Rosemount CAT 100, CAT 200, BINOS 100 F and MLT 2 Gas Analyzers Magnetically Operated Touch Panel Hints-1st Ed. Manuals & Guides

Instruction Manual

ETC01076
12/2002

Magnetically Operated Touch Panel

Hints on Operating CAT 100 / BINOS 100 F and
CAT 200 / MLT 2 Gas Analyzers

www.processanalytic.com

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Rosemount Analytical designs, manufactures and tests its products to meet many national and
international standards. Because these instruments are sophisticated technical products, you
MUST properly install, use, and maintain them to ensure they continue to operate within their
normal specifications. The following instructions MUST be adhered to and integrated into your
safety program when installing, using and maintaining Fisher-Rosemount products. Failure to
follow the proper instructions may cause any one of the following situations to occur: Loss of life;
personal injury; property damage; damage to this instrument; and warranty invalidation.
Fisher-Rosemount MFG GmbH & Co. OHG must not be liable for any errors in this
documentation. As well any liability for direct and indirect damages which occur in relation to the
delivery or usage of this documentation is refused as far as accepted by law..

· Read all instructions prior to installing, operating, and servicing the product.

· If you do not understand any of the instructions, contact your Fisher­Rosemount representative for clarification.

· Follow all warnings, cautions, and instructions marked on and supplied

with the product.

· Inform and educate your personnel in the proper installation, operation,
and maintenance of the product.

· Install your equipment as specified in the Installation Instructions of the
appropriate Instruction Manual and per applicable local and national
codes. Connect all products to the proper electrical and pressure sources.

· To ensure proper performance, use qualified personnel to install, operate,

update, program, and maintain the product.

· When replacement parts are required, ensure that qualified people use
replacement parts specified by Fisher-Rosemount. Unauthorized parts and
procedures can affect the product’s performance, place the safe operation of
your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions
may result in fire, electrical hazards, or improper operation.

· Ensure that all equipment doors are closed and protective covers are in
place, except when maintenance is being performed by qualified
persons, to prevent electrical shock and personal injury.

The information contained in this document is subject to change without notice.

1. edition 12/2002

Emerson Process Management

Fisher-Rosemount MFG GmbH & Co. OHG

Industriestrasse 1
D-63594 Hasselroth
Germany
T [phone]
F [phone]

http://www.EmersonProcess.com

Instruction Manual

ETC01076
12/2002

1-1 Overview

Magnetically Operated Touch Panel

SECTION 1

Introduction

Analyzers intended either to be used in
hazardous area or for outdoor usage are
provided with a magnetically operated touch
panel. This special version ensures ingress
protection (IP) and resistance against

1-2 Magnetic Touch Panel Elements

Whereas standard front panels are using keys
for operating the analyzer the magnetically
operated touch panel uses contactless
technology instead. This results in a slightly
different design:

mechanical shocks. On account of its design it
requires some special measures to operate
the corresponding analyzer in a safe manner,
so read the following instructions carefully!

Each standard panel key is replaced by a reed
relay located behind the front panel design foil.
(CAT 200, MLT 2 only: The sequence of the 4
keys at the right side has changed due to
ergonomic reasons.)

Fig. 1: CAT 100 / BINOS 100 F version

Fig. 2: CAT 200 / MLT 2 version

1-3 Accessories

To operate the magnetically operated touch
panel a special tool (actuator) is required. The

be provided together with your analyzer. If it is
missing please contact your local sales office.

following picture shows this tool as it should

Fig. 3: Magnetic actuator

Fisher-Rosemount MFG GmbH & Co. OHG A Division of Emerson Process Management 3

Fig. 4: Magnetic actuator,

view at magnets

Magnetically Operated Touch Panel

SECTION 2

Operating the Touch Panel

2-1 Operating the Touch Panel

Instruction Manual

ETC01076

12/2002

The touch panel is operated by activating the
reed relays using the actuator.
This is done by holding that actuator’s end in
front of the key that is equipped with 2 small
magnets. As the reed relays are installed
alternating vertical and horizontal to prevent
accidentally activation of an adjacent key, the
actuator has to be aligned the same way.

The design foil shows for each key how the
actuator has to be aligned using the symbols

„ “ and „ “ :

Fig. 5: Symbols showing actuator alignment

Fig. 6: Horizontally aligned, activating F4

CAT 100 only:
A green light („switch ctrl“) is turned on when
the actuator has the correct position and
activates the reed relay. It is placed right above
the input control keys.

Fisher-Rosemount MFG GmbH & Co. OHG A Division ofEmerson Process Management4

Fig. 7: Vertically aligned, activating F5

Switch control

Fig. 8: CAT 100 switch control

Instruction Manual

ETC01076
12/2002

2-2 Storing the actuator tool

Magnetically Operated Touch Panel

2-2 Storing the actuator tool

The tool is provided with a chain and a special
fixture to be installed at one of the analyzer’s
mounting screws (s. fig. 9).

It is recommended to place the actuator tool
on the fixture as shown to avoid unintended
interference while not in use.

Fig. 9: Actuator stored when not in use

Fisher-Rosemount MFG GmbH & Co. OHG A Division of Emerson Process Management 5

Magnetically Operated Touch Panel

SECTION 3

Adjusting the CAT Series Touch Panel

Instruction Manual

ETC01076

12/2002

To ensure safe and faultless operation of the
touch panel it is required to have the control
elements (reed relays) installed within a defined
distance from the inner side of the security
glass.

3-1 Sliding the Analyzer into Position

Set the analyzer module onto the fixture.
Position the dome and fix it turning it clockwise.
The inner side of the front glass now should
have contact to the analyzers key pad bar and
push the analyzer into the CAT housing.
The front of the key pad bar should now have a
distance from the inner side of the dome’s front
glass of between 0 and max. 2- 3 mm (fig. 10).
If the distance is bigger, it has to be corrected
by repeating the procedure.
Next remove the CAT dome once more.

3-2 Fixing the Analyzer

Fix the analyzer on the fixture using the screws
located at the analyzers left and right side.

If it is necessary to remove the CAT 100 or
CAT 200 dome for maintenance and/or
inspection purposes and to loosen the internal
analyzer, the following measures must be
followed:

Front glass

Dome

Analyzer

3-3 Completing the Adjustment

Postion the CAT dome and fix it. Make sure
the distance is still correct.

Fisher-Rosemount MFG GmbH & Co. OHG A Division ofEmerson Process Management6

Key pad bar

max. 2 - 3 mm

Fig. 10: Distance between glass and key pad bar

Instruction Manual

ETC01076
12/2002

Magnetically Operated Touch Panel

Fisher-Rosemount MFG GmbH & Co. OHG A Division of Emerson Process Management 7

Magnetically Operated Touch Panel

Instruction Manual

ETC01076

12/2002

Emerson Process Management

Rosemount Analytical Inc.
Process Analytic Division

1201 N. Main St.
Orrville, OH 44667-0901
T [phone]
F [phone]
E [e-mail]

ASIA - PACIFIC
Fisher-Rosemount
Singapore Private Ltd.

1 Pandan Crescent
Singapore 128461
Republic of Singapore
T [phone]
F [phone]

www.processanalytic.com

© Fisher-Rosemount MFG GmbH & Co. OHG 2002

Fisher-Rosemount MFG GmbH & Co. OHG

Industriestrasse 1
63594 Hasselroth
Germany
T [phone]
F [phone]

EUROPE, MIDDLE EAST, AFRICA
Fisher-Rosemount Ltd.

Heath Place
Bognor Regis
West Sussex PO22 9SH
England
T [phone]
F [phone]

LATIN AMERICA
Fisher - Rosemount

Av. das Americas
3333 sala 1004
Rio de Janeiro, RJ
Brazil 22631-003
T [phone]