Rosemount Magnetic Flow Meter Systems (Transmitter and Flowtube) - 8712D, 8700 Series Quick Start Guide

Page 1
Quick Installation Guide
Product Discontinued
00825-0100-4661, Rev AA November 2003
Rosemount 8712D / 8700 Series
Rosemount Magnetic Flowmeter Systems (Transmitter and Flowtube)
Start
Step 1: Pre-Installation
Step 2: Wiring
Step 3: Basic Configuration
Step 4: Handling
Step 5: Mounting
Step 6: Installation (Flanged Flowtubes)
Step 6: Installation (Wafer Flowtubes)
Step 6: Installation (Sanitary Flowtubes)
Step 7: Grounding
Product Certificates
Step 8: Process Leak Protection (Optional)
Step 9: Power up the Transmitter
Step 10: Check Process Connections
Step 11: Confirm Configuration
End
¢00825-0100-4729j¤
www.rosemount.com
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Quick Installation Guide
00825-0100-4661, Rev AA November 2003
© 2003 Rosemount Inc. All rights reserved. All marks property of owner.
Rosemount Inc.
12001 Technology Drive Eden Prairie, MN USA 55344 T (US) (800) 999-9307 T (Intnl) (952) 906-8888 F (952) 949-7001
Rosemount 8712D / 8700 Series
Emerson Process Management
Wiltonstraat 30 3905 KW Veenendaal The Netherlands T +31(0)318 495 555 F +31(0)318 495 556
IMPORTANT NOTICE
This installation guide provides basic guidelines for the Rosemount configuration, diagnostics, maintenance, service and troubleshooting installations. Refer to the 8712D reference manual (document number 00809-0100-4661) for more instruction. The manual and this QIG are also available electronically on www.rosemount.com.
®
8712D. It does not provide instructions for detailed
WARNING
Failure to follow these installation guidelines could result in death or serious injury:
Installation and servicing instructions are for use by qualified personnel only. Do not perform any servicing other than that contained in the operating instructions, unless qualified. Verify that the operating environment of the flowtube and transmitter is consistent with the appropriate FM or CSA approval.
Do not connect a Rosemount 8712D to a non-Rosemount flowtube that is located in an explosive atmosphere.
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Quick Installation Guide
00825-0100-4661, Rev AA November 2003
Rosemount 8712D / 8700 Series
WARNING
Explosions could result in death or serious injury:
Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the 8712D reference manual for any restrictions associated with a safe installation.
• Before connecting a HART-based communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
Electrical shock can result in death or serious injury
• Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.
WARNING
The flowtube liner is vulnerable to handling damage. Never place anything through the flowtube for the purpose of lifting or gaining leverage. Liner damage can render the flowtube useless.
To avoid possible damage to the flowtube liner ends, do not use metallic or spiral-wound gaskets. If frequent removal is anticipated, take precautions to protect the liner ends. Short spool pieces attached to the flowtube ends are often used for protection.
Correct flange bolt tightening is crucial for proper flowtube operation and life. All bolts must be tightened in the proper sequence to the specified torque limits. Failure to observe these instructions could result in severe damage to the flowtube lining and possible flowtube replacement.
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00825-0100-4661, Rev AA November 2003
Rosemount 8712D / 8700 Series
STEP 1: PRE-INSTALLATION
Before installing the Rosemount 8712D Magnetic Flowmeter Transmitter, there are several pre-installation steps that should be completed to make the installation process easier:
• Identify the options and configurations that apply to your application
• Set the hardware switches if necessary
• Consider mechanical, electrical, and environmental requirements
Mechanical Considerations
The mounting site for the Rosemount 8712D transmitter should provide enough room for secure mounting, easy access to conduit ports, full opening of the transmitter covers, and easy readability of the LOI screen (see Figure 1). The transmitter should be mounted in an manner that prevents moisture in conduit from collecting in the transmitter.
The 8712D is mounted separately from the flowtube, it is not subject to limitations that might apply to the flowtube.
Figure 1. Rosemount 8712D Dimensional Drawing
LOI Cover
Standard
Cover
4.31
(109)
3.51 (89)
9.01
(229)
2.81 (71)
With LOI Cover
3.11 (79)
0.44 (11)
2.96 (75)
11.15 (283)
12.02 (305)
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Rosemount 8712D / 8700 Series
Environmental Considerations
To ensure maximum transmitter life, avoid excessive heat and vibration. Typical problem areas:
• high-vibration lines with integrally mounted transmitters
• warm-climate installations in direct sunlight
• outdoor installations in cold climates. Remote-mounted transmitters may be installed in the control room to protect the electronics from the harsh environment and provides easy access for configuration or service.
Rosemount 8712D transmitters require external power and there must be access to a suitable power source.
Installation Procedures
Rosemount 8712D installation includes both detailed mechanical and electrical installation procedures.
Mount the Transmitter
At a remote site the transmitter may be mounted on a pipe up to two inches in diameter or against a flat surface.
Pipe Mounting
To mount the transmitter on a pipe:
1. Attach the mounting plate to the pipe using the mounting hardware.
2. Attach the 8712D to the mounting plate using the mounting screws.
Surface Mounting
To surface mount the transmitter:
1. Attach the 8712D to the mounting location using the mounting
screws.
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Rosemount 8712D / 8700 Series
Identify Options and Configurations
The standard application of the 8712D includes a 4–20 mA output and control of the flowtube coils. Other applications may require one or more of the following configurations or options:
• Multidrop Communications
• PZR (Positive Zero Return)
• Auxiliary Output
• Pulse Output Additional options may apply. Be sure to identify those options and configurations that apply to your situation, and keep a list of them nearby for consideration during the installation and configuration procedures.
Hardware Jumpers/Switches
The 8712D electronics board is equipped with three user-selectable hardware switches. These switches set the Failure Alarm Mode, Internal/External Analog Power, and Transmitter Security. The standard configuration for these switches when shipped from the factory are as follows:
Failure Alarm Mode: HIGH
Internal/External Analog Power: INTERNAL
Transmitter Security: OFF
Changing Hardware Switch Settings
In most cases, it is not necessary to change the setting of the hardware switches. If you need to change the switch settings, complete the steps outlined in the manual.
Electrical Considerations
Before making any electrical connections to the 8712D, consider the following standards and be sure to have the proper power supply, conduit, and other accessories.
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Rosemount 8712D / 8700 Series
STEP 2: WIRING
Conduit Ports and Connections
Both the flowtube and transmitter junction boxes have ports for ¾-inch NPT conduit connections. These connections should be made in accordance with local or plant electrical codes. Unused ports should be sealed with metal plugs. Proper electrical installation is necessary to prevent errors due to electrical noise and interference. Separate conduits are not necessary for the two cables, but a dedicated conduit line between each transmitter and flowtube is required. Shielded cable must be used for best results in electrically noisy environments.
Conduit Cables
Run the appropriate size cable through the conduit connections in your magnetic flowmeter system. Run the power cable from the power source to the transmitter. Run the coil drive and electrode cables between the flowmeter and transmitter. Prepare the ends of the coil drive and electrode cables as shown in Figure 2. Limit the unshielded wire length to 1-inch on both the electrode and coil drive cables. Excessive lead length or failure to connect cable shields can create electrical noise resulting in unstable meter readings.
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Figure 2. Cable Preparation Detail
Cable Shield
Rosemount 8712D / 8700 Series
1.00 (26)
NOTE Dimensions are in inches (millimeters).
Step 2.1 Transmitter Coil Input
This wiring section covers supplying power to the flowtube coils through the transmitter. The transmitter coil input power sends a pulsed DC frequency to the flowtube.
Figure 3. Transmitter Power Connections
8705_0041a.eps
8712/8712e01c.eps
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Wire the transmitter according to local electrical requirements. Ground the transmitter cage via the threaded conduit connection (see Figure 2). For ac power applications, connect ac Neutral to terminal N and connect ac Line to terminal L1. For dc power applications, properly connect the positive and negative terminals. Units powered by 12-42 V dc power supply may draw up to 1 amp of current. In addition, follow the supply wire and disconnect requirements below:
Figure 4. Power Supply Current
Supply Wire Requirements
Use 12 to 18 AWG wire rated for the proper temperature application. For connections in ambient temperatures above 140 °F (60 °C), use a wire rated for at least 176 °F (80 °C). For ambients greater than 176 °F (80 °C), use a wire rated for at least 230 °F (110 °C).
Disconnects
Connect the device through an external disconnect or circuit breaker. Clearly label the disconnect or circuit breaker and locate it near the transmitter and per local electrical control.
Rosemount 8712D / 8700 Series
1.0
0.8
0.6
0.4
0.2
Supply Current (Amps)
0
0
20 30
10
Power Supply (Volts)
40
50
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Rosemount 8712D / 8700 Series
Installation Category
The installation category for the Rosemount 8712D is (Overvoltage) Category II.
Overcurrent Protection
The Rosemount 8712D Flowmeter Transmitter requires overcurrent protection of the supply lines. Maximum ratings of overcurrent devices are as follows:
Power
System
12-42 V DC 250 V; 3 Amp, Quick Acting Bussman AGCI or Equivalent
90-250 V AC 250 V; 1 Amp, Quick Acting Bussman AGCI or Equivalent
Requirements for 115 V ac or 230 V ac Power Supply
Wire the transmitter according to local electrical requirements for 90 - 250 V AC. In addition, follow the supply wire and disconnect requirements below:
Requirements for 12-42 V dc Power Supply
Units powered with 12-42 V DC may draw up to 1 amp of current. As a result, the input power wire must meet certain gauge requirements. For combinations not shown, you can calculate the maximum distance given the supply current, the voltage of the source, and the minimum start-up voltage of the transmitter, 12 V DC, using the following equation:
Fuse Rating Manufacturer
MaximumResis cetan
SupplyVoltage 12Vdc
--------------------------------------------------------------------= SupplyCurrent
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Table 1. Length of Annealed Copper (cu) Wires
Types of Power
Supply Wires
Wire
Gauge
Table 2. Length of Hand-drawn Copper (cu) Wires
Gauge
Annealed Cu
milliohms/ft
(milliohms/m)
20 0.01015
18 0.006385
16 0.004016
14 0.002525
12 0.001588
10 0.000999
Wire
18 0.00664
16 0.004176
14 0.002626
12 0.001652
10 0.01039
(0.033292)
(0.020943)
(0.013172)
(0.008282)
(0.005209)
(0.003277)
Types of Power
Supply Wires
Annealed Cu
milliohms/ft
(milliohms/m)
(0.021779)
(0.013697)
(0.008613)
(0.005419)
(0.003408)
Rosemount 8712D / 8700 Series
Maximum Length of the Wire for Each
Corresponding Power Supply Source
42 V
Supply ft
(m)
1478 (451)
2349 (716)
3735
(1139)
5941
(1811)
9446
(2880) 15015
(4578)
Maximum Length of the Wire for Each
Corresponding Power Supply Source
42 V
Supply ft
(m)
2259 (689)
3592
(1095)
5712
(1741)
9080
(2768) 14437
(4402)
30 V
Supply ft
(m)
887
(270) 1410
(430) 2241
(683) 3564
(1087)
5668
(1728)
9009
(2747)
30 V
Supply ft
(m)
1355 (413)
2155 (657)
3427
(1045)
5448
(1661)
8662
(2641)
20 V
Supply ft
(m)
394
(120)
626
(191)
996
(304) 1584
(483) 2519
(768) 4004
(1221)
20 V
Supply ft
(m)
602
(184)
958
(292) 1523
(464) 2421
(738) 3850
(1174)
12.5 V
Supply ft
(m)
25 (8)
39
(12)
62
(19)
99
(30) 157
(48) 250
(76)
12.5 V
Supply ft
(m)
38
(11)
60
(18)
95
(29) 151
(46) 241
(73)
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Rosemount 8712D / 8700 Series
Options, Considerations, and Procedures
Step 2.2 Transmitter Communication Input Connect 4–20 mA Loop External Power Source
The 4–20 mA output loop signal may be powered internally or externally. The default position of the internal/external analog power jumper is in the internal position. The user-selectable power supply jumper is located on the electronics board.
Internal
The 4–20 mA analog power loop may be powered from the transmitter itself. Resistance in the loop must be 1,000 ohms or less. If a HART Communicator or control system will be used, it must be connected across a minimum of 250 ohms resistance in the loop.
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External
HART multidrop installations require a 10–30 V dc external analog power source. If a HART Communicator or control system is to be used, it must be connected across a minimum of 250 ohms resistance in the loop.
To connect external power to the 4–20 mA loop, connect -dc to Terminal 8 and +dc to Terminal 7. (See Figure 3)
NOTE
To connect any of the other output options (pulse output for totalizing, auxiliary output for switch closure, or positive zero return), consult the the comprehensive product manual.
Rosemount 8712D / 8700 Series
Step 2.3 Transmitter to Flowtube Wiring
A single dedicated conduit run for the coil drive and electrode cables is recommended between a flowtube and a remote transmitter. Bundled cables in a single conduit are likely to create interference and noise problems in your system. One set of cables per conduit run is recommended. If wiring from multiple systems must be combined, group electrode wiring in one conduit, and coil drive wiring in a separate conduit.
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00825-0100-4661, Rev AA November 2003
Rosemount 8712D / 8700 Series
Figure 5. Conduit Preparation
Wrong Right
Coil Drive and Electrode
Power
utputs
Cables
Power
Outputs
Power
Outputs
Power
Outputs
Table 3. Cable Requirements
Description Length Part Number
Signal Cable (20 AWG) Belden 8762, Alpha 2411 equivalent
Coil Drive Cable (14 AWG) Belden 8720, Alpha 2442 equivalent
Combination Signal and Coil Drive Cable (18 AWG)
(1) Combination signal and coil drive cable is not recommended for
high-signal magmeter system. For remote mount installations, combination signal and coil drive cable should be limited to less than 100 ft. (30 m).
(1)
ft m
ft m
ft m
Coil Drive and Electrode Cables
08712-0061-0001 08712-0061-0003
08712-0060-0001 08712-0060-0003
08712-0752-0001 08712-0752-0003
8721/0000a01a, 0000a01b.eps
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Rosemount 8712D / 8700 Series
Flowtube to Transmitter Connections
Figure 6. Wiring Diagram
8712_05a
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Rosemount 8712D / 8700 Series
STEP 3: BASIC CONFIGURATION
Once the magnetic flowmeter is installed and power has been supplied, transmitter must be configured through the basic setup. These parameters can be configured through either a local operator interface, a HART Communicator or AMS. A table of all the parameters are on page 18. Descriptions of the more advanced functions are included in the comprehensive product manual.
Basic Setup
Four parameters are required to set up the 8712D: calibration number, line size, URV, and Units.
Calibration Number The tube calibration number is a 16-digit number used to characterize the flowtubes.
Line Size The line size (tube size) must be set to match the actual flowtube connected to the transmitter. The size must be specified in inches according to the available sizes listed below.
Available Line Sizes inches (millimeters)
0.1 (3) 6 (152) 36 (914)
0.15 (4) 8 (203) 40 (1016)
0.25 (6) 10 (254) 42 (1067)
0.3 (8) 12 (305) 48 (1219)
0.5 (13) 14 (356) 54 (1372)
0.75 (19) 16 (406) 56 (1422) 1 (25) 18 (457) 60 (1524)
1.5 (38) 20 (508) 64 (1626) 2 (51) 24 (610) 72 (1829)
2.5 (64) 28 (711) 80 (2032) 3 (76) 30 (762)
4 (102) 32 (813)
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URV (Upper Range Value) The upper range value (URV), or analog output range, is preset to 30 ft/s at the factory. The units that appear will be the same as those selected under the units parameter.
Flow Rate Units The flow rate units variable specifies the format in which the flow rate will be displayed. Units should be selected to meet your particular metering needs.
The Tag and LRV parameters are frequently used and are included in Basic Setup.
Tag Tag is the quickest and shortest way of identifying and distinguishing between transmitters. Transmitters can be tagged according to the requirements of your application. The tag may be up to eight characters long.
LRV (Lower Range Value) Reset the lower range value (LRV), or analog output zero, to change the size of the range (or span) between the URV and LRV. Under normal circumstances, the LRV should be set to a value near the minimum expected flow rate to maximize resolution. The LRV must be between –39.3 ft/s to 39.3 ft/sec.
Rosemount 8712D / 8700 Series
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Function
PROCESS VARIABLES 1, 1 DIAGNOSTICS AND SERVICE
Analog Output Test 1, 1, 2 Aux. function Pulse Output Test 1, 2, 3 Aux. Function Self Test 1, 2, 1, 2 Aux. Function D/A Trim and
4-20 mA Output Trim Scaled D/A Trim 1, 2, 4, 2 Electronics Trim 1, 2, 4, 3 Aux. Function Auto Zero Trim 1, 2, 4, 4 Aux. Function Universal Auto Trim 1, 2, 4, 5 Aux. Function
BASIC SETUP
Ta g 1, 3, 1 XMTR Info Flow Rate Units 1, 3, 2, 1 Units URV (Upper Range Value) 1, 3, 3 Analog Output Range LRV (Lower Range Value) 1, 3, 4 Aux. Function Line Size 1, 3, 5 Tube Size Calibration Number 1, 3, 6 Tube Cal No. Damping 1, 3, 7 Damping
DETAILED SETUP
Pulse Output Scaling 1, 4, 3, 2, 1 Aux. Function Pulse Width 1, 4, 3, 2, 2 Aux. Function Special Units 1, 3, 2, 2 Aux. Function User-Defined Volume Unit 1, 3, 2, 2, 1 Aux. Function Base Volume Unit 1, 3, 2, 2, 2 Aux. Function Conversion Number 1, 3, 2, 2, 3 Aux. Function Base Tim Unit 1, 3, 2, 2, 4 Aux. Function User-Defined Flow Unit 1, 3, 2, 2, 5 Aux. Function Auxiliary Output 1, 4, 3, 3 Aux. Function Totalizer 1, 1, 4 Totalizer Measure Gross Total 1, 1, 4, 1 To ta l iz e r Start Totalizer 1, 1, 4, 4 Totalizer Stop Totalizer 1, 1, 4, 5 To t al i ze r Reset Totalizer 1, 1, 4, 6 Totalizer Low Flow Cutoff 1, 4, 4, 1 Aux. Function Coil Dive Frequency 1, 4, 1, 3 Aux. Function Signal Process Control Status 1, 4, 4, 4 Aux. Function
Rosemount 8712D / 8700 Series
HART Fast Keys
1, 2, 4, 1 Aux. Function
LOI Key
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Function
Empty Pipe 1, 4, 1, 7 Aux. Function Control Status 1, 4, 4, 4 Aux. Function Signal Processing Control 1, 4, 4 Aux. Function Number of Samples 1, 4, 4, 5 Aux. Function Maximum Percent Limit 1, 4, 4, 6 Aux. Function Time Limit 1, 4, 4, 7 Aux. Function
REVIEW VARIABLES
Review 1, 5
MISCELLANEOUS FUNCTIONS
Message 1, 4, 5, 4 XMTR Info Date 1, 4, 5, 5 XMTR Info Flowtube Tag 1, 4, 5, 8 XMTR Info Flowtube Serial Number 1, 4, 5, 7 XMTR Info
Rosemount 8712D / 8700 Series
HART Fast Keys
LOI Key
STEP 4: HANDLING
Handle all parts carefully to prevent damage. Whenever possible, transport the system to the installation site in the original shipping containers. Teflon protect it from both mechanical damage and normal unrestrained distortion. Remove the end covers just before installation.
Figure 7. Rosemount 8705 Flowtube Support for Handling
®
-lined flowtubes are shipped with end covers that
½- through 4-Inch
Flowtubes
6-Inch and Larger
Flowtubes
8732-0281B02A, C02A
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Rosemount 8712D / 8700 Series
STEP 5: MOUNTING
Upstream/Downstream Piping
To ensure specification accuracy over widely varying process conditions, install the flowtube a minimum of five straight pipe diameters upstream and two pipe diameters downstream from the electrode plane (see Figure 8).
Figure 8. Upstream and Downstream Straight Pipe Diameters
5 Pipe Diameters
Flow
Flow Direction
The flowtube should be mounted so that the FORWARD end of the flow arrow, shown on the flowtube identification tag, points in the direction of flow through the tube.
Flowtube Orientation
The flowtube should be installed in a position that ensures the flowtube remains full during operation. Vertical installation allows upward process fluid flow keeps the cross-sectional area full, regardless of flow rate. Horizontal installation should be restricted to low piping sections that are normally full. In these cases, orient the electrode plane to within 45 degrees of horizontal.
2 Pipe Diameters
8732-0281G02A
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Figure 9. Flowtube Orientation
A
FLOW
The electrodes in the Rosemount 8705 flowtube are properly orientated when the two measurement electrodes are in the 3 and 9 o’clock positions, as shown on the right of Figure 9.
The electrodes in the Rosemount 8711 are properly orientated when the top of the flowtube is either vertical or horizontal, as shown in Figure 10. Avoid any mounting orientation that positions the top of the flowtube at 45° from the vertical or horizontal position.
Figure 10. Rosemount 8712 Mounting Position
Rosemount 8712D / 8700 Series
FLOW
8735-0005A01A, 8732-0005A01C
45° Electrode Plane
45° Electrode Plane
8711-8711-E01A, 8711-8711-F01A
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Rosemount 8712D / 8700 Series
STEP 6: INSTALLATION (FLANGED FLOWTUBE)
Gaskets
The flowtube requires a gasket at each of its connections to adjacent devices or piping. The gasket material selected must be compatible with the process fluid and operating conditions. Metallic or spiral-wound gaskets can damage the liner. Gaskets are required on each side of the grounding ring. All other applications (including flowtubes with lining protectors or a grounding electrode) require only one gasket on each end connection.
Flange Bolts
Suggested torque values by flowtube line size and liner type are listed in Table 4 for ASME B16.5 (ANSI) and Table 5 for DIN flanges. Consult the factory if the flange rating of the flowtube is not listed. Tighten flange bolts on the upstream side of the flowtube in the incremental sequence shown in Figure 11 to 20% of the suggested torque values. Repeat the process on the downstream side of the flowtube. For flowtubes with more or less flange bolts, tighten the bolts in a similar crosswise sequence. Repeat this entire tightening sequence at 40%, 60%, 80%, and 100% of the suggested torque values or until the leak between the process and flowtube flanges stop.
If leakage has not stopped at the suggested torque values, the bolts can be tightened in additional 10% increments until the joint stops leaking, or until the measured torque value reaches the maximum torque value of the bolts. Practical consideration for the integrity of the liner often leads the user to distinct torque values to stop leakage due to the unique combinations of flanges, bolts, gaskets, and flowtube liner material.
Check for leaks at the flanges after tightening the bolts. Failure to use the correct tightening methods can result in severe damage. Flowtubes require a second tightening 24 hours after the initial installation. Over time, flowtube liner materials may deform under pressure.
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Figure 11. Flange Bolt Torquing Sequence
Table 4. Suggested Flange Bolt Torque Values for Rosemount 8705 and 8707 High-Signal Flowtubes
Size
Code
005
010 1 inch (25 mm) 8 12 - -
015 1
020 2 inch (50 mm) 19 17 14 11
030 3 inch (80 mm) 34 35 23 23
040 4 inch (100 mm) 26 50 17 32
060 6 inch (150mm) 45 50 30 37
080 8 inch (200 mm) 60 82 42 55
100 10 inch (250 mm) 55 80 40 70
120 12 inch (300 mm) 65 125 55 105
140 14 inch (350 mm) 85 110 70 95
160 16 inch (400 mm) 85 160 65 140
180 18 inch (450 mm) 120 170 95 150
200 20 inch (500 mm) 11 0 175 90 150
240 24 inch (600 mm) 165 280 140 250
300 30 inch (750 mm) 195 415 165 375
360 36 inch (900 mm) 280 575 245 525
Line Size
1
/2-inch (15 mm) 8 8 - -
1
/2 inch (40 mm) 13 25 7 18
Rosemount 8712D / 8700 Series
1
5
8
8-bolt
4
6
Teflon/Tefzel/PFA liners
Class 150
(pound-feet)
3
7
2
Class 300
(pound-feet)
8742f_01a.eps
Polyurethane/Neoprene/
Linatex liners
Class 150
(pound-feet)
(pound-feet)
Class 300
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Rosemount 8712D / 8700 Series
Table 5. Flange Bolt Torque and Bolt Load Specifications for 8705
Teflon/Tefzel liner
(Newton)
(Newton-
meter)
meter)
10 4400 10 4400
20 10100 20 10100
50 16100 50 16100
60 20100 60 20100
50 16800 50 16800
50 17800 70 19600
90 24700 130 28700
(Newton)
(Newton-
meter)
Size
Code
Line Size
005 0.5-inch
(15 mm)
010 1 inch
(25 mm)
015 1.5 inch
(40 mm)
020 2 inch
(50 mm)
030 3 inch
(80 mm)
040 4 inch
(100 mm)
060 6 inch
(150mm)
080 8 inch
(200 mm)
100 10 inch
(250 mm)
120 12 inch
(300 mm)
140 14 inch
(350 mm)
160 16 inch
(400 mm)
180 18 inch
(450 mm)
200 20 inch
(500 mm)
240 24 inch
(600 mm)
PN10 PN 16 PN 25 PN 40
(Newton-
meter)
130 35200 90 19700 130 29200 170 34400
100 28000 130 28300 190 38000 250 44800
120 32000 170 38400 190 38600 270 47700
160 43800 220 49500 320 57200 410 68100
220 50600 280 56200 410 68100 610 92900
190 43200 340 68400 330 55100 420 64000
230 51100 380 68900 440 73300 520 73900
290 58600 570 93600 590 90100 850 112000
(Newton)
(Newton-
(Newton)
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Rosemount 8712D / 8700 Series
Size
Code
Line Size
010 1 inch
(25 mm)
015 1.5 inch
(40 mm)
020 2 inch
(50 mm)
030 3 inch
(80 mm)
040 4 inch
(100 mm)
060 6 inch
(150mm)
080 8 inch
(200 mm)
100 10 inch
(250 mm)
120 12 inch
(300 mm)
140 14 inch
(350 mm)
160 16 inch
(400 mm)
180 18 inch
(450 mm)
200 20 inch
(500 mm)
240 24 inch
(600 mm)
PN 10 PN 16 PN 25 PN 40
(Newton-
meter)
90 23400 60 13100 90 19400 110 22800
70 18600 80 18800 130 254 00 170 29900
80 21300 110 25500 130 25800 180 31900
110 29100 150 33000 210 38200 280 45400
150 33700 190 37400 280 45400 410 62000
130 28700 230 45600 220 36800 280 42700
150 34100 260 45900 300 48800 350 49400
200 39200 380 62400 390 60100 560 74400
Polyurethane, Linatex, and Neoprene Liners
(Newton-
meter)
(Newton)
(Newton)
20 7040 20 7040
30 10700 30 10700
40 13400 40 13400
30 111 00 30 1110 0
40 11700 50 13200
60 16400 90 19200
(Newton-
meter)
(Newton)
(Newton-
meter)
(Newton)
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Rosemount 8712D / 8700 Series
STEP 6: INSTALLATION (WAFER FLOWTUBE)
Gaskets
The flowtube requires a gasket at each of its connections to adjacent devices or piping. The gasket material selected must be compatible with the process fluid and operating conditions. Metallic or spiral-wound gaskets can damage the liner. Gaskets are required on each side of the grounding ring. All other applications (including flowtubes with lining protectors or a grounding electrode) require only one gasket on each end connection.
Alignment and Bolting
1. On 11/2 - through 8-inch (40 through 200 mm) line sizes, place centering rings over each end of the flowtube. The smaller line sizes, 0.15- through 1-inch (4 through 25 mm), do not require centering rings. On the 4- and 6-inch PN 10–16, insert the flowtube with rings first and then insert the studs. The slots on this ring scenario are located on the inside of the ring.
2. Insert studs for the bottom side of the flowtube between the pipe flanges. Stud specifications are listed in Table 6. Using carbon
steel bolts on smaller line sizes, 0.15- through 1-inch (4 through 25 mm), rather than the required stainless steel bolts, will degrade performance.
Table 6. Stud Specifications
Nominal Flowtube Size Stud Specifications
0.15 – 1 inch (4 – 25 mm) 316 SST ASTM A193, Grade B8M
11/2 – 8 inch (40 – 200 mm) CS, ASTM A193, Grade B7, threaded mounting studs
Class 1 threaded mounted studs
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3. Place the flowtube between the flanges. Make sure that the centering rings are properly placed in the studs. The studs should be aligned with the markings on the rings that correspond to the flange you are using.
4. Insert the remaining studs, washers, and nuts.
5. Tighten to the torque specifications shown in Table 4. Do not overtighten the bolts or the liner may be damaged.
Figure 12. Gasket Placement with Centering Rings
Installation, Studs Nuts
and Washers
Rosemount 8712D / 8700 Series
Customer-supplied
Gasket
Centering Rings
FLOW
8732-0002A1A
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Rosemount 8712D / 8700 Series
Flange Bolts
Tighten flange bolts in a crosswise sequence. Always check for leaks at the flanges after tightening the flange bolts. All flowtubes require a second torquing 24 hours after initial flange bolt tightening.
Table 7.
Size Code Line Size Pound-feet Newton-meter
15F 0.15 inch (4 mm) 5 11 30F 0.30 inch (8 mm) 5 11 005 010 1 inch (25 mm) 10 9 015 1 020 2 inch (50 mm) 25 21 030 3 inch (80 mm) 40 20 040 4 inch (100 mm) 30 45 060 6 inch (150 mm) 50 77 080 8 inch (200 mm) 70 61
1
/2-inch (15 mm) 5 11
1
/2 inch (40 mm) 15 14
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Rosemount 8712D / 8700 Series
STEP 6: INSTALLATION (SANITARY FLOWTUBE)
Gaskets
The flowtube requires a gasket at each of its connections to adjacent devices or piping. The gasket material selected must be compatible with the process fluid and operating conditions. Gaskets are supplied with all Rosemount 8721 Sanitary flowtubes except when the process connection is an IDF sanitary screw type.
Alignment and Bolting
Standard plant practices should be followed when installing a magmeter with sanitary fittings. Unique torque values and bolting techniques are not required.
Figure 13. Rosemount 8721 Sanitary Installation
User supplied clamp
User supplied gasket
If ordered manufacturer supplied
clamp and gasket.
8721_a_06.eps
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Rosemount 8712D / 8700 Series
STEP 7: GROUNDING
Use Table 8 to determine which grounding option to follow for proper installation. The flowtube case should always be earth grounded in accordance with national and local electrical codes. Failure to do so may impair the protection provided by the equipment. The Internal Ground Connection (Protective Ground Connection) located in side the junction box is the Internal Ground Connection screw. This screw is identified by the ground symbol.
Table 8. Grounding Installation
Type of Pipe
Conductive Unlined Pipe
Conductive Lined Pipe
Non-Conductive Pipe Insufficient
Figure 14. No Grounding Options or Grounding Electrode in Lined Pipe
Grounding Options
No Grounding Options
See Figure 14Not Required Not Required See Figure
Insufficient Grounding
Grounding
Grounding Rings
See Figure 15See Figure 14 See Figure
See Figure 16See Figure 17 See Figure
Grounding Electrodes
Lining Protectors
15
15
16
Earth
Ground
8721/0040C
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Figure 15. Grounding with Grounding Rings or Lining Protectors
Figure 16. Grounding with Grounding Rings or Lining Protectors
Rosemount 8712D / 8700 Series
Earth
Ground
Grounding Rings or Lining
Protectors
Earth
Ground
8721038C
Grounding Rings
8711-0360a01b
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Figure 17. Grounding with Grounding Electrodes
Rosemount 8712D / 8700 Series
Earth
Ground
8711-0360a01a
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Rosemount 8712D / 8700 Series
Product Certificates
Approved Manufacturing Locations
Rosemount Inc. — Chanhassen, Minnesota, USA
Fisher-Rosemount Technologias de Flujo, S.A. de C.V. — Chihuahua, Chihuahua, Mexico
European Directive Information
The EC declaration of conformity for all applicable European directives for this product can be found on our website at www.rosemount.com. A hard copy may be obtained by contacting our local sales office.
ATEX Directive
Rosemount Inc. complies with the ATEX Directive.
Type n protection type in accordance with EN50 021
• Closing of entries in the device must be carried out using the appropriate EExe or EExn metal cable gland and metal blanking plug or any appropriate ATEX approved cable gland and blanking plug with IP66 rating certified by an EU approved certification body.
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Rosemount 8712D / 8700 Series
European Pressure Equipment Directive (PED) (97/23/EC)
Model 8705 Magnetic Flowmeter flowtubes in line size and flange
combinations:
Line Size: 1 1/2 inch - 3 inch with all flanges available. Line Size: 4 inch - 24 inch with all DIN flanges and ANSI 150 and
ANSI 300 flanges.
Line Size: 30 inch - 36 inch with AWWA 125 flanges
QS Certificate of Assessment - EC No. PED-H-20 Module H Conformity Assessment
Model 8711 Magnetic Flowmeter Flowtubes
Line Sizes: 1.5, 2, 3, 4, 6, and 8 inch
QS Certificate of Assessment - EC No. PED-H-20 Module H Conformity Assessment
Model 8721 Sanitary Magmeter Flowtubes
in line sizes of 1
Module A Conformity Assessment
All other Model 8705/8711/8721 Flowtubes —
Sound Engineering Practice
Flowtubes that are SEP or Category I with Explosion-Proof protection are outside the scope of PED and cannot be marked for compliance with PED.
Mandatory CE-marking for flowtubes in accordance with Article 15 of the PED can be found on the flowtube body (CE 0434).
Flowtube category I is assessed for conformity per module A procedures.
Flowtube categories II – IV, use module H for conformity assessment procedures.
1
/2 inch and larger:
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Rosemount 8712D / 8700 Series
Electro Magnetic Compatibility (EMC) (89/336/EEC)
EN 50081-1: 1992, EN 50082-2: 1995, EN 61326: 1997/ A1:1998
Installed signal wiring should not be run together and should not be in the same cable tray as AC power wiring.
Device must be properly grounded or earthed according to local electric codes.
To improve protection against signal interference, shielded cable is recommended, see “Connect Wiring and Power Up” on page 16 for more information.
Low Voltage Directive (93/68/EEC)
EN 61010-1: 1995
Other important guidelines
Only use new, original parts.
To prevent the process medium escaping, do not unscrew or remove process flange bolts, adapter bolts or bleed screws during operation.
Maintenance shall only be done by qualified personnel.
CE Marking is a standard on 8712D.
Compliance with European Union EMC and Low Voltage Directives.
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Rosemount 8712D / 8700 Series
Hazardous Location Certifications
Remote-mounted systems do not require matched hazardous location certification option codes on tube and transmitter.
Transmitter Approval Information
TABLE 9. Transmitter Option Codes
Approval Codes Rosemount 8712D
N0 • N5
North American Certifications
Factory Mutual (FM)
N0 Division 2 Approval (All transmitters)
Class I, Division 2, Groups A, B, C, D Temp Codes – T4 (at 40°C),
Dust-ignition proof Class II/III, Division 1, Groups E, F, G Temp Codes – T4 (at 40°C),
Enclosure Type 4X
N5 Division 2 Approval for flowtubes with IS electrodes only
Class I, Division 2, Groups A, B, C, D Temp Codes – T4 (at 40°C),
Dust-ignition proof Class II/III, Division 1, Groups E, F, G Temp Codes – T4
Enclosure Type 4X
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Rosemount 8712D / 8700 Series
Flowtube Approval Information
Table 10. Flowtube Option Codes
Rosemount 8705 Flowtube Rosemount 8707 Flowtube Rosemount 8711 Flowtube
Approval
Codes
CD
KD
(1) CE Marking is standard on Model 8705 and 8711. No hazardous location
(2) Refer to Table 11 on page 41 for relation between ambient temperature,
Fluids
N0
N5
E5
(2)
(2)
certifications are available on the Model 570TM.
process temperature, and temperature class.
For
Non-flammable
For
Flammable
Fluids
Factory Mutual (FM)
N0 Division 2 Approval for
Non-Flammable Fluids (All Flowtubes)
Class I, Division 2, Groups A, B, C, D Temp Code – T5 (8705/8711 at 60°C) Temp Code – T3C (8707 at 60°C)
Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Temp Code – T6 (8705/8711 at 60°C) Temp Code – T5 (8707 at 60°C)
Enclosure Type 4X
N5 Division 2 Approval for Flammable Fluids
(All Flowtubes)
Class I, Division 2, Groups A, B, C, D Temp Code – T5 (8705/8711 at 60°C) Temp Code – T3C (8707 at 60°C)
Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Temp Code – T6 (8705/8711 at 60°C) Temp Code – T5 (8707 at 60°C) Enclosure Type 4X
(1)
For
Non-flammable
Fluids
For
Flammable
Fluids
Non-flammable
Fluids
For
For
Flammable
Fluids
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E5 Explosion-Proof (8711 Only)
Explosion-Proof for Class I, Division 1, Groups C, D Temp Code – T6 at 60°C Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Temp Code – T6 at 60°C Class I, Division 2, Groups A, B, C, D Temp Code – T5 at 60°C Enclosure Type 4X
Canadian Standards Association (CSA)
N0 Suitable for Class I, Division 2, Groups A, B, C, D
Temp Code – T5 (8705/8711 at 60°C) Temp Code – T3C (8707 at 60°C) Dust-Ignition proof Class II/III, Division 1, Groups E, F, G Enclosure Type 4X
Rosemount 8712D / 8700 Series
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European Certifications
N1 Pending - CENELEC Non-Sparking/Non-incendive
(8705/8711 Only)
Certificate No: KEMA02ATEX1302X II 3G EEx nA [L] IIC T3... T6
SPECIAL CONDITIONS FOR SAFE USE (X):
To Be Determined.
CD CENELEC Increased Safety (Zone 1)
with IS Electrodes (8711 only)
Certificate No: KEMA03ATEX2052X II 1/2G EEx e ia IIC T3... T6 (Ta = -20 to +65°) (See Table 11)
0575
Rosemount 8712D / 8700 Series
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KD CENELEC Increased Safety (Zone 1)
with IS Electrodes (8705 only)
Certificate No. KEMA 03ATEX2052X II 1/2G EEx e ia IIC T3... T6 (Ta = -20 to 65°C) (See Table 11)
0575
SPECIAL CONDITIONS FOR SAFE USE:
The relation between ambient temperature, process temperature and temperature class is to be taken from the table under (15 - description) above. (See Table 11).
The electrical data is to be taken from the summary under (15 ­electrical data) above. (See Table 12).
Rosemount 8712D / 8700 Series
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Rosemount 8712D / 8700 Series
Table 11. Relation between ambient temperature, process temperature, and temperature class
Meter Size
(Inches)
(1) This table is applicable for CD and KD option codes only.
Table 12. Electrical Data for Rosemount 8705 and 8711 Flowtubes
Maximum Ambient
1
/2 149°F (65°C) 239°F (115°C)
1 149°F (65°C) 248°F (120°C)
1 95°F (35°C) 95°F (35°C)
11/2 149°F (65°C) 257°F (125°C)
11/2 140°F (60°C) 140°F (60°C)
2 149°F (65°C) 257°F (125°C)
2 149°F (65°C) 167°F (75°C)
2 104°F (40°C) 104°F (40°C)
3 - 4 149°F (65°C) 266°F (130°C)
3 - 4 149°F (65°C) 194°F (90°C)
3 - 4 131°F (55°C) 131°F (55°C)
3 - 4 104°F (40°C) 104°F (40°C)
6 149°F (65°C) 275°F (135°C)
6 149°F (65°C) 230°F (110°C)
6 149°F (65°C) 167°F (75°C)
6 140°F (60°C) 140°F (60°C)
8 - 36 149°F (65°C) 284°F (140°C)
8 - 36 149°F (65°C) 239°F (115°C)
8 - 36 149°F (65°C) 176°F (80°C)
8 - 36 149°F (65°C) 149°F (65°C)
(1)
Temperature
Maximum Process
Tem per atu re
Temperature Class
T3 T3 T4 T3 T4 T3 T4 T5 T3 T4 T5 T6 T3 T4 T5 T6 T3 T4 T5 T6
Coil excitation circuit 40 V dc (pulsed), 0,5 A, 20 W maximum Electrode circuit: in type of explosion protection intrinsic safety EEx ia IIC,
5 V 1 mW maximum, U
= 250 V
m
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Rosemount 8712D / 8700 Series
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