NGA 2000 Software Manual for
HFID Analyzer Module (combined with
NGA 2000 Plat form, MLT or CAT 200)
www.EmersonProcess.com
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Emerson Process Management (Rosemount Analytical) designs, manufactures and tests
its products to meet many national and international standards. Because these
instruments are sophisticated technical products, you MUST properly install, use, andmaintain them to ensure they continue to operate within their normal specifications. The
following instructions MUST be adhered to and integrated into your safety program when
installing, using and maintaining Emerson Process Management (Rosemount Analytical)
products. Failure to follow the proper instructions may cause any one of the following
situations to occur: Loss of life; personal injury; property damage; damage to this
instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Emerson Process
Management (Rosemount Analytical) representative for clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the
product.
• Inform and educate your personnel in the proper installation, operation, and
maintenance of the product.
• Install your equipment as specified in the Installation Instructions of the
appropriate Instruction Manual and per applicable local and national codes.
Connect all products to the proper electrical and pressure sources.
• T o ensure proper performance, use qualified personnel to inst all, operate, update,
program, and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement
parts specified by Emerson Process Management (Rosemount Analytical).
Unauthorized parts and procedures can affect the product’s performance, place the
safe operation of your process at risk, and VOID YOUR W ARRANTY. Look-alike
substitutions may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place,
except when maintenance is being performed by qualified persons, to prevent
electrical shock and personal injury.
The information contained in this document is subject to change without notice.
th
1
Edition 9/2010
Emerson Process Management
GmbH & Co. OHG
Industriestrasse 1
D-63594 Hasselroth
Germany
T +49 (6055) 884 0
F +49 (6055) 884 209
www.emersonprocess.com
Contents
1 Introduction ………………………………………………………………………………………………… 1- 1
2 Menu Structure …………………………………………………………………………………………… 2- 1
3 Display and keyboard …………………………………………………………………………… ………. 3- 1
3.1 Starting and Initializing …………………………………………………………………………................. 3- 1
3.2 Display and operation ……………………………………………………………………………………… 3- 2
3.3 The keyboard ……………………………………………………………………………………................ 3 -2
3.4 Menu items ……………………………………………………………………………… ………………….. 3- 3
3.5 Common F-key functions ………………………………………………………………………………….. 3- 4
3.6 Entering and editing parameters ………………………………………………………………………….. 3- 5
3.7 Current measurement parameters ……………………………………………………………................. 3- 5
3.8 The main menu ……………………………………………………………………………………………... 3- 6
3.8.1 Control module manufacturing data ………………………………………………………………………. 3- 7
3.8.2 Analyzer module manufacturing data …………………………………………………………… ……….. 3- 8
5.1.1 Calibration gas list ............................................................................................................................. 5- 5
5.1.4.3 Range setting..................................................................................................................................... 5- 25
5.1.4.4 Automatic range change control........................................................................................................ 5- 27
5.2.2 System DIO module .......................................................................................................................... 5- 51
6.3 Date and time..................................................................................................................................... 6- 29
This software handbook describes the individual steps for successfully operating the HFID analyzer
module and HFID analyzer (analyzer module in a platform) from the Emerson Process Management
NGA 2000 series.
⇒ Chapter 2 contains an overview of the HFID software menu structure.
⇒ Chapter 3 introduces the user interface (display and keys) and the main menu with its
submenus.
⇒Chapter 4 describes the basic functions (measurement and calibration) in detail and step by
step.
⇒ Chapter 5 describes the expert level for the configuration of the module and any I/O modules.
⇒ Chapter 6 describes the system configuration and diagnostics.
⇒ Chapter 7 contains information about the display controls.
Not all the contents of Chapter 5 are relevant to all users. Which sub-chapters are relevant depends on
the configuration of the NGA 2000 system with regard to the following components:
Control module CM
Analyzer module AM
Input/ Output Modules I/O (SIO = Standard Input/ Output;
DIO = Digital Input/ Output)
Network I/O Modules Analog output with 3 alarms I/O;
Auto-calibration I/O (“Autocal”);
System Auto-calibration I/O (“Syscal”)
The following table gives the possible SIO/ DIO configurations:
System unit SIO/DIO Configuration Chapter
HFID analyzer module (AM)
No front panel, i.e. no control unit.
Can be combined with a platform, an MLT analyzer,
a TFID analyzer or a customer-specific control unit
Platform (CM Software)
Control unit with front panel.
No measurement channels.
HFID analyzer (CM and HFID analyzer module
software)
HFID analyzer: HFID AM in a platform with front
panel
HFID analyzer module combined with MLT/ TFID
analyzer, i.e. all control unit and HFID analyzer
module functions are displayed.
1 local SIO and 1 local DIO (or 2 local DIOs) can
be built into an MLT AM or a TFID AM only.
SIO and DIO in the AM can only be configured
for the MLT/TFID channel.
No local HFID I/Os
1 SIO and up to 4 DIOs can be built into the
platform.
SIO and DIO can be configured for all AMs
connected to the platform, e.g. for the HFID.
System I/Os
1 SIO and 1 DIO (or 2 DIOs) can be built in to
the MLT/ TFID analyzer (CM I/Os).
SIO and DIO can be configured for all AMs
connected to the MLT/ TFID analyzer, e.g. HFID
This manual concerns all HFID analyzer modules combined with a platform or an MLT
analyzer. This manual is also relevant for the CAT 200, which consists of an MLT 1 in
an Ex d housing which is operated via a touch-screen front panel or a magnetically
operated front panel. There is a separate manual for the CAT 200 which includes all
CAT-related issues.
HFID analyzer modules operated via a customer-specific control unit are not
described in this manual.
Network I/O modules have their own manuals which should be consulted for further
detail. In this manual, these I/O modules are only very briefly described.
Further questions should be directed to our Service Support Center.
On being powered up, the HFID analyzer module (whether on a platform or as part of an NGA
network) runs through the initializing phase. This also includes a self-test of the analyzer(s) or
analyzer module(s). The LCD screen displays the company name and software version number
as well as a series of messages which indicate the status of the initialization cycle. Finally the
single component display of the HFID is displayed, which serves as a starting point from which
the main menu, the analyzer module status menu and, if appropriate, the multi-channel display
of the analyzer network can be accessed.
(C) 2005 Emer s on P r oc ess Man agement
NGA 2000 Control-Modul e Rev.3. 9.4 / P017
Lang uage: P 017 / 01 / 00
Init ializing Network
Installing networ k interface
LCDReset Abort
F1
F2
F3 F4
F5
All the instructions for the basic controls (chapter 4) begin at the single component display. The
actual display may vary from the illustrations in this manual, since it can be configured by the
client.
HFID_WO1000001
6.28 ppm THC
0 Range: 2 25
Sample pressure:
Oven temperature:
Flame status:
Raw signal:
Display Status... Main... ChannelBasicCal
232.5 hPa
191 C
ON
531756
50
47
100000
900000
490
61
Analyzer tag
Can be set to any
value. This is the
factory setting: “WO”
stands for “Work
Order”
The measurement display and all operational steps are carried out via the LCD screen. The
keyboard itself comprises 5 function keys, 4 arrow keys and an Enter key. This handbook uses
simplified sketches to represent the user interface:
HFID_WO10000016.28 ppm
Analyzer basic controls (calibration) & setu p...
Analyzer and I/O, expert controls & setup ...
System
configu ration and diagnostics...
Display
controls...
______
_______________________________________
Time &
Date:
System
tag:
MeasureStatus...ChannelLock...MFG Data
F1F2F3F
-- Main Menu --
03:11:05 August 16, 2009
Emerson
F5
The functions of the individual keys and the operation of the unit depend on:
the configuration of the analyzer or analyzer module
the optional modules (e.g. I/O modules) installed
the menu currently displayed.
If the power supply is interrupted, all user-specific module parameters are saved in a batteryoperated buffer.
3.3 The keyboard
HFID_WO1000001
6.28 ppm THC
0 Range: 2 25
Sample pressure:
Oven temperature:
Flame status:
Raw signal:
Display Status… Main...Channel BasicCal
F1 F2 F3 F4 F5
232.5 hPa
191 C
ON
531756
50
47
100000
490
61
900000
Arrow keys
↑ -key and ↓ -key:
Move up or down within a
menu;
Change or edit a setting.
← -key and → -key:
Change to previous or
next submenu or page;
Select an individual digit
or character.
Enter key
Confirm a selection;
Execute the selected
command;
Change to the selected
Function keys: Function depends on the current menu and
A menu item can be selected with the ↑ -key or the ↓ -key. A selected item is shown in inverted
colors (white text against a black background). There are four different types of menu items:
Submenu...
An item ending in three dots.
Pressing the ↵ -key or the → -key accesses a submenu.
Command line !
An item ending in an exclamation point.
Pressing the ↵ -key or the → -key executes the selected function.
Parameter:
An item ending in a colon.
Displays a parameter. Some parameters can be changed, others are read-only.
If the parameter is editable, pressing the ↵ -key or the → -key puts the parameter into edit mode.
Text line
An item not ending in any of the above punctuation marks.
For information only; cannot be edited.
Text line
Parameter
Submenu
Function key labels
HFID_WO1000001
Measurem ent range num ber:
Range upper limit:
Span gas concentration:
Aut omatic range change control:
Sample flow:
Ranges with valid calibrat io n:
Cal ib ration status:
Pressing the Enter key when an editable parameter is selected will put that parameter into
edit mode: only the value itself will be displayed white on black. Pressing the Enter key again
will save the new value.
The ↑ -key and the ↓ -key:
Depending on the value being edited, these keys will:
change the numerical value
scroll through a list of options
change a letter or other character
Numbers with more than one digit will generally be incremented or decremented. Letters are
changed one at a time.
The
←
-key and the → -key:
Select an individual digit or character. Certain numerical parameters can be edited one digit
at a time.
3.7 Current measurement parameters
Pressing F2 (“Status”) in the single component display accesses the “Current measurement
parameters” menu:
HFID_WO1000001
Current measurement parameters
St atus details. ..
Measurement range nu mb er :
Rang e c ha nge contr ol:
Flame c ondition:
Linear iz ation mode:
Analyzer operati onal state:
Analyzer alarm state:
Alarm reporting lev el:
Current total variable updates per second:
HOME ESCAPE
F1
F2
ORE
F3 F4
6.28 ppm
1
Local
ON
DISABLED
STANDB Y
NORMAL
FAILURE
25
F5
In this menu the status of the HFID analyzer module can be checked. Pressing F3 (“MORE”)
accesses a second page; press F2 (“ESCAPE”) or the ← -key to return to the first page.
Pressing the Enter key with the “Status details” line selected accesses further submenus listing
error messages and many other details.
These menus are informative only. None of the settings here can be changed; this can only be
done via the “Basic controls”, “Analyzer module setup” and “Analyzer module controls” menus
(chapters 4, 5.1 and 5.3 respectively).
Pressing F3 or the → -key in the single component display accesses the main menu. From this
menu all levels of the HFID analyzer or analyzer module can be accessed allowing
measurement, calibration and data transfer parameters to be set.
HFID_W O1000001
Analyzer basic controls (calibration) & setup...
Analyzer and I/O, expert controls & setup...
System configura tion and diagnostics...
Display controls...
_____________________________________________
Time & Date:
System tag:
Meas ure Status... ChannelLock... MFG Data
F1 F2F3 F4 F5
-- Main Menu --
16:35:32 August 16, 2009
6.28 ppm
Emerson
See chapter 4
See chapter 5
See chapter 6
Siehe Kapitel 4
See chapter 7
To set: ch. 6.3, page 6-29
Factory setting
F1: Change to the single component display of the current channel
F2: Change to the “Current measurement parameters” menu ) ch. 3.7, page 3-5
F3: Change to a different channel ) Channel Identifier
F4: Lock level(s) using security codes ) ch. 6.4, page 6-31
F5: Change to the “Manufacturing Data” menu ) below
Pressing F5 accesses submenus in which important information about the control module and
the analyzer module can be found:
The basic settings are fully explained and illustrated step by step. The two-column layout shows
the user interface and the LCD screen of the NGA front panel on the left. This enables the user
to follow each step and compare the illustrations with the analyzer display screen. On the right,
each step is briefly described. Each sub-chapter begins and ends with a single component
display. The keys to be pressed for each step are highlighted in black.
M LT25/CH1/R2
M LT25/CH2/R2
M LT25/CH3/R2
M LT25/CH4/R2
HFID
ppm THC
ppm CO
ppm SO2
ppm NO
%O2
0
0
0
0
0
0
0
0
0
0
[1]
[2]
[3]
[4]
[5]
[1]
[2]
[3]
[4]
[5]
10
10
10
10
10
LCDReset
F5
10
10
10
10
10
2. Activate select function
Press F1 or the ↓ -key.
Note: If there are no other
channels connected to the
HFID, only the bargraph of the
HFID itself will be displayed. A
change of channels will then
not be possible.
2. Select a channel
Press the ↑ or ↓ -key until the
> symbol appears in the line
you wish to select.
Sample pressure:
Oven temperature:
Flame status:
Raw signal:
Display Status... Main... ChannelBasicCal
F1 F2 F3 F4 F5
232.5 hPa
191 C
ON
531756
50
47
100000
490
61
900000
Basic controls: 4.1.2
1. Change to the multicomponent display
Press F1.
HFID
%O2
Tags Off
0
0
0
0
0
6.28
45.00
333.0
150.0
20.00
Select Status...
F1 F2 F3F4 F5
ppm THC
M LT25/CH1/R2
ppm CO
M LT25/CH2/R2
ppm SO2
M LT25/CH3/R2
ppm NO
M LT25/CH4/R2
HFID
%O2
Tags Off
0
0
0
0
0
6.28
>
45.00
333.0
150.0
20.00
Select Status...
F1 F2 F3F4 F5
ppm THC
M LT25/CH1/R2
ppm CO
M LT25/CH2/R2
ppm SO2
M LT25/CH3/R2
ppm NO
M LT25/CH4/R2
[1]
[2]
[3]
[4]
[5]
[1]
[2]
[3]
[4]
[5]
10
10
10
10
10
LCDReset
10
10
10
10
10
LCDReset
2. Activate select function
Press F1 or the ↓ -key.
Note: If no other channels are
connected to the HFID, only
the bargraph of the HFID itself
will be displayed, and steps to
change the order are
superfluous.
2. Select a channel to appear
in the first line
Press the ↑ or ↓ -key until the
> symbol is next to the
appropriate bargraph.
Measu rement range number:
Range upper limit:
Span gas conc entration:
Aut omati c range change control:
Sample flow:
Ranges with valid calibrat io n:
Ca lib rati on st atus :
Flame condition:
Light Flame...
Back...
F1 F2 F3 F4 F5
HFID_WO1000001
Basic Controls
Measu rement range number:
Range upper limit:
Span gas conc entration:
Aut omati c range change control:
Sample flow:
Ranges with valid calibrat io n:
Ca lib rati on st atus :
Flame condition:
Light Flame...
Back...
6.28 ppm
10.0 ppm
8.6 ppm
Disabled
4296 ml/min
1&2&3&4
READY
ON
6.28 ppm
10.0 ppm
8.6 ppm
Disabled
4296 ml/min
1&2&3&4
READY
ON
4. Set the new range number
1
Press the ↑-key or the ↓ -key
until the required range
number appears.
Example: Changing from
range 1 to range 2.
5. Confirm range number
2
Press the ↵ -key.
Note: To cancel the change
and return to the previous
value, press F2.
F1 F2 F3 F4 F5
HFID_WO1000001
Basic Controls
Measu rement range number:
Range upper limit:
Span gas conc entration:
Aut omati c range change control:
Sample flow:
Ranges with valid calibrat io n:
Ca lib rati on st atus :
Flame condition:
Light Flame...
HOME ESCAPE ZE RO SPAN
F1 F2 F3 F4 F5
6.28 ppm
100 ppm
96 ppm
Disabled
4296 ml/min
1&2&3&4
READY
ON
6 Change to the main menu
2
Press the ← -key or F1.
Note: The range upper limit
(2nd line) automatically
changes to the value
previously set for the selected
range.