Rosemount Manual: BINOS 100 F Analyzer (Supplement to BINOS / OXYNOS 100 Manual)-1st Ed. | Rosemount Manuals & Guides

Rosemount Analytical

Operation Manual

BINOS® 100 F

Microprocessor - Controlled

NDIR - / Oxygen - Analyzer

in Field Housing

(Supplement to Operation Manual

BINOS® / OXYNOS® 100)

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Managing The Process Better

Rosemount Analytical

Fisher-Rosemount GmbH & Co assumes no liability for any omissions or errors in this manual.
Any liability for direct or indirect damages, which might occur in connection with the deliv ery or the use of
this manual, is expressly e xcluded to the extend permitted by applicable law.

This instrument has left the works in good order according to safety regulations.
T o maintain this operating condition, the user must strictly follow the instructions and consider the warnings
in this manual or provided on the instrument.

T roubleshooting, component replacement and internal adjustments must be made by qualified
service personnel only.

According to the report No. “IBS/PFG-No. 41300392” about the approval of “DMT - Gesellschaft für
Forschung und Prüfung mbh, F achstelle für Sicherheit - Prüfstelle für Grubenbewetterung”, the stationary

®

gas analyzer BINOS

and of carbon dioxide between 0 and 80 % CO2. The system control with serial interfaces as described

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in this operation manual have not been subject to the DMT-approval. The DMT -in vestigation has no validity
for BINOS

Till completion of a separate operation manual of BINOS® 100 F, these supplements
to operation manual BINOS® 100 / OXYNOS® 100 are valid !

®

100 M (combined NDIR / Oxygen measurement).

100 is suitable for measuring the concentrations of methane between 0 and 80 %

According to the report No. 95CU054/B about the appro val of “TÜV Nord mbH” the gas analyzer BINOS
100(M) is suitable for CO measuring according to TI Air and 13. BlmSchV (large furnaces order) and for

measuring according to TI Air , 13th BlmSchV (large furnaces order) and 17th BlmSchV (incineration).

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Misprints and alterations reserved

©

1998 by FISHER-ROSEMOUNT GmbH & Co. (PAD/ETC)

1. Edition: 06/98

Read this operation manual carefully before attempting to operate the analyzer !
For expedient handling of reports of defects , please include the model and serial number which
can be read on the instrument identity plate.

Look for the error check list please too (see Item 29. of this manual)

Fisher - Rosemount GmbH & Co. (ETC)

®

Industriestrasse 1

D - 63594 Hasselroth • Germany

Phone + 49 (6055) 884-0

Telefax + 49 (6055) 884-209

Internet: http://www.processanalytic.com

90003786(1) BINOS® 100 F e [4.11] 23.06.98

Rosemount Analytical

SAFETY SUMMARY

Safety Summary

Outside and/or inside ML T or at operation manual resp. different symbols gives you a hint to special
sources of danger.

Source of danger !

See Operation Manual!

High V oltage !

GENERAL

Electrostatic Discharge (ESD) !

Explosives !

Hot components !

T oxic !

Risk to health !

MLT specific notes for the user !

In operation manual we will give partly additional informations to these symbols.
Strictly follow these instructions please !

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SAFETY SUMMARY

GENERAL

Rosemount Analytical

1. General

◆ The following gener al safety precautions must be observed during all phases of operation,
service and repair of this instrument !
Failure to comply with these precautions or with specific w arnings elsewhere in this manual
violates safety standards of design, manufacture and intended use of this instrument !
Failure to comply with these precautions may lead to personal injury and damage to this
instrument !

◆ Fisher-Rosemount GmbH & Co. does not take responsibility (liability) for the customer´s
failure to comply with these requirements !

◆ Do not attempt internal service or adjustment unless other person, capable of rendering first
aid and resuscitation, is present !

◆ Because of the danger of introducing additional hazards, do not perform any unauthorized
modification to the instrument !
Return the instrument to a Fisher-Rosemount Sales and Service office for service or repair
to ensure that safety features are maintained !

◆ Instruments which appear damaged or defective should be made inoperativ e and secured
against unintended operation until they can be repaired by qualified service personnel.

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Rosemount Analytical

SAFETY SUMMARY

GENERAL

Operating personnel must not remove instrument covers !
Component replacement and internal adjustments must be made by qualified
service personnel only !

Read all operation manuals before attempting to operate with the instrument !
Be sure to observe the additional notes, safety precautions and warnings given
in the individual operation manuals !

Do not operate the instrument in the presence of flammable gases or explosive
atmosphere without supplementary protective measures !

At photometer or heated components there could be exist hot components !

Lift or carry housing with at least 2 persons because of the high weight of field
housing BINOS® 100 F (approx. 30 - 35 kg).
For easy transport use a suitable cart.

Guarantee, that the PG fittings together with pass through cables are hermetic
to be in agreement with protection class IP 65 (according to DIN standard

40050). The permissible outside diameters of the cables are 7 to 12 mm !

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SAFETY SUMMARY

GASES AND GAS CONDITIONING (SAMPLE HANDLING)

2. Gases and Gas Conditioning (Sample Handling)

Be sure to observe the safety regulations for the respective gases
(sample gas and test gases / span gases) and the gas bottles !

Inflammable or explosiv e gas mixtures must not be purged into the instrument
without supplementary protective measures !

To a void a danger to the operators by explosiv e, toxic or unhealthy gas
components, first purge the gas lines with ambient air or nitrogen (N2) before
cleaning or exchange parts of the gas paths.

Rosemount Analytical

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Rosemount Analytical

3. Supply Voltage

V erify whether the line voltage stated on the instrument ore power supply agrees
with that of your mains line!

Be sure to observe the safety precautions and warnings given by
manufacturer of power supply !

◆ BINOS® 100 F is a Safety Class 1 instrument

SAFETY SUMMARY

SUPPLY VOLTAGE

Tha equipment is provided with a protective earth terminal.
T o prevent shoc k hazard, the instrument chassis and cabinet must be connected
to an electrical ground. The instrument must be connected to the AC pow er
supply mains through a three-conductor power cable, with the third wire firmly
connected to an electrical ground (safety ground) at the power outlet.
If the instrument is to be energized via an external power supply , that goes for the
power supply too .
Any interruption of the protective (grounding) conductor or disconnection of the
protective earth terminal will cause a potential shock hazard that could result in
personal injury. Deliberate disconnection is inadmissible / prohibited !

The BINOS® 100 F (field housing) has no switch with disconnect function.
The customer has to provide a switch or circuit break er into his installation. This
switch has to be installed near by analyz er, must be easily attainable f or operator
and has to be charaterized as disconnector for analyzer.

Cables to external dataprocessing have to be double-isolated against mains
voltage f or BINOS® 100 F !
If there is no guarantee, install lines internal that they hav e a distance of at least
5 mm to mains voltage lines.
This distance have to be guarantee permanent (e.g. via cable holder) !

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SAFETY SUMMARY

ANALYZER SPECIFIC NOTES FOR USER

4. Analyzer specific notes for the user

The installation site for the instrument has to be dry and remain above freezing
point at all times.

The instrument must be exposed neither to direct sunlight nor to strong sources
of heat. Be sure to observe the permissible ambient temperature !
For outdoor sites, we recommend to install the instrument in a protective cabinet.
At least, the instrument has to be protected against rain (e.g., shelter).

For Installation site please take care about safe way to reach the analyzer.

Rosemount Analytical

Do not interchange gas inlets and gas outlets !
All gases have to be supplied to the analyz er as conditioned gases !
When the instrument is used with corrosive gases, it is to be v erified that there
are no gas components which may damage the gas path components.

The exhaust gas lines have to be mounted in a declining, descending,
pressureless and frost-free and according to the valid emission legislation !

In case it is necessary to open the gas paths, close the analyzers
gas connections with PVC caps immediatly !

Use only from our factory optional delivered cables or equivalent shielded cab les
to be in agreement with the CE - conformity.
The customer has to guarantee, that the shield is be connected bothsided.
Shield and connectors housing have to be connected conductiv e.
Sub.-min.-D-plugs/soc kets have to be screw ed to the analyzer.

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