Rosemount Manual: NGA 2000 TFID Hydrocarbon Analyzer Module SW 3.3 Software-2nd Ed. | Rosemount Manuals & Guides
Rosemount Analytical
NGA 2000
Software Manual
TFID Analyzer
TFID Analyzer Module
(combined with NGA 2000 platform /
TFID analyzer / MLT analyzer
or customer-developed control unit)
Software Version 3.3.X
2nd Edition 07/2000
90003541(2) [NGA-e (TFID Software 3.3.X)] 07/00
Catalog No.: 90 003 541
Managing The Process Better
Rosemount Analytical
This Software Manual includes information about the operation of the instrument.
Information about the additional indications and notes regarding maintenance, troubleshooting and repair
are found in the accompanying Maintenance & Operation Manual.
Troubleshooting, component replacement and internal adjustments must be made by qualified
service personnel only.
Fisher-Rosemount GmbH & Co does not take responsibility for any omissions or errors in this manual.
Any liability for direct or indirect damages, which might occur in connection with the delivery or the use of
this manual, is expressly excluded to the extend permitted by applicable law.
This instrument has left the works in good order according to safety regulations.
To maintain this operating condition, the user must strictly follow the instructions and consider the warnings
in this manual or provided on the instrument.
Misprints and alterations reserved
©
2000 by FISHER-ROSEMOUNT GmbH & Co. (ETC/PAD)
1thEdition: 02/00
2ndEdition: 07/00
Read this operation manual carefully before attempting to operate the analyzer !
For expedient handling of reports of defects, please include the model and serial number which
can be read on the instrument identity plate.
Fisher - Rosemount GmbH & Co.
Industriestrasse 1
D - 63594 Hasselroth • Germany
Phone + 49 (6055) 884-0
Telefax + 49 (6055) 884-209
Internet: http://www.processanalytic.com or http://www.fisher-rosemount.de
90003541(2) [NGA-e (TFID Software 3.3.X)] 07/00
Contents
1 Introduction 1 - 1
2 Structure of Menus 2 - 1
3 Startup and Operation, General Notes and Main Menu 3 - 1
3.1 Starting and Initializing....................................................................................3 - 1
3.2 Display and Function......................................................................................3 - 2
3.3 "TAG" and Operating Keys.............................................................................3 - 2
3.4 Lines and Softkey Functionality......................................................................3 - 3
3.5 Important Functions of the Softkeys...............................................................3 - 4
3.6 Entering/Changing of Variables......................................................................3 - 5
3.7 Starting a Function..........................................................................................3 - 6
3.8 Main Menu......................................................................................................3 - 7
4 Analyzer Basic Controls (Calibration) and Setup 4 - 1
4.1 Analyzer Channel Status................................................................................4 - 3
4.1.1 Status Details – e.g. Failures.........................................................................4 - 5
– e.g. Acknowledge and clear failures....................................4 - 9
4.1.2 Current Operation Parameters (Analyzer Operation Settings)........................4 -13
4.2 Single Component Display - Change of Channel ...........................................4 -15
4.3 Multi Component Display - Change of Channel..............................................4 -17
4.4 Calibration Procedure Status..........................................................................4 -19
4.5 Zero Calibration..............................................................................................4 -21
4.6 Span Calibration/ Basic Parameters...............................................................4 -25
4.7 Flow Zero Gas, Span Gas, Sample Gas, Test Gas, Close all Valves.............4 -29
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I
5 Analyzer and I/O, Expert Controls & Setup 5 - 1
5.1 Analyzer Module Setup (or Controls)......................................................... 5 - 3
5.1.1 Calibration Parameters...................................................................................5 - 5
– Span gases.........................................................................................5 - 6
– Tolerances.......................................................................................... 5 - 8
– Calibration procedure setup................................................................5 -10
– Time controlled calibration..................................................................5 -13
– Calibration...........................................................................................5 -15
– Advanced calibration methods............................................................5 -18
– Zero gases..........................................................................................5 -20
5.1.2 Alarm Parameters..........................................................................................5 -21
5.1.3 Range Parameters.........................................................................................5 -25
– Begin and end of ranges.....................................................................5 -27
– Response times (t90)...........................................................................5 -28
– Autoranging control.............................................................................5 -29
5.1.4 Cross Interference Compensation..................................................................5 -31
5.1.5 Linearization...................................................................................................5 -33
5.1.6 Programmable Logic Control (PLC)...............................................................5 -37
5.1.7 Programmable Calculator...............................................................................5 -45
5.1.8 Measurement Display Configuration..............................................................5 -49
5.1.9 Acknowledgement of Status Reports.............................................................5 -53
5.1.10 Concentration Measurement Parameters......................................................5 -55
5.1.11 Concentration Peak Measurement.................................................................5 -57
5.1.12 Differential Measurement...............................................................................5 -59
5.1.13 Gasflow Setup................................................................................................5 -61
5.1.14 Pressure Compensation.................................................................................5 -62
5.1.15 Flow Measurement.........................................................................................5 -64
5.1.16 Temperature Measurement............................................................................5 - 65
5.1.17 Load/Save Analyzer Module Configuration....................................................5 -66
5.1.18 Inputs and Outputs (Local SIO/DIO)...........................................................5 -69
– Local SIO...........................................................................................5 -70
– Local DIO...........................................................................................5 -76
– Signal codes.......................................................................................5 -77
5.1.19 Delay and Average.........................................................................................5 - 81
5.1.20 Special Functions...........................................................................................5 -83
5.1.21 AK-Protocol Communication..........................................................................5 -84
II
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5.2 I/O Module Controls (System or CM SIO/DIO)......................................... 5 - 85
5.2.1 SIO Module.................................................................................................. 5 - 86
– Analog Output Setup................................................................ 5 - 87
– Serial Interface Setup .............................................................. 5 - 91
– Configuration of Relay Outputs................................................ 5 - 92
5.2.2 DIO Module(s) ............................................................................................. 5 - 95
– Configuration of the 8 DIO Module Inputs................................ 5 - 96
– Configuration of the 24 DIO Module Outputs........................... 5 - 98
5.3 I/O Module Setup (Network I/O Modules)................................................5 -101
6 System Configuration 6 - 1
6.1 Diagnostic Menus...........................................................................................6 - 3
6.1.1 Control Module Diagnostics .................................................................6 - 4
6.1.2 Analyzer Module Diagnostics...............................................................6 - 5
6.2 Load/save Module Configuration....................................................................6 - 6
6.3 Date and Time................................................................................................6 - 7
6.4 Security Codes ...............................................................................................6 - 8
6.5 Network Module Binding.................................................................................6 -10
6.6 System Reset .................................................................................................6 -12
6.7 Memory Usage................................................................................................6 -13
6.8 System Modules.............................................................................................6 -1 4
7 Display Controls 7 - 1
Supplement: System Calibration
Index
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III
IV
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1 Introduction
This software manual describes step by step how to operate successfully with the
NGA 2000 Series 19" TFID (Thermo-FID) analyzer modules and analyzers.
Chapter 2 shows the structure of the TFID software menus. Chapter 3 describes the
display and the keyboard of the analyzer and the main menu and submenus. Chapter 4
describes the basic controls incl. calibration with detailed illustrations. So you can
easily compare the actual analyzer (module) display with the illustrations of the manual.
Chapter 5 describes the expert configurations of the analyzer module and of the Input/
Output Modules (I/O modules). Chapter 6 describes the system configuration and
diagnostics. The layout of both chapters is not as detailed as in chapter four. Normally,
the way to a certain menu of the TFID software is described with the software catchwords
you have to press to reach this menu. You will find the illustration of the corresponding
LCD screen at the end of the catchword listing. After that you can read the meaning of the
functions and variables of each expert or system configuration menu. In chapter 7 you will
find some information about the display controls.
Some contents of the expert configurations are not important for each customer. It depends
on the configuration of your NGA 2000 system, rel ative to the following components:
♦ Control Module CM
♦ Analyzer Module AM
♦ Input/Output Modules I/O's (SIO = Standard I/O, DIO = Digital I/O)
♦ Network I/O Modules Analog Output with 3 Alarms I/O, Auto Calibration I/O,
System Auto Calibration I/O
You can distinguish the following system units and SIO/DIO configurations:
System Unit SIO/DIO-Configuration
Section
Page
TFID analyzer module (AM):
• without front panel,
i.e. without control unit
• can be combined with a platform, a
MLT analyzer, a TFID analyzer or a
customer developed control unit
Platform (CM S oftware):
• Control unit with front panel
• Without measurement channels
⇒ 1 local SIO and 1 local DIO (or 2
local DIO’s) can be installed in the
TFID/MLT analyzer module
⇒ SIO and DIO can be configured
for the MLT AM channels or the
TFID analyzer module only
⇒ 1 SIO and up to 4 DIO's can be
installed in the platform (CM I/O)
⇒ SIO and DIO can be configured
for all MLT channels % AM’s
∗ 5.1.18
p. 5-69
∗ 5.2
p. 5-85
combined with the platform
TFID analyzer (CM plus TFID AM
software = TCA software):
• Analyzer with front panel
• CM and AM software in the same
analyzer, i.e. all functions of the
control unit and of the AM are
combined in one controller board
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⇒ 1 SIO and 1 DIO (or 2 DIO’s) can
be installed in the TFID/MLT
analyzer (CM I/O)
⇒ SIO and DIO can be configured
for all MLT channels and AM’s
combined with the TFID/MLT
analyzer
NGA 2000
∗ 5.2
p. 5-85
1 - 1
The following illustrations shall make plain the connection between the hardware configuration and the software setup of the modules:
NGA 2000 System via Platform
(see 5.1.18)
(see 5.1.18)
Local
I/O's
SIO
DIO
SIO
DIO
(additional
manuals)
(additional
manuals)
(additional
manuals)
NGA 2000 System via TFID Analyzer
Analyzer
Modules (AM's)
TFID
MLT
CLD
PMD
FID
Control
Module (CM)
Platform
System I/O
Modules
1 SIO
4 DIO's
max.
Other I/O's
(see 5.2.1)
(see 5.2.2)
(see 5.1.18)
(see 5.1.18)
1 - 2
Local
I/O's
SIO
DIO
SIO
DIO
(additional
manuals)
(additional
manuals)
(additional
manuals)
Analyzer
Modules (AM's)
TFID
MLT
CLD
PMD
FID
NGA 2000
Control
Module (CM)
TFID Analyzer
System I/O
Modules
1 SIO
1 DIO
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(see 5.2.1)
(see 5.2.2)
NGA 2000 System via MLT Analyzer
1 Introduction
(see 5.1.18)
(see 5.1.18)
Local
I/O's
SIO
DIO
SIO
DIO
(additional
manuals)
(additional
manuals)
(additional
manuals)
Analyzer
Modules (AM's)
MLT
TFID
CLD
PMD
FID
Control
Module (CM)
MLT Analyzer
System I/O
Modules
1 SIO
1 DIO
(see 5.2.1)
(see 5.2.2)
Note:
This software manual will describe the software of all TFID analyzers and TFID analyzer
modules combined with a platform, an FTID analyzer or a MLT analyzer.
It will not describe the software of TFID analyzer modules running with a customer control
unit.
The software of MLT analyzers or MLT analyzer modules is nearly identically to the TFID
software. An own software manual is available containing the FID specific functions.
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1 - 3
1 - 4
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Display controls...
front panal LCD
- Display controls of the
- Front panel control
(number of digits - not
MLT/TFID!)
(for the single
component display)
- Auxilliary lines
2 Menu Structure
Section 3.8
Main Menu
(CM)
and diagnostics...
System configuration
(AM, CM, network I/O's)
- System calibration...
- Diagnostic menus...
local SIO/DIO)
incl.
parameters...
- Loading/saving configuration
controls & setup...
(AM
Analyzer and I/O, expert
- Analyzer module controls...
(System I/O's: SIO, DIO)
- I/O module controls...
- Analyzer module setup...
(CM)
(Lock at each level)
- Date and time...
- Security codes (PIN)...
like
controls)
MLT/TFID
for
(AM:
analyzer module
- I/O module setup...
(CM)
(AM, CM, I/O's: SIO, DIO etc.)
- Network module binding...
- System reset...
- Memory usage...
(Network I/O's)
(CM)
(CM)
- System modules...
- System tag:
(calibration) & setup...
Analyzer basic controls
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Section 4 Section 5 Section 6 Section 7
- Calibration procedure status...
- Start zero calibration procedure!
- Start span calibration procedure!
- Check calibration deviation:
- Range number:
- Span gas:
- Range upper limit:
- Valves => F5:
NGA 2000
- Flow zero gas!
- Flow span gas!
- Flow sample gas!
- Flow test gas!
- All valves closed!
Notes:
* Menu lines ending with three points (...) are followed by submenus with further functions and setups, lines ending with "!" allow to start
the function, lines ending with ":" display module parameters - some can be changed.
you can find which functionality will be setup:
AM (Analyzer Module), CM (Control Module), local or system I/O (Input/Output Module).
* All setups in the menu "Analyzer basic controls (calibration) & setup" are valid for the analyzer or analyzer module (AM).
* At each menu point of the "Analyzer and I/O, expert controls & setup" and "System configuration and diagnostics"
2 - 1
2 - 2
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3
Startup and Operation, General Notes and Main Menu
3.1 Starting and Initializing (Look at the operation manual, too !)
After switching on the MLT analyze r or analyzer module (in a platform or part of a NGA
network), the initialization procedure will be performed. A self control of the analyzer
modules or the analyzer is running. You can see a sequence of several displays. They
show the status of initialization, revision notes of the MLT software and the
tag:
(C) 1999 FISHER-ROSEMOUNT Analytical
NGA-2000 Control-Module Rev. 3.3 /P006
LCDReset Abort
F1 F2 F3 F4 F5
Language:P006/01/00
Initializing Network
Initializing network interface
After “Initializing network interface” the next display shows “ Searching for nodes” followed
by “Calculating binds”.
If you press the F1-key during the initializing, you will reset the LCD brightness and
contrast to factory settings (see also section 7). Pressing the F3-key will abort the
network initializing. Then you will have no connection to any analyzer module. Only the
menus of the platform will be available.
At the end of the initializing procedure you can see the single component display of
channel one (see illustration on next page). It is the origin to all the other channels, menus
and submenus.
The instructions of the basic controls (chapter four) are all beginning with the single component display. The actual display might differ from the shown one because the customer
can configure it according to his requirements (see sections 5.1.8 p. 5-49 and section 7).
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NGA 2000
3 - 1
3.2 Display and Function
The LCD screen shows all measurement values of the analyzer and all customer
instructions. You can operate with five function keys, four arrow keys (cursors) and the
enter key. The function of each key depends on:
♦ the type of analyzer/analyzer module used
♦ the optional auxiliary modules (e.g. I/O boards) used
♦ the individual menu displayed
In case of power failure all customer specific module parameters are saved by a batterypowered buffer.
3.3 "TAG" and Operating Keys
At the top left of each menu page you will find the tag of the current channel.
Typical tags:
♦
TFID-R1: Thermo FID Analyzer or Analyzer Module - Range 1
In this manual you will find normally "TAG" as g eneral name. But in the specific TFID
menu pages you will find "TFID".
♦ MLT/CH1/R1: MLT Analyzer or Analyzer Module / CHannel 1 / R
ange 1
TAG
37.50 ppm CH4
0.00 50.00
Failures: No
Maintenance-Requests: No
Temperature: 20.0 C
Operation: Ready
Display Status... Main... Channel
F1 F2 F3 F4 F5
Function Keys:
♦
keys without defined functions
♦
The current function depends on
the menu selected
♦
The softkey legend is shown on
the display above the key
Range: 1
0.0 100.0
BasicCal
Cursor keys:
↑↑↑↑ -key / ↓↓↓↓ -key:
♦
Line up / line down
within the same menu
♦
Alteration of numbers,
variables or digits
←←←← -key / →→→→ -key:
♦
Moving back/forwards
between the pages of
a menu
♦
Selection of digits
Enter Key:
♦
To confirm a previously entered value
(variable)
♦
To start a selected function
(Alternative: →→→→ -key)
♦
To go into a menu (via menu line)
3 - 2
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3
p
Startup and Operation, General Notes and Main Menu
3.4 Lines and Softkey Functionality
Lines can be selected by the ↓↓↓↓ -key or the ↑↑↑↑ -key. The selected line is displayed white on
black. You have four different types of lines in the menu:
Menu line... / Menu Softkey...
♦ Line/Softkey lettering ending with three dots.
♦ You will go to a submenu/further menu by pressing the softkey resp. by pressing the
-key or the →→→→ -key in the menu line.
!
!
!!
Function line / Function Softkey !
♦ Line/Softkey lettering ending with an exclamation-mark.
♦ You will start a function (e.g. calibration) by pressing the softkey resp. by pressing the
-key or the →→→→ -key in the function line.
!
!
!!
Line of variables:
♦ Line ending with a colon.
♦ Display of module parameters (variables).
♦ Some parameters can be changed (e.g. begin of range), some parameters display only
a status (e.g. temperature) and cannot be changed. These variables will be displayed
below a line within the menu.
Text line
♦ Line without any punctuation marks.
♦ Only display of information’s.
The following illustrations shall make plain the functionality’s of lines and softkeys described above:
Signal of the current channel (see TAG).
It will be displayed always on the
single component display.
37.50 ppm
Enabled
Valves...
Headline of the Menu
Menu Line
Function Lines
Lines of Variables
(The last cannot be
changed –
below the line)
TAG
-- Basic Controls and Setup --
Calibration procedure status...
Start zero calibration procedure!
Start s
Check calibration deviation:
Range number:
Span gas: 100 ppm
Range upper limit: 100 ppm
Operation status: Ready
an calibration procedure!
Measure Status... Channel Back...
F1 F2 F3 F4 F5
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3 - 3
Text Line
TAG
-- Calibration Procedure Status --
Procedure status: Ready
Remaining procedure time: 0 s
Current/expected gas flow: Samplegas
Concentration in span gas units: 37.50 ppm
---------------------- Results ---------------------Last zero calibration: Success
Last span calibration: Success
Last zero calibration was: Fri 05-29-1998 13:32:06
Last span calibration was: Fri 05-29-1998 13:37:23
Successful zero+span calibrated ranges: 1+2+3+4
Measure Cancel ! Back... More...
F1 F2 F3 F4 F5
37.50 ppm
Function Softkey
Menu Softkeys
3.5 Important Functions of the Softkeys
Display
♦ Change from the single component display to the multi component display.
♦ F1 in the single component display.
Measure
♦ Change from all menus and submenus to the single component display of the channel
selected.
♦ F1.
Status (see section 4.1 p. 4-3!)
♦ Change to the menu "Analyzer Channel Status":
Display of the most important parameters and information about the status of the
current channel or module.
♦ If available: F2.
Main (see section 3.8 p. 3-7!)
♦ Change from the single component display to the main menu.
♦ F3 in the single component display.
Channel
♦ Scrolling through the channels in the same menu. In the main menu and the single
component display you can move among all channels of the connected analyzers and
analyzer modules. In the submenus you can only move among the channels of the
current analyzer or analyzer modules.
♦ If available: F3 (F4 in the single component display).
3 - 4
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3
Startup and Operation, General Notes and Main Menu
Lock
♦ Lock of all three operation levels from the main menu, if a security code is activated in
the system configuration level (see section 6.3 p. 6-7).
♦ F4 in the main menu.
Calib (see section 4.4 p. 4-19 and 5.1.1 p. 5-15!)
♦ Change from the single component display to the menu "Analyzer module calibration".
♦ F5 in the single component display.
MFG Data (see section 3.8 p. 3-7/8!)
♦ Change from the main menu to the menu "Module Manufacturing Data":
Further submenus are available with information’s about the control module and
analyzer module data, such as address of the manufacturer, serial number of the
modules or the software and hardware revisions.
♦ F5 in the main menu.
Back
♦ Moving back to the last menu page selected (Alternative: ←
← -key) or
←←
reset of a changed but not confirmed parameter to the former value.
♦ If available: F4 for moving back, F2 for reset.
More
♦ Changing to a further menu page.
♦ If available: F5.
3.6 Entering/Changing of Variables
-key
!
!
!!
♦ If you have already selected a line of variables (displayed white on black) and press the
-key, only the parameter will be selected and can be changed.
!
!
!!
If you press the
-key again, the new value will be confirmed.
!
!
!!
↑↑↑↑ -key / ↓↓↓↓ -key
♦ Function depends on the variable selected: - Changing the parameter values
- Scrolling among variables selected
- Changing of digits or characters
♦ Increasing or decreasing of numbers.
←←←← -key / →→→→ -key
♦ Selection of digits within a number.
♦ For some variables you can change the quantity of digits or characters.
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3 - 5
3.7 Starting a function
If you press the
-key or the →→→→ -key in a function line, you will be aske d to confirm the
!
!
!!
order in the following way:
TAG
-- Confirmation Required --
Do you really want to do this ??
Press "Yes" or "Back..."
Yes Back...
F1 F2 F3 F4 F5
♦ If you will press the F2 -key, the function will start immediately.
♦ If you will press the F4 -key, you will go back to the last menu page.
37.50 ppm
Note: If you don't want to be asked before the start of each function, you can configure it
in the menu "Measurement Display Configuration" in the expert configuration level (see
section 5.1.8 p. 5-49). Select "No" in the line "Display confirmation menus". Then, each
function will start directly after the order is done and no confirmation will be required.
3 - 6
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3
p
Startup and Operation, General Notes and Main Menu
3.8 Main Menu
If you press the F3-key (Main...) or the →→→→-key in any single component display, you will
change to the "Main Menu". From there you can change to all operating levels of your
TFID/MLT analyzer or analyzer module to set up and control the parameters of
measurement, calibration and data transfer!
Via the F5-key (MFG Data) you can change to several submenus, where you will find a lot
of important data about the control module (TFID/MLT analyzer or platform) and the
analyzer module, such as service address or serial number!
Ramifications from the Main Menu:
TAG
-- Main Menu --
Analyzer basic controls (calibration) & setup...
Analyzer and I/O, expert controls & setup...
System configuration and diagnostics...
Display controls...
Time & Date: 14:01:45 25 May 1999
System tag: Fisher-Rosemount
Measure Status... Channel Lock... MFG Data
F1 F2 F3 F4 F5
F1
F2
F3
Changing to the single component display of the
current channel
Changing to the menu "Analyzer Channel Status" of
the current channel
Scrolling through all channels of the connected
analyzers and analyzer modules
95.00 ppm
☞
☞
☞
See chapter 4 !
See chapter 5 !
See chapter 6 !
See chapter 7 !
To setu
Factory Setting
Section 3.1 p. 3-1/2 !
Section 4.1 p. 4-3 !
See channel tag !
see 6.3 p. 6-7
F4
F5
90003541(1) [NGA-e (TFID Software 3.3.X)] 2/00
Lock of any operating level by security code
Changing to the menu "Module Manufacturing Data"
NGA 2000
☞
☞
Section 6.3 p. 6-8 !
See next pages !
3 - 7
Ramifications from the menu "Module Manufacturing Data":
A
A
A
1. Control module data:
TAG
Control module data...
Analyzer module data...
Measure
-- Module Manufacturing Data --
<<<
Back...
F1 F2 F3 F4 F5
TAG
(C) Copyright Fisher-Rosemount Analytical Inc., 1999
Manufactured by:
Rosemount Analytical Inc.
4125 East La Palma Avenue
naheim, CA 92807-1802 /USA
Tel: (714) 986-7600
FAX: (714) 577-8739
Measure Back...
F1 F2 F3 F4 F5
2. Analyzer module data:
95.00 ppm
>>>
95.00 ppm
TAG
95.00 ppm
(C) Copyright Fisher-Rosemount GmbH & Co, 1999
Manufactured by:
Fisher-Rosemount GmbH & Co
Industriestrasse 1
D-63594 Hasselroth / Germany
Tel. (+49) 6055 884-0
FAX. (+49) 6055 884-209
Measure Or... Back... More...
F1 F2 F4 F5
TAG
F3
95.00 ppm
-- Control Module Version Information --
Serial number: CM 4711
Manufacturing date: 14.05.1999
Hardware revision: ACU02 R: 3.2.4
Software revision: 3.3.4/P001
Revision date: May 29 1999
Revision time: 12:35:00
Phrase dictionary version: P001/1
Language: English
Measure Back...
F1 F2 F3 F4 F5
TAG
Control module data...
Analyzer module data...
Measure
-- Module Manufacturing Data --
<<<
Back...
95.00 ppm
>>>
F1 F2 F3 F4 F5
TAG
95.00 ppm
-- Analyzer Module Version Information --
Serial number:
Manufacturing date: 14.05.1999
Hardware revision:
Software revision: 3.3.4 / P001
Revision date: May 29 1999
Revision time: 12:41:18
Measure Back...
M 4712
CU02 R: 3.2.2
More...
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TAG
95.00 ppm
(C) Copyright Fisher-Rosemount GmbH & Co, 1999
Manufactured by:
Fisher-Rosemount GmbH & Co
Industriestrasse 1
D-63594 Hasselroth / Germany
Tel. (+49) 6055 884-0
FAX. (+49) 6055 884-209
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F1 F2 F3 F4 F5
TAG
95.00 ppm
-- Hardware Configuration --
Measurement system: PSV-System
RAM-memory: 763296 Bytes
Local SIO module installed: Enabled
Serial interface adapter: RS-232
Heater installed: No
Local DIO module installed: 2
Sensor system revision:
Sensor system serial number:
Measure Back...
Channel
04011999
311976
F1 F2 F3 F4 F5
3 - 8
NGA 2000
90003541(1) [NGA-e (TFID Software 3.3.X)] 2/00
4 Analyzer Basic Controls (
Calibration) & Setup
In the chapter 4 "Analyzer basic controls (calibration) & setup" the most important mea-
surement and calibration functions of your TFID/MLT analyzer or analyzer module are
described.
All steps are figured with detailed illustrations and operation instructions. In the left column
you can see display and keyboard of the NGA front panel. The keys you have to press are
illustrated in black. In the right column you can read the instructions and notes. All
instructions will begin with any single component display and will end with the corresponding single component display after the setups are done. So you can easily compare the
actual display of the analyzer or analyzer module with the illustrations of the manual.
Example: You want to change from the single component display of the TFID (propane)
to the single component display of the MLT channel 2 (CO).
• Picture one shows the starting situation: single component display of propane.
• Picture two shows the result you get if you press the F4 -key (Channel):
single component display of CO.
Left column: Right column:
Display and keyboard Instructions and notes
TFID-R1
37.50 ppm Propane
0.00 50.00
Failures: No
MaintenanceTemperature: 20.0 C
Operation: Ready
Display Status... Main... Channel BasisCal
F1 F2 F3 F4 F5
MLT25/CH2/R2
95.00 ppm CO
0 250Range: 2
Temperature: 25.0 C
MaintenanceAny_Alarms: No
Operation: Ready
Range: 1
No
0.0 100.0
0.0 100.0
No
⇒ Change to the single
component display
of another channel
F4
Press
Example:
Changing from
propane (TFID) to
CO (MLT channel 2)
⇒ Next instruction
or step
Display Status... Main... Channel BasisCal
F1 F2 F3 F4 F5
90003541(1) [NGA-e (TFID Software 3.3.X)] 2/00
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4 - 2
NGA 2000
90003541(1) [NGA-e (TFID Software 3.3.X)] 2/00
TAG
p
37.50 ppm CH4
0.00 50.00
Failures: No
Maintenance-Requests: No
Temperature: 20.0 C
Operation: Ready
Display Status... Main... Channel B asicCal
F1 F2 F3 F4 F5
Range: 1
0.0 100.0
4.1 Analyzer Channel Status
⇒ Change to the
menu "Analyzer
Channel Status"
F2
Press
In the menu "Analyzer
Channel Status" you can
find status informations
of the current channel.
Via the menu lines "Status
details..." and "Current
operation settings..." you
can change to further
submenus.
(see 4.1.1 p. 4-5...11 and
4.1.2 p. 4-13/14)
TAG
-- Analyzer Channel Status --
Status details...
Current operation par ameters...
General status: Normal
Hours of operation: 164
Operation status: Ready
Events: No
Alarms: No
Failures: No
Maintenance requests: No
Function control/Service: No
Measure Channel Back...
RawMeas More...
37.50 ppm
F1 F2 F3 F4 F5
TAG
37.50 ppm CH4
0.00 50.00
Range: 1
⇒ Change to the
single component
display
F1
Press
Note:
Via the F2 -key you can
•
change to the submenu
“Primary raw measurements” and then via F5
to ”Secondary raw
measurements”.
Via the F5 -key you can
•
change to the submenu
"S
ecial Functions".
⇒ Back in the single
component display
Failures: No
Maintenance-Requests: No
Temperature: 20.0 C
Operation: Ready
Display Status... Main... Channel BasicCal
0.0 100.0
F1 F2 F3 F4 F5
90003541(1) [NGA-e (TFID SW 3.3.X)] 02/00
NGA 2000
4 - 3
4 - 4
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90003541(1) [NGA-e (TFID SW 3.3.X)] 02/00
4.1.1 Analyzer Channel Status -
TAG
37.50 ppm CH4
0.00 50.00
Range: 1
Status Details
e.g. Failures
⇒ Change to the
menu "Analyzer
Channel Status"
F2
Press
Failures: No
Maintenance-Requests: No
Temperature: 20.0 C
Operation: Ready
Display Status... Main... Channel BasicCal
0.0 100.0
F1 F2 F3 F4 F5
TAG
-- Analyzer Channel Status --
Status details...
Current operation parameters...
General status: Normal
Hours of operation: 164
Operation status: Ready
Events: No
Alarms: No
Failures: No
Maintenance requests: No
Function control/Service: No
Measure Channel Back...
RawMeas More...
37.50 ppm
Note:
In the same way like
described below you can
change to the other submenus of status details:
Maintenance requests
•
Function controls
•
Alarms
•
Events
•
⇒ Change to the
submenu "Status
Details"
Press
or
F1 F2 F3 F4 F5
TAG
-- Status Details --
Failures...
Maintenance requests...
Function controls...
Alarms...
Events...
Acknowledge and clear failures !
Acknowledge and clear maintenance requests !
Acknowledge and clear function controls !
Measure Back...
37.50 ppm
F1 F2 F3 F4 F5
⇒ Change to the "List
of Possible Failures
(page 1 of 4)"
Press
or
Note:
If you want to change to
the other available status
details, you will have to
change to the line you
want with ↓↓↓↓ or ↑↑↑↑ and enter
with !!!! .
90003541(1) [NGA-e (TFID Software 3.3.X)] 02/00
NGA 2000
4 - 5
TAG
-- List of Possible Failures (1/4) --
One or more failures: No
Configuration replaced by factory setting: No
Hydrogen pressure too low: No
No source voltage: No
Sample gas pump #1 fail: No
Sample gas pump #2 fail: No
Detector temperature too low: No
Flame is off: No
Ignition canceled: No
Measure Back... More...
37.50 ppm
F1 F2 F3 F4 F5
TAG
-- List of Possible Failures (2/4) --
External Input: No
Probe temperature too low: No
Probe temperature too high: No
Flame temperature sensor fail: No
Sample under pressure too high: No
Capillary #1: No
Control of sample gas pump #1 fail: No
Sample gas pressure too high: No
37.50 ppm
⇒ Change to the
second menu page
F5
Press
⇒ Change to the
third menu page
F5
Press
Control of sample gas pump #2 fail: No
Measure Back... More...
F1 F2 F3 F4 F5
TAG
-- List of Possible Failures (3/4) --
Sample gas (Filter/supply/under pressure): No
Capillary #3 or H2 supply: No
Detector signal communication failed: No
Power supply less than 23V: No
Air pressure less than 2.9 bar: No
Igniter broken: No
Igniter short-circuit: No
Detector temperature sensor fail: No
Sensor temperature sensor fail: No
Ambient temperature too high: No
Measure Back... More...
37.50 ppm
F1 F2 F3 F4 F5
⇒ Change to the
last menu page
F5
Press
4 - 6
NGA 2000
90003541(1) [NGA-e (TFID Software 3.3.X)] 02/00
4.1.1 Analyzer Channel Status -
TAG
-- List of Possible Failures (4/4) --
Sample gas throttle closed: No
Burner gas throttle closed: No
Under pressure pump fail: No
Sample gas pump fail: No
Burner gas pump fail: No
Sample gas control valve fail: No
Burner gas control valve fail: No
Measure Back... (1/4)...
F1 F2 F3 F4 F5
37.50 ppm
Status Details
e.g. Failures
⇒ Change to the
single component
display
F1
Press
TAG
37.50 ppm CH4
0.00 50.00
Failures: No
Maintenance-Requests: No
Temperature: 20.0 C
Operation: Ready
Display Status... Main... Channel
F1 F2 F3 F4 F5
Range: 1
0.0 100.0
⇒ Back in the single
component display
of the current
channel
BasicCal
90003541(1) [NGA-e (TFID Software 3.3.X)] 02/00
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4 - 7
4 - 8
NGA 2000
90003541(1) [NGA-e (TFID Software 3.3.X)] 02/00
4.1.1 Analyzer Channel Status -
Status Details
e.g. Acknowledge and Clear Failures
Notes:
If you have solved the reasons for the failures reported, you should start this function.
•
The menu "List of Possible Failures" will be ready for new reports!
•
Starting this function here is only possible, if it is enabled in the menu "Acknowledgement of S tatus
•
Reports" in the line "Acknowledgement allowed in status menu: Yes/No"! (see 5.1.9 p. 5-53)
In the same way like described below you can start the other available functions in the menu
"Status Details":
- Acknowledge and clear maintenance requests!
- Acknowledge and clear function controls!
TAG
37.50 ppm CH4
0.00 50.00
Failures: Yes
Maintenance-Requests: No
Temperature: 20.0 C
Operation: Ready
Display Status... Main... Channel BasicCal
F1 F2 F3 F4 F5
TAG
-- Analyzer Channel Status --
Status details...
Current operation parameters...
General status: Normal
Hours of operation: 164
Operation status: Ready
Events: No
Alarms: No
Failures: No
Maintenance requests: No
Function control/Service: No
Measure Channel Back...
RawMeas More...
Range: 1
0.0 100.0
37.50 ppm
⇒ Change to the
menu "Analyzer
Channel Status"
F2
Press
⇒ Change to the
submenu "Status
Details"
Press
or
F1 F2 F3 F4 F5
90003541(1) [NGA-e (TFID Software 3.3.X)] 2/00
NGA 2000
4 - 9
TAG
-- Status Details --
Failures...
Maintenance requests...
Function controls...
Alarms...
Events...
Acknowledge and clear failures !
Acknowledge and clear maintenance requests !
Acknowledge and clear function controls !
Measure Back...
37.50 ppm
F1 F2 F3 F4 F5
⇒ Change to the line
"Acknowledge and
clear failures !"
Press
or
as often as necessary
to get the menu line
"Acknowledge and clear
failures !" white on black.
TAG
-- Status Details --
Failures...
Maintenance requests...
Function controls...
Alarms...
Events...
Acknowledge and clear failures !
Acknowledge and clear maintenance requests !
Acknowledge and clear function controls !
Measure Back...
37.50 ppm
F1 F2 F3 F4 F5
TAG
-- Confirmation Required --
37.50 ppm
⇒ Start the function
Press
or
Note:
Starting this function here is
only possible, if it is enabled
in the menu "Acknowledgement of Status Reports"
(see 5.1.9 p. 5-53) !
⇒ Confirm the order
F2
Press
to start the function
immediately.
Do you really want to do this ??
Press "Yes" or "Back..."
Yes Back...
F1 F2 F3 F4 F5
4 - 10
NGA 2000
Option:
Press the F4 -key if you
want to cancel the order and
go back to the menu "Status
Details".
90003541(1) [NGA-e (TFID Software 3.3.X)] 2/00
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