Rosemount Manual: 5100A CO Analyzer-Rev 2.1 | Rosemount Manuals & Guides

Download

MODEL 51 OOA

CO ANALYZER

Instruction Bulletin

IB-106510A

Rev. 2.1

ROSEMOUNT”ANALYTICA1

FISHEfkRBSEMOUNT”Managing

The Process Better:

HIGHLIGHTS OF CHANGES

Effective November, 1997 Rev. 2.0

PAGE

l-2

1-3 2-12 2-13 3-6 3-l 6-13 8-29 9-2

9-3

9-4

10-l Changed the European address. I-3

SUMMARY Added RS-232 information to control module description in paragraph 1.2. Added RS-232 information to performance specifications in paragraph l-4. Added RS-232 interface option to Figure 2-12. Added RS-232 information to paragraph 2-&b.(g). Added RS-232 information to control module description in paragraph 3-2.d Added RS-232 interface option to Figure 3-7. Added RS-232 information to paragraph 6-6~1. Added rear interface PC board callout to Figure 8.35. Added RS-232 I&U interface control module to Table 9-2. Updated solenoid/dual gas assembly

part number in Table 9.2. Added slider port and chopper motor w/solenoid/dual gas cell assembly in Table 9.4. Updated

existing chopper motor and solenoid dual/gas cell part numbers in Table 9.4. Added RS-232 rear interface control module to Table 9-S Updated existing rear interface control

module in Table 9-5.

Added RS-232 to index.

Effective November, 1998 Rev. 2.1

PAGE SUMMARY

3-13 Added step (a)(3) to Audible Alarm paragraph 3-3x.3. 3-43 Changed terminal numbers in paragraphs 3.g.c.l.(c) and 3-8x.4.(c).

ROSEMOUNT WARRANTY

Rosemount warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B. factory of the defective part or parts. Correction in the manner provided above shall constitute a fulfillment of all liabilities of Rosemount with respect to the quality of the equipment.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY WHETHER WRITTEN, ORAL, OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OF FITNESS FOR PURPOSE).

The remedy(ies) provided above shall be purchaser’s sole remedy(&) for any failure of Rosemount to comply with the warranty provisions, whether claims by the purchaser are based in contract or in tort

(including negligence).

Rosemount does not warrant equipment against deterioration due to environment. Factors such as corrosive gases and solid particulates can be detrimental and can create the need for repair or replacement as part of normal wear and tear during the warranty period.

Equipment supplied by Rosemount Analytical Inc., but not manufactured by it, will be subject to the same warranty as is extended to Rosemount by the original manufacturer.

At the time of installation it is important that the required services are supplied to the system and that the electronic controller is set up at least to the point where it is controlling the sensor heater. This will ensure, that should there be a delay between installation and full commissioning that the sensor being supplied with ac power and reference air will not be subjected to component deterioration.

PURPOSE

The purpose of this manual is to provide a comprehensive understanding of the Model 5100A CO

Analyzer, components, functions, installation, and maintenance.

This manual is designed to provide information about the Model 5lOOA CO Analyzer. We recommend that you thoroughly familiarize yourself with the Overview and Installation sections before installing your analyzer.

‘Ike overview presents the basic principles of the Model 5loOA CO Analyzer along with its performance characteristics and components. The remaining sections contain detailed procedures and information necessary for installation and servicing of the Model 5100A CO Analyzer.

Before contacting Rosemount concerning any questions, first consult this manual. It describes most situations encountered in your equipment’s operation and details necessary action.

DEFINITIONS

The following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout this

publication.

NOTE

Highlights an essential operating procedure, condition, or statement.

NOTE TO USERS

The number in the lower right comer of each illustration in this publication is a manual illustration number. It is not a part number and is not related to the illustration in any technical manner.

IB-106.510A

IMPORTANT

SAFETY INSTRUCTIONS FOR THE WIRING AND

INSTALLATION OF THIS APPARATUS

The following safety ioslxoctions apply specifically to all EU member states. They should be strictly adhered to in order to

assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or National Standards.

1. Adequate earth connections should be made to all earthing points, internal and external, where provided,

2. After installation or troubleshooting, all safety,covers and safety grounds must be replaced. The integrity of all earth terminals must be maintained at all times.

3. Mains supply cords should comply with the requirements of IEC227 or IEC2.45

4. All wiring shall be suitable for use in an ambient temperature of greater than 75°C

5. All cable glands used should be of such internal dimensions as to provide adequate cable anchorage.

6. To ensure safe operation of this equipment, connection to the mains supply should only be made through a circuit breaker which will disconnect all circuits carrying conductors during a fault situation. The circuit breaker may also include a mechanically operated isolating switch. If not, then another means of disconnecting the equipment from the supply must be provided and clearly marked as such. Circuit breakers or switches must comply with a recognized standard such as IEC947. All wiring must conform with any local standards.

7. Where equipment or covers are marked with the symbol to the right, hazardous voltages are likely to be present beneath. These covers should only be removed when power is removed from the equipment - and then only by trained service personnel.

8. Where equipment or covers are marked with the symbol to the right, there is a danger from hot surfaces beneath. These covers should only be removed by trained service personnel when power is removed from the equipment. Certain surfaces may remain hot to the touch.

9. Where equipment or covers are marked with the symbol to the right, refer to the Operator Manual for instructions.

10. All graphical symbols used in this product are from one or more of the following standards: EN61010-1, IEC417, and IS03864.

IB-lLb551iM

iii

BELANGRIJK

Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel.

De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lid&ten. Hier moet aan

gebouden worden om de onderworpenheid aan de Laag Spannings Ricbtlijn (Low Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften.

Degelijke aardingsaansluitingen moeten gemaakt worden naar alle voorziene aardpunten, intern en extem.

Na install& of controle moeten alle veiligheidsdeksels en -aardingen temg geplaatst worden. Ten alle tijde moet de betrouwbaarheid van de aarding behouden blijven.

Voedingskabels moeten onderworpen zijn aan de IEC227 of de IEC245 voorschriften.

Alle bekabeling meet geschikt zijn voor het gebroik in omgevingstemperatoren, hoger dan 75°C.

Alle wartels moeten zo gedimensioneerd zijn dat een degelijke kabel bevestiging verzekerd is.

Om de veilige werking van dit to&e1 te verzekeren, meet de voeding door een stroomonderbreker gevoerd worden (min 10A) w&e & draden van de voeding meet onderbreken. De stroomonderbreker mag een mechanische schakelaar bevatten. Zoniet meet een andere mogelijkheid bestaan om de voedingsspanning van het toestel te halen en ook duidelijk zo zijn aangegeven. Stroomonderbrekers of schakelaars moeten

onderworpen zijn aan een erkende standaard zoals IEC947.

Waar toestellen of deksels aangegeven staan met het symbool is er meestal hoogspanning aanwezig. Deze deksels mogen e&l verwijderd worden nadat de voedingsspanning werd

afgelegd en enkel door getraind onderhoudspersoneel.

Wax toestellen of deksels aangegeven staan met het symbool is er gevaar voor hete oppervlakken. Deze deksels mogen enkel verwijderd worden door getraind onderhoudspersoneel nadat de voedingsspanning verwijderd werd. Sommige opppervlakken konnen 45 minuten later nog steeds heet aanvoelen.

Waar toestellen of deksels aangegeven staan met het symbool gel&e het handboek te raadplegen.

10. Alle grafische symbolen gebruikt in dit produkt, zijn atkomstig uit een of meer van devolgende standaards; EN61010-1, IEC417 en ISO3864.

VIGTIGT

Sikkerhedsinstruktion for tilslutning og installering af dette udstyr.

F0lgende sikkerhedsinstruktioner gaelder specifikt i alle EU-medlemslande. Instruktionernc skal n0je f0lges for overholdelse af Lavsspaendingsdirektivet og h0r ogsH f0lges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder.

1. Passende jordforbindelser skal tilsluttes alle jordklemmer, inteme og eksteme, hvor disse forefindes.

2. Efter installation eller fejlfinding skal alle sikkerhedsdreksler og jordforbindelser reetableres.

3. Forsyningskabler skal opfylde krav specificeret i IEC227 eller IEC245.

4. Alle ledningstilslutninger skal vaxe konstmeret til omgivelsestemperatar h@jere end 75” C.

5. Alle benyttede kabelforskmninger skal have en~intem dimension, si passende kabelafIastning kan etableres.

6. For opnMse af sikker drift og betjening skal der skabes beskyttelse mod indirekte bergring gennem afbryder (min. lOA), som vi1 afbryde & kredsl@b med elektriske ledere i fejlsitua-tion. Afbryderen skal indholde en mekanisk betjent kontakt. Hvis ikke skal anden form for afbryder mellem forsyning og udstyr benyttes og mzerkes som shdan. Afbrydere eller kontakter skal overholde en kendt standard som IEC947.

7. Hvor udstyr eller dreksler er maerket med dette symbol, er farlige sp=ndinger normalt forekom-mende bagved. Disse dzksler b#r kun afmonteres, nti forsyningssplendingen er frakoblet og da kun af instmeret servicepersonale.

8. Hvor udstyr eller dreksler er maerket med dette symbol, forefindes meget varme overfIader bagved. Disse daeksler b@r kun afmonteres af instrueret servicepersonale, nti

forsyningsspznding er frakoblet. Visse overflader vi1 stadig vwe for varme at ber@re i op ti145 minutter efter fmkobling.

9. Hvor udstyr eller daeksler er maxket med dette symbol, se da i betjeningsmanual for instmktion.

10. Alle benyttede grafiske symboler i dette udstyr fmdes i Cn eller flere af fglgende standarder EN61010-1, IFC417 & IS03864.

BELANGRIJK

Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende

richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeting anders voorschrijft.

Alle voorziene inteme- en exteme aardaansluitingen dienen op adequate wijze aangesloten te worden.

Na installatie,onderhouds- of reparatie werkzaamheden dienen alle beschermdeksels ikappen en aardingen om reden van veiligheid weer aangebracht te worden.

Voedingskabels dienen te voldoen aan de vereisten van de normen IEC 227 of JEC 245.

Alle bedrading dient~geschit te zijn voor gebmik bij een omgevings temperatour boven 75°C.

Alle gebroikte kabelwartels dienen dusdanige inwendige afmetingen te hebben dat een adequate verankering van de kabel wordt verkregen.

Om een veilige werking van de apparahmr te waarborgen dient de voeding uitsluitend plaats te vinden via een meerpolige automatische zekering (min.lOA) die g& spanningvoerende geleiders verbreekt indien een foutconditie optreedt. Deze automatische zekering mag ook voorzien zijn van een mechanisch bediende schakelaar. Bij het ontbreken van deze voorziening dient een andere als zodanig duidelijk aangegeven mogelijkheid aanwezig te zijn om de spanning van de apparatuur af te schakelen. Zekeringen en schakelaars

dienen te voldoen aan een erkende standaard zoals IEC 947.

Wax de apparahmr of de beschermdeksels/kappen gemarkeerd zijn met het volgende

symbool, kmmen zich hieronder spanning voerende delen bevinden die gevaar op kunnen leveren. Deze beschermdeksels/kappen mogen uitsluitend verwijderd worden door getraind personeel als de spanning is afgeschakeld.

8. Waar de apparahmr of de beschenndekselsflcappen gemarkeerd zijn met het volgende symbool, kmmen zich hieronder hete oppervlakken of onderdelen bevinden. Bepaalde

delen kmmen mogelijk na 45 min. nog te heet zijn om aan te &en.

9. Wax de apparatuur of de beschermdeksels/kappen gemarkeerd zijn met het volgende symbool, dient men de bedieningshandleiding te raadplegen.

10. Alle grafische symbolen gebmikt bij dit produkt zijn volgens een of meer van de volgende standaarden: EN 61010-1, IEC 417 & IS0 3864.

Turvailisuusohje, jota on noudatettava t&n511 l&teen asentamisessa ja kaapeloinnissa.

Seuraavat ohjeet piiteviit erityisesti EU:n jlisenvaltioissa. Niitii tiytyy ehdottomasti noudattaa jotta t5ytettSisiin EUm matalaj%mitedirektiivin (Low Voltage Directive) yhteensopivuus. My& EU:hun kuulumattomien valtioiden tulee nowdattaa titii ohjetta, elleivtit kansalliset standardit esti sit%

RiittWtt maadoituskytkenn?it on tehMv% kaikkiin maadoituspisteisiin, sis%isiin ja ulkoisiin.

Asennuksen ja vianetsinntin jglkeen on kaikki suojat ja suojamaat asennettava takaisin pai-koilleen. Maadoitusliittimen kunnollinen toiminta tiiytyy aina yllZpit~%

Jtinitesy&t6johtimien f&ytyy t?iytt&? IEC227 ja IEC245 vaatimukset.

Kaikkien johdotuksien tulee toimia >75”C 18impijtiloissa.

Kaikkien lapivientiholkkien sistialkaisijan fiytyy olla sellainen ettX kaapeli lukkiutuu kun-nolla kiinni.

Turvallisen toiminnan varmistamiseksi t%ytyy j%nnitesyBttB varustaa huvakytkimell% (min lOA), joka kytkee irti kaikki jtinitesytittiijohtimet vikatilanteessa. Suojaan tiytyy my& sis%lty% mekaaninen erotuskytkin. Jos ei, niii jtinitesy6tt6 on pystyttiivti katkaisemaan muilla keinoilla ja merkitt&+i siten ett% se tunnistetaan sellaiseksi. Turvakytkimien tai kat-kaisimien tgytyy ttiytm IEC947 standardin vaatimukset n%kyvyydest%

Mii%li laite tai kosketussuoja on merkitty till% merkilti on me&inn& t&ma tai alla hengenvaarallisen suuruinen jsnnite. Suojaa ei saa poistaa jinniteen ollessa kytkettyns laitteeseen ja poistamisen saa suorittaa vain alan asian-hmtija.

Mikai laite tai kosketussuoja on merkitty til8: merkills on me&inn& takana tai alla kuuma pinta. Suojan saa poistaa vain alan asianhmtija kun j&mite-syiittij on katkaista. Tgllainen pinta voi s%ilyi kosketaskuumana jopa 45 mi-nuuttia.

Mik%li laite tai kosketassuoja on merkitty ttiti merkillii katso lisiiohjeita kiiytteohjekirjasta

10. Kaikki t&X tuotteessa Hytetyt graafiset symbolit ovat yhdestii tai useammasta seuraavis-ta standardeista: EN61010-1, IEC417 & IS03864.

!I!

IMPORTANT

Consignes de s&wit6 concernant le raccordement et l’installation de cet appareil. Les consignes de s&wit6 ci-dessous s’adressent particali~rement A tow les hats membres de la

communaut6 europ6enne. Elles doivent iXre strictement appliqks afin de satisfaire aux directives concernant la basse tension. Les kats non membres de la communautk europ6enne doivent hgalement

appbquer ces conslgnes saaf SI elles sent en contradiction avec les standards locaux ou nationaux.

Un raccordement adgquate a la terre doit &tre effectuke ?I chaque borne de mise a la terre, inteme et exteme.

Apr&s installation ou dkpannage, tous les capots de protection et mutes les prises de terre doivent &tre remis en place, toutes les prises de terre doivent &tre respect&s en permanence.

3. Les &bibles d%mentation &ctrique doivent &re conformes aux normes IEC227 ou IEC245

Tous les raccordements doivent pouvoir supporter one tempCratore ambiante sup&ieure 2 75°C.

5. Tous les presse-Moupes utilisCs doivent avoir un diam&re inteme en rapport avec les csbles afin d’assurer un serrage correct sur ces demiers.

Afin de garantir la s&u&? do fonctionnement de cet appareil, le raccordement a l’alimentation Sxtrique doit &tre r&lid exclusivement au travers d’un disjonctenr (minimum lOA.) isolant tout les conducteurs en cas d’anomalie. Ce disjoncteur doit kgalement pouvoir &tre actionng manuellement, de faGon mkmique.

Dans le cas contraire, un autre syst&ne doit &re mis en place afin de pouvoir isoler I’appareil et doit &re

signalis& comme tel. Disjoncteurs et intermpteurs doivent &tie conformes Bone norme reconnue telle

IEc947.

7. Lorsque les kquipements ou les capots affichent le symbole suivant, cela signifie que des

tensions dangereuses sent prkntes. Ces capots ne doivent &tre d&non& que lorsque I’alimentation est coupke, et uniquement par on personnel compttent.

8. Lorsque les Lquipements ou les capots affichent le symbole suivant, cela signifie que des surfaces dangereusement chaudes sent prkentes. Ces cap&s ne doivent &tre d&monk& qoe lorsque l’alimentation est coupLe, et uniquement par on personnel comp&ent. Certaines surfaces peuvent rester chaudes jusqu’k 45 mn.

9. Lorsque les Cquipements ou les capots affichent le symbole suivant, se reporter au manuel d’instroctions.

10. Tous les symboles graphiques utilids dans ce produit sent conformes g on ou plusieurs des standards suivants: EN61010-l.lEC417 & ISO3864.

Wichtip:

Sicherheitshinweise filr den Anschlul3 und die Installation dieser Gergte.

Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europtischen Gemeinschaft giiltig. Sie miissen strickt eingehalten werden, urn der Niederspannungsriehtlinie zu geniigen. Nichtmitgliedsstaaten der europiiischen Gemeinschaft sollten die national giiltigen Normen and Richtlinien einhalten.

1. Alle intern und extem vorgesehenen Erdungen der Geri%e miissen ausgefiihrt werden.

2. Nach Installation, Reparatur oder sonstigen Eingriffen in das Gerit miissen alle Sicherheitsabdeckungen und Erdungen wieder installiert werden. Die Funktion aller Erdverbindungen darf zu keinem Zeitpunkt gestiirt

sein.

3. Die Netzspannungsversorgung mu8 den Anfordemngen der IEC227 oder IEC245 geniigen.

4. Alle Verdrahtongen sollten mindestens bis 75 “C ihre Fur&ion dauerhaft efillen.

5. Alle Kabeldurchfiihrungen und Kabelverschraubungen sollten in Ihrer Dimensionierung so gewtilt werden, daU diese eine sichere Verkabehmg des Gerstes ermiiglichen.

6. Urn eine sichere Funktion des GerXtes zu gewtirleisten, mu0 die Spannungsversorgung iiber mindestens 10 A abgesichert sein. Im Fehlerfall mu13 dadurch gewtirleistet sein, daf3 die Spannungsversorgung zum Gertit

bzw. zu den Ger&ten unterbrochen wird. Ein mechanischer Schutzschalter kann in dieses System integriert werden. Falls eine derartige Vorrichtung nicht vorhanden ist, mu!3 eine andere Maglichkeit zur Unterbrechung der Spannungszufuhr gewtirleistet werden mit Hinweisen deutlich gekennzeichnet werden. Ein solcher Mechanismus zur Spannungsunterbrechung mu!3 mit den Normen und Richtlinien fir die allgemeine Installation van Elektrogerzten, wie zum Beispiel der lEC947, iibereinstimmen.

7. Mit dem Symbol sind Gergte oder Abdeckungen gekennzeichnet, die eine geftirliche (Netzspannung) Spannung fiihren. Die Abdeckungen dtien nor entfernt werden, wenn

die Versorgungsspannung unterbrochen worde. NW geschultes Personal darf an diesen Gersten Arbeiten ausfihren.

8. Mit dem Symbol sind GerXte oder Abdeckungen gekennzeichnet, in bzw. unter denen heiBe Teile vorhanden sind. Die Abdeckungen d&fen nor entfernt werden, wenn die Versorgungsspannung unterbrochen wurde. Nur geschultes Personal darf an diesen Geriten Arbeiten ausfiihren. Bis 45 Minuten nach dem Unterbrechen der Netzzufuhr kannen derartig Teile noch iiber eine erh6hte Temperatur verfiigen.

9. Mit dem Symbol sind GerXte oder Abdeckungen gekennzeichnet, bei denen vor dem Eingriff die entsprechenden Kapitel im Handbuch sorgfgltig mtissen.

10. Alle in diesem Gerit verwendeten graphischen Symbole entspringen einem oder mehreren der nachfolgend aufgefihrten Standards: EN61010-1, IEC417 & IS03864.

durchgelesen werden

IMPORTANTE

Norme di sicurezza per il cablaggio e I’installazione dello strmnento.

Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell’Unione Europea, la cui

stretta osservanza 6 richiesta per garantire conform&$ alla Direttiva de1 Basso Voltaggio. Esse si applicano

anche agli stati non appartenenti all’unione Europea, salvo quanta disposto dalle vigenti normative locali

0 nazionali.

Collegamenti di terra idonei devono essere eseguiti per tutti i punti di messa a terra intemi ed estemi, dove previsti.

Dopo l’installazione o la localizzazione dei guasti, assicurarsi the tutti i coperchi di protezione siano stati collocati e le messa a terra siano collegate. L’integriti di ciscun morsetto di terra deve essere costantemente

garantita.

I cavi di alimentazione della fete devono essere second0 disposizioni IEC227 o IEC2.45.

L’intero impianto elettrico deve essere adatto per use in ambiente con temperature superiore a 75°C.

Le dimensioni di totti i connettori dei cavi utilizzati devono essere tali da consentire un adeguato ancoraggio al cave.

Per garantire un sicuro funzionamento dell0 stmmento il collegamento alla rete di alimentazione principale

dovrk essere eseguita tramite intenvttore automatic0 (min.lOA), in grade di disattivare tutti i conduttori di circuito in case di guasto. Tale intenuttore dovr& inoltre prevedere un sezionatore manuale o altro dispositivo di interruzione dell’alimentazione, chiaramente identificabile. Gli interruttori dovranno essere conformi agli standard riconosciuti, quali IEC947.

11 simbolo riportato sullo strumento o sui coperchi di protezione indica probabile presenza di elevati voltaggi. Tali coperchi di protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo stmmento.

I1 simbolo riportato ~110 strumento o sui coperchi di protezione indica rischio di contatto con superfici~ad alta temperatora. Tali coperchi di,protezione devono essere rimossi esclusivamente da personale qualificato, dopo aver tolto alimentazione allo strumento. Alcune super&i possono mantenere temperature elevate per oltre 45 minuti.

9. Se lo strumento o il coperchio di protezione riportano il simbolo, fare riferimento alle istmzioni de1 manuale Operatore.

10. Tutti i simboli grtici utilizzati in questo prodotto sono previsti da uno o pib dei seguenti standard: EN61010-1. IEC417 e IS03864.

VIKTIG

Sikkerhetsinstruks for tllkobling og installasjon av dette utstyret.

F0lgende sikkerhetsinstraksjoner gjelder spesilikt alle EU medlemsland og land med i E@S-avtalen. Instruksjonene skal f@lges n#ye slik at installasjonen blir i henhold til lavspennlngsdirektivet. Den b@r ogs& ffdges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder.

1. Passende jordforbindelser m% tilkobles alle jordingspunkter, inteme og eksteme hvor disse forefinnes,

2. Etter installasjon eller feilsgking skal alle sikkerhetsdeksler og jordforbindelser reetableres. Jordingsforbindelsene nG alltid holdes i god stand.

3. Kabler fra spenningsforsyning skal oppfylle kravene spesifisert i IEC227 eller IEC245.

4. Alle ledningsforbindelser skal were konstmert for en omgivelsestemperator hoyere en 750C.

5. Alle kabelforskmvninger som benyttes skal ha en indre dimensjon slik at tilstrekkelig avlastning oppnies.

6. For i oppni sikker drift og betjening skal forbindelsen til spenningsforsyningen bare skje gjennom en strembryter (minimum 1OA) som vi1 bryte spenningsforsyningen til alle elektriske kretser ved en feilsituasjon. Strplmbryteren kan ogsi inneholde en mekanisk operert bryter for L isolere instmmentet fra

spenningsforsyningen. Dersom det ikke er en mekanisk operert bryter installert, rni det were en annen mite ?I isolere utstyret fra spenningsforsyningen, og denne mitten rni wre tydelig merket. Kretsbrytere eller kontakter skal oppfylle kravene i en annerkjent standard av type” IEC947 eller tilsvarende.

7. Der hvor utstyr eller deksler er merket med symbol for farlig spenning, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene rni bare fjaemes nti spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell.

8. Der hvor utstyr eller deksler er merket med symbol for meget varm overflate, er det sannsynlig at disse er tilstede bak dekslet. Disse dekslene m&bare fjlemes II& spenningsforsyning er frakoblet utstyret, og da bare av trenet servicepersonell. Noen overflater kan were for varme til B bereres i opp ti145 minutter etter spenningsforsyning frakoblet.

9. Der hvor utstyret eller deksler er merket med symbol, vennligst referer til instmksjonsmanualen for instmkser.

10. Alle grafiske symboler brukt i dette produktet er fra en eller flere av f@lgende standarder: EN61010-1, IEC417 & IS03864.

IMPORTANTE

Instru@es de seguranqa para ligqiio e instala@o desk aparelho.

As seguintes instru@es de seguranga aplicam-se especificamente a todos OS estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cmnprimento da Directiva sobre Baixa Ten&o. Relativamente aos estados que n5o pertengam B UE, deverSio cumprir igualmente a referida directiva, exceptuando OS cases em que a legisla@o local a tiver substitaido.

Devem ser feitas liga@es de terra apropriadas a todos OS pontos de terra, intemos ou extemos.

Ap6s a instala@o ou eventual repara@o, devem ser recolocadas todas as tampas de seguransa e terras de protec@o. Deve manter-se sempre a integridade de todos OS terminais de terra.

3. OS cabos de alimenta@o elktrica devem obedecer is exigEncias das normas IEC227 ou IEC2.45.

4. OS cabos e fios utilizadosnas liga@es elktricas devem ser adequados para utiliza@o a uma temperatura ambiente ati 75” C.

As dimensdes intemas dos buck dos cabos devem ser adequadas a uma boa fixaGio dos cabos.

Para assegurar urn funcionamento seguro deste equipamento, a liga@o ao cabo de alimentaqzo ektrica

dew ser feita atrav6 de urn disjuntor (min. 1OA) que desligara todos OS condutores de circuitos durante uma avaria. 0 disjuntor poderA tamb&n canter urn interruptor de isolamento accionado manualmente. Caso contrkio, deveri ser instalado qualquer outro meio para desligar o equipamento da energia ektrica,

devendo ser assinalado convenientemente. OS disjuntores ou interruptores devem obedecer a uma norma reconhecida, tipo IEC947.

I. Sempre que o equipamento ou as tampas contiverem o simbolo, 6 prov&vel a existkcia de

tens6es perigosas. Estas tampas s6 devem ser retiradas quando a energia elktrica tiver

sido desligada e por Pessoal da Assist&ncia devidamente treinado.

8. Sempre que o equipamento ou as tampas contiverem o simbolo, hi perigo de existencia de superficies quentes. Estas tampas s6 devem ser retiradas por Pessoal da Assistikcia

devidamente treinado e depois de a energia ektrica ter sido desligada., Algumas

superficies permanecem quentes at& 45 minutes depois.

9. Sempre que o equipamento ou as tampas contiverem o sfmbolo, o Manual de

Funcionamento deve ser consultado para obten@o das necesstiias instru@es.

10. Todos OS simbolos grificos utilizados neste produto baseian-se em uma ou mais das seguintes normas: EN61010-1, IEC417 e IS03864.

IMPORTANTE

Instrocciones de segurldad para el montaje y cableado de este aparato.

Las sigoientes instnxciones de seguridad , son de aplicacion especlfica a todos 10s miembros de la UE y se adjuntaran para cmnplir la normativa europea de baja tension.

1. Se deben preveer con&ones a tierra de1 equipo, tanto extema coma intemamente, en aquellos terminales previstos al efecto.

2. Una VW. finalizada las operaciones de mantenimiento de1 equipo, se deben volver a colocar las cubiertas de seguidad aasi coma 10s terminales de t&a. Se debe comprobar la integridad de cada terminal.

3. Los cables de alimentacion electrica cumpliran con las normas IEC 227 o lEC 245

4. Todo el cableado sera adecuado para una temperatura ambiental de 75°C.

5. Todos 10s prensaestopas seran adecuados para una fijacion adecuada de 10s cables

6. Para un manejo seguro de1 equipo, la alimentacion electrica se realizara a traves de un interruptor

magnetotennico ( min 10 A ), el cual desconectara la alimentacion electrica al equip0 en todas sus fases durante un fallo. Los interruptores estaran de acuerdo a la norma IEC 947 u otra de reconocido prestigio,

7. Cuando las tapas o el equipo lleve impreso el simbolo de tension electrica peligrosa, dicho alojamiento solamente se abrira una vez que se haya intemunpido la alimentacion electrica al equip0 asimismo la intervention sera llevada a cabo por personal entrenado para estas labores.

8. Cuando las tapas o el equipo lleve impreso el simbolo, hay superficies con alta temperatura, por tanto se abrira una vez que se haya interrumpido la alimentacion electrica al equip0 por personal entrenado para estas labores, y al menos se esperara unos 45 minutes para enfriar las supetficies calientes.

9. Cuando el equipo o la tapa lleve impreso el simbolo, se consultara el manual de instrucciones.

10. Todos 10s simbolos graficos usados en esta hoja, estan de acuerdo alas siguientes normas EN61010-1, IEC417 & IS0 3864.

VIKTIGT

Siikerhetsfdreskrifter fiir kablage och installation av denna apparat. FSljande s%kerhetsfiireskrifter sir tilliimpliga fdr samtliga EU-medlemsl%nder. De skall fdljas i varje

avseende fiir att iiverensstima med LHgspZmdngs direktivet. Icke EU medlemsltinder skall ocks~ fdlja nedanstiende punkter, Aida de inte iivergrips av lokala eller nationella fdreskrifter.

TillWplig jordkontakt skall utf6ras till alla jordade punkter, s%l intemt som extemt dti si erfordras.

Efter installation eller fels&ning skall samtliga stierhetshtiljen och s&erhetsjord &xplaceras. Samtliga

jordterminaler mLte h&s obrutna hela tiden.

Matningssptiningens kabel mbte Gverensst%mma med Mreskriftema i lEC227 eller lEC245.

Allt kablage skall vara l%mpligt f6r anv?indning i en omgivningstemperatur hBgre &I 75°C.

Alla kabelfiirskmvningar som anvbds skall ha inre dimensioner som motsvarar adekvat kabelfiirankring.

F6r att s?&erst%lla s&er drift av denna utmstning skall anslutning till huvudstr&nnen endast giiras genom en sgkring (min 1OA) som skall fr?mkoppla & str&nf&ande kretsar n%r &got fel uppsfir. S%kringen kan given ha en mekanisk f&skiljare. Om sz? inte %r fall&, mhte ett annat fiirfarande f& att frtiskilja utmstningen f&n striimfiirsijrining tillhandah%las och klart framgi venom marker&z. S&rina eller omkopplare maste Gverenssttima Led-en g%llande standard sLom t ex &947.

- -

DXr utmstning eller hBlje %I markerad med vids&nde symbol Mreliggerisk fi% livsfarlig

sptining i r&h&en. Dessa hBljen f& endast avl%gsnas n%ir st&nmen ej %r an&ten till

utrostningen - och di endast av utbildad servicepersonal.

Nti utmstning eller h6lje %I markerad med vidstiende symbol fijreligger risk f& br&mskada vid kontakt med uppvinnd yta. Dessa h6ljen f% endast avl%gsnas av utbildad

servicepersonal, nti stri%nmen kopplats frh utmstningen. Vissa ytor kan vara mycket varma att vidrijra iven upp till 45 minuter efter avstigning av striimmen.

NL utmstning eller h6lje markerats med vids&nde symbol b6r instruktionsmanualen

9. studeras fijr information.

Samtliga gmfiska symboler som fijrekommer i denna prod& firms angivna i en eller flera av fiiljande

f&eskrifter:- EN61010-1, IEC417 & ISO3864.

III

10. oh0 Ta ypocptK6 ~ti@Ao mu Xptjqtonototiat oc wqxoo6~Spa 0116 ?a &rg npbnma: EN61010-1, IEC417 Kat 1503864.

IB-106.510A

mhoi

am6

TO npoi6v hat on6 &vo ft

TABLE OF CONTENTS

Section

Rosemount Warranty.. ...................................................................................................................................................

I. GENERAL DESCRIPTION AND SPECIFICATIONS

Introduction ..............................................................................................................................................

l-1.

Description ...............................................................................................................................................

1-2.

Operation..

1-3.

Performance Specifications ......................................................................................................................

1-4.

l-5. Physical Specifications.. ...........................................................................................................................

l-6. Utilities Specifications .............................................................................................................................

II. INSTALLATION

2-l. General .....................................................................................................................................................

2-2. Unpacking and Inspection.. ......................................................................................................................

2.3. Site Selection and Preparation ..................................................................................................................

Infrared Receiver Module Installation ......................................................................................................

2.4.

2.5. Infrared Source Module Installation

Flue Gas Temperature Probe Installation .................................................................................................

2.6. Control Module Installation

2.1.

Electrical Installation.. ..............................................................................................................................

Z-8.

Purge Air Requirements ...........................................................................................................................

2-9.

OPERATIONS AND CONTROLS

3-l. Theory of Operation .................................................................................................................................

3-2. Description of Major Components

Infrared Source Module

Flue Gas Temperature Probe .................................................................................................................

Infrared Receiver Module .....................................................................................................................

Purge Air/Enclosure Assembly ..........................................................................................................

Radiometer Assembly ........................................................................................................................

Power Supply Board ..........................................................................................................................

CPU Board .........................................................................................................................................

Control Module.. ...................................................................................................................................

3-3. Description of Controls ............................................................................................................................

lR Receiver Module Controls ...............................................................................................................

IR Source Temperature Controller Controls

ALIGN/RUN Switch (Sl) Intensity Adjustment Potentiometer (R18).

lR Source Temperature Controller Controls

Temperature Setpoint Potentiometer ..................................................................................................

Control Module.. ...................................................................................................................................

Control Module Display-Upper Display ............................................................................................

Audible Alarm.. ..................................................................................................................................

................................................................................................................................................

.........................................................................................................

.....................................................................................................................

...........................................................................................................

........................................................................................................................

.........................................................................................

..................................................................................................................

........................................................................................

.........................................................................................

Control Module Display-Lower Display..

Keyboard.. ..........................................................................................................................................

..........................................................................................

Page

2-13

3-10 3-11 3-13 3-13

l-l

l-l 1-2 1-3 l-3 1-5

2-1 2-l 2-l 2-2 2-6 2-8 2-9 2-9

3-1 3-4 3-4 3-6 3-6 3-6 3-6 3-6 3-6 3-6 3-8 3-8 3-9 3-8 3-8 3-9 3-9 3-9

TABLE OF CONTENTS (Continued)

Section

3-4. Keyboard

3-5. CO Computation .......................................................................................................................................

3-6. Function Listing and Description ..............................................................................................................

3-7. Function Security System .........................................................................................................................

3-X.

3.9. Peek and Poke System Memory ................................................................................................................

3-10. How to Change Addresses in Function

3-l 1. How to Enter Data into an Address in Function 60 (Peek & Poke) ..........................................................

Page

Functions.. ................................................................................................................................

STORE ENTRY Key ............................................................................................................................

[*I

Decimal Point/RBSP TIME Key..

O/GAS TEMP Key .................................................................................................................................

COKE Key.. ..........................................................................................................................................

l/CAL/OFF Key ....................................................................................................................................

2lSET ZERO Key ..................................................................................................................................

3lRANGE Key .......................................................................................................................................

2nd KEY/NEXT Key

4lHOLDlOFF Key.. ...............................................................................................................................

5lSAVE

6lRBSTORE n Key ................................................................................................................................

USER KEY/PROGRAM Key ...............................................................................................................

IlDlAGNOSE Key S/ALARM g/ALARM 2 Key

ACK ALARM/ENABLE/OFF Key .......................................................................................................

Secondq Functions ..............................................................................................................................

Hold Command.. ....................................................................................................................................

Hold Flag..

User Locked Function Security .............................................................................................................

Factory Locked Function Security

System Cahbratmn ....................................................................................................................................

Zero Calibration Cycle ..........................................................................................................................

Automatic Calibration Cycle The Hexadecimal Number System

The Hexadecimal System Used by the 5100

n Key.. .....................................................................................................................................

1 Key.. .................................................................................................................................

.............................................................................................................................................

............................................................................................................................

................................................................................................................................

...................................................................................................................................

.................................................................................................................

....................................................................................................

.........................................................................................................

........................................................................................................

.........................................................................................

60 (Peek&Poke). .......................................................................

3-14

3.14

3.15 3-16 3-17

3.17 3-18 3-19 3-20 3-21 3-22 3-25

3.26 3-21 3-28

3.30 3-30 3-31

3.32 3-38 3-38 3-38 3-38 3-38 3-39

3.39

3.40 3-41 3-41 3-41 3-48 3-49 3-50

Iv.

STARTUP AND CALIBRATION

4-l. General .....................................................................................................................................................

4.2. Pre-Operation Check and Control Settings

4-3. Optical Alignment. ....................................................................................................................................

4.4. Initialize Control Module .........................................................................................................................

4.5. Zero Calibration ........................................................................................................................................

ACCESSORIES

5-l. Interconnect Cable ....................................................................................................................................

5.2. Thermocouple wire.. ................................................................................................................................

5-3. Source Purge Air Assembly ......................................................................................................................

Theory of Operation Source Purge Air Assembly with Jet Pumps. Source Purge Air Assembly with Blower..

..............................................................................................................................

...............................................................................................

.........................................................................................

............................................................................................

4-l 4-1 4-l 4-2 4-6

5-l 5-l 5-l 5-l 5-l

5-3

TABLE OF CONTENTS

(Continued)

S&iOll VI. CIRCUIT DESCRIPTIONS

6-l

Overview.. ................................................................................................................................................

6-2

Temperature Control (Source) ..................................................................................................................

6-3

Receiver CPU (Central Processor Unit) ...................................................................................................

Description.. ..........................................................................................................................................

CPU Section

Watch Dog Section ...............................................................................................................................

Memory Section.. ..................................................................................................................................

Address Decoder Section

J/O Section ............................................................................................................................................

Analog Section.. ....................................................................................................................................

6-4

Receiver Power Supply Board .................................................................................................................

AC Voltage

Tl Secondary Voltage.. .........................................................................................................................

AC Voltage ...........................................................................................................................................

Solenold Trutcs ......................................................................................................................................

Tnac Clrcult for Calibration Source. .....................................................................................................

6-5

Control Module CPU ...............................................................................................................................

Description.. ..........................................................................................................................................

CPU Section ..........................................................................................................................................

Watch Dog Section ...............................................................................................................................

Memory Section.. ..................................................................................................................................

Decoder Section. ...................................................................................................................................

II0 Section

6-6

Control Module Output Circuit Board

Components Not Used in Output Generation

Circuit Operation ...................................................................................................................................

6-7

Control Module Power Supply.. ...............................................................................................................

Tl Transformer .....................................................................................................................................

Alarm Sections ......................................................................................................................................

..........................................................................................................................................

...........................................................................................................................................

............................................................................................................................................

Page

......................................................................................................................

.....................................................................................................

........................................................................................

6-l 6-l 6-l 6-l 6-3 6-3 6-3 6-3

6-3 6-6 6-6 6-9 6-9 6-9 6-9 6-9 6-9 6-9

6.12 6-12 6-12

6.12 6-13 6-13

6.13 6-16

6-17

6.17 6-17

VII. TROUBLESHOOTING

7-l. Diagnostics Program ................................................................................................................................

7-2. Fault/Error Alert.. .....................................................................................................................................

Fault Flag ..............................................................................................................................................

Audible Alarm.. ..................... . ...............................................................................................................

Alarm 3 .................................................................................................................................................

Held Output Flag.. .................................................................................................................................

Hold Flag

Receiver Startup.. ..................................................................................................................................

7-3. Fault/Error Identification ..........................................................................................................................

GelleW.1.. ................................................................................................................................................

Fault Overrides ......................................................................................................................................

7-4. Fault/Error Description ............................................................................................................................

1-S. Troubleshooting .......................................................................................................................................

..............................................................................................................................................

7-l 7-l 7-l 7-l 7-l 7-l 7-1 7-2 7-2 7-2 l-2 7-2 7-3

TABLE OF CONTENTS (Continued)

Section

7-6. General

7-7. Guidelines for Fault Codes .......................................................................................................................

7-8. Limits on

7-9. To Peek at Address 0000 ..........................................................................................................................

7-10. To Peek at Address 0007.. ........................................................................................................................

7-l 1. To Peek at Addresses 0001 and

Troubleshooting of Faults

Flow Chart

Symbols ..............................................................................................................................

...........................................................................................................

Flow Chart Abbrevntlons .....................................................................................................................

Flow Chart

Footnotes ............................................................................................................................

More Than One Action in an Action Block.. .........................................................................................

References Made to Addresses in the Memory .....................................................................................

Multiple Faults ......................................................................................................................................

Fault Code 1 ..........................................................................................................................................

Fault Code 2 ..........................................................................................................................................

Fault Code 3 ..........................................................................................................................................

Fault Code 4

..........................................................................................................................................

Fault Code 5 ..........................................................................................................................................

Fault Code 6 Fault Code

..........................................................................................................................................

7 ..........................................................................................................................................

Fault Code 8 ..........................................................................................................................................

Fault Code

9 ..........................................................................................................................................

Fault Code 10 ........................................................................................................................................

Fault Code 11 ........................................................................................................................................

Fault Code 12 ........................................................................................................................................

Fault Code 13 ........................................................................................................................................

Fault Code 14 Troubleshooting System (Receiver) Reset..

........................................................................................................................................

...........................................................................................

Voltages and

Resistances.. ........................................................................................................

.....................................................................................................

OOOZ..

Page

l-6 l-6 7-6

7-6 7-10 7-10 7-10

7.10 7-11 7-11 7-11 7-11 7-11

7.12 7-12 7-12 7-12

7.13 7-13

7.13 7-13 7-13 l-35 7-36 7-31 7-31 7-38

VIII. SERVICE AND NORMAL MAINTENANCE

8.1. Overview ..................................................................................................................................................

8-2.

Removal of Source from Stack/Duct.. ......................................................................................................

8.3.

Removal of PCB from Source

..................................................................................................................

8.4. Installation of PCB Assembly to Source.. .................................................................................................

8-5.

Source Test

Procedure.. ............................................................................................................................

Coil, Ohmic Value Test (Source) ..........................................................................................................

Overall Source Voltage Test of Thermocouples ....................................................................................

Function Test (Source) ..........................................................................................................................

8.6. Installation of Source

8.7. Thermocouple Test Procedure

................................................................................................................................

..................................................................................................................

Procedure A ...........................................................................................................................................

Procedure

B ...........................................................................................................................................

8.8. Removal/Installation of Radiometer .........................................................................................................

8.9. Detector Installation Procedure ................................................................................................................

X-10. Dark Level Test of Possible Noisy Detector.. ...........................................................................................

8-l 1. Test and Replacement of Speed Sensor

....................................................................................................

Speed Sensor Test .................................................................................................................................

Removal of Speed Sensor from Radiometer Installation of Speed Sensor to Radiometer..

..........................................................................................

.........................................................................................

8-l

8-J 8-2 8-4

8-5

8-5 8-5 8-6 8-7

8-7

8-8 8-8

8-10 8-12

S-15 8-16 S-16 8-16 8-17

TABLE OF CONTENTS (Continued)

section

8-12. Removal of Dual Gas Cells with Solenoid 8-13.

8- 14. Removal of the Calibration Gas Cell.. ......................................................................................................

8-15. Installation of the Calibration Gas Cell 8-16. Removal, Installation of Chopper

8-17. Test of Chopper.. ......................................................................................................................................

S-18. Removal/Installation of the Calibration Source

8.19. Receiver CPU Board Replacement.. 8-20.

8.21. Calibration of Control Module Output Card

8-22. Reference Voltage Adjustment..

S-23.

8.24. Board Replacement ..................................................................................................................................

8-25. Cleaning of Calcium Fluoride Window ....................................................................................................

8.26. Record Keeping.. ......................................................................................................................................

8-27. Manual Check of Span Response

8.28. History Log

Page

...............................................................................................

Installation of Dual Gas Cell Assembly.. ..................................................................................................

....................................................................................................

Motor.. ................................................................................................

Removal of Chopper Motor ..................................................................................................................

Installation of Chopper Motor.. .............................................................................................................

........................................................................................

Removal of the Calibration

Installation of the Calibration Source.. ..................................................................................................

Control Module CPU Board Replacement.. .............................................................................................

Receiver Alignment Procedure.. ...............................................................................................................

Apply Power to the Infrared Source Module Optical Alignment

Removal and Installation of Control Module

Power Supply Board .......................................................................................................................

Removal and Installation of the Control Module

Output Circuit Board .......................................................................................................................

Removal and Installation of Control Module

Rear Interface Circuit Board ...........................................................................................................

Removal and Installation of Receiver Power

Supply Circuit Board (PCB) ...........................................................................................................

Removal and Installation of the

...............................................................................................................................................

.................................................................................................................................

Source .......................................................................................................

.........................................................................................................

............................................................................................

...............................................................................................................

.........................................................................................

Receiver Ribbon

.............................................................................................................

..................................................................

Cable..

S-17 8-19 8-21 8-22 8-22 8-22 8-23 8-24 8-25 8-25 8-26 8-27 8-28 g-30 8-32 8-33 8-33 8-33 X-34

8-34 8-35 8-35 8-37

8-37 8-38 8-38 8-39 8-39

Ix. REPLACEMENT PARTS X. RETURNING EQUIPMENT TO THE FACTORY

INDEX

LIST OF ILLUSTRATIONS

Figure

l-l. 2-l. 2-2.

2-3.

2.4. 2-5. 2-6.

2.1. 2-8. 2-9. 2-10.

2.11. 2-12. 3-l. 3-2. 3-3. 3-4.

3-5.

3-6. 3-7. 3-8. 3-9.

3-10. 3-11.

5-l. 5-2. 6-l. 6-2. 6-3. 6-4. 6-5.

6.6. 6-7. 6-S. 6-9. 7-l. 7-2. 7-3.

1.4. 7-5. 7-6. 7-7. 7-8. 7-9. 7-10.

7.11. 7-12. 7-13.

7.14.

7-15. 7-16. 7-17.

Page

Typical Model 5 100 CO Analyzer System

Outline and Mounting Dimensions, Infrared Receiver Module with Jet Pump ........................................

Outline and Mounting Dimensions, Infrared Receiver Module

with Purge Air Blower Hose Adapter

Infrared Receiver Module Installation with Jet Pump ...............................................................................

Infrared Receiver Module Installation with Hose Adapter .......................................................................

Outline and Mounting Dimensions, Infrared Source Module ...................................................................

Infrared Source Module Installation .........................................................................................................

Flue Gas Temperature Probe Installation .................................................................................................

Control Module Installation.. ....................................................................................................................

Electical Installation ................................................................................................................................

Purge Air Pressure and Flow Requirements for Model 5 100 CO Analyzer.. ............................................

Outline and Mounting Dimensions, Purge Air Blower Motor ..................................................................

Blower Motor Wiring Connections

Spectral Transmittance of CO2 and CO

Optical Mounting.. ....................................................................................................................................

optical components

Primary Signal Processing -- Analog Representation ...............................................................................

Signal Processing Block Diagram -- Analog Representation ....................................................................

IR Source and Receiver Modules Block Diagram

Control Module Block Diagram ...............................................................................................................

IR Receiver Module Controls ...................................................................................................................

IR Source Module Temperature Controller ..............................................................................................

Control Module Display

Control Module Keyboard.. ......................................................................................................................

Source Purge Air Assembly with Jet Pumps

Source Purge Air Assembly ......................................................................................................................

Main Source Temperature Control Schematic ..........................................................................................

Receiver CPU Circuit Card Schematic .....................................................................................................

Detector Output (Waveform TP- 13) Receiver Card CPU Board ..............................................................

Receiver Power Supply Schematic ...........................................................................................................

Control Module CPU Circuit Card Schematic ..........................................................................................

Control Module Output Circuit Card Schematic

Duty Cycle (TPl). .....................................................................................................................................

Control Module Power Supply Circuit Card Deleted

Multiple Faults Flowchart. ........................................................................................................................

Source Temperature Flowchart .................................................................................................................

Flue Gas Temperature Flowchart. .............................................................................................................

Radiometer Temperature Flowchart .........................................................................................................

Cold Junction Temperature Flowchart

Intensity Too High Flowchart.. .................................................................................................................

Communication Link Flowchart #l ..........................................................................................................

Communication Link Flowchart #2 ..........................................................................................................

Intensity Too Low Flowchart. ...................................................................................................................

EEPROM Write Error Flowchart .............................................................................................................

Calibration Cell in Beam Flowchart .........................................................................................................

Calibration Source Flowchart ...................................................................................................................

Calibration Cycle Aborted by Receiver

Calibration Cycle Aborted by Control Module Flowchart.. ......................................................................

Receiver in Alignment Mode Flowchart ...................................................................................................

No New Data Transmitted Flowchart. ......................................................................................................

System Reset Flowchart ............................................................................................................................

.................................................................................................................................

...........................................................................................................................

...............................................................................................

....................................................................................................

..........................................................................................................

....................................................................................................

....................................................................................

.............................................................................................

.......................................................................................

Schematic ...........................................................................

......................................................................................................

Unit Flowchart.. .........................................................................

2-10 2-12 2-14 2-15 2-16

3-10 3-13

6-10 6-14 6-16 6-18

7-18 l-19 7-20 7-21 7-22 7-23

7.24 7-25

7.26 7-27 7-28 7-29 7-30

7.31 7-32 7-33 7-34

1-l

2-2 2-3

2-4 2-5 2-6 2-7 2-8

3-1 3-2 3-2 3-3 3-3 3-5 3-7 3-8

3-9

5-2 s-4 6-2 6-4 6-6 6-7

LIST OF ILLUSTRATIONS (Continued)

Figure

8-1. 8-2. s-3. s-4. 8-5. S-6. 8-7. 8-8.

8.9. s-10. 8-11. 8-12. 8-13. 8-14. 8-15. 8-16. 8-17.

8.18. 8-19. X-20. 8-21.

8-22. 8-23. 8-24.

8-25. S-26. S-27.

X-28.

8-29.

8.30.

8-31.

8-32.

8.33.

8-34.

8-35.

8-36.

8.37.

8-38.

8.39.

8-40.

8.41. 8-42. 8-43. s-44. 8-45. 8-46. s-47. S-48.

Page

Hardware Locater Source .........................................................................................................................

Intermediate Source.. ................................................................................................................................

Temperature Control Circuit Board (Stack) Voltage Warning Cover and Insulator Board

Source Assembly ......................................................................................................................................

Source Temperature Control Wire Points.. ...............................................................................................

Temperature Control to Intermediate Source ...........................................................................................

Output to Intermediate Source.. ................................................................................................................

TB-2 Source Test Points.. .........................................................................................................................

Radiometer Back Half.. ............................................................................................................................

Radiometer Front Half.. ............................................................................................................................

Deleted Deleted Control Module Keyboard Detachment..

Correct vs. Incorrect Detector Installation..

Speed Sensor to Receiver .........................................................................................................................

Radiometer Rearview (Cable Clamp).

Speed Sensor Location .............................................................................................................................

Radiometer Rearview (Disassembly). Part Locator Dual Gas Cell Subassembly..

Removal of Dual Gas Cell ........................................................................................................................

Removal Calibration Gas Cell Subassembly ............................................................................................

Radiometer Front View ............................................................................................................................

Calibration Gas Cell with Solenoid ..........................................................................................................

Rearview Radiometer for Chopper Motor Replacement ...........................................................................

Chopper Motor .........................................................................................................................................

Deleted

Chopper Motor Blade Position

Chopper Motor .........................................................................................................................................

Chopper Motor Test Set-Up .....................................................................................................................

Subassembly Locator Receiver (Reference) .............................................................................................

J4/Jl Locator ............................................................................................................................................

Deleted

Control Key Board Removal ....................................................................................................................

Control Module Circuit Locator

Voltmeter to Control Voltage Output Rear Interface Board

Control Module Output Circuit Board ......................................................................................................

Current Meter to Control Module Output .................................................................................................

Voltmeter to TP6 (Reference Voltage) Receiver

Receiver Alignment Adjustment

Infrared Source Module, Exploded View .................................................................................................

Infrrared Receiver Module, Exploded View ..............................................................................................

Infrared Receiver Module, Exploded View..

Control Module, Exploded View. .............................................................................................................

Gas Temperature Probe

Subassembly, Electronics Main Source Temperature Control Subassembly, Lower Circuit Card Main Source

.....................................................................................................................................................

.................................................................................................................

...............................................................................................................

Locator .................................................................................................

............................................................................................................................

Temperature Control .............................................................................................................................

.............................................................................................

...........................................................................................

..................................................................................................

..............................................................................................

......................................................................................................

.......................................................................................................

...............................................................................................

.....................................................................

......................................................................................

............................................................................................

..................................................................

8-11 S-11

8-12 8-13 8-16 8-16

8.17 8-18 8-18 8-19

8-21

8.21 8-22 8-23

8-24

8-25 8-24 8-24 8-25 8-26 8-27

8-28 8-29

8.30 8-31 8-32 8-32 8-33

8.40 8-41 8-42 8-42 8-43 8-43

s-44

8-45

8-l 8-2

8-2 8-3

8-4 8-6 8-6 s-7

8-8

SECTION I. GENERAL DESCRIPTION AND SPECIFICATIONS

l-l. INTRODUCTION.

The importance of controlling excess air levels in various combustion processes has been recognized for many years. Recently however, the rising cost of fuel has made it an economic necessity to reduce excess air levels to minimize thermal stack losses. Efforts toward combustion efficiency optimization, however, must be aimed at reducing total energy loss. This requires achieving minimum unburned combustibles as well as minimum thermal stack losses. More precise control of the

air/fuel ratio, optimized for minimum total energy loss, can yield significant gains in efficiency and result

in substantial savings in reduced fuel consumption. Flue gas concentration of carbon monoxide is a reliable and accurate indication of burner flame

stoichiometry and the completeness of combustion. It is the most sensitive indicator of unburned combustibles losses. Used either as a primary combustion efficiency parameter, or in conjunction with oxygen analysis, carbon monoxide offers significant advantages in controlling combustion at optimum levels of excess air. Controlling air/foe1 ratio to an optimum level of carbon monoxide assures minimum total energy loss, and maximum efficiency, independent of variations in boiler load, fuel type, and fuel quality.

The measurement is relatively unaffected by air in-leakage and burner maintenance requirements are

immediately identified.

The Model 5100 CO Analyzer sets new and superior standards of quality and reliability in providing the many benefits of continuous flue gas carbon monoxide measurement.

1-2. DESCRIPTION.

The Rosemount Model 5100 CO Analyzer (Figure l-l) is designed to continuously measure CO concentration levels in combustion flue gases. The analyzer consists of four main components: an infrared source module, an infrared receiver module, a flue gas temperature probe, and a control module. The source, temperature probe, and receiver are installed directly on the flue gas duct

or stack, eliminating the need for a costly and complex sample conditioning system. The receiver is positioned to view the source by sighting across the duct, through the flue gas to be monitored. The control module is designed for panel mounting in the boiler control room.

ITEM DESCRIPTION

IR Source Module 2 3 4

Figure l-l. Typical Model 5100 CO Analyzer System

rE1c&mA

l-l

The IR source is housed in a rugged, fully insulated, stainless steel and aluminum enclosure. This enclosure is housed in a carbon steel mounting sleeve designed for welding directly to the duct. Weighing only 33 pounds (15.0 kg), the IR source module is easily installed with a line connection to an AC power source and a thermocouple lead back to the receiver. In normal applications no purge air is required to maintain source cleanliness. However, in certain applications the flue gases contain constituents which can adhere to the source and damage it through corrosion; in these applications a source purge air is required. An optional jet pump is available. The jet pump uses pressurized, low volume plant air to induce a high volume, low pressure ambient air purge through the purge assembly. When pressurized air is not available for the jet pump, the

Model 5100 may be equipped with an optional blower accessory. Refer to paragraph 5-3 for a description of

the source purge air assembly.

The IR receiver is housed in an epoxy-coated, cast aluminum enclosure. Like the source, the receiver is

lightweight, weighing 33 pounds (15.0 kg), facilitating installation. Contained within the receiver are the optics and detector system, startup adjustments and signal processing electronics. The receiver incorporates an automatic calibration system which may be activated from the control module. Signal and power connections

are made via terminal strips located in the interior of the enclosure. Should the application require purge air to maintain clean window cleanliness, the Model 5100 is available with an optional jet pump. In negative duct pressure applications, ambient air is naturally drawn into the jet pump, filtered, passed through the purge assembly and into the duct. In positive duct pressure applications, pressurized, low volume plant air is

supplied to the jet pump to induce a low pressure., high volume of ambient purge air through the purge

assembly. If plant air is not available the Model 5100 may be provided with an optional air blower accessory.

The air,bIower accessory or plant ,&r must ,be provided ‘if pressure in tbe,duct is not always a negative pressure. F&IT to do so may aIIow high i@emaI tempaatnks to be reached in the infrared receiver causing damage to tIje equipment, or shorten its 0perationaI fifespan.

The control module provides control room access to all analyzer functions, intelligent control of all operating functions, and complete remote diagnostic capability. The module is housed in a stainless steel enclosure, with

integral, self-attaching, panel-mount hardware. An RS-232 option is available for output to a PC.

1-3. OPERATION.

concentrations

The Model 5100 utilizes infrared absorption spectroscopy to continuously measure CO

in combustion flue gases. The IR source module is mounted directly on the flue gas duct or stack on the side opposite the IR receiver module. Infrared energy is radiated by the source, through the flue gas, to the receiver. The receiver employs gas filter correlation and narrow bandpass optical filtration with a

solid state detector to determine the absorption of radiation by CO in the flue gas. CO concentration levels are computed by digital signal processing circuitry and displayed on the control module. Analog output signals of 4-20 mADC, 1-5 VDC, O-20 mADC or O-5 VDC, proportional to measured CO concentration, are generated of input to a recording and/or combustion control system.

+ 196 hidden pages

Rosemount Manual: 5100A CO Analyzer-Rev 2.1 | Rosemount Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual