Model 1054B LC
Low Conductivity Microprocessor Analyzer
Instruction Manual
PN 51-1054BLC/rev.B
April 2003
WARNING
ELECTRICAL SHOCK HAZARD
Making cable connections to and servicing this
instrument require access to shock hazard level
voltages which can cause death or serious
injury.
Be sure to disconnect all hazardous voltage
before opening the enclosure.
Relay contacts made to separate power
sources must be disconnected before servicing.
Electrical installation must be in accordance
with the National Electrical Code
(ANSI/NFPA-70) and/or any other applicable
national or local codes.
Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with
personal safety and environmental protection
requirements.
The unused conduit openings need to be
sealed with NEMA 4X or IP65 conduit plugs to
maintain the ingress protection rating (IP65).
For safety and proper performance this instrument must be connected to a properly
grounded three-wire power source.
Proper relay use and configuration is the
responsibility of the user.
No external connection to the instrument of
more than 69VDC or 43V peak allowed with
the exception of power and relay terminals.
Any violation will impair the safety protection
provided
Do not operate this instrument without front
cover secured. Refer installation, operation
and servicing to qualified personnel..
ESSENTIAL INSTRUCTIONS
READ THIS PAGE BEFORE PROCEEDING!
Rosemount Analytical designs, manufactures, and tests its
products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use, and maintain
them to ensure they continue to operate within their normal
specifications. The following instructions must be adhered
to and integrated into your safety program when installing,
using, and maintaining Rosemount Analytical products.
Failure to follow the proper instructions may cause any one
of the following situations to occur: Loss of life; personal
injury; property damage; damage to this instrument; and
warranty invalidation.
• Read all instructions prior to installing, operating, and
servicing the product. If this Instruction Manual is not the
correct manual, telephone 1-949-757-8500 and the
requested manual will be provided. Save this Instruction
Manual for future reference.
• If you do not understand any of the instructions, contact
your Rosemount representative for clarification.
• Follow all warnings, cautions, and instructions marked
on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and maintenance of the product.
• Install your equipment as specified in the Installation
Instructions of the appropriate Instruction Manual and
per applicable local and national codes. Connect all
products to the proper electrical and pressure sources.
• To ensure proper performance, use qualified personnel
to install, operate, update, program, and maintain the
product.
• When replacement parts are required, ensure that qualified people use replacement parts specified by
Rosemount. Unauthorized parts and procedures can
affect the product’s performance and place the safe
operation of your process at risk. Look alike substitutions may result in fire, electrical hazards, or improper
operation.
• Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is
being performed by qualified persons, to prevent electrical shock and personal injury.
WARNING
This product is not intended for use in the light industrial, residential or commercial environment, per the
instrument’s certification to EN50081-2.
Emerson Process Management
Rosemount Analytical Inc.
2400 Barranca Parkway
Irvine, CA 92606 USA
Tel: (949) 757-8500
Fax: (949) 474-7250
http://www.RAuniloc.com
© Rosemount Analytical Inc. 2001
About This Document
This manual contains instructions for installation and operation of the Model 1054BLC
Low Conductivity Microprocessor Analyzer.
The following list provides notes concerning all revisions of this document.
Rev
. Level
Date Notes
A 1/96-3/99 This is the initial release of the product manual. The manual
has been reformatted to reflect the Emerson documentation
style and updated to reflect any changes in the product offering.
B 4/03 Update CE information.
MODEL 1054B LC TABLE OF CONTENTS
MODEL 1054B LOW CONDUCTIVITY
MICROPROCESSOR ANALYZER
TABLE OF CONTENTS
Section Title Page
1.0 DESCRIPTION AND SPECIFICATIONS .......................................................... 1
1.1 Features and Applications................................................................................. 1
1.2 Physical Specifications - General...................................................................... 2
1.3 Analyzer Specifications...................................................................................... 3
1.4 Recommended Sensors.................................................................................... 3
2.0 INSTALLATION................................................................................................. 4
2.1 General.............................................................................................................. 4
2.2 Unpacking and Inspection................................................................................. 4
2.3 Mechanical Installations .................................................................................... 4
2.4 Electrical Wiring................................................................................................. 4
2.5 Sensor Installation............................................................................................. 5
3.0 DESCRIPTION OF CONTROLS....................................................................... 12
3.1 Keyboard Functions........................................................................................... 12
4.0 CONFIGURATION ............................................................................................ 17
4.1 General.............................................................................................................. 17
4.2 Process Variable ............................................................................................... 17
4.3 Alarm 1 and 2 ................................................................................................... 19
4.4 Interval Timer..................................................................................................... 20
4.5 Current Output .................................................................................................. 21
4.6 Defaults ............................................................................................................. 22
4.7 Alarm Setpoint................................................................................................... 23
4.8 Output Scale Expansion.................................................................................... 24
4.9 Simulate Output................................................................................................. 25
5.0 START-UPAND CALIBRATION....................................................................... 26
5.1 Start-Up and Calibration.................................................................................... 26
6.0 KEYBOARD SECURITY................................................................................... 28
6.1 Keyboard Security............................................................................................. 28
7.0 THEORY OF OPERATION................................................................................ 29
7.1 Theory of Operation........................................................................................... 29
8.0 DIAGNOSTICS AND TROUBLESHOOTING ................................................... 30
8.1 Diagnostics........................................................................................................ 30
8.2 Troubleshooting................................................................................................. 31
8.3 Instrument Maintenance.................................................................................... 32
8.4 Ordering Information.......................................................................................... 35
9.0 RETURN OF MATERIAL .................................................................................. 36
i
MODEL 1054B LC TABLE OF CONTENTS
TABLE OF CONTENTS CONT'D.
LIST OF FIGURES
Figure No. Title Page
2-1 Panel Mounting Cutout...................................................................................... 6
2-2 Panel Mounting Tab Installation......................................................................... 7
2-3 Wall Mounting junction box Installation.............................................................. 8
2-4 Wall Mounting junction box Wiring..................................................................... 9
2-5 Pipe Mounting Installation ................................................................................. 10
2-6 Electrical Wiring................................................................................................. 11
3-1 Function Select on Keypad................................................................................ 12
3-2 Accessing Editing Function............................................................................... 12
3-3 Accessing Configuration Menus........................................................................ 12
3-4 Keyboard and Display ....................................................................................... 13
3-5 Set Menu Items................................................................................................. 16
4-1 Process Variable Configuration......................................................................... 17
4-2 Alarm 1 and Alarm 2 Configuration.................................................................... 19
4-3 Timer Diagram for One Cycle............................................................................ 20
4-4 Interval Timer Configuration .............................................................................. 20
4-5 Current Output Configuration............................................................................ 21
4-6 Default Configuration......................................................................................... 22
4-7 Alarm Setpoint................................................................................................... 23
4-8 Output Scale Expansion.................................................................................... 24
4-9 Simulate Current Output.................................................................................... 25
7-1 Resistance vs. Temperature of Pure Water....................................................... 29
8-1 Simulate Conductivity Input............................................................................... 34
LIST OF TABLES
Table No. Title Page
3-1 Key Description................................................................................................. 14
3-2 Information Mnemonics..................................................................................... 15
3-3 Set Function Mnemonics................................................................................... 15
4-1 Configuration Work Sheet ................................................................................. 18
4-2 Relay States for Various Conditions and Alarm/Default Configurations ............ 22
8-1 Fault Mnemonics............................................................................................... 30
8-2 RTD Resistance Values..................................................................................... 30
8-3 Troubleshooting Guide ...................................................................................... 33
8-4 Replacement Parts............................................................................................ 35
8-5 Accessories....................................................................................................... 35
ii
1
MODEL 1054B LC SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1.1 FEATURES AND APPLICATIONS
The Model 1054B Microprocessor Analyzers, with the
appropriate sensors, are designed to continuously measure and control pH, ORP, conductivity, resistivity, ratio,
percent concentration, dissolved oxygen, ozone or total
free chlorine in industrial and municipal processes.
The Model 1054B Conductivity Resistivity Analyzers
are housed in a NEMA 4X (IP65) weatherproof, corrosion-resistant, flame retardant enclosure suitable for
panel, pipe or wall mounting. All functions are accessed
through the front panel membrane keyboard which features tactile feedback. Measurement data may be read at
any time. However, settings may be protected against
accidental or unauthorized changes by a user selectable
security code. The display indicates the measured value
in engineering units as well as temperature, alarm status,
hold output and fault conditions.
The 1054B transmits a user selected isolated current
output which is continuously expandable over the measurement range for either direct or reverse action and can
be displayed in milliamps or percent. Output dampening
of 0-255 secs. is user selectable.
The output and relay default settings are user selectable for hold or fault mode operation. The hold output
function allows manual control during routine sensor
maintenance.
Continuous self diagnostics alert the operator to faults
due to analyzer electronics, integral RTD failures, open
wiring and process variable range problems. In the event
of a fault condition or hold mode diagnosed by the analyzer, the output will be set to a preset or last process
value and the relays will be set to their default settings.
Dual alarms are a standard feature on the Model
1054B and are programmable for either high or low operation. Alarm 2 may be programmed as a fault alarm.
Both alarms feature independent setpoints, adjustable
hysteresis and time delay action. The time delay is convenient when an alarm is used for corrective action, such
as shutting down a demineralizer for regeneration. Time
delay will ignore a temporary breakthrough and prevent
shutting down a de-mineralizer unit prematurely. A dedicated interval timer with relay is also provided.
Automatic neutral salt cation correction temperature
compensation is standard. The process temperature is
accurately measured by an integral RTD in the sensor
assembly and is read on the display in °C. For greater
accuracy, the temperature indication may be standardized to the process temperature.
Calibration is easily accomplished by entering the cell
calibration constant (shown on the sensor tag) via the
1045B’s keypad. Standardization can also be made with
the cell in process of known conductivity (resistivity).
The Model 1054B Microprocessor Analyzer comes
standard with an LCD display. An LED display is available as an option.
• SPECIAL TEMPERATURE COMPENSATION for low conductivity (high resistivity) meas-
urement.
• SELF DIAGNOSTICS with a user selectable fault alarm.
• KEYBOARD SECURITY is user selectable.
• NO BATTERY BACK-UP REQUIRED. Non-volatile EEPROM memory.
• DUAL ALARMS WITH PROGRAMMABLE LOGIC. A third relay is provided with timer func-
tions.
• PROGRAMMABLE OUTPUT AND RELAY DEFAULTS for hold and fault modes.
•
NEMA 4X (IP65) WEATHERPROOF CORROSION-RESISTANT ENCLOSURE.
2
MODEL 1054B LC SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
1.2 PHYSICAL SPECIFICATIONS - GENERAL
Enclosure: Black, ABS, NEMA4X, IP65,
CSA Enclosure 4.
144 X 144 X 192 mm
(5.7 X 5.7 X 7.6 in.)
Front Panel: Membrane keyboard with tactile feed
back and user selectable security.
Digital Display: LCD, black on grey
Optional, red LED
Character Height: 18mm (0.7 in.)
Electrical Classification:
FM Class I, Div. 2, Group Athru D
Relays: 28 Vdc - 5.0 amps resistive only
150 mA - Groups A & B; 400 mA - Group C
540 mA - Group D; Ci = 0; Li = 0
CSA Class I, Div. 2, Group Athru D
Relays: 28 Vdc, 110 Vac & 230 Vac
5.0 amps resistive only
Power: 100 - 127 VAC, 50/60 Hz ±6%, 4.0 W
200 - 253 VAC, 50/60 Hz ±6%, 4.0 W
Current Output: Isolated, 0-20 mA or 4-20 mAinto
600 ohms maximum load at 115/230 Vac or 550
ohms maximum load at 100/200 Vac,
Direct or Reverse Output Dampening:
0-255 seconds.
EMI/RFI: EN61326
LVD: EN61010-1
Ambient Temperature: -20 to 65°C (-4 to 149°F)
Ambient Humidity: LED max 95% RH
(LCD max 85% RH @ 50°C)
Alarms: Dual, field selectable High/Low, High/High,
Low/Low Alarm 2 configurable as a fault
alarm
Time Delay 0 to 254 seconds
Dual Setpoints, continuously adjustable
Hysteresis is adjustable up to 25% full scale
for low side/High Alarm and high side/Low
Alarm
Interval Timer: Interval: 10 min. to 2999 days
On Counts: 1 to 60
On Duration: 1 to 299.9 seconds
Off Duration: 1 to 299.9 seconds
Wait Duration: 1 to 299.9 seconds
Controls dedicated relay
Relay Contacts: Epoxy Sealed Form Acontacts,
SPST, Normally Open.
Resistive
Inductive
28 VDC 5.0 Amps 3.0 Amps
1 15 VAC 5.0 Amps 3.0 Amps
230 VAC 5.0 Amp s 1.5 Amps
Weight/Shipping Weight: 1.1 kg/1.6 kg (2.5 lb/3.5 lb)
3
MODEL 1054B LC SECTION 1.0
DESCRIPTION AND SPECIFICATIONS
The Model 1054B Low Conductivity Analyzer measures 0-20 µS/cm or 0-18.3 megohm/cm. It is commonly
known that in measuring the resistivity or conductivity of ultrapure water, temperature compensation is very critical. The temperature coefficient of ultrapure water depends both on the temperature and resistivity/conductivity of
the water being tested. The Model 1054BLC incorporates a 1000 ohm RTD for temperature measurement, and is
capable of measuring and displaying temperature accurately within ± 0.1°C. Temperature measurement is
resolved to 0.025°C and this precise measurement is used in the analyzer’s temperature compensation calculation. Temperature compensation formula appropriate for water contaminated with minute quantities of sodium
chloride is user selectable. For Cation resin columns, a formula specific to the characteristics of pure water contaminated with minute quantities of hydrochloric acid is user selectable.
1.3 ANALYZER SPECIFICATIONS @ 25°C
Measurement Range: 0 - 20 µS/cm or
0 - 18.3 megohm/cm.
Output Scale: Zero suppression: up to 90% full
scale. Span: from 10% to 100% full scale
Measurement Accuracy:
Conductivity: ±1% of reading or .002us/cm
(whichever is greater)
Resistivity: ±0.2 megohms-cm, temperature
corrected resistivity to 25°C
T emperature Accuracy: ±0.1°C (0-100°C),
±0.2°C (0-100°C) cable lengths over 50 ft
Repeatability: ±0.25% of reading
Stability: ±0.25% month, non-cumulative
Temperature Effect: 0.02% of reading/°C
Temperature Compensation: 0 to 100°C
(32 to 212°F)
Temperature Compensation: Neutral Salt or Cation
1.4 RECOMMENDED SENSORS:
CONDUCTIVITY CELLS FOR MODEL 1054B LC
P/N Description
400-11 Screw-in Cell
400-11-36 Screw-in Cell with 6 in. insertion
400-11-50 Screw-in Cell with 50 ft cable
451 Dip Cell
455, 404-11 Flow Cell, Stainless Steel
PD-441 Flow Cell, Plastic
IB-441 Plastic Ball Valve Cell
IB(SS)-441, Ball Valve Cell, Stainless Steel
402-12
460, 1-1/2 in. Sanitary Fitting
403-11-20
456, 2 in. Sanitary Fitting
403-11-21
4
MODEL 1054B LC SECTION 2.0
INSTALLATION
SECTION 2.0
INSTALLATION
2.1 GENERAL. This analyzer's enclosure is suitable
for outdoor use. However, it should be located in an
area where temperature extremes and vibrations are
minimized or absent. Installation must be performed by
trained technician.
2.2 UNPACKING AND INSPECTION. Inspect the
analyzer for shipping damage. If damaged, notify the
carrier immediately. Confirm that all items shown on
the packing list are present. Notify Rosemount
Analytical if items are missing.
2.3 MECHANICAL INSTALLATION. Select an installation site that is at least one foot from any high voltage conduit, has easy access for operating personnel,
and is not in direct sunlight. Mount the analyzer as follows:
1. Remove the four screws that secure the rear
cover of the enclosure.
2. Remove the four screws holding the front panel
assembly of the enclosure and carefully pull the
front panel and connected printed circuit boards
straight out.
3. Follow the procedure for the appropriate mounting
configuration: Section 2.3.1 for panel mounting,
Section 2.3.2 for wall mounting, Section 2.3.3 for
pipe mounting.
2.3.1 Panel Mounting (Standard). The Model 1054B
is designed to fit into a DIN standard 137.9 mm X
137.9 mm (5.43 inch X 5.43 inch) panel cutout
(Refer to Figure 2-1 and Figure 2-2).
1. Prepare the analyzer as described in Section 2.3.
2. Install the mounting latches as described in Figure
2-2 (latches are shown oversize for clarity). If the
latches are not installed exactly as shown, they
will not work correctly. The screws provided are
self-tapping. Tap the screw the full depth of the
mounting latch (refer to side view) leaving a gap
greater than the thickness of the cutout panel.
3. Align the latches as shown and insert the analyzer enclosure through the front of the panel cutout.
Tighten the screws for a firm fit. To avoid damaging the mounting latches, do not use excessive
force.
4. Replace the front panel assembly. Circuit boards
must align with the slots on the inside of the enclosure. Assure that the continuity wire is connected
to the rear cover and the interface board’s closest
mounting screw. Replace the door and four front
panel screws.
2.3.2 Wall Mounting Plate with Junction Box
(P/N 23054-01). Refer to Figure 2-3 and Figure 2-4.
1. Prepare the analyzer as described in Section 2.3.
2. Mount the junction box and bracket to the analyzer with the hardware provided. All wiring can be
brought to the terminal strip prior to mounting the
analyzer.
3. Place the metal stiffener on the inside of the analyzer and mount the two 1/2 inch conduit fittings
using two each weather seals as shown. Mount
NEMA 4X conduit plug (included) into center conduit hole.
4. Mount the analyzer to the junction box using the
1/2 inch conduit fittings.
5. Complete wiring from the analyzer to the junction
box (Refer to Figure 2-4).
NOTE
Run sensor wiring out of the left opening
(From front view) to junction box. All others
out right opening to junction box.
2.3.3 Pipe Mounting (P/N 23053-00). The 2 inch pipe
mounting bracket includes a metal plate with a cutout
for the analyzer (Refer to Section 2.3 for mounting the
analyzer into the plate). Mounting details are shown in
Figure 2-5.
2.4 ELECTRICAL WIRING. The Model 1054B has
three conduit openings in the bottom rear of the analyzer housing which will accommodate 1/2 inch conduit fittings. From the front view, the conduit opening
on the left is for sensor wiring; the center is for signal
output and the opening on the right is for timer, alarm,
and AC connections. Sensor wiring should always be
run in a separate conduit from power wiring. AC woring should be 14 guage or greater.
5
MODEL 1054B LC SECTION 2.0
INSTALLATION
NOTE
For best EMI/RFI protection the output cable
should be shielded and enclosed in an earth
grounded rigid metal conduit. When wiring
directly to the instrument connect the output
cable’s outer shield to the transmitter’s earth
ground via terminal 8 on TB3 (Figure 2-6).
When wiring to the wall mounting junction
box connect the output cable’s outer shield
to the earth ground terminal on TB-A (Figure
2-4).
The sensor cable should also be shielded.
When wiring directly to the instrument connect the sensor cable’s outer shield to the
transmitter’s earth ground via terminal 8 on
TB-2 (Figure 2-6). If the sensor cable’s outer
shield is braided an appropriate metal cable
gland fitting may be used to connect to braid
to earth ground via the instrument case.
When wiring to the wall mounting junction
box connect the sensor cable’s outer shield
to the earth ground terminal on TB-A (Figure
2-4).
The user must provide a means to disconnect
the main power supply in the form of circuit
breaker or switch. The circuit breaker or the
switch must be located in close proximity ot
the instrment and identified as the disconnecting devie for the instrument.
2.4.1 Power Input Wiring. The Model 1054B can be
configured for either 115 VAC or 230 VAC power.
Connect AC power to TB1-8 and -9 (115 VAC) or TB17 and -8 (230 VAC) ground to the ground terminal at
TB3-8 (refer to Figure 2-6).
CAUTION
The sensitivity and stability of the analyzer
will be impaired if the input wiring is not
grounded. DO NOT apply power to the
analyzer until all electrical connections are
verified and secure. The following precautions are a guide using UL 508 as a safeguard for personnel and property.
1. AC connections and grounding must be in compliance with UL 508 and/or local electrical codes.
2. The metal stiffener is required to provide support
and proper electrical continuity between conduit
fittings.
3. This type 4/4X enclosure requires a conduit hub
or equivalent that provides watertight connect,
REF UL 508-26.10.
4. Watertight fittings/hubs that comply with the
requirements of UL 514B are to be used.
5. Conduit hubs are to be connected to the conduit
before the hub is connected to the enclosure, REF
UL 508-26.10.
6. If the metal support plate is not used, plastic fittings must be used to prevent structural damage
to the enclosure. Also, appropriate grounding lug
and awg conductor must be used with the plastic
fittings.
2.4.2 Output Wiring. The signal output and alarm
connections are made to terminals 1 through 6 of TB1
and TB3-1 and 2. (Refer to Figure 2-6).
2.5 Sensor Installation. The Model 1054BLC is
designed to work with sensor Models 441, 455, and
Endurance line. These cells are of stainless steel construction with titanium-palladium electrodes. Standard
3/4 in. NPT mounting threads are provided on Model
441, 1/4 in. FPT on the Model 455. In these cells the
RTD temperature compensator is located within the
center element where it makes optimal thermal contact with the process stream. The cells are equipped
with integrally connected cable (10 ft standard). Refer
to Figure 2-6 for sensor wiring.
For Endurance line sensors, please refer to the
Endurance instruction manual.
2.5.1 Cell Location.A mounting location should be
chosen to meet the following considerations:
1. Avoid dead ends or pipe stubs or any location
where circulation might be poor.
2. If velocity is very low, mount the cell so that the
stream is directed against the end of the electrodes and the water will flow between the electrodes.
3. Be sure that the pipe is full of water and that the
cell is completely immersed up to the pipe
threads.
4. Cell mounting vertically downward is not recommended due to possible air entrapment.
6
MODEL 1054B LC SECTION 2.0
INSTALLATION
FIGURE 2-1. Panel Mounting Cutout
WHEN INCH AND METRIC DIMS
ARE GIVEN
MILLIMETER
INCH
DWG. NO. REV.
41054B01 A
7
MODEL 1054B LC SECTION 2.0
INSTALLATION
FIGURE 2-2. Panel Mounting Tab Installation
DWG. NO. REV.
41054A26 A
2.5.2 Model 441 Installation. The Model 441
should be screwed gently into a 3/4 in. NPT female
pipe fitting using a parallel jaw wrench. The stainless steel threads should be coated with a suitable
pipe compound which will act to seal the threads,
and prevent the need for overtightening. Teflon
thread tape is recommended for this purpose. After
the cell is installed, the cell cable should be supported in such a way as to reduce strain and minimize
the danger of the cable becoming snagged and
pulled from the cell.
2.5.3 Model 455 Installation. The Model 455 is provided with 1/4 in. SwagelokTMtube fittings. These
are suitable for direct insertion into 1/4 in. O.D. sample lines. If connection to the plastic tubing is
desired, the SwagelokTMfittings may be removed
and replaced with 1/4 in. FPT - hose barb fittings.
Fitting threads should be coated with a suitable pipe
compound which will act to seal the treads, and prevent the need for overtightening. Teflon thread tape
is recommended for this purpose. After the cell is
installed, the cell cable should be supported in such
a way as to reduce strain and minimize the danger
of the cable becoming snagged and pulled from the
cell.
2.5.4 Endurance Line Installation. Please refer to
the Endurance line instruction manual. Other
installation information can be found in Figures 2-4
and 2-6.
8
MODEL 1054B LC SECTION 2.0
INSTALLATION
FIGURE 2-3. Wall Mounting Junction Box Installation
DWG. NO. REV.
41054A27 A
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