Rosemount Magnetic Flowmeter System (Transmitter and Flowtube) with FOUNDATION fieldbus - 8742C, 8700 Series Quick Start Guide

Quick Installation Guide
Product DiscontinuedProduct Discontinued
00825-0100-4793, Rev BA July 2003
Rosemount 8742C/8700 Series
OUNDATION
fieldbus
Start
Step 1: Pre-Installation
Step 2: Handling
Step 3: Mounting
Step 4: Installation (Flanged Flowtubes)
Step 4: Installation (Wafer Flowtubes)
Step 4: Installation (Sanitary Flowtubes)
Step 5: Grounding
Step 6: Wiring
Step 7: Basic Configuration
Step 8: Process Leak Protection (Optional)
Step 9: Power up the Transmitter
FINAL
Step 10: Check Process Connections
Step 11: Confirm Configuration
End
¢00825-0100-4793r¤
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Quick Installation Guide
00825-0100-4793, Rev BA July 2003
© 2003 Rosemount Inc. All rights reserved. All marks property of owner.
Rosemount Inc.
8200 Market Boulevard Chanhassen, MN USA 55317 T (US) (800) 999-9307 T (Intnl) (952) 906-8888 F (952) 949-7001
Rosemount 8742C/8700 Series
Emerson Process Management
Groeneveldselaan 6-8 3903 AZ Veenendaal The Netherlands Tel 31 (0) 318 549 549 Fax 31 (0) 318 549 559 Tel 0800-966 180 (U.K. only) Fax 0800-966 181 (U.K. only)
Emerson Process Management Asia Pacific Private Limited
1 Pandan Crescent Singapore 128461 T (65) 6777 8211 F (65) 6777 0947/65 6777 0743
IMPORTANT NOTICE
This installation guide provides basic guidelines for the Rosemount configuration, diagnostics, maintenance, service, troubleshooting, explosion-proof, flameproof, or intrinsically safe (I.S.) installations. Refer to the 8742C reference manual (document number 00809-0100-4793) for more instructions. The manual and this QIG are also available electronically on www.rosemount.com.
®
8742C. It does not provide instructions for detailed
WARNING
Failure to follow these installation guidelines could result in death or serious injury:
Installation and servicing instructions are for use by qualified personnel only. Do not perform any servicing other than that contained in the operating instructions, unless qualified. Verify that the operating environment of the flowtube and transmitter is consistent with the appropriate FM, CSA, or CENELEC approval.
Do not connect a 8742C to a non-Rosemount flowtube that is located in an explosive atmosphere.
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Rosemount 8742C/8700 Series
WARNING
The flowtube liner is vulnerable to handling damage. Never place anything through the flowtube for the purpose of lifting or gaining leverage. Liner damage can render the flowtube useless.
To avoid possible damage to the flowtube liner ends, do not use metallic or spiral-wound gaskets. If frequent removal is anticipated, take precautions to protect the liner ends. Short spool pieces attached to the flowtube ends are often used for protection.
Correct flange bolt tightening is crucial for proper flowtube operation and life. All bolts must be tightened in the proper sequence to the specified torque limits. Failure to observe these instructions could result in severe damage to the flowtube lining and possible flowtube replacement.
STEP 1: PRE-INSTALLATION
Before installing the Rosemount 8742C Magnetic Flowmeter Transmitter, there are several pre-installation steps that should be completed to make the installation process easier. They include identifying the options and configurations that apply to your application, setting the hardware switches if necessary, and consideration of physical requirements.
The mounting site for the Rosemount 8742C should provide enough room for secure mounting, easy access to the conduit ports, and full opening of the transmitter covers.
To ensure maximum transmitter life, avoid excessive heat and vibration. Typical problem areas include high-vibration lines with integrally mounted transmitters, warm-climate installations in direct sunlight, and outdoor installations in cold climates. To avoid potential problems, remotely mounted transmitters may be installed in the control room. This protects the electronics from the harsh environment and provides easy access for configuration or service.
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Hardware Switches
The Rosemount 8742C electronics board is equipped with two user-selectable hardware switches. These switches set Simulate Enable and Transmitter Security. The standard configurations for these switches when shipped from the factory are as follows:
Simulate Enable: Off
Transmitter Security: Off
The switches are located on the outerboard of the electronics transmitter stack.
Figure 1. Hardware Switches
Simulate Enable
Transmitter Security
Rosemount 8742C/8700 Series
FINAL
Changing Hardware Switch Settings
In most cases, it is not necessary to change the setting of the hardware switches. If you need to change the switch settings, complete the steps outlined in the manual.
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
Rotate Transmitter Housing
The electronics housing can be rotated on the flowtube in 90° increments by loosening the four mounting bolts on the bottom of the housing, rotating the housing, and reinstalling the bolts. When the housing is returned to its original position, be sure the surface is clean and there is no gap between the housing and the flowtube.
Rosemount 8742C/8700 Series
STEP 2: HANDLING
Handle all parts carefully to prevent damage. Whenever possible, transport the system to the installation site in the original shipping containers. Teflon protect it from both mechanical damage and normal unrestrained distortion. Remove the end covers just before installation.
Figure 2. Rosemount 8705 Flowtube Support for Handling
®
-lined flowtubes are shipped with end covers that
FINAL
½- through 4-Inch
Flowtubes
6-Inch and Larger
Flowtubes
8732-0281B02A, C02A
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
Rosemount 8742C/8700 Series
STEP 3: MOUNTING
Upstream/Downstream Piping
To ensure specification accuracy over widely varying process conditions, install the flowtube a minimum of five straight pipe diameters upstream and two pipe diameters downstream from the electrode plane (see Figure 3).
Figure 3. Upstream and Downstream Straight Pipe Diameters
5 Pipe Diameters
Flow
Flow Direction
The flowtube should be mounted so the FORWARD end of the flow arrow, shown on the flowtube identification tag, points in the direction of flow through the tube.
Flowtube Orientation
The flowtube should be installed in a position that ensures the flowtube remains full during operation. Vertical installation allows upward process fluid flow and keeps the cross-sectional area full, regardless of flow rate. Horizontal installation should be restricted to low piping sections that are normally full. In these cases, orient the electrode plane to within 45 degrees of horizontal.
FINAL
2 Pipe Diameters
8732-0281G02A
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
Figure 4. Flowtube Orientation
A
Rosemount 8742C/8700 Series
FLOW
FLOW
The electrodes in the Rosemount 8705 flowtube are properly orientated when the two measurement electrodes are in the 3 and 9 o’clock positions, as shown on the right of Figure 4.
The electrodes in the Rosemount 8711 are properly orientated when the top of the flowtube is either vertical or horizontal, as shown in Figure 5. Avoid any mounting orientation that positions the top of the flowtube at 45° from the vertical or horizontal position.
Figure 5. Rosemount 8711 Mounting Position
45° Electrode Plane
FINAL
45° Electrode Plane
8732-0005A01A, 8732-0005A01C
8711-8711-E01A, 8711-8711-F01A
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Rosemount 8742C/8700 Series
STEP 4: INSTALLATION (FLANGED FLOWTUBE)
Gaskets
The flowtube requires a gasket at each of its connections to adjacent devices or piping. The gasket material selected must be compatible with the process fluid and operating conditions. Metallic or spiral-wound gaskets can damage the liner. Gaskets are required on each side of the grounding ring. All other applications (including flowtubes with lining protectors or a grounding electrode) require only one gasket on each end connection.
Flange Bolts
Suggested torque values by flowtube line size and liner type are listed in Table 1 for ASME B16.5 (ANSI) and Table 2 for DIN flanges. Consult the factory if the flange rating of the flowtube is not listed. Tighten flange bolts on the upstream side of the flowtube in the incremental sequence shown in Figure 6 to 20% of the suggested torque values. Repeat the process on the downstream side of the flowtube. For flowtubes with more or less flange bolts, tighten the bolts in a similar crosswise sequence. Repeat this entire tightening sequence at 40%, 60%, 80%, and 100% of the suggested torque values or until the leak between the process and flowtube flanges stop.
If leakage has not stopped at the suggested torque values, the bolts can be tightened in additional 10% increments until the joint stops leaking, or until the measured torque value reaches the maximum torque value of the bolts. Practical consideration for the integrity of the liner often leads the user to distinct torque values to stop leakage due to the unique combinations of flanges, bolts, gaskets, and flowtube liner material.
Check for leaks at the flanges after tightening the bolts. Failure to use the correct tightening methods can result in severe damage. Flowtubes require a second tightening 24 hours after the initial installation. Over time, flowtube liner materials may deform under
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pressure.
Figure 6. Flange Bolt Torquing Sequence
Table 1. Suggested Flange Bolt Torque Values for Rosemount 8705 and 8707 High-Signal Flowtubes
Size
Code
005 010 1 inch (25 mm) 8 12 - ­015 1 020 2 inch (50 mm) 19 17 14 11 030 3 inch (80 mm) 34 35 23 23 040 4 inch (100 mm) 26 50 17 32 060 6 inch (150mm) 45 50 30 37 080 8 inch (200 mm) 60 82 42 55 100 10 inch (250 mm) 55 80 40 70 120 12 inch (300 mm) 65 125 55 105 140 14 inch (350 mm) 85 110 70 95 160 16 inch (400 mm) 85 160 65 140 180 18 inch (450 mm) 120 170 95 150 200 20 inch (500 mm) 11 0 175 90 150 240 24 inch (600 mm) 165 280 140 250 300 30 inch (750 mm) 195 415 165 375 360 36 inch (900 mm) 280 575 245 525
Line Size
1
/2-inch (15 mm) 8 8 - -
1
/2 inch (40 mm) 13 25 7 18
Rosemount 8742C/8700 Series
8-bolt
Polyurethane/Neoprene/
Teflon/Tefzel/PFA liners
Class 150
(pound-feet)
Class 300
(pound-feet)
Linatex liner
Class 150
(pound-feet)
(pound-feet)
FINAL
Class 300
8742f_01a.eps
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Rosemount 8742C/8700 Series
Table 2. Flange Bolt Torque and Bolt Load Specifications for 8705
Teflon/Tefzel liner
(Newton-
meter)
10 4400 10 4400
20 10100 20 10100
50 16100 50 16100
60 20100 60 20100
50 16800 50 16800
50 17800 70 19600
90 24700 130 28700
(Newton)
(Newton-
meter)
(Newton)
(Newton-
meter)
Size
Code
Line Size
005 0.5-inch
(15 mm)
010 1 inch
(25 mm)
015 1.5 inch
(40 mm)
020 2 inch
(50 mm)
030 3 inch
(80 mm)
040 4 inch
(100 mm)
060 6 inch
(150mm)
080 8 inch
(200 mm)
100 10 inch
(250 mm)
120 12 inch
(300 mm)
140 14 inch
(350 mm)
160 16 inch
(400 mm)
180 18 inch
(450 mm)
200 20 inch
(500 mm)
240 24 inch
(600 mm)
PN10 PN 16 PN 25 PN 40
(Newton-
meter)
(Newton)
130 35200 90 19700 130 29200 170 34400
100 28000 130 28300 190 38000 250 44800
120 32000 170 38400 190 38600 270 47700
160 43800 220 49500 320 57200 410 68100
220 50600 280 56200 410 68100 610 92900
190 43200 340 68400 330 55100 420 64000
230 51100 380 68900 440 73300 520 73900
290 58600 570 93600 590 90100 850 112000
FINAL
(Newton)
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Rosemount 8742C/8700 Series
Polyurethane, Linatex, and Neoprene Liners
(Newton-
meter)
(Newton)
(Newton)
20 7040 20 7040
30 10700 30 10700
40 13400 40 13400
30 111 00 30 11100
40 11700 50 13200
60 16400 90 19200
(Newton-
meter)
(Newton)
(Newton-
meter)
(Newton)
Size
Code
Line Size
010 1 inch
(25 mm)
015 1.5 inch
(40 mm)
020 2 inch
(50 mm)
030 3 inch
(80 mm)
040 4 inch
(100 mm)
060 6 inch
(150mm)
080 8 inch
(200 mm)
100 10 inch
(250 mm)
120 12 inch
(300 mm)
140 14 inch
(350 mm)
160 16 inch
(400 mm)
180 18 inch
(450 mm)
200 20 inch
(500 mm)
240 24 inch
(600 mm)
PN 10 PN 16 PN 25 PN 40
(Newton-
meter)
90 23400 60 13100 90 19400 110 22800
70 18600 80 1880 0 130 25400 170 29900
80 21300 110 25500 130 25800 180 319 00
110 29100 150 33000 210 38200 280 45400
150 33700 190 37400 280 45400 410 62000
130 28700 230 45600 220 36800 280 42700
150 34100 260 45900 300 48800 350 49400
200 39200 380 62400 390 60100 560 74400
FINAL
STEP 4: INSTALLATION (WAFER FLOWTUBE)
Gaskets
The flowtube requires a gasket at each of its connections to adjacent devices or piping. The gasket material selected must be compatible with the process fluid and operating conditions. Metallic or spiral-wound gaskets can damage the liner. Gaskets are required on each side of the grounding ring. All other applications (including flowtubes with lining protectors or a grounding electrode) require only one gasket on each end connection.
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
Alignment and Bolting
1. On 11/2 - through 8-inch (40 through 200 mm) line sizes, place centering rings over each end of the flowtube. The smaller line sizes, 0.15- through 1-inch (4 through 25 mm), do not require centering rings. On the 4- and 6-inch PN 10–16, insert the flowtube with rings first and then insert the studs. The slots on this ring scenario are located on the inside of the ring.
2. Insert studs for the bottom side of the flowtube between the pipe flanges. Stud specifications are listed in Table 3. Using carbon
steel bolts on smaller line sizes, 0.15- through 1-inch (4 through 25 mm), rather than the required stainless steel bolts, will degrade performance.
Table 3. Stud Specifications
Nominal Flowtube Size Stud Specifications
0.15 – 1 inch (4 – 25 mm) 316 SST ASTM A193, Grade B8M
11/2 – 8 inch (40 – 200 mm) CS, ASTM A193, Grade B7, threaded mounting studs
3. Place the flowtube between the flanges. Make sure that the centering rings are properly placed in the studs. The studs should be aligned with the markings on the rings that correspond to the flange you are using.
4. Insert the remaining studs, washers, and nuts.
5. Tighten to the torque specifications shown in Table 1. Do not overtighten the bolts or the liner may be damaged.
Rosemount 8742C/8700 Series
Class 1 threaded mounted studs
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00825-0100-4793, Rev BA July 2003
Figure 7. Gasket Placement with Centering Rings
Installation, Studs Nuts
and Washers
Rosemount 8742C/8700 Series
Customer-supplied
Gasket
Centering Rings
FLOW
8732-0002A1A
Flange Bolts
Tighten flange bolts in crosswise sequence. Always check for leaks at the flanges after tightening the flange bolts. All flowtubes require a second torquing 24 hours after initial flange bolt tightening.
Table 4.
Size Code Line Size Pound-feet Newton-meter
15F 0.15 inch (4 mm) 5 11 30F 0.30 inch (8 mm) 5 11 005 010 1 inch (25 mm) 10 9 015 1 020 2 inch (50 mm) 25 21 030 3 inch (80 mm) 40 20 040 4 inch (100 mm) 30 45 060 6 inch (150 mm) 50 77 080 8 inch (200 mm) 70 61
FINAL
1
/2-inch (15 mm) 5 11
1
/2 inch (40 mm) 15 14
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00825-0100-4793, Rev BA July 2003
Rosemount 8742C/8700 Series
STEP 4: INSTALLATION (SANITARY FLOWTUBE)
Gaskets
The flowtube requires a gasket at each of its connections to adjacent devices or piping. The gasket material selected must be compatible with the process fluid and operating conditions. Gaskets are supplied between the IDF fitting and the process connection fitting, such as a Tri-Clamp fitting, on all 8721 Sanitary flowtubes except when the process connection fittings are not supplied and the only connection type is an IDF fitting.
Alignment and Bolting
Standard plant practices should be followed when installing a magmeter with sanitary fittings. Unique torque values and bolting techniques are not required.
Figure 8. Rosemount 8721 Sanitary Installation
User supplied clamp
Note:
User supplied gasket
FINAL
If ordered manufacturer supplied clamp and gasket
8721_a_06.eps
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Rosemount 8742C/8700 Series
STEP 5: GROUNDING
Use Table 5 to determine which grounding option to follow for proper installation. The flowtube case should always be earth grounded in accordance with national and local electrical codes. Failure to do so may impair the protection provided by the equipment. The Internal Ground Connection (Protective Ground Connection) located in side the junction box is the Internal Ground Connection screw. This screw is identified by the ground symbol.
Table 5. Grounding Installation
Grounding Options
No Grounding
Type of Pipe
Conductive Unlined Pipe
Conductive Lined Pipe
Non-Conduc tive Pipe
Figure 9. No Grounding Options or Grounding Electrode in Lined Pipe
Options
See Figure 9 Not Required Not Required See Figure 10
Insufficient Grounding
Insufficient Grounding
Grounding Rings
See Figure 10 See Figure 9 See Figure 10
See Figure 11 See Figure 12 See Figure 11
Grounding Electrodes
Lining Protectors
FINAL
Earth
Ground
8705-0040C
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00825-0100-4793, Rev BA July 2003
Figure 10. Grounding with Grounding Rings or Lining Protectors
Figure 11. Grounding with Grounding Rings or Lining Protectors
Rosemount 8742C/8700 Series
Earth
Ground
Grounding Rings or Lining
Protectors
8705-038C
FINAL
Earth
Ground
Grounding Rings
8711-0360a01b
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
Figure 12. Grounding with Grounding Electrodes
Rosemount 8742C/8700 Series
Earth
Ground
8711-0360a01a
STEP 6: WIRING
Conduit Ports and Connections
Both the flowtube and transmitter junction boxes have ports for ¾-inch NPT conduit connections. These connections should be made in accordance with local or plant electrical codes. Unused ports should be sealed with metal plugs. Proper electrical installation is necessary to prevent errors due to electrical noise and interference. Separate conduits are not necessary for the two cables, but a dedicated conduit line between each transmitter and flowtube is required. Shielded cable must be used for best results in electrically noisy environments.
Conduit Cables
Run the appropriate size cable through the conduit connections in your magnetic flowmeter system. Run the power cable from the power source to the transmitter. Run the coil drive and electrode cables between the flowmeter and transmitter. Prepare the ends of the coil drive and electrode cables as shown in Figure 13. Limit the unshielded wire length to 1-inch on both the electrode and coil drive cables. Excessive lead length or failure to connect cable shields can create electrical noise resulting in unstable meter readings.
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Figure 13. Cable Preparation Detail
Cable Shield
Step 6.1 Transmitter Coil Input
This wiring section covers supplying power to the flowtube coils through the transmitter. The transmitter coil input power sends a pulsed DC frequency to the flowtube.
Wire the transmitter according to local electrical requirements. Ground the transmitter cage via the threaded conduit connection. For ac power applications, connect ac Neutral to terminal N and connect ac Line to terminal L1. For dc power applications, properly connect the positive and negative terminals. Units powered by 15-50 V dc power supply may draw up to 1 amp of current. In addition, follow the supply wire and disconnect requirements below:
Rosemount 8742C/8700 Series
1.00 (26)
NOTE Dimensions are in inches (millimeters).
FINAL
8705/0041a.eps
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00825-0100-4793, Rev BA July 2003
Figure 14. Power Supply Current
1.0
0.75
0.5
0.25
0
Supply Current (Amps)
I = 10/V I = Supply current requirement (Amps) V = Power supply voltage (Volts)
Supply Wire Requirements
Use 12 to 18 AWG wire rated for the proper temperature application. For connections in ambient temperatures above 140 °F (60 °C), use a wire rated for 176 °F (80 °C). For ambients greater than 176 °F (80 °C), use a wire rated for 230 °F (110 °C).
Disconnects
Connect the device through an external disconnect or circuit breaker. Clearly label the disconnect or circuit breaker and locate it near the transmitter and per local electrical control.
Rosemount 8742C/8700 Series
15
20
30
Power Supply (Volts)
40
FINAL
50
Installation Category
The installation category for the 8742C is (Overvoltage) Category II.
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
Rosemount 8742C/8700 Series
Overcurrent Protection
The 8742C Flowmeter Transmitter requires overcurrent protection of the supply lines. Maximum ratings of overcurrent devices are as follows:
Power
System
110 V ac 250 V; 1 Amp, Quick Acting Bussman AGCI or Equivalent 220 V ac 250 V; 0.5 Amp, Quick Acting Bussman AGCI or Equivalent
Fuse Rating Manufacturer
Step 6.2 Transmitter Communication Input
The FOUNDATION fieldbus communication requires a minimum of 9 V dc and a maximum of 32 V dc at the transmitter communication terminals. Do not exceed 32 V dc at the transmitter communication terminals. Do not apply ac line voltage to the transmitter communication terminals. Improper supply voltage can damage the transmitter.
Power Conditioning
Each fieldbus power supply requires a power conditioner to decouple the power supply output from the fieldbus wiring segment.
Field Wiring
Power independent of the coil power supply must be supplied for
OUNDATION fieldbus communications. Use shielded, twisted pair for
F best results.In order to get maximum performance in new applications, twisted pair cable specifically designed for fieldbus communications should be used. The number of devices on a fieldbus segment is limited by the power supply voltage, the resistance of the cable, and the amount of current drawn by each device.
Table 6. Ideal Cable Specifications for Fieldbus Wiring
Characteristic Ideal Specification
Impedance 100 Ohms ± 20% at 31.25 kHz Wire Size 18 AWG (0,8 mm2) Shield Coverage 90% Attenuation 3 db/km Capacitive Unbalance 2 nF/km
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Rosemount 8742C/8700 Series
Transmitter Wiring Connection
The communication terminals are polarity insensitive: the polarity of the dc power leads does not matter when connecting to the power terminals. When wiring to screw terminals, crimped lugs are recommended. Tighten the terminals to ensure adequate contact. Both transmitter covers must be fully engaged to meet explosion proof requirements. Do not remove the transmitter covers in an explosive atmosphere when the transmitter is powered.
Figure 15. Power Connections
(The power supply, filter, first terminator, and configuration tool are typically located in the control room.)
Integrated
Conditioner
and Filter
Power
6234 ft (1900 m) max
(depending upon cable characteristics)
Terminators
(Spur)
Fieldbus
Segment
FINAL
(Spur)
(Trunk)
* Intrinsically safe installations may allow fewer devices per I.S. barrier.
Devices 1 through 11*
Step 6.3 Transmitter to Flowtube Wiring
A single dedicated conduit run for the coil drive and electrode cables is needed between a flowtube and a remote transmitter. Bundled cables in a single conduit are likely to create interference and noise problems in your system. Use one set of cables per conduit run.
8742-8742_01A
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Rosemount 8742C/8700 Series
Figure 16. Conduit Preparation
Power
Outputs
Table 7. Cable Requirements
Description Length Part Number
Signal Cable (20 AWG) Belden 8762, Alpha 2411 equivalent
Coil Drive Cable (14 AWG) Belden 8720, Alpha 2442 equivalent
Combination Signal and Coil Drive Cable (18 AWG)
(1) Combination signal and coil drive cable is not recommended for
Wrong Right
Coil Drive and Electrode
Power
Outputs
high-signal magmeter system. For remote mount installations, combination signal and coil drive cable should be limited to less than 100 ft. (30 m).
Cables
(1)
FINAL
Power
Outputs
Power
Outputs
ft
m
ft
m
ft
m
Coil Drive and Electrode Cables
08712-0061-0001 08712-0061-0003
08712-0060-0001 08712-0060-0013
08712-0752-0001 08712-0752-0003
Remote transmitter installations require equal lengths of signal and coil drive cables. Integrally mounted transmitters are factory wired and do not require interconnecting cables.
Lengths from 5 to 1,000 feet (1.5 to 300 meters) may be specified, and will be shipped with the flowtube.
8705/0000a01a, 0000a01b.eps
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Rosemount 8742C/8700 Series
Flowtube to Remote Mount Transmitter Connections
Figure 17. Remote Mount Wiring Diagram
Do not connect ac power to the flowtube or to terminals 1 and 2 of the transmitter, or replacement of the electronics board will be necessary.
Flowtube to Integral Mount Transmitter Connections
Figure 18. Integral Mount Wiring Diagram
Electronics Board
FINAL
Do not connect ac power to the flowtube or to terminals 1 and 2 of the transmitter, or replacement of the electronics board will be necessary.
8742b_07a,8742/8742_07.eps
8732-8732B01A,8742/8742_08
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Rosemount 8742C/8700 Series
Step 7: Basic Configuration
Quick Start-Up
Once the magnetic flowmeter system is installed and communication is established, configuration of the transmitter must be completed. The standard transmitter configuration, without Option Code C1, Custom Configuration, is shipped with the following parameters:
Engineering Units: ft/s
Tube Size: 3-in.
Flowtube Calibration Number: 100000501000000
Assigning Device Tag and Node Address
The 8742C Magnetic Flowmeter Transmitter is shipped with a blank tag and a temporary address to allow a host to automatically assign an address and a tag. If the tag or address need to be changed, use the features of the configuration tool. The tools do the following:
• Change the tag to a new value.
• Change the address to a new address. When the device is at a temporary address, only the tag and address can be changed or written to. The resource, transducer, and function blocks are all disabled.
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Flow-Specific Block Configuration
AI Block
The Analog Input (AI) function block provides the primary interface of the measurement to the control and/or monitoring systems. To properly configure the device, three parameters must be set in order to correctly interface between the AI block and transducer block.
1. The CHANNEL parameter defines which transducer block
measurement is used by the AI block. In the 8742C Magnetic Flowmeter Transmitter, only one channel is available: AI1.CHANNEL = 1 (Flow).
2. The second parameter is the XD_SCALE.UNITS_INDX. The
default configuration is feet per second (ft/s).
3. Finally, since the flow measurement from the transducer block is in
the correct units, L_TYPE is configured as Direct. L_TYPE can be either Direct or Indirect.
General Block Configuration
In general, only the transducer block and AI block have configurations for flow-specific parameters. All other function blocks are configured by linking the AI block to other blocks to be used for control and/or monitoring applications.
NOTE
Refer to the F 00809-0100-4783, for more details on configuring and troubleshooting the AI block.
OUNDATION fieldbus Block product manual, document
Rosemount 8742C/8700 Series
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Rosemount 8742C/8700 Series
Product Certifications
Approved Manufacturing Locations
Rosemount Inc. — Chanhassen, Minnesota, USA
Fisher-Rosemount Technologias de Flujo, S.A. de C.V. — Chihuahua, Chihuahua, Mexico
European Directive Information
The EC declaration of conformity for all applicable European directives for this product can be found on our website at www.rosemount.com. A hard copy may be obtained by contacting our local sales office.
ATEX Directive
Rosemount Inc. complies with the ATEX Directive.
Flame-Proof enclosure Ex d protection type in accordance with EN50 018
• Transmitters with Flame-Proof enclosure type protection shall only
be opened when power is removed.
• Closing of entries in the device must be carried out using the
appropriate EEx d metal cable gland or metal blanking plug.
• Do not exceed the energy level, which is stated on the approval
label.
Type n protection type in accordance with EN50 021
• Closing of entries in the device must be carried out using the
appropriate EExe or EExn metal cable gland and metal blanking plug or any appropriate ATEX approved cable gland and blanking plug with IP66 rating certified by an EU approved certification body.
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European Pressure Equipment Directive (PED) (97/23/EC)
Rosemount 8705 Magnetic Flowmeter flowtubes in line size and
flange combinations:
Line Size: 1 1/2 inch / Flange Type ANSI 600, ANSI 900 Line Size: 2 inch / Flange Type ANSI 300, ANSI 600, ANSI 900 Line Size: 3 inch / Flange Type PN40, ANSI 300, ANSI 600, ANSI 900 Line Size: 4 inch / Flange Type PN 40, ANSI 300, ANSI 600, ANSI 900 Line Size: 6 inch / all Flange Types Line Size: 8 inch / PN16, PN25, PN40, ANSI 150,
ANSI300, ANSI 600, ANSI900
Line Size: 10, 12, 14, 16, 18, 20, 24, 30, 36 inch / all Flange Types
QS Certificate of Assessment - EC No. PED-H-20 Module H Conformity Assessment
Rosemount 8711 Magnetic Flowmeter Flowtubes
Line Sizes: 1.5, 2, 3, 4, 6, and 8 inch
QS Certificate of Assessment - EC No. PED-H-20 Module H Conformity Assessment
All other Rosemount 8705/8711 Flowtubes —
Sound Engineering Practice
Flowtubes that are SEP or Category I with Explosion-Proof protection are outside the scope of PED and cannot be marked for compliance with PED.
Mandatory CE-marking for flowtubes in accordance with Article 15 of the PED can be found on the flowtube body (CE 0434).
Flowtube categories I – IV, use module H for conformity assessment procedures.
Rosemount 8742C/8700 Series
FINAL
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
Electro Magnetic Compatibility (EMC) (89/336/EEC)
All Models EN 50081-1: 1992, EN 50082-2: 1995, EN 61326-1: 1997
Installed signal wiring should not be run together and should not be in the same cable tray as AC power wiring.
Device must be properly grounded or earthed according to local electric codes.
To improve protection against signal interference, shielded cable is recommended, see “Connect Wiring and Power Up” on page 16 for more information.
Low Voltage Directive (93/68/EEC)
All Models 8742
EN 61010-1: 1995
Other important guidelines
Only use new, original parts.
To prevent the process medium escaping, do not unscrew or remove process flange bolts, adapter bolts or bleed screws during operation.
Maintenance shall only be done by qualified personnel.
Hazardous Location Certifications
Equivalent Hazardous Location Certifications for flowtube and transmitter must match in integrally-mounted magnetic flowmeter systems. Remote-mounted systems do not require matched hazardous location certification option codes.
Rosemount 8742C/8700 Series
FINAL
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
Rosemount 8742C/8700 Series
Transmitter Approval Information
TABLE 8. Transmitter Option Codes
Approval Codes Fieldbus Output I.S. fieldbus Output
N0 • N5 • E5 • ED • K0 • K5
(1)
KD
(1) Refer to Table 10 on page 36 for relation between ambient temperature,
process temperature, and temperature class.
North American Certifications
Factory Mutual (FM)
N0 Division 2 Approval
Class I, Division 2, Groups A, B, C, D Temp Code – T4 at 60°C
Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Temp Code – T6 at 60°C
Enclosure Type 4X
Rosemount 8742 Transmitter
FINAL
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
N5 Division 2 Approval for flowtubes with IS electrodes only
Class I, Division 2, Groups A, B, C, D Temp Codes – T4 at 60°C Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Temp Code – T6 at 60°C Enclosure Type 4X
E5 Explosion-Proof Approval
Explosion-Proof for Class I, Division 1, Groups C, D Temp Code – T6 at 60°C
Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Temp Code – T6 at 60°C
Class I, Division 2, Groups A, B, C, D Temp Codes – T4 at 60°C,
Enclosure Type 4X
K0 Division 2 Approval with Intrinsically Safe Output
Reference Rosemount Control Drawing 08742-1051 Class I, Division 2, Groups A, B, C, D with IS output for Class I, Division 1, Groups A, B, C, D. Temp Code – T4 at 60°C Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Temp Code – T6 at 60°C Enclosure Type 4X
K5 Explosion-Proof Approval with Intrinsically Safe Output
Reference Rosemount Control Drawing 08742-1051 Explosion-Proof for Class I, Division 1, Groups C, D with IS output
for Class I, Division 1, Groups A, B, C, D. Temp Code – T6 at 60°C Dust-Ignition proof Class II/III, Division 1, Groups E, F, G
Temp Code – T6 at 60°C Class I, Division 2, Groups A, B, C, D
Temp Codes – T4 60°C Enclosure Type 4X
Rosemount 8742C/8700 Series
FINAL
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
Canadian Standards Association (CSA)
N0 Suitable for Class I, Division 2, Groups A, B, C, D
Temp Code T4 at 60°C Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Enclosure Type 4X
K0 Reference Rosemount Control Drawing 08742-1052
Suitable for Class I, Division 2, Groups A, B, C, D with IS output for Class I, Division 1, Groups A, B, C, D. Temp Code – T4 at 40°C
Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Enclosure Type 4X
European Certifications
ED CENELEC Flame-Proof
Certificate No: KEMA03ATEX2159X II 2G EEx de IIB T6 (Ta = -20°C to +65°C)
= 250 V AC or 50 V DC
V
max
0575
KD CENELEC Flame-Proof with
Intrinsically Safe Output
Certificate No: KEMA03ATEX2159X II 2G EEx de [ia] IIB T6 (Ta = -20°C to +65°C) V
= 250 V AC or 50 V DC
max
0575
Rosemount 8742C/8700 Series
FINAL
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
Rosemount 8742C/8700 Series
SPECIAL CONDITIONS FOR SAFE USE (X):
The relation between ambient temperature, process temperature and temperature class is to be taken from the table under (15 - description) above. (See Table 10).
INSTALLATION INSTRUCTIONS:
The cable and conduit entry devices and the closing elements shall be of a certified increased safety type, suitable for the conditions of use and correctly installed.
At ambient temperatures above 50°C, the flow meter shall be used with heat resistant cables with a temperature rating of at least 90°C.
Flowtube Approval Information
Table 9. Flowtube Option Codes
Rosemount 8705 Flowtube Rosemount 8707 Flowtube Rosemount 8711 Flowtube
Approval
Codes
N0
N5
E5
CD
KD
(1) CE Marking is standard on Rosemount 8705 and 8711. No hazardous
(2) Refer to Table 10 on page 36 for relation between ambient temperature,
For
Non-flammable
Fluids
(2)
(2)
location certifications are available on the Rosemount 570TM.
process temperature, and temperature class.
Flammable
Fluids
(1)
For
For
Non-flammable
Fluids
For
Flammable
Fluids
Non-flammable
Fluids
For
FINAL
Flammable
Fluids
For
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
North American Certifications
Factory Mutual (FM)
N0 Division 2 Approval for
Non-Flammable Fluids (All Flowtubes)
Class I, Division 2, Groups A, B, C, D Temp Code – T5 (8705/8711 at 60°C) Temp Code – T3C (8707 at 60°C)
Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Temp Code – T6 (8705/8711 at 60°C) Temp Code – T5 (8707 at 60°C) Enclosure Type 4X
N5 Division 2 Approval for Flammable Fluids
(All Flowtubes)
Class I, Division 2, Groups A, B, C, D Temp Code – T5 (8705/8711 at 60°C) Temp Code – T3C (8707 at 60°C) Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Temp Code – T6 (8705/8711 at 60°C) Temp Code – T5 (8707 at 60°C) Enclosure Type 4X
E5 Explosion-Proof (8711 Only)
Explosion-Proof for Class I, Division 1, Groups C, D Temp Code – T6 at 60°C
Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Temp Code – T6 at 60°C
Class I, Division 2, Groups A, B, C, D Temp Code – T5 at 60°C
Enclosure Type 4X
Rosemount 8742C/8700 Series
FINAL
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
Canadian Standards Association (CSA)
Suitable for Class I, Division 2, Groups A, B, C, D Temp Code – T5 (8705/8711 at 60°C) Temp Code – T3C (8707 at 60°C)
Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Enclosure Type 4X
European Certifications
N1 Pending - CENELEC Non-Sparking/Non-incendive
(8705/8711 Only)
Certificate No: KEMA02ATEX1302X II 3G EEx nA [L] IIC T3... T6
SPECIAL CONDITIONS FOR SAFE USE (X):
To Be Determined
CD CENELEC Increased Safety (Zone 1)
with IS Electrodes (8711 only)
Certificate No: KEMA03ATEX2052X II 1/2G EEx e ia IIC T3... T6 (Ta = -20 to +65°) (See Table 10)
0575
INSTALLATION INSTRUCTIONS:
At ambient temperature above 50°C, the flowmeter shall be used with heat resistant cables with a temperature rating of at least 90°C.
A fuse with a rating of maximum 0,7 A according to IEC 127 shall be included in the coil excitation circuit if the flowtubes are used with other flow transmitters (e.g. Model 8712).
Rosemount 8742C/8700 Series
FINAL
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
KD CENELEC Increased Safety (Zone 1)
with IS Electrodes (8705 only)
Certificate No. KEMA 03ATEX2052X II 1/2G EEx e ia IIC T3... T6 (Ta = -20 to 65°C) (See Table 10)
0575
INSTALLATION INSTRUCTIONS:
At ambient temperature above 50°C, the flowmeter shall be used with heat resistant cables with a temperature rating of at least 90°C.
A fuse with a rating of maximum 0,7 A according to IEC 127 shall be included in the coil excitation circuit if the flowtubes are used with other flow transmitters (e.g. Model 8712).
Rosemount 8742C/8700 Series
FINAL
Quick Installation Guide
00825-0100-4793, Rev BA July 2003
Rosemount 8742C/8700 Series
Table 10. Relation between ambient temperature, process temperature, and temperature class
Meter Size
(Inches)
(1) This table is applicable for CD and KD option codes only.
Maximum Ambient
1
/2 149°F (65°C) 239°F (115°C)
1 149°F (65°C) 248°F (120°C)
1 95°F (35°C) 95°F (35°C)
11/2 149°F (65°C) 257°F (125°C)
11/2 140°F (60°C) 140°F (60°C)
2 149°F (65°C) 257°F (125°C)
2 149°F (65°C) 167°F (75°C)
2 104°F (40°C) 104°F (40°C)
3 - 4 149°F (65°C) 266°F (130°C)
3 - 4 149°F (65°C) 194°F (90°C)
3 - 4 131°F (55°C) 131°F (55°C)
3 - 4 104°F (40°C) 104°F (40°C)
6 149°F (65°C) 275°F (135°C)
6 149°F (65°C) 230°F (110°C)
6 149°F (65°C) 167°F (75°C)
6 140°F (60°C) 140°F (60°C)
8 - 36 149°F (65°C) 284°F (140°C)
8 - 36 149°F (65°C) 239°F (115°C)
8 - 36 149°F (65°C) 176°F (80°C)
8 - 36 149°F (65°C) 149°F (65°C)
(1)
Temperature
Maximum Process
Tem per atu re
FINAL
Temperature Class
T3 T3 T4 T3 T4 T3 T4 T5 T3 T4 T5 T6 T3 T4 T5 T6 T3 T4 T5 T6
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