Manual: BINOS 100 Series Analyzers including OXYNOS 100, HYDROS 100 and CAT 100-5th Ed. | Rosemount
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Instruction Manual
HAS1xE-IM-HS
April 2008
BINOS® 100 Series Gas Analyzers
OXYNOS® 100, HYDROS® 100, CAT 100
BINOS® 100, BINOS® 100 M
BINOS® 100 2M, BINOS® 100 F
www.EmersonProcess.com
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Emerson Process Management designs, manufactures and tests its products to meet
many national and international standards. Because these instruments are sophisticated
technical products, you MUST properly install, use, and maintain them to ensure
they continue to operate within their normal specifications. The following instructions
MUST be adhered to and integrated into your safety program when installing, using and
maintaining Emerson Process Management products. Failure to follow the proper
instructions may cause any one of the following situations to occur: Loss of life; personal
injury; property damage; damage to this instrument; and warranty invalidation.
· Read all instructions prior to installing, operating, and servicing the product.
· If you do not understand any of the instructions, contact your Emerson Process
Management representative for clarification.
· Follow all warnings, cautions, and instructions marked on and supplied with the
product.
· Inform and educate your personnel in the proper installation, operation, and
maintenance of the product.
· Install your equipment as specified in the Installation Instructions of the
appropriate Instruction Manual and per applicable local and national codes.
Connect all products to the proper electrical and pressure sources.
· T o ensure proper performance, use qualified personnel to inst all, operate, update,
program, and maintain the product.
· When replacement parts are required, ensure that qualified people use replacement
parts specified by Emerson Process Management. Unauthorized parts and procedures
can affect the product’s performance, place the safe operation of your process at risk,
and VOID YOUR W ARRANTY. Look-alike substitutions may result in fire, electrical
hazards, or improper operation.
· Ensure that all equipment doors are closed and protective covers are in place,
except when maintenance is being performed by qualified persons, to prevent
electrical shock and personal injury.
The information contained in this document is subject to change without notice.
3rd Edition 2/2007 4th Edition 12/2007
5th Edition 4/2008
Emerson Process Management
GmbH & Co. OHG
Industriestrasse 1
D-63594 Hasselroth
Germany
T +49 (0) 6055 884-0
F +49 (0) 6055 884-209
Internet: www.EmersonProcess.com
Instruction Manual
HAS1xE-IM-HS
03/2005
This instruction manual provides information about BINOS® 100 series gas
analyzers concerning subassemblies, functions, procedures, installation,
operation and maintenance.
This instruction manual covers several BINOS® 100 series analyzer variations
and therefore may describe configurations and/or options not part of your
specific analyzer.
Installation and operation of instruments intended to be installed and operated
in HAZARDOUS AREAS is NOT COVERED by this instruction manual, but part
of the specific instruction manual shipped together with such analyzers
because of the special requirements for working in hazardous environments!
BINOS® 100 Series
PREAMBLE
DEFINITIONS
The following definitions apply to WARNINGS, CAUTIONS and NOTES found throughout
this publication.
Highlights an operation or
maintenance procedure,
practice, condition, statement, etc.
If not strictly observed, could
result in injury , death, or longterm health hazards of
personnel.
NOTE
Highlights an essential operating
procedure, condition or statement.
Highlights an operation or
maintenance procedure,
practice, condition, statement, etc.
If not strictly observed, could
result in damage to or
destruction of equipment, or
loss of effectiveness.
Emerson Process Management Manufacturing GmbH & Co. OHG S-I
Instruction Manual
HAS1xE-IM-HS
BINOS® 100 Series
IMPORTANT
SAFETY INSTRUCTIONS
WIRING AND INSTALLATION OF THIS APPARATUS
The following safety instructions apply specifically to all EU member states. They should be
strictly adhered to in order to assure compliance with the Low Volt age Directive. Non-EU states
should also comply with the following unless superseded by local or National Standards.
1. Adequate earth connections should be made to all earthing points, internal and external,
where provided.
2. After installation or troubleshooting, all safety covers and safety grounds must be replaced.
The integrity of all earth terminals must be maintained at all times.
3. T o ensure safe operation of this equipment, connection to the mains supply should only be
made through a circuit breaker which will disconnect
a fault situation. The circuit breaker may also include a mechanically operated isolating
switch. Circuit breakers or switches must comply with a recognized standard such as
IEC947. All wiring must conform with any local standards.
all circuits carrying conductors during
03/2005
4. Where equipment or covers are marked with the symbol to the right,
hazardous voltages are likely to be present beneath. These covers should
only be removed when power is removed from the equipment — and then
by trained service personnel only .
5. Where equipment or covers are marked with the symbol to the right, there
is a danger from hot surfaces beneath. These covers should only be removed
by trained service personnel when power is removed from the equipment.
Certain surfaces may remain hot to the touch.
6. Where equipment or covers are marked with the symbol to the right, refer
to the Instruction Manual for instructions.
7. Further graphical symbols used in this product:
Elektrostatic discharge (ESD)
Harmful (to Health)!
Explosion Hazard!
Toxic!
Heavy Instrument!
Disconnect from Mains!
All graphical symbols used in this product are from one or more of the following standards:
EN61010-1, IEC417, and ISO3864.
Emerson Process Management Manufacturing GmbH & Co. OHGS-II
Instruction Manual
HAS1xE-IM-HS
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OPERATING AND MAINTAINING THIS APPARATUS
BINOS® 100 Series
SAFETY INSTRUCTIONS
This instrument has left the factory in
compliance with all applicable safety
regulations.
To maintain this operating condition, the user
must strictly follow the instructions and consider
the warnings in this manual or provided on the
instrument.
Before switching on the instrument, verify that
the electrical supply voltage matches the
instrument´s operating voltage as set in the
factory .
Any interruption in the instrument´s ground line,
whether inside or outside the instrument, or
removal or interruption of its ground line
connection, could result in hazardous operating
conditions. Intentionally interrupting the
instrument´s protective ground is strictly prohibited.
Opening cover panels could expose voltagecarrying components. Connectors may also be
under voltage. The instrument must be
disconnected from all electrical supplies before
attempting any calibrations, maintenance
operations, repairs or component
replacements requiring opening of the
instrument. Any calibrations, maintenance
operations, or repairs that need the instrument
to be opened while connected to electrical
supplies should be subject to qualified
technicians familiar with the hazards involved
only!
Observe all applicable regulations when
operating the instrument from an autotransformer or variac.
Substances hazardous to health may emerge
from the instrument‘s exhaust.
Please pay attention to the safety of your
operation personnel. Protective measures
must be taken, if required.
Use only fuses of the correct type and current
ratings as replacements. Using repaired fuses
and short circuiting of fuse holders is prohibited.
Emerson Process Management Manufacturing GmbH & Co. OHG S-III
Instruction Manual
BINOS® 100 Series
SAFETY INSTRUCTIONS
HAS1xE-IM-HS
03/2005
INTENDED USE STATEMENT
BINOS ® 100 series gas analyzers are intended to be used as analyzers for industrial
purposes. They must not be used in medical, diagnostic or life support applications,
and no independent agency certifications or approvals are to be implied as covering
such applications!
SAFETY SUMMARY
If this equipment is used in a manner not specified in these instructions, protective systems
may be impaired.
AUTHORIZED PERSONNEL
T o avoid loss of life, personal injury and damage to this equipment and on-site property , do
not operate or service this instrument before reading and understanding this
instruction manual and receiving appropriate training. Save these instructions.
ELECTRICAL SHOCK HAZARD !
Do not operate without covers secure. Do not open while energized. Installation requires
access to live parts which can cause death or serious injury.
For safety and proper performace this instrument must be connected to a properly
grounded three-wire source of power.
TOXIC GASES !
This unit’s exhaust may contain toxic gases such as sulfur dioxide.
These gases can cause serious injuries.
Aviod inhalation of the exhaust gases at the exhaust fitting.
Connect exhaust outlet to a safe vent. Check vent line and connections for leakage.
Keep all fittings tight to avoid leaks. See section 9-2, page 9-3 for leak test information.
Emerson Process Management Manufacturing GmbH & Co. OHGS-IV
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Do not operate nor install these instruments in hazardous areas without
additional measures!
BINOS® 100 F and CAT 100 -- HEAVY INSTRUMENTS !
The analyzer variations BINOS
mounted and/or outdoor installed weigh up to 30 kg resp. 70 kg, depending
on included options!
SAFETY INSTRUCTIONS
EXPLOSION HAZARD !
®
100 F and CAT 100 intended to be wall
BINOS® 100 Series
Use two person and/or suitable tools for transportation and lifting these
instruments!
Take care to use anchors and bolts specified to be used for the weight of
the units!
T ake care the wall or stand the unit is intended to be inst alled at is solid and
stable to hold the units!
HIGH TEMPERATURES !
While working at photometers and/or thermostated components inside the
analyzers hot components may be accessible!
Emerson Process Management Manufacturing GmbH & Co. OHG S-V
BINOS® 100 Series
SAFETY INSTRUCTIONS
GASES AND GAS CONDITIONING
T ake care of the safety instructions applicable for the gases (sample
gases and test gases) and for the gas bottles containing these gases!
Before opening gas paths they must be purged with ambient air or
neutral gas (N2) to avoid hazards caused by toxic, flammable,
explosive or harmful to health sample gas components!
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EXPLOSION HAZARD !
Supplying flammable gases of concentrations above 25 % of lower
explosion limit (LEL) we recommend to utilize one or more of the following
measures:
• Purging the housing with inert gas
• Internal tubing with stainless steel
• Flame arrestors at gas input and output fittings
• Intrinsically safe paramagnetical or thermal conductivity sensors
Supplying explosive gases is not permitted !
Emerson Process Management Manufacturing GmbH & Co. OHGS-VI
Instruction Manual
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SAFETY INSTRUCTIONS
POWER SUPPLY
V erify the mains voltage at site of inst allation corresponds to the analyzer´s
rated voltage as given on the nameplate label!
V erify the safety instruction given by power supply unit manufacturer !
Instruments with External Power Supply Unit
BINOS® 100 Series
The mains socket has to be nearby the power supply unit and easily
accessible! Disconnecting from mains requires unplugging the power plug!
To comply with the CE mark requirements use only power supply units of
type VSE 2000, UPS 01 T, DP 157, SL5, SL10 (DP 157 and SL for rack
installation only) or equivalent units. Equivalent units must provide SELV
output voltages!
Verify proper polarity when connecting DC 24 V operated analyzers !
Instruments with Internal Power Supply Unit
ELECTRICAL SHOCK HAZARD !
These instruments provide a protective earth terminal. To prevent electrical
shock hazards the instrument must be connected to a protective earth.
Therefore the instrument has to be connected to mains by using a three
wire mains cable with earth conductor!
Any interruption of the earth connector inside or outside the instrument or
disconnecting the earth terminal may cause potential electrical shock
hazzard! Intended interruption of protective earth connections is not
permitted!
Emerson Process Management Manufacturing GmbH & Co. OHG S-VII
BINOS® 100 Series
ADDITIONAL HINTS FOR MODELS BINOS® 100 F AND CA T 100
Installation and connecting mains and signal cables are subject to qualified
personnel only taking into account all applicable standards and legislative
requirements!
Failure to follow may cause warranty invalidation, property damage and/or
personal injury or death! Mains and signal cables need to be connected to
internal srew terminals requiring to work at open housing near life parts!
Instruction Manual
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SAFETY INSTRUCTIONS
Installation of this instrument is subject to qualified personnel only , familiar
with the resulting potential risks!
These gas analyzer do not provide a mains power switch and are operable
when connected to power.
These gas analyzers do not provide a mains switch! A mains switch or circuit
breaker has to be provided in the building installation. This switch has to be
installed near by analyzer , must be easily operator accessible and has to be
assigned as disconnector for the analyzer.
ADDITIONAL HINTS FOR MODEL BINOS® 100 F
Cables for external data processing must be double insulated for mains
voltage when used inside the instrument!
If double insulation is not available signal cables inside the analyzer must
be installed in a way that a distance of at least 5 mm is ensured permanently
(e.g. by utilizing cable ties).
Emerson Process Management Manufacturing GmbH & Co. OHGS-VIII
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Supplying external components utilizing the DC 24 V power output provided
by the BINOS® 100 2M internal power supply unit requires a fuse to be
connected in series to the load limiting the power to 2 A max!
Verify proper DC 24 V polarity when connecting any external load!
BINOS® 100 Series
SAFETY INSTRUCTIONS
ADDITIONAL HINTS FOR MODEL BINOS® 100 2M
Emerson Process Management Manufacturing GmbH & Co. OHG S-IX
BINOS® 100 Series
General Operating Instructions
General operating instructions
DANGER TO LIFE ! EXPLOSION HAZARD !
V erify all gas lines are connected as described within this manual and tight!
Improper gas connections may cause explosion, serious injury or death!
Exhaust may contain hydrocarbons and other toxic gases, e.g. carbon
monoxide. Carbon monoxide is toxic!
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• Installation area has to be clean, free from moisture, excessive vibration and frost-protected.
T ake care to meet the permissible ambient temperatures as given in the technical data section!
Instruments must not be exposed to direct sunlight, fluorescent lamps nor sources of heat.For
outdoor installation it is recommended to mount the instruments into a cabinet. At least sheltering
against rain is required. Do not cover venting openings and take care to mount the instrument in
a distance to walls not affecting venting.
• Do not interchange gas inlet and outlet! All gases must be conditioned before supplying! When
supplying corrosive gases ensure that gas path components are not affected!
• Max. permissible gas pressure: 1,500 hPa, except with integrated valve blocks (see hint at
page 3-4) and/or paramagnetic Oxygen sensor (see page 2-15)!
• Exhaust lines must be installed in a descending way , need to be pressureless, frost-protected
and in compliance with applicable legislative requirements!
• When it is necessary to open gas paths seal the analyzer‘s gas fittings by using PVC caps to
avoid pollution of the internal gas path by moisture, dust, etc.
• T o stay in compliance with regulations regarding electromagnetic compatibility it is recommended
to use only shielded cables, as optionally available from Emerson Process Management or
equivalent. Customer has to take care that the shield is connected in proper way (see section
3-5). Shield and signal connector enclosure need to be conductively connected, submin-d plugs
and sockets must be screwed to the analyzer.
• Using external submin-d-to-terminal adaptor elements (option) affects electromagnetic
compatibility . In this case the customer has to take measures to stay in compliance and has to
declare conformity , when required by legislation (e.g. European EMC Directive).
Emerson Process Management Manufacturing GmbH & Co. OHGS-X
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Magnetically Operated Front Panel
Magnetically Operated Front Panel
Persons with cardiac pacemakers should absolutely avoid magnetic
fields !
Negative effects on persons beyond those described above caused by
magnetic fields are not known. It is presumed that persons showing allergic
reaction on contact with ceramic or metallic material show the same
behavior on contact with magnetic material.
BINOS® 100 Series
DANGER TO LIFE !
Permanent magnets are surrounded by magnetic fields. These magnetic
fields can disturb and even destroy sensitive electronic measuring devices,
but also mechanical watches, credit cards, etc.
Usually a distance of 0.5 m is enough to avoid damages. All sintered
permanent magnets are hard and brittle. Hitting of sintered permanent
magnets by the magnetic attraction causes splitting into fragments with many
sharp edges. This especially occurs with high energy magnets, and can
also cause skin bruises by high attraction.
High energy magnets made of rare-earth materials have to be stored dry,
otherwise the surfaces would oxidise. Unprotected operation in a humid
environment may cause corrosion. Avoid damaging the protective galvanic
coating.
A storage in a hydrogen atmosphere destroys these magnets. A
demagnetisation is caused when permanent magnet materials have been
exposed in a radioactive radiation for a long time.
For air transportation of magnetic material the IATA instructions have to be
observed:
Magnetic fields are not allowed to penetrate the package, if necessary the
magnets have to be shorted using a metal plate.
Emerson Process Management Manufacturing GmbH & Co. OHG S-XI
BINOS® 100 Series
Instruction Manual
HAS1xE-IM-HS
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Emerson Process Management Manufacturing GmbH & Co. OHGS-XII
Instruction Manual
HAS1xE-IM-HS
03/2005
BINOS® 100 Series
Table of Contents
PREAMBLE ................................................................................................................... I
DEFINITIONS ................................................................................................................... I
SAFETY INSTRUCTIONS..................................................................................................II
CHAPTER 1 TECHNICAL DESCRIPTION................................................................... 1-1
1-1 General Description................................................................................................................1-1
1-2 BINOS® 100, BINOS® 100 M, OXYNOS® 100, HYDROS® 100.............................................. 1-5
1-3 BINOS® 100 2M ......................................................................................................................1-9
1-4 BINOS® 100 F.......................................................................................................................1-15
1-5 CAT 100 ................................................................................................................................ 1-22
1-6 Internal Gas Paths ................................................................................................................ 1-30
1-6-1 Gas Paths Materials ........................................................................................................... 1-30
1-6-2 Safety Filter.........................................................................................................................1-30
1-6-3 Fittings.................................................................................................................................1-30
1-6-4 Piping .................................................................................................................................. 1-30
1-6-5 Gas Path Variations............................................................................................................ 1-31
1-7 Technical Data ...................................................................................................................... 1-34
1-7-1 Common Technical Data .................................................................................................... 1-34
1-7-2 Model Specific Data ............................................................................................................ 1-36
1-7-2-1 BINOS® 100, BINOS® 100 M, OXYNOS® 100, HYDROS® 100 .......................................1-36
1-7-2-2 BINOS® 100 2M................................................................................................................ 1-41
1-7-2-3 BINOS® 100 F .................................................................................................................. 1-48
1-7-2-4 CAT 100 ........................................................................................................................... 1-55
1-7-2-5 External Power Supply Unit for Tabletop and Rack Mount Analyzers.............................. 1-63
1-7-2-6 5 A Power Supply Unit for DIN Rail Installation ............................................................... 1-65
1-7-2-7 External 10A Power Supply Unit for DIN Rail Installation .................................................1-67
1-7-2-8 10 A Tabletop Power Supply Unit .................................................................................... 1-69
1-7-3 Specifications at the Nameplate Label ............................................................................... 1-70
CHAPTER 2 MEASURING PRINCIPLES..................................................................... 2-1
2-1 Infrared Measurement (IR)...................................................................................................... 2-1
2-1-1 Interference Filter Correlation (IFC)...................................................................................... 2-1
2-1-2 Opto Pneumatic Measuring Principle................................................................................... 2-3
2-1-3 Technical Implementation .....................................................................................................2-4
2-2 Oxygen Measurement ............................................................................................................2-9
2-2-1 Paramagnetic Measurement ................................................................................................ 2-9
2-2-2 Electrochemical Measurement .......................................................................................... 2-11
2-2-3 Special Hints on Oxygen Sensors ..................................................................................... 2-13
2-3 Thermal Conductivity Measurement..................................................................................... 2-14
2-3-1 Principle of Operation ......................................................................................................... 2-14
2-3-2 Technical Implementation ...................................................................................................2-15
2-4 Measurement Specification ..................................................................................................2-16
Emerson Process Management Manufacturing GmbH & Co. OHG TOC-1
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Table of Contents
CHAPTER 3 INST ALLATION....................................................................................... 3-1
3-1 Abstract................................................................................................................................... 3-1
3-2 Gas Conditioning .................................................................................................................... 3-2
3-3 Gas Connections....................................................................................................................3-3
3-4 Analyzer Specific Instructions ................................................................................................. 3-5
3-4-1 1/4 19" Instruments ............................................................................................................... 3-5
3-4-2 1/2 19" Instruments ............................................................................................................... 3-9
3-4-3 BINOS® 100 F ..................................................................................................................... 3-14
3-4-4 CAT 100 .............................................................................................................................. 3-21
3-5 Wiring Signal Terminals ........................................................................................................ 3-27
3-5-1 Electrical Connections in General ...................................................................................... 3-27
3-5-2 Wiring Inductive Loads ....................................................................................................... 3-29
3-5-3 Driving Multiple Loads ........................................................................................................3-29
3-5-4 Driving High Current Loads ................................................................................................ 3-30
CHAPTER 4 OPERA TION........................................................................................... 4- 1
4-1 Abstract................................................................................................................................... 4-1
4-2 Button "FUNCTION"................................................................................................................4-4
4-3 Button "ENTER"......................................................................................................................4-6
4-4 Buttons "INPUT - CONTROL" ................................................................................................ 4-6
4-5 Button "PUMP"........................................................................................................................ 4-7
4-6 Software Menu Structure ........................................................................................................ 4-7
4-7 Magnetically Operated Front Panel ........................................................................................ 4-9
4-7-1 Front Panel Elements ........................................................................................................... 4-9
4-7-2 Accessory ............................................................................................................................. 4-9
4-7-3 Operating the Front Panel................................................................................................... 4-10
4-7-4 Storing the Actuator Tool..................................................................................................... 4-11
CHAPTER 5 ST ARTUP ............................................................................................... 5-1
5-1 Abstract................................................................................................................................... 5-1
5-2 Software Menu Structure ........................................................................................................ 5-2
5-3 Checking System Parameter Settings...................................................................................5-3
5-3-1 Menu "System Parameter" .................................................................................................. 5-3
5-3-2 Menu "Druckkorrektur" ........................................................................................................ 5-4
5-3-3 Menu "Internal Cross Compensation´" ................................................................................ 5-4
5-3-4 Menu "Calibrate Cross Compensation" ..............................................................................5-5
5-3-5 Menu "Hold" ......................................................................................................................... 5-6
5-3-6 Menu "Automatic Calibration"..............................................................................................5-6
5-3-7 Menu "Tolerance Check"..................................................................................................... 5-7
5-3-8 Menu "Display Off" .............................................................................................................. 5-8
5-3-9 Menu "Gas Path Purge Time" ............................................................................................. 5-9
5-3-10 Menu "Access Code" ..........................................................................................................5-9
Emerson Process Management Manufacturing GmbH & Co. OHGTOC-2
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BINOS® 100 Series
Table of Contents
5-3-11 Menus "Response Time t90"........................................................................................... 5-10
5-3-12 Menu "Reset"..................................................................................................................... 5-11
5-3-13 Menu "Software Revision" ................................................................................................. 5-12
5-3-14 Menus "Analyzer Serial Number"......................................................................................5-12
5-3-15 Menu "Pump Status" *) ...................................................................................................... 5-13
5-3-16 Menu "Pump Control" *) ....................................................................................................5-13
5-4 Analog Outputs .................................................................................................................... 5-14
5-4-1 Menu "Life-Zero for Analog Outputs"................................................................................. 5-15
5-4-2 Menu "Adjusting Analog Outputs"......................................................................................5-16
5-4-3 Menu "Analog Output Offset" ............................................................................................5-18
5-4-4 Menu "Analog Output Upper Limit".................................................................................... 5-19
5-5 Digital Outputs ............................................................................................................. ......... 5-20
5-5-1 Concentration Threshold Operation Modes ....................................................................... 5-20
5-5-2 Setting Concentration Thresholds ...................................................................................... 5-24
5-5-3 Valve Control ....................................................................................................................... 5-26
5-5-4 Wiring Digital Outputs.........................................................................................................5-26
5-6 Calibration Procedures.........................................................................................................5-27
5-6-1 Manual Calibration .............................................................................................................. 5-28
5-6-1-1 Zero Calibration ................................................................................................................5-28
5-6-1-2 Sp an Calibration...............................................................................................................5-30
5-6-2 Time Controlled Calibration ................................................................................................ 5-32
5-6-2-1 Zero Calibration ................................................................................................................5-32
5-6-2-2 Combined Zero and Span Calibration.............................................................................. 5-34
5-7 Remote Calibration (Option)................................................................................................. 5-35
5-8 Measuring ............................................................................................................................ 5-36
5-9 Taking Out of Operation ........................................................................................................ 5-37
CHAPTER 6 DESCRIPTION OF OPTIONS ................................................................. 6-1
6-1 Relay Status Signals ........................................................................................................ ....... 6-2
6-2 Serial Interface........................................................................................................................6-3
6-2-1 Enabling / Disabling Serial Interface.....................................................................................6-5
6-2-2 Configuring the Interface....................................................................................................... 6-5
6-2-3 Communication.....................................................................................................................6-7
6-2-3-1 Telegram Syntax ................................................................................................................ 6-8
6-2-3-2 Status Telegram ................................................................................................................. 6-9
6-2-3-3 Number Formats .............................................................................................................. 6-10
6-2-3-4 Longitudinal Parity Test .................................................................................................... 6-10
6-2-3-5 Command Syntax ............................................................................................................ 6-10
6-2-3-6 List of Available Commands ............................................................................................ 6-11
6-2-3-7 Reply Telegrams .............................................................................................................. 6-12
6-2-3-7-1 Status Messages (Command 030) ................................................................................ 6-12
6-2-5-7-2 Pump Status (Command 008) *).................................................................................... 6-13
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Table of Contents
6-3 Option Digital Inputs / Foundation™ Fieldbus ...................................................................... 6-14
6-3-1 Digital Inputs .......................................................................................................................6-14
6-3-2 Starting a Calibration Procedure......................................................................................... 6-15
6-3-3 Valve Control ....................................................................................................................... 6-15
6-3-4 Pump Control......................................................................................................................6-15
6-3-5 Foundation™ Fieldbus.......................................................................................................6-16
6-4 Cross Compensation (TCD) ................................................................................................ 6-17
6-5 Fine Dust Filter / Needle Valve...........................................................................................6-18
6-5-1 Fine Dust Filter....................................................................................................................6-18
6-5-2 Needle Valve....................................................................................................................... 6-18
6-6 Flowmeter.............................................................................................................................6-19
CHAPTER 7 BUG FIXING ........................................................................................... 7-1
7-1 Error Codes ............................................................................................................................ 7-1
7-2 Other Problems ...................................................................................................................... 7-6
CHAPTER 8 TROUBLESHOOTING ON ELECTRONICS............................................ 8-1
8-1 Getting Access to Internal Analyzer Components .................................................................. 8-2
8-1-1 BINOS® 100 (M), OXYNOS® 100, HYDROS® 100 ............................................................. 8-2
8-1-2 BINOS® 100 2M ....................................................................................................................8-8
8-1-3 BINOS® 100 F..................................................................................................................... 8-14
8-1-4 CAT 100 .............................................................................................................................. 8-16
8-2 Measuring Points .................................................................................................................. 8-23
8-2-1 Measuring Points at BKS ...................................................................................................8-23
8-2-1-1 Supply voltage +6 V ......................................................................................................... 8-23
8-2-1-2 Positive reference voltage................................................................................................ 8-23
8-2-1-4 Temperature sensor ......................................................................................................... 8-25
8-2-1-3 Negative reference voltage .............................................................................................. 8-25
8-2-1-5 Light barrier signal............................................................................................................ 8-25
8-2-1-6 Analog Preamplifier ..........................................................................................................8-26
8-2-2 Measuring Points at OXS (Electrochemical Oxygen Measurement) ............................... 8-27
8-2-2-1 Sensor Signal................................................................................................................... 8-27
8-3 Position and Assignment of Connectors on Electronics Boards.......................................8-28
8-3-1 BKS .....................................................................................................................................8-28
8-3-1-1 IR Measurement w/o Oxygen Sensor.............................................................................. 8-29
8-3-1-2 Oxygen Measurement w/o IR .......................................................................................... 8-29
8-3-1-3 Combination of IR and Oxygen Measurement................................................................ 8-29
8-3-1-4 TCD w/o IR channel......................................................................................................... 8-29
8-3-1-5 Combined IR and TCD Measurement ............................................................................ 8-30
8-3-1-6 Combined Oxygen and TCD Measurement .................................................................... 8-30
8-3-2 OXS (Electrochemical Oxygen Measurement) ................................................................. 8-31
8-3-3 WAP 100 (TC Measurement) ............................................................................................. 8-32
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BINOS® 100 Series
Table of Contents
8-4 BKS 20 Jumper Configuration..............................................................................................8-33
CHAPTER 9 MAINTENANCE ...................................................................................... 9-1
9-1 Replacing the Fine Dust Filter ................................................................................................ 9-2
9-2 Leak Testing ............................................................................................................................ 9-3
9-3 Cleaning the Analyzer´s Outside ............................................................................................9-4
9-4 Replacing the Electrochemical Oxygen Sensor .................................................................... 9-5
9-4-1 Analyzer with Oxygen Measurement only, no IR Channel................................................... 9-6
9-4-2 Analyzer with Combined IR and Oxygen measurement......................................................9-7
9-4-3 Replacing the Sensor ........................................................................................................... 9-7
9-4-4 Reassembling the Sensor Unit ............................................................................................. 9-8
9-4-5 Sensor Amplifier Adjustment ................................................................................................ 9-8
9-5 Magnetically Operated Front Panel ........................................................................................ 9-9
APPENDIX A-1
A-1 Block Diagrams ......................................................................................................................A-2
A-1-1 BINOS® 100 (M), OXYNOS® 100, HYDROS® 100 ............................................................ A -2
A-1-2 BINOS® 100 2M ................................................................................................................... A-3
A-1-3 BINOS® 100 F ...................................................................................................................... A-4
A-1-4 CAT 100............................................................................................................................... A-5
A-2 Declarations of Conformity .....................................................................................................A-9
A-2-1 BINOS® 100 (M), OXYNOS® 100, HYDROS® 100 ............................................................ A -9
A-2-2 BINOS® 100 2M ................................................................................................................. A-10
A-2-3 BINOS® 100 F .....................................................................................................................A-11
A-2-4 CAT 100............................................................................................................................. A-12
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T able of Illustrations
CHAPTER 1 TECHNICAL DESCRIPTION
Fig. 1-1: BINOS® 100 (M), OXYNOS® 100, HYDROS® 100, front side view ...................................... 1-6
Fig. 1-2: BINOS® 100 (M), OXYNOS® 100 (EO2), HYDROS® 100, rear side view............................1-7
Fig. 1-3: OXYNOS® 100 (PO2), rear side view...................................................................................1-8
Fig. 1-4: BINOS® 100 2M (standard version) front side view............................................................ 1-11
Fig. 1-5: BINOS® 100 2M, variation A (internal power supply) Rear side view with all options........1-12
Fig. 1-6: BINOS® 100 2M, variation B (external power supply) Rear side view with all options ...... 1-13
Fig. 1-7: BINOS® 100 2M (special variation), Rear side view with all options .................................1-14
Fig. 1-8: BINOS® 100 F Standard version, front side view................................................................ 1-18
Fig. 1-9: BINOS® 100 F Standard front panel incl. sample handling options....................................1-19
Fig. 1-10: BINOS® 100 FMagnetically operated front panel (option)...................................................1-20
Fig. 1-1 1: BINOS® 100 F Interior view (without components)............................................................ 1-21
Fig. 1-12: CAT 100 Exterior view......................................................................................................... 1-25
Fig. 1-13: CAT 100 (Dome and extender housing removed)..............................................................1-26
Fig. 1-14: CAT 100 Front panel ........................................................................................................... 1-27
Fig. 1-15: CAT 100 Junction box, interior view...................................................................................1-28
Fig. 1-16: CAT 100 Gas fittings and assignment ................................................................................ 1-29
Fig. 1-17: Single channel or serial tubing............................................................................................1-31
Fig. 1-18: Dual channel parallel tubing ................................................................................................ 1-31
Fig. 1-19: Single channel resp. serial tubing, with options.................................................................. 1-32
Fig. 1-20: Parallel tubing, with options ................................................................................................ 1-33
Fig. 1-21: BINOS® 100 (M) / OXYNOS® 100 / HYDROS® 100 dimensions........................................ 1-36
Fig. 1-22: Pin assignment 24 V DC input plug....................................................................................1-37
Fig. 1-23: Socket X2 pin assignment (analog signal outputs; standard) ............................................ 1-37
Fig. 1-26: Plug Analog IN pin assignment (cross compensation; option).......................................... 1-38
Fig. 1-25: Plug X3 pin assignment (digital outputs; standard) ............................................................ 1-38
Fig. 1-24: Connecting digital outputs................................................................................................... 1-38
Fig. 1-27: Socket X4 pin assignment (serial interface; option) ......................................................... 1-39
Fig. 1-28: Relay status signals, block diagram................................................................................... 1-40
Fig. 1-29: Plug X1 pin assignment (relay status signals; option)........................................................ 1-40
Fig. 1-30: BINOS® 100 2M dimensions...............................................................................................1-41
Fig. 1-31a: Pin assignment 24 V DC input plug ....................................................................................1-42
Fig. 1-31b: Pin assignment 24 V DC output socket.............................................................................. 1-42
Fig. 1-31c: IEC mains input plug...........................................................................................................1-42
Fig. 1-32: Socket X2 pin assignment (analog signal outputs; standard) ............................................ 1-43
Fig. 1-34: Plug Analog IN pin assignment (cross compensation; option).......................................... 1-44
Fig. 1-34: Plug X3 pin assignment (digital outputs; standard) ............................................................ 1-44
Fig. 1-33: Connecting digital outputs................................................................................................... 1-44
Fig. 1-36: Socket X4 pin assignment (serial interface; option) ......................................................... 1-45
Fig. 1-38: Plug X1 pin assignment (relay status signals; option)........................................................ 1-46
Fig. 1-37: Relay status signals, block diagram................................................................................... 1-46
Emerson Process Management Manufacturing GmbH & Co. OHGTOC-6
Fig. 4-1: BINOS® 100 (M), OXYNOS® 100, HYDROS
Fig. 4-2: BINOS® 100 2M (standard version) front sid
Instruction Manual
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03/2005
BINOS® 100 Series
T able of Illustrations
Fig. 1-39: Digital inputs (option), terminal assignment .......................................................................1-47
Fig. 1-40: Foundation™ Fieldbus (option), terminal assignment ........................................................ 1-47
Fig. 1-41: BINOS® 100 F dimensions .................................................................................................1-48
Fig. 1-42: Screw terminals for mains .................................................................................................. 1-48
Fig. 1-43: 9-pole adaptor element for signal cables; submin-d to screw terminals ...........................1-50
Fig. 1-44: Pin assignment adaptor element X 2 (analog signal outputs; standard)........................... 1-51
Fig. 1-45: Pin assignment adaptor element X3 (digital outputs; standard)........................................ 1-52
Fig. 1-47: Pin assignment adaptor element Analog IN (cross compensation; option) ...................... 1-52
Fig. 1-46: Connecting digital outputs................................................................................................... 1-52
Fig. 1-48: Pin assignment adaptor element X4 (serial interface; option).......................................... 1-53
Fig. 1-49: Relay status signals, block diagram................................................................................... 1-53
Fig. 1-50: Pin assignment adaptor X1 (relay status signals; option) ................................................. 1-53
Fig. 1-51: Digital inputs (option), terminal assignment .......................................................................1-55
Fig. 1-52: Foundation™ Fieldbus (option), terminal assignment ........................................................ 1-55
Fig. 1-53: CAT 100 dimensions................................................................................................... ........ 1-55
Fig. 1-54: CAT 100 junction box, interior view..................................................................................... 1-56
Fig. 1-55: Connecting digital outputs................................................................................................... 1-59
Fig. 1-56: Relay status signals, block diagram................................................................................... 1-61
Fig. 1-57: Power supply UPS 01 / 01 T dimensions........................................................................... 1-64
Fig. 1-58a: IEC mains input plug ........................................................................................................... 1-64
Fig. 1-58b: 24 V DC output socket Pin assignment.............................................................................. 1-64
Fig. 1-59: Power Supply SL05Dimensions......................................................................................... 1-67
Fig. 1-60: Power Supply SL 10 Dimensions ....................................................................................... 1-68
Fig. 1-61: 10 A Tabletop Power Supply Dimensions ........................................................................... 1-69
Fig. 1-62: Analyzer Nameplate Label (example)................................................................................. 1-70
CHAPTER 2 MEASURING PRINCIPLES
Fig. 2-1: Absorption bands of measured gases and transmission of interference filters................... 2-2
Fig. 2-2: Gas detector design principle............................................................................................... 2-3
Fig. 2-3: IR photometer assembly principle........................................................................................ 2-5
Fig. 2-4: Photometer assembly with pyroelectrical detector, dual channel ........................................ 2-7
Fig. 2-5: Photometer assembly with gas detector.............................................................................. 2-8
Fig. 2-6: Paramagnetic Oxygen detector, assembly principle.......................................................... 2-11
Fig. 2-7: Electrochemical sensor, assembly principle ...................................................................... 2-11
Fig. 2-8: Electrochemical reaction of Oxygen sensor ......................................................................2-12
Fig. 2-9: TC cell, Wheatstone Bridge ............................................................................................ .... 2-13
Fig. 2-10a: TC cell, exterior view, thermal isolation removed ............................................................... 2-15
Fig. 2-10b: TC cell, sectional view ........................................................................................................ 2-15
CHAPTER 3 INST ALLATION
Fig. 3-1: Bypass Mode Installation ...................................................................................................... 3-5
Fig. 3-2: BINOS® 100 (M), OXYNOS® 100, HYDROS® 100 Dimensions........................................... 3-6
Emerson Process Management Manufacturing GmbH & Co. OHG TOC-7
®
100, front side view ...................................... 4-1
Instruction Manual
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HAS1xE-IM-HS
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T able of Illustrations
Fig. 3-3: BINOS® 100 (M), OXYNOS® 100 (EO2), HYDROS® 100 rear panel ................................... 3-6
Fig. 3-4: OXYNOS® 100 (PO2), rear panel......................................................................................... 3-8
Fig. 3-5: BINOS® 100 2M Dimensions .............................................................................................. 3-10
Fig. 3-6: BINOS® 100 2M, variation a (with internal power supply) Rear panel with all options .....3-10
Fig. 3-8: BINOS® 100 2M , special variation, Rear panel with all options ........................................ 3-12
Fig. 3-7: BINOS® 100 2M, variation b (with external power supply), Rear panel with all options ....3-13
Fig. 3-9: BINOS® 100 F Dimensions ................................................................................................ 3-15
Fig. 3-10: BINOS® 100 F, View at cable glands ................................................................................. 3-17
Fig. 3-1 1: BINOS® 100 F Power supply and power distribution.......................................................... 3-18
Fig. 3-12: Adaptor element, 9 pole ...................................................................................................... 3-19
Fig. 3-13a: BINOS® 100 F, Location of adaptor elements.................................................................... 3-20
Fig. 3-13b: BINOS® 100 F, Gas fittings at analyzer’s bottom side ....................................................... 3-20
Fig. 3-14: CAT 100, Dimensions......................................................................................................... 3-24
Fig. 3-15: CAT 100, Junction box, interior view................................................................................... 3-24
Fig. 3-16: CAT 100, Assignment of gas fittings and analyzer’s bottom view at gas fittings............... 3-27
Fig. 3-17: Shielded Signal Cable, shield connected at both ends ...................................................... 3-27
Fig. 3-19: Double-shielded Signal Cable, shields connected at both sides ....................................... 3-29
Fig. 3-18: Shielded Signal Cable, shield connected at one end ......................................................... 3-29
Fig. 3-20: Suppressor Diode for Inductive Loads ............................................................................... 3-29
Fig. 3-21: ”Serial” Wiring ..................................................................................................................... 3-30
Fig. 3-22: Running Supply Lines "Parallel”.......................................................................................... 3-30
Fig. 3-23: Driving High Current Loads................................................................................................. 3-30
CHAPTER 4 OPERA TION
Fig. 4-1: BINOS® 100 (M), OXYNOS® 100, HYDROS® 100, front side view ...................................... 4-1
Fig. 4-2: BINOS® 100 2M (standard version) front side view............................................................. 4-2
Fig. 4-3: Magnetically operated front panel ......................................................................................... 4-3
Fig. 4-4: BINOS® 100 Software Menus ............................................................................................... 4-5
Fig. 4-5: BINOS® 100 Series Software Menu Structure...................................................................... 4-8
Fig. 4-6: Magnetically operated frontpanel (CA T 100 version)............................................................ 4-9
Fig. 4-7: Magnetic actuator.................................................................................................................. 4-9
Fig. 4-8: Magnetic actuator, view at magnets .....................................................................................4-9
Fig. 4-9: Sensor details ..................................................................................................................... 4-10
Fig. 4-10: Vertically aligned, activating UP key.................................................................................... 4-11
Fig. 4-1 1: Horizontally aligned, activating DOWN key ........................................................................ 4-11
Fig. 4-12: Actuator stored when not in use ......................................................................................... 4-12
CHAPTER 5 ST ARTUP
Fig. 5-1: Software Menu Structure ......................................................................................................5-2
Fig. 5-2: Pin Assignment Socket X 2 (analog outputs) .................................................................... 5-14
Fig. 5-3: Thresholds defining a window ............................................................................................ 5-21
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Instruction Manual
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BINOS® 100 Series
Table of Illustrations
Fig. 5- 4: HIGH and HIGH-HIGH alarm mode..................................................................................... 5-22
Fig. 5- 5: LOW and LOW-LOW alarm mode ................................................................................... 5-23
Fig. 5-7: Digital Outputs - External Wiring ........................................................................................ 5-26
Fig. 5-6: Pin Assignment X3 (digital outputs) ................................................................................... 5-27
CHAPTER 6 DESCRIPTION OF OPTIONS
Fig. 6-1: Relay status Signals, schematic .......................................................................................... 6-2
Fig. 6-2: Pin assignment X1 (relay status signals)............................................................................ 6-2
Fig. 6-3: Socket X4 - Pin Assignment (Serial interface)..................................................................... 6-4
Fig. 6-4: Digital Inputs, Pin assignments for BINOS® 100 2M .......................................................... 6-14
Fig. 6-5: Foundation™ Fieldbus, terminal assignment BINOS® 100 2M .......................................... 6-16
Fig. 6-6: Plug "Analog In", pin assignment (cross compensation) .................................................. 6-17
Fig. 6-7: Fine Dust Filter with Needle V alve at BINOS® 100 2M Front Panel.................................... 6-18
Fig. 6-8: Filter carrier with needle valve, view at screw for flow adjustment screw ........................ 6-18
Fig. 6-9: Flowmeters installed behind magnetically operated front panel.........................................6-19
CHAPTER 8 TROUBLESHOOTING ON ELECTRONICS
Fig. 8-1: 1/4 19" Housing..................................................................................................................... 8-2
Fig. 8-2: BINOS® 100, interior view (1 IR channel configuration)...................................................... 8-3
Fig. 8-3: BINOS® 100 M, interior view (IR channel & electrochemical Oxygen sensor)................... 8-4
Fig. 8-4: OXYNOS® 100, interior view (w/ paramagnetic Oxygen sensor)........................................ 8-5
Fig. 8-5: OXYNOS® 100, interior view, (dual channel w/ electrochemical Oxygen sensors)............. 8-6
Fig. 8-6: HYDROS® 100, interior view................................................................................................. 8-6
Fig. 8-7: BINOS® 100 2M..................................................................................................................... 8-8
Fig. 8-8: BINOS® 100 2M..................................................................................................................... 8-8
Fig. 8-9: BINOS® 100 2M (variation A), dual channel,interior view...................................................... 8-9
Fig. 8-10: BINOS® 100 2M (variation A), dual channel,interior view.................................................... 8-10
Fig. 8-1 1: BINOS® 100 2M (variation B), dual channel,interior view ................................................... 8-10
Fig. 8-13: BINOS® 100 2M (special version),dual channel, interior view ............................................ 8-12
Fig. 8-12: BINOS® 100 2M (variation B), dual channel, interior view .................................................. 8-13
Fig. 8-14: BINOS® 100 F, front side view ............................................................................................ 8-15
Fig. 8-15: BINOS® 100 F, photometer carriage slide .......................................................................... 8-15
Fig. 8-16: Junction box ........................................................................................................................ 8-17
Fig. 8-17: Dome, fixing screws ........................................................................................................... 8-17
Fig. 8-18: View at analyzer module..................................................................................................... 8-18
Fig. 8-19: Plate with detents................................................................................................................ 8-19
Fig. 8-20: CAT 100,Junction Box, Interior V iew................................................................................... 8-21
Fig. 8-21: CAT 100, Cast Iron housing, Interior V iew.......................................................................... 8-21
Fig. 8-22: CAT 100, internal analyzer module (BINOS® 100 2M) exemplary...................................... 8-23
Fig. 8-23: Pcb. "BKS" (section), measuring points ............................................................................. 8-22
Fig. 8-24: Light barrier signal............................................................................................................... 8-25
Fig. 8-25: Pcb OXS, assembled, top view.......................................................................................... 8-27
Emerson Process Management Manufacturing GmbH & Co. OHG TOC-9
Instruction Manual
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HAS1xE-IM-HS
03/2005
T able of Illustrations
Fig. 8-26: "BKS", Position of Connectors ........................................................................................... 8-28
Fig. 8-27: Pcb "OXS" ( Electrochemical Oxygen Measurement) ...................................................... 8-31
Fig. 8-28: Pcb "WAP 100"................................................................................................................... 8-32
Fig. 8-29: "BKS" (section) ................................................................................................................... 8-33
CHAPTER 9 MAINTENANCE
Fig. 9-1: Fine Dust Filter ...................................................................................................................... 9-2
Fig. 9-2: Leak Testing with u-turn manometer .................................................................................... 9-3
Fig. 9-3: Internal configuration, dual channel electrochemical Oxygen measurement .................... 9-6
Fig. 9-4: Sensor holder with pcb, gas fittings and sensor .................................................................. 9-6
Fig. 9-5: Internal configuration of a dual channel instrument with IR and electrochemical channel...9-7
Fig. 9-6: Pcb OXS, top view................................................................................................................ 9-8
Fig. 9-7: Distance between glass and key pad bar ............................................................................. 9-9
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Instruction Manual
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1-1 General Description
BINOS® 100 Series
Chapter 1
Technical Description
BINOS® 100 series analyzers are
characterized by
• compact design
• highly integrated main board, containing
all necessary basic functions and
interfaces
• microprocessor based user interface
• multi-component and multi-method
analysis with the opportunity to combine
several methods in one single analyzer.
BINOS® 100 series analyzers are designed to
measure 1 or 2 gas components, except
OXYNOS® 100 for Oxygen measurement with
paramagnetic cell and HYDROS® 100 (Thermal conductivity measurement): These two
analyzers are single channel units.
The following methods are available:
I R = non-dispersive infrared measurement
PO2= paramagnetic Oxygen measurement
EO2= electrochemical Oxygen measurement
TC = thermal conductivity measurement
An IP 65 protected field housing
(BINOS® 100 F) for outdoor installation is
available, too.This enclosure is intended to be
wall mounted.
Installation in Hazardous Areas
Note!
This manual does not deal with special
conditions for analyzers in hazardous areas,
related to installation, operation, maintenance
etc. For such applications refer to the se-
parate instruction manuals, delivered
together with the analyzers.
For installation in hazardous areas the
BINOS® 100 F analyzer is provided with an
adapted pressurization system (ATEX type
approved for Zone 1 resp. Zone 2 in Europe)
and an impact tested magnetically operated
front panel. Optionally intrinsically safe signal
couplers are available, too.
A simplified z-purge system permits installation
in North America Zone 2 environments.
For applications with solvent and/or corrosive
components in the gas stream special resistant
measuring cells are available.
For measuring flammable gases special
solutions are available too (e.g. intrinsically safe
cells).
Standard General Purpose Applications
Several enclosure variations are available:
Tabletop and rack mount versions of 1/4 19“
size (BINOS® 100 (M), OXYNOS® 100,
HYDROS® 100) and 1/2 19" size
(BINOS® 100 2M) are available. They are IP 20
protected (acc. to EN 60529), tabletop
versions are equipped with a handle and rubber
feet.
Emerson Process Management Manufacturing GmbH & Co. OHG 1-1
The CA T 100 analyzer, designed to be inst alled
in hazardous areas, too, comprised of a
BINOS® 100 2M analyzer installed into a
flameproof enclosure. This model is CSA-C/US
and ATEX approved for installation in NorthAmerican and European hazardous areas.
BINOS® 100 Series
Overview
The BINOS® 100 series analyzers offer a wide
range of available configurations and options,
to be combined according to the selected
model:
Measuring principles
All offered principles may be combined,
depending on analyzer model and other
options:
Instruction Manual
HAS1xE-IM-HS
03/2005
Table 1-1: BINOS® 100 Series
Combinations of Measuring Principles
Options
Depending on which model is selected, one or
more of the following options are available:
• Soleniod valve block
(BINOS® 100 2M / BINOS® 100 F /
CA T 100 only; (special solution with 2 valve
blocks and parallel gas paths available)
This option uses 4 (8) internal solenoid
valves to control sample, zero, span gas 1
and span gas 2. These gases are fed to
the analyzers to provide manual or
controlled automatic calibration (initialized
by keypad, digital inputs, RS 232/485 or
FOUNDATION™ Fieldbus commands).
If any valve is open this is indicated by a
green LED on the analyzer‘s front panel.
• Barometric Pressure sensor
(Measuring range 800 to 1,100 hPa)
Used to compensate atmosperic pressure
variations to improve precision of results
(see measurement specification, pg. 2-6).
Special sensors for e.g. corrosive gas on
request.
• Sample pump
(BINOS® 100 2M / BINOS® 100 F /
CA T 100 only)
Maximum flow rate 2.5 l/min (special
solution with 2 pumps and parallel gas
paths available)
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Instruction Manual
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BINOS® 100 Series
Overview
All models may be configured to use several
interfaces (in part optional), depending on
model and other configuration:
• analog outputs (standard)
• digital outputs (standard; threshold
contacts / valve control)
Analyzers use several software revisions,
depending on selected options (actual installed
revision is shown during analyzer boot
sequence in lower 7 segment display on the
front panel)
BINOS® 100 (M), OXYNOS® 100, HYDROS® 100:
V ersion 5.x0 with optional RS 232/485 interface
BINOS
®
100 2M (V ariation with internal power supply):
V ersion 5.x0 with optional RS 232/485 interface
Options:
• analog signal inputs (external cross
compensation, for TC cell only!)
• serial interface RS 232 / RS 485 *)
• status signals (relay outputs)
• 7 digital inputs **)
• Foundation™ Fieldbus **) ***)
*)
BINOS® 100 2M (V ariation with external power supply):
V ersion 5.x0 with optional RS 232/485 interface*) and/or 7 digital inputs
V ersion 5.x1 with optional 7 digital inputs and FOUNDA TION
™
Fieldbus
**)
BINOS® 100 F:
V ersion 5.x0 with optional RS 232/485 interface
V ersion 5.x1 with optional 7 digital inputs and FOUNDA TION™ Fieldbus
*)
and/or 7 digital inputs
**)
CAT 100:
V ersion 5.x0 with optional RS 232/485 interface*) and/or 7 digital inputs
V ersion 5.x1 with optional 7 digital inputs and FOUNDA TION
*)
not in combination with FOUNDATION™ Fieldbus
**)
BINOS® 100 2M with external power supply resp. BINOS® 100 F / CAT 100 only
***)
not in combination with RS 232/485 interface
Emerson Process Management Manufacturing GmbH & Co. OHG 1-3
™
Fieldbus
**)
BINOS® 100 Series
Instruction Manual
HAS1xE-IM-HS
03/2005
Overview
The different BINOS® 100 series models and
their appearance.
BINOS® 100 (M), OXYNOS® 100, HYDROS® 100
(see section 1-2, page 1-5)
The following sections 1-2 to 1-5 give detailed
descriptions for all available configurations.
BINOS® 100 2M
(see section 1-3, page 1-9)
BINOS® 100 F
(see section 1-4, page 1-15)
CAT 100
(see section 1-5, page 1-22)
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1-2 BINOS® 100,
BINOS® 100 M,
OXYNOS® 100,
HYDROS® 100
BINOS® 100 Series
1-2 BINOS® 100 (M), OXYNOS® 100, HYDROS® 100
These analyzers are the most compact
variations within the BINOS® 100 series:
1/4 19“ enclosure, external power supply unit.
Table 1-2: BINOS® 100 (M), OXYNOS® 100, HYDROS® 100,
Combinations of measurement principles
All variations with 2 measuring channels allow
serial tubing (1 gas inlet) as well as parallel
tubing (separate gas inlet for each channel).
The front panel shows 7 segment displays for
both channels and pushbuttons for operating
the analyzer (see fig. 1-1).
Up to 4 gas connections, DC 24 V power input
and submin-d connectors for interfaces (some of
The various designators are based on the
measuring principles used with the analyzer:
BINOS® 100: IR measurement only
BINOS® 100 M: IR measurement combined
with Oxygen measurement
OXYNOS® 100: Oxygen measurement only
HYDROS® 100: Thermal conducitvity mea-
surement
them optional) are located at the rear panel (see
fig. 1-2).
Compared to the other analyzer versions the rear
panel of OXYNOS
®
100 with paramagnetic
measuring cell is rotated by 90° (see fig. 1-3).
Chapter 8 shows several internal variations of
components as a result of combinations given
by table 1-2.
Note!
The analyzers may optionally provide a gas
fitting for purging the enclosure (e.g. with
nitrogen) when measuring
• aggressive components: purging with air
gives additional safety in the event of
leakage inside the instrument.
• low CO2 concentrations: N2 minimizes
interference by ambient air
• flammable gases: N2 gives additional
safety in the event of leakage inside the
Purge medium must be dry,
clean and free of corrosive and
solvent components!
instrument
Emerson Process Management Manufacturing GmbH & Co. OHG 1-5
BINOS® 100 Series
1-2 BINOS® 100 (M), OXYNOS® 100, HYDROS® 100
1
Instruction Manual
HAS1xE-IM-HS
03/2005
11
12
% O2paramagnetic
para. Oxygen sensor
2
7
65
Fig. 1-1: BINOS® 100 (M), OXYNOS® 100, HYDROS® 100, front side view
1 7 segment display (channel 1) 6 Pushbutton ENTER
2 7 segment display (channel 2) 7 Pushbutton FUNCTION
4 Pushbutton DOWN 1 1 Screw for fixing handle/plug-in module
5 Pushbutton UP 12 Screw for fixing enclosure cover
% O2elektrochemical
chem. Oxygen sensor
4
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