Rosemount Manual: 1066 Liquid Analytical Fieldbus pH/ORP Transmitter | Rosemount Manuals & Guides
1066 Liquid Analytical
Fieldbus pH/ORP
Transmitter
1066 Transmitter Instruction Manual
LIQ_MAN_1066-P-FF
eptember 2013
S
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Essential Instructions
Read this page before proceeding
Emerson designs, manufactures, and tests its Rosemount Analytical products to meet many
national and international standards. Because these instruments are sophisticated technical products, you must properly install, use, and maintain them to ensure they continue to operate within
heir normal specifications. The following instructions must be adhered to and integrated into your
t
safety program when installing, using, and maintaining Rosemount Analytical products. Failure to
follow the proper instructions may cause any one of the following situations to occur: Loss of life;
personal injury; property damage; damage to this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product. If this Instruction
Manual is not the correct manual, telephone 1-800-854-8257 and the requested manual will
be provided. Save this Instruction Manual for future reference.
• If you do not understand any of the instructions, contact your Emerson representative for
clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and maintenance of
the product.
• Install your equipment as specified in the Installation Instructions of the appropriate
Instruction Manual and per applicable local and national codes. Connect all products to the
proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update, program, and
maintain the product.
• When replacement parts are required, ensure that qualified people use replacement parts
specified by Rosemount. Unauthorized parts and procedures can affect the product’s
performance and place the safe operation of your process at risk. Look alike substitutions may
result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.
WARNING: EXPLOSION HAZARD
DO NOT OPEN WHILE CIRCUIT IS LIVE. ONLY CLEAN WITH DAMP CLOTH.
NOTICE
The basic device description for the 1066pH can be downloaded from the Fieldbus Foundation website:
www.fieldbus.org.
AMS Device Manager Installation files and DTM files can be downloaded from the Emerson Asset
Optimization website: www.assetweb.com.
Files for the Model 475 and 375 Communicator can be downloaded at www.fieldcommunicator.com,
or contact your local Emerson Process Management Service Group or National Response Center
(1-800-654-7768).
Electrostatic ignition hazard.
Special condition for safe use (when installed in hazardous area)
1. The plastic enclosure, excepting the front panel, must only be cleaned with a damp cloth. The
surface resistivity of the non-metallic enclosure materials is greater than one gigaohm. Care
must be taken to avoid electrostatic charge build-up. The 1066 Transmitter must not be
rubbed or cleaned with solvents or a dry cloth.
2. The panel mount gasket has not been tested for type of protection IP66 or Class II and III. Type
of protection IP66 and Class II, III refer the enclosure only.
Essential Instructions I
3. The surface resistivity of the non-metallic enclosure materials is greater than one gigaohm.
Care must be taken to avoid electrostatic charge build-up. The Model 1066 Transmitter must
not be rubbed or cleaned with solvents or a dry cloth.
4. Special Condition of Use of 1066-C-FF/FI-67 and 1066-T-FF/FI-67. For use with simple appara-
tus model series 140, 141, 142, 150, 400, 401, 402, 402VP, 403, 403VP, 404, and 410VP contacting conductivity sensors and model series 222, 225, 226, 228 toroidal sensors.
About this document
This manual contains instructions for installation and operation of the Model 1066 Smart
Transmitter. The following list provides notes concerning all revisions of this document.
Rev. Level Date Notes
A 9/2013 This is the initial release of the product manual. The manual
has been reformatted to reflect the Emerson documentation
style and updated to reflect any changes in the product offering.
II Table of Contents
1066 Transmitter Instruction Manual Table of Contents
LIQ_MAN_1066-P-FF September 2013
Contents
Section 1: Quick Start Guide
1.1 Quick start guide ..........................................................................................................1
Section 2: Description and Specifications
2.1 Features and Applications ............................................................................................3
2.2 Transmitter Performance Specifications.......................................................................4
2.2.1 Performance Specifications - Transmitter (pH input) ......................................4
2.2.2 Performance Specifications - Transmitter (ORP input) ....................................4
2.3 Basic Fieldbus Specifications.........................................................................................4
2.4 Specifications - Enclosure.............................................................................................5
Section 3: Installation
3.1 Unpacking and Inspection............................................................................................7
3.2 Installation – general information ................................................................................7
3.3 Preparing conduit openings .........................................................................................7
Section 4: Wiring
4.1 General Information .................................................................................................. 11
4.2 Power Supply Wiring..................................................................................................11
4.3 Sensor Wiring.............................................................................................................12
4.3.1 General..........................................................................................................12
4.3.2 Sensor Wiring Details ....................................................................................12
Section 5: Intrinsically Safe Installation
5.1 All Intrin sically Safe Installations ................................................................................13
Section 6: Display and operation
6.1 User Interface .............................................................................................................25
6.2 Instrument Keypad.....................................................................................................25
6.3 Main Display...............................................................................................................26
6.4 Formatting the Main Display ......................................................................................27
6.5 Setting a Security Code..............................................................................................27
Section 7: Programming Measurements/
pH Measurement Programming
7.1 Accessing Configuration.............................................................................................29
7.2 Choosing Temperature Units and Automatic/Manual Temperature Compensation..29
7.2.1 Temperature Units ........................................................................................29
7.2.2 pH Temperature Compensation....................................................................29
7.3 Measurement.............................................................................................................30
7.3.1 Measurement................................................................................................30
7.3.2 Preamp..........................................................................................................30
7.3.3 Solution Temperature Compensation (pH only) ...........................................30
Table of Contents III
Table of Contents 1066 Transmitter Instruction Manual
September 2013 LIQ_MAN_1066-P-FF
7.3.4 Resolution (pH only)......................................................................................31
7.3.5 Filter..............................................................................................................31
7.3.6 Filter Type......................................................................................................31
7.3.7 Reference Z ...................................................................................................32
7.4 Reset...........................................................................................................................32
7.5 Fieldbus Analog Input and Output Block Configuration .............................................33
7.5.1 Fieldbus Analog Input Block Configuration ...................................................33
7.5.2 Fieldbus Analog Output Block Configuration ................................................34
Section 8: Calibration
8.1 Introduction ..............................................................................................................37
8.1.1 Calibration and Calibration Setup .................................................................37
8.1.2 Auto Calibration Setup..................................................................................37
8.1.3 Minimum / Maximum Slope and Reference Offset Setup..............................38
8.1.4 Calibration Procedures..................................................................................39
8.2 Temperature Calibration ............................................................................................42
Section 9: Calibration
9.1 Introduction ..............................................................................................................45
9.2 Sensor Impedance Diagnostics ..................................................................................45
9.2.1 pH Electrode Impedance Diagnostics ...........................................................45
9.2.2 Setting Up Sensor Impedance Diagnostics....................................................46
9.2.3 Entering a Known Slope Value – pH...............................................................46
9.2.4 Standardization – pH.....................................................................................46
9.3 Diagnostics Alarms.....................................................................................................47
9.4 Field Diagnostics ........................................................................................................50
9.4.1 Alarm Categories (NAMUR NE-107)..............................................................51
9.4.2 Field Diagnostics Configuration..................................................................................51
9.4.3 PlantWeb Alerts.............................................................................................51
9.4.4 PlantWeb Alerts Configuration......................................................................51
Section 10: Fieldbus Specifications
10.1 General Specifications................................................................................................53
10.2 Resource Block ...........................................................................................................54
10.3 User Transducer Block 1200 .......................................................................................54
10.3.1 Transducer Block Modes................................................................................54
10.3.2 Simulation of the Primary Variable................................................................55
10.4 Factory Transducer Block 3800 (FTB) .........................................................................55
10.5 AI Function Block........................................................................................................55
10.6 AO Function Block......................................................................................................55
10.7 Arithmetic Function Block..........................................................................................56
10.8 Integrator Function Block...........................................................................................56
10.9 Input Selector Function Block.....................................................................................56
IV Table of Contents
1066 Transmitter Instruction Manual Table of Contents
LIQ_MAN_1066-P-FF September 2013
10.10 Signal Characterizer Function Block ...........................................................................56
10.11 PID Control Function Block.........................................................................................56
10.12 Control Selector Function Block.................................................................................57
10.13 Output Splitter Function Block...................................................................................57
10.14 Fieldbus EDD and DTM Download Sites......................................................................57
Section 11: Return of Material
11.1 General.......................................................................................................................67
11.2 Warranty Repair .........................................................................................................67
11.3 Non-Warranty Repair .................................................................................................67
Table of Contents V
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VI
1066 Transmitter Instruction Manual Section 1: Quick Start Guide
LIQ_MAN_1066-P-FF September 2013
Section 1: Quick Start Guide
1.1
1. For mechanical installation instructions, see page 8 for panel mounting and page 9 for pipe or
wall mounting.
2. Wire the sensor to the main circuit board. See page 14 for wiring instructions. Refer to the sensor instruction sheet for additional details. Make loop power connections.
3. Once connections are secured and verified, apply Fieldbus power to the transmitter.
4. When the transmitter is powered up for the first time, Quick Start screens appear. Quick Start
operating tips are as follows:
a. A highlighted field shows the position of the cursor.
b. To move the cursor left or right, use the keys to the left or right of the ENTER key. To scroll up
or down or to increase or decrease the value of a digit use the keys above and below the
ENTER key. Use the left or right keys to move the decimal point.
c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT dur-
ing Quick Start returns the display to the initial start-up screen (select language).
5. Choose the desired language and press ENTER.
6. Choose measurement, pH, ORP, or Redox and press ENTER.
a. For pH, choose preamplifier location. Select Analyzer to use the integral preamplifier in the trans-
mitter; select Sensor/J-Box if your sensor is SMART or has an integral preamplifier or if you are
using a remote preamplifier located in a junction box.
7. Choose temperature units: °C or °F.
8. After the last step, the main display appears. The outputs are assigned to default values.
9. To return the transmitter to the factory default settings, choose Program under the main menu,
and then scroll to Reset.
11. Please call the Rosemount Analytical Customer Support Center at 1-800-854-8257 if you need
further support.
Quick Start Guide 1
Section 1: Quick Start Guide 1066 Transmitter Instruction Manual
September 2013 LIQ_MAN_1066-P-FF
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2 Quick Start Guide
1066 Transmitter Instruction Manual Section 2: Description & Specifications
LIQ_MAN_1066-P-FF September 2013
Section 2: Description and Specifications
2.1
Features and Applications
The Model 1066 Fieldbus transmitter supports continuous measurement of one liquid analytical input.
The design supports easy internal access and wiring connections.
ANALYTICAL INPUTS: pH and ORP sensors with or without Rosemount Analytical preamplifiers,
and Rosemount Analytical Smart pH sensors.
LARGE DISPLAY: The high-contrast LCD provides live measurement readouts in large digits and
shows up to four additional variables or diagnostic parameters.
DIGITAL COMMUNICATIONS: Fieldbus ITK 6
MENUS: Menu screens for calibrating and programming are simple and intuitive. Plain language
prompts and Help screens guide the user through the procedures. All menu screens are available in eight languages. Live process values are displayed during programming and calibration.
FAULT AND WARNING HELP SCREENS: Fault and warning messages include help screens that
provide useful troubleshooting tips to the user. These on-screen instructions are intuitive and
easy to use.
DIAGNOSTICS: The transmitter continuously monitors itself and the sensor for problems. A display banner on the screen alerts Technicians to Fault and/or Warning conditions.
LANGUAGES: Emerson extends its worldwide reach by offering eight languages – English,
French, German, Italian, Spanish, Portuguese, Chinese and Russian.
INPUT DAMPENING: is automatically enabled to suppress noisy process readings.
SMART-ENABLED pH: The Rosemount Analytical SMART pH capability eliminates field calibra-
tion of pH probes through automatic upload of calibration data and history.
AUTOMATIC TEMPERATURE COMPENSATION: pH measurements require temperature com-
pensation. The 1066 will automatically recognize Pt100 or Pt1000 RTD built into the sensor or,
temperature from a temperature measurement on the bus can be linked to and used by the
1066 for temperature compensation.
Description and Specifications 3
Section 2: Description & Specifications 1066 Transmitter Instruction Manual
September 2013 LIQ_MAN_1066-P-FF
2.2
2.2.1
2.2.2
Transmitter Performance Specifications
Performance Specifications - Transmitter (pH input)
Measurement Range [pH]: 0 to 14 pH
Accuracy: ±0.01 pH ±1mV @ 25°C ± 0.03 pH
Diagnostics: Glass impedance, Reference impedance, Slope and Offset (mV)
Temperature coefficient: ±0.002pH/ ºC
Solution temperature correction: Pure water, dilute base and custom.
Buffer recognition: NIST, DIN 19266, JIS 8802, and BSI.
Input filter: Time constant 1 - 999 sec, default 4 sec.
Response time: 5 seconds to 95% of final reading
Performance Specifications - Transmitter (ORP input)
Measurement Range [ORP]: -1400 to +1400 mV
Accuracy: ± 1 mV
Temperature coefficient: ±0.12mV/°C
Input filter: Time constant 1 - 999 sec, default 4 sec.
Response time: 5 seconds to 95% of final reading
Recommended Sensors for ORP: All standard ORP sensors
Recommended Sensors for pH: All standard pH sensors. Supports SMART pH sensors from
Rosemount Analytical.
2.3
Basic Fieldbus Specifications
The 1066pH, the first pH transmitter registered to ITK 6, has the following basic features:
DIAGNOSTICS: Full comprehensive sensor, transmitter, and calibration diagnostics, which are
available to the bus via Field Diagnostics.
COMMON SOFTWARE DOWNLOAD SPECIFICATION: Allows software upgrades to be down-
loaded to the transmitter, while it is in service.
LINK ACTIVE SCHEDULER: Allows the 1066pH to function as a Linkmaster.
4 AI FUNCTION BLOCKS: For PV (pH, ORP, Redox), temperature, reference electrode impedance,
and glass electrode impedance.
AO FUNCTION BLOCK: Allows the transmitter to use a temperature measurement from the bus for
temperature compensation.
ADDITIONAL FUNCTION BLOCKS: Are provided for use by the 1066-P-FF or other transmitters on
the segment, and include:
MATH FUNCTION BLOCKS: Arithmetic and Integrator
ANALOG CONTROL FUNCTION BLOCKS: PID Control, Input Selector, Signal Characterizer, Control
Selector, and Output Splitter.
Input: One isolated pH/ORP sensor input.
Power & Load Requirements: Fieldbus power voltage at 9 to 32 VDC. Current required is 18 mA.
4 Description and Specifications
1066 Transmitter Instruction Manual Section 2: Description & Specifications
LIQ_MAN_1066-P-FF September 2013
2.4 Specifications - Enclosure
ase: Polycarbonate. IP66 (CSA, FM), NEMA 4X (CSA)
C
Dimensions: Overall 155 x 155 x 131mm (6.10 x 6.10 x 5.15 in.). Cutout: 1/2 DIN 139mm x
139mm (5.45 x 5.45 in.)
Conduit openings: Six. Accepts PG13.5 or 1/2 in. conduit fittings
Display: Monochromatic graphic liquid crystal display. No backlight. 128 x 96 pixel display resolu-
tion. Active display area: 58 x 78mm (2.3 x 3.0 in.). All fields of the main instrument display can be
customized to meet user requirements.
Ambient temperature and humidity: -20 to 65°C (-4 to 149°F), RH 5 to 95% (non-condensing).
Storage Temperature: -20 to 70°C (-4 to 158°F)
RFI/EMI: EN-61326
Complies with the following Standards:
CSA: C22.2 No 0 – 10; C22.2 No 0.4 – 04; C22.2 No. 25-M1966: , C22.2 No. 94-M1991: , C22.2
No.142-M1987: , C22.2 No. 157-M1992: , C22.2 No. 213-M1987: , C22.2 No. 60529:05
ATEX: IEC 60079-0:2011, 60079-11:2011
IECEx: IEC 60079-0: 2011 Edition: 6.0, I EC 60079-11 : 2011-06 Edition: 6.0
FM: 3600: 2011, 3610: 2010, 3611: 2004, 3810: 2005, IEC 60529:2004, ANSI/IEC 60079-0: 2009,
ANSI/IEC 60079-11: 2009
Hazardous Location Approvals
Intrinsic Safety (with appropriate safety barrier):
Class I, II, III, Div. 1
Groups A-G
T4 Tamb = -20°C to 65°C
ATEX
Non-Incendive:
1180 II 1 G
Baseefa04ATEX0195X
EEx ia IIC
T4 Tamb = -20°C to 65°C
Class I, Div. 2, Groups A-D
Dust Ignition Proof
Class II & III, Div. 1, Groups E-G
NEMA 4/4X, IP66 Enclosure
T4 Tamb = -20°C to 65°C
IECEx BAS 11.90098X
EEx ia IIC
T4 Tamb = -20°C to 65°C
Class I, II & III, Division 1, Groups A-G T4
Tamb = -20°C to 40°C for -FI option
Tamb = -20°C to 65°C for -HT and -FF
options
Class I, Zone 0, AEx ia IIC T4
Tamb = -20°C to 40°C for -FI option
Tamb = -20°C to 65°C for -HT and -FF
options
Class I, Division 2 Groups A-D
Dust Ignition proof
Class II & III, Division 1, Groups E-G
IP66 enclosure
Tamb = -20°C to 40°C for -FI option
Tamb = -20°C to 65°C for -HT and -FF
options
Weight/Shipping Weight: 2 lbs/3 lbs (1 kg/1.5 kg)
Description and Specifications 5
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6 Description and Specifications
1066 Transmitter Instruction Manual Section 3: Installation
IQ_MAN_1066-P-FF September 2013
L
Section 3: Installation
3.1
3.2
Unpacking and inspection
Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions.
Save the box. If there is no apparent damage, unpack the container. Be sure all items shown on the
packing list are present. If items are missing, notify Rosemount Analytical immediately.
Installation – general information
1. Although the transmitter is suitable for outdoor use, do not install in direct sunlight or in areas
of extreme temperatures.
2. Install the transmitter in an area where vibration and electromagnetic and radio frequency
interference are minimized or absent.
3. Keep the transmitter and sensor wiring at least one foot from high voltage conductors. Be sure
there is easy access to the transmitter.
4. The transmitter is suitable for panel, pipe, or surface mounting.
5. The transmitter case has six 1/2-inch (PG13.5) conduit openings. Use separate conduit openings for the power/output cable and the sensor cable.
6. Use weathertight cable glands to keep moisture out to the transmitter. If conduit is used, plug
and seal the connections at the transmitter housing to prevent moisture from getting inside
the instrument.
3.3
Preparing conduit openings
There are six conduit openings in all configurations of Model 1066. (Note four enclosure opening
plugs will be provided upon shipment.)
Conduit openings accept 1/2-inch conduit fittings or PG13.5 cable glands. To keep the case watertight, block unused openings with NEMA 4X or IP65 conduit plugs.
NOTE: Use watertight fittings and hubs that comply with your requirements. Connect the conduit
hub to the conduit before attaching the fitting to the transmitter.
Electrical installation must be in accordance with the National Electric Code (ANSI/NFPA-70) and/or
any other applicable national or local codes.
Installation 7
Section 3: Installation 1066 Transmitter Instruction Manual
September 2013 LIQ_MAN_1066-P-FF
FIGURE 3-1. Panel Mounting Dimensions
8 Installation
1066 Transmitter Instruction Manual Section 3: Installation
LIQ_MAN_1066-P-FF September 2013
FIGURE 3-2. Pipe and wall mounting dimensions (Mounting bracket PN: 23820-00)
Installation 9
Section 3: Installation 1066 Transmitter Instruction Manual
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10 Installation
1066 Transmitter Instruction Manual Section 4: Wiring Instructions
LIQ_MAN_1066-P-FF September 2013
Section 4: Wiring Instructions
4.1
4.2
General Information
All wiring connections are located on the main circuit board. The front panel is hinged at the bottom. The panel swings down for access to the wiring locations.
Power Supply Wiring
Run the power/signal wiring through the opening nearest TB2. Use shielded cable and ground the
shield at the power supply. Fieldbus power is generally not grounded to the transmitter enclosure.
FIGURE 4-1. Power Supply Wiring
Wiring 11
Section 4: Wiring Instructions 1066 Transmitter Instruction Manual
September 2013 LIQ_MAN_1066-P-FF
4.3
4.3.1
4.3.2
Sensor Wiring
General
Wire the correct sensor leads to the main board using the lead locations marked directly on the
board. Rosemount Analytical SMART pH sensors can be wired to the 1066 using integral cable
SMART sensors or compatible VP8 pH cables. After wiring the sensor leads, carefully take up the
excess sensor cable through the cable gland.
Keep sensor and output signal wiring separate from loop power wiring. Do not run sensor and
power wiring in the same conduit or close together in a cable tray.
Sensor Wiring Details
Sensor wiring should follow the order of the above drawing. The terminals are as follows:
TB3 RTD Input Terminal: The leads for a 3-wire RTD should be landed as shown in the drawing. If
a 2-wire RTD is used, the RTD Return and RTD Sense terminals must be jumpered to avoid an RTD
Sense Line Open Warning.
TB2 Reference and Solution Ground: The reference electrode lead and its shield, and the solution
ground leads should be landed as shown. If the sensor does not have a solution ground, there are
two alternatives:
1. The Reference In and Solution Ground terminals can be jumpered. If this is done, the reference
impedance will read a constant value of 0 kohm.
2. The second alternative is to leave the solution ground terminal open, and set the Reference
Impedance parameter (Reference Z) in the Program Menu (see Section 7.3.7) to High, which
turns off the reference impedance measurement. If the solution ground terminal is left open
without doing this, there will be a constant High Reference Impedance Fault Alarm.
TB4 Preamplifier Power: The power leads from a pH sensor or a preamplifier in a junction box are
landed on this terminal, which provide power to the preamplifier.
TB1 pH Electrode Input: The pH electrode lead and its shield are landed on this terminal as show.
Smart pH Sensors: Smart pH sensors have a ground lead (not to be confused with a solution
ground lead) that should be connected to the enclosure ground, which is shown in the power
wiring drawing.
12 Wiring
1066 Transmitter Instruction Manual Section 4: Wiring Instructions
LIQ_MAN_1066-P-FF September 2013
FIGURE 4-2. pH/ORP sensor wiring to the 1066 printed circuit board
Wiring 13
Section 4: Wiring Instructions 1066 Transmitter Instruction Manual
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14 Wiring
1066 Transmitter Instruction Manual Section 5: Intrinsically Safe Installation
SCHEMATIC, INSTALLATION
MODEL 1066 XMTR, (CSA)
LIQ_MAN_1066-P-FF September 2013
Section 5: Intrinsically Safe Installation
5.1
FIGURE 5-1. CSA Installation
All Intrin sically Safe Installations
Intrinsically Safe Installation 15
Section 5: Intrinsically Safe Installation 1066 Transmitter Instruction Manual
SCHEMATIC, INSTALLATION
MODEL 1066 XMTR, (CSA)
September 2013 LIQ_MAN_1066-P-FF
FIGURE 5-2. CSA Installation
16 Intrinsically Safe Installation
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