Rosemount EDS800 High Pressure Conductivity Sensor Manuals & Guides

Model EDS880/1
High Pressure Conductivity Sensor
Instruction Sheet
PN 51A-EDS880/1/rev.A August 2006
CAUTION
SENSOR/PROCESS
APPLICATION COMPATIBILITY
CAUTION
BEFORE REMOVING THE SENSOR, be absolutely certain the process pressure is reduced to 0 psig and the process tempera­ture is at a safe level!
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SPECIFICATIONS—SENSOR
Maximum Pressure: 2880 psig (20,000 kPa abs) Temperature: 32-392ºF (0-200ºC)
Process connection: M25 male with copper gasket Wetted materials: titanium and zirconium oxide
SPECIFICATIONS—PROCESS CONNECTOR
Adapter: 1 inch MNPT x M25 female
Wetted materials: 316 stainless steel
Figure 1: Model EDS880/1 sensor
in
mm
WIRING
MODEL EDS880/1 INSTALLATION & WIRING
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WIRE FUNCTION PLUG CONNECTION 54eC CONNECTION
coax braid outer electrode ground terminal TB1-8 coax internal conductor inner electode terminal 3 TB1-11 yellow conductor RTD in terminal 1 TB1-5 blue conductor RTD return terminal 2 TB1-3 (see note) overall braid shield no connection TB1-ground
Warning: The EDS880/1 sensor contains a Pt 1000 RTD for temperature measurement. Typically, RTDs are con­nected to the analyzer using a three-wire configuration. The third wire, the sense line, is used to correct for cable resistance and for changes in cable resistance caused by changes in ambient temperature. The cable used with the EDS880/1 contains no sense line. To satisfy the circuit requirements of the 54eC, which is designed for cables having sense lines, terminals TB1-3 and TB1-4 (RTD return and RTD sense) must be con­nected with a wire jumper. The wire jumper must be present. The analyzer displays the error message “sense line open” if the jumper is absent.
Figure 2. Sensor Orientation
INSTALLATION
Keep 1/4 inch (0.6 cm) clearance between the electrodes and piping. The electrodes must be completely submerged in the process liquid. See Figure, 2 for recommended orientation.
DO NOT TIGHTEN THE HEX NUT UNTIL THE SENSOR HAS BEEN PROPERLY POSITIONED. ONCE THE NUT HAS BEEN TIGHTENED, NO FURTHER ADJUSTMENT OF THE SENSOR LENGTH IS POSSIBLE.
The sensor is provided with unterminated cable. To wire the connector, remove the screw holding the sensor plug to the sensor, remove the plug , and a pry off the cover using a small screwdriver. There is a slot for the screwdriver in one corner of the plug. Do not lose the gasket.
The terminals in the plug are numbered 1, 2, 3, and ground. The cable comprises two insulated conductors, a coaxial conductor, and an overall braid. Wire the cable to the plug and 54eC analyzer as shown in the table.
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MODEL EDS880/1 TROUBLESHOOTING
PROBLEM PROBABLE CAUSE SOLUTION
Off-scale reading Wiring is wrong. Verify wiring in plug and at analyzer.
Temperature element is open or shorted. Check temperature element for open or
shorts. See Figure 3.
Sensor is not in process stream. Be sure sensor is completely submerged in
process stream.
Sensor is defective. Perform isolation checks. See Figure 4.
Noisy reading Sensor is improperly installed in process Be sure sensor is completely submerged
stream. in process stream.
Reading seems wrong (lower Bubbles trapped in sensor. Be sure sensor is properly oriented in or higher than expected) pipe. See Figure 1.
Wrong temperature correction algorithm. Check that temperature correction is
appropriate for the sample. See analyzer manual for more information.
Wrong cell constant. Verify that the correct cell constant has
been entered in the analyzer and that the cell constant is appropriate for the conductivity of the sample. See analyzer manual.
Sluggish response Electrodes are fouled. Clean electrodes.
Sensor is installed in dead area in piping. Move sensor to a location more
representative of the process liquid.
TROUBLESHOOTING
CLEANING THE SENSOR
Use a warm detergent solution and a soft brush or pipe cleaner to remove oil and scale. Isopropyl alcohol (rubbing alcohol) can also be used to remove oily films. Avoid using acids to clean conductivity sensors.
FIGURE 3. Checking the RTD
Disconnect leads and measure resistances between the yellow and blue leads. The resistance at room tempera­ture should be close to 1100 Ω.
FIGURE 4. Checking Continuity and Leakage
Disconnect the coax braid and coax conductor leads and measure resistance and continuity as shown. Sensor must be dry when checking resistance between leads.
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Specifications subject to change without notice.
Emerson Process Management
Liquid Division
2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250
http://www.raihome.com
© Rosemount Analytical Inc. 2006
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