Model 1181T
Two-Wire Toroidal Conductivity Transmitter
Instruction Manual
PN 51-1181T/rev.C
April 2003
DANGER
HAZARDOUS AREA INSTALLATION
INTRINSICALLY SAFE INSTALLATION
Installations in hazardous area locations must be
carefully evaluated by qualified on site safety personnel. Transmitter and Sensor alone are not
Intrinsically safe. To secure and maintain an intrinsically safe installation, a certified safety barrier
must be used and the installation must comply with
the governing approval agency (FM, CSA or
BASEEFA/CENELEC) installation drawing requirements (see Section 2.0 - Installation).
EXPLOSION-PROOF INSTALLATION
Caution: Sensors are not explosion-proof. If the
sensor must be installed in a hazardous location an
intrinsically safe system must be implemented.
To maintain the explosion-proof rating of the transmitter, the following conditions must be met:
• Discontinue power supply before removing
enclosure covers.
• Transmitter covers must be properly installed
during power on operation.
• Explosion proof "Y" fittings must be properly
installed with sealing compound prior to applying power to the transmitter.
• Serial tag cover over the external Zero and
Span adjustments must be in place.
• See Installation Section for details.
Proper installation, operation and servicing of this
instrument in a Hazardous Area Installation is
entirely the responsibility of the user.
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Rosemount Analytical designs, manufactures, and tests its products to meet
many national and international standards. Because these instruments are
sophisticated technical products, you must properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your
safety program when installing, using, and maintaining Rosemount
Analytical products. Failure to follow the proper instructions may cause any
one of the following situations to occur: Loss of life; personal injury; property
damage; damage to this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product. If this Instruction Manual is not the correct manual, telephone 1-800654-7768 and the requested manual will be provided. Save this
Instruction Manual for future reference.
• If you do not understand any of the instructions, contact your Rosemount
representative for clarification.
• Follow all warnings, cautions, and instructions marked on and supplied
with the product.
• Inform and educate your personnel in the proper installation, operation,
and maintenance of the product.
• Install your equipment as specified in the Installation Instructions of the
appropriate Instruction Manual and per applicable local and national
codes. Connect all products to the proper electrical and pressure
sources.
• To ensure proper performance, use qualified personnel to install, operate,
update, program, and maintain the product.
• When replacement parts are required, ensure that qualified people use
replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance and place the safe operation of your process at risk. Look alike substitutions may result in fire,
electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in
place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.
Emerson Process Management
Liquid Division
2400 Barranca Parkway
Irvine, CA 92606 USA
Tel: (949) 757-8500
Fax: (949) 474-7250
http://www.raihome.com
© Rosemount Analytical Inc. 2003
About This Document
This manual contains instructions for installation and operation of Model 1181T Two-wire Toroidal
Conductivity Transmitter. The following list provides notes concerning all revisions of this document.
Rev
. Level Date Notes
0 5/00 The initial release of the product manual. The manual has been reformatted to
reflect the Emerson documentation style and updated to reflect any changes in
the product offering.
A 7/01 Added CE addendum info to page 6.
B 7/02 Updated drawing on page 7.
C 4/03 Updated CE cert reference on page 1.
MODEL 1181T
TWO-WIRE TRANSMITTER
TABLE OF CONTENTS
Section Title Page
1.0 GENERAL DESCRIPTION AND SPECIFICATIONS ........................... 1
1.1 Features and Applications.................................................................... 1
1.2 Physical Specifications – General........................................................ 1
1.3 Performance Specifications – General................................................. 2
1.4 Performance Specifications at 25°C .................................................... 3
1.5 Ordering Information............................................................................. 3
2.0 INSTALLATION..................................................................................... 4
2.1 Unpacking and Inspection .................................................................... 4
2.2 Mechanical Installation ......................................................................... 4
2.3 Hazardous Locations-Explosion-Proof Installation............................... 4
2.4 Wiring – General .................................................................................. 6
2.5 Hazardous Locations-Intrinsically Safe Installation.............................. 6
3.0 DESCRIPTION OF CONTROLS.......................................................... 15
3.1 Description of Controls ......................................................................... 15
4.0 CONFIGURATION................................................................................ 19
4.1 General................................................................................................. 19
4.2 Range Selection ................................................................................... 19
4.3 Digital Display....................................................................................... 21
4.4 Temperature Slope Adjustment ............................................................ 22
5.0 START UP AND CALIBRATION........................................................... 23
5.1 Calibration Using a Conductivity Standard or Process Sample........... 23
5.2 In-Situ Calibration by Grab Sample Analysis ....................................... 24
5.3 Full Scale Calibration Using a Decade Box or Resistors..................... 25
6.0 THEORY OF OPERATION................................................................... 26
6.1 Theory of Operation ............................................................................. 26
6.2 Circuit Description ................................................................................ 28
7.0 DISASSEMBLY/REASSEMBLY PROCEDURE ................................... 30
7.1 Disassembly Procedure........................................................................ 30
7.2 Reassembly Procedure ........................................................................ 30
8.0 TROUBLESHOOTING ......................................................................... 31
8.1 General................................................................................................. 31
8.2 Troubleshooting.................................................................................... 31
9.0 SPARE PARTS ..................................................................................... 32
9.1 Spare Parts........................................................................................... 32
10.0 RETURN OF MATERIAL...................................................................... 34
i
MODEL 1181T TABLE OF CONTENTS
ii
TABLE OF CONTENTS (CONT'D)
LIST OF FIGURES
Number Title Page
2-1 Mounting and Dimensional Drawing......................................................... 5
2-2 Transmitter Wiring..................................................................................... 7
2-3 Schematic System, F.M. I.S. Approved 1181T (1 of 3) ............................ 8
2-3 Schematic System, F.M. I.S. Approved 1181T (2 of 3) ............................ 9
2-3 Schematic System, F.M. I.S. Approved 1181T (3 of 3) ............................ 10
2-4 Schematic System, 1181T (CSA) ............................................................. 11
2-5 Intrinsically Safe Operation 1181T (CENELEC) ....................................... 12
2-6 FM Approved Explosion Proof Installation................................................ 13
3-1 External Span and Zero............................................................................ 16
3-2 Model 1181T PCB Stack........................................................................... 16
3-3 Temperature Circuit Board ........................................................................ 17
3-4 Driver Circuit Board .................................................................................. 17
3-5 Transmitter Circuit Board.......................................................................... 17
3-6 Signal Input Circuit Board......................................................................... 18
4-1 Model 1181T Matrix Cover........................................................................ 20
4-2 Digital Display ........................................................................................... 21
5-1 1181T Calibration Setup ........................................................................... 25
6-1 Toroidal Conductivity Principle .................................................................. 26
6-2 Model 1181T Operation Block Diagram.................................................... 27
6-3 Model 1181T Schematic ........................................................................... 29
9-1 Model 1181T Two Wire Transmitter Parts ................................................ 33
LIST OF TABLES
Number Title Page
4-1 Full Scale Readings of the 1181T With Various
Probe Constants in Microsiemens/cm ...................................................... 19
4-2 Operational Limits vs. Slope..................................................................... 22
8-1 Troubleshooting Guide.............................................................................. 31
9-1 Model 1181T Two-Wire Transmitter Spare Parts ..................................... 32
MODEL 1181T TABLE OF CONTENTS
1
MODEL 1181T SECTION 1.0
GENERAL DESCRIPTION AND SPECIFICATIONS
1.1 FEATURES AND APPLICATIONS
The Rosemount Analytical Two-Wire field mounted
transmitters, with the appropriate sensors, are designed
to continuously measure the pH, ORP, Conductivity,
Dissolved Oxygen, or Free Residual Chlorine in industrial processes.
The Model 1181 Transmitters include all the circuitry
necessary for the measurement and transmission of an
isolated 4-20 mA linear signal. Measurement range
selection is made through internal range switches that
are easily accessed by removing a housing cover. No
further disassembly is required. A matrix is provided
which conveniently indicates the proper switch position.
Range selection can be made without the use of the
instruction manual. Fine calibration of the 4-20 mA signal is accomplished with the 20-turn external Zero and
Span potentiometers.
The electronic printed circuits are protected from the
environment by the NEMA 4X weatherproof, corrosion
resistant enclosure. The printed circuit cards plug into a
moisture barrier which is isolated from the field wiring
and calibration terminals. Routine field calibration does
not require exposing the electronics to harsh industrial
environments. All PCBs are conformal coated for maximum protection. The PCBs are removed as a unit and
may be individually replaced. The transmitter housing
covers are sealed with large cross sectional O-rings and
need not be replaced each time the cover is removed.
The Model 1181 is available blind or with an analog or
digital display. The digital display may be calibrated in
engineering units and the analog display features multiple scales in engineering units.
The transmitters are certified explosion-proof, NEMA 7B,
and intrinsically safe when installed with an approved
barrier and sensor. Hazardous area certificates are provided by BASEEFA to CENELEC regulations, FM, CSA,
SAA, SEV, and TUV. CSA has determined that the moisture barrier qualifies as Factory Sealed which means
Explosion Proof Y fittings and sealing compound are not
required for installation when this approval is selected.
Accessory items are available for the two-wire transmitters. The Model 515 Isolated Power Supply provides
power for up to 20 transmitters. Two transmitters may be
wired directly to the power supply. For more than two
transmitters, junction boxes are available, each accommodating wiring for a maximum of ten transmitters.
Remote alarms are available with independently
adjustable set points and hysteresis. Contacts of the
Model 230A may be specified for high/low, high/high, or
low/low operation. The impedance of the Model 230A
Alarm Module is less than 100 ohms. For further information on the Models 515 and 230A, please refer to
their respective product data sheet.
1.2 PHYSICAL SPECIFICATIONS – GENERAL
Enclosure: NEMA 4X, weatherproof and corrosion-
resistant
NEMA 7B, explosion proof
Hazardous Area Classification:
Explosion Proof:
FM: Class I, Groups B, C, & D, Div. 1
Class II, Groups E, F, & G, Div. 1
Class III
60°C Maximum
CSA: Class I, Groups C & D
Class II, Groups E, F, & G
Class III
Class I, Groups A, B, C, & D, Div. 2
Encl. Type 4, Factory Sealed
Intrinsic Safety:
FM: Class I, II, & III, Div. 1
Temperature Code T4
CSA: Class I, Groups A, B, C, & D, Encl 4
Temperature Code T4
CENELEC: Ex ia IIB T4
Display:
Analog: plug in, 90 degree, 2.5 inch diameter
1181T: single scale, 0-100%
Digital: 3.5 digit, LCD, adjustable range in
engineering units
EMI/RFI: EN-61326
SECTION 1.0
GENERAL DESCRIPTION AND SPECIFICATIONS
2
MODEL 1181T SECTION 1.0
GENERAL DESCRIPTION AND SPECIFICATIONS
Recommended
Cable: Transmitter to Power Supply Two Wire, 18 AWG,
shielded, Belden 8760 or equal (Rosemount
Analytical P/N 9200001)
Weight/Shipping Weight:
Blind: 1.8 kg/2.25 kg (4.0 lbs/5.0 lbs)
Analog/Digital: 2.48 kg/2.93 kg (5.5 lbs/6.5 lbs)
1.3 PERFORMANCE SPECIFICATIONS –
GENERAL
Power Supply Requirements: (See Load/Supply
Chart)
Lift Off Voltage:
Blind & Analog: 10 VDC
Digital: 12.5 VDC
Maximum Operating Power: 40 milliwatts
Output: Blind & Analog: Isolated 4-20 mA into
700 ohms at 24 VDC
Digital: Isolated 4-20 mA into 575 ohms at
24 VDC
Input/Output Isolation: 600 Volts
Ambient Temperature: –25° to 70°C
Relative Humidity: 0-99%
Digital Display Accuracy: 0.1% reading ±1.0 count
Analog Display Accuracy: ±2.0%
External Zero: ±25%
External Span: ±50%
Shock: 10G maximum for 10 milliseconds
Vibration: 0.025 inches double amplitude
5 to 50 Hz for 2 hours
The Model 1181T Toroidal Transmitter measures con-
ductivity over the range of 0-50 µS/cm to 0-1000 mS/cm.
The Model 1181T uses an inductive principal of measurement and employs the use of toroidal or electrodeless conductivity sensors. Toroidal conductivity sensors
have no exposed electrodes to the measured solution,
which practically eliminates routine sensor maintenance
in applications where electrode fouling may occur. A
unique feature of the Model 1181T is the 0-4% temperature slope adjustment which provides greater accuracy
in chemical concentration control. The 0-4% temperature slope adjustment eliminates the need for special
temperature compensation circuits required for the calibration to a specific acid, base, or salt over a specific
operating temperature range.
BLIND & ANALOG DISPLAY
LOAD/POWER SUPPLY REQUIREMENTS
+45 VDC @ 600 OHMS MIN. 1750 OHMS MAX.
10 VDC 24 VDC 33 VDC @ ZERO LOAD 45 VDC
LIFT OFF NOMINAL MAXIMUM
POWER SUPPLY VOLTAGE
1750 OHMS
@ 45 VDC
600 OHMS
@ 45 VDC
LOAD
RESISTANCE
REQUIRED
1.8 –
1.7 –
1.6 –
1.5 –
1.4 –
1.3 –
1.2 –
1.1 –
1.0 –
0.9 –
0.8 –
0.7 –
0.6 –
0.5 –
0.4 –
0.3 –
0.2 –
0.1 –
0.0 –
OPERATING
REGION
DIGITAL DISPLAY
LOAD/POWER SUPPLY REQUIREMENTS
+45 VDC @ 600 OHMS MIN. 1750 OHMS MAX.
12.5 VDC 24 VDC 35.5 VDC @ ZERO LOAD 45 VDC
LIFT OFF NOMINAL MAXIMUM
POWER SUPPLY VOLTAGE
1750 OHMS
@ 45 VDC
600 OHMS
@ 45 VDC
LOAD
RESISTANCE
REQUIRED
1.8 –
1.7 –
1.6 –
1.5 –
1.4 –
1.3 –
1.2 –
1.1 –
1.0 –
0.9 –
0.8 –
0.7 –
0.6 –
0.5 –
0.4 –
0.3 –
0.2 –
0.1 –
0.0 –
OPERATING
REGION
3
RECOMMENDED TOROIDAL SENSORS:
FULL SCALE
Minimum Maximum
Model 222 Sensor 0-500 µS/cm 0-1000 mS/cm
Model 225 Sensor 0-250 µS/cm 0-1000 mS/cm
Model 226 Sensor 0-80 µS/cm 0-160 mS/cm
Model 228 Sensor 0-250 µS/cm 0-1000 mS/cm
MODEL
1181 TWO-WIRE TRANSMITTER
CODE INPUT (Required Selection)
T Toroidal Conductivity
CODE DISPLAY (Required Selection)
01 FM and CSA approved analog display
02 Blind, without indication
03 FM, CSA and CENELEC approved analog display
06 CSA, & CENELEC approved digital display
CODE OPTIONS
07 Two-inch pipe/wall mounting bracket (order as P/N 2002577)
11 Stainless steel nameplate (specify marking) (order as P/N 9240591)
CODE AGENCY APPROVALS
67 FM Explosion proof and Intrinsically Safe
69 CSA Explosion proof and Intrinsically Safe
73 CENELEC Intrinsically Safe
1181 T 01 07-11 67 EXAMPLE
1.5 ORDERING INFORMATION
Model 1181 Two Wire Transmitter is housed in a NEMA 7B explosion-proof, 4X weatherproof, corrosion-resistant
enclosure and includes all the circuitry necessary for measurement and transmission of an isolated 4-20 mA signal. The
transmitter may be selected with or without an analog or digital display.
MODEL 1181T SECTION 1.0
GENERAL DESCRIPTION AND SPECIFICATIONS
1.4 PERFORMANCE SPECIFICATIONS @ 25°C
Measurement Range: 0-80 µS/cm minimum
0-1000 mS/cm maximum
Internal Range Select: Multipliers X500, X1000,
X10,000 with jumper selectable
span X1 & X10 and internal
span adjust
Accuracy: ±0.5% full scale
Stability: ±0.1%/month, non-cumulative
Repeatability: ±0.1% full scale
Temperature Coefficient: 0.05% of F.S./°C
Temperature Slope Adjust: 0-4%/°C
Automatic Temperature Compensation: 0-200°C
4
MODEL 1181T SECTION 2.0
INSTALLATION
SECTION 2.0
INSTALLATION
2.1 UNPACKING AND INSPECTION
Before opening the shipping carton, inspect the outside
of the carton for any damage. If damage is detected,
contact the carrier immediately. If there is no apparent
damage, open the carton and inspect the instrument and
hardware. Make sure all the items in the packing list are
present and in good condition. Notify the factory if any
part is missing. If the instrument appears to be in satisfactory condition, proceed to the transmitter installation.
NOTE
Save the original packing cartons and
materials as most carriers require proof of
damage due to mishandling, etc., also, if it
is necessary to return the instrument to the
factory, you must pack the instrument in
the same manner as it was received. (refer
to Section 8 for return instructions).
2.2 MECHANICAL INSTALLATION
IMPORTANT
Do not attempt to install and operate the
Model 1181T without first reading this
manual.
2.2.1 General. The transmitter may be installed in harsh
environments. However, it should be installed in an area
where sources of extreme temperature fluctuation, vibration and shock are at a minimum or non-existent. Select
an installation site that (1) permits the use of the standard
cable lengths of 20 feet (6.1 m) or 10 feet (3.0 m); (2) is
easily accessed by operating and maintenance personnel; (3) is at least 12 inches (300 mm) from sources of
high voltage.
2.2.2 Mounting. The Transmitter may be mounted on a
flat surface using the two threaded mounting holes located on the bottom of the transmitter or through the use of
an optional 2-inch pipe/wall mounting bracket, Code 07
(Figure 2-1).
2.3 HAZARDOUS LOCATIONS–EXPLOSION
PROOF INSTALLATIONS
In order to maintain the explosion proof rating for the
installed transmitter, the following conditions must be
met:
1. The transmitter enclosure covers must be on hand
tight and the threads must not be damaged.
NOTE
These covers seat on o-rings which serve
to provide a dust proof enclosure for Class
II and Class III installations.
2. Explosion proof "Y" fittings must be properly installed
and plugged with a sealing compound to prevent
explosive gases from entering the transmitter. CSA
has determined that the transmitter housing is
"Factory Sealed". Installation of "Y" fittings and the
use of sealing compound is not required for CSA
approved Explosion Proof installations.
NOTE
Do not install sealing compound until all
field wiring is complete.
3. If one of the conduit connections on the housing is
not used, it must be closed with a threaded metal
plug with at least five threads engaged.
4. The serial tag cover on the external ZERO and SPAN
adjustments must be in place.
5. Explosion proof installation must be in accordance
with drawing number 1400155 (See Figure 2-6).
6. Due to the nature of the measurement, sensors can-
not be designed to meet explosion proof certification.
If the sensors must be installed in hazardous area
locations, Rosemount Analytical Inc. recommends
that an intrinsically safe system be installed.
CAUTION
Sealing compound must be installed prior
to applying power to the transmitter.
5
FIGURE 2-1. Mounting and Dimensional Drawing
MODEL 1181T SECTION 2.0
INSTALLATION
6
MODEL 1181T SECTION 2.0
INSTALLATION
2.4 WIRING– GENERAL
The transmitter is equipped with two 1¼2-inch conduit
openings, one on each side of the housing. One is for the
power supply/signal wiring and the other is for the sensor
wiring.
The use of waterproof cable glands or conduit is recommended to prevent moisture from entering the housing. If
conduit is used, it should be positioned to prevent condensation from draining into the housing.
Twisted pairs are recommended for the signal cable. The
twisted pairs should also be shielded and grounded. The
transmitter case shall be grounded.
Signal or sensor wiring should never be run in the same
conduit or open tray with AC power, or relay actuated signal cables. Keep signal or sensor wiring at least 12 inches from heavy electrical equipment.
NOTE
For best EMI/REI protection the power
supply/signal cable should be shielded and
enclosed in an earth grounded rigid metal conduit. Connect the cable’s outer shield to the earth
ground terminal near TB1, Figure 2-2.
The sensor cable should also be shielded. The
cable’s outer shield shall be connected to the
earth ground terminal provided near TB1, Figure
2-2. If the outer shield is braided an appropriate
metal cable gland fitting may be used to connect
the braid to earth ground via the instrument case.
A new addition to the suite of tests done to
ensure CE compliance is IEC 1000-4-5. This is a
surge immunity test that simulates overvoltages
due to switching and lightning transients.
In order to meet the requirements of this test,
additional protection must be added to the
instrument in the form of a Transient Protector
such as the Rosemount Model 470D. This is a
3½-inch tube with ½-inch MNPT threads on both
ends. Inside the tube are gas discharge and
zener diode devices to limit surges to the transmitter from the current loop. No additional protection is needed on the sensor connections.
2.4.3 Sensor Wiring. The Sensor wiring terminals are
located on the side of the housing designated TERM
SIDE on the serial label. Remove the housing cover from
the TERM SIDE to gain access to the terminals designated TB2. Remove the optional Analog or Digital display. The plug in analog display is held in by a spring clip
and the digital display is held in by a locking screw.
Connect the sensor wiring to TB2 terminals 1 through 4
as shown on drawing 40118121 (Figure 2-2).
NOTE
Sensors are supplied with a standard cable
length of 20 feet (6.1 m) or 10 feet (3.0 m).
If the standard cable length is not sufficient
for the planned installation, the use of a
junction box with extension cable is strongly recommended. Cutting or extending the
cable may reduce performance and will
void warranty.
2.4.2 Power and Signal Wiring. The power and signal
wiring terminals are located directly above the Sensor
wiring terminals and are designated TB1. TB1 also
provides for plugging in the optional Analog display or
wiring of the optional digital display.
2.5 HAZARDOUS LOCATIONS–
INTRINSICALLY SAFE INSTALLATION
To secure and maintain intrinsically safe installation
for the appropriate approval agency, the following conditions must be met:
1. Code 73 must be specified when ordering CENELEC
units and installation must be performed in accordance with Drawing Number 6-012-BO26 (Figure 2-
5).
2. Code 69 must be specified when ordering CSA
(Canadian Standards Association) units. Installation
must be performed in accordance with Drawing
Number 1400150 (Figure 2-4).
3. Code 67 must be specified when ordering F.M. units.
Installation must be accordance with Drawing
Number 1400128 (Figure 2-3).
CAUTION
Do not exceed 100 feet (30.5m) distance
of total cable length between the
Transmitter and the Sensor.
7
MODEL 1181T SECTION 2.0
INSTALLATION
FIGURE 2-2. Transmitter Wiring
DWG. NO. REV.
40118121 J
8
MODEL 1181T SECTION 2.0
INSTALLATION
FIGURE 2-3. Schematic System, F.M. I.S. Approved 1181T (1 of 3)
DWG. NO. REV.
1400128 L
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