refer to FIELDVUE



DVC5000 Series Digital Valve Controllers Instruction Manual.

Direction of Rotation. The user can config-

ure for direct or inverse acting rotation by switching air tubing on the top and bottom of the pneumatic cylinder.

Digital Communications. The DVC5000

controller uses 4-20 mA HART or

OUNDATION

fieldbus communication pro-

tocols.

e. System Considerations

. Prior to installation of the PowerVUE 4 x 5 Actuator, check that you have all components necessary to install the system completely.

Once you have verified that you have all components, select the mounting location. A typical installation is illustrated in Figure 1-3. Determine where the actuator will be placed in terms of serviceability, ambient temperatures, environmental considerations, and convenience. Actuator operating specifications are listed in Table 1-2. DVC5000 specifications are listed in Table 1-3. Reference Section II, Installation, before installing the unit.

(a) 4-20 mA HART Versions. All op-

erator information for setup and diagnostics is transmitted digitally via HART communications. A Rosemount 275 Handheld or similar communicator may be used or a laptop computer with ValveLink Software. Rosemount’s Asset Management Solutions (AMS) offers the ValveLink software as an optional “snap-on” application. Instruments may be accessed individually or multiplexed through an “Interchange” unit, providing continuous access to any number of Rosemount instruments.

OUNDATION

(b) F

fieldbus Versions. All operator interface is via the host computer console. A handheld device will be available in the future.

The actuator’s DVC5000 electronic unit,

pneumatic, and mechanical drive devices are safely housed inside a NEMA Type 3 enclosure (dust cover).

DAMPERS

BLOWER

AIR FLOW

LINKAGE

Powe rVUE

ACTUATOR

AIR

FILTER

USER'S

AIR SUPPLY

29140003

IB-102-204P

1-3

Figure 1-3. Typical Actuator Installation

+ 58 hidden pages

Rosemount Manual: PowerVUE 4 x 5 Fan/Damper Actuator Torque Type with Retrofit Kit Installation Instructions-Orig. Issue | Rosemount Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual