F.16 Generic manufacturer sensor to Transmitter.............................................................................. 221
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ContentsReference manual
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6Rosemount™ 8732EM Transmitter with FOUNDATION™ Fieldbus Protocol
Reference manualSafety messages
00809-0500-4444May 2019
1Safety messages
WARNING
General hazards. Failure to follow these instructions could result in death or serious
injury.
• Read this manual before working with the product. For personal and system safety,
and for optimum product performance, make sure you thoroughly understand the
contents before installing, using, or maintaining this product.
• Installation and servicing instructions are for use by qualified personnel only. Do not
perform any servicing other than that contained in the operating instructions, unless
qualified.
• Verify the installation is completed safely and is consistent with the operating
environment.
• Do not substitute factory components with non-factory compenents. Substitution of
components may impair Intrinsic Safety.
• Do not perform any services other than those contained in this manual.
• Process leaks may result in death or serious injury.
• Mishandling products exposed to a hazardous substance may result in death or
serious injury.
• The electrode compartment may contain line pressure; it must be depressurized
before the cover is removed.
• If the product being returned was exposed to a hazardous substance as defined by
OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous
substance identified must be included with the returned goods.
• The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings. For
information on Emerson nuclear-qualified products, contact your local sales
representative.
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WARNING
Explosion hazards. Failure to follow these instructions could cause an explosion,
resulting in death or serious injury.
• If installed in explosive atmospheres (hazardous areas, classified areas, or an “Ex”
environment), it must be assured that the device certification and installation
techniques are suitable for that particular environment.
• Do not remove transmitter covers in explosive atmospheres when the circuit is live.
Both transmitter covers must be fully engaged to meet explosion-proof
requirements.
• Do not disconnect equipment when a flammable or combustible atmosphere is
present.
• Do not connect a Rosemount transmitter to a non-Rosemount sensor that is located
in an explosive atmosphere. The transmitter has not been evaluated for use with
other manufacturers' magnetic flowmeter sensors in hazardous (Ex or Classified)
areas. Special care should be taken by the end-user and installer to ensure the
transmitter meets the safety and performance requirements of the other
manufacturer’s equipment.
• Follow national, local, and plant standards to properly earth ground the transmitter
and sensor. The earth ground must be separate from the process reference ground.
• Flowmeters ordered with non-standard paint options or non-metallic labels may be
subject to electrostatic discharge. To avoid electrostatic charge build-up, do not rub
the flowmeter with a dry cloth or clean with solvents.
WARNING
Electrical hazards. Failure to follow these instructions could cause damaging and unsafe
discharge of electricity, resulting in death or serious injury.
• Follow national, local, and plant standards to properly earth ground the transmitter
and sensor. The earth ground must be separate from the process reference ground.
• Disconnect power before servicing circuits.
• Allow ten minutes for charge to dissipate prior to removing electronics
compartment cover. The electronics may store energy in this period immediately
after power is removed.
• Avoid contact with leads and terminals. High voltage that may be present on leads
could cause electrical shock.
• Flowmeters ordered with non-standard paint options or non-metallic labels may be
subject to electrostatic discharge. To avoid electrostatic charge build-up, do not rub
the flowmeter with a dry cloth or clean with solvents.
NOTICE
Damage hazards
Failure to follow these instructions could result in damage or destruction of equipment.
8Rosemount™ 8732EM Transmitter with FOUNDATION™ Fieldbus Protocol
Reference manualSafety messages
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• The sensor liner is vulnerable to handling damage. Never place anything through the
sensor for the purpose of lifting or gaining leverage. Liner damage may render the
sensor inoperable.
• Metallic or spiral-wound gaskets should not be used as they will damage the liner face
of the sensor. If spiral wound or metallic gaskets are required for the application, lining
protectors must be used. If frequent removal is anticipated, take precautions to
protect the liner ends. Short spool pieces attached to the sensor ends are often used
for protection.
• Correct flange bolt tightening is crucial for proper sensor operation and life. All bolts
must be tightened in the proper sequence to the stated torque specifications. Failure
to observe these instructions could result in severe damage to the sensor lining and
possible sensor replacement.
• In cases where high voltage/high current are present near the meter installation,
ensure proper protection methods are followed to prevent stray electricity from
passing through the meter. Failure to adequately protect the meter could result in
damage to the transmitter and lead to meter failure.
• Completely remove all electrical connections from both sensor and transmitter prior to
welding on the pipe. For maximum protection of the sensor, consider removing it from
the pipeline.
• Do not connect mains or line power to the magnetic flowtube sensor or to the
transmitter coil excitation circuit.
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10Rosemount™ 8732EM Transmitter with FOUNDATION™ Fieldbus Protocol
Reference manualIntroduction
00809-0500-4444May 2019
2Introduction
2.1System description
The flowmeter consists of a sensor and a transmitter. The sensor is installed in-line with
the process piping; the transmitter can be integrally mounted to the sensor or remotely
mounted away from the sensor.
Figure 2-1: Intergral field mount transmitter
Figure 2-2: Remote field mount transmitter
There are three Rosemount™ flow sensors available.
Figure 2-3: 8705 Flanged sensor
(1)
(1) Also available for use with 8707 High Signal sensor with dual calibration (option code D2).
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Introduction
May 201900809-0500-4444
Figure 2-4: 8711 Wafer sensor
Figure 2-5: 8721 Hygienic sensor
Reference manual
The flow sensor contains two magnetic coils located on opposite sides of the sensor. Two
electrodes, located perpendicular to the coils and opposite each other, make contact with
the liquid. The transmitter energizes the coils and creates a magnetic field. A conductive
liquid moving through the magnetic field generates an induced voltage at the electrodes.
This voltage is proportional to the flow velocity. The transmitter converts the voltage
detected by the electrodes into a flow reading. A cross-sectional view is show in Figure 2-6.
Figure 2-6: (8705) Sensor cross section
A. Electrode
B. Coils
2.2
12Rosemount™ 8732EM Transmitter with FOUNDATION™ Fieldbus Protocol
Product recycling/disposal
Recycling of equipment and packaging should be taken into consideration and disposed of
in accordance with local and national legislation/regulations.
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3Sensor Installation
Related information
Remote Transmitter Installation
3.1Handling and Lifting Safety
CAUTION
To reduce the risk of personal injury or damage to equipment, follow all lifting and
handling instructions.
• Handle all parts carefully to prevent damage. Whenever possible, transport the
system to the installation site in the original shipping container.
• PTFE-lined sensors are shipped with end covers that protect it from both mechanical
damage and normal unrestrained distortion. Remove the end covers just before
installation.
• Keep the shipping plugs in the conduit ports until you are ready to connect and seal
them. Appropriate care should be taken to prevent water ingress.
• The sensor should be supported by the pipeline. Pipe supports are recommended on
both the inlet and outlet sides of the sensor pipeline. There should be no additional
support attached to the sensor.
• Use proper PPE (Personal Protection Equipment) including safety glasses and steel
toed shoes.
• Do not lift the meter by holding the electronics housing or junction box.
• The sensor liner is vulnerable to handling damage. Never place anything through the
sensor for the purpose of lifting or gaining leverage. Liner damage can render the
sensor useless.
• Do not drop the device from any height.
3.2Location and Position
3.2.1Environmental considerations
To ensure maximum transmitter life, avoid extreme temperatures and excessive vibration.
Typical problem areas include the following:
• High-vibration lines with integrally mounted transmitters
• Tropical/desert installations in direct sunlight
• Outdoor installations in arctic climates
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Remote mounted transmitters may be installed in the control room to protect the
electronics from the harsh environment and to provide easy access for configuration or
service.
3.2.2Upstream and downstream piping
To ensure specified accuracy over widely varying process conditions, install the sensor
with a minimum of five straight pipe diameters upstream and two pipe diameters
downstream from the electrode plane.
Figure 3-1: Upstream and downstream straight pipe diameters
3.2.3
A. Five pipe diameters (upstream)
B. Two pipe diameters (downstream)
C. Flow direction
Installations with reduced upstream and downstream straight runs are possible. In
reduced straight run installations, the meter may not meet accuracy specifications.
Reported flow rates will still be highly repeatable.
Flow direction
The sensor should be mounted so that the arrow points in the direction of flow.
Figure 3-2: Flow direction arrow
14Rosemount™ 8732EM Transmitter with FOUNDATION™ Fieldbus Protocol
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3.2.4Sensor piping location and orientation
The sensor should be installed in a location that ensures it remains full during operation.
Depending on where it is installed, orientation must also be considered.
• Vertical installation with upward process fluid flow keeps the cross-sectional area full,
regardless of flow rate.
• Horizontal installation should be restricted to low piping sections that are normally full.
Figure 3-3: Sensor orientation
3.2.5
A. Flow direction
Electrode orientation
The electrodes in the sensor are properly oriented when the two measurement electrodes
are in the 3 and 9 o’clock positions or within 45 degrees from the horizontal, as shown on
the left side of Figure 3-4. Avoid any mounting orientation that positions the top of the
sensor at 90 degrees from the vertical position as shown on the right of Figure 3-4.
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Figure 3-4: Electrode orientation
A. Correct orientation
B. Incorrect orientation
The sensor may require a specific orientation to comply with Hazardous Area T-code
rating. Refer to the appropriate reference manual for any potential restrictions.
3.3Sensor Installation
3.3.1Flanged sensors
Gaskets
The sensor requires a gasket at each process connection. The gasket material must be
compatible with the process fluid and operating conditions. Gaskets are required on each
side of a grounding ring (see Figure 3-5). All other applications (including sensors with
lining protectors or a grounding electrode) require only one gasket on each process
connection.
Note
Metallic or spiral-wound gaskets should not be used as they will damage the liner face of
the sensor. If spiral wound or metallic gaskets are required for the application, lining
protectors must be used.
16Rosemount™ 8732EM Transmitter with FOUNDATION™ Fieldbus Protocol
Reference manualSensor Installation
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Figure 3-5: Gasket placement for flanged sensors
A. Grounding ring and gasket (optional)
B. Customer-supplied gasket
Bolts
Note
Do not bolt one side at a time. Tighten both sides simultaneously. Example:
1. Snug upstream
2. Snug downstream
3. Tighten upstream
4. Tighten downstream
Do not snug and tighten the upstream side and then snug and tighten the downstream
side. Failure to alternate between the upstream and downstream flanges when tightening
bolts may result in liner damage.
Suggested torque values by sensor line size and liner type are listed in Table 3-2 for ASME
B16.5 flanges and Table 3-3 or Table 3-4 for EN flanges. Consult the factory if the flange
rating of the sensor is not listed. Tighten flange bolts on the upstream side of the sensor in
the incremental sequence shown in Figure 3-6 to 20% of the suggested torque values.
Repeat the process on the downstream side of the sensor. For sensors with greater or
fewer flange bolts, tighten the bolts in a similar crosswise sequence. Repeat this entire
tightening sequence at 40%, 60%, 80%, and 100% of the suggested torque values.
If leakage occurs at the suggested torque values, the bolts can be tightened in additional
10% increments until the joint stops leaking, or until the measured torque value reaches
the maximum torque value of the bolts. Practical consideration for the integrity of the
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liner often leads to distinct torque values to stop leakage due to the unique combinations
of flanges, bolts, gaskets, and sensor liner material.
Check for leaks at the flanges after tightening the bolts. Failure to use the correct
tightening methods can result in severe damage. While under pressure, sensor materials
may deform over time and require a second tightening 24 hours after the initial
installation.
Figure 3-6: Flange bolt torquing sequence
8
1
4
5
6
2
3
7
Prior to installation, identify the lining material of the flow sensor to ensure the suggested
torque values are applied.
Class 150 (lb‑ft)Class 300 (lb‑ft)Class 150 (lb‑ft)Class 300 (pound
feet)
Table 3-3: Suggested flange bolt torque values for Rosemount 8705 sensors with fluoropolymer liners
(EN 1092-1)
Size
code
0050.5 inch (15 mm)N/AN/AN/A10
0101 inch (25 mm)N/AN/AN/A20
Line sizeFluoropolymer liners (in Newton-meters)
PN 10PN 16PN 25PN 40
0151.5 inch (40 mm)N/AN/AN/A50
0202 inch (50 mm)N/AN/AN/A60
0252.5 inch (65 mm)N/AN/AN/A50
0303 inch (80 mm)N/AN/AN/A50
0404 inch (100 mm)N/A50N/A70
0505.0 inch (125 mm)N/A70N/A100
0606 inch (150mm)N/A90N/A130
0808 inch (200 mm)13090130170
10010 inch (250 mm)100130190250
12012 inch (300 mm)120170190270
14014 inch (350 mm)160220320410
16016 inch (400 mm)220280410610
18018 inch (450 mm)190340330420
20020 inch (500 mm)230380440520
24024 inch (600 mm)290570590850
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Table 3-4: Suggested flange bolt torque values for Rosemount 8705 sensors with non-fluoropolymer
liners (EN 1092-1)
Size
code
0050.5 inch (15 mm)N/AN/AN/A20
0101 inch (25 mm)N/AN/AN/A30
0151.5 inch (40 mm)N/AN/AN/A40
0202 inch (50 mm)N/AN/AN/A30
0252.5 inch (65 mm)N/AN/AN/A35
0303 inch (80 mm)N/AN/AN/A30
0404 inch (100 mm)N/A40N/A50
0505.0 inch (125 mm)N/A50N/A70
0606 inch (150mm)N/A60N/A90
0808 inch (200 mm)906090110
10010 inch (250 mm)7080130170
12012 inch (300 mm)80110130180
14014 inch (350 mm)110150210288
16016 inch (400 mm)150190280410
18018 inch (450 mm)130230220280
Line sizeNon-fluoropolymer liners (in Newton-meters)
PN 10PN 16PN 25PN 40
20020 inch (500 mm)150260300350
24024 inch (600 mm)200380390560
3.3.2Wafer sensors
When installing wafer sensors, there are several components that must be included and
requirements that must be met.
20Rosemount™ 8732EM Transmitter with FOUNDATION™ Fieldbus Protocol
Reference manualSensor Installation
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Figure 3-7: Wafer sensors installation components and assembly requirements
A. Ground ring (optional)
B. Customer supplied gaskets
C. Spacer installation (horizontal meters)
D. Spacer installation (vertical meters)
E. O-ring
F. Installation studs, nuts, and washers (optional)
G. Wafer alignment spacer
H. Flow
Gaskets
The sensor requires a gasket at each process connection. The gasket material selected
must be compatible with the process fluid and operating conditions. Gaskets are required
on each side of a grounding ring. See Figure 3-7.
Note
Metallic or spiral-wound gaskets should not be used as they will damage the liner face of
the sensor.
Alignment spacers
On 1.5 inch through 8 inch (40 through 200 mm) line sizes, alignment spacers are
required to ensure proper centering of the wafer sensor between the process flanges. To
order an Alignment Spacer Kit (quantity 3 spacers) use p/n 08711-3211-xxxx where xxxx
equals the dash number shown in Table 3-5.
Table 3-5: Alignment spacers
Dash-no. (-xxxx) Line sizeFlange rating
(in)(mm)
0A151.540JIS 10K-20K
0A20250JIS 10K-20K
0A30380JIS 10K
0B151.540JIS 40K
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Table 3-5: Alignment spacers (continued)
Dash-no. (-xxxx) Line sizeFlange rating
(in)(mm)
AA151.540ASME- 150#
AA20250ASME - 150#
AA30380ASME - 150#
AA404100ASME - 150#
AA606150ASME - 150#
AA808200ASME - 150#
AB151.540ASME - 300#
AB20250ASME - 300#
AB30380ASME - 300#
AB404100ASME - 300#
AB606150ASME - 300#
AB808200ASME - 300#
DB404100EN 1092-1 - PN10/16
DB606150EN 1092-1 - PN10/16
DB808200EN 1092-1 - PN10/16
DC808200EN 1092-1 - PN25
DD151.540EN 1092-1 - PN10/16/25/40
DD20250EN 1092-1 - PN10/16/25/40
DD30380EN 1092-1 - PN10/16/25/40
DD404100EN 1092-1 - PN25/40
DD606150EN 1092-1 - PN25/40
DD808200EN 1092-1 - PN40
RA808200AS40871-PN16
RC20250AS40871-PN21/35
RC30380AS40871-PN21/35
RC404100AS40871-PN21/35
RC606150AS40871-PN21/35
RC808200AS40871-PN21/35
Studs
Wafer sensors require threaded studs. See Figure 3-8 for torque sequence. Always check
for leaks at the flanges after tightening the flange bolts. All sensors require a second
tightening 24 hours after initial flange bolt tightening.
22Rosemount™ 8732EM Transmitter with FOUNDATION™ Fieldbus Protocol
1. Insert studs for the bottom side of the sensor between the pipe flanges and center
the alignment spacer in the middle of the stud. See Figure 3-7 for the bolt hole
locations recommended for the spacers provided. Stud specifications are listed in
Table 3-6.
2. Place the sensor between the flanges. Make sure the alignment spacers are properly
centered on the studs. For vertical flow installations slide the o-ring over the stud to
keep the spacer in place. See Figure 3-7. Ensure the spacers match the flange size
and class rating for the process flanges. See Table 3-5.
3. Insert the remaining studs, washers, and nuts.
4. Tighten to the torque specifications shown in Table 3-7. Do not over-tighten the
bolts or the liner may be damaged.
Table 3-7: Rosemount 8711 torque specifications
Size codeLine sizePound-feetNewton-meter
0151.5 inch (40 mm)1520
0202 inch (50 mm)2534
0303 inch (80 mm)4054
0404 inch (100 mm)3041
0606 inch (150 mm)5068
0808 inch (200 mm)7095
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3.3.3Sanitary senors
Gaskets
The sensor requires a gasket at each of its connections to adjacent devices or piping. The
gasket material selected must be compatible with the process fluid and operating
conditions.
Note
Gaskets are supplied between the IDF fitting and the process connection fitting, such as a
Tri-Clamp fitting, on all Rosemount 8721 Sanitary sensors except when the process
connection fittings are not supplied and the only connection type is an IDF fitting.
Alignment and bolting
Standard plant practices should be followed when installing a magmeter with sanitary
fittings. Unique torque values and bolting techniques are not required.
Figure 3-9: Sanitary sensor gasket and clamp alignment
A. User supplied clamp
B. User supplied gasket
3.4Process reference connection
The figures shown in this section illustrate best practice installations for process reference
connections only. For installations in conductive, unlined pipe it may be acceptable to use
one ground ring or one lining protector to establish a process reference connection. Earth
safety ground is also required as part of this installation, but is not shown in the figures.
Follow national, local, and plant electrical codes for safety ground.
Use Table 3-8 to determine which process reference option to follow for proper
installation.
24Rosemount™ 8732EM Transmitter with FOUNDATION™ Fieldbus Protocol
Reference manualSensor Installation
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Table 3-8: Process reference options
Type of pipeGrounding
straps
Conductive
unlined pipe
Conductive lined
pipe
Non-conductive
pipe
See Figure 3-10See Figure 3-11See Figure 3-13See Figure 3-11
Insufficient
grounding
Insufficient
grounding
Grounding ringsReference
electrode
See Figure 3-11See Figure 3-10See Figure 3-11
See Figure 3-12Not
recommended
Lining protectors
See Figure 3-12
Note
For line sizes 10-inch and larger the ground strap may come attached to the sensor body
near the flange. See Figure 3-14.
Figure 3-10: Grounding straps in conductive unlined pipe or reference electrode in
lined pipe
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Figure 3-11: Grounding with grounding rings or lining protectors in conductive pipe
A. Grounding rings or lining protectors
Figure 3-12: Grounding with grounding rings or lining protectors in non-conductive
pipe
A. Grounding rings or lining protectors
26Rosemount™ 8732EM Transmitter with FOUNDATION™ Fieldbus Protocol
Reference manualSensor Installation
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Figure 3-13: Grounding with reference electrode in conductive unlined pipe
Figure 3-14: Grounding for line sizes 10-in. and larger
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28Rosemount™ 8732EM Transmitter with FOUNDATION™ Fieldbus Protocol
Reference manualRemote Transmitter Installation
00809-0500-4444May 2019
4Remote Transmitter Installation
This chapter provides instructions for installing and wiring a remotely mounted
transmitter.
Related information
Sensor Installation
4.1Pre-Installation
Before installing the transmitter, there are several pre-installation steps that should be
completed to make the installation process easier:
• Set the hardware switches if necessary
• Consider mechanical, electrical, and environmental requirements
Note
Refer to Product Specifications for more detailed requirements.
Hardware switches
The electronics board is equipped with two user-selectable hardware switches. These
switches set the Simulate Enable and Transmitter Security. The standard configuration for
these switches when shipped from the factory are as follows:
Table 4-1: Hardware switch default settings
SettingFactory configuration
Simulate enableOff
Transmitter securityOff
In most cases, it is not necessary to change the setting of the hardware switches. If the
switch settings need to be changed, refer to Hardware switches.
Be sure to identify any additional options and configurations that apply to the installation.
Keep a list of these options for consideration during the installation and configuration
procedures.
Mechanical considerations
The mounting site for the transmitter should provide enough room for secure mounting,
easy access to conduit entries, full opening of the transmitter covers, and easy readability
of the Display screen (if equipped).
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Figure 4-1: Model 8732 Dimensional drawing
7.49
[190,0]
6.48
[164,6]
A
3.07
[78,0]
8.81
[224,0]
B
10.5
[130]
5.0
[128]
1.94
[49,0]
3.00
[76,2]
2.71
[76,2]
5.0
[128]
A
11.02
[280.0]
6.48
[164,6]
5.82
[148,0]
1.97
[50,0]
A. Conduit entry
½–14 NPT or M20
2.71
[68,8]
C
B. Display cover
C. Mounting screws
Note
Dimensions are in inches [Millimeters]
Electrical considerations
Before making any electrical connections to the transmitter, consider national, local, and
plant electrical installation requirements. Be sure to have the proper power supply,
conduit, and other accessories necessary to comply with these standards.
The transmitter requires external power. Ensure access to a suitable power source.
Table 4-2: Electrical data
Rosemount 8732E transmitter with FOUNDATION fieldbus
Power inputAC power:
90–250VAC, 0.45A, 40VA
DC power:
12–42VDC, 1.2A, 15W
30Rosemount™ 8732EM Transmitter with FOUNDATION™ Fieldbus Protocol
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