Rosemount Manual: MLT Series Analyzer Software Version 3.9.x including CAT 200-3rd Ed. | Rosemount Manuals & Guides

Instruction Manual

HAS3xE-IM-SW39 10/2005

Software Version 3.9.x

NGA 2000 Software Manual for MLT or CAT 200 Analyzer and MLT or CAT 200 Analyzer Module (combined with NGA 2000 Plat form, MLT, CAT 200 or TFID Analyzer)

www.EmersonProcess.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using and maintaining Emerson Process Management (Rosemount Analytical) products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

• Read all instructions prior to installing, operating, and servicing the product.

• If you do not understand any of the instructions, contact your Emerson Process

Management (Rosemount Analytical) representative for clarification.

• Follow all warnings, cautions, and instructions marked on and supplied with the product.

• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.

• Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes.

Connect all products to the proper electrical and pressure sources.

• T o ensure proper performance, use qualified personnel to inst all, operate, update, program, and maintain the product.

• When replacement parts are required, ensure that qualified people use replacement parts specified by Emerson Process Management (Rosemount Analytical). Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR W ARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation.

• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.

The information contained in this document is subject to change without notice.

Edition 05/2004 2

Emerson Process Management GmbH & Co. OHG

Industriestrasse 1 D-63594 Hasselroth Germany T +49 (0) 6055 884-0 F +49 (0) 6055 884-209 Internet: www.EmersonProcess.com

Edition 04/2005 3rd Edition 10/2005

1 Introduction 1 - 1

2 Menu Structure 2 - 1

3 Startup and Operation, General Notes and Main Menu 3 - 1

3.1 Starting and Initializing....................................................................................3 - 1

3.2 Display and Function ......................................................................................3 - 2

3.3 "TAG" and Operating Keys .............................................................................3 - 2

3.4 Lines and Soft key Functionality .....................................................................3 - 3

3.5 Important Functions of the Soft keys...............................................................3 - 4

3.6 Entering/Changing Variables ..........................................................................3 - 5

3.7 Executing a Function ......................................................................................3 - 6

3.8 Main Menu......................................................................................................3 - 7

4 Analyzer Basic Controls (Calibration) & Setup 4 - 1

4.1 Analyzer Channel Status ................................................................................4 - 3

4.1.1 Status Details – e.g. Failures.........................................................................4 - 5

– e.g. Acknowledge and clear failures....................................4 - 7

4.1.2 Analyzer Operation Settings ...........................................................................4 - 11

4.2 Single Component Display - Change of Channel............................................4 - 13

4.3 Multi Component Display - Change of Channel..............................................4 - 15

4.4 Calibration Procedure State............................................................................4 - 17

4.5 Zero Calibration ..............................................................................................4 - 19

4.6 Span Calibration/ Basic Parameters...............................................................4 - 23

4.7 Flow Zero Gas, Span Gas, Sample Gas or Test Gas, Close all Valves..........4 - 29

4.8 Flow Measurement................................................................................. ........4 - 31

HAS3xE-IM-SW39(3) [MLT Software 3.9.X)] 10/05

NGA 2000

5 Analyzer and I/O, Expert Controls & Setup 5 - 1

5.1 Analyzer Module Controls (Setup)..................................................................5 - 3

5.1.1 Calibration Parameters...................................................................................5 - 5

– Zero Gases.........................................................................................5 - 7

– Span Gases........................................................................................5 - 8

– Tolerances..........................................................................................5 - 9

– Calibration Procedure Setup...............................................................5 - 11

– Time Controlled Calibration.................................................................5 - 14

– Calibration...........................................................................................5 - 17

– Advanced Calibration Methods...........................................................5 - 20

5.1.2 Alarm Parameters ..........................................................................................5 - 23

5.1.3 Range Parameters.........................................................................................5 - 27

– Begin and End of Ranges...................................................................5 - 29

– Response Times (electronic t

time) ..................................................5 - 30

– Automatic Range Control....................................................................5 - 31

5.1.4 Cross Interference Compensation..................................................................5 - 33

5.1.5 Linearization...................................................................................................5 - 35

5.1.6 Programmable Logic Control (PLC) ...............................................................5 - 39

5.1.7 Programmable Calculator...............................................................................5 - 46

5.1.8 Measurement Display Configuration ..............................................................5 - 51

5.1.9 Acknowledgement of Status Reports .............................................................5 - 55

5.1.10 General Concentration Measurement Setup..................................................5 - 57

5.1.11 Concentration Peak Measurement.................................................................5 - 59

5.1.12 Differential Measurement ...............................................................................5 - 61

5.1.13 Gas Flow Setup..............................................................................................5 - 63

5.1.14 Pressure Compensation.................................................................................5 - 64

5.1.15 Flow Measurement.........................................................................................5 - 66

5.1.16 Temperature Measurement............................................................................5 - 67

5.1.17 Load/Save Analyzer Module Configuration ....................................................5 - 68

5.1.18 Local I/O Modules (Local SIO/DIO)................................................................5 - 71

– Local SIO Module...............................................................................5 - 72

– Local DIO Module(s)...........................................................................5 - 78

– Signal Codes.......................................................................................5 - 79

5.1.19 Delay and Average.........................................................................................5 - 83

5.1.20 Special Functions...........................................................................................5 - 85

5.1.21 AK Protocol Communication...........................................................................5 - 86

NGA 2000

HAS3xE-IM-SW39(3) [MLT Software 3.9.X)] 10/05

5.2 System & Network I/O Module Controls (System SIO/DIO Modules) .............5 - 87

5.2.1 System SIO Module........................................................................................ 5 - 88

– Analog Output Setup...........................................................................5 - 89

– Serial Interface Setup..........................................................................5 - 93

– Relay Outputs Setup...........................................................................5 - 94

5.2.2 System DIO Module(s).................................................................................... 5 - 97

– Configuring the 8 DIO module inputs........................................… .......5 - 98

– Configuring the 24 DIO module outputs.....................................…......5 -100

5.2.3 System & Network I/O Module Controls (Network I/O Modules).....................5 -103

6 System Configuration and Diagnostics 6 - 1

6.1 Diagnostic Menus ...........................................................................................6 - 3

6.1.1 Control Module Diagnostics............................................................................6 - 4

6.1.2 Analyzer Module Diagnostics..........................................................................6 - 5

6.2 Load/Save Configuration (CM/MCA)...............................................................6 - 7

6.3 Date and Time ................................................................................................6 - 9

6.4 Security Codes................................................................................................6 - 11

6.5 Network Module Management........................................................................6 - 13

6.5 Measurement Display Setup...........................................................................6 - 17

6.6 Miscellaneous.................................................................................................6 - 19

7 Display Controls 7 - 1

Supplement:

Calculator on Control Module Level (CM Calculator) Page 1 - 14 Programmable Logic Control on Control Module Level (CM PLC) Page1 - 28 System Calibration Page1 - 34 Additional AK Commands Page1 - 4

Tables: Page 1 - 2 Conversion Factors ppm mg/Nm3

Index Page 1 - 4

HAS3xE-IM-SW39(3) [MLT Software 3.9.X)] 10/05

NGA 2000

III

NGA 2000

HAS3xE-IM-SW39(3) [MLT Software 3.9.X)] 10/05

1 Introduction

This software manual describes step by step how to operate successfully the Emerson Process Management NGA 2000 Series MLT & CAT 200 analyzer modules and analyzers (MLT 1, 2, 3, 4 and 5; CAT 200 = MLT 1 in an EEx dem enclosure).

Chapter 2 shows the structure of the MLT software menus. Chapter 3 describes the display and the keyboard of the analyzer and the main menu and submenus. Chapter 4

describes the basic controls incl. calibration with detailed illustrations. So you can easily compare the actual analyzer (module) display with the illustrations of the manual. Chapter 5 describes the expert configurations of the analyzer module and of the Input/ Output modules (I/O modules). Chapter 6 describes the system configuration and diagnostics. The layout of both chapters is not as detailed as in chapter four. Normally, the way to a certain menu of the MLT software is described with the software catchwords you have to press to reach this menu. You will find the illustration of the corresponding LCD screen at the end of the catchword listing. After that you can read the meaning of the functions and variables of each expert or system configuration menu. In chapter 7 you will find so m e information about the display controls. Some co nte nt s o f t he e xpe rt co nf igu ra ti ons are not important for each customer. It depends on the configuration of your NGA 2000 system, relative to the following components:

♦ Control Module CM ♦ Analyzer Module AM ♦ Input/Output Modules I/O's (SIO = Standard I/O, DIO = Digital I/O)

You can distinguish the following system units and SIO/DIO configurations:

System Unit SIO/DIO Configuration

MLT analyzer module (AM):

• without front panel,

i.e. without control unit

• can be combined with a platform, a

MLT/ CAT 200/ TFID analyzer or a customer developed control unit

Platform (CM Software):

• Control unit with front panel

• Without measurement channels

⇒ 1 local SIO and 1 local DIO (or 2

local DIO’s) can be installed in the MLT/TFID analyzer module

⇒ SIO and DIO can be configured

for the MLT AM channels or the TFID analyzer module only

⇒ 1 SIO and up to 4 DIO's can be

installed in the platform (CM I/O’s)

⇒ SIO and DIO can be configured

for all MLT channels & AM’s combined with the platform

Section

Page

∗ 5.1.18

p. 5-71

∗ 5.2

p. 5-87

MLT analyzer (CM plus MLT AM software = MCA software):

• Analyzer with front panel

• CM and AM software in the same

analyzer, i.e. all functions of the control unit and of the AM are combined in one controller board

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

⇒ 1 SIO and 1 DIO (or 2 DIO’s) can

be installed in the MLT/ CAT 200/ TFID analyzer (CM I/O)

⇒ SIO and DIO can be configured

for all MLT channels & AM’s combined with the MLT/ CAT 200/ TFID analyzer

NGA 2000

∗ 5.2

p. 5-87

1 - 1

The following illustrations shall clarify the relationship between the hardware configuration

and the software setup of the modules:

NGA 2000 System via Platf orm

(see 5.1.18)

Local

I/O's

SIO DIO

(additional

manuals)

(additional

manuals)

(additional

manuals)

nalyzer

Modules (AM's)

TFID

MLT

CLD

HFID

FID

Control

Module (CM)

Platform

System I/O

Modules

1 SIO

4 DIO's

max.

NGA 2000 System via MLT/ CAT 200 Analyzer

(see 5.2.1)

(see 5.2.2)

(see 5.1.18)

Local

I/O's

SIO DIO

(additional

manuals)

(additional

manuals)

(additional

manuals)

nalyzer

Modules (AM's)

MLT

TFID

CLD

CAT 200

FID

Control

Module (CM)

MLT/ CAT 200 Analyzer

System I/O

Modules

1 SIO

1 DIO

(see 5.2.1)

(see 5.2.2)

1 - 2

NGA 2000

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

1 Introduction

NGA 2000 System via TFID An al yzer

(see 5.1.18)

Local

I/O's

SIO DIO

(additional

manuals)

(additional

manuals)

(additional

manuals)

Modules (AM's)

CAT 200

nalyzer

TFID

MLT

CLD

FID

Control

Module (CM)

TFID Analyzer

System I/O

Modules

1 SIO

1 DIO

(see 5.2.1)

(see 5.2.2)

Note:

This software manual will describe the software of all MLT/ CAT 200 analyzers and MLT/ CAT 200 analyzer modules combined with a platform, an MLT analyzer or a TFID analyzer. It will not describe the software of MLT analyzer modules running with a customers control unit.

The software of TFID analyzers or TFID analyzer modules is nearly identically to the MLT software. An own TFID software manual is available containing the FID specific functions.

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

NGA 2000

1 - 3

1 - 4

NGA 2000

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

2 Menu Structure

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

NGA 2000

2 - 1

2 - 2

NGA 2000

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

3 Startup and Operation, General Notes and Main Menu

3.1 Starting and Initializing

After switching on the MLT/ CAT 200 analyzer or analyzer module (located in a platform or as part of a NGA network), the initialization procedure will be performed. A self test is started showing a sequence of several screens with information about the initialization status, software revision notes and the Emerson tag:

NGA 2000 Control-Module Rev. 3.9 / P015

LCDReset Abort

F1 F2 F3 F4 F5

Language: P015/04/00

Initializing Network

Initializing network interface

After “Initializing network interface” the next display shows “Searching for nodes” followed by “Calculating binds”.

If you press the F1 -key during the initializing, you will reset the LCD brightness and

contrast to factory settings (see also section 7). Pressing the F3 -key will abort the network initializing. There will be no connection to any analyzer module. Only the menus

of the control module (platform, MLT, CAT 200 or TFID analyzer) will be available. At the end of the initializing procedure you can see the single component display of

channel one (see illustration on next page). It is the

starting point to all the other channel

displays, menus and submenus. The instructions of the basic controls (chapter four) are all beginning with the single com-

ponent display. Since this screen is customer configurable the actual display might differ from the one shown in this manual (see section 5.1.8 p. 5-51 and section 7).

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

NGA 2000

3 - 1

3.2 Display and Function

The LCD screen shows all measurement values of the analyzer and all customer instructions. You can operate with five function keys, four arrow keys (cursors) and the enter key. The function of each key depends on:

♦ the type of analyzer/analyzer module used ♦ the optional auxiliary modules (e.g. I/O boards) used ♦ the individual menu displayed

In case of power failure all customer specific module parameters are saved by a batterypowered buffer.

3.3 "TAG" and Operating Keys

At the top left of each menu page you will find the tag of the current channel.

Typical tags:

♦ MLT/CH1/R1: MLT Analyzer or Analyzer Module / CHannel 1 / Range 1 ♦ TFID-R1: Thermo FID Analyzer or Analyzer Module - Range 1

In this manual the default screen will show "TAG". But specific MLT menu pages will use "MLT" instead of “TAG”.

TAG

37.50 ppm CH4

0.00 50.00

Failures: No Check Requests: No Temperature: 20.0 °C Operation: Ready

Display Status... Main... Channel

F1 F2 F3 F4 F5

Range: 1

0.0 100.0

Function Keys:

♦ Keys without defined functions ♦ The current function depends on

the menu selected

♦ The soft key legend is shown on

the display above the key

BasicCal

Cursor keys:

↑ -key / ↓ -key:

♦ Line up / line down

within the same menu

♦ Alteration of numbers,

variables or digits

← -key / → -key:

♦ Moving back/forwards

between the pages of a menu

♦ Selection of digits

Enter Key:

♦ To confirm a previously entered value

(variable)

♦ To start a selected function

(

alternative: → -key)

♦ To enter a menu (via menu line)

3 - 2

NGA 2000

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

3 Startup and Operation, General Notes and Main Menu

3.4 Lines and Soft key Functionality

Lines can be selected by using the ↓ -key or the ↑ -key. The selected line is displayed white on black (highlighted). You have four different types of lines in the menus:

Menu line... / Menu Soft key...

♦ Line/Soft key description ending with three dots. ♦ You will enter a submenu/next menu by pressing the soft key resp. by pressing the

 -key or the → -key while the menu line is highlighted.

Function line / Function Soft key !

♦ Line/Soft key lettering ending with an exclamation-mark. ♦ You will start a function (e.g. calibration) by pressing the soft key resp. by pressing the

 -key or the → -key while the function line is highlighted.

Line of variables:

♦ Line ending with a colon. ♦ View module parameters (variables). ♦ Some parameters can be changed (e.g. begin of range), other parameters showing a

status (e.g. temperature) are for information only and cannot be changed. They are displayed below a separation line within the menu.

Text line

♦ Line without any punctuation marks. ♦ Giving additional information only (such as headlines a.s.o.).

The following illustrations explain the functions of lines and soft keys as described above:

Current channel measurement signal (see TAG). It is alwa

s shown on the single component display.

Menu Headline

Menu Line

Function Lines

Lines of Variables

(The last one cannot be

changed –

below the separation line)

TAG

-- Analyzer Basic Controls (calibration) & Setup --

Calibration procedure state...

Start zero calibration procedure! Start s

Check calibration deviation: Undo last zero & span calibration ! Range number: 1

Span gas: 100 ppm Range upper limit: 100 ppm

Operation status: Ready

F1 F2 F3 F4 F5

an calibration procedure!

Measure Status... Channel Back...

37.50 ppm

Enabled

Valves...

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

NGA 2000

3 - 3

TAG

-- Calibration Procedure State --

Procedure state: Ready Maximum remaining procedure time: 0 s Valve position: Sample gas Concentration in span gas units: 337.50 ppm Calibration Method: Standard Last zero calibration: Success Last span calibration: Success Last zero calibration was: 13:32:06 July 27 Last span calibration was: 13:37:23 August 11 Successful zero+span calibrated ranges: 1+2+3+4

Measure

F1 F2 F3 F4 F5

Cancel !

Function Soft ke

3.5 Important Functions of the Soft keys

Channel

37.50 ppm

Back...

More...

Menu Soft keys

Display

♦ Switch from the single component display to the multi component display. ♦ F1 in the single component display.

Measure

♦ Switch from any menu or submenu to the single component display of the selected

channel.

♦ F1 in any screen except the single component display.

Status (see section 4.1 p. 4-3!)

♦ Switch to the menu "Analyzer Channel Status":

Shows the most important parameters and information about the status of the current channel or module.

♦ If available: F2.

Main (see section 3.8 p. 3-7!)

♦ Switch from the single component display to the main menu. ♦ F3 in the single component display.

Channel

♦ Scroll through the channels in the current menu. In the main menu and the single

component display you may scroll through all channels of the connected analyzer and analyzer modules (control module level). In submenus you can reach only the channels of the current analyzer or analyzer modules (analyzer module level).

♦ If available: F3 (F4 in the single component display).

3 - 4

NGA 2000

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

3 Startup and Operation, General Notes and Main Menu

Lock

♦ Lock all three operation levels at the main menu if a security code is activated in the

system configuration level (see section 6.4 p. 6-11).

♦ F4 in the main menu.

BasicCal (see section 4.4 p. 4-17 and 5.1.1 p. 5-17!)

♦ Switch from the single component display to the menu "Analyzer module calibration". ♦ F5 in the single component display.

MFG Data (see section 3.8 p. 3-7/8!)

♦ Switch from the main menu to the menu "Module Manufacturing Data":

Additional submenus are available with information about the control module and analyzer module data, such as manufacturer address, module serial numbers or software and hardware revisions.

♦ F5 in the main menu.

Back

♦ Return to the previous menu page (alternative: ← -key). ♦ reset a changed but not confirmed parameter to the previous value. ♦ If available: F4 for returning back, F2 for reset.

♦ Entering the next page of the current menu. ♦ If available: F5.

3.6 Entering/Changing Variables

 -key

♦ If you have already selected a line of variables (highlighted) and press the  -key, the

parameter will be selected and may be edited. If you press the

-key / ↓ -key

↑

♦ Function depends on the variable selected:

- Changing the parameter values

- Scrolling among variables selected

- Changing single digits or characters

- Increasing or decreasing numbers.

 -key again, the new value will be confirmed.

←

-key / → -key

♦ Selects single digits within a number. ♦ The number of digits or characters of some variables may be changed.

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

NGA 2000

3 - 5

3.7 Executing a function

If you press the  -key or the → -key while a function line is highlighted the software will ask for a confirmation:

TAG

-- Confirmation Required --

Do you really want to do this ??

Press "Yes" or "Back..."

Yes Back...

F1 F2 F3 F4 F5

37.50 ppm

♦ If you press the F2 -key, the function will start immediately. ♦ If you press the F4 -key, you will return the previous menu page.

Note:

Confirmation of function line entries may be disabled:

♦ Select "Measurement Display Configuration" from the expert configuration level (see

section 5.1.8 p. 5-51).

♦ Change "Display confirmation menus" to "No".

Now the selected function will start immediately after entering. No confirmation is required.

3 - 6

NGA 2000

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

3 Startup and Operation, General Notes and Main Menu

3.8 Main Menu

If you press the F3 -key (Main...) or the → -key in any single component display, you will switch to the MLT/CAT200/TFID analyzer / analyzer module to

measurement, calibration and data transfer!

Via the important and the

F5 -key (MFG Data) you may enter several submenus, where you will find a lot of

data about the control module (MLT/ CAT 200/ TFID analyzer or platform)

analyzer module, such as service address or serial number !

Ramifications from the Main Menu:

"Main Menu". From there you can switch to all operating levels of your

set up and control the parameters of

TAG

-- Main Menu --

nalyzer basic controls (calibration) & setup...

nalyzer and I/O, expert controls & setup... System configuration and diagnostics... Display controls... Time & Date:

System tag:

Measure Status... Channel Lock... MFG Data

F1 F2 F3 F4 F5

14:01:45 Mai 10, 2000

Enter the current channel’s single component display Enter the current channel’s "Analyzer Channel Status"

menu Scroll through all channels of connected analyzers /

analyzer modules

95.00 ppm

Emerson

See chapter 4 ! See chapter 5 ! See chapter 6 ! See chapter 7 !

o setup see 6.3 p. 6-9

Factory Setting see 6.7 p. 6-19

Section 3.1 p. 3-1/2 !

Section 4.1 p. 4-3 !

See channel tag !

Lock any operating level by security code Enter the menu " Manufacturing Data"

Section 6.4 p. 6-11/12 !

See next pages !

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

NGA 2000

3 - 7

Ramifications from the menu "Manufacturing Data":

1. Control module manufacturing data:

Back...

95.00 ppm

>>>

TAG

Control module manufacturing data...

Measure

F1 F2 F3 F4 F5

-- Manufacturing Data --

nalyzer module manufacturing data...

<<<

2. Analyzer module manufacturing data:

TAG

-- Control Module Manufacturing Data --

Emerson Process Man agement Gm bH & Co. OHG

D-63594 Hasselroth/Germany

Measure Back... More...

F1 F2 F4 F5

FAX. (+49) 6055 884-209

Manufactured by: Industriestrasse 1

Tel. (+49) 6055 884-0

TAG

Serial number: D9409512 Manufacturing date: February 21, 2005

Hardware revision: Software revision: 3.9 / P015 Revision date: Revision time: 13:03:17

Phrase dictionary version: P015/01/04 Language: English

Measure Back...

F1 F2 F3 F4 F5

-- Control Module Version Information --

ACU02 R: 3.9.1 D: Jan 30,2004

January 11, 2005

95.00 ppm

TAG

Control module manufacturing data...

Measure

F1 F2 F3 F4 F5

-- Manufacturing Data --

nalyzer module manufacturing data...

<<<

Back...

TAG

-- Analyzer Module Version Information --

Serial number: Manufacturing date: February 21,2005

Hardware revision: ACU02 R: 3.9.1 D:Jan 30,2005 Software revision: Revision date: Revision time: 13:39:59

Measure Back...

F1 F2 F3 F4 F5

Sep 11,2004

D9409512

3.9 / P015 /Ch3

95.00 ppm

>>>

95.00 ppm

More...

TAG

Emerson Process Man agement Gm bH & Co. OHG

D-63594 Hasselroth/Germany

FAX. (+49) 6055 884-209

Measure Back... More...

F1 F2 F4 F5

Manufactured by: Industriestrasse 1

Tel. (+49) 6055 884-0

TAG

Measurement system: PSV-System RAM-memory: 224394 Bytes Local SIO module installed: Disabled Serial interface adapter: RS-232 Heater installed: No Local DIO module installed: Sensor system revision: Sensor system serial number:

Measure Back...

F1 F2 F3 F4 F5

-- Hardware Configuration --

Channel

95.00 ppm

DSP-V2

3 - 8

NGA 2000

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

4 Analyzer Basic Controls (Calibration) & Setup

Chapter 4 "Analyzer basic controls (calibration) & setup" describes the most important measurement, setup and calibration functions of your MLT/ CAT 200/ TFID analyzer or analyzer module.

All steps are figured with detailed illustrations and operation instructions. In the left column you can see display and keyboard of the NGA front panel. The keys you have to press are illustrated in black. In the right column you can read the instructions and notes. All instructions will begin with any single component display and will end with the corresponding single component display after the setups are done. So you can easily compare the actual display of the analyzer or analyzer module with the illustrations of the manual.

Example: You want to change from the single component display of channel 1(CO2) to the single component display of channel 2 (CO).

• Picture one shows the starting situation: single component display of CO

• Picture two shows the result you get if you press the F4 -key (Channel):

single component display of CO.

Left column: Right column:

Display and keyboard Instructions and notes

TAG

2.50 % CO2

05.00

Check Requests:

ny Alarms: No

Operation: Ready

Display Status... Main... Channel BasicCal

F1 F2 F3 F4 F5

Range: 2

0.0 100.0Temperature: 25.0 °C

TAG

95.00 ppm CO

⇒ Change to the single

component display of another channel

Press

Example: Changing from CO

(Channel 1) to

CO (Channel 2)

⇒ Next instruction

or step

0 250

Temperature: 25.0 °C Check Requests:

ny Alarms: No

Operation: Ready

Display Status... Main... Channel BasicCal

F1 F2 F3 F4 F5

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

Range: 2

0.0 100.0

NGA 2000

4 - 1

4 - 2

NGA 2000

HAS3xE-IM-SW39 (2) [MLT Software 3.9.X] 04/05

4.1 Analyzer Channel Status

TAG

37.50 ppm CH4

0.00 50.00

Failures: No Check Requests: No Temperature: 20.0 °C Operation: Ready

Display Status... Main... Channel BasicCal

F1 F2 F3 F4 F5

Range: 1

TAG

-- Analyzer Channel Status --

Status details...

nalyzer operation settings... General status: Normal Hours of operation: 13242 Operation status: Events:

larms: No Failures: No Check Requests: Function Checks:

Measure Channel Back...

F1 F2 F3 F4 F5

Ready

RawMeas More...

0.0 100.0

37.50 ppm

⇒ Open the menu

"Analyzer Channel Status"

Press

The menu "Analyzer Channel Status" displays status information about the current channel. Use the menu lines "Status details..." and "Analyzer operation settings..." to enter other submenus. (see 4.1.1 p. 4-5...10 and

4.1.2 p. 4-11/12)

⇒ Return to the single

component display

Press

Note:

• The F2-key enters the

submenu “Raw Signals” and from there in a second step using F5 to reach ”Secondary Raw Signals” if available.

• Via the F5 -key you can

switch to the submenu "Special Functions".

TAG

37.50 ppm CH4

⇒ Back at the single

component display

0.00 50.00

Range: 1

Failures: No Check Requests: No Temperature: 20.0 C Operation: Ready

Display Status... Main... Channel BasicCal

0.0 100.0

F1 F2 F3 F4 F5

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4.1.1 Analyzer Channel Status - Status Details

e.g. Failures

TAG

37.50 ppm CH4

0.00 50.00

Range: 1

⇒ Open the menu

"Analyzer Channel Status"

Press

Failures: No Check Requests: No Temperature: 20.0 °C Operation: Ready

0.0 100.0

Display Status... Main... Channel BasicCal

F1 F2 F3 F4 F5

TAG

-- Analyzer Channel Status --

Status details...

nalyzer operation settings... General status: Normal Hours of operation: 164 Operation status: Events:

larms: No Failures: No Check Requests: Function Checks:

Measure Channel Back...

F1 F2 F3 F4 F5

Ready

RawMeas More...

37.50 ppm

⇒ Enter the submenu

"Status Details"

Press

Note:

Use the way described below to enter other sub-menus of status details:

• Check Requests

• Function Checks

• Alarms

• Events

TAG

Failures...

Check Requests... Function Checks...

larms...

Events...

37.50 ppm

-- Status Details --

⇒ Enter the menu "List

of Possible Failures (page 1/ 2)"

Press

Note:

Measure Back...

F1 F2 F3 F4 F5

If you want to see other available status details, highlight the line you want using the ↓- or ↑-key and enter pressing the -key .

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TAG

-- List of Possible Failures(1/2) --

One or more failures: No Over-temperature shutdown: No Chopper fail: No Raw signal overflow: No

Detector signal communication failed: No Source: No Detector: No Heater control: No Temperature measurement: No Invalid pressure measurement: No

Measure Back... More...

Clear Channel

37.50 ppm

⇒ Switch to the

second menu page

Press

F1 F2 F3 F4 F5

⇒ Return to the

TAG

-- List of Possible Failures(2/2) -

External Input: No Invalid interference compe nsa tion:

37.50 ppm

single component display

Press

Measure Back...

F1 F2 F3 F4 F5

TAG

37.50 ppm CH4

0.00 50.00

Failures: No Check Requests: No Temperature: Operation: Ready

20.0 °C

Range: 1

0.0 100.0

⇒ Back in the single

component display of the current channel

Display Status... Main... Channel BasicCal

F1 F2 F3 F4 F5

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4.1.1 Analyzer Channel Status - Status Details

Note:

• If you have solved the reasons for the failures reported, you should start this

function.

• The menu "List of Possible Failures" will be ready for new reports !

• Starting this function is only possible, if it is enabled in the menu

"Acknowledgement of Status Reports": the line "Acknowledgement allowed in status menu: Yes/No" has to be set to “Yes”! (see 5.1.9 p. 5-55)

Use the same procedure as described below to start the other available functions in the menu "Status Details":

- Acknowledge and clear “Check Requests” !

- Acknowledge and clear “Function Checks” !

TAG

37.50 ppm CH4

0.00 50.00

Failures: Yes Check Requests: No Temperature: 20.0 °C Operation: Ready

Display Status... Main... Channel BasicCal

F1 F2 F3 F4 F5

Range: 1

TAG

-- Analyzer Channel Status --

Status details...

nalyzer operation settings... General status: Normal Hours of operation: 164 Operation status: Events:

larms: No Failures: No Check Requests: Function Checks:

Measure Channel Back...

F1 F2 F3 F4 F5

Ready

RawMeas More...

0.0

100.0

37.50 ppm

e.g. Acknowledge and Clear Failures

⇒ Switch to the menu

"Analyzer Channel Status"

Press

⇒ Enter the submenu

"Status Details"

Press

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TAG

-- Status Details --

Failures...

Heck Requests... Function Checks...

larms...

Events...

Measure Back...

F1 F2 F3 F4 F5

TAG

-- List of Possible Failures(1/2) --

One or more failures: No Over-temperature shutdown: No Chopper fail: No Raw signal overflow: No

Detector signal communication failed: No Source: No Detector: No Heater control: No Temperature measurement: No Invalid pressure measurement: No

Measure Back... More...

Clear ! Channel

F3 F4

TAG

-- Confirmation Required --

Do you really want to do this ??

Press "Yes" or "Back..."

Yes

Back...

37.50 ppm

⇒ Switch to submenu

“Failures”

Press

⇒ To Acknowledgement

and Clear Failures

Press

Note: Starting this function is only possible, if it is enabled in the menu " of Status Reports" (see 5.1.9 p. 5-55 !

⇒ Confirm the order

Press to start the function immediately.

Option: Press the F4 -key if you want to cancel the order and return to the menu "Status Details".

Notes: The display of this message depends on the setup in the expert controls & setup (see 5.1.8 p. 5-51).

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4.1.1 Analyzer Channel Status - Status Details

TAG

- S U C C E S S -

- The selected function has been started/executed (Wait a moment...)

F1 F2 F3 F4 F5

TAG

-- List of Possible Failures(1/2) --

One or more failures: No Over-temperature shutdown: No Chopper fail: No Raw signal overflow: No

Detector signal commu nication failed: No Source: No Detector: No Heater control: No Temperature measurement: No Invalid pressure measu rement: No

Measure

Clear Channel

TAG

37.50 ppm CH4

0.00 50.00

Failures: No Check Requests: No Temperature: 20.0 °C Operation: Ready

Display Status... Main... Channel BasicCal

F1 F2 F3 F4 F5

Range: 1

Back...

0.0 100.0

37.50 ppm

More...

e.g. Acknowledge and Clear Failures

⇒ Execution

message appears

This message will be displayed when the function has been started. The display will return automatically to the menu "Status Details".

⇒ Return to the single

component display of the channel selected

Press

⇒ Back to the single

component display of the current channel after clearing of failures

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+ 234 hidden pages

Rosemount Manual: MLT Series Analyzer Software Version 3.9.x including CAT 200-3rd Ed. | Rosemount Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

ESSENTIAL INSTRUCTIONS

Contents

1 Introduction

2 Menu Structure

3 Startup and Operation, General Notes and Main Menu

3.1 Starting and Initializing

3.2 Display and Function

3.3 "TAG" and Operating Keys

3.4 Lines and Soft key Functionality

3.5 Important Functions of the Soft keys

3.6 Entering/Changing Variables

3.7 Executing a function

3.8 Main Menu

4 Analyzer Basic Controls (Calibration) & Setup

4.1 Analyzer Channel Status

4.1.1 Analyzer Channel Status - Status Details