Rosemount Manual: MON2020 Software for Gas Chromatographs | Rosemount Manuals & Guides

Reference Manual
2-3-9000-745, Rev H
December 2019
MON2020 Software for Gas Chromatographs
Notice
ROSEMOUNT (“SELLER”) SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS IN THIS MANUAL OR OMISSIONS FROM THIS MANUAL. SELLER MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL SELLER BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, ETC.
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Warranty
LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein and except as otherwise expressly provided
1. herein, Rosemount (“Seller”) warrants that the firmware will execute the programming instructions provided by Seller and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Seller, whichever period expires first. Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services. Products purchased by Seller from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty extended by the original manufacturer. Buyer agrees that Seller has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Seller thereof in writing during the applicable warranty period, Seller shall, at its option, promptly correct any errors that are found by Seller in the firmware or Services, or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Seller to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources, unsuitable environmental conditions, accident, misuse, improper installation, modification, repair, storage or handling, or any other cause not the fault of Seller are not covered by this limited warranty, and shall be at Buyer's expense. Seller shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by an authorized Seller representative. All costs of dismantling, reinstallation and freight, and the time and expenses of Seller's personnel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller. Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller. Except as otherwise expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESSED OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. It is understood that corrosion or erosion of materials is not covered by our guarantee.
LIMITATION OF REMEDY AND LIABILITY: SELLER SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN
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1 Getting started

Welcome to MON2020—a menu-driven, Windows-based software program designed to remotely operate and monitor the Rosemount™ XA series of gas chromatographs.
MON2020 operates on an IBM-compatible personal computer (PC) running the Windows 7® operating system or later.
MON2020 can initiate or control the following gas chromatograph (GC) functions:
Alarm parameters
Alarm and event processing
Analog scale adjustments
Analyses
Baseline runs
Calculation assignments and configurations
Calibrations
Component assignments and configurations
Diagnostics
Event sequences
Halt operations
Stream assignments and sequences
Valve activations
Timing adjustments
MON2020 can generate the following reports:
Analysis (GPA)
Analysis (ISO)
Calibration
Final Calibration
Validation
Final Validation
Hourly Averages
Monthly Averages
Daily Averages
GC Configuration
Raw Data
Variable Averages
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Weekly Averages
Dew Temperature Calculation (optional)
MON2020 can access and display the following GC-generated logs:
Alarm Log
Event Log
Parameter List
Maintenance Log

1.1 MON2000 and MON2020

Users familiar with MON2000 or MON2000 Plus will find a few changes when using MON2020:
Login security is at the gas chromatograph level instead of at the software level. This
means that you no longer have to log in after starting MON2020—but you do have to log in to the gas chromatograph to which you are trying to connect. For more information, see Connect.
An Administrator role has been added to the list of user roles. This new role has the
highest level of authority and is the only role that can create or delete all other roles and users. For more information, see Users.
Multiple users can connect to the same gas chromatograph simultaneously. By default,
the first user to log in to the GC with supervisor authority will have read/write access; all other users, including other supervisor-level users, will have read access only. This configuration can be changed so that all supervisor-level users have read/write access regardless of who logs in first. For more information, see Managing the system.
Users can display multiple windows within MON2020.
Automatic re-connection. If MON2020 loses its connection with the GC, it
automatically attempts to reconnect.
Analytical Train Configuration. Users can configure Analytical Trains for the detectors,
valves and discrete outputs enabled by selecting the checkboxes. The number of detectors, valves and discrete outputs is depenent on the installed hardware of the GC.
Analysis Clock Configuration Users can configure/save settings of assigned analytical
trains to analysis.
Users can view multiple instances of certain windows. To aid in data processing or
troubleshooting, MON2020 is capable of displaying more than one instance of certain data-heavy windows such as the Chromatogram Viewer and the Trend Data window.
Enhanced Chromatogram Viewer. The following enhancements have been made to the
Chromatogram Viewer:
Users can view an unlimited number of chromatograms, in any configuration. For
example, a user can view an archived chromatogram and a live chromatogram. For more information, see The Chromatogram Viewer.
The Keep Last CGM option. Upon starting a new run, MON2020 can keep the most
recently completed chromatogram on the graph for reference.
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Overview window. When zoomed in to a smaller section of a chromatogram, the
user can open a miniature ‘overview’ window that displays the entire chromatogram, for reference. For more information, see Additional plot
commands.
Older chromatograms available. MON2020 has access to archived chromatograms
as old as four or five days. For more information, see Display an archived
chromatogram.
Full screen mode. For more information, see Options for displaying
chromatograms.
Protected chromatograms. Chromatograms that you designate as protected will
not be deleted. For more information, see Protected chromatograms.
The Invert Polarity option. This feature reverses a detector’s effect. For more
information, see Invert the polarity of a valve and Invert the polarity of a discrete input.
Streamlined variables-picking menu. The method for selecting variables for
calculations and other purposes is contained within one simple, self-contained menu. For more information, see The context-sensitive variable selector.
GC Time. The GC Status Bar displays the date and time based on the GC’s physical
location, which may be different than the PC’s location. For more information, see Set
the gas chromatograph’s date and time.
Daylight Savings Time. You have option of enabling a GC’s Daylight Savings Time
feature. Also, there are two options for setting the start and end times for Daylight Savings Time on the GC. For more information, see Set Daylight Savings.
Baseline offsetting (700XA and 1500 XA only). In some situations that involve multiple
detectors, the baseline may be displayed either too high on the graph, in which case the tops of the peaks are cut off, or too low on the graph, so that the bases of the peaks are cut off. If this occurs, it is possible to offset the baseline either up or down so that the entire peak can be displayed on the graph. This offset will be applied to all traces— live, archived, and saved—that are displayed thereafter. For more information, see
Offset the baseline (700XA and1500XA only).
Microsoft Excel-based Parameter List. The Parameter List has been expanded to offer
multiple pages of information and is Microsoft® Excel-based to allow for data access outside of MON2020. The document can be imported to and exported from GCs. For more information, see The parameter list.
Optional FOUNDATION Fieldbus variables. If your GC is installed with a FOUNDATION
Fieldbus, you can map up to 64 GC variables to monitor using the AMS Suite. For more information, see Map a FOUNDATION Fieldbus variable.
Optional local operator interface (LOI) variables. If your GC is installed with an LOI, you
can configure up to 25 GC parameters to monitor using the LOI’s Display mode. For more information, see Local Operator Interface variables.
Access to GC-related drawings such as flow diagrams, assembly drawings, and electrical diagrams.
Validation runs. During a validation run, the GC performs a test analysis to verify that it
is working properly. For more information, see The validation data tables and Validate
the gas chromatograph.
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1.2 Getting started with MON2020

This section covers such issues as installing, registering, and setting up the software, as well as configuring MON2020 to meet your specific needs.

1.2.1 System requirements

To achieve maximum performance when running the MON2020 software, ensure your PC system meets the following requirements.
Compatible operating systems:
Windows® 7, Windows® 8 or Windows® 10
Internet Explorer® 9 or higher — Microsoft Edge
Mozillla Firefox
Google Chrome
Minimum hardware specifications:
1.2.2
1 gigahertz (GHz) 32-bit or 64-bit processor
1 gigabyte (GB) RAM (32-bit) or 2 GB RAM (64-bit)
1 GB available hard disk space
Super VGA Monitor with 1024 x 768 or higher resolution
One Ethernet Port for connecting to Gas Chromatographs
Windows®-compatible printer for printing reports (Optional)

Install MON2020

You must install MON2020 from the USB drive onto your hard drive; you cannot run the program from the USB.
Double-click the Setup file and follow the on-screen installation instructions.
Upon successful installation, MON2020 creates a shortcut icon on the computer’s desktop.
Note
MON2020 is not an upgrade to MON2000; therefore, MON2020 should be installed to its own directory, separate from the MON2000 directory.
Note
You must be logged onto the computer as an administrator to install MON2020. Windows™ 7 and Windows™ 10 users, even with administrator privileges, will be prompted by the operating system’s User Account Control feature to allow or cancel the installation.
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1.2.3 Start MON2020

To launch MON2020, double-click its desktop icon or click the Start button and select MON2020.

1.2.4 Register MON2020

Each time you start MON2020 it will prompt you to register if you have not already done so. You can also register by selecting Register MON2020... from the Help menu.
Registering your copy of MON2020 allows you to receive information about free updates and related products.
Procedure
1. Complete the appropriate fields on the Register MON2020 window.
Note
The software's revision level is located on the back of its USB.
1.2.5
2. Click Next to continue.
3. Choose the desired registration method by clicking the corresponding checkbox.
4. Click Finish.

Set up the data folder

The data folder stores GC-specific files such as reports and chromatograms. The default location for the data folder is C:\Users\user_account_name\Documents\GCXA Data. If you want MON2020 to store its data in a different location—on a network drive, for instance—do the following:
Procedure
1. Move the data folder to its new location.
2. Select Program Settings... from the File menu.
3. The current location of the data folder displays in the Data Folder field.
To change the data folder’s location, click on the Browse button that is located to the right of the Data Folder field.
4. Use the Browse for Folder window to navigate to the GCXP Data folder’s new
location and click OK.
Note
Another method for changing the folder location is to type the folder’s location into the Data Folder field and press ENTER. When the “Create the folder?” message appears, click Yes.
5. The Data Folder field updates to display the new location.
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1.2.6 Set up MON2020 to connect to a gas chromatograph

To configure MON2020 to connect to a GC, do the following:
Procedure
1. Select GC Directory... from the File menu.
If this is the first time that this option was selected, you will get the following error message:
Figure 1-1: “GC directory file not found” message
If you get the GC directory file not found message, click OK. The GC Directory window appears and displays a table containing an inventory of the GCs to which MON2020 can connect.
2. If you are configuring the first GC connection for MON2020, there will be only one
generic GC record listed in the window. To add another record, select Add from the GC Directory window’s File menu. A new row will be added to the bottom of the table.
3. Click in the GC Name field and enter the name for the GC to which you want to
connect.
4. Optionally, you can click in the Short Desc field and enter pertinent information
about the GC to which you want to connect, such as its location. You can enter up to 100 characters in this field.
5. By default, Ethernet 1 (RJ45 connection on the backplane) is selected as the
connection method. Other options are Direct and Ethernet 2 (terminal block on the backplane). Select the correct check box. Multiple connection methods can be selected. For Ethernet 1 or Ethernet 2, click the button on the bottom of the screen. The Ethernet Connection Properties for New GC window appears.
a) Enable the radio button for the connection type.
IP address - numeric value
Server name - alphabetical value
b) Select the designated port, a shared public Internet connection network
address translation (NAT) using a single IP address assigned to different GCs.
FTP
Database
Chromatogram
Modbus
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Note
The default address for the GC's RJ-45 port in DHCP mode is 192.168.135.100.
Note
If you type an invalid IP address, you will get an error message when MON2020 attempts to connect to the GC.
6. Click OK. When the Save changes? message appears, click Yes.
7. Repeat steps 2 through 6 for any other GCs to which you want to connect.
8. To delete a GC from the GC Directory table, select the GC and then click Delete
button from the File window.
9. To copy a GC's configuration information into a new row, select the row to be
copied and then select Insert Duplicate from the File window.
10. To insert a row below a GC, select the GC and then select Insert from the File window.
11. To sort the table alphabetically, select Sort from the Tablewindow or click Sort from the GC Directory window.
12. To copy the list of GCs to the clipboard to be pasted into another application, select Copy Table to Clipboard from the Table window.
13. To print the list of GCs, select Print Table... from the Table window.
14. To save the changes and keep the window open click Save from the GC Directory window. To save the changes and close the window, click OK. When the Save changes? message appears, click Yes.
1.2.7
For more details about configuring MON2020 connections, see Configure an
Ethernet port.

Export a GC directory

The GC Directory, which contains the list of networked GCs that are currently configured for your copy of MON2020, can be saved as a DAT file to a PC or other storage media such as a compact disk or flash drive.
To save the GC Directory to the PC, do the following:
Procedure
1. Click Export. The Export GC Directory window displays.
2. Select the checkbox for each gas chromatograph whose information you want to save.
Note
If you want to save the entire list, click Select All.
3. Click OK. The Export GC Directory File save as dialog displays.
4. Choose a save location.
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The default location is C:\Users\user_account_name\Documents\GCXA Data.
Note
The file is automatically given the name of GC_DIRECTORY_EXPORT.DAT. If you prefer a different name, type it into the File name field.
5. Click Save.

1.2.8 Import a GC Directory file

A GC Directory file can be used to restore GC directory information to your copy of MON2020, or it can be used to quickly and easily supply other copies of MON2020 that are installed on other computers with the profiles of the GCs that are in your network.
To import a GC Directory file, do the following:
Procedure
1. Select GC Directory... from the File menu.
If this is the first time that this option was selected, you will get the following error message:
1.2.9
Figure 1-2: GC directory file not found" message
If you get the "GC directory file not found" message, click OK. The GC Directory window appears
2. Click Import. The Import GC Directory File dialog displays.
3. Locate the GC directory file and select it.
4. Click Open. The newly configured GC Directory window reappears with the list of networked GCs displayed in the GC Directory table.

Launch MON2020 from the SNAP-ON for DeltaV

This section assumes that DeltaV is installed on the PC along with MON2020.
Note
To successfully use MON2020 SNAP-ON for DeltaV, you must be familiar with using the DeltaV digital automation system.
To start MON2020, do the following:
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Procedure
1. Start the DeltaV Explorer by clicking on its desktop icon or by clicking the Start button and selecting DeltaV Engineering DeltaV Explorer.
2. In the Device Connection View, open device icons by clicking once on each icon. Follow the path of connections until you locate the desired gas chromatograph icon.
3. Right-click on a connected gas chromatograph icon to display the context menu.
4. Select SNAP-ON/Linked Apps Launch MON2020. MON2020 starts and connects automatically to the GC.

1.2.10 Launch MON2020 from the AMS Device Manager

This section assumes that DeltaV and AMS are installed on the PC along with MON2020.
To start MON2020, do the following:
Procedure
1. Start the AMS Device Manager by clicking on its desktop icon or by clicking the Start button and selecting AMS Device Manager AMS Device Manager.
2. In the Device Connection View, open device icons by clicking once on each icon. Follow the path of connections until you locate the desired gas chromatograph icon.
3. Right-click on a connected gas chromatograph icon to display the context menu.
4. Select SNAP-ON/Linked Apps Launch MON2020. MON2020 starts and connects automatically to the GC.
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1.2.11 The MON2020 user interface

MON2020 has two areas of interaction: the Control Area, at the top of the program’s main window, and the GC Status Bar, located at the bottom of the program’s main window.
Figure 1-3: The MON2020 window
A. Control Area
B. GC Status Bar
The main user interface
The main user interface of the main window contains the menus and icons that allow you to control MON2020 and the GC to which MON2020 is connected.
Figure 1-4: The Control Area
A. Title bar B. Toolbar C. Menu bar
D. Dialog Control Tabs
Title bar - The Title bar displays the name of the program, as well as the program’s
connection status. MON2020 has the following three overall status modes:
Not connected - If MON2020 is not connected to a GC, then MON2020 displays in
the Title bar.
Connected - If MON2020 is connected to a GC, then MON2020 - Connected to and the name of the GC and the connection type displays in the Title bar.
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Offline Edit - If MON2020 is in offline edit mode, then MON2020 - Offline Edit < file
name> displays in the Title bar.
Menu bar - The Menu bar contains the commands that allow you to control and
monitor gas chromatographs.
Toolbar - The Toolbar contains shortcut icons for the most important and/or most
often used MON2020 commands. From the Toolbar you can do such things as connect to and disconnect from a GC, view chromatographs, and view help files.
Connect to a gas chromatograph.
Disconnect from a gas chromatograph.
Open a configuration file.
Print a GC configuration report.
View the Timed Events window.
View the Component Data window.
Clear or acknowledge alarms.
Open the CGM Viewer window.
Begin auto sequencing.
Halt auto sequencing.
Open the MON2020 context-sensitive Help.
Dialog Control Tabs bar - The Dialog Control Tabs bar contains four buttons that allow
you to manage the behavior of all windows that are open in the main window. The four buttons are Minimize All, Maximize All, Restore All, and Close All. The bar also displays a button for each open window that allows you to select or deselect that window.
You can hide or display the Toolbar and the Dialog Control Tabs bar by clicking the appropriate option from the View menu.
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The GC Status Bar
The GC Status Bar of the main window displays useful information about the status and functioning of the gas chromatograph to which MON2020 is connected.
The GC Status Bar contains the following sections:
GC
Analysis Clock Name
Det #
Mode
Stream
Next
Anly
The first row displays the name of the GC to which MON2020 is connected. If MON2020 is not connected to a GC, Not Connected displays in this row. If MON2020 loses its connection to the GC, Comm Fail displays in this row, and the program will automatically try to reconnect. The second row displays status flags such as active alarms (with red background), unacknowledged alarms (with yellow background).
This field displays the Analysis Clock 1 or Analysis Clock 2, Analysis Clock N (where N represents the number of the Analysis Clock). Multiple analyses can run independently to analyze multiple streams at the same time. The GC can run two or more (maximum four) analyses at a time. The number of analyses are set at factory per the mechanical configurations.
A GC can have a maximum of three detectors.
Potential modes are: Idle, Warmstart Mode, Manual Anly, Manual Cal, Manual Validation, Auto Anly, Auto Cal, Auto Validation, Auto Valve Timing, Module Validation, CV Check, Manual Purge, Auto Purge, and Actuation Purge.
The current stream being analyzed.
The next stream to be analyzed.
The analysis time.
Cycle
Run
GC System
Foundation Field Bus FFB
FID Flame Status
You can hide or display the GC Status Bar by clicking GC Status Bar from the View menu.
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The total cycle time, in seconds, between successive analyses.
The amount of time, in seconds, that has elapsed since the current cycle began.
Displays the date and time according to the GC to which MON2020 is connected. The date and time displayed may be different from your date and time, depending on the physical location of the GC.
Displays the status as In Service or Not In Service.
Displays the status of the FID flame. Options are OFF with red background, ON with green background, and OVER TEMP with red background. The FID Flame Status indicator only displays on the GC Status Bar when the GC to which MON2020 is connected has an FID detector.
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1.2.12 Connect

Before connecting to a GC you must create a profile for it on MON2020. See Set up
MON2020 to connect to a gas chromatograph to learn how to do this.
Also, to connect to a gas chromatograph you must log on to it first. Most of MON2020’s menus and options are inactive until you have logged on to a GC.
To connect to a GC, do the following:
Procedure
1. There are two ways to start the process:
a) On the Toolbar, click the icon.
b) Select Connect... from the Chromatograph menu.
The Connect to GC dialog, which displays a list of all the GCs to which you can connect, appears.
Note
If you want to edit the connection parameters for one or all GCs listed in the Connect to GC window, click Edit Directory. The GC Directory window appears. See Set up
MON2020 to connect to a gas chromatograph for more information.
1.2.13
2. Click the connection method (Direct, Modem, Ethernet 1, or Ethernet 2) button
beside the GC to which you want to connect. The Login dialog appears.
3. Enter a user name and user PIN and click OK.
Once connected, the name of the GC appears under the GC column in the GC Status Bar.
Note
All GCs are shipped with a default user name:. The MON2020 security policy requires a user password for the first time log in. To add a user password or user name or for information about creating and edit user names in general, see Users.
Note
If you enter an invalid user name or password, the Login dialog closes without connecting to the GC.

Disconnect from a gas chromatograph

Disconnecting from a GC automatically logs you off of the GC.
To disconnect from a gas chromatograph, do one of the following:
On the Toolbar, click .
Select Disconnect from the Chromatograph menu.
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Note
If you are connected to a GC and want to connect to a different GC, it is not necessary to disconnect first; simply connect to the second GC, and in the process MON2020 disconnects from the first GC.

1.3 Keyboard commands

You can use the following keyboard keystrokes throughout the program:
Arrow keys
Delete
Enter
Esc
F1
Insert
Tab
Shift+Tab
Space
Moves cursor:
Left or right in a data field.
Up or down in a menu or combo box.
Up or down (column), left or right (row) through displayed data entries.
Deletes the character after cursor.
Deletes selected rows from a table or return row values to the default
settings.
Activates the default control element (e.g., the OK button) in current window.
Exits application or active window without saving data.
Accesses context-sensitive help topics.
Toggles between insert and type-over mode in selected cell.
Moves to the next control element (e.g., button) in the window; to use Tab key to move to next data field, select Program Settings... from the File menu and clear the Tab from spreadsheet to next control check box.
Moves to previous control element (e.g., button) or data field in window; see Tab description.
Toggles settings (via radio buttons or check boxes).
You can use the following function keys from the main window:
F2
Starts the Auto-Sequencing function. See Auto Sequence for more information.
F3
Halts the GC (e.g., an analysis run) at the end of the current cycle. See Halt an analysis for more information.
F5
Displays the Timed Events table per specified stream. See The timed events tables for more information.
F6
Displays the Component Data table per specified stream. See The component data
tables for more information.
F7
Displays the chromatogram for the sample stream being analyzed. See Display a live
chromatogram for more information.
F8
Displays any chromatogram stored in the GC Controller. See Display an archived
chromatogram for more information.
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1.4 Procedures guide

Use the following table to look up the related manual section, menu path and, if appropriate, the keystroke for a given procedure.
Table 1-1: MON2020 task list
Task or data item Section(s) Menu path (keystroke)
24-hour average, component(s) measured
Add a gas chromatograph Set up MON2020 to connect to a gas
Alarms, related components The component data tables
Alarms, stream number(s) programmed
Analysis time Set the cycle and analysis time Application Timed Events... [F5]
Print analysis, Average reports Schedule the generation of reports Logs/Reports Printer Control...
Starting or ending auto-calibration Streams Application Streams...
Auto-calibration interval Streams Application Streams...
Auto-calibration start time Streams Application Streams...
Auto-calibration Streams Application Streams...
Analytical Train Configuration Analytical Train Configuration Application Analytical Train
Analysis Clock Configuration Analysis Clock Configuration Application Analysis Clock
Base pressure used for calculations Streams Application Streams...
Edit averages calculations Application Calculations
Averages...
File GC Directory
chromatograph
Application Component Data... [F6]
Set alarm limits Discrete outputs
Set alarm limits Application Limit Alarms User...
Application Limit Alarms User... Hardware Discrete Outputs...
Configuration
Configuration
Calibration concentration The component data tables Application Component Data... [F6]
Calibration cycle time Set the cycle and analysis time Application Timed Events... [F5]
Calibration runs, number averaged Streams Application Streams...
Calibration runs, number of Streams Application Streams...
Calibration stream number Streams Application Streams...
Change the default C6+ mixture ratio
Communications Communication Application Communication...
Component code and name The component data tables Application Component Data... [F6]
Component full scale (for output) Configure the system
MON2020 17
Change the default C6+ mixture ratio
Analog outputs
Application Component Data Table...
Application Ethernet Ports...
Application System... Application System Alarms...
Hardware Analog Outputs...
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Table 1-1: MON2020 task list (continued)
Task or data item Section(s) Menu path (keystroke)
Component(s) programmed for input Analog outputs
Discrete inputs
Component(s) programmed for output
Component, retention time The component data tables Application Component Data... [F6]
Component zero (for output) Analog outputs Hardware Analog Outputs...
Compressibility (on/off) Set standard calculations by stream Application Calculations
Configure the valve timing Configure the valve timing Application Timed Events...
Current date Set the gas chromatograph’s date and
Current time Set the gas chromatograph’s date and
Cycle time Set the cycle and analysis time Application Timed Events... [F5]
Delete alarms Set alarm limits
Set alarm limits Analog outputs
Discrete outputs
time
time
Alarms
Hardware Analog Inputs... Hardware Discrete Inputs...
Application Limit Alarms User... Hardware Analog Outputs...
Hardware Discrete Outputs...
Control...
(Rosemount 700XA and Rosemount1500XA) Application Timed Events... or Control Auto Valve Timing... (Rosemount 370XA)
Chromatograph View/Set GC Time...
Chromatograph View/Set GC Time...
Application Limit Alarms... Logs/Reports Alarms Alarm Log...
Delete component from component list
Delete inhibit, integration, peak width The component data tables Application Timed Events... [F5]
Delete output(s) Analog outputs
Enable or disable multi-user write Configure the system Application System...
Existing alarm(s) Alarms Logs/Reports Alarms Alarm
Full-scale value (for input) Manage your gas chromatograph’s
Generate a repeatability certificate Generate a repeatability certificate Logs/Reports Repeatability
GPM liquid equivalent (on/off) Set standard calculations by stream Application Calculations
Height or area measurement method The component data tables Application Component Data... [F6]
High alarm Set alarm limits Application Limit Alarms User...
Analyzer I.D. Configure the system Application System...
The component data tables Application Component Data... [F6]
Hardware Analog Outputs...
Discrete outputs
analog inputs
Hardware Discrete Outputs...
Log...
Hardware Analog Inputs...
Certificate...
Control...
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Table 1-1: MON2020 task list (continued)
Task or data item Section(s) Menu path (keystroke)
Inhibit on-off times Set the cycle and analysis time Application Timed Events... [F5]
Input(s) being used Manage your gas chromatograph’s
analog inputs Discrete inputs
Integration on-off times Set the cycle and analysis time Application Timed Events... [F5]
Low alarm Set alarm limits Application Limit Alarms User...
Manage the GC's pressure (with Electronic Pressure Controls)
Mole percent (on/off) Set standard calculations by stream Application Calculations
Normalization (on/off) Set standard calculations by stream Application Calculations
Outputs being used Set alarm limits
Peak width, on time Set the cycle and analysis time Application Timed Events... [F5]
Relative density (on/off) Set standard calculations by stream Application Calculations
Response factor The component data tables Application Component Data... [F6]
Response factor, percent deviation The component data tables Application Component Data... [F6]
Retention time, percent deviation The component data tables Application Component Data... [F6]
Managing the gas chromatograph's pressure
Analog outputs Discrete outputs
Hardware Analog Inputs... Hardware Discrete Inputs...
Hardware EPC... (Rosemount 370XA)
Control...
Control...
Application Limit Alarms User... Hardware Analog Outputs...
Hardware Discrete Outputs...
Control...
Spectrum gain Configure spectrum gain events Application Timed Events... [F5]
Stream number(s) (for output) Set alarm limits
Analog outputs Discrete outputs
Stream sequences skipped, number Configure the system
Streams
Streams analyzed, number Configure the system
Streams
Streams analyzed, sequence Configure the system
Streams
Valve on/off times Configure valve events Application Timed Events... [F5]
Weight percent (on/off) Set standard calculations by stream Application Calculations
Wobbe value (on/off) Set standard calculations by stream Application Calculations
Zero value (for input) Manage your gas chromatograph’s
analog inputs
Application Limit Alarms User... Hardware Analog Outputs...
Hardware Discrete Outputs...
Application Streams... Application Stream Sequence...
Application System... Application Streams...
Application System... Application Streams...
Control...
Control...
Hardware Analog Inputs...
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1.5 Configuration files

Use the File menu to edit, save, and restore configuration files.

1.5.1 Edit a configuration file

To edit a configuration file, do the following:
Procedure
1. Disconnect from the GC.
2. Select Open Configuration File... from the File menu. The Open dialog displays. Configuration files are saved with the .xcfg extension.
3. Locate and select the configuration file that you want to edit and click Open. MON2020 opens the file in offline edit mode.
4. Use the Application and Hardware menu commands to edit the configuration file. For more information on these commands, see Hardware and Application.
5. When finished editing the configuration file, click configuration file and to leave offline edit mode.
to save the changes to the
1.5.2
1.5.3

Save the current configuration

Configuration files are saved with the .xcfg extension. To save a GC’s current configuration to a PC, do the following:
Procedure
1. Select Save Configuration (to PC)... from the File menu. The Save as dialog displays.
2. Give the file a descriptive name or use the pre-generated file name and navigate to the folder to which you want to save the file.
3. Click Save.

Import a configuration file

CAUTION
The current configuration will be overwritten, so be sure to save it before importing a new or previous configuration. See Save the current configuration to learn how to save a configuration.
CAUTION
The GC must be in Idle mode while performing this task.
To import a configuration into a GC, do the following:
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Procedure
1. Select Restore Configuration (to GC)... from the File menu. The Open dialog displays. Configuration files are saved with the .xcfg extension.
2. Locate and select the configuration file that you want to import and click Open. The file’s data is loaded into the GC.

1.5.4 Restore the GC's factory settings

The GC’s default timed event, component data and validation data tables are created at the factory and are not accessible by users. To restore these tables to their default values, do the following:
Important
The GC must be in Idle mode while performing this task. To halt an analysis, see Halt an
analysis.
Procedure
1. Select Restore to Factory Settings... from the File menu. The following warning message displays:
Figure 1-5: Restore to Factory Settings warning message
2. Click Yes. MON2020 restores the default values to the GC’s data tables. When the process is completed, a confirmation message displays.
3. Click OK.

1.6 Configure your printer

Select Print Setup... from the File menu to configure the settings for the printer connected to your PC. These settings will apply to any print job queued from MON2020, such as the reports that are configured by the Printer Control. See Schedule the
generation of reports for information.
The settings available depend on the printer model. Refer to the printer manufacture’s user manual for more information.
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Note
Your new configuration will be cleared, i.e., the settings will return to the default values, when you exit MON2020. To select a default printer, select Devices and Printers in the Windows™ Control Panel.

1.7 Online help

Currently, the online help feature contains all user information and instructions for each MON2020 function as well as the MON2020 system.
To access the online help, do one of the following:
Press F1 to view help topics related to the currently active dialog or function.
Select Help Topics from the Help menu to view the help contents dialog.

1.8 Operating modes for MON2020

The Rosemount 370XA GC supports two different operating modes. Each mode allows the GC to analyze data from a given number of detectors, streams, and methods, as detailed in below.
Table 1-2: Operating Modes for MON2020
Mode ID Number Detectors Supported Streams Supported Methods Supported
0 1 1 1
1 2 1 1
The Rosemount 700XA and 1500XA GCs use the Application Analyitical Train Configuration to configure the detectors, valves, and discrete outputs.

1.9 The Physical Name column

Most MON2020 hardware windows, such as the analog inputs or the valves, contain a hidden column called Physical Name that lists the default name of the associated GC device. It might be useful to know a device’s physical name while troubleshooting.
To view the hidden column, do the following:
Procedure
1. Select Program Settings... from the File menu. The Program Settings window displays.
2. Select the Show Physical Names checkbox.
3. Click OK. The Physical Name column now will be visible on all windows that have the column, such as the Heater window or the Valves window.
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1.10 Select the GC’s networking protocol

MON2020 can connect to the GC using one of two networking protocols: PPP or SLIP. If the version level of the GC’s firmware is 1.2 or lower, MON2020 should be configured to use the SLIP protocol; otherwise, the PPP protocol should be used.
To select the GC’s networking protocol, do the following:
Procedure
1. Select Program Settings... from the File menu. The Program Settings window displays.
2. To use the PPP protocol, make sure the Use PPP protocol for serial connection (use SLIP if unchecked) checkbox is selected; to use the SLIP protocol, make sure the Use PPP protocol for serial connection (use SLIP if unchecked) checkbox is not selected.
3. Click OK.

1.11 The context-sensitive variable selector

The MON2020 method for selecting variables for calculations and other purposes is based on a simple, self-contained system. You may access the context-sensitive variable selector from several different screens. The variables you see are dependent on the screen from which you are viewing them. One screen that has a context-sensitive variable selector is the Averages Calculations screen. To access this screen, go to Application Calculations Averages..
Figure 1-6: Example of a context-sensitive variable selector
The context-sensitive variable selector consists of a first-level element, called the context element, that is followed by a series of tiered, dropdown lists. The options available from
the dropdown lists depend upon the context element.
The following example explains how to use the context-sensitive variable selector to select a gas component:
Procedure
1. Click the first-level dropdown list. The full list of available categories displays.
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2. Select the category you want to analyze.
3. Click the second-level dropdown list. The full list of available streams displays.
4. Select the stream you want to analyze.
5. Click the third-level dropdown list. The full list of available variables displays.
6. Select the variable you want to analyze.
7. Click the fourth-level dropdown list. The full list of available components displays.
8. Select the component you want to analyze.
9. Click [Done]. The context-sensitive variable selector closes and the variable displays in the Variable field. In the example shown in Figure 1-6, the Variable field would display: .
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2 Chromatograms

When it comes to viewing and managing chromatograms, MON2020 is flexible and straightforward. This chapter shows you how to access the Chromatogram Viewer, as well as how to use the viewer to display, print, and manipulate live, archived (stored on the GC), or saved (stored on the PC) chromatograms. There is no limit to the number of archived and saved chromatograms that can be displayed at once. The Chromatogram Viewer can display all three types of chromatograms together, alone, or in any combination.
Figure 2-1: The Chromatogram Viewer
A. Chromatogram window B. Time events table C. Component data table
A chromatogram displays in the Chromatogram window.
Each trace that displays is color-coded; use the Chromatogram drop-down list to select a specific trace.
Figure 2-2: Chromatogram drop-down list
The list of GC events associated with the production of the chromatogram, along with each event’s status and time, displays in the Timed Events table to the right of the chromatogram display window. The Component Data table, to the lower right of the chromatogram display window, lists the components measured during the analysis.
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Note
When displaying a live chromatogram, by default, the timed events and component data tables are configured to scroll to and highlight the next occurring event in the analysis cycle. To disable this feature, right-click on one of the tables and uncheck the Auto Scroll option on the pop-up menu.

2.1 The Chromatogram Viewer

Use the Chromatogram Viewer to display and print live, archived, or saved chromatograms. There is no limit to the number of archived and saved chromatograms that can be displayed at once; however, to maximize performance, the number of chromatograms displayed should be limited to 25 or less. The Chromatogram Viewer can display all three types of chromatograms together, alone, or in any combination.
The Chromatogram Viewer contains a host of information about both current and past GC analyses, and it contains just as many ways of editing and manipulating that data.
2.1.1

Data displayed in the chromatogram window

Figure 2-3: The Chromatogram window
A. Retention time
B. Peak detection marker
C. Timed event marker
The following elements are displayed in the chromatogram window:
The chromatogram
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A trace is the graphical representation of the detector output from a single detector; a chromatogram is the collection of all traces and associated data that are generated by a gas chromatograph’s detector or detectors. Each trace displays in a different color.
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Retention times
Baselines
Timed event markers
Peak detection markers
The retention time, which displays above each component's peak, is the time that elapses between the start of an analysis and the sensing of the maximum concentration of that component by the detector.
The baseline extends from the beginning to the end of a peak. You can turn the baseline on or off by clicking Baselines.
These markers, which correspond to events from the Timed Events table, display on the chromatogram as black vertical lines below the trace-line. There are three types of timed event markers:
Valve events display as long vertical lines.
Integration events display as medium vertical lines.
Spectrum gain events display as short vertical lines.
These markers display on the chromatogram as black vertical lines above the trace-line. Each peak has two peak detection markers: one at its beginning and one at its end.

2.1.2 Display a live chromatogram

To view a live chromatogram, do the following:
Procedure
2.1.3
1. Connect to the GC.
2. Select Chromatogram Viewer... from the Chromatograph menu.
Note
Another way to display the Chromatogram Viewer is to click the Toolbar.
3. From the Chromatogram Viewer window, select the View current CGM check box.
4. If the GC has multiple clocks, select which clock/analysis Chromatogram you would like to view.
, which is located on

Display an archived chromatogram

Archived chromatograms are stored on the GC, so you must be logged in to access them.
Archived chromatograms are sorted and displayed on four tabbed panes:
Chromatograms
This view displays the last five runs for each stream by default. Click All to display all the files that are stored on the GC and sorted by time.
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Protected chromatograms
Protected chromatograms are never deleted from the GC. To protect a chromatogram, see Protected chromatograms.
Note
Protected chromatogram files have a lock icon ( ) displayed beside them.
Final Calibration chromatograms
As long as there is space, MON2020 stores all final calibration chromatograms; once space runs out, MON2020 deletes the oldest non-protected final calibration chromatogram for each new final calibration chromatogram that is created. If multiple final calibration chromatograms are created on the same day, the last chromatogram created is archived, unless MON2020 has been configured to archive all final calibration chromatograms.
Note
See Managing the system to learn how to configure MON2020’s archiving behavior.
Final Validation chromatograms
These chromatograms are treated in the same manner as final calibration chromatogram files.
To view one or more archived chromatograms, do the following:
Procedure
1. From the Chromatograph menu, select Chromatogram Viewer.
2. Click GC Archive. The Select archive file(s) window appears. The files can be sorted by date, file name, analysis type, time, or stream number by clicking the appropriate column header. By default, they are sorted by date, with the newest file listed first.
Note
By default, only recent chromatograms—that is, the last five runs for each stream— are displayed. To view all archived chromatograms, click All. To return to viewing only recent chromatograms, click Recent.
3. Select one or more archive files by clicking them. Use the SHIFT and CTRL keys to make multiple selections.
Note
To save the selected files to the PC without displaying them first, select the
Download and save selected chromatograms checkbox and click Download & Save.
4. Click Download & Show. The Select window displays for each chromatogram that contains data from more than one detector.
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Figure 2-4: The Select window
5. For each chromatogram, double-click Detector 1, Detector 2, or Both from the Select window. MON2020 plots the archived chromatogram(s) and the corresponding data displays in the timed event and component data tables.
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2.1.4 Protected chromatograms

By default, archived chromatograms are not saved indefinitely. Once the GC’s storage capacity for archived chromatograms has been reached, the oldest archived chromatograms are deleted to make room for the newest archived chromatograms.
If you have a chromatogram that you would like to preserve, it is possible to protect it. Protected chromatograms will not be deleted to accommodate newer chromatograms. MON2020 saves up to 100 protected chromatograms.
Note
Protected chromatograms have a lock icon ( ) displayed beside them.
Note
To protect an archived chromatogram you must be logged in as a supervisor or administrator.
To protect a chromatogram, do the following:
Procedure
1. Click GC Archive. The Select Archive File(s) window appears. The chromatograms can be sorted by date, file name, analysis type, time, or stream number by clicking the appropriate column header. By default, they are sorted by date, with the newest chromatogram listed first.
Note
By default, only recent chromatograms—that is, the last five runs for each stream— are displayed. To view all archived chromatograms, click All. To return to viewing only recent chromatograms, click Recent.
2. Make sure the Chromatogram tab is selected and then select the appropriate archived chromatogram by clicking it. Use the SHIFT or CTRL key to make multiple selections.
3. Click Protect. The Edit Description window displays.
4. Enter any information that you would like to have associated with the chromatogram and then click OK.
MON2020 places a lock icon ( protected status. You can also click on the Protected Chromatograms tab to view your newly protected archived chromatogram.
) beside the selected chromatogram to verify its
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